NATIONAL CONTROLS DNC-T2310 User Manual

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DUST COLLECTOR CONTROLS
Intelligent, AC-Input, Pulse Cleaning of Bag House Dust Collectors
Models DNC-T2310 and DNC-T2320
FEATURES
On-board differential pressure sensor
8 character alpha-numeric display
Microprocessor based control for stable
timing from -40°C to 65°C Enhanced timer option: monitor addi
tional devices; record dust collector data; network timers together remote network monitor; remote network con trol
RS232 port for remote monitor and con
trol Automatic output setup capability
Expanded cycle mode allows additional
dust collector controllers to expand out put capabilities
High pressure alarm indication
Output fault detection
Alarm output contacts
Alarm input sensors
Pulse time: line synchronized to elimi nate 8 ms triac turn off variation per output
10 A 400 V output triacs for maximum
protection against output shorts; 200 VA load rating
Conformally coated for protection
against vibration, humidity, and con tamination
Metal chassis provided: for mounting
directly into nema 4 box Timer functionally tested to eliminate
field failures Input protection: 30 joule metal oxide
varistor One year warranty: warranted to be
free from defects in materials or work manship for one year from date of man ufacture
Models T2310 and T2320 are micro­processor-based bag house filter controllers which combine a ten or twenty output sequencer with a solid state differential pressure sensor. This offers a small, low­cost replacement to the separate solid state sequencer and pressure gauge combination most often used in on-demand pulse jet cleaning systems. These controllers will sense the pressure difference across the filters of a bag house and initiate a cleaning
File #E65038
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cycle when the filters start to impede the air flow. When the pressure drops to normal the controller will stop cycling.
Standard Operating Logic: The timers can operate in the following modes:
Auto output: only configured outputs will be pulsed. Output faults will be detected and indicated.
Manual output: outputs will recycle after last output used.
Output step: a single cleaning pulse can
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be initiated by pressing the output step key regardless of pressure input.
Continuous cycle: controller will cycle indefinitely when the bypass/cycle down input is shorted.
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Cycle down: the outputs will be pulsed through a user seleced number of com plete cycles when the bypass/cycle down input is shorted. This cycle will occur regardless of pressure input.
Expanded output mode: controller will
cycle to output #10 or #20, then will ini tiate an extended output mode via the alarm input and output terminals to NCC’s DNC-T2000 series dust collec tor controllers. This will facilitate sys tems which require greater than 10 or 20 outputs.
Standard Timer Operation Status Indication: The Timer can show the follow-
ing information on its 8-character alpha­numeric display during normal operation:
DP from 0” to 15” water column
High or Low DP Alarms
Solenoid Fault Conditions
Current Output being Pulsed
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Auxiliary Alarm Input Closures
Upon occurance of any alarm event, the alarm status is reported on the display along with the output number that was pulsed during the time of the event.
Alarm Outputs: The isolated Alarm Output contacts will close for alarm conditions such as output faults, high pressure alarm, warm-up failure, etc. During an alarm condition, a corresponding message is displayed.
Alarm Input: A closure across the Alarm Input terminals will be indicated on the display as well as initiate the Alarm Output.
In addition to the standard opera­tion of the T2310 and T2320, an enhanced operation option
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is available with the use of the DNC-T2300-I/O Remote Input/ Output module in conjunction with the DNC-T2300-DSP Remote Annunciator Panel. The T2310
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and T2320 Timers along with the DNC-T2300-I/O constitutes the
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Enhanced Timer system which allows the user to monitor and record the data parameters associ ated with a dust collector system. This system can range in size from 1 to 255 dust collectors, all report ing to a central location, the DNC­T2300-DSP.
Enhanced Timer Operation Status Indication: The Timer can
show the following information on its 8 character alpha-numeric dis play during normal operation:
DP from 0” to 15” water column
High or Low DP Alarms
Solenoid Fault Conditions
Current Output being Pulsed
Auxiliary Alarm Input Closures
DNC-T2300-I/O Analog Input Status
DNC-T2300-I/O Alarm Input
Closures
Upon occurance of any alarm event, the alarm status is reported on the display along with the out put number that was pulsed during the time of the event.
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AMETEK National Controls Corp. • 1725 Western Drive • West Chicago, Illinois 60185 • Tel: 800-323-2593 • 630-231-5900 • FAX: 630-231-1377 • www.nationalcontrols.com
CL1L2 1 32 94 65 7 8 10
S
LAST SOLENOID
EXPANDED MODE WIRING DIAGRAM FOR DNC-T2320-*10
PRESSURE SWITCH
DNC SERIES DUST
COLLECTOR CONTROLLER
DNC-T2010 MODEL SHOWN
(EXCEPT T2310)
L1
L2
AUX OUTPUT
#4
AUX INPUT
#4
-T2320-
INPUT VOLTAGE 120 VAC
RS232 Port:
FAILURE TO COMPLY WILL VOID ANY
WARRANTY
DO NOT USE SLOW-BLOW OR LARGER SIZE
Model DNC-T2310-010
SOL COM
L1 L2
3AMP
1
2 3 4
OUTPUTS
5 6
7 8109
HI SIDE
CONNECTIONS:
PRESSURE
LOW SIDE
1725 Western Dr.
S/N:
INTELLIGENT DUST CONTROL
West Chicago, IL. 60185
INPUT VOLTAGE:120 VAC, 10VA
MODEL NO.: DNC-T2310-010
Date Code:
BYPASS
INPU
T
ALARM
OUTPUT
ALARM
INPUT
INCHES OF WATER
DIFFERENTIAL PRESSURE ( P)
National Controls Corporatio
n
D
OUTPUT
STEP
CANCE
L
ALARM
CONNECTOR
RS232
ITEM VALUE
National Controls Corporation
S
Last solenoid
DNC-T2003 Through
DNC-T2032 Series
Dust Collector Controller
(DNC-T2010 model shown)
C
10987654321L2
L1
PRESSURE SWITCH INPUT
N
O
. .
CO
I
L
120 VAC Coil SPST-NO Relay
EXPANDED MODE WIRING DIAGRAM FOR DNC-T2310-*10
INPUT VOLTAGE 120 VAC
Remote Terminal: An ANSI type ter
minal is required for remote monitor ing and programming of the controller. Connection to the controller is made via the RS232 port (9 pin D-Sub connec tor). All the functions and display status accessible from the controller are avail able through the ANSI terminal.
Remote I/O Interface: The 2310/2320
controllers are capable of communication with the DNC-T2300-I/O board via the RS232 port. This allows the user to moni tor up to three 4-20 mA analog inputs, three contact closure type inputs, and one Type J thermocouple. The I/O mod ule is programmed via the 2310/2320 keypad and can be user defined to set alarm points from remote sensors of parameters such as emission, air flow, pressure, broken bags, fan motor current, etc. Refer to the data sheet for the DNC­T2300-I/O for additional information.
DUST COLLECTOR CONTROLS
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Programming Logic: The controller as sup plied from the factory will require user con
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­figuration. Upon application of power the display will indicate SETUP. The operator must then configure the various operating parameters using the six key keyboard of the controller before normal cleaning opera tion can begin. The programmable param
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­eters for Standard Operation as displayed are:
OUTPUT
Auto Configuration: will automatically sense the solenoids connected to the outputs and will only pulse those outputs during cleaning cycles. Manual Configuration: the controller will pulse each output until the last output programmed and then recycle to output
For enhanced timer programming informa­tion, see IDC Programming Tree on page 4-6.
#1. LAST: the number of the last output
used.
AMETEK National Controls Corp. • 1725 Western Drive • West Chicago, Illinois 60185 • Tel: 800-323-2593 • 630-231-5900 • FAX: 630-231-1377 • www.nationalcontrols.com
LO DP: Low Pressure Setpoint, the pres
sure at which the controller will stop its cleaning cycle.
HI DP: High Pressure Setpoint, the pres
sure at which the controller will start its cleaning cycle.
ON: Output Solenoid On Time.
OFF: Off Delay Time Between Output
Solenoid Activation. ALARM: High Differential Pressure Alarm
Set-point, the pressure at which the con troller will close its alarm contacts.
Additional Features: The 2310/2320 con trollers also provide:
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provide a continuous reading from 4 -20 mA corresponding to the sensed differen tial pressure range of 0” to 15” water col umn. This is a standard feature.
24 Hour Time/Day/Month Clock: The
4 - 20 mA Output Loop: This output will
clock feature will allow a daily automat ic turn on and turn off command to be implemented by the controller. It can be programmed to start and stop the clean
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week. This is an optional feature found on
ing cycles for up to seven events per
the B-series models.
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Caution:
1. Do not mount controls in high vibration areas with out shock mounts.
2. Do not mount controls in areas of high dust or cor
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rosive atmospheres without a protective enclosure. 3 Do not use a converter or inverter for the power
source.
4. Do not mount control in high transient voltage
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areas without an isolation transformer.
5. Do not leave control box open.
6. Do not allow a local repair shop to repair the con trols, as we employ some very sophisticated compo nents that could be further damaged. For service, call us directly: 800-323-2593.
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