Napoleon Grills GSS36P, GSS36N User Manual
1
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CR97-003, CAN1-2.21-M85, IAS U.S. 4-96.
OUTDOOR GAS APPLIANCE
INSTALLATION AND OPERATION INSTRUCTIONS FOR
OUTDOOR GAS FIREPLACE
NATURAL GAS MODEL
PROPANE GAS MODEL
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS
GSS36N
GSS36P
WARNING: If the information in these instructions is not followed exactly, a fi re or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Close propane bottle or shut-off gas
supply.
• Do not use any phone in your build
• Immediately call your gas supplier from
a neighbour’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the fi re department.
ing or near the appliance.
Installation and service must be performed by a qualifi ed installer, service agency or
the gas supplier.
THIS FIREPLACE MUST BE INSTALLED OUTSIDE.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
www.napoleonfi replaces.com • ask@napoleon.on.ca
W415-0369 / E / 02.16.07
2
TABLE of CONTENTS
PG 3-4 INTRODUCTION
Warranty
General Instructions
General Information
5-6 INSTALLATION
Gas Installation
Combustion and Ventilation Air Provisions
Clearance to Combustibles
Framing
Mantle Clearances
Nailing Tab Installation
9 OPERATION / MAINTENANCE
Operating Instructions
Maintenance
Venturi Adjustment
10 REPLACEMENTS
Ordering Replacement Parts
Replacement Parts
11-12 TROUBLE SHOOTING GUIDE
7-8 FINISHING
Log Placement
Curtain Mesh
Hood Installation
Logo Placement
Louvre Installation
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
WARNING
• Under no circumstances should this fi replace be modifi ed.
• Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing
and operating the fi replace. Never obstruct the front opening of the fi replace.
• If fi replace keeps shutting off, have it serviced. Keep burner and control compartment clean.
• Do not burn wood or other materials in this fi replace.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should
stay away to avoid burns or clothing ignition. Keep young children and animals away when the fi replace
is hot.
• Clothing or other fl ammable material should not be placed on or near the fi replace.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace.
• It is imperative that the control compartments, burners and circulating air passageways in the fi replace
are kept clean. The fi replace should be inspected before use and at least annually by a qualifi ed service
person. The fi replace area must be kept clear and free from combustible materials, gasoline and other
fl ammable vapours and liquids.
• Furniture or other objects must be kept a minimum of 4 feet away from the front of the fi replace.
• Do not use this fi replace if any part has been under water. Immediately call a qualifi ed service technician
to inspect the fi replace and to replace any part of the control system and any gas control which has been
under water.
• Do not allow wind to blow directly into the fi replace. Avoid any drafts that alter burner fl ame patterns.
• Do not use any accessory not approved for use with this fi replace.
ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS
AND IS PROHIBITED.
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
W415-0369 / E / 02.16.07
NAPOLEON® gas appliances are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certifi cate.
NAPOLEON® products are designed with superior components and materials, assembled by trained
craftsmen who take great pride in their work. e burner and valve assembly are leak and test-fi red at a
quality test station. Once assembled the complete appliance is thoroughly inspected by a qualifi ed technician
before packaging to ensure that you, the customer, receives the quality product that you expect from
NAPOLEON®.
NAPOLEON® GAS APPLIANCE 5 YEAR LIMITED WARRANTY
All stainless steel components of your new NAPOLEON® gas appliance are warranted against defects for
fi ve years.
All parts such as gas valves, logs, gasketing are covered and NAPOLEON® will provide replacement parts
free of charge during the fi rst year of the limited warranty.
Labour related to warranty repair is covered free of charge during the fi rst year. Repair work, however,
requires the prior approval of an authorized company offi cial. Labour costs to the account of NAPOLEON®
are based on a predetermined rate schedule and any repair work must be done through an authorized
NAPOLEON® dealer.
3
CONDITIONS AND LIMITATIONS
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears
on the warranty registration card fi led with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON® dealer and is subject to the following
conditions and limitations:
This limited warranty applies only while the unit remains at the site of original installation, and only if the unit is installed in Canada or the United States.
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
Installation must be done in accordance with the installation instructions included with the product and all local and national building and fi re codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will
nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners, mechanical breakage
of logs and embers.
In the fi rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been
operated in accordance with the operation instructions and under normal conditions.
After the fi rst year, with respect to this Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original
warranted purchaser the wholesale price of any warranted but defective part(s).
After the fi rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses
are not covered by this warranty.
Notwithstanding any provisions contained in this Limited Warranty, NAPOLEON’S responsibility under this warranty is defi ned as above and it shall not in any event extend to
any incidental, consequential or indirect damages.
This warranty defi nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas appliance and any other warranties expressed or implied with respect
to this product, its components or accessories are excluded.
This limited warranty does not cover damages resulting from the use of components not supplied with the appliance, or the use of fuel other than those specifi ed.
Any damages to appliance due to weather, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration
card must be returned within fourteen days to register the warranty.
NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
W415-0369 / E / 02.16.07
4
GENERAL INSTRUCTIONS
THIS GAS FIREPLACE SHOULD BE INSTALLED AND
SERVICED BY A QUALIFIED INSTALLER to conform with
local codes. Installation practices vary from region to region
and it is important to know the specifi cs that apply to your
area.
Installation practices vary from region to region and it is
important to know the specifi cs that apply to your area, for
example: in Massachusetts State:
• The appliance off valve must be a “T” handle gas cock.
• The fl exible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom
or bathroom unless the unit is a direct vent sealed combustion
product.
• WARNING: This product must be installed by a licensed
plumber or gas fi tter when installed within the commonwealth of
Massachusetts.
• Un-vented room heater shall be installed in accordance with 527
CMR 30.00 and 248 CMR 3.00 through 7.00.
• Sellers of un-vented propane or natural gas-fi red space/room
heaters shall provide to each purchaser a copy of 527 CMR 30.00
upon the sale of the unit from
http://www.napoleonfi replaces.com/Webshare/installation_manuals/
mass_requirements.pdf
• A carbon monoxide detector is required in all rooms containing
gas fi red appliances.
The installation must conform with Local codes or in the
absence of local codes, with the National Fuel Gas Code
ANSI Z223.1/INFPA 54 in the United States or CSA B149.1,
Natural and Propane Installation code in Canada.
The fi replace and its individual shutoff valve must be discon-
nected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa). The fi replace must be isolated from the gas supply
piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping system
at test pressures equal to or less than 1/2 psig (3.5 kPa).
When the fi replace is installed directly on combustible mate-
rial other than wood fl ooring, the fi replace shall be installed on
a metal or wood panel extending the full width and depth.
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN
TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! Maximum input is 40,000 BTU/hr for natural gas and
propane. When the fi replace is installed at elevations above
2,000ft, and in the absence of specifi c recommendations
from the local authority having jurisdiction, the certifi ed high
altitude input rating shall be reduced at the rate of 4% for
each additional 1,000ft.
It is highly recommended to protect the logs from moisture (rain, snow). Cover the fi rebox when not in use.
This fi replace is only for use with the type of gas indi-
cated on the rating plate. This fi replace is not convertible
for use with other gases, unless a certifi ed kit is used.
Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane.
Maximum inlet gas pressure is 7 inches water column for
natural gas and 13 inches water column for propane. Manifold
pressure under fl ow conditions is 3.5 inches water column for
natural gas and 10 inches water column for propane.
No external electricity (110 volts or 24 volts) is required
for the gas system operation.
Expansion / contraction noises during heating up and cooling
down cycles are normal and are to be expected.
Use only accessories designed for and
listed with your specifi c fi replace.
W415-0369 / E / 02.16.07
DIMENSIONS
FIGURE 1
INSTALLATION
5
GAS INSTALLATION
NOTE: If the unit is installed using a propane cylinder
as a source of fuel, the cylinder must be retained. A
stand for a standard 20lb cylinder is available from your
NAPOLEON® Dealer.
1. Move the fi replace into position and secure using the
nailing tabs and/or secure to the fl oor through the ¼”ø holes
located at either end of the base.
2. Install rigid black pipe, 1/2” type-L copper tubing or, if
local codes permit, a 3/8” fl ex connector and shutoff valve
to the gas line and the fi replace gas valve. Seal and tighten
securely. An adapter fi tting is required between the gas valve
and the copper tubing or fl ex connector.
DO NOT KINK FLEX CONNECTOR.
FIGURE 2
3. Check for gas leaks by brushing on a soap and water
solution.
DO NOT USE OPEN FLAME.
4. For ease of accessibility, an optional remote wall switch
may be installed in a convenient location. Route a 2 strand,
solid core millivolt wire through the electrical hole located at
the bottom left side of the unit. The recommended maximum
lead length depends on wire size:
WIRE SIZE MAX. LENGTH
14gauge 100 feet
16gauge 60 feet
18gauge 40 feet
COMBUSTION & VENTILATION AIR
This fi replace is intended for installation on an outdoor patio
or in your yard. It must never be installed inside the warm air
envelope of your structure.
It is highly recommended that this fi replace be installed in a
“sheltered” area. Direct wind will cause an erratic fl ame and
possible pilot or main burner outage.
An erratic fl ame could also lead to excessive carboning
(black soot), this condition is not a safety issue but is visually undesirable.
Typical installation may include covered patio, screened
porch, gazebo or an outside the wall of a house.*
NOTE: Ensure the area has adequate ventilation.
FIGURE 4
Attach the two leads to terminals 1 and 3 located on the
gas valve.
FIGURE 3
Do not connect either the wall switch, thermostat or gas
valve to electricity (110 volts).
CLEARANCE TO COMBUSTIBLES
Sides, back, bottom & top 0 inches
Recessed 13¾ inches
Top of unit to ceiling 48”
It is recommended that the walls of the fi replace enclosure be
fi nished. This would ensure that clearance to combustibles
is maintained within the cavity.
* If installing a propane fi replace the propane cylinder
must always be on the exterior of such a structure.
W415-0369 / E / 02.16.07
6
NAILING
TAB
FRAMING
It is best to frame your fi replace after it is positioned. Use
2x4’s and frame to local building codes. FIGURE 4-6.
FIGURE 5
FIGURE 6
When roughing in the fi replace, raise the fi replace to ac-
commodate for the thickness of the fi nished fl oor materials,
i.e. tile, carpeting, hard wood, which if not planned for will
interfere with the opening of the lower access door and the
installation of many decorative fl ashing accessories.
Objects placed in front of the fi replace should be kept a
minimum of 4 feet away from the front face.
MANTLE CLEARANCES
Combustible mantle clearance can vary according to the
mantle depth. Use the graph to help evaluate the clearance
needed.
FIGURE 8a-b
17
16
15
14
13
12
FIGURE 9
FIGURE 7
Combustible materials may be installed fl ush with the front
of the fi replace but must not cover any of the outer frame
face-areas of the fi replace. Non-combustible material (brick,
stone or ceramic tile) may protrude in these areas.
It is not necessary to install a hearth extension with this
fi replace system.
42
MANTLE WIDTH
860
NAILING TAB INSTALLATION
To install the fi replace face
fl ush with the fi nished sur-
face, position the framework
to accommodate the thickness of the fi nished surface.
Bend out the four nailing
tabs, attached on either side
of the fi replace and secure
to the 2x4 framing. The
tabs will facilitate the installation of either a
fi nished surface thickness.
The nailing tabs must not
be removed.
3
/
” or a 1”
4
NAILING
TAB
FIGURE 10
W415-0369 / E / 02.16.07
FINISHING
LOG PLACEMENT
PHAZERTM logs are exclusive to NAPOLEON® Fireplaces,
and provide a unique and realistic glowing effect that is different in every installation.
Log colours may vary. During the initial use of the fi replace,
the colours will become more uniform as colour pigments
burn in during the heat activated curing process.
FIGURE 11a-d
7
3. Place the bottom of the left crossover log (#4) against
the left fi rebox side and pulled forward to the grate.
The top of the log should rest in the pocket on the back log.
SIDEVIEW
TAB
2. Move the two small logs (#2 & #3) into position, lining up
the studs located on the burner with the holes on the bottom
of the logs. Ensure that the small logs sit fl at on the burner.
1. Place the back log (#1) onto the log
support tray and in front of the tabs. The
tabs maintain an air space between the
log and fi rebox back to facilitate combus-
tion air fl ow. Ensure that the back of the
log rests against the brackets on the back
wall of the fi rebox.
4. Position the notch located on the end of the center log
(#5) against the middle grate post with the other end of the
log resting in the pocket of the left crossover log.
5. Place the bottom of the right crossover log (#6) against
the right fi rebox side and pulled forward to the grate. The top
of the log should rest in the pocket provided on the center
log (#5).
Blocked burner ports can cause an incorrect fl ame pattern,
carbon deposits and delayed ignition. PHAZER
when exposed to direct fl ame.PHAZERTM logs available from
your NAPOLEON® dealer.
TM
logs glow
IMPORTANT
IT IS HIGHLY RECOMMENDED TO PROTECT
THE LOGS FROM MOISTURE.
COVER THE FIREBOX WHEN NOT IN USE.
W415-0369 / E / 02.16.07
8
HOOD
FIGURE 12
HOOD
CURTAIN
MESH
The curtain mesh must be kept fully closed during operation
to help prevent accidental burns from occurring.
LOGO PLACEMENT
Remove the
backing of the
logo supplied
and place on the
screen cover, as
indicated.
FIGURE 14
LOUVRE INSTALLATION
FIGURE 15a-c
BRACKET
SLOT
A
HOOD
LOUVRE
UPPER LOUVRES: Insert
the upper louvres into the
slots on both brackets.
Press the top flange of
the hood into the four clips
located along the top of
the unit as shown.
FIGURE 13
The heater must not be used when the hood is removed. Hook the hood over the lip of the curtain support
plate.
LOWER LOUVRES: Attach each hinge to the
fi rebox with 2 screws.
B
LOWER LOUVRES
(VALVE CONTROL DOOR)
HINGE SCREEN
C
HINGE SCREEN: Position the hinge screen into place and
with the control door open, secure to the fi rebox using three
screws.
W415-0369 / E / 02.16.07
OPERATION / MAINTENANCE
If heater keeps shutting off, have it serviced. Keep burner
and control compartment clean.
When lit for the fi rst time, the fi replace will emit a slight
odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the “burn-in” of
internal paints and lubricants used in the manufacturing
process and will not occur again.
FOR YOUR SAFETY READ BEFORE LIGHT-
A. This fi replace is equipped with a pilot which must be lit by hand
while following these instructions exactly.
B. Before operating smell all around the fi replace area for gas
and next to the fl oor because some gas is heavier than air and
will settle on the fl oor.
C. Use only your hand to turn the gas control knob / manual
shut-off knob. Never use tools. If the knob will not turn by hand,
do not try to repair it. Call a qualifi ed service technician. Force or
attempted repair may result in a fi re or explosion.
D. Do not use this fi replace if any part has been under water. Im-
mediately call a qualifi ed service technician to inspect the fi replace
and replace any part of the control system and any gas control
which has been under water.
WHAT TO DO IF YOU SMELL GAS
• Do not use a mobile or land phone.
• If you cannot reach your gas supplier, call the fi re department.
• Turn off all gas to the fi replace.
• Do not try to light any appliance.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s instructions.
MAINTENANCE
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous
operation. Verify proper operation after servicing. This heater
should be inspected and serviced before use and at least annually by a qualifi ed service person. The fi replace area must
be kept clear and free of combustible materials, gasoline or
other fl ammable vapours and liquids. The fl ow of combustion
and ventilation air must not be obstructed.
2. Keep the control compartment, logs, burner, air shutter
opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean out
any of the ports which may not be burning or are not burning properly.
4. Check to see that the pilot fl ame is large enough to engulf
the thermocouple and thermopile and promptly ignites the
main burner.
6. Check to see that the main burner ignites completely on all
openings when the gas knob for the burner is turned on. A 5 to
10 second total light-up period is satisfactory. If ignition takes
longer, consult your NAPOLEON® dealer / distributor.
9
After extended periods of non-operation such as following a vacation or a warm weather season, the fi replace
may emit a slight odour for a few hours. This is caused
by dust particles burning off.
LIGHTING INSTRUCTIONS
When lighting and re-lighting, the gas knob cannot be turned
from pilot to off unless the knob is depressed.
1. Stop! Read the safety information on the operating label.
2. Turn the gas knob clockwise to off.
3. Wait fi ve (5) minutes to clear out any gas. If you smell gas
including near the fl oor, stop! Follow “b” on the operating label.
If you don’t smell gas go to the next step.
4. If fi replace is equipped with fl ame adjustment valve turn
clockwise to off.
5. Find pilot located in front of back log.
6. Turn gas knob counter-clockwise to pilot.
7. Depress and hold gas knob while lighting the pilot with the
push button igniter. Keep knob fully depressed for one minute,
then release. If pilot does not continue to burn repeat steps 3
through 7.
8. With pilot lit, turn gas knob counter-clockwise to
on.
9. If equipped with fl ame adjustment valve, push and turn knob
to high.
10. If equipped with remote on-off switch, main burner may not
come on when you turn the valve to on or high. Remote switch
must be in the on position to ignite burner.
TO TURN OFF GAS
• Push in gas control knob slightly and turn clockwise to
off. Do not force.
Do not use steel wool, as it will scratch the fi nish. Stainless
steel parts will discolour when heated, usually to a golden or
brown colour. This discolouration is normal and will not affect
the performance of the appliance.
VENTURI ADJUSTMENT
Air shutter adjustment must only be done by a quali-
fi ed gas installer!
Closing the air shutter will cause a more yellow fl ame, but
can lead to carboning. Opening the air shutter will cause a
more blue fl ame, but can cause fl ame lifting from the burner
ports. The fl ame may not appear yellow immediately; allow
15 to 30 minutes for the fi nal fl ame colour to be established.
Opening the air shutter will also reduce exhaust odours. See
Trouble Shooting Guide.
AIR SHUTTER
OPENINGS
Cleaning Stainless Steel: Do not use abrasive cleaners to
clean any painted, porcelain or stainless steel parts. To clean
stainless surfaces, use a stainless steel cleaner or a nonabrasive cleaner. Always wipe in the direction of the grain.
NG 3/16”
LP 1/4”
FIGURE 16
W415-0369 / E / 02.16.07
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