Narada AG12V100S, AG12V100F, AG12V100A, AG12V85F, AG12V125F Operation Manual

...
Polymer Gel Standby Battery
(Front Access Design)
OPERATION MANUAL
Version 3.2
Website: www.naradapower.com
Operation manual V3.2 for AcmeG series
Contents
Important Safety Instructions ....................................................................................................... - 3 -
Chapter One Product Introduction ................................................................................... - 4 -
1. Features ........................................................................................................................... - 4 -
2. Main Application Fields .................................................................................................. - 4 -
3. Types & Dimensions ....................................................................................................... - 4 -
4. Dimension and Sketch Map ............................................................................................ - 5 -
AG12V180 .......................................................................................................................... - 6 -
5. Terminals Sketch Map..................................................................................................... - 7 -
Chapter Two Technical Characteristics ............................................................................ - 7 -
1. Charge Performance Curve ............................................................................................. - 7 -
2. Internal Resistance and Short Circuit Current................................................................. - 7 -
3. Discharge data with constant current & constant power .......................................................... - 9 -
Chapter Three Operation and Maintenance ..................................................................... - 15 -
1. Operation Conditions .................................................................................................... - 15 -
2. Capacity and Influencing Factors ................................................................................. - 15 -
3. Ambient Temperature, Capacity and Life ..................................................................... - 16 -
4. Charging Request .......................................................................................................... - 19 -
5. Storage .......................................................................................................................... - 19 -
Chapter Four Maintenance ........................................................................................... - 21 -
1. Regulated Maintenance ................................ ................................................................. - 21 -
2. Precautions .................................................................................................................... - 21 -
3. After-sales Service / Customer Service Hotline ............................................................ - 22 -
- 2 -
Operation manual V3.2 for AcmeG series
Warning
Electricity
danger
Protecting your eye
Watch
Short-circuits
With adults custody
Read the
manual
Fire
forbidden
Circle use
Do not put
batteries into
dustbin
The product has past
the UL Safe
authentication
Important Safety Instructions
Please read this operation manual carefully. It offers very important safety instructions, installation and operation guide, and ensure your equipment with best performance and prolong the service life of your equipment.
· For the sake of your safety, please do not attempt to remove the components of
the battery. The maintenance of the battery can only be carried out by service engineers specially trained by the principal.
· Considering the potential harm of the lead component to the health and
environment, the battery can be replaced only by the service center authorized by the manufacturer. To replace the battery or maintenance equipment, please call the after-sales service hotline for information of the nearest service center.
· Please check the local regulations on the correct way of dealing with battery
disposal or send the battery to the authorized service center for replacement.
· Battery replacement should be operated or supervised by engineers who are
experienced and aware of the preventive measures on the potential harm of the battery.
· Warning - Do not smoke and refrain having fire near the battery.
· Warning - Do not use any organic solvent to clean the battery.
· Warning - Do not have fire near the battery or it may explode.
· Warning - Do not remove the components of the battery as it contains
electrolyte that may cause injury to the human body.
· Warning - Battery may cause short circuit. Please remove any watches and
jewelry during replacement of the battery, and operate with tools with insulated materials.
- 3 -
Operation manual V3.2 for AcmeG series
Type
Normal Voltage
V
Rated Capacity C10(Ah)
Dimensions(mm)
WT
(kg)
L W H
AG12V50F
12
50
390
105
200
21.3
AG12V85F
12
85
390
105
270
31.5
Chapter One Product Introduction
1. Features
1.1 Long life
using the polymer gel electrolyte 4BS paste technology Special paste technology Special patent grid alloy
1.2 Wide operational temperature range
Excellent charging and discharging ability at low temperature Decline the water-loss at high temperature
1.3 Unique rack line dimension and design created by Narada in China
Long and narrow construction design with excellent heat dispersing
capability
Both positive and negative posts are along one side of the battery giving ease
of monitoring and maintenance
Flexible connectors that can fit according to each client’s requirement Suitable for 19", 23" rack or cabinet Patented gas collecting system
2. Main Application Fields
Telecom standby and cyclical applications UPS system Power system Solar energy system Emergency lighting system
3. Types & Dimensions
Table 1-1 Narada AcmeG Series Battery Specification
- 4 -
Operation manual V3.2 for AcmeG series
AG12V100F
12
100
390
105
287
33.0
AG12V100A
12
100
390
105
287
33.0
AG12V100S
12
100
395
108
287
31.0
AG12V125F
12
125
558
125
270
46.0
AG12V150S
12
150
550
125
283
48.0
AG12V155F
12
155
558
125
270
52.5
AG12V170S
12
170
550
125
283
51.5
AG12V180
12
180
558
125
316
60.5
AG12V190
12
190
558
125
316
61.0
AG12V190S
12
190
558
125
316
59.2
AG12V200
12
200
558
125
316
61.0
AG12V155F
4. Dimension and Sketch Map
- 5 -
Operation manual V3.2 for AcmeG series
558 [21.99]
316 [12.45]
125 [4.93]
AG12V180, AG12V190, AG12V200
AG12V100S
AG12V150S, AG12V170S
AG12V190S
- 6 -
5. Terminals Sketch Map
Chapter Two Technical Characteristics
Operation manual V3.2 for AcmeG series
1. Charge Performance Curve
Fig 2-1 Battery voltage vs discharge time curves at different current at 25ºC.
2. Internal Resistance and Short Circuit Current
The internal resistance of the battery is a dynamic nonlinear parameter that varies continuously with the temperature and discharge state. The internal resistance is at its lowest when the battery is fully charged. Table 2-1 shows the internal resistance and short circuit current of Narada battery in fully charged state according to the IEC60896 standard.
- 7 -
Operation manual V3.2 for AcmeG series
Table 2-1. Internal resistance and short circuit current (25ºC)
Type
Internal resistance (mΩ)
Short circuit current (A)
AG12V50F
8.94
1500
AG12V85F
6.52
1897
AG12V100F
6.36
1989
AG12V100S
5.52
2318
AG12V100A
6.59
1909
AG12V125F
5.76
2226
AG12V150S
5.19
2450
AG12V155F
4.30
2814
AG12V170S
4.65
2758
AG12V180
3.85
3280
AG12V190S
4.30
2978
Note: Short circuit current will decrease the voltage of the battery to 0V, and damage the internal components of the battery.
- 8 -
AG12V50F
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/cell
187.0
100.5
61.1
44.2
35.7
20.5
14.9
11.7
9.86
8.46
6.49
5.30
4.53
2.84
2.37
1.67V/cell
175.6
96.9
60.1
43.8
35.5
20.4
14.6
11.6
9.81
8.41
6.44
5.25
4.52
2.81
2.35
1.70V/cell
174.0
95.3
59.0
43.5
35.3
20.2
14.5
11.6
9.65
8.30
6.44
5.25
4.47
2.81
2.35
1.75V/ cell
160.0
92.2
58.5
43.2
34.7
19.7
14.4
11.4
9.60
8.25
6.38
5.20
4.47
2.80
2.35
1.80V/ cell
143.5
86.0
55.9
41.4
33.9
19.5
14.3
11.4
9.39
8.10
6.33
5.14
4.44
2.77
2.34
1.83V/ cell
136.7
78.7
54.9
40.0
32.4
19.3
13.8
10.8
9.08
7.84
6.18
4.95
4.22
2.76
2.31
1.85V/ cell
127.9
76.7
51.1
38.5
31.4
18.6
13.4
10.7
8.87
7.63
5.97
4.91
4.17
2.71
2.28
AG12V85F
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/ cell
305.6
164.2
99.9
72.2
58.4
33.5
24.3
19.1
16.1
13.8
10.6
8.75
7.40
4.64
3.87
1.67V/ cell
287.0
158.3
98.2
71.6
58.1
33.3
23.9
19.0
16.0
13.7
10.5
8.66
7.39
4.60
3.84
1.70V/ cell
284.5
155.8
96.5
71.1
57.6
33.1
23.7
18.9
15.8
13.6
10.5
8.66
7.31
4.59
3.84
1.75V/ cell
261.6
150.7
95.7
70.6
56.8
32.2
23.5
18.6
15.7
13.5
10.4
8.58
7.31
4.58
3.84
1.80V/ cell
234.5
140.5
91.4
67.7
55.3
31.9
23.3
18.6
15.4
13.2
10.3
8.49
7.26
4.53
3.83
1.83V/ cell
223.5
128.7
89.7
65.4
52.9
31.5
22.5
17.7
14.8
12.8
10.1
8.18
6.90
4.52
3.77
1.85V/ cell
209.1
125.3
83.5
62.9
51.3
30.3
21.9
17.5
14.5
12.5
9.8
8.11
6.82
4.43
3.73
AG12V100F
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/ cell
359.6
193.2
117.5
85.0
68.7
39.4
28.6
22.4
19.0
16.3
12.5
10.29
8.71
5.46
4.55
1.67V/ cell
337.6
186.3
115.5
84.3
68.3
39.2
28.1
22.3
18.9
16.2
12.4
10.19
8.70
5.41
4.51
3. Discharge data with constant current & constant power
Tab.2-1 Discharge data with constant current (A, 25)
Operation manual V 3.2 for AcmeG series
1.70V/ cell
334.7
183.3
113.5
83.7
67.8
38.9
27.9
22.2
18.6
16.0
12.4
10.19
8.61
5.40
4.51
1.75V/ cell
307.8
177.3
112.5
83.1
66.8
37.9
27.6
21.9
18.5
15.9
12.3
10.09
8.61
5.39
4.51
1.80V/ cell
275.9
165.3
107.6
79.7
65.1
37.6
27.4
21.8
18.1
15.6
12.2
10.0
8.54
5.33
4.50
1.83V/ cell
262.9
151.4
105.6
77.0
62.2
37.1
26.5
20.8
17.5
15.1
11.9
9.62
8.11
5.32
4.43
1.85V/ cell
246.0
147.4
98.2
74.0
60.3
35.7
25.8
20.6
17.1
14.7
11.5
9.54
8.02
5.22
4.39
AG12V125F
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/ cell
409.4
220.0
133.8
96.7
78.2
44.8
32.6
26.4
23.2
19.9
15.4
12.7
10.88
6.82
5.69
1.67V/ cell
384.5
212.1
131.6
96.0
77.8
44.6
32.0
26.2
23.1
19.8
15.3
12.6
10.87
6.76
5.64
1.70V/ cell
381.1
208.7
129.3
95.3
77.2
44.3
31.8
26.1
22.7
19.6
15.3
12.6
10.76
6.75
5.64
1.75V/ cell
350.5
201.9
128.2
94.6
76.1
43.1
31.4
25.8
22.6
19.4
15.2
12.5
10.76
6.73
5.64
1.80V/ cell
314.2
188.3
122.5
90.7
74.1
42.8
31.2
25.7
22.1
19.1
15.1
12.4
10.67
6.66
5.63
1.83V/ cell
299.4
172.4
120.2
87.7
70.8
42.2
30.2
24.5
21.4
18.5
14.7
11.9
10.14
6.64
5.54
1.85V/ cell
280.1
167.9
111.8
84.3
68.7
40.6
29.4
24.2
20.9
18.0
14.2
11.8
10.03
6.52
5.49
AG12V155F
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/ cell
506.6
272.2
165.6
119.7
96.8
55.5
40.3
33.0
28.8
25.0
19.1
15.9
13.49
8.46
7.06
1.67V/ cell
475.7
262.4
162.8
118.7
96.2
55.2
39.6
32.9
28.7
24.8
19.0
15.7
13.48
8.38
7.00
1.70V/ cell
471.5
258.2
160.0
117.9
95.5
54.8
39.3
32.7
28.2
24.5
19.0
15.7
13.34
8.36
7.00
1.75V/ cell
433.6
249.8
158.6
117.0
94.1
53.4
38.9
32.3
28.0
24.3
18.8
15.6
13.34
8.35
7.00
1.80V/ cell
388.7
233.0
151.6
112.3
91.7
53.0
38.6
32.2
27.4
23.9
18.7
15.4
13.23
8.26
6.98
1.83V/ cell
370.5
213.3
148.8
108.5
87.7
52.3
37.4
30.7
26.5
23.1
18.2
14.8
12.58
8.24
6.87
1.85V/ cell
346.6
207.7
138.4
104.3
85.0
50.3
36.4
30.4
25.9
22.5
17.6
14.7
12.44
8.08
6.81
- 10 -
Operation manual V 3.2 for AcmeG series
AG12V180
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/ cell
506.5
317.6
209.0
153.8
125.6
72.8
51.6
40.7
34.6
29.2
23.1
18.6
16.0
9.90
8.30
1.67V/ cell
474.4
312.6
206.0
153.8
124.6
72.1
51.4
40.7
34.4
28.9
22.9
18.5
15.9
9.80
8.23
1.70V/ cell
457.3
306.5
203.0
152.8
123.6
71.8
51.2
40.6
34.3
28.8
22.8
18.4
15.8
9.71
8.19
1.75V/ cell
434.2
293.5
195.0
149.7
122.6
71.2
50.9
40.4
34.1
28.5
22.6
18.2
15.7
9.61
8.12
1.80V/ cell
389.9
269.3
183.9
142.7
118.6
69.6
50.0
40.0
33.5
28.0
22.5
18.1
15.6
9.61
8.08
1.83V/ cell
355.8
252.3
174.9
136.7
116.6
67.8
49.1
39.5
32.8
27.3
22.2
18.0
15.5
9.52
8.04
1.85V/ cell
337.7
240.2
170.9
131.7
113.6
66.0
48.2
39.0
32.3
27.0
21.9
17.9
15.4
9.52
7.99
AG12V100A
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/ cell
359.2
193.0
117.4
84.9
68.6
39.3
28.6
22.4
18.9
16.2
12.5
10.28
8.70
5.45
4.55
1.67V/ cell
337.3
186.1
115.4
84.2
68.2
39.1
28.1
22.3
18.8
16.1
12.4
10.18
8.69
5.40
4.51
1.70V/ cell
334.3
183.1
113.4
83.6
67.7
38.8
27.9
22.2
18.5
15.9
12.4
10.18
8.60
5.39
4.51
1.75V/ cell
307.5
177.1
112.4
83.0
66.7
37.8
27.6
21.9
18.4
15.8
12.3
10.08
8.60
5.38
4.51
1.80V/ cell
275.6
165.2
107.5
79.6
65.0
37.5
27.4
21.8
18.0
15.5
12.2
10.0
8.53
5.32
4.50
1.83V/ cell
262.7
151.2
105.5
76.9
62.1
37.0
26.5
20.8
17.4
15.0
11.9
9.61
8.11
5.31
4.43
1.85V/ cell
245.8
147.3
98.1
73.9
60.2
35.6
25.8
20.6
17.0
14.6
11.5
9.53
8.02
5.21
4.39
- 11 -
Operation manual V 3.2 for AcmeG series
AG12V50F
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/cell
313.5
177.0
110.5
83.0
67.5
38.6
28.2
22.3
18.8
16.2
12.6
10.3
8.69
5.58
4.66
1.67V/cell
301.5
173.9
109.5
82.5
67.0
38.5
27.8
22.3
18.8
16.1
12.5
10.2
8.69
5.53
4.66
1.70V/cell
300.0
171.8
109.5
82.5
67.0
38.3
27.8
22.2
18.6
16.0
12.4
10.1
8.63
5.53
4.65
1.75V/ cell
279.7
170.7
109.0
82.0
66.0
38.1
27.5
22.2
18.6
16.0
12.3
10.1
8.58
5.53
4.65
1.80V/ cell
256.9
161.4
106.4
80.4
65.5
38.0
27.5
22.1
18.2
15.8
12.3
10.1
8.58
5.53
4.64
1.83V/ cell
245.5
147.9
105.3
77.8
62.9
37.5
26.8
21.3
17.8
15.4
12.1
9.9
8.32
5.53
4.61
1.85V/ cell
229.4
144.3
97.6
74.7
60.8
36.3
26.1
21.0
17.4
15.0
11.8
9.8
8.22
5.43
4.58
AG12V85F
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/ cell
511.9
286.4
178.9
134.4
109.3
63.2
46.2
36.6
30.8
26.6
20.6
16.9
14.24
9.15
7.64
1.67V/ cell
492.4
281.3
177.2
133.5
108.4
63.1
45.6
36.5
30.8
26.4
20.5
16.8
14.24
9.07
7.64
1.70V/ cell
489.8
278.0
177.2
133.5
108.4
62.8
45.6
36.4
30.4
26.3
20.3
16.6
14.15
9.07
7.63
1.75V/ cell
459.8
276.3
176.4
132.7
106.8
62.5
45.1
36.4
30.4
26.2
20.2
16.6
14.07
9.07
7.63
1.80V/ cell
420.5
261.2
172.2
130.2
105.9
62.3
45.0
36.3
29.9
25.9
20.1
16.6
14.07
9.07
7.61
1.83V/ cell
409.6
239.3
170.5
126.0
101.7
61.5
43.9
34.9
29.2
25.2
19.9
16.2
13.64
9.07
7.56
1.85V/ cell
384.3
233.5
157.9
120.9
98.4
59.5
42.7
34.5
28.6
24.7
19.3
16.0
13.47
8.90
7.50
AG12V100F
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/ cell
602.8
340.3
212.6
159.7
129.9
74.5
54.4
43.2
36.4
31.4
24.3
19.98
16.78
10.79
9.01
1.67V/ cell
579.8
334.3
210.6
158.7
128.9
74.3
53.7
43.1
36.4
31.2
24.2
19.78
16.78
10.69
9.01
1.70V/ cell
576.8
330.3
210.6
158.7
128.9
74.0
53.7
42.9
35.9
31.0
24.0
19.58
16.68
10.69
8.99
1.75V/ cell
537.9
328.3
209.6
157.7
126.9
73.6
53.1
42.9
35.9
30.9
23.8
19.58
16.58
10.69
8.99
Tab 2-3 Discharge data with constant power (Watts/cell, 25)
- 12 -
Operation manual V 3.2 for AcmeG series
1.80V/ cell
494.0
310.4
204.6
154.7
125.9
73.4
53.0
42.8
35.3
30.6
23.7
19.58
16.58
10.69
8.97
1.83V/ cell
472.1
284.4
202.6
149.7
120.9
72.5
51.7
41.2
34.5
29.7
23.5
19.08
16.08
10.69
8.91
1.85V/ cell
441.1
277.4
187.6
143.7
116.9
70.1
50.3
40.7
33.7
29.1
22.8
18.88
15.88
10.49
8.84
AG12V125F
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/ cell
682.7
385.4
240.7
180.8
147.7
84.8
61.9
51.8
45.0
39.0
30.3
25.3
21.36
13.73
11.47
1.67V/ cell
656.7
378.6
238.5
179.7
146.6
84.5
61.1
51.7
45.0
38.8
30.2
25.0
21.36
13.60
11.47
1.70V/ cell
653.3
374.1
238.5
179.7
146.6
84.2
61.1
51.4
44.4
38.5
29.9
24.8
21.23
13.60
11.44
1.75V/ cell
609.2
371.8
237.3
178.6
144.3
83.7
60.5
51.4
44.4
38.4
29.7
24.8
21.10
13.60
11.44
1.80V/ cell
559.5
351.5
231.7
175.2
143.2
83.5
60.3
51.3
43.6
38.0
29.5
24.8
21.10
13.60
11.42
1.83V/ cell
534.6
322.1
229.4
169.5
137.5
82.5
58.9
49.4
42.7
36.9
29.3
24.2
20.47
13.60
11.34
1.85V/ cell
499.6
314.2
212.5
162.8
133.0
79.8
57.3
48.8
41.7
36.2
28.4
23.9
20.21
13.35
11.25
AG12V155F
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/ cell
846.5
477.9
298.5
224.2
183.2
105.1
76.8
64.2
55.8
48.4
37.6
31.22
26.22
16.86
14.08
1.67V/ cell
814.3
469.5
295.7
222.8
181.8
104.8
75.8
64.1
55.8
48.1
37.4
30.90
26.22
16.70
14.08
1.70V/ cell
810.1
463.9
295.7
222.8
181.8
104.4
75.8
63.8
55.0
47.8
37.1
30.59
26.07
16.70
14.05
1.75V/ cell
755.4
461.1
294.3
221.4
179.0
103.8
75.0
63.8
55.0
47.6
36.8
30.59
25.91
16.70
14.05
1.80V/ cell
693.7
435.9
287.3
217.2
177.5
103.6
74.8
63.6
54.1
47.1
36.6
30.59
25.91
16.70
14.02
1.83V/ cell
662.9
399.4
284.5
210.2
170.5
102.3
73.0
61.2
52.9
45.8
36.3
29.81
25.13
16.70
13.92
1.85V/ cell
619.5
389.6
263.5
201.8
164.9
98.9
71.0
60.5
51.7
44.8
35.2
29.50
24.82
16.39
13.81
AG12V180
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V
883.4
586.9
375.9
301.5
256.3
151.8
107.5
83.9
70.7
60.1
46.1
39.6
34.3
20.9
17.5
- 13 -
Operation manual V 3.2 for AcmeG series
1.67V
835.2
570.8
372.9
299.5
255.3
151.8
107.5
83.6
70.4
59.9
46.0
39.5
34.2
20.8
17.4
1.70V
805.0
559.8
370.8
298.5
254.3
150.8
106.5
83.4
70.0
59.8
45.9
39.5
34.1
20.7
17.4
1.75V
743.7
538.7
363.8
294.5
250.2
149.7
106.5
82.9
69.6
59.5
45.6
39.4
34.0
20.5
17.3
1.80V
683.4
509.5
352.8
285.4
244.2
146.7
104.5
81.9
68.6
59.0
45.3
39.2
33.8
20.2
17.3
1.83V
663.3
482.4
341.7
277.4
237.2
142.7
102.5
80.9
67.6
58.4
45.1
38.9
33.6
20.0
17.2
1.85V
650.2
460.3
334.7
271.4
232.2
139.7
100.0
79.9
66.4
57.7
44.8
38.8
33.4
19.7
17.2
AG12V100A
5min
15min
30min
45min
1h
2h
3h
4h
5h
6h
8h
10h
12h
20h
24h
1.60V/ cell
601.0
339.3
211.9
159.2
129.5
74.3
54.3
43.0
36.3
31.3
24.2
19.92
16.73
10.76
8.98
1.67V/ cell
578.1
333.3
209.9
158.2
128.5
74.1
53.6
42.9
36.3
31.1
24.1
19.72
16.73
10.66
8.98
1.70V/ cell
575.1
329.3
209.9
158.2
128.5
73.8
53.6
42.7
35.8
30.9
23.9
19.52
16.63
10.66
8.96
1.75V/ cell
536.3
327.4
209.0
157.2
126.5
73.4
53.0
42.7
35.8
30.8
23.7
19.52
16.53
10.66
8.96
1.80V/ cell
492.5
309.4
204.0
154.2
125.5
73.2
52.9
42.6
35.2
30.5
23.6
19.52
16.53
10.66
8.94
1.83V/ cell
470.6
283.6
202.0
149.3
120.5
72.3
51.6
41.0
34.4
29.6
23.4
19.02
16.04
10.66
8.88
1.85V/ cell
439.8
276.6
187.1
143.3
116.5
69.9
50.2
40.5
33.6
29.0
22.7
18.82
15.84
10.46
8.81
- 14 -
Operate status
Temperature range
Optimum
temperature
Discharge
-40℃~50
15℃~25
Charge
-20℃~50
15℃~25
Storage
-20℃~40
15℃~25
Chapter Three Operation and Maintenance
1. Operation Conditions
Ambient temperature: AcmeG series optimum temperature is 15℃~25, the
higher and lower temperatures will impact battery performance
Operation temperature range
Ambient humidity:≤95 Cabinet ventilation conditions: meet the standard EN 50272-2:2001
2. Capacity and Influencing Factors
2.1 The capacity of the battery is the capacity that battery can be discharged under
certain conditions, represented by the symbol ‘C’. The standard unit of measurement
for capacity is ampere-hour (Ah).
Capacity can be expressed in Rated Capacity or Actual Capacity. Please refer to Table 1-1 for the Rated Capacity of Narada battery. The Actual Capacity is the product of the discharge current and the discharge time i.e. Ah.
2.2 Factors that influence the Actual Capacity
Actual capacity is mainly related to the battery’s construction, manufacturing
process and operational environment. During operation, the factors that influence the actual capacity are the discharge rate, end voltage, ambient temperature and discharge time.
2.3 Discharge Rate
If the discharge rate (hour rate) is lower, the discharge current is larger, and the discharge time is shorter, then the capacity that can be discharged will be lesser. For example, the discharge current of 3 hours rate is larger than that of 10 hours rate; and the capacity of 3 hours rate is smaller than that of 10 hours rate.
2.4 End Voltage
be able to discharge further. The end voltage of AcmeG series battery is typically
10.8V per block. Due to the characteristics of gel battery, the battery will not be able to discharge even if the end voltage drops. The lower end voltage will harm the battery, especially when the voltage drops to 0V and the battery cannot be recharged
The end voltage is the lowest working voltage below which the battery will not
Operation manual V 3.2 for AcmeG series
Discharge current (A)
Discharge end voltage (V/block)
I0.2C
10.8
0.2CI0.5C
10.2
0.5CI1.0C
9.30
I1.0C
7.80
in time. This will shorten the life of the battery.
Table 3-1 Discharge End Voltage at Different Current
3. Ambient Temperature, Capacity and Life
3.1 Relationship between Ambient Temperature and Capacity
VRLA batteries can be used in very low or high temperature (below -15ºC or above 45ºC). However the battery data such as capacity life and floating voltage are measured with temperature between 20ºC-25ºC as a standard. The capacity of the battery will decrease with lower temperature as shown in Fig. 3-1 below.
As represented by the graph above, the capacity of the battery will decrease when the temperature is too low. For example, if the temperature decreases from 25ºC to 0ºC, the capacity will be decrease to85% of the nominal capacity. The battery will be in a less-charged state with lower temperature and this will lead to battery failure in discharging and the active material in the negative plate to saltilize.
Fig.3-1: Ambient Temperature vs. Available Capacity
- 16 -
Operation manual V 3.2 for AcmeG series
Ambient
temperature(ºC )
Floating voltage
(V/cell)
Floating voltage
(V/block)
5
2.31
13.86
10
2.295
13.77
15
2.28
13.68
20
2.265
13.59
25
2.25
13.50
30
2.235
13.41
35
2.22
13.32
40
2.205
13.23
The capacity of the battery will increase when the temperature rises. For example, the capacity will increase by 6% when the temperature increases by 10ºC. However the high temperature will accelerate the corrosion of the grid and cause water loss in the battery, thus shortening the battery life.
As such it is always important to control the ambient temperature at the customer premises. Please ensure room ventilation and usage of air-condition is recommended in high temperature working environment.
3.2 Floating Operation
Floating voltage is chosen with the assumption of battery operating under the optimal working condition. If the floating voltage is too high, the battery floating current will get larger and increase the grid eroding speed, thus reducing the service life of the battery. When the floating voltage is too low, the battery will not be able to maintain its fully-charged condition. This will create sulphate and reduces the battery capacity, hence affecting the service life of the battery. The floating voltage of Narada AcmeG series battery is 13.5V/block under 25ºC . The temperature compensation is at
-18mV/ºC /block.
Floating voltage under different temperature is calculated by the following
formula:
VT=13.5-(T-25)×0.003×6
VT—Floating voltage under T temperature
Table 3-2 Floating Voltage under Different Temperature
Note: If ambient temperature below 5 or above 40, temperature compensate is no longer go on.
- 17 -
Operation manual V 3.2 for AcmeG series
Ambient
temperature()
Equalization voltage
(V/cell)
Equalization voltage
(V/block)
5
2.45
14.7
10
2.425
14.55
15
2.40
14.4
20
2.375
14.25
25
2.35
13.95
30
2.325
14.25
35
2.30
14.10
40
2.275
13.65
3.3 Equalization Charge
VRLA battery needs Equalization Charge regularly to ensure the battery operating under 25ºC working condition. The equalization voltage of Narada AcmeG series battery is 14.4V/block. The temperature compensation is at -30mV/ºC /block.
Equalization voltage under different temperature is calculated by the following
formula:
VT=14.4-(T-25)×0.005×6
VT—equalization voltage under T temperature
Table 3-3 Equalization Voltage under Different Temperature
Note: If ambient temperature below 5 or above 40, temperature compensate is no longer go on.
3.4 Ambient Temperature and Life
High temperature is harmful to the battery and affects its service life. When the ambient temperature exceeds 25ºCthe service life reduces by half for every 10ºC increment in temperature. For example, the battery service life is 10 years under 25ºC but if the operating temperature is 35ºC, the service life will become 5 years. The formula to calculate the service life is as follows:
t25=tT×2
(T-25)
/10
whereby T : actual ambient temperature
t
design life under T
T :
t
design life under 25ºC
25:
As such the ambient temperature should always be controlled.
- 18 -
Operation manual V 3.2 for AcmeG series
4. Charging Request
4.1 Equalization Charging
Equalization charging should be carried out in the following situation:
a. There are more than two batteries which voltage is under 13.0V in one group. b. More than three months after floating operation.
Equalization charging is recommended as follows: Charge the battery group with constant current not exceeding 0.1C10A till the average voltage increases to 14.1V/block(25ºC)then change into constant voltage of 14.1V/block charging. The equalization charging time should be 24 hours.
4.2 Battery Charging
Battery Charging should be carried out in the following situation:
a. The batteries should be recharged in time after discharge. b. After battery system is installed. c. Battery storage period exceeding three months or open circuit voltage lower
than 12.6V/block.
Battery charging is recommended as follows:
The batteries should first be charged on the constant current of 0.10C10A till the
average voltage of the batteries increases to 14.1V, then the batteries should be
charged with constant voltage of 14.1V till the charging has completed.
On some occasions, the batteries have to be fully charged immediately, then fast charging could be adopted. The value of limit current should not be larger than
0.2C10A, and the charge voltage should be 14.1V/block(25ºC).
We can determine if the batteries are fully charged by one of following two conditions:
a. After charging 1824hours. The charging time will be lesser if it is not deep
discharged. For example at 20% DOD (refer to Table 2-1 for the Depth of
Discharge vs Charging Time), the charging time can be shorten to 10 hours.
b. Under the condition of constant voltage, the value of charge current has no
variation for continuously three hours.
5. Storage
All gel batteries experience self-discharge in open circuit. The result is that the
voltage of open circuit is decreased, and the capacity also decreases. Please note the
- 19 -
Operation manual V 3.2 for AcmeG series
Storage temperature
Max. Storage period
Above 30
3 months
Below 30
6 months
following during storage period:
5.1 The self-discharge rate is related to the ambient temperature. The degree of
self-discharge is smaller when the ambient temperature is lower, otherwise it will be larger. The required temperature for Narada batteries’ storage is 5ºC to 30ºC. The storage place must be clean, ventilated and dry.
5.2 An important parameter in storage is open circuit voltage, which is related to the
density of the electrolyte. In order to avoid permanent damage to the plate caused by self-discharge, the batteries should be recharged as storage period shown in following table. The equalization charge method should be adopted.
5.3 During storage, if the open circuit voltage is lower than 12.6V/block, the batteries
should be recharged before usage. The equalization charge method should be adopted.
5.4 All batteries should be fully charged before storage. It is recommended to record
the storage time in the periodic maintenance record and to note down the time when the next necessary recharge should be carried out.
Fig. 3-2 is the curve of AcmeG series batteries storage time vs capacity under
different temperature.
Fig. 3-2 Self-discharge Curve
- 20 -
Operation manual V 3.2 for AcmeG series
Chapter Four Maintenance
1. Regulated Maintenance
1.1 Instruments and tools:
1.1.1 Digital Voltage Meter.
1.1.2 Insulated wrench.
1.1.3 Internal resistance, conductive and instant loading experiment instruments.
1.2 Monthly Maintenance
Keep the battery-room clean. Measure and record the ambient temperature of the battery-room. — Check each battery’s cleanliness, check damage and trace of overheating on
the terminal, container and lid.
Measure and record the total voltage and floating current of the battery
system.
1.3 Quarterly Maintenance
Repeat monthly inspection. Measure and record floating voltage of every on-line battery. If there is more
than one battery with voltage of less than 13.1V after temperature adjustment, the batteries have to go through equalization charged. If the problem persists after adopting the above-mentioned measure, the batteries will require yearly
maintenance or even three years’ maintenance. If all methods are ineffective,
please contact the manufacturer.
1.4 Yearly Maintenance
Repeat quarterly maintenance and inspection. Check whether the connectors are loose or not annually. Perform a discharge test to check the exact load every year and discharge
30-40% of the rated capacity.
1.5 Three-year Maintenance
— Perform a capacity test every three years and every year after six years’ of
operation. If the capacity of the battery decreases to lower than 80% of the rated capacity, the battery should be replaced.
2. Precautions
2.1 Insufficient Charge
- 21 -
Operation manual V 3.2 for AcmeG series
AcmeG O
peration Manual
– V3.2 – EN (Ver.3.
2 Sep. 2015) – Subject to revision without prior notice
E.&O.E.
If the floating voltage is not set correctly i.e. too low or not amend according to the temperature, the battery system will have an insufficient charge state for a long period of time. When the electricity is cut, the battery may not be able to work because the active material is saltilized and the capacity is decreased.
2.2 Over Charge
Please ensure the rectifier transfers floating charge to equalization charge. If the rectifier is not able to transfer charge modes, the battery system will always be in an equalization charge state which may cause battery water loss, decrease in service life, overheating and deformation.
2.3 Extreme Temperature
Maintain the correct temperature to ensure the performance of the battery. Extremities in temperature will be detrimental to the battery life and performance.
2.4 Low End Voltage
The end voltage is an important parameter for battery. The normal end voltage is
10.5V and in some cases 9.6V. The battery will stop discharging when it reaches a certain voltage. If the end voltage is too low, it will be difficult to recharge the battery and decrease the charging efficiency, thus affecting the battery life.
2.5 Charging Battery Immediately after Discharge
If the battery is left uncharged for a long period of time i.e. > 2 hours after discharging, it will affect the capacity and battery life. This is due to large size PbSO4 being created in the negative and will be difficult to transfer to active Pb.
3. After-sales Service / Customer Service Hotline
NARADA POWER SOURCE CO.,LTD.
Building A, No.822 Wen'er West Road, Hangzhou, Zhejiang, China Tel: +86-571-56975980 Fax: +86-571-56975955 Website: www.naradapower.com E -mail: intl@narada.biz
NARADA ASIA PACIFIC PTE. LTD.
Block 9 Khaki Bukit Road 1 #02-10 Eunos Technolink, Singapore 415938 Email: sales@narada-ap.com Tel: +65-6848 1191 Fax: +65-6749 3498 Website: www.narada-ap.com
NARADA EUROPE (UK) LIMITED
Spectrum House, Dunstable Road, Redbourn, St. Albans, Herts Al3 7PR Tel: +44 (0)845 612 2031 E-mail: sales@naradaeurope.com
- 22 -
Type Place
Status
Number of battery
Total VoltageV
Current (A)
Temperature
No.
VoltageV
No.
VoltageV
1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24 Check by sight
Result
Tester:
Date:
Operation manual V 3.2 for AcmeG series
Annex 1
VRLA Battery Regular Maintenance Record
- 23 -
Operation manual V 3.2 for AcmeG series
- 24 -
Loading...