Napoleon Grills GVF36N User Manual

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Page 1

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

CERTIFIED UNDER AMERICAN NATIONAL STANDARDS, ANSI Z21.11.2, VOLUME II FOR UNVENTED ROOM HEATERS.

UNVENTED MILLIVOLT SYSTEM

INSTALLATION AND OPERATION INSTRUCTIONS FOR

UNVENTED GAS FIREPLACE

NATURAL GAS MODEL

PROPANE GAS MODEL

CERTIFIED FOR UNITED STATES USING ANSI METHODS

GVF36N

GVF36P

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapours and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your build ing.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This is an unvented gas-fired heater that uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonfireplaces.com • ask@napoleon.on.ca

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TABLE of CONTENTS

PG 3-4 INTRODUCTION

Warranty General Instructions General Information Care of Glass Door, Catalytic Tiles & Plated Parts

5-7 INSTALLATION

Combustion and Ventilation Air Provisions Determining Confined or Unconfined Space Gas Installation Dimensions Framing Nailing Tab Installation Mantle Clearances

8-10 FINISHING

Curtain Mesh Hood Installation Logo Placement Catalytic Door Opening & Closing Log Placement Louvre Installation

11-13 OPTIONS

Patented Catalytic Glass Door Blower Installation Fan & Thermostatic Sensor Installation

14-15 OPERATION / MAINTENANCE

Operating Instructions Maintenance Catalytic Tile Maintenance Oxygen Depletion Sensor Pilot Cleaning Pilot Flame Appearance Venturi Adjustment

16-17 REPLACEMENTS

Ordering Replacement Parts Replacement Parts Accessories

18-19 TROUBLE SHOOTING GUIDE

20 SERVICE HISTORY

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

•• Under no circumstances should this heater be modified.

• Provi de adequate ven tilation and combustion air. Provide adequate accessibility clearance servicing and operating the heater. Never obstruct the front opening of the heater.

• If heater shuts off, do not re-light until you provide fresh air. If heater keeps shutting off, hav serviced. Keep burner and control compartment clean.

• Do not burn wood or other materials in this heater.

• Adults and especially children should be alerted to the hazards of high surface temperatures should stay away to avoid burns or clothing ignition. Supervise young children when they ar the same room as the heater.

• Due to high temperatures, the heater should be located out of traffic and away from furniture drape ries.

• Clothing or other flammable material should not be placed on or near the heater.

• Any safety screen or guard removed for servicing must be replaced prior to operating the hea

• It is imperative that the control compartments, burners and circulating air passageways in heater are kept cle an. The heater sh oul d be inspected befor e use and at lea st annually b qu ali fied service pers on. More frequent clea ning may be require d due to exc essive lint fr carpeting, bedding material, etc. The heater area must be kept clear and free from combusti materials, gasoline and other flammable vapours and liquids.

• Furniture or other objects must be kept a minimum of 4 feet away from the front of the firepla

• Do not use th is heater if a ny pa rt has been under water. Immediately call a qua lif ied serv technician to inspect the heater and to replace any part of the control system and any gas c trol which has been under water.

• Do not al low fans to blow directly into the firepl ace. Avo id any draft s that al ter burn er fla patte r ns.

• Do not use a blower insert, heat exchanger insert or other accessory not approved for use this heater.

ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN

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NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is test-fired and thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new The following materials and workmanship in your new

The following materials and workmanship in your new

NAPOLEONNAPOLEON

NAPOLEON

gas fireplace are warranted against defects for gas fireplace are warranted against defects for

gas fireplace are warranted against defects for

as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™

as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled

logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled

logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.components and aluminum extrusion trims.

components and aluminum extrusion trims.components and aluminum extrusion trims.

components and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermalElectrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal

Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal

switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and

switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and

NAPOLEONNAPOLEON

NAPOLEON

willwill

will

provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.

provide replacement parts free of charge during the first year of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requiresLabour related to warranty repair is covered free of charge during the first year. Repair work, however, requires

Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires

the prior approval of an authorized company official. Labour costs to the account of the prior approval of an authorized company official. Labour costs to the account of

the prior approval of an authorized company official. Labour costs to the account of

NAPOLEONNAPOLEON

NAPOLEON

are based on a are based on a

are based on a

predetermined rate schedule and any repair work must be done through an authorized predetermined rate schedule and any repair work must be done through an authorized

predetermined rate schedule and any repair work must be done through an authorized

NAPOLEONNAPOLEON

NAPOLEON

dealer. dealer.

dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the

warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the

product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this

warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel

parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace

or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated

in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding

to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not

covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event

extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,

its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with

local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area,

for example: in Massachusetts State:

• The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts.

In absence of local codes, install the GVF36 to the current

National Fuel Gas Code, ANSI Z223.1 Installation Code which can be obtained from:

American Nation Standards Institute Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association Inc.

Batterymarch Park

Quincy, MA 02269 The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the fireplace shall be installed on a metal or wood panel extending the full width and depth.

If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current ANSI/NFP A 70 NA TIONAL ELECTRICAL CODE in the United States.

GENERAL INFORMATION

FOR YOUR SA TISF ACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! Maximum input is 30,000 BTU/hr for natural gas and

propane. When the fireplace is installed at elevations above 2,000ft, and in the absence of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

Suitable for mobile home installation where the mobile home has been permanently placed on its site. This heater must not be installed in a bedroom or bathroom.

This fireplace may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

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This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not convertible for use with other gases, unless a certified kit is used.

Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.

No external electricity (110 volts or 24 volts) is required for the gas system operation.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

CARE OF OPTIONAL GLASS DOOR,

CATALYTIC TILES & PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. This fireplace may have an optional glass door which is equipped with 3/16" thick ceramic glass. Use only replacement glass available from your Napoleon dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

Catalytic tiles normally do not require cleaning. Physical contact should be avoided. See Maintenance.

This heater is equipped with a pilot light safety system referred to as an

OXYGEN DEPLETION

SENSOR and is designed to turn off the heater if

not enough fresh air is available.

Use only accessories designed for and

listed with your specific fireplace.

CARBON MONOXIDE POISONING

MAY LEAD TO DEATH

Early signs of carbon monoxide poisoning re semble the flu, with headache, dizziness and or nausea. If you have these signs, the heate may not be working properly. Get fresh ai

at once! Have heater serviced.

Some people---pregnant women, person with heart or lung disease, anaemia, thos under the influence of alcohol, those at hig altitudes--- are more affected by carbon mon oxide than others.

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INSTALLATION

COMBUSTION & VENTILATION

AIR PROVISIONS

This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.

In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be 'finished', (i.e. drywall/sheetrock) as would any other outside wall of the home. This will ensure that clearance to combustibles is maintained within the cavity.

The National Fuel Gas Code, ANSI Z223.1 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors are considered a part of the unconfined space.

per kW) of the

The GVF36 is rated at 30,000BTUs per hour and therefore requires a minimum unconfined space of 1,500 cubic feet.

DETERMINING CONFINED OR

UNCONFINED SPACE

To determine the volume of the room where the heater is to be installed, multiply the width x the length x the ceiling height of that room measured in feet. If any adjoining rooms are connected by grills or openings such as kitchen passthroughs, etc., the volume of those rooms may be added to the total.

Multiply the room volume by 1000 and divide this amount by 50 to determine the maximum Btu/hr that the space can support with adequate combustion and ventilation air.

Add the Btu/hr of all fuel burning appliances located within the space such as gas furnace, gas water heater, etc. Do not include direct vent gas appliances which draw their input and output air from and to the outdoors.

WARNING: If the area in which the heater may be oper- ated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code ANSI Z223.1, Section 5.3 or the applicable local code.

ROOM 2

ROOM 1

HEIGHT

LENGTH

Room Volume = Length x Width x Height Max BTU/hr = Room V olume x 1000 ÷ 50

EXAMPLE 1 EXAMPLE 2

In this example, because there is no door to the adjoining room, the volume of the adjoining room may be added to the volume of the room with the heater to get a total unconfined space.

The total unconfined space: 800 + 1200 = 2000 cubic feet. Maximum BTU/h:

If there are no more fuel burning appliances within this space then the 30,000 BTU/h input of the fireplace is suitable to be installed. This also assumes that the construction of this space is not unusually tight.

2000 x 1000

= 40,000 BTU/h

WIDTH

FIGURE 1

If for example, the length of the rooms is 10 feet, the width of Room 1 is 10 feet, the width of Room 2 is 15 feet the height of the rooms is 8 feet.

The volume of Room 1: 10 x 10 x 8 = 800 cubic feet.

The volume of Room 2: 10 x 15 x 8 = 1200 cubic feet.

If in this example a solid door separates Room 1 from Room 2, the volume of Room 2 could not be used. In this case the maximum BTU/h would be:

Maximum BTU/h: This would be considered a confined space since it can

not support the 30,000BTU/h input of the heater and it would be necessary to provide adequate combustion and ventilation air to Room 1.

800 x 1000

= 16,000 BTU/h

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Page 6

Unusually tight construction is defined as construction where:

a) Walls and ceilings exposed to the outside atmosphere have a continuous water vapour retarder with a rating of 1 perm (6 x 10

-11

kg per pa-sec-m2) or less with

openings gasketed or sealed, and

b) Weather stripping has been added on openable windows and doors, and

c) Caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

An unvented room heater is recommended for use as a secondary heat source rather than as a primary source. Gas combustion produces water vapour which could occur at the rate of approximately one ounce of water for every 1,000 BTU/hr of gas input. During the cold weather season, indoor humidity levels tend to be low. Consequently, this water vapour can enhance the living space. However if a problem should occur:

a) ensure sufficient combustion and circulation air

b) use a dehumidifier

c) do not use the unvented room heater as a primary

heat source

Without sufficient fresh air for proper operation, poor fuel combustion can result. Carbon Monoxide is a result of poor combustion.

If additional fresh air is required, use one of the methods described in the National Fuel Gas Code, ANSI Z223.1, Section 5.3 or the applicable local code.

GAS INSTALLATION

1. Move the fireplace into position and secure using the nailing tabs and/or secure to the floor through the ¼"ø holes located at either end of the base.

2. Install rigid black pipe, 1/2" type-L copper tubing or, if local codes permit, a 3/8" flex connector and shutoff valve to the gas line and the fireplace gas valve. Seal and tighten securely. An adapter fitting is required between the gas valve and the copper tubing or flex connector.

DO NOT KINK FLEX CONNECTOR.

FIGURE 2

3. Check for gas leaks by brushing on a soap and water solution.

DO NOT USE OPEN FLAME.

4. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route a 2 strand, solid core millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size:

WIRE SIZE MAX. LENGTH

14gauge 100 feet 16gauge 60 feet 18gauge 40 feet

Attach the two leads to terminals 1 and 3 located on the gas valve.

FIGURE 3

FIGURE 4

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Do not connect either the wall switch, thermostat or gas valve to electricity (110 volts).

USING DOOR OPTION:

Purge all gas lines with the glass door of the fireplace opened. Assure that a continuous gas flow is at the burner before closing the door.

Page 7

FRAMING

It is best to frame your fireplace after it is positioned. Use 2x4's and frame to local building codes. FIGURE 5-7.

FIGURE 5

FIGURE 6

Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black faceareas of the fireplace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this fireplace system.

When roughing in the fireplace, raise the fireplace to accommodate for the thickness of the finished floor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories.

Objects placed in front of the fireplace should be kept a minimum of 4 feet away from the front face.

NAILING TAB INSTALLATION

To install the fireplace face flush with the finished wall, position the framework to accommodate the thickness of the finished wall. Bend out the four nailing tabs, attached on either side of the fireplace and secure to the 2x4 framing. The tabs will facilitate the installation of either a wall thickness. The nailing

tabs must not be removed.

" or a 1" finished

NAILING TAB

FIGURES 7

Minimum clearance to combustible construction from fireplace:

sides, back, bottom and top of the unit 0 inch recessed depth 13

Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

inches

MANTLE CLEARANCES

Combustible mantle clearance can vary according to the mantle depth. Use the graph to help evaluate the clearance needed.

FIGURE 9a-b

FIGURE 10

CAUTION:CAUTION:

CAUTION:

CAUTION:CAUTION: bb

le mantle is 12” when using a cale mantle is 12” when using a ca

le mantle is 12” when using a ca

le mantle is 12” when using a cale mantle is 12” when using a ca

The m The m

The m

The m The m

inimum clearance to inimum clearance to

inimum clearance to

inimum clearance to inimum clearance to

talytic doortalytic door

talytic door

talytic doortalytic door

a combusti-a combusti-

a combusti-

a combusti-a combusti-

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FINISHING

HOOD

FIGURE 11

HOOD

CURTAIN

MESH

The curtain mesh must be kept fully closed during operation to help prevent accidental burns from occurring.

FIGURE 12

LOGO PLACEMENT

Remove the backing of the logo supplied and place on the screen cover, as indicated.

FIGURE 13

CATALYTIC DOOR OPENING & CLOSING

FLANGE

HOOD

UPPER LOUVRE

FIGURE 14

CLIP

DOOR LA TCH

CATALYTIC DOOR OPENING AND CLOSING (IF AP-

PLICABLE): The upper lou-

vres must be removed to allow the catalytic door to be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door.

The heater must not be used when the hood is

removed. Hook the hood over the lip of the curtain sup-

port plate.

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LOG PLACEMENT

PHAZERTM logs and glowing embers exclusive to Napoleon

Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments burn in during the heat activated curing process.

FIGURE 15a-f

4. Position the notch located on the end of the center log (#5) against the middle grate post with the other end of the log resting in the pocket of the left crossover log.

SIDEVIEW

TAB

1. Place the back log (#1) onto the log support tray and in front of the tabs. The tabs maintain an air space between the log and firebox back to facilitate combustion air flow. Ensure that the back of the log rests against the brackets on the back wall of the firebox.

#2 #3

2. Move the two small logs (#2 & #3) into position, lining up the studs located on the burner with the holes on the bottom of the logs. Ensure that the small logs sit flat on the burner.

5. Place the bottom of the right crossover log (#6) against the right firebox side, so that it is cradled between the right outermost grate post and the right tab. The top of the log should rest in the pocket provided on the center log (#5).

CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine

dust found in the bottom of the bag should not be used.

GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember material will only

glow when exposed to direct flame; however, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. PHAZERTM logs glow when exposed to direct flame. Use only certified "glowing embers" and PHAZERTM logs available from your Napoleon dealer.

3. Place the bottom of the left crossover log (#4) onto the stud on the left side of the log support. The top of the log should rest in the pocket on the back log.

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GVFL LOUVRE INSTALLATION

FIGURE 16a-c

HOOD

BRACKET

SLOT

LOUVRE

LOWER LOUVRES

(V ALVE CONTROL DOOR)

HINGE SCREEN

UPPER LOUVRES: Insert the upper louvres into the slots on both brackets. Press the top flange of the hood into the four clips located along the top of the unit as shown.

LOWER LOUVRES: Attach each hinge to the firebox with 2 screws.

L36 LOUVRE INSTALLATION

FIGURE17

HINGE SCREEN: Position the hinge screen into place and with the control door open, secure to the firebox using three screws.

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CENTRE

SLOT

HINGE

CLIP

CLIPS

FLANGE

SLOT

TAB

SLOT

HOOD

Attach the hood by pressing the top flange into the clips along the top of the louvre opening. Secure using a screw through the centre slot.

UPPER LOUVRES

Insert the louvre tabs into the slots located at the top left and right corners of the unit.

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit.

To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

Page 11

OPTIONS

GVF103-KT - PATENTED CATALYTIC

DOOR INSTALLATION

NOTE: ORNAMENTAL INSETS CAN NOT BE USED IN CONJUNCTION

This unique patented catalytic system was designed to provide unparalleled safety and peace of mind. The top of the door contains four catalytic tiles which are designed to filter out combustion gases and limit the carbon monoxide output. It is likely that with the fireplace in operation, the catalytic tiles will actually scrub the carbon monoxide normally found in the room and reduce it to a lower level. The tiles must not be altered or removed. They are not field serviceable and must be tested annually. The hood supplied with the unit must be disgarded and replaced with the hood designed for use with the catalytic door.

The heater with an optional catalytic door in place must not be operated when using any products such as paint, paint thinner, adhesives, etc. These products will permanently affect the catalytic tiles’ ability to scrub the air.

FIGURES 18

THE CATALYTIC DOOR

WITH

CURTAIN ROD BRACKET

DOOR HINGE

3. Screw the door hinge onto the heater by first starting

each of the five machine screws and then tightening all screws.

TOP DOOR LA TCH

4. & 5. Secure the door using the two latches.

Install the appropriate hood by hooking it over the top lip of the door assembly.

The heater must not be used when the hood is removed.

1. The mesh must be removed if the catalytic door is used.

Remove the centre bracket and bend the curtain rod slightly to disengage the rod from either side.

LATCH SCREW LOCA TION

CURT AIN SUPPORT PLATE

2. Remove the curtain support plate. Remove the two latch

securing screws, already installed, position latch as shown in and re-secure with the screws. A ¼” socket ratchet is

recommended for this. Repeat at the bottom. For location, see .

BOTTOM DOOR LA TCH

Care must be taken when closing and opening the catalytic door to avoid damaging the catalytic tiles.

CAUTION:CAUTION:

CAUTION:

CAUTION:CAUTION: bb

le mantle is 12” when using a cale mantle is 12” when using a ca

le mantle is 12” when using a ca

le mantle is 12” when using a cale mantle is 12” when using a ca

The m The m

The m

The m The m

inimum clearance to inimum clearance to

inimum clearance to

inimum clearance to inimum clearance to

talytic doortalytic door

talytic door

talytic doortalytic door

a combusti-a combusti-

a combusti-

a combusti-a combusti-

W415-0297 / D / 04.03.03

Page 12

OPTIONAL BLOWER INSTALLATION

INSTALLATION TO BE DONE BY A QUALIFIED INST ALLER

and must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current ANSI/NFPA 70 NATIONAL ELECTRICAL CODE.

FIGURE 19

The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower. For a quiet running blower, do not allow the assembly to sit on the firebox base.

If optional blower kit is to be installed, remove thermodisc from the bracket supplied in the kit and disgard the bracket. Install thermodisc in the bracket supplied with the fireplace. It is recommended to attach the wires to the disc and install the bracket before installing the blower. Attach the black and white wires to the disc, then secure the bracket to the stud at the bottom left on the unit using the lock washer and wing nut. Ensure that the thermodisc touches the firebox wall.

Slide the vibration reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.

Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided. Ensure that the blower does not touch the fireplace base or the firebox.

If the fireplace was

not previously equipped with a

blower: route a

grounded 2-wire, 60hz power cable to the junction box. At this point, it must be strain relieved and insulated.

ELONGATED SLOTS

FIGURE 20

FIGURE 22

Attach the connectors from the black and red wires to the blower.

Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle.

FIGURE 23

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the fireplace and will run for approximately 30-45 after the fireplace has been turned off. Use of the fan increases the output of heat.

Drywall dust will penetrate into the blower bearings causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

W415-0297 / D / 04.03.03

FIGURES 21

Page 13

GD65 FAN INSTALLATION THERMOSTATIC SENSOR CONTROL

ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and

must be connected and grounded in accordance with local codes. In the absence of local codes, use the current ANSI/NFPA 70

ELECTRICAL

If the fireplace was not previously equipped with a

blower, route a grounded 2-wire, 60hz power cable to the

junction box. At this point, it must be strain relieved and insulated.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

Position the vibration reducing pad into the clip and onto the threaded stud at the other end, piercing a hole into the pad. The fan assembly must be able to be positioned entirely onto the pad.

Slide the fan assembly past the controls and into the clip. Secure using the lock washer and nut provided. Plug the harness cord into the receptacle.

CODE.

NATIONAL

FIGURE 24

This optional kit is meant to be used only in conjunction with the GD65 Fan Kit, which may be ordered from your Wolf Steel /Napoleon dealer.

With the thermostatic sensor option, the fan, when turned on, becomes thermally activated, and will automatically run approximately 10 minutes after the fireplace has been lit and for approximately 30-45 minutes after the fireplace has been turned off.

Use of the fan increases the output of heat. If optional thermostatic sensor kit is to be installed, re-

move thermodisc from the bracket supplied in the kit and disgard the bracket. Install thermodisc in the bracket supplied with the fireplace. It is recommended to attach the wires to the disc and install the bracket before installing the blower. Attach the black and white wires to the disc, then secure the bracket to the stud at the bottom left on the unit using the lock washer and wing nut. Ensure that the thermodisc touches the firebox wall.

Unplug the power cord from the receptacle. Connect all wires as shown.

FIGURE 25

FIGURE 26

Plug the power cord back into the receptacle. When installed, ensure that any excess wire is contained,

preventing it from making contact with moving or hot objects.

FIGURE 27

W415-0297 / D / 04.03.03

Page 14

OPERATION / MAINTENANCE

If heater shuts off, do not relight until you provide freshIf heater shuts off, do not relight until you provide fresh

If heater shuts off, do not relight until you provide fresh

If heater shuts off, do not relight until you provide freshIf heater shuts off, do not relight until you provide fresh airair

. If. If

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ter kter k

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air

. If

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hea hea

or a for a f

or a f

or a for a f

ter k

ter kter k

airair

. If. If

burner and control compartment clean.burner and control compartment clean.

burner and control compartment clean.

burner and control compartment clean.burner and control compartment clean.

When lit for the first time, the fireplace will emit a slightWhen lit for the first time, the fireplace will emit a slight

When lit for the first time, the fireplace will emit a slight

When lit for the first time, the fireplace will emit a slightWhen lit for the first time, the fireplace will emit a slight odour fodour f

odour f

odour fodour f dition caused by the curing of the logs and the "burn-dition caused by the curing of the logs and the "burn-

dition caused by the curing of the logs and the "burn-

dition caused by the curing of the logs and the "burn-dition caused by the curing of the logs and the "burnin" of internal paints and lubricants used in the manu-in" of internal paints and lubricants used in the manu-

in" of internal paints and lubricants used in the manu-

in" of internal paints and lubricants used in the manu-in" of internal paints and lubricants used in the manufacturing process and will not occur again.facturing process and will not occur again.

facturing process and will not occur again.

facturing process and will not occur again.facturing process and will not occur again.

ps shutting ofps shutting of

ps shutting of

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ps shutting ofps shutting of

w hourw hour

w hour

w hourw hour

. T. T

. T

. T. T

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLO-

SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

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his is a normal temporhis is a normal tempor

his is a normal tempor

his is a normal temporhis is a normal tempor

FOR YOUR SAFETY READ BEFORE LIGHTING:

eeee

ary con-ary con-

ary con-

ary con-ary con-

After extended periods of non-operation such as fol-After extended periods of non-operation such as fol-

After extended periods of non-operation such as fol-

After extended periods of non-operation such as fol-After extended periods of non-operation such as following a vacation or a warm weather season, the fire-lowing a vacation or a warm weather season, the fire-

lowing a vacation or a warm weather season, the fire-

lowing a vacation or a warm weather season, the fire-lowing a vacation or a warm weather season, the fire-

place maplace ma

place ma

place maplace ma caused bcaused b

caused b

caused bcaused b open a window to sufficiently ventilate the room.open a window to sufficiently ventilate the room.

open a window to sufficiently ventilate the room.

open a window to sufficiently ventilate the room.open a window to sufficiently ventilate the room.

y emit a slight odour fy emit a slight odour f

y emit a slight odour f

y emit a slight odour fy emit a slight odour f

y dust pary dust par

y dust par

y dust pary dust par

tictic

tic

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les bles b

les b

les bles b

urning ofurning of

urning of

urning ofurning of

or a for a f

w hourw hour

or a f

w hour

or a for a f

w hourw hour

. In both cases. In both cases

. In both cases

. In both cases. In both cases

. T. T

his ishis is

. T

his is

. T. T

his ishis is

A. This fireplace is equipped with a pilot which must be

lit by hand while following these instructions exactly.

B. Before operating smell all around the fireplace area

for gas and next to the floor because some gas is heavier than air and will settle on the floor.

C. Use only your hand to push in and turn the gas control

knob. Never use tools. If the knob will not push in and turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this fireplace if any part has been under

water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed.

1. STOP! Read the above safety information on this label.

2. Set the thermostat to lowest setting.

3. Turn off all electric power to the fireplace.

4. Open the control door. T urn the gas knob clockwise to

off.

5. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow "B" in the above safety information on this label. If you don't smell gas go to the next step.

6. Find pilot located in front of the back log.

7. Turn gas knob counter-clockwise to pilot.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

FIGURE 29

FIGURE 28

OXYGEN DEPLETION SENSOR

GAS KNOB

8. Depress and hold gas knob while lighting the pilot with the push button igniter. Keep knob fully depressed for one minute, then release. If pilot does not continue to burn repeat steps 3 through 7.

9. With pilot lit, turn gas knob counter-clockwise

on.

10. If equipped with remote on-off switch, main burner may not come on when you turn the valve to on. Remote switch must be in the on position to ignite burner.

11. Turn on all electric power to the fireplace.

GAS KNOB AT OFF

FIGURE 30

TO TURN OFF GAS

1. Turn off all electric power to the fireplace if service is to be performed.

W415-0297 / D / 04.03.03

2. Push in gas control knob slightly and turn clockwise to off. Do not force.

Page 15

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER

BEFORE SERVICING THE FIREPLACE.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This heater should be inspected and serviced before use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and oxygen depletion sensor system, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and promptly ignites the main burner.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely

on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.

7. If using an optional catalytic door, check that the gasketing on the sides, and top of the door is not broken or missing. Replace if necessary.

CATALYTIC TILE MAINTENANCE

The catalytic tile is not field serviceable. It may only be handled or replaced by a qualified service person familiar with the specific characteristics of the appliance. Both room values and output from the catalytic tiles must be checked.

Check the room value with the heater off. Check the fireplace value after 10 minutes of heater operation to allow the tiles to come up to temperature.

In both cases the value of CO should not exceed 9ppm.

Catalytic output must be checked annually at the

beginning of the heating season.

OXYGEN DEPLETION SENSOR PILOT

CLEANING

This procedure must be performed by a qualified

service person!

Inspect the pilot for any visible contamination or debris (usually lint, pet hair, spider webs, carpet fibre, etc.) and remove.

Disconnect the pilot from the pilot tubing line. Using a wrench, remove the injector from the pilot housing. Blow out the housing in the same direction as the gas flow.

Re-install the injector and the pilot tube, turn on the gas and check for leaks.

If this does not improve the performance, replace the pilot with

an exact replacement. The device is tamper resist-

ant with no field serviceable parts.

CORRECT PILOT

FLAME

FIGURES 32

INCORRECT PILOT

FLAME

VENTURI ADJUSTMENT

Air shutter adjustment must only be done by a

qualified gas installer!

Closing the air shutter will cause a more yellow flame, but can lead to carboning.

WARNING: Carbon can be distributed in surrounding living area if the air shutter is improperly adjusted.

Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.

Opening the air shutter will also reduce exhaust odours smelled within the room. See Trouble Shooting Guide.

AIR SHUTTER OPENINGS

”

FIGURE 31

CAT AL YTIC TILE

NG LP

/4"

FIGURES 33

W415-0297 / D / 04.03.03

Page 16

REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor.

FORFOR

WARRANTYWARRANTY

FOR

WARRANTY

FORFOR

WARRANTYWARRANTY

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ORIGINAL

ORIGINALORIGINAL

INVOICEINVOICE

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INVOICEINVOICE

REPLREPL

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CEMENTCEMENT

CEMENT

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REQUIREDREQUIRED

REQUIRED

REQUIREDREQUIRED

TSTS

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PHOPHO

OCOPYOCOPY

PHO

OCOPY

PHOPHO

OCOPYOCOPY

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THETHE

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CLAIMCLAIM

CLAIM

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When ordering replacement parts always give the following information:

1. MODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PART

5. FINISH

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR NAPOLEON DEALER.

REPLACEMENT PARTS ACCESSORIES

# PART NO. DESCRIPTION

1 W357-0001 PIEZO IGNITER 2 W662-0001 OXYGEN DEPLETION SENSOR SYSTEM - NG 2 W662-0002 OXYGEN DEPLETION SENSOR SYSTEM - LP 3* W680-0004 THERMOPILE 4* W660-0005 ON/OFF TOGGLE SWITCH 5 W725-0030 NATURAL GAS VALVE 5 W725-0031 PROPANE GAS V A LVE 6* W385-0245 NAPOLEON LOGO 7* GD660 STANDARD WALL SWITCH & 20FT OF WIRE 8 GL-639 LOG SET 9 W361-0016 GLOWING EMBERS 10 W550-0001 CHARCOAL EMBERS 11 W135-0183 BACK LOG (#1) 12 W135-0184 LEFT MIDDLE LOG (#2) 13 W135-0185 RIGHT MIDDLE LOG (#3) 14 W135-0186 LEFT CROSSOVER LOG (#4) 15 W135-0187 MIDDLE CROSSOVER LOG (#5) 16 W135-0188 RIGHT CROSSOVER LOG (#6) 17 W010-0764 PAN BURNER 18 W455-0026 #38 NATURAL GAS BURNER ORIFICE 18 W455-0059 #53 PROPANE GAS BURNER ORIFICE 19 W335-0024 HOOD 20 W565-0058 CURTAIN MESH 21 W555-0033 CURTAIN ROD 22* W080-0507 CURTAIN ROD BRACKET 23 W500-0184 CURTAIN SUPPORT PLATE 24 W630-0010 BLACK TASSELS

# PART NO. DESCRIPTION

25* W690-0001 MILLIVOLT THERMOST A T 26* W660-0010 REMOTE CONTROL - ADVANTAGE 26* W660-0011 REMOTE CONTROL - ADVANTAGE PLUS 27* W660-0013 MODULATING REMOTE 28* W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 29 GVF103-KT CATALYTIC DOOR 30 W335-0015 CATALYTIC DOOR HOOD 31 GZ550-KT BLOWER KIT 32* GD65 FAN KIT 33* GD36 THERMOSTATIC SENSOR CONTROL KITUSE W/ GD65 ONLY 34 W137-0001 CATALYTIC TILE 35 GVFLK-1 LOUVRE KIT - BLACK 35 GVFLAB-1 LOUVRE KIT - ANTIQUE BRASS 35 GVFLPB-1 LOUVRE KIT - POLISHED BRASS 35 GVFLSS-1 LOUVRE KIT - STAINLESS STEEL 36 L36K LOUVRE KIT - UPPER & LOWER - BLACK 37 HOIG-1 HERITAGE ORNAMENTAL INSETS - GOLD PLATED 37 HOIKG-1 HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED 37 HOIBC-1 HERITAGE ORNAMENTAL INSETS - BRUSHED COPPER PLATED 37 HOIBG-1 HERITAGE ORNAMENTAL INSETS - BRUSHED GOLD PLATED 38 DOIG-1 DIAMOND ORNAMENTAL INSETS - GOLD PLATED 38 DOIKG-1 DIAMOND ORNAMENTAL INSETS- BLACK GOLD PLATED 38 DOIBC-1 DIAMOND ORNAMENTAL INSETS- BRUSHED COPPER PLATED 38 DOIBG-1 DIAMOND ORNAMENTAL INSETS- BRUSHED GOLD PLATED 39 GOIG-1 GOTHIC ORNAMENTAL INSETS - GOLD PLATED 39 GOIKG-1 GOTHIC ORNAMENTAL INSETS - BLACK GOLD PLATED 39 GOIBC-1 GOTHIC ORNAMENTAL INSETS - BRUSHED COPPER PLATED 39 GOIBG-1 GOTHIC ORNAMENTAL INSETS - BRUSHED GOLD PLATED 40 SOIG-1 SEASHELL ORNAMENTAL INSETS - GOLD PLATED 40 SOIKG-1 SEASHELL ORNAMENTAL INSETS - BLACK GOLD PLATED 40 SOIBC-1 SEASHELL ORNAMENTAL INSETS - BRUSHED COPPER PLATED 40 SOIBG-1 SEASHELL ORNAMENTAL INSETS - BRUSHED GOLD PLATED 41 EOIG-1 ECLIPSE ORNAMENTAL INSETS - GOLD PLATED 41 EOIKG-1 ECLIPSE ORNAMENTAL INSETS - BLACK GOLD PLATED 41 EOIBC-1 ECLIPSE ORNAMENTAL INSETS - BRUSHED COPPER PLATED 41 EOIBG-1 ECLIPSE ORNAMENTAL INSETS - BRUSHED GOLD PLATED

W415-0297 / D / 04.03.03

Page 17

W415-0297 / D / 04.03.03

Page 18

TROUBLE SHOOTING GUIDE

EFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot flame is not large enough or not engulfing the

- service or replace Oxygen Depletion Sensor System

- correct piping and/or regulator to provide correct pressure

thermopile Thermopile shorting - clean thermopile connection to the valve. Reconnect.

- replace Oxygen Depletion Sensor System / valve.

Remote wall switch wire is

- shorten wire to correct length or wire gauge. too long; too much resistance in the system.

Faulty thermostat or switch. - replace. Insufficient air supply

- open window or door. (Use one of the methods described in ANSI Z223.1 Section 5.3 or the applicable local code.)

Out of propane gas. - fill the tank. Pilot flame is not large

enough. (Supply pressure

- service or replace Oxygen Depletion Sensor System

- correct piping and / or regulator to provide correct pressure.

too low.)

System is not correctly purged.

- purge the gas line. If a glass door has been installed, ensure that the door is open or removed prior to purging.

Out of propane gas. - fill the tank.

Pilot flame is not large

- service or replace Oxygen Depletion Sensor System enough. (Supply pressure too low.)

Thermocouple shorting / faulty .

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace Oxygen Depletion Sensor System

- test and replace valve.

Faulty valve.

- replace.

Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.

Pilot will not light.

THERMOCOUPLE

ELECTRODE

W415-0297 / D / 04.03.03

Themostat or switch is defective.

Wall switch wiring is defective.

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- disconnect wires from valve. Connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

Main burner orifice is plugged. - remove stoppage in orifice. Faulty valve.

- replace.

- fill the tank.Out of propane gas

No spark at pilot burner

THERMOPILE

- check if pilot can be lit by a match

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

PILOT BURNER

No gas at the pilot burner

- replace the push button ignitor.

- check that the manual valve is turned on.

- check the pilot orifice for blockage.

- replace the valve / Oxygen Depletion Sensor System.

- call the gas distributor.

Page 19

SYMPTOM PROBLEM TEST SOLUTION

Pilot goes out while standing; Main burner is in 'OFF' position.

Main burner will not light, or is slow to light; noisy pilot.

Flames are consistently too large or too small. Carboning occurs.

Carbon is being deposited on logs or combustion chamber surfaces.

White / grey film forms on the glass of the optional catalytic door.

Exhaust fumes smelled in room, headaches.

Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, dimin-

ishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

Inlet pressure too high. Pilot flame blowing off, miss-

Adjust inlet pressure to ensure maximum 7.0” W.C. at gas valve for Natural gas and 13.0” W.C. for Propane.

ing thermopile.

Unit is over-fired or underfired.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clock-

wise 2 or 3 turns and then placing pressure gauge tubing over the test point. Check with burner operating on "HI". Gauge should read 7" (minimum 4.5") water column for natural gas or 13" (11" mini-

mum) water column for propane. Outlet pressure can be checked the same as above using screw

(B). Check with burner operating on "HI". Gauge should read 3.5" water column for natural gas or 10" water column for propane.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution.

Air shutter has become

- ensure air shutter opening is free of lint or other obstructions.

blocked Flame is impinging on the

logs or combustion chamber.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air. See air shutter openings, page 13.

- check the input rate: check the manifold pressure and orifice size as specified by the rating plate values.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Not enough combustion air.

- clean the glass with a recommended gas fireplace glass cleaner. DO NOT CLEAN GLASS WHEN HOT. If deposits are not cleaned off regularly, the glass may become

permanently marked.

- increase fresh air supply. (Use one of the methods described in ANSI Z223.1 Section 5.3 or the applicable local code.)

Not enough ventilation air.

- increase fresh air supply. (Use one of the methods described in ANSI Z223.1 Section 5.3 or the applicable local code.)

Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" position.

Catalytic tile is masked (contaminated by dust, paint fumes).

Flame is impinging on the logs or combustion chamber.

Wall switch is mounted upside down

grounding.

grounding. Faulty valve.

- check CO output from catalytic tiles. See Maintenance Section. Replace if necessary.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air. See air shutter openings, page 13.

- check the input rate: check the manifold pressure and orifice size as specified by the rating plate values.

- reverse.

- replace.Remote wall switch is

- check for ground (short); repair ground or replace wire.Remote wall switch wire is

- replace.

W415-0297 / D / 04.03.03

Page 20

Service Performed Special ConcernsDealer Name

Name

Service T echnician

Wolf Steel Fireplace Service History

This fireplace must be serviced annually depending on usage.

W415-0297 / D / 04.03.03

Date

Napoleon Grills GVF36N User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual