National PANTHER 5110 Instruction Manual

#5110 PANTHER

ELECTRIC RIDE-ON

FLOOR PREP SYSTEM

INSTRUCTION MANUAL

115 & 230 Volt

Read Manual Before Operating Machine

9250 XYLON AVENUE NORTH • MINNEAPOLIS, MN 55445 • U.S.A. 800-245-0267 • 763-535-8206 • FAX 763-535-8255 • FAX 800-648-7124 WEB SITE: www.nationalequipment.com • E-MAIL: info@nationalequipment.com

National

Flooring Equipment, Inc.

Page 2

5110 TABLE OF CONTENTS

 Table of Contents ..................................................................................................2-4.1

 Hydraulic ..................................................................................................................5-6

A. Maintaining A Safe Work Environment ................................................................5

B. Pressure............................................................................................................5-6

C. Flammability ........................................................................................................6

D. Hydraulic Fluid......................................................................................................6

 Rules for Safe Operation........................................................................................7-10

A. Characteristics of a Defensive Operator ..........................................................8.1

B. Grounding ............................................................................................................9

C. Extension Cords ................................................................................................10

 Safety Instructions ....................................................................................................11

 Features/Specifications ....................................................................................12-12.1

 Operating Controls ..............................................................................................13-15

A. Power Box..........................................................................................................13

B. Hydraulic Levers ................................................................................................13

C. Cylinder Lift ........................................................................................................14

D. Operating Around the Cord ................................................................................15

 Operational Tips ........................................................................................................16

A. Caster ................................................................................................................16

B. Foot Peg ............................................................................................................16

C. Seat Safety Switch ............................................................................................16

D. Disarm Machine ................................................................................................16

E. Disconnect Machine From Power ......................................................................16

F. Leakage ............................................................................................................16

G. Power Cord ........................................................................................................16

H. Angle of the Head is Set Steep ..........................................................................16

 How To Plug In Cords ..........................................................................................17-18

A. Size and Gage of Extension Cords ....................................................................17

B. Cord Hook-Up ....................................................................................................17

C. Outlet Testing ....................................................................................................18

D. Cord Length ......................................................................................................18

E. Circuit Breaker Troubleshooting ........................................................................18

F. Wall Receptacle Choice and Testing ..................................................................18

 Loading/Unloading ..............................................................................................19-20

A. Dock Heights......................................................................................................19

B. Power-Gate ........................................................................................................19

C. Ramps................................................................................................................19

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5110 TABLE OF CONTENTS

D. Forklift Cups ......................................................................................................20

E. Winches..............................................................................................................20

F. Transporting ......................................................................................................20

G. Wheel Chocks ....................................................................................................20

 Center of Gravity ....................................................................................................20.1

 Job Site Movement ..............................................................................................21-22

A. Taping Wheels....................................................................................................21

B. Palletizing ..........................................................................................................21

C. Front Wheel Assembly ......................................................................................21

D. To Move Machine Without Power ......................................................................22

E. Adjusting Flip Arm Guide in Confined Area’s ....................................................22

 Wheel Sizes ..............................................................................................................23

A. Wheel Size ........................................................................................................23

 Adding Additional Weight ..........................................................................................24

A. Front Weight ......................................................................................................24

B. Rear Weight ......................................................................................................24

 Cutting Head and Blade ......................................................................................25-26

A. Dialing in the Machine........................................................................................25

B. Saving Time with Extra Cutting Heads ..............................................................25

C. Adjusting Slide Plate and Cutting Head ............................................................25

D. Shear Point ........................................................................................................25

E. Weight vs. Sharpness ....................................................................................25.1

F. Cutting Head Angle ........................................................................................25.1

G. Steep Cutting Head Angle ..............................................................................25.1

H. Swivel Head ....................................................................................................25.1

I. Saving Time with Extra Cutting Heads............................................................25.1

J. Cutting Head Insertion ......................................................................................26

K. Shank Blade Insertion ........................................................................................26

L. Blade Setting......................................................................................................26

M. Self Scoring Blades............................................................................................26

N. Blade Insertion or Blade Changing ....................................................................26

 Blade Application/Set-Up ..................................................................................27-28.1

A. Ceramic Set-Up..................................................................................................27

B. Wood Set-Up......................................................................................................27

C. Secondary Backing Carpet Set-Up ....................................................................27

D. Foam Back Carpet Set-Up ................................................................................27

E. Double Stick Carpet Set-Up ..............................................................................27

F. VCT Tile Set-Up ................................................................................................27

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5110 TABLE OF CONTENTS

G. Rubber Tile Set-Up ............................................................................................27

H. Re-Scraping Set-Up ..........................................................................................27

I. Thin Coating Set-Up ..........................................................................................28

J. Working Over Concrete......................................................................................28

K. Working Over Wood ..........................................................................................28

L. Working Over Soft Sub-Floor ............................................................................28

M. Cross Room Ditching ......................................................................................28.1

N. Checker Board Ditching ..................................................................................28.1

 Blades ..............................................................................................................29-30.1

A. Types of Blades..................................................................................................29

B. Blade Sharpening............................................................................................29.1

C. Blade Selection Chart ................................................................................30-30.1

 Machine Maintenance ......................................................................................31-38.1

A. Slide Plate Removal ..........................................................................................31

B. Lower Cutting Head Support..............................................................................31

C. Leak Maintenance..............................................................................................31

D. Side and Rear Panels ........................................................................................32

E. Oil Level ............................................................................................................32

F. Oil Change Out ..................................................................................................32

G. Wheel Motor Change Out ..................................................................................32

H. Hose Change Out ..............................................................................................33

I. Foot Peg ............................................................................................................33

J. Pump Change Out ............................................................................................33

K. Valve Change Out ..............................................................................................33

L. Motor Change Out..............................................................................................33

M. Motor Overload Switch ......................................................................................34

N. Electrical Box......................................................................................................34

O. Hydraulic Cylinder Change Out..........................................................................34

P. Electrical Cord ....................................................................................................34

Q. 110 Volt Wire Diagram ....................................................................................34.1

R. 230 Volt Wire Diagram ....................................................................................34.2

S. Cord Guide ........................................................................................................35

T. Wheel Changing ................................................................................................35

U. Changing Filter ..................................................................................................35

V. Caster Maintenance ..........................................................................................36

W. Back Up Beeper and Light ................................................................................37

X. Seat Replacement..............................................................................................38

Y. Seat Safety Switch ............................................................................................38

Z. Debris Deflector Mounting Instructions ..........................................................38.1

Page 4.1

5110 TABLE OF CONTENTS

 Complete Parts List ..........................................................................................39-41.2

 Part Numbers and Diagrams................................................................................42-55

A. Hood & External Parts........................................................................................42

B. Electrical Box Parts ............................................................................................43

C. Switch & Back-Up Beeper Parts ........................................................................44

D. Instruction Tube & Cord Parts ............................................................................45

E. Motor Parts ........................................................................................................46

F. Pump Parts ........................................................................................................47

G. Frame & Support Parts ......................................................................................48

H. Wheel Parts........................................................................................................49

I. Single Spool & Hose Parts ................................................................................50

J. Double Spool & Hose Parts................................................................................51

K. Slide Plate & Cylinder Parts ..............................................................................52

L. Caster & Foot Peg Parts ....................................................................................53

M. Filter Parts..........................................................................................................54

N. Weights. ............................................................................................................55

 Labels ..................................................................................................................56-57

 Accessories ..........................................................................................................58-60

 Material Safety Data ............................................................................................61-66

 Guarantee..................................................................................................................67

 Return Sheet ............................................................................................................68

 Blade Order Form ................................................................................................69-70

Page 5

MAINTAINING A SAFE WORK ENVIRONMENT

Establishing a safe working environment in and around your hydraulic equipment is just common sense. The easiest and most effective way to avoid problems is to make sure associates understand their equipment, know how to operate it safely and recognize the danger it represents if handled carelessly. A few things you must be aware of include:

1. PRESSURE: Hydraulic fluid under pressure is dangerous and can cause serious injury.

2. FLAMMABILITY: When ignited, some hydraulic fluids can explode and/or cause fires.

3. MECHANICAL: Hydraulic fluid creates movement, which causes parts of your equipment to move or

rotate. Always be aware of what you are doing.

4. MOISTURE: Never operate in wet or high moisture conditions without a proper GFI grounded switch. Make sure all electrical fittings, switches, cords plus stain reliefs are in good condition. Always unplug when not in use and when doing any service work.

5. ELECTRICAL: Disconnect power before servicing. Unplug cord so it can’t be started. Faulty wiring can also be an electrical hazard. A regular preventive maintenance program should always include a wiring check.

6. TEMPERATURE: Because this machine operates at a relatively low pressure, overheating is not common. If surface of tank becomes too hot to touch by hand (above 130º), shut off machine and allow to cool off.

PRESSURE

Our system runs at or below 1,200 psi. Never look for a leak when unit is under pressure. Using your hand could cause serious injury. A few common ways to encounter hydraulic fluid under pressure include:

1. PINHOLE: Fluid under pressure can cause serious injury. It can be almost invisible escaping from a pinhole, and it can pierce the skin into the body. Do not touch a pressurized hydraulic hose assembly with any part of your body. If fluid punctures the skin, even if no pain is felt, a serious emergency exists. Obtain medical assistance immediately. Failure to do so can result in loss of the injured part or death.

2. LEAK: Keep fittings and hoses tight. Only check and service when not under pressure. Leaking hydraulic fluid is not only unsightly, it’s hazardous. In addition to making workplace floors slippery and dangerous, leaks also contaminate the environment. Before cleaning an oil spill, always check EPA, state and local regulations.

LEAK AT THREAD END/SEAT

Problem: Coupling leaks at thread or seat. This may be caused by any of the following:

a. Missing or damaged O -rings. b. Damaged threads or seat angle. c. Thread alignment. d. Incompatible thread ends or seat angles. e. Over or undertorquing.

Solution: Remove the connection and inspect.

1. Certain couplings require the use of an O-ring. If it is missing, replace it. If an O-ring is used, check for damage caused by installation or possible material breakdown from heat or fluid incompatibility. Alternative O-ring materials may be required. Replace if necessary.

HYDRAULIC SAFE OPERATION

Page 6

HYDRAULIC SAFE OPERATION

PRESSURE (continued)

2. Check the threads and/or seat angle for damage that may have occurred prior to or during installation. Any ding or burr may be a potential leak path. Replace if necessary.

3. If the coupling was misaligned during installation, threads may have been damaged. Replace and carefully install.

4. Overtorquing of a threaded connection can stretch and damage threads and mating seat angles. Overtorquing can also damage the staking area of the nut. Undertorquing does not allow proper sealing.

3. BURST: Whether due to improper selection or damage, a ruptured hose can cause injury. If it bursts, a worker can be burned, cut, injected or may slip and fall.

4. COUPLING BLOW-OFF: If the assembly is not properly made or installed, the coupling could come off and hit or spray a worker, possibly resulting in serious injury. Never operate machine without guards.

FLAMMABILITY

With the exception of those comprised primarily of water, all hydraulic fluid is flammable when exposed to the proper conditions (including many “fire-resistant” hydraulic fluids).

Leaking pressurized hydraulic fluids may develop a mist or fine spray that can flash or explode upon contact with a cause of ignition. These explosions can be very severe and could result in serious injury or death.

Precautions should be taken to eliminate all ignition sources from contact with escaping fluids, sprays or mists resulting from hydraulic failures. Sources of ignition could be electrical discharges (sparks), open flames, extremely high temperatures, sparks caused by metal -to -metal contact, etc.

HYDRAULIC FLUID

Only use Texaco Rando 46 Hydraulic Oil or Compatible Fluid Like IS032. Non-compatible fluids could cause damage to unit or serious injury.

CAUTION: Never check for leaks over hose or hydraulic connections. Instead, use a piece of

cardboard to locate a pressurized leak. For drips (low pressure leaks), use a rag to clean the area and determine where the leak originates.

CAUTION: Never touch a pressurized hose assembly. Shut down the hydraulic system before

checking hose temperature.

WARNING: When using electric tools, always follow basic safety precautions to reduce the risk

of electric shock and personal injury.

Page 7

RULES FOR SAFE OPERATION

READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE. Before use, be sure everyone

operating this equipment reads and understands this manual as well as any labels packaged with or attached to the machine and components and view the instruction video. Extra copies of the manual and video are available.

1. KNOW YOUR EQUIPMENT: Read this manual and view instruction video carefully to learn equipment applications and limitations as well as potential hazards associated with this type of equipment.

2. DISARM MACHINE: Remove cutting head or drop cutting head to the floor when machine is not in use.

3. DO NOT “SLIDE HILL” MACHINE: See Page 19.

4. GROUND YOUR TOOL: See Grounding (Page 9).

5. AVOID DANGEROUS ENVIRONMENTS: Do not use in rain, damp or wet locations, or in the

presence of explosive atmospheres (gaseous fumes, dust or flammable materials). Remove materials or debris that may be ignited by sparks.

6. KEEP WORK AREA CLEAN AND WELL LIT: Cluttered, dark work areas invite accidents.

7. DRESS PROPERLY: Do not wear loose clothing. These may be caught in moving parts. Keep hands

and gloves away from moving parts.

8. USE SAFETY EQUIPMENT: Everyone in the work area should wear safety goggles or glasses complying with current safety standards. Wear hearing protection during extended use and a dust mask for dusty operations. Hard hats, face shields, safety shoes, etc. should be worn when specified or necessary.

9. KEEP BYSTANDERS AWAY: Children and bystanders should be kept at a safe distance from the work area to avoid distracting the operator and contacting the tool or extension cord. Operator should be aware of who is around them and their proximity.

10. PROTECT OTHERS IN THE WORK AREA: Provide barriers or shields as needed to protect others from debris and machine operation.

11. USE PROPER ACCESSORIES: Using accessories that are not recommended may be hazardous. Be sure accessories are properly installed and maintained. Do not delete a guard or other safety device when installing an accessory, attachment or servicing.

12. CHECK FOR DAMAGED PARTS: Inspect guards and other parts before use. Check for misalignment, binding of moving parts, improper mounting, broken parts and any other conditions that may affect operation. If abnormal noise or vibration occurs, turn the tool off immediately and have the problem corrected before further use. Do not use damaged equipment. Tag damaged tools “DO NOT USE” until repaired. A guard or other damaged parts should be properly repaired or replaced. For all repairs, insist on only identical National replacement parts.

13. REMOVE ALL ADJUSTING KEYS AND WRENCHES: Make a habit of checking that the adjusting keys, wrenches, etc. are removed from the tool before turning it on.

WARNING: Disarm machine when not in use. Remove Cutting Head or lower Cutting Head to

the floor. When exiting machine (getting off machine), remove lower Cutting Head to the floor. When transporting machine around job site, remove Cutting Head. Failure to follow these instructions could cause severe bodily injury.

Page 8

RULES FOR SAFE OPERATION

14. GUARD AGAINST ELECTRIC SHOCK: Prevent body contact with grounded surfaces such as pipes,

radiators, ranges and refrigerators. When scoring or making cuts, always check the work area for hidden wires or pipes. Use a Ground Fault Circuit Interrupter (GFCI) to reduce shock hazards.

15. AVOID ACCIDENTAL STARTING: Be sure equipment is turned off before plugging it in. Do not use if the power switch does not turn the machine on and off.

16. DO NOT FORCE EQUIPMENT: Equipment will perform best at the rate for which it was designed. Excessive force only causes operator fatigue, increased wear and reduced control.

17. KEEP HANDS AND FEET AWAY FROM ALL CUTTING EDGES AND MOVING PARTS.

18. WEAR GLOVES WHEN CHANGING BLADES.

19. DO NOT ABUSE CORD: Never unplug by yanking the cord from the outlet. Pull plug rather than cord

to reduce the risk of damage. Keep the cord away from heat, oil, sharp objects, cutting edges and moving parts.

20. DO NOT OVERREACH. MAINTAIN CONTROL: Stay properly seated. Keep proper footing and balance at all times. Maintain a firm grip.

21. STAY ALERT: Watch what you are doing, and use common sense. Do not use when you are tired, distracted or under the influence of drugs, alcohol or any medication causing decreased control.

22. STARTING MACHINE: On/off switch must be in off position before connecting to power source.

23. UNPLUG EQUIPMENT: When it is not in use, unplug tool before changing blades, accessories or

performing recommended maintenance or when not in use.

24. MAINTAIN EQUIPMENT CAREFULLY: Keep control levers dry, clean and free from oil and grease. Keep cutting edges sharp and clean. Follow instructions for lubricating and changing accessories. Periodically inspect all wiring and extension cords for damage. Have damaged parts repaired or replaced.

25. STORE IDLE EQUIPMENT: When not in use, store in a dry, secured place. Keep away from children. Remove blade or keep blade lowered to the floor (disarm machine).

26. MAINTAIN LABELS AND NAMEPLATES: These carry important information. If unreadable or missing, contact National for a free replacement.

27. MACHINE IS HEAVY, DO NOT DROP: Counter weights are heavy. Take caution when removing or reassembling. Take caution when moving or transporting.

28. IF THE SUPPLY CORD IS DAMAGED: It must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.

WARNING: Exposure to dust may cause respiratory ailments. Use approved NIOSH or OSHA respirators, safety glasses or face shields, gloves and protective clothing. Provide adequate ventilation to eliminate dust, or to maintain dust level below the Threshold Limit Value for nuisance dust as classified by OSHA.

Page 8.1

RULES FOR SAFE OPERATION

CHARACTERISTICS OF A DEFENSIVE OPERATOR

• Education

• Alert

• Skills

• Judgment

• Common Sense

• Recognizes the Hazards

• Understands the Defense

• Acts Correctly

A GOOD OPERATOR IS A “DEFENSIVE” OPERATOR

QUALITIES

Education: Learns about the machine and the environment.

Alert: Stays alert at all times…never lets guard down.

Skills: Only performs duties he/she are qualified to do. Always tries to improve.

Judgment: Plays it safe. Doesn’t take chances.

Common Sense: Does the right thing without having to be told. Applies knowledge.

Recognizes the Hazards: Maintains alertness. Anticipates danger.

Understands the Defense: Knows that safety isn’t an accident…it’s a thinking person’s choice.

Acts Correctly: Does not cave in to pure pressure. Performs correctly when supervised or not.

Page 9

RULES FOR SAFE OPERATION

WARNING: Improperly connecting the grounding wire can result in the risk of electric shock.

Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS

Tools marked “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock.

The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool's grounding system and must never be attached to an electrically “live” terminal.

Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in Figure A.

Figure A

GROUNDING

1. Cover of grounded outlet box

2. Outlet ground

3. Grounding prong

WARNING: Electrical cords can be hazardous. Misuse can result in fire or death by electrical

shock. Read carefully and follow all directions.

Page 10

RULES FOR SAFE OPERATION

EXTENSION CORDS

Grounded tools require a three wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible equipment damage or circuit breaker failure.

The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. When using more than one extension cord to make up the total length, be sure each cord contains at least the minimum wire size required. If you are using one extension cord, add the nameplate amperes and use the sum to determine the required minimum wire size.

GUIDELINES FOR USING EXTENSION CORDS

• Two twelve gauge extension cords are required to run the machine.

• If more than 100 feet is required for cord length (50 feet for each power cord and 50 feet for each extension cord), for 110 volt we recommend the use of 10 gauge extension cords or heavier. Extension cord specifications for EU; cord must have nominal cross-sectional area of 1.5 mm2 and be polyvinyl chloride H05VV-F (227 IEC 53) or polychloroprene H05RN-F (245 IEC 57) or higher.

• If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use.

• Be sure your extension cords are properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.

• Protect your extension cords from sharp objects, excessive heat and damp or wet areas.

• Keep away from water. Do not use if wet.

• Inspect thoroughly before each use. DO NOT USE IF DAMAGED.

• Make sure equipment is OFF before connecting cord outlet.

• FULLY INSERT plug into outlet.

• Do not remove, bend or modify any metal prongs or pins of cord.

• Do not use excessive force to make connections.

• Do not connect a three prong plug to a two-hole cord.

• Avoid overheating. Uncoil cord and do not cover it with any material.

• Do not run machine over cords.

• Do not walk on cords.

• Do not drive or place objects over cord.

READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE.

WARNING: Electrical cords can be hazardous. Misuse can result in fire or death by electrical

shock. Read carefully and follow all directions.

WARNING: If cords are damaged they must be replaced by the manufacturer or its service

agent or a similarly qualified person in order to avoid a hazard.

Page 11

• Only qualified, trained personnel should operate this unit.

• Loose or damaged parts should be replaced immediately. Failure to do so could cause equipment damage or serious injury.

• Switches, cord, plug and receptacle should be inspected. (Disconnect power before repairs to prevent electrical shock). Unplug when not in use. Do not use if defective. Switches should return to off when released.

• Be aware of the proximity of the power cord when machine is being operated.

• Power control box, motor and switches should be completely enclosed at all times with no exposed wiring.

• Disconnect power from unit before servicing or changing blades. Failure to do so can cause electrical shock.

• Only use National components. Failure to do so could cause damage or serious injury.

• Always be aware of support personnel and their proximity when in operation. Block off work area.

• Support personnel should never stand next to machine, in front of or behind machine while machine is running. Failure to do so could cause serious bodily injury or death.

• Manual should be kept with machine in supplied holder for access by operator at all times.

• Always wear eye protection when running machine.

• Never defeat switches or guards.

• Remove blade when machine is not in use and/or lower cutting head to floor. Failure to do so could cause serious bodily injury.

• Wear gloves when changing blades.

5110 SAFETY INSTRUCTIONS

WARNING: Know and understand before operation. Failure to do so could cause damage to

equipment or bodily injury.

Read and understand operators instruction manual and instructional video before operating this equipment.

WARNING: Failure to follow any of the above instructions could cause damage to machine,

damage to property or serious bodily injury or death.

Page 12

5110 FEATURES/SPECIFICATIONS

Rotating Extension

Cord Guide

Safety Shut Off Switch

(under seat)

Motor

Switches

Forward/Reverse

Neutral Break

Adjustable Slide Plate

Power Off Switch

“Kill Switch”

Cutting Head

Cylinder Lift

Forward/Reverse

Neutral Break

Removable

Cutting Head

Foot Rest

Fork Lift

Cup

Motor

Connections

Dual 115

Volt Motors

Cylinder

Front weight

compartment

Lower Cutting

Head Support

Rear Weight

Compartment

SPECIFICATIONS

Width: 24-1/2 inches

Height: 27 inches

Height w/Seat: 39-1/2

Length without Jaw: 50 inches

Empty Weight: 880 pounds

Weight (With Added Front weight): 1186 pounds Speed: Up to 113 feet per minute

MOTOR INFORMATION

RPM Hz Volts HP Amps-Full Load

1725

115

1.5

13.5

1425

50/60

230

1.1 KW

6.5

Continuous Duty

115 Volt

230 Volt

Page 12.1

5110 FEATURES/SPECIFICATIONS

VIBRATION/SOUND DATA

VIBRATION DATA:

Axis

X Y Z

Vector

Sum

Stationary

>0.1

0.3

0.4

>0.1

Moving

0.5

0.3

0.1

0.6

Whole Body

Vibration Levels in m/s^2

Axis

X Y Z

Vector Sum

Left

0.5

0.3

0.6

0.9

Right

1.4

0.5

2.0

Hand/Arm

Vibration Levels in m/s^2

Stationary Moving

dBA

77.0

73.0

Operator Sound Level

dBA ref. 20 Pa

SOUND DATA:

Page 13

5110 OPERATING CONTROLS

POWER BOX (FIGURE A)

Note: It is necessary to be seated before starting machine to keep machine running. The two green switches are the starting switches. Press one green switch at a time. This will start the motors individually. The red switch is the shut off switch, also referred to as the "kill switch". See cord hook up for plugging in the motor cords.

HYDRAULIC LEVERS (FIGURE B)

The hydraulic levers steer the machine. They are feathered spool valves. For smooth even movement, move levers slowly. Fast movement on control levers will result in jerky, uneven movement.

• Move levers slowly.

• Both levers forward  move the machine forward.

• Both levers backward  move the machine backward.

• The left lever forward and the right lever backward  turn the machine quickly to the right.

• The left lever backward and the right lever forward  turn the machine quickly to the left.

• Only the left lever forward , turns the machine slowly to the right.

• Only the left lever backwards , turns the machine slowly to the left.

Figure A

Motor Cord Outlets

Starting Switches

Shut Off Switch “Kill Switch”

Hydraulic Lever

Figure B

Page 14

5110 OPERATING CONTROLS

CYLINDER LIFT (FIGURE A)

The cylinder lift lever raises and lowers the cylinder and cutting head. After setting slide plate to proper height, use the cylinder lift lever to set blade to proper cutting angle. Pull back  on the cylinder lift lever to raise the cutting head. Push the cylinder lift lever forward  to lower the cutting head. Continuing to push the cylinder lift lever forward and it will adjust the angle of the cutting head. This will also jack up the machine (See Figure B). This will need to be done when doing maintenance on the machine (ie: wheel changing, front caster maintenance etc).

Figure A

Cylinder Lift Lever

Figure B

WARNING: Disarm machine by removing the cutting head or dropping the cutting head to the floor

when the machine is not in use.

Page 15

5110 OPERATING CONTROLS

OPERATING AROUND THE CORD (FIGURE A)

The extension cord should be properly fed through the clip on the end of the flip arm cord guide. Loop cord once. See the Cord Hook Up in the manual. The flip arm cord guide is designed to keep track of the location of the electrical cord, especially when backing up and turning.

• Keep cord to side and slightly forward.

• Always work away from the cord.

• When backing up or making a sharp turn, check the location of the cord.

• Flip arm moves from side to side to help to keep electrical cords from being ran over (See Figure B).

• Adjust the flip arm cord guide in confined areas. Center position is achieved by moving cord guide arm to the 12 o’clock position and securing in place with pin (See Figure C). This is used when going through doorways or hallways. Hold cord straight out the back of the machine.

Figure C

WARNING: Disarm machine by removing the cutting head or dropping the cutting head to the floor

when the machine is not in use.

Figure A Figure B

CAUTION: Do not run over cord. Doing so could cause damage to equipment or severe

bodily injury.

Page 16

5110 OPERATIONAL TIPS

CASTER

Keep clean and free of debris, make sure it can move freely.

FOOT PEG

Keep feet resting and secured on foot pegs when operating machine.

SEAT SAFETY SWITCH

The seat safety switch is mounted under the center portion of the seat. This switch is designed as an emergency shut off. If you are not sitting down on the seat, the machine will shut off. Warning: Do not alter switches.

DISARM MACHINE

Remove blade or drop cutting head to the floor when machine is not in use.

DISCONNECT MACHINE FROM POWER

Never change cutting head or service blade while machine is running.

LEAKAGE

Keep fittings and hoses tight. If a leak is noticeable, retighten fitting. If leakage persists, remove the connection and inspect.

POWER CORD

Be aware of where the power cord is. Do not run over the cord. If an electrical cord is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.

ANGLE OF THE HEAD IS SET STEEP

When raising the front of the machine to a steep angle, the bottom of the slide plate should be raised so it is higher or even with the bottom of the guide channels.

Page 17

HOW TO PLUG IN CORDS

SIZE & GAGE OF EXTENSION CORD

• Two twelve gauge extension cords are required to run the machine.

CORD HOOK-UP

Machine is supplied with a fifty-foot twin cord and two single fifty-foot 12 gauge extension cords.

1. Connect both male motor cord plugs (from the back of the machine) into the female plugs on the back of the power control box (See Figure A). Each plug controls a motor and they can be plugged in either order. Make sure cords are tightly plugged together.

2. From the female end of the twin cord, go in 3 feet and make a loop in the cord. Insert the loop into the clip on the end of the flip-arm/cord guide. The loop in the cord secures the cord from slipping or pulling out of the cord guide.

A. For 110 volt; connect both female plugs into the male plugs on the side of the power control box

(See Figure B). Also, see “Outlet Testing” before plugging cords into outlet. Make sure cords are tightly plugged together.

B. For 230 Volt; connect female plug into the male plug on the side of the power control box (See

Figure C). Also, see “Outlet Testing” before plugging cords into outlet. Make sure cords are tightly plugged together.

WARNING: Electrical cords can be hazardous. Misuse can result in fire and/or death by electrical shock. Read carefully and follow all directions. Never defeat safety features or bypass the electrical control box. Doing so could cause property damage and/or serious injury.

Figure A Figure B Figure C

Page 18

HOW TO PLUG IN CORDS

OUTLET TESTING

If cords are plugged into the same outlet, start one motor at a time. Never start both motors at the same time. If you can’t run both motors from the same outlet, plug the twin cord into the supplied extension cords and test in two separate circuits. Choose outlets as far apart as is practical. The idea is to find outlets on different circuits.

CORD LENGTH

For 110 volt, if the twin cord plugged into the supplied fifty foot (12 gauge) extension cords is not enough length, convert to 10 gauge cords. The longer the cord length that is needed, lowering the gauge of the cords will help to lower the amperage loss due to the cord length. Extension cord specifications for EU; cord must have nominal cross-sectional area of 1.5 mm2 and be polyvinyl chloride H05VV-F (227 IEC 53) or polychloroprene H05RN-F (245 IEC 57) or higher.

CIRCUIT BREAKER TROUBLESHOOTING

Use a transformer when circuit breakers have low voltage (See optional #5110-500 Buck & Boost). The Buck & Boost increases the line voltage at a receptacle. A job-site with bad power, the use of a Buck & Boost may solve the problem. It also works great when extension cords exceed 100 feet in length. Example: A receptacle registering 90 volts, the Buck & Boost will increase it to 118 volts.

WALL RECEPTACLE TESTING

Determine the supply line with a volt meter (See optional #5110-501 Voltage Meter). Plug voltage meter into a wall outlet to determine the voltage at that receptacle. If the voltage is too low, plug twin cord into two separate circuits. Choose outlets as far apart as is practical. The idea is to find outlets on different circuits or convert to a transformer.

WARNING: Only use the Buck & Boost when the voltage has been determined at the wall receptacle. Failure to do so could cause severe damage to equipment or possible injury.

WARNING: If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.

Page 19

5110 LOADING/UNLOADING

• Always remove blade and cutting head when machine is being moved or transported

• Cutting head and slide plate can be removed to make the machine more compact.

• NEVER leave machine unattended on an incline.

• Removing added weights help to make the machine easier and safer to move in and out of a vehicle.

DOCK HEIGHTS

It is best to load or unload the machine from a level/equal dock height (a van from a van dock height, a truck/semi from a regular dock height).

POWER-GATE

A power-gate can be used when the dock height is not available. Make certain the machine is secure so it does not roll off the power-gate. To better secure machine, raise machine on to the lower cutting head support raising machine off the caster.

RAMPS

To be safe, the ramp needs to be very long to accommodate the machine being loaded/unloaded. Remove added weight. Make sure ramp is secured. Do not have at a steep incline. The use of a power winch or hand come-a-long is much safer. For a van, the ramp should be 12 to 18 feet in length depending on the depth of the incline. For truck height taller than a van, longer ramps will be needed. See OSHA guidelines. It is not recommended to drive the machine, connected with power, on a ramp. Make sure ramp is secure and has good contact before using. Failure to do so could cause ramp to fall away from the vehicle.

Note: See correct and safe operating angels and center of gravity on page 20.1.

WARNING: Machine has a swivel front caster. Never side hill (See Figure A). The machine on a

incline without power, the front caster will cause machine to swing to the lowest point. If it is necessary to run machine on an incline, run machine on cutting head. Place at least a 8'' cutting head in machine. To keep from damaging floor, clamp a piece of carpet into cutting head to slide on the floor. This will give positive contact with the floor when power is disengaged from the wheels.

Figure A

CAUTION: DO NOT “SIDEHILL”

Page 20

5110 LOADING/UNLOADING

FORKLIFT CUPS

There are two forklift cups mounted under the front of the machine (See Figure A). Slide fork lift forks through forklift cups. Slide forks all the way back to touch the rear tire (See Figure B). Before lifting machine, secure machine to fork lift with heavy 3000 lb. or heavier rope or chain. Tilt forks back to lift machine (See Figure C).

WINCHES

Winches should be used for safety when loading or unloading with ramps. 2000 lb. winch minimum.

TRANSPORTING

Secure machine down with ratchet straps when transporting the machine. To keep machine from rolling, hydraulic levers should not be locked in the forward or backward position. Hydraulic levers should be straight up in the "neutral" position. This helps to lock drive wheels. Lift machine off swivel caster onto lower cutting head support for better stabilization. Proper securing straps need to be rated at least twice the weight of the machine.

WHEEL CHOCKS

Wheel chocks will help to secure the machine but DO NOT use wheel chocks alone to secure the machine.

Fork Lift Cup

Figure A

Forks on forklift should go back to the rear wheel

Figure B

Figure C

WARNING: Never tilt machine forward. It could slide off fork lift forks.

Page 20.1

5110 CENTER OF GRAVITY

Be aware of your surroundings and machines operating angels. When changing from a low slide plate to a high slide plate setting or a low cutting head angle to a high cutting head angle, the operating “attitude” of the machine changes. When a floor surface is not level (ramps, inclines, large amounts of debris which would lift the drive wheel of the machine, etc.), the center of gravity changes. Too much of an angle could make the machine unsafe (a cause for tip-over). Do Not run the machine in unsafe environments.

Page 21

5110 JOB SITE MOVEMENT

• Always remove blade and cutting head when machine is being moved or transported

• Cutting head and slide plate can be removed to make the machine more compact.

• NEVER leave machine unattended on an incline.

• Removing added weights help to make the machine easier to move.

TAPING WHEELS

Taping the wheels with a wide like masking tape helps to prevent damage and dirt to floors during movein and move-out.

PALLETIZING

Only use a solid platform pallet. If a solid platform pallet is not available, place a piece of ¾" plywood on top of a pallet. Using a forklift with the forks inserted in the forklift cups, place machine on pallet. Use ratchet straps to secure machine to pallet.

FRONT WHEEL ASSEMBLY (FIGURE A)

The Front Wheel Assembly is an optional attachment (#5110-100) that is very helpful when moving the machine around on a job-site or loading the machine that is not on a pallet. It allows machine stability and safe transportation over any surface. It is easy and quick to attach or detach. Raise slide plate so the bottom of the slide plate is higher or even with the bottom of the guide channels. Raise cylinder, insert Front Wheel Assembly into cutting head. Secure with securing pin.

Figure A

WARNING: Protect others in work area. Provide barriers or shields as needed to protect others from debris and machine operation. Operator should be aware of who is around them and their proximity.

Caster

Plate

Note: Make sure the plate is parallel with the floor so the caster swivels freely.

+ 58 hidden pages

National PANTHER 5110 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual