National Instruments 9235 Getting Started Manual

GETTING STARTED GUIDE
NI 9235
8 AI, ±29.4 mV/V, 24 Bit, 10 kS/s/ch Simultaneous, 120 Ω Quarter-Bridge Completion
This document explains how to connect to the NI 9235.
Note Before you begin, complete the software and
hardware installation procedures in your chassis documentation.
Note The guidelines in this document are specific to
the NI 9235. The other components in the system might not meet the same safety ratings. Refer to the documentation for each component in the system to determine the safety and EMC ratings for the entire system.
Safety Guidelines
Operate the NI 9235 only as described in this document.
Caution Do not operate the NI 9235 in a manner not
specified in this document. Product misuse can result in a hazard. You can compromise the safety protection built into the product if the product is damaged in any way. If the product is damaged, return it to NI for repair.
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Safety Voltages
Connect only voltages that are within the following limits:
Between any two terminals ±30 V maximum
Isolation
Channel-to-channel None
Channel-to-earth ground
Continuous 60 VDC,
Measurement Catergory I
Withstand 1,000 Vrms, verified by a 5 s
dielectric withstand test
Measurement Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as MAINS voltage. MAINS is a hazardous live electrical supply system that powers equipment. This category is for measurements of voltages from specially protected secondary circuits. Such voltage measurements include signal levels, special equipment, limited-energy parts of equipment, circuits powered by regulated low-voltage sources, and electronics.
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Caution Do not connect the NI 9235 to signals or use
for measurements within Measurement Categories II, III, or IV.
Safety Guidelines for Hazardous Locations
The NI 9235 is suitable for use in Class I, Division 2, Groups A, B, C, D, T4 hazardous locations; Class I, Zone 2, AEx nA IIC T4 and Ex nA IIC T4 hazardous locations; and nonhazardous locations only. Follow these guidelines if you are installing the NI 9235 in a potentially explosive environment. Not following these guidelines may result in serious injury or death.
Caution Do not disconnect I/O-side wires or
connectors unless power has been switched off or the area is known to be nonhazardous.
Caution Do not remove modules unless power has
been switched off or the area is known to be nonhazardous.
Caution Substitution of components may impair
suitability for Class I, Division 2.
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Caution For Division 2 and Zone 2 applications,
install the system in an enclosure rated to at least IP54 as defined by IEC/EN 60079-15.
Caution For Division 2 and Zone 2 applications,
connected signals must be within the following limits.
Capacitance 0.2 µF maximum
Special Conditions for Hazardous Locations Use in Europe and Internationally
The NI 9235 has been evaluated as Ex nA IIC T4 Gc equipment under DEMKO Certificate No. 07 ATEX 0626664X and is IECEx UL 14.0089X certified. Each NI 9235 is marked II 3G and is suitable for use in Zone 2 hazardous locations, in ambient temperatures of -40 °C ≤ Ta ≤ 70 °C. If you are using the NI 9235 in Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4, Ex nA IIC T4, or Ex nL IIC T4 equipment.
Caution You must make sure that transient
disturbances do not exceed 140% of the rated voltage.
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Caution The system shall only be used in an area of
not more than Pollution Degree 2, as defined in IEC 60664-1.
Caution The system shall be mounted in an
ATEX/IECEx-certified enclosure with a minimum ingress protection rating of at least IP54 as defined in IEC/EN 60079-15.
Caution The enclosure must have a door or cover
accessible only by the use of a tool.
Electromagnetic Compatibility Guidelines
This product was tested and complies with the regulatory requirements and limits for electromagnetic compatibility (EMC) stated in the product specifications. These requirements and limits provide reasonable protection against harmful interference when the product is operated in the intended operational electromagnetic environment.
This product is intended for use in industrial locations. However, harmful interference may occur in some installations, when the product is connected to a peripheral device or test object, or if the
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product is used in residential or commercial areas. To minimize interference with radio and television reception and prevent unacceptable performance degradation, install and use this product in strict accordance with the instructions in the product documentation.
Furthermore, any changes or modifications to the product not expressly approved by National Instruments could void your authority to operate it under your local regulatory rules.
Special Conditions for Marine Applications
Some products are Lloyd’s Register (LR) Type Approved for marine (shipboard) applications. To verify Lloyd’s Register certification for a product, visit ni.com/certification and search for the LR certificate, or look for the Lloyd’s Register mark on the product.
Caution In order to meet the EMC requirements for
marine applications, install the product in a shielded enclosure with shielded and/or filtered power and input/output ports. In addition, take precautions when designing, selecting, and installing measurement probes and cables to ensure that the desired EMC performance is attained.
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Preparing the Environment
Ensure that the environment in which you are using the NI 9235 meets the following specifications.
Operating temperature (IEC 60068-2-1, IEC 60068-2-2)
-40 °C to 70 °C
Operating humidity (IEC 60068-2-78)
10% RH to 90% RH, noncondensing
Pollution Degree 2
Maximum altitude 5,000 m
Indoor use only.
Note Refer to the device datasheet on ni.com/manuals
for complete specifications.
Connecting the NI 9235
The NI 9235 provides connections for eight 120 Ω quarter-bridge input channels.
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Figure 1. NI 9235 Pinout
1 2 3 4 5 6 7 8
9 10 11 12
EXC1 AI1 RC1 EXC3 AI3 RC3 EXC5 AI5 RC5 EXC7 AI7 RC7
EXC0 AI0 RC0 EXC2 AI2 RC2 EXC4 AI4 RC4 EXC6 AI6 RC6
13 14 15 16 17 18 19 20 21 22 23 24
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Table 1. Signal Descriptions
Signal Description
EXC Provides the excitation voltage stimulus
AI Measures the bridge voltage
RC Provides the quarter-bridge completion
Connecting a Quarter-Bridge Sensor
You can connect quarter-bridge sensors to the NI 9235.
Figure 2. Connecting a Quarter-Bridge to One Channel
EXC
AI
RC
NI 9235
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You must connect each EXC terminal to only one strain gage to maintain the channel-to-channel crosstalk performance of the module.
For the best system accuracy, observe the following conditions when connecting to the NI 9235.
Set up the connections to EXC and RC with equal lengths of an identical wire type and gauge.
Connect the AI terminal directly at the sensor instead of shorting AI to RC directly at the terminals.
Connecting Wires to a Spring-Terminal Connector
Complete the following steps to connect wires to the spring­terminal connector using the flathead screwdriver that is included with your C Series module or a flathead screwdriver with a blade smaller than 2.3 mm x 1.0 mm (0.09 in. x 0.04 in.).
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Figure 3. Connecting Wires to a Spring-Terminal Connector
1 2 3
1. Insert the screwdriver into a spring clamp activation slot to open the corresponding connector terminal.
2. Press a wire into the open connector terminal.
3. Remove the screwdriver from the activation slot to clamp the wire into place.
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High-Vibration Application Connections
If your application is subject to high vibration, NI recommends that you use the NI 9965 backshell kit to protect connections to the NI 9235.
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Where to Go Next
Located at ni.com/manuals Installs with the software
CompactRIO
NI CompactDAQ
RELATED INFORMATION
C Series Documentation & Resources
ni.com/info cseriesdoc
Services
ni.com/services
NI 9235 Datasheet
NI-RIO Help
LabVIEW FPGA Help
NI 9235 Datasheet
NI-DAQmx Help
LabVIEW Help
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Worldwide Support and Services
The NI website is your complete resource for technical support. At ni.com/support, you have access to everything from troubleshooting and application development self-help resources to email and phone assistance from NI Application Engineers.
Visit ni.com/services for NI Factory Installation Services, repairs, extended warranty, and other services.
Visit ni.com/register to register your NI product. Product registration facilitates technical support and ensures that you receive important information updates from NI.
A Declaration of Conformity (DoC) is our claim of compliance with the Council of the European Communities using the manufacturer’s declaration of conformity. This system affords the user protection for electromagnetic compatibility (EMC) and product safety. You can obtain the DoC for your product by visiting ni.com/certification. If your product supports calibration, you can obtain the calibration certificate for your product at
ni.com/calibration.
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NI corporate headquarters is located at 11500 North Mopac Expressway, Austin, Texas, 78759-3504. NI also has offices located around the world. For telephone support in the United States, create your service request at ni.com/support or dial 1 866 ASK MYNI (275 6964). For telephone support outside the United States, visit the Worldwide Offices section of
ni.com/niglobal to access the branch office websites, which
provide up-to-date contact information, support phone numbers, email addresses, and current events.
Refer to the NI Trademarks and Logo Guidelines at ni.com/trademarks for information on NI trademarks. Other product and company names mentioned herein are trademarks or trade names of their respective companies. For patents covering NI products/technology, refer to the appropriate location: Help»Patents in your software, the patents.txt file on your media, or the National Instruments Patent Notice at ni.com/patents. You can find information about end-user license agreements (EULAs) and third-party legal notices in the readme file for your NI product. Refer to the Export Compliance Information at ni.com/legal/export-compliance for the NI global trade compliance policy and how to obtain relevant HTS codes, ECCNs, and other import/ export data. NI MAKES NO EXPRESS OR IMPLIED WARRANTIES AS TO THE ACCURACY OF THE INFORMATION CONTAINED HEREIN AND SHALL NOT BE LIABLE FOR ANY ERRORS. U.S. Government Customers: The data contained in this manual was developed at private expense and is subject to the applicable limited rights and restricted data rights as set forth in FAR
52.227-14, DFAR 252.227-7014, and DFAR 252.227-7015.
© 2008—2015 National Instruments. All rights reserved.
374645B-01 Oct15
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