Napoleon Fireplaces GDS 50-P, GDS 50-N User Manual

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Page 1

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS

GAS-FIRED STOVES

INSTALLATION AND OPERATION INSTRUCTIONS FOR:

VENTED GAS FIREPLACE HEATER

NA TURAL GAS MODELS GDS 50-N

PROPANE GAS MODELS GDS 50-P

CERTIFIED FOR CANADA AND UNITED STA TES USING ANSI / CSA METHODS

NA TURAL GAS MODEL GS 50-N PROPANE GAS MODEL GS 50-P

WARNING: If the information in these instructions is not followed exactly , a fire or

explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapours and liquids in the vicinity of

this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer , service

agency or the gas supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonfireplaces.com • ask@napoleon.on.ca

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Page 2

TABLE of CONTENTS

Pg 2-4 INTRODUCTION

Warranty General Instructions General Information Care of Glass & Plated Parts

5 LOCATION & CLEARANCES 6-11 DIRECT VENT SPECIFICS

MODEL GDS50

Vent Lengths/Air Terminal Locations Special Installation Example Offset Installation Example Wall & Ceiling Protection Horizontal Venting Installation Vertical Venting Installation Stove Vent Connection Mobile Home Installation

12-14 B-VENT SPECIFICS

MODEL GS50

Chimney Installation 'B' Vent Installation Adding Vent Sections Flashing and Storm Collar Installation 'B' Vent Adaptations Combustion Air

Pg 14 GAS INSTALLATION

15-16 FINISHING

Door Opening & Closing Louvre & Trivet Installation Mantle Clearances Log Placement

17-18 OPERATION / MAINTENANCE

Spill Switch Turbo Burner Operating Instructions Maintenance

19 REPLACEMENT BLOWER 20 ADJUSTMENTS

Pilot Burner Adjustment Venturi Adjustments

21-22 REPLACEMENTS

Ordering Replacement Parts Terminal Kits Accessories Replacement Parts

23-24 TROUBLE SHOOTING GUIDE

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNINGWARNING

WARNING

WARNINGWARNING

• The stove is a vented gas-fired heater. Do not burn wood or other materials in this stove.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the stove.

• Due to high temperatures, the stove should be located out of traffic and away from furniture and draperies.

• Clothing or other flammable material should not be placed on or near the stove.

• Any safety screen or guard removed for servicing must be replaced prior to operating the stove.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the stove and venting system are kept clean. The stove and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The stove area must be kept clear and free from combustible materials, gaso line and other flammable vapours and liquids.

• Under no circumstances should this stove be modified.

• This stove must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this stove if any part has been under water. Immediately call a qualified service technician to inspect the stove and to replace any part of the control system and any gas control which has been under water.

• Do not operate the stove with the glass door opened, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

• Do not strike or slam shut the stove glass door.

• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Keep young children and animals away when the fireplace is hot.

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NAPOLEON products are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is test-fired again and thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new The following materials and workmanship in your new

The following materials and workmanship in your new

The following materials and workmanship in your new The following materials and workmanship in your new

warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion

warranted against defects for as long as you own the fireplace. This covers: combustion

warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass

chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass

chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-

(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-

(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.ponents and aluminum extrusion trims.

ponents and aluminum extrusion trims.

ponents and aluminum extrusion trims.ponents and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and covered and

covered and

covered and covered and of the limited warranty.of the limited warranty.

of the limited warranty.

of the limited warranty.of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair

Labour related to warranty repair is covered free of charge during the first year. Repair

Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair

work, however, requires the prior approval of an authorized company official. Labour costswork, however, requires the prior approval of an authorized company official. Labour costs

work, however, requires the prior approval of an authorized company official. Labour costs

work, however, requires the prior approval of an authorized company official. Labour costswork, however, requires the prior approval of an authorized company official. Labour costs to the account of to the account of

to the account of

to the account of to the account of work must be done through an authorized work must be done through an authorized

work must be done through an authorized

work must be done through an authorized work must be done through an authorized

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year

will provide replacement parts free of charge during the first year

will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year

are based on a predetermined rate schedule and any repair are based on a predetermined rate schedule and any repair

are based on a predetermined rate schedule and any repair

are based on a predetermined rate schedule and any repair are based on a predetermined rate schedule and any repair

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

dealer. dealer.

dealer.

dealer. dealer.

gas fireplace are gas fireplace are

gas fireplace are

gas fireplace are gas fireplace are

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the

warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives. The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the

product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify

this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel

parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace

or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted part s which are defective in material or workmanship provided that the product has been operated

in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime W arranty, NAPOLEON may , at it s discretion, fully discharge all obligations with respect to this warranty by refunding

to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not

covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty , NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event

extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,

its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICA TIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE T O ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915 & DES 417,497(12.07.1999). © WOLF STEEL LT D.

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GENERAL INSTRUCTIONS GENERAL INFORMATION

THIS GAS STOVE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local

codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State:

• The fireplace damper must be removed or welded in the open posiiton prior to installation of a fireplace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or

bathroom unless the unit is a direct vent sealed combustion product.

• A carbon monoxide detector is required in all rooms containing gas fired appliances

• WARNING: This product must be installed by a licensed plumber

or gas fitter when installed within the commonwealth of Massachusetts.

In absence of local codes, install to the current CAN1-B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1, and NFP A 54 in the United S tates. Mobile home installation must conform with local codes or in the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA Z240 MH Series in Canada or ANSI Z223.1and NFP A 54 in the United S tates.

Purge all gas lines with the glass door of the stove opened. Assure that a continuous gas flow is at the burner before closing the door.

Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition.

All horizontal runs must have a ¼ inch rise per foot.

Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face of the unit.

The stove and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/ 2 psig (3.5 kPa). The stove must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). A 1/8 inch NPT plug, accessible for test gauge connection, must be installed immediately upstream of the gas supply connection to the stove. The stove, when installed with a blower, must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1990 NATIONAL ELECTRICAL CODE in the United States. The blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.

FOR YOUR SATISFACTION, THIS STOVE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. For elevations between 2,000 and 4,500 feet above sea level, this fireplace must be de-rated by 10% using the certified high altitude kit. When the fireplace is installed at elevations above 4,500ft, and in the absense of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Change in flame appearance from "HI" to "LO" is more evident in natural gas than in propane. Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

GDS50: Maximum input is 44,000 BTU/hr for natural

gas and 40,000 BTU/hr for propane. Maximum output for natural gas is 37,000 BTU/hr at an efficiency of 84% with the fan on; Maximum output for propane is 34,400 BTU/hr at an efficiency of 86% with the fan on. Maximum A.F.U.E. (annual fuel utilization efficiency) rating is 77% for natural gas and 79% for propane. This stove is not approved for closet or recessed installations. It is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile homes. The natural gas model is suitable for installation in a mobile home that is permanently positioned on its site and fueled with natural gas.

GS50: Maximum input is 44,000 BTU/hr for

natural gas and 40,000 BTU/hr for propane. Maximum output for natural gas is 31,200 BTU/ hr at an efficiency of 77% with the fan on and 71% with the fan off; and 30,000 BTU/hr for propane at an efficiency of 78% with the fan on and 73% with the fan off. Minimum A.F.U.E. (annual fuel utilization efficiency) rating is 65% for natural gas and 67% for propane. This stove is approved for bedroom and bed-sitting room installations.

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean these parts. Buff lightly with a clean dry cloth. The glass is 3/16" ceramic glass available from your Napoleon / Wolf Steel Lt d. dealer . DO NOT SUBSTITUTE MATERIALS. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

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LOCATION & CLEARANCES

Provide adequate ventilation and combustion air.

Provide adequate accessibility clearance for servicing and operating the stove.

Never obstruct the front opening of the stove.

Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face of the unit.

GDS50 AND GS50

As long as clearance to combustibles is kept within the required distances, the most desirable and benefical location for a Napoleon stove is in the centre of a building, thereby allowing the most efficient use of the heat created. The location of windows, doors and the traffic flow in the room where the stove is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a floor or roof joist.

28¼"

14-1/8"

16-7/8"

WINDOW OPENING

FIGURE 1

11"

13-3/4"

21"

21-5/8"

4"ø

FLUE 7"ø AIR INTAKE

FIGURE 2

30-3/4"

GAS LINE LOCATED IN PEDESTAL REA

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DIRECT VENT SPECIFICS - MODEL GDS50

VENTING LENGTHS &

AIR TERMINAL LOCATIONS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or American Metal Amerivent venting components.

Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent, follow the inst allation procedure provided with the venting components. For vent systems that provide seals on the inner exhaust flue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately. Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined.

A starter adaptor must be used and may be purchased from the corresponding supplier:

Supplier GAS STOVE

Dura-Vent GDS924N Amerivent 4DSCB-N1 Direct Temp 4DT-AAN When using Napoleon venting components, use only the

following vent kits: WALL TERMINAL KIT GD175 (7-1/2' of venting included), or 1/12 TO 7/12 PITCH ROOF TERMINAL

KIT GD110, 8/12 TO 12/12 ROOF TERMINAL KIT GD111, FLAT ROOF TERMINAL KIT GD1 12 or STOVE PERISCOPE KIT GD180 (for wall penetration below grade) in conjunc-

tion with the appropriate venting components. These vent kits allow for either horizontal or vertical venting of the stove. FIGURES 4, 5, & 6. The maxi- mum number of 4" flexible connections is two horizontally or three vertically (excluding the stove and the air terminal connections).

When terminating vertically, the minimum vertical rise is 34 inches above the stove and the maximum vertical rise is 40 feet. FIGURE 3.

Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning.

Use an adjustable pipe as the final length of rigid piping to the stove for ease of installation.

We recommend that exhaust vents that pass through unheated spaces be wrapped in a protective sleeve to minimize condensation and reverse flow symptoms. See Trouble Shooting for details.

FIGURE 3

For optimum flame appearance and stove performance, keep the vent length and number of elbows to a minimum. On extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after lighting. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. The maximum horizontal run is 34 inches with a 90o elbow located 29" above the stove. FIGURE 4.

The maximum horizontal run with a 57 inch vertical rise immediately above the stove is 20 feet FIGURE 5.

HORIZONTAL RU N NOT TO EXCEED VERTICAL RI SE

IF VERTICAL RISES GREATER THAN 57 INCHES ARE NECESSARY, THE INCREASED RISE MUST BE DEDUCTED FROM THE HORIZONTAL RUN.

FIGURE 4

FIGS 5

180

A terminal shall not terminate directly above a sidewalk or paved driveway which is located betweeen two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. a 1-1/4" air gap all around between the inner liner and outer stove pipe is required for safe operation. Use a firestop when penetrating interior walls, floor or ceiling.

All horizontal runs must have a minimum ¼ inch rise per foot.

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* Recommended to prevent condensation on windows and thermal breakage ****

****

** It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits. ******

******

*** The periscope GD-201 requires a minimum 18 inches clearance from an inside corner. ********

********

**** This is a recommended distance. For additional requirements check local codes. ††

††

† Three feet above if within 10 feet horizontally. ‡‡

‡‡

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family

dwellings and serves both dwellings.

††††

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor. †*†*

†*†*

†* Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.

12 INCHES

9 INCHES

12 INCHES*

18 INCHES**

12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

3 FEET****

9 INCHES

3 FEET†

7 FEET****

12 INCHES****

16 INCHES

2 FEET†*

Clearance above grade, veranda porch, deck or balcony.

Clearance to windows or doors that open.

Clearance to permanently closed windows.

Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal.

Clearance to unventilated soffit.

Clearance to an outside corner wall.

Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

Clearance to an inside combustible corner wall or protruding combustible obstructions ( vent chase, etc.).

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15ft.

Clearance to a service regulator vent outlet.

Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

Clearance to a mechanical air supply inlet.

Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD-301.

Clearance under a veranda, porch, deck or balcony.

Clearance above the roof.

Clearance from an adjacent wall including neighbouring buildings.

CANADIAN U.S.A.

12 INCHES

12 INCHES*

18 INCHES**

12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

3 FEET

12 INCHES

6 FEET

7 FEET‡

12 INCHES††

16 INCHES

2 FEET†*

INSTALLATIONS

AIR TERMINAL LOCATIONS

FIGURE 6

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Page 8

Use the chart on this page to calculate horizontal runs for vertical rises between 29 and 57 inches. FIGURE 7.

When calculating maximum run lengths, include 10 feet for each 90° elbow or 5 feet for each 45° elbow. (DO NOT INCLUDE THE FIRST ELBOW DIRECTLY OFF THE UNIT.)

FIGURE 7

REQUIRED VERTICAL RISE FROM FIREPLACE TO FIRST ELBOW IN INCHES

CALCULA TED HORIZONT AL VENT RUN IN FEET

SPECIAL INSTALLATION EXAMPLE

When a horizontal run is introduced, even though the terminal may be vertical, the installation must be considered HORIZONT AL. A through the roof installation requires a total 5 foot rise. FIGURE 8. The location of the fireplace dictates a horizontal run of 5 feet. What is the required vertical rise to the centre of the initial 90° elbow?

The total run is: 5 ft. (through the roof vertical rise)

10 ft. (90° elbow) 5 ft. (horizontal run) 20 ft. (total run)

Using the chart, will determine that a 57 inch minimum vertical rise immediately off the unit is required for satisfactory venting conditions.

ALTHOUGH THE IMMEDIATE VERTICAL RUN MAY BE GREATER THAN 57 INCHES, THE MAXIMUM COMBINATION OF HORIZONTAL AND VERTICAL RUNS, BEYOND THE 57 INCHES,

MUST NOT EXCEED 20 FEET.

OFFSET INSTALLATION EXAMPLE

FIGURE 9

48"

second run

first run

72"

57"

If a first run of 72 inches is required, using the "First Vent Run" on the chart shows that a maximum second run of 48 inches is allowable.

IF NECESSARY, THE FIRST RUN AND THE SECOND RUN MAY BE REVERSED.

FIGURE 10

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FIGURE 8

Page 9

WALL AND CEILING PROTECTION

FOR SAFE AND PROPER OPERA TION OF THE STOVE, FOLLOW THE VENTING INSTRUCTIONS EXACTL Y .

HORIZONTAL INSTALLATION VERTICAL INSTALLATION

This application occurs when venting through an exterior wall. FIGURES 5, 6, & 13. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum square or round opening of 9". (As an alternative to framing, a vent pipe shield may be installed, ensuring a 1" clearance to combustibles. See

Figure 11.)

THE STOVE PIPE MUST RISE ¼" PER FOOT OF RUN.

1. Mark and cut the vent pipe shield to the determined depth of the combustible wall. Apply a bead of caulking (not supplied) to the framework or to the shield plate (in the case of a finished wall) and secure the shield through the opening to the interior wall. The final location of the vent

pipe shield should maintain the required clearance to the 7" vent pipe. Do not fill this cavity with any type of material.

FIGURE 11

This application occurs when venting through a roof. FIGURE 13. Installation kits for various roof pitches are available from your Napoleon dealer. See Accessories to order the specific kit required.

1. Determine the air terminal location and move the stove into position. Cut and frame 9 inch openings in the ceiling and the roof to provide the minimum 1 inch clearance between the stove pipe and any combustible material. Try to center the exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the center of the openings.

Do not fill this space with any type of material.

A vent pipe shield will prevent any materials such as insulation, from filling up the 1" air space around the pipe. FIGURE 15. Nail headers between the joist for extra support.

FIGURE 14

FIGURE 13

FIGURE 12

Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its final position, apply sealant between the pipe and the firestop spacer.

2. Apply a bead of caulking (not supplied) to the frame-

work or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a finished ceiling), and secure over the opening in the ceiling. FIGURE 14. A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. FIGURE 13. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its final position, apply sealant between the pipe and the firestop spacer.

3. In the attic, slide the vent

pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from filling up the around the pipe.

FIGURE 15

1”

air space

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Page 10

STORM

COLLAR

FLASHING

CAULKI NG

WEATHER SEALANT

2”

AIR I NL E T BASE

HORIZONTAL VENTING INSTALLATION

FOR SAFE AND PROPER OPERAFOR SAFE AND PROPER OPERA

FOR SAFE AND PROPER OPERA

FOR SAFE AND PROPER OPERAFOR SAFE AND PROPER OPERA

STST

VE, FOLLVE, FOLL

VE, FOLL

STST

VE, FOLLVE, FOLL

ALL HORIZONTALL HORIZONT

ALL HORIZONT

ALL HORIZONTALL HORIZONT

MUM MUM

MUM

MUM MUM

W THE VENTING INSTRW THE VENTING INSTR

W THE VENTING INSTR

W THE VENTING INSTRW THE VENTING INSTR

TIONS EXATIONS EXA

TIONS EXA

TIONS EXATIONS EXA

AL RAL R

AL R

AL RAL R

¼ INCH¼ INCH

¼ INCH

¼ INCH¼ INCH

CTLCTL

CTL

CTLCTL

UNS MUST HAUNS MUST HA

UNS MUST HA

UNS MUST HAUNS MUST HA

RISE PER FOO RISE PER FOO

RISE PER FOO

RISE PER FOO RISE PER FOO

1. S tretch the 4" diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface.

Spacers are attached to the 4" inner flex liner at predetermined intervals to maintain a 1-1/4" air gap to the 7" outer stove pipe. These spacers must not be removed. Slip a 4" diameter length of aluminum flexible liner a minimum of 2" over the inner sleeve of the air terminal. Secure to the sleeve using 3 screws. Seal the joint and screw heads using red RTV or Mill Pac high temperature sealant (not supplied).

2. Slip the first section of 7" diameter stove pipe a minimum of 2" over the outer sleeve of the air terminal. Secure to the sleeve using 3 screws. Seal the joint and screw heads using red RTV high temperature sealant.

3. Insert the liners through the firestop / vent pipe shield. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall. Make weather tight by sealing with caulking (not supplied). The air terminal mounting plate may be recessed (up to exterior wall or siding.

4. If more than one length of liner needs to be used to reach the stove, couple them together as illustrated in FIGURE 18. Seal the joints using the same procedure as described above.

The vent system must be supported approximately every 10 feet along a horizontal run. Use supports or equivalent non-combustible strapping to maintain the 1" clearance from combustibles.

W415-0098 / C / 04.19.06

TION OF THETION OF THE

TION OF THE

TION OF THETION OF THE

VE A MINI-VE A MINI-

VE A MINI-

VE A MINI-VE A MINI-

FIGURE 16

/4" maximum) into the

FIGURE 17

UC-UC-

UC-

UC-UC-

VERTICAL VENTING INSTALLATION

FIGURE 18

ROOF SUPPORT

2. Stretch the inner aluminum flex liner to the required length. Slip the liner a minimum of 2” over the inner sleeve of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of the high temperature sealant.

3. Repeat using the outer aluminum flex liner.

4. Thread the air terminal connector / liner assembly down through the roof. The air terminal must be located vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the flashing. Slide the flashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the flashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the flashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material.

6. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal. Secure with the three screws provided.

7. Apply a heavy bead of weatherproof caulking 2 inches above the flashing. Note: Maintain a minimum 2” space between the air inlet base and the storm collar. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal

between the air terminal and the collar is achieved.

1. Fasten the roof support to the roof using the screws provided.

The roof support is optional.

In this case the venting is

to be adequately

supported using

either an alternate method suitable to the authority having jurisdiction or the optional roof support.

FIGURE 19

INNER SLEEVE

AIR

TERMINAL

CONNECTOR

HIGH TEMPERATURE SEALANT

INNER FLEX LINER

OUTER FLEX LINER

DO NOT CLAMP

THE FLEXIBLE

ALUMINIUM

LINER.

FIGURE 20

Spacers are attached to

the inner flex liner at

predetermined intervals to

maintain a 1-1/4” air gap to

the outer flex liner. These

spacers must not be

removed.

Page 11

STOVE VENT CONNECTION

1. Attach the adjustable pipe to the last section of rigid piping. Secure with screws and seal.

2. Install the 4" aluminum flexible liner to the stove. Secure with 3 screws and flat washers. Seal the joint and screw holes using Mill Pac high temperature sealant not supplied.

3. Run a bead of red RTV high temperature sealant around the inside of the air intake collar. Pull the adjustable pipe a minimum 2" into the air intake collar.

2" OVERLAP

ON/OFF

SWITCH

VARIABLE

SPEED SWITCH

SELF DRILLING

HI-TEMP

SEALANT

Ensure that the sealant is not visible on the exterior pipes once installation is completed. An optional decorative brass band is available for this use. (Standard with a GD175 kit). In the event that the venting must be disassembled, care must be taken to reseal the venting.

FIGURE 21

#8x1/2"

SCREWS

MOBILE HOME INSTALLATION

In Canada, mobile home installation may be vented horizontally or vertically. In the United States, it may only be installed vertically. See "Vertical Venting" or "Horizontal Air Terminal Installation" for installation.

The fireplace is equipped with two 5/16" diameter holes located near each corner of the base. For mobile home installations, the fireplace must be fastened in place. Use #10 screws, inserted through the holes in the base to secure. It is recommended that the fireplace be secured in all installations.

Continue with "Gas Installation" Page 14

W415-0098 / C / 04.19.06

Page 12

B-VENT SPECIFICS - MODEL GS50

CHIMNEY INSTALLATION INSTALLING 'B' VENT:

Three types of chimney systems may be used with this stov e:

FIGURE 22

Follow the instructions for "Wall and Ceiling Protection".

ADAPTER INST ALLA TION FIGURE 23

1. Remove the spill switch bracket from the rear of the adapter.

2. Gently pull the two wire terminals (located inside the 7" flue collar at the top of the stove) out approximately 8 inches.

3. Bring the wires through the lower hole in the adapter and out the spill switch opening. T o pass the wires through the

hole more easily, temporarily tape the two terminals together.

4. With the spill switch opening aligned to the back of the stove, take hold of the adaptor base and push the crimped edge into the stove flue collar.

5. Connect the wire terminals to the spill switch and resecure the bracket.

For aesthetics, the adapter has been designed to accept a standard matte black 7" stove pipe and the Napoleon decorative brass band (standard with the GS150KT). Both are available from your Napoleon dealer.

A CHIMNEY VENTING THIS STOVE SHALL NOT VENT

ANY SOLID FUEL BURNING APPLIANCE.

ALL HORIZONTAL RUNS MUST HAVE

A 1/4 INCH RISE PER FOOT.

FIGURE 23

ADAPTER

SPILL

SWITCH

ADDING VENT SECTIONS

For ease of assembly, a

7" telescoping stove pipe may be installed over the 4" vent connection of the adapter. Add vent sections, twist locking (clockwise) securely, to the required height. The vent should extend, at least, 3 feet above its point of contact with the roof and, at least, 2 feet higher than any wall, roof or building within 10 feet.

FIGURE 24. (This is a guide- line only; local venting codes should be followed which may differ in height and clearance requirements.)

FIGURE 24

W415-0098 / C / 04.19.06

Page 13

INSTALLING FLASHING

AND STORM COLLAR

Remove nails from the shingles above and to the sides of the chimney . Place the flashing over the vent pipe and slide it underneath the sides and upper edge of the shingles. Ensure that the vent pipe is properly centered within the flashing, giving a 3/4" margin all around. Fasten to the roof on the top and sides. DO NOT NAIL through the lower portion of the flashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material. Apply waterproof caulking around the vent, 1" above the top of the flashing and push the storm collar down into the caulking. Att ach a rain cap to the top of the last vent section.

FIGURE 25

'B' VENT ADAPTATIONS

Read the section on opening the door in "Finishing" prior to proceeding to prevent damaging the unit.

1. Remove both burners and the log support bracket.

LOG SUPPORT BRACKET

REAR BURNER

FRONT BURNER

FIGURE 26

2. Remove the combustion air cover plate and its gasket.

THE TWO SCREWS MUST BE RE-SECURED. FIGURE 26.

3. Undo the bracket holding the thermodisc, turn 90° as shown and reattach to the weld stud located on the right air manifold side. FIGURE 27. (Do not tighten the wing nut

until burner is installed; then ensure that the thermodisc firmly touches the underside of the burner tray and tighten. This enables the blower to function properly.)

FIGURE 28

SPILL SWITCH

WIRES

4. Secure the terminal block into place as shown with the screw supplied. FIGURE 28.

5. Gently pull the two white spill switch wires to take up any slack. Feed these wires down through the combustion air opening and back up through the 4x6 inch cut-out in the base. Connect the shorter of the 2 wires to the terminal block.

6. Attach the black on/off switch wire with the 3/16" tab to the other side of the terminal block. Connect the remaining wires (1 black - 1 white) with ¼" connectors to TP/TH and TH on the gas valve.

7. Replace and re-secure the log support bracket and the two burners ensuring that each venturi fits over the burner orifice.

COMBUSTION AIR

ANY STOVE NEEDS AIR FOR SAFE OPERATION AND MUST BE INSTALLED IN SUCH A WAY THAT ADEQUA TE COMBUSTION AIR IS AVAILABLE. THIS UNIT IS DESIGNED TO FUNCTION USING EITHER OUTSIDE OR INSIDE (ROOM) AIR.

If using outside air, connections can be made through a hole in the floor to line up with the hole in the pedestal base. Use a fresh air kit available through your Napoleon Fireplace dealer or Wolf Steel Ltd. Secure the 4" diameter aluminium liner to the hole in the base of the pedestal. Avoid cutting away floor joist, electrical wiring or plumbing. Seal around the outside pipe with insulation to prevent drafts.

FIGURE 27

COMBUSTION AIR COVER PLATE

TURBO

VIEWING

MIRROR

Continue with "Gas Installation" Page 14

W415-0098 / C / 04.19.06

Page 14

GAS INST ALLATION

GAS INSTALLATION B-VENT MODEL GS50 ONLY

Read the section on opening the door in "Finishing" prior to proceeding to prevent damaging the unit.

Bring the gas line to the stove through either the opening in the pedestal back or through the floor directly beneath the pedestal base.

Install rigid black pipe or ½" type L copper tubing with a shut-off valve to the stove. Seal and tighten the gas line securely to the flex connector supplied.

Do not kink the flexible connector.

Mark the two appropriate boxes on the rating plate label. One to indicate the model type depending on the installation (direct vent or B-vent). Mark the second box to indicate the altitude type and the type of fuel being used (natural gas or propane).

CERTIFIED UNDER CSA 2.33A-M98, ANSI Z21.88 A-1998 VENTED GAS FIREPLACE HEATER APPLIANCE MUST BE INSTALLED USING BURNER KIT : GDS50BN-KT, OR GDS50BP-KT.

CDVS500 -N

CS500-N

0-2000ft (0-610m) 44,000 BTU/h 20,000 BTU/h 33,000 BTU/h 31,200 BTU/h

* ALTITUDE DOWNRATING CONDITIONS APPLY TO CANADA ONLY LES CONDITIONS DE BAISSE D’EVALUATION SELON L’ALTITUDE S’APPLIQUENT AU CANADA SEULEMENT

MANIFOLD PRESSURE: 3.5 INCHES W.C. (NG) / 10 INCHES W.C.(LP) PRESSION AU COLLECTEUR: 3.5" D'UNE COLONNE D'EAU(GN)

MIN SUPPLY PRESSURE: 4.5" W.C.(NG) / 11" W.C. (LP) PRESSION D'ALIMENTATION MIN: 4.5" D'UNE COLONNE D'EAU

MAX. SUPPLY PRESSURE: 7" W.C. (NG) / 13" W.C. (LP) PRESSION D'ALIMENTATION MAX: 7" D'UNE COLONNE D'EAU

FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY. UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE. WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. AVERTISSEMENT: N'AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT. MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL / DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:

A 7" D 17½" B 2" E 6¼" C 1" F 9½"

20" TO CEILING FROM STOVE TOP 20" ENTRE LE DESSUS DU FOYER ET LE PLAFOND

ELECTRICAL RATING / CLASS.: 115V 1.5AMP 60HZ B-VENT MODELS GS50/CS500 APPROVED FOR BED-

ROOM, & BEDSITTING ROOM INSTALLATION. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, & UN STUDIO. STEADY STATE EFFICIENCY (NG): 71% FAN OFF / 77% FAN ON STEADY STATE EFFICIENCY (LP): 73% FAN OFF / 78% FAN ON EFFICACITE CONSTANTE (GN): 71% VENT. ARRETE 77% VENT. FONCTIONNE EFFICACITE CONSTANTE (GP): 73% VENTILATEUR ARRETE

STEADY STATE EFFICIENCY APPLIES TO CANADA ONLY / L'EFFICACITE CONSTANTE S'APPLIQUENT SEULEMENT AU CANADA.

AFUE (NG/LP) (GN/GP): 64% / 67% THIS APPLIANCE MUST BE INSTALLED USING AN ADAPTER

KIT GS-150KT. CET APPAREIL DOIT ETRE INSTALLE EN UTILISANT UN ENSEMBLE ADAPTATEUR GS-150KT.

NOT FOR USE WITH SOLID FUEL

UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE

GDS50 -N GS50-N

2000-4500ft (610-1370m) 40,000 BTU/h 18,000 BTU/h 30,000 BTU/h 28,400 BTU/h

#34 #43

10" D'UNE COLONNE D'EAU (PG)

11" D'UNE COLONNE D'EAU (PG)

13" D'UNE COLONNE D'EAU (PG)

78% VENTILATEUR FONCTIONNE

AVEC CET APPAREIL

#36 #45

REDUCED INPUT / ALIMENTATION REDUITE

OUTPUT (MODEL GDS50) RENDEMENT

OUTPUT (MODEL GS50) RENDEMENT

FRONT ORIFICE / INJECTEUR AVANT TURBO ORIFICE / INJECTEUR TURBO

HOMOLOGUE SELON LES NORMES FOYER DE CHAUFFAGE AU GAZ AVEC EVACUATION CET APPAREIL DOIT ETRE INSTALLE EN UTILISANT UN ENSEMBLE DU BRULEUR: GDS50BN-KT, OU GDS50BP-KT.

GDS50 -P

GS50-P

ALTITUDE / ELEVATION INPUT / ALIMENTATION

DIRECT VENT MODELS GDS50 CDVS500 APPROVED FOR BEDROOM, BATHROOM & BEDSITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFPA 501A

STEADY STATE EFFICIENCY (NG): 75% FAN OFF / 78% FAN ON STEADY STATE EFFICIENCY (LP): 76% FAN OFF / 79% FAN ON

EFFICACITE CONSTANTE (GN): 75% VENT. ARRETE

EFFICACITE CONSTANTE (GP): 76% VENTILATEUR ARRETE

STEADY STATE EFFICIENCY APPLIES TO CANADA ONLY / L'EFFICACITE CONSTANTE S'APPLIQUENT SEULEMENT AU CANADA. AFUE (NG/LP) (GN/GP): 65% / 67% MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 25 INCHES AND 20 FEET RESPECTIVELY. LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 25 POUCES ET 20 PIEDS RESPECTIVEMENT. THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'EVACUATION PROPRE A NAPOLEON. REFERER AU MANUEL D'INSTALLATION DE PROPRIETAIRE POUR L'EVACUATION PRECISE. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L'EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D'AIR.

40,000 BTU/h 21,000 BTU/h 30,400 BTU/h 30,000 BTU/h

WOLF STEEL LTD

BARRIE, ONTARIO CANADA

MADE IN CANADA / FABRIQUE AU CANADA

SERIAL NUMBER

NO. DE SERIE

#53 #57

79% VENTILATEUR FONCTIONNE

GDS50

2000-4500ft (610-1370m)

78% VENT. FONCTIONNE

CDVS500 -P

CS500-P

36,000 BTU/h 18,000 BTU/h 27,400 BTU/h

26,400 BTU/h #53 #59

WS-385-181

Attach one lead from the spill switch (white wire) to terminal #3 located on the gas valve and the other (black) on/off switch lead to valve terminal #1.

FIGURE 30

Attach the B-Vent label, shown below, in the control area of the appliance.

ATTACH THIS LABEL IN THE CONTROL AREA OF THE FIREPLACE.

THIS FIREPLACE HAS BEEN CONVERTED TO A ‘B’VENT MODEL.

ATTACHEZ CET ETIQUETTE DANS LA REGION DE CONTROLE DU FOYER.

CE FOYER A ETE CONVERTI A UN MODELE A SYSTEME D’EV ACUA TION ‘B’.

FIGURE 31

ws-385-160

Check for gas leaks by brushing on a soap and water solution. DO NOT USE OPEN FLAME.

DIRECT VENT MODEL GDS50

Disconnect the existing wires from terminals 1 and 3 (from the on/off switch) and replace with the leads from the wall switch/millivolt thermostat.

B-VENT MODEL GS50

Disconnect the existing on/off switch wire from terminal 1 on the valve and the black switch wire from the terminal block. Replace each connection using the wires from the wall switch/millivolt thermostat. FIGURE 30.

FIGURE 29

W415-0098 / C / 04.19.06

Page 15

FIRE VIEWING DOOR

FINISHING

FIGURE 31

SIDE DOOR

VA LVE CONTROL DOOR

DOOR OPENING AND CLOSING TRIVET INSTALLATION

When opening the fire viewing door, a simple procedure must be followed in order to not damage the door. First open the valve control door. Next open both side doors fully. Pull the latch handles towards you and release each catch. The door may now be safely opened. To close the door, repeat in reverse order. There may be instances that require adjustment of the door latches. To do this simply loosen the tighten the catch until all four latches snap closed when closing the door.

Insert the trivet into the space on the stove top.

CATCH

FIGURE 32

HANDLE

SIDE DOOR

W415-0098 / C / 04.19.06

Page 16

LOG PLACEMENT

POSITIONING THE LOGS IMPROPERL Y WILL CAUSE

FLAME IMPINGEMENT AND CARBONING .

PHAZERTM logs and charcoal embers strips, exclusive to

Napoleon Fireplaces, glow when exposed to direct flame and provide a unique and realistic glowing effect that is different in every installation. Use only certified PHAZERTM logs and charcoal embers available from your Napoleon / Wolf Steel Ltd. dealer.

1. Place the 2 piece charcoal ember strip along the edge of the firebox.

4. Align the square pegs on log #3 with the notches on the right end of the base log.

5. Finally, align the square peg on log #4 with the notch on the left end of the base log.

2. Place base log #1 between the log supports ensuring that it is pushed back to the back of the supports.

3. Align the square peg on log #2 with the notch on the base log.

W415-0098 / C / 04.19.06

Page 17

OPERATION / MAINTENANCE

Purge all gas lines with the glass door open. Assure that a continuous gas flow is at the burner before closing the door. Allow several minutes (5-15) for the flame to stabilize after ignition.

TURBO BURNER OPERATION

AND MAINTENANCE

The purpose of the turbo burner is to increase heat output or BTUs of the unit and will only operate when the main burner is functioning. To turn the turbo burner on, simply depress the burner control knob (located in the valve compartment at the left hand side below the piezo ignitor) and rotate the knob counter-clockwise to 'high'. The turbo burner flame can be observed on the reflective surface in the back right corner of the firebox. The burner flame height may now adjusted to achieve the heat output required. Because the flame is very efficient it will burn a very blue, almost transparent colour.

OPERATING INSTRUCTIONS

To turn off the burner, rotate the control knob clockwise to 'high'; depress the knob and turn to 'off'. The on-off switch is located on the back of the unit at the top left corner on models GDS50 and GS50.

When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufficiently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufficiently ventilate the room.

MODEL GS50 ONLY

SPILL SWITCH

This is a thermally activated switch, attached to the back of the chimney adapter, which senses the change in temperature and shuts down the gas valve in the event of a severe downdraft of air or a blocked or disconnected vent. It acts as a safety shut-off to prevent a build up of carbon monoxide or an explosion

of unburnt gases during start up. If the flue is blocked or has no "draw", the spill switch will automatically shut off the supply of gas within about 5-10 minutes.

TAMPERING WITH THE SWITCH CAN RESULT IN CARBON MONOXIDE (CO) POISONING AND POSSIBLE DEATH.

VENTING ACTION CHECK: A CHECK FOR CORRECT VENTING ACTION MUST BE MADE BEFORE THE INSTALLED ST OVE IS LEFT WITH THE CUSTOMER. Test in the following manner:

1. Close all doors and windows in the room / start exhaust fans in the home / turn fireplace blower off (if equipped).

2. Set controls to "high" and light the unit.

3. Wait 5 minutes. Light a match and extend it 1" into the

hole located above the spill switch bracket on the adapter.

4. Venting action is satisfactory if the flame st ays lit. V enting action is unsatisfactory if the flame extinguishes.

5. If venting action is unsatisfactory , turn the unit of f, wait 10 minutes and try again. If the match does not stay lit, turn the unit off and check for vent blockage or restriction. If necessary, consult with a qualified inspector.

FIGURE 38

W415-0098 / C / 04.19.06

Page 18

OPERATION / MAINTENANCE

FOR Y OUR SAFETY READ BEFORE LIGHTING: WHAT TO DO IF YOU SMELL GAS:

A. This fireplace is equipped with a pilot which must be lit

by hand while following these instructions exactly.

B. Before operating smell all around the fireplace area

for gas and next to the floor because some gas is heavier than air and will settle on the floor.

C. Use only your hand to turn the gas control knob. Never

use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this fireplace if any part has been under

water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool. When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed

slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the fireplace.

3. Turn the gas knob clockwise to off.

4. Wait five (5) minutes to clear out any gas. If you smell

gas including near the floor. Stop! Follow "B" in the above safety information on this label. If you don't smell gas go the next step.

5. Turn gas knob counter-clockwise to pilot.

TO TURN OFF GAS

• Turn off all gas to the fireplace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

GAS KNOB

6. Depress slightly and hold gas knob while lighting the pilot with the push button ignitor. Keep knob depressed for one minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.

7. With pilot lit, depress and turn gas knob counter-clockwise to on.

8. If equipped with remote on-off switch/thermostat, main burner may not come on when you turn valve to on. Remote switch must be in the on position to ignite burner.

9. Turn on all electric power to the fireplace.

FLAME

ADJUSTMENT

KNOB

PILOT

ON/OFF

KNOB

1. Turn off all electric power to the fireplace if service is to be performed.

MAINTENANCE

TURN OFF THE GAS AND UNPLUG ELECTRI-

CAL POWER BEFORE SERVICING THE

STO VE!

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This stove and its venting system should be inspected before use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assem-

bly, remove the logs exposing both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

W415-0098 / C / 04.19.06

2. Push in gas control knob slightly and turn clockwise to off. Do not force.

4. Check to see that the pilot flame is large enough to engulf the thermocouple on one leg and reaches toward the burner on the other leg.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely

on all openings when the gas knob for the burner is turned on. A 5-10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer/distributor.

7. Check that the door gasketing is not broken or missing. Replace if necessary.

8. Lift the door from its hinges to clean hinge pins and lubricate using high-temp dry graphite as necessary. Replace. NOTE: Due to the high temperatures that the hinges experience, wet lubricants such as oil and WD40 will cause the hinge to seize and are therefore not suitable.

Page 19

REPLACEMENT BLOWER INSTALLATION

RELIEF DOOR GASKET

FIGURE 34

FIGURE 35

BLOW

THERMODISC

white

black

ground

VARIABLE SPEED SWITCH

1. Turn off the electrical power and the gas supply to the stove.

2. Open the lower louvre control door, the two side doors, and the fire viewing door. Remove the logs.

3. Remove the relief door assembly held on with 6 screws. Discard the gasket.

4. Disconnect the two blower wires. Remove the blower bracket held on with 4 screws.

5. Replace the blower using the existing bracket. When connecting the replacement blower, tighten the screws without distorting the rubber grommets. Replace the bracket/ blower assembly in the unit.

6. Reconnect the two wires. Hold the replacement gasket in place and reattach the relief door assembly. Replace the logs. Close all doors.

RELIEF DOOR

TWIN BLOWER

7. Turn the gas supply and electricity back on.

Because the blower is thermally activated, when turned on, it will automatically start approximately 15-30 minutes after lighting the stove and will run for approximately 30-45 minutes after the stove has been turned off. Use of the fan increases the output of heat.

Drywall dust will penetrate into the blower bearings causing irreparable damage and must be prevented from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy .

W415-0098 / C / 04.19.06

Page 20

ADJUSTMENTS

Remove the pilot screw cap. Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow. Replace the pilot screw cap.

FIGURE 36

PILOT SCR EW

FIGURE 37

VENTURI ADJUSTMENTPILOT BURNER ADJUSTMENT

To access the venturi, remove the screw securing each burner to the burner pan; slide to the right, lift up and out. For the air shutter settings, see the chart below.

FRONT BURNER REAR BURNER

NG ¼½

LP ¼½

Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.

FIGURE 38

Air shutter adjustment must only be done by a qualified gas installer!

FIGURE 39

W415-0098 / C / 04.19.06

Page 21

REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor. When ordering replacement parts always give the following information:

FORFOR

WARRANTYWARRANTY

FOR

WARRANTY

FORFOR

WARRANTYWARRANTY

ORIGINALORIGINAL

ORIGINAL

ORIGINALORIGINAL

COMPONENTS COMMON TO BOTH UNITS:

# PART # DESCRIPTION

1 W725-0042 SIT VALVE - NG 1 W725-0043 SIT VALVE - LP 2 W100-0046 TURBO REAR BURNER 3 W100-0040 FRONT BURNER 4 W455-0037 #43 REAR BURNER ORIFICE - NG 4 W455-0034 #57 REAR BURNER ORIFICE - LP 4 W455-0043 #45 REAR BURNER ORIFICE - HIALT NG 4 W455-0035 #59 REAR BURNER ORIFICE - HIALT LP 5 W455-0045 #34 FRONT BURNER ORIFICE - NG 5 W455-0033 #53 FRONT BURNER ORIFICE - LP / HIALT LP 5 W455-0044 #36 FRONT BURNER ORIFICE - HIALT NG 6 W010-0800 PILOT ASSEMBLY - LP 6 W010-0801 PILOT ASSEMBLY - NG 7 W455-0068 PILOT INJECTOR - LP 7 W455-0070 PILOT INJECTOR - NG 8 W680-0005 THERMOCOUPLE 9 W680-0004 THERMOPILE 10 W290-0029 PILOT GASKET 11 W380-0001 TURBO CONTROL KNOB 12 W010-0087 TURBO V ALVE - NG 12 W010-0175 TURBO V ALVE - LP 13 GS-530K BLACK TRIVET 14 W357-0001 PIEZO IGNITOR 15 W715-0195 PEDEST AL TRIM 16 GL-642 LOG SET 17 W135-0194 BASE LOG (#1) 18 W135-0195 MIDDLE CROSSOVER LOG (#2) 19 W135-0196 RIGHT CROSSOVER LOG (#3) 20 W135-0197 LEFT CHUNK (#4) 21 W135-0027 CHARCOAL EMBER STRIP 22 W290-0030 BURNER GASKET 23 W562-0022 GLASS GASKET 24 W385-0245 NAPOLEON LOGO 25 W300-0029 FRONT WINDOW GLASS 26 W030-0021 ACCENT BAR 27 W300-0028 SIDE WINDOW GLASS 28 GDS63 BLOWER c/w GASKET 29 W225-0086G DOOR (FRAME ONLY) 30 W010-0715G GOLD DOOR COMPLETE 31 W290-0032 RELIEF HOUSING GASKET 32 W430-0002 MAGNETIC CLOSURE 33 W290-0031 AIR MANIFOLD GASKET 34 W390-0001 LATCH 35 W750-0009 ELECTRODE WIRE 36 W660-0009 ON/OFF SWITCH 37 W690-0002 THERMODISC 38 W434-0001 MIRROR

39 W500-0111 COMBUSTION AIR COVER PLATE 40 W290-0033 COMBUSTION AIR GASKET 41 W380-0002 VARIABLE SPEED SWITCH KNOB 42 KB-35 VARIABLE SPEED SWITCH

43 W010-0459 ADAPTER 44 W660-0006 SPILL SWITCH 45 W060-0003 TERMINAL BLOCK 46 W025-0001 DECORA TIVE BRASS BAND 41 W380-0002 VARIABLE SPEED SWITCH KNOB 42 KB-35 VARIABLE SPEED SWITCH

INVOICEINVOICE

INVOICE

INVOICEINVOICE

REPLREPL

REPL

REPLREPL

WILLWILL

WILL

WILLWILL

CEMENTCEMENT

CEMENT

CEMENTCEMENT

BEBE

REQUIREDREQUIRED

REQUIRED

BEBE

REQUIREDREQUIRED

ARAR

GDS50 COMPONENTS

GS50 COMPONENTS

C/W SPILL SWITCH

TSTS

TOTO

, ,

PHOPHO

OCOPYOCOPY

PHO

OCOPY

PHOPHO

OCOPYOCOPY

HONOURHONOUR

HONOUR

HONOURHONOUR

THETHE

THE

THETHE

OFOF

CLAIMCLAIM

CLAIM

CLAIMCLAIM

THETHE

THE

THETHE

1. MODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PART

5. FINISH

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR

FURTHER

GD175 WALL TERMINAL KIT

47 BM6790 90° ELBOW - 7" DIAMETER 48 GD222 TERMINAL ASSEMBLY 49 BM67ADJ 30" TO 53" ADJUSTABLE PIPE - 7" DIA 50 W500-0077 FIRESTOP / WALL PLATE 51 W020-0032 HARDWARE 52 BRTC7 BRASS TRIM COLLAR 53 BM6724 24" STOVE PIPE - 7" DIAMETER 54 W010-0300 10' ALUMINUM FLEX LINER 55 W025-0001 DECORA TIVE BRASS BAND

GD180 PERISCOPE

47 BM6790 90° ELBOW - 7" DIAMETER 56 GD201 PERISCOPE 49 BM67ADJ 30" TO 53" ADJUSTABLE PIPE - 7" DIA 50 W500-0077 FIRESTOP / WALL PLATE 51 W020-0032 HARDWARE 52 BRTC7 BRASS TRIM COLLAR 53 BM6724 24" STOVE PIPE - 7" DIAMETER 54 W010-0300 10' ALUMINUM FLEX LINER C/W SPACERS - 4" DIA 55 W025-0001 DECORA TIVE BRASS BAND

GD110 - 1/12 TO 7/12 PITCH

57 W670-0006 AIR TERMINAL 58 W490-0073 4/7 INNER/OUTER SLEEVE 59 W010-0567 ROOF SUPPORT 60 W263-0054 ROOF FLASHING 61 W170-0063 STORM COLLAR

GD111 - 8/12 TO 12/12 PITCH

57 W670-0006 AIR TERMINAL 58 W490-0073 4/7 INNER/OUTER SLEEVE 59 W010-0567 ROOF SUPPORT 60 W263-0055 ROOF FLASHING 61 W170-0063 STORM COLLAR

GD112 - FLAT R OOF

57 W670-0006 AIR TERMINAL 58 W490-0073 4/7 INNER/OUTER SLEEVE 59 W010-0567 ROOF SUPPORT 60 W263-0056 ROOF FLASHING 61 W170-0063 STORM COLLAR

INFORMATION, CONTACT YOUR NAPOLEON

DEALER

TERMINAL KITS

ROOF TERMINAL KITS

ACCESSORIES:

C/W SPACERS - 4" DIA

# PART # DESCRIPTION

62 GS-530G GOLD PLATED TRIVET 63 W690-0001 MILLIVOLT THERMOST AT 64 W660-0011 REMOTE CONTROL - ADVANTAGE PLUS

GDS50 ACCESSORIES

65 BM6745 45° ELBOW 66 GD301 HEA T GUARD 67 W175-0001 4" COUPLER 68 W573-0007 10.3OZ TUBE HIGH TEMP SEALANT

GS50 ACCESSORIES

69 GS-150KT ADAPTER KIT

W415-0098 / C / 04.19.06

Page 22

I O

O T

W415-0098 / C / 04.19.06

WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

Page 23

TROUBLE SHOOTING GUIDE

EFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN

SYMPTOM PROBLEM TEST SOLUTION

Pilot will not light.

Pilot goes out when the gas knob is released.

No spark at pilot burner

Spark gap is incorrect

No gas at the pilot burner

Out of propane gas.

System is not correctly purged. Out of propane gas Pilot flame is not large enough Pilot flame is not engulfing the

thermocouple. Thermocouple shorting.

- check if pilot can be lit by a match

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

- spark gap should be 0.150" to 0.175" (5/32" to 1 1/64" approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (finger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot orifice for blockage.

- replace the valve.

- call the gas distributor.

- fill the tank.

- purge the gas line with the glass door open.

- fill the tank.

- turn up the pilot flame.

- turn up pilot flame.

- replace pilot assembly.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.

Pilot goes out while standing; Main burner is in 'OFF' position.

Main burner goes out; pilot stays on.

Faultly thermocouple. Faulty valve.

Main burner orifice is plugged.

Faulty thermopile. Faulty themostat or switch.

Faulty valve.

Gas piping is undersized.

Pilot flame is not large enough or not engulfing the thermopile.

Thermopile shorting

Remote wall switch wire is too long, too much resistance in the system

Faulty thermostat or switch

- replace.

- remove stoppage in orifice.

- replace.

- connect a jumper wire across the wall switch terminals; if main burner lights, replace thermostat.

- disconnect the switch wires & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

Replace.

- turn on all gas appliances and see if pilot flame flutters, diminishes or extinguishes, especially when main burner ignites. Monitor supply pressure.

- check if supply piping size is to code. Correct all undersized piping.

- turn up pilot flame.

- replace pilot assembly.

- clean thermopile and thermopile connection to valve.

- shorten wire to correct length or wire gauge.

- replace

W415-0098 / C / 04.19.06

Page 24

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot goes out.

Exhaust fumes smelled in room, headaches.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

Blower does not turn on.

REFER TO "MAIN BURNER GOES OUT; PILOT STAYS ON"

Vent re-circulating

(MODEL GDS50 ONLY)

Thermocouple shorting or faulty.

Fireplace is spilling.

Air shutter has become blocked

Flame is impinging on the logs or combustion chamber.

Blower high limit switch has been activated.

- check joint seals and installation.

- loosen and tighten thermocouple

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- check all seals.

- ensure air shutter opening is free of lint or other obstructions.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and orifice size as specified by the rating plate values.

- check that the door gasketing is not broken or missing and that the seal is tight.

- check that both vent liners are free of holes and well sealed at all joints.

- check that minimum rise per foot has been adhered to for any horizontal venting.

Turn blower switch on, turn turbo rear burner off and front burner to low. When blower turns on, re-adjust burners.

Door sticking.

MODELS GDS50 ONL Y :

Main burner flame is a blue, lazy , transparent flame.

White / grey film forms.

Dirt / dust adheres to the hinges; is heated and burns causing sticking.

Blockage in vent. - remove blockage. In really cold conditions, ice buildup may

Incorrect installation.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

- lift door from its hinges. Lubricate with high-temp dry graph-

ite only.

NOTE: Due to the high temperatures that the hinges experience, wet lubricants such as oil and WD40 will cause the hinge to seize and are therefore not suitable.

occur on the terminal and should be removed as required.

- refer to Figure 22 to ensure correct location of storm collars (Model GDS50 only).

- clean the glass with a recommended gas fireplace glass cleaner. DO NOT CLEAN GLASS WHEN HOT. If deposits are not cleaned off regularly, the glass may become permanently marked.

W415-0098 / C / 04.19.06