Napoleon Fireplaces GDS28P User Manual

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Page 1

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.88 • CSA 2.33 FOR VENTED GAS FIREPLACE HEATERS.

GDS28N & GS28N

NATURAL GAS

GDS28P & GS28P

PROPANE

Model GS28 is made up of Model GDS28 and B-Vent

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

Adapter Kit GS-150KT

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

$10.00

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

1.2A

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TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 5

2.3 GENERAL INFORMATION 7

2.4 RATING PLATE INFORMATION 8

3.0 VENTING 9

3.1 VENTING LENGTHS AND COMPONENTS 10

3.2 TYPICAL VENT INSTALLATION 11

3.3 SPECIAL VENT INSTALLATIONS 12

3.3.1 PERISCOPE TERMINATION 12

3.4 VENT TERMINAL CLEARANCES 13

3.5 VENTING APPLICATION FLOW CHART 14

3.6 DEFINITIONS 14

3.7 ELBOW VENT LENGTH VALUES 14

3.8 TOP EXIT HORIZONTAL TERMINATION 15

3.9 TOP EXIT VERTICAL TERMINATION 17

3.10 VERTICAL THROUGH EXISTING CHIMNEY 19

4.0 INSTALLATION 20

4.1 MINIMUM CLEARANCES TO COMBUSTIBLES 20

4.2 WALL AND CEILING PROTECTION 21

4.2.1 HORIZONTAL INSTALLATION 21

4.2.2 VERTICAL INSTALLATION 22

4.2.3 HORIZONTAL AIR TERMINAL INSTALLATION - MODEL GDS28 22

4.2.4 VERTICAL AIR TERMINAL INSTALLATION 23

4.3 APPLIANCE VENT CONNECTION 24

4.4 MOBILE HOME INSTALLATION - MODEL GDS28 24

4.5 GAS INSTALLATION 25

4.6 OPTIONAL WALL SWITCH / THERMOSTAT / REMOTE 25

4.7 B-VENT SPECIFICS 26

4.7.1 CHIMNEY INSTALLATION 26

4.7.2 INSTALLING "B" VENT 27

4.7.3 B-VENT 27

4.7.4 COMBUSTION AIR 28

4.7.5 ADDING VENT SECTIONS 28

5.0 FINISHING 29

5.1 DOOR CLOSING AND OPENING 29

5.2 LOG PLACEMENT 30

5.3 GLOWING EMBERS 31

5.4 CHARCOAL EMBERS 31

5.5 LOGO PLACEMENT 31

6.0 OPERATION 32

6.1 OPERATING/LIGHTING INSTRUCTIONS 33

7.0 ADJUSTMENT 34

7.1 PILOT BURNER ADJUSTMENT 34

7.2 VENTURI ADJUSTMENT 34

7.3 FLAME CHARACTERISTICS 35

7.4 RESTRICTING VERTICAL VENTS - MODEL GDS28 35

8.0 MAINTENANCE 36

8.1 CARE OF GLASS 36

8.2 BLOWER REPLACEMENT 37

9.0 REPLACEMENTS 38

10.0 TROUBLE SHOOTING 42

11.0 WARRANTY 45

12.0 SERVICE HISTORY 46

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

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1.0 INSTALLATION OVERVIEW

Vent, see “VENTING” section.

Logo, see “LOGO PLACEMENT” section.

Rating plate, see “RATING PLATE” section.

Door, see “DOOR CLOSING / OPENING” section.

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2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the

appliance. Elevated temperatures can cause melting, deformation, discolouration or premature failure of T.V. or other electronic components.

WARNING

3.1A

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2.1 DIMENSIONS

22 1/2”

7” Ø AIR

INTAKE

WINDOW

OPENING

11 1/4”

15”

2.2 GENERAL INSTRUCTIONS

26 3/4”

17 3/4”

12”

18 1/2”

4” Ø

FLUE

10”

GAS LINE ACCESS HOLE

LOCATED IN PEDESTAL

BASE

5 1/2”

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

PROVIDE ADEQUA TE VENTILA TION.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

FRONT FACE OF THE UNIT.

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

FIRE RISK. EXPLOSION HAZARD.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING

GAS LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE

PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

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THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

www.ncertied.org

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/ NFPA 70 National Electrical code in the United States.

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace Institute

(NFI) as NFI Gas

Specialists

4.1

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2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

NG LP NG LP

Altitude (FT) 0-4,500 0-4500 0-4500 0-4500

Max. Input (BTU/HR) 30,000 26,000 30,000 26,000

Max. Output (BTU/HR) 25,500 22,360 24,600 21,600

GDS28 GS28

Max. Steady State Efﬁ ciency (w/the fan on)

Max. A.F.U.E. 76% 77%

Min. Inlet Gas Supply Pressure

Max. Inlet Gas Supply Pressure

Manifold Pressure (Under Flow Conditions)

When the appliance is installed at elevations above 4,500 ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000 ft.

Change in ﬂ ame appearance from "HI" to "LO" is more evident in natural gas than in propane.

Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

This appliance may be installed in an aftermarket permanently located, manufactured mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

4.5" Water Column 11" Water Column 4.5" Water Column 11" Water Column

3.5" Water Column 10" Water Column 3.5" Water Column 10" Water Column

85% 86% 82% 83%

7" Water Column 13" Water Column 7" Water Column 13" Water Column

This appliance is approved for bedroom and bed-sitting room installations.

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2828

APPROVEDAPPROVE

SNS

ALLALL

TISSTIOTIO

CURRENREN

TTSSTT

ANDARDANDA

CAN/CSCAN/CS

EOBILE

S,HOMES,

NIN

CANCAN

EHE

UMANU

ACTUACTU

IONON

ANDARD,ANDARD,

TITTIT

SISSS

SIS

ANDARDNDARD

ORFO

TSAFETYTUREDMEHOMEINSINS

ALLL

TIONS,TIONS

IES,ES,

ANSI/501501

OUROURINSINS

ALLALL

CCOOSAA

LLL

OURPOINSINS

ALLA

TION

AALLLL

TIOTIOCO

CAN/CS

CAN/CSA

SEAUAU

GAZ,

VIGUE

ERME

SSONS

SDA

ELE

EETRE

CRCR

VECVEC

ELE

TOTO

TETLE

ONON

CLASS.:CLASS.:

5V15V1.5

60H0H

CS280/GS28CS280/G

APPROV

SINS

ALLALL

TIONON

OOATIONTION

SDANSNEUNE

CHAMBRECHAMBRE

DIO

TTAATT

CEFFICIENC

(NG):(NG

CFFICIENC

(L(L

CONSONS

ANTEANTETAN

2.4 RATING PLATE INFORMATION

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the unit.

For rating plate location, see “INSTALLATION OVERVIEW” section.

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

CERTIFIED UNDER: CSA 2.33-2009, ANSI Z21.88-2009 VENTED GAS FIREPLACE HEATER. APPLIANCE MUST BE INST ALLED USING BURNER KIT: GDS28BN-KT, OR GDS28BP-KT. HOMOLOGUE SELON LES NORMES: CSA 2.33-2009, ANSI Z21.88-2009 FOYER DE CHAUFFAGE AU GAZ A VEC EV ACUATION. CET APP AREIL DOIT ETRE INST ALLE EN UTILISANT UN ENSEMBLE DU BRULEUR: GDS28BN-KT , OU GDS28BP-KT.

MANIFOLD PRESSURE: 3.5 INCHES W.C. (NG) / 10 INCHES W.C.(LP) PRESSION AU COLLECTEUR: 3.5" D'UNE COLONNE D'EAU(GN)

MIN SUPPLY PRESSURE: 4.5" W.C.(NG) / 11" W.C. (LP) PRESSION D'ALIMENTA TION MIN: 4.5" D'UNE COLONNE D'EAU (GN)

MAX. SUPPLY PRESSURE: 7" W.C. (NG) / 13" W.C. (LP) PRESSION D'ALIMENTA TION MAX: 7" D'UNE COLONNE D'EAU (GN)

FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY. UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE. WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUF ACTURER WITH THE APPLIANCE. AVERTISSEMENT: N'AJOUTEZ PAS A CET APP AREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST APPAREIL PAR LE FABRICANT. MINIMUM CLEARANCE TO COMBUSTIBLE DEGAGEMENTS MINIMAUX DES MATERIAUX

A 7" D 17½" B 2" E 6¼" C 1" F 9½"

20" TO CEILING FROM STOVE TOP 20" ENTRE LE DESSUS DU FOYER

ELECTRICAL RATING / CLASS.: 115V 1.5AMP 60HZ

MODEL CS280/GS28 APPROVED FOR BEDROOM, &

BEDSITTING ROOM INSTALLATION. HO M O L O G U E P OUR I N STALLATION DANS UNE CHAMBRE A COUCHER, & UN STUDIO.

STEADY ST A TE EFFICIENCY (NG): 80% FAN OFF / 82% FAN ON STEADY ST A TE EFFICIENCY (LP): 80% FAN OFF / 83% FAN ON EFFICACITE CONSTANTE (GN): 80% VENT. ARRETE

EFFICACITE CONSTANTE (GP): 80% VENTILA TEUR ARRETE

STEADY STATE EFFICIENCY APPLIES TO CANADA ONL Y / L'EFFICACITE CONSTANTE S'APPLIQUENT SEULEMENT AU CANADA.

AFUE (NG/LP) (GN/GP): 66% / 68% THIS APPLIANCE MUST BE INST ALLED USING AN ADAPTER KIT GS-150KT. CET APPAREIL DOIT ETRE INSTALLE EN UTILISANT UN ENSEMBLE ADAPTA TEUR GS-150KT .

0-4500FT (0-1370m) 30,000 BTU/h 18,000 BTU/h 22,500 BTU/h 24,000 BTU/h

CDVS280-N CS280-N

DAN

FFICIEN FFICIEN

#38

GDS28-N GS28-N

10" D'UNE COLONNE D'EAU (PG)

11" D'UNE COLONNE D'EAU (PG)

13" D'UNE COLONNE D'EAU (PG)

ET LE PLAFOND

E 1

APPROVED

Y Y

82% VENT. FONCTIONNE

83% VENTILATEUR FONCTIONNE

NOT FOR USE WITH SOLID FUEL

UN COMBUSTIBLE SOLIDE NE DOIT PAS

ETRE UTILISE A VEC CET APP AREIL

ALTITUDE / ELEV ATION INPUT / ALIMENTATION

REDUCED INPUT / ALIMENT A TION REDUITE OUTPUT (CDVS280/GDS28) RENDEMENT OUTP UT (CS280/GS28) R ENDEMENT

ORIFICE / INJECTEUR DIRECT VENT MODEL

‘B’ VENT MODEL

MODEL CDVS280/GDS28 APPROVED FOR BEDROOM,

BATHROOM & BEDSITTING ROOM INST ALLATION. SUITABLE FOR MOBILE HOME INSTALLA TION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY ST ANDARD, TITLE 24 CFR, P ART

3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A.

ANSI HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON

P INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES

AU GAZ, EN VIGUEUR AU CANADA OU AUX ETATS-UNIS DE

AZ,

LA NORME DE SECURITE ET DE CONSTRUCTION DE

MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280.

AISON

DANS LE CAS OU CETTE NORME D'ETATS-UNIS NE PEUT

DAN

ETRE APPLIQUEE, SE REFERER A LA NORME RELATIVE AU

ETR CRITERE DE MESURES DE SECURITE CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFP A 501A

STEADY ST ATE EFFICIENCY (NG): 75% FAN OFF / 78% FAN ON STEADY ST ATE EFFICIENCY (LP): 75% FAN OFF / 79% FAN ON EFFICACITE CONSTANTE (GN): 75% VENT. ARRETE

EFFICACITE CONSTANTE (GP): 75% VENTILATEUR ARRETE

STEADY STA TE EFFICIENCY APPLIES TO CANADA ONL Y / L'EFFICACITE CONSTANTE S'APPLIQUENT SEULEMENT AU CANADA.

AFUE (NG/LP) (GN/GP): 64% / 65% MINIMUM AND MAXIMUM HORIZONT AL VENT LENGTHS ARE 25 INCHES AND 20 FEET RESPECTIVELY. LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 25 POUCES ET

20 PIEDS RESPECTIVEMENT. THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'EVACUATION PROPRE A NAPOLEON. REFERER AU MANUEL D'INSTALLATION DE PROPRIETAIRE POUR L'EVACUATION PRECISE. IL EST IMPOR T ANT DE BIEN REINSTALLER ET RESCELLER L'EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D'AIR.

MADE IN CANADA / FABRIQUE AU CANADA

SERIAL NUMBER

PLAF

NO. DE SERIE

0-4500FT (0-1370m)

26,000 BTU/h 15,000 BTU/h 19,500 BTU/h 20,800 BTU/h

#54

Z240M

GDS28-P

GS28-P

ATESTH

CDVS280-P

BIL

AFETY

NDA

AFE

79% VENTILATEUR FONCTIONNE

WOLF STEEL L TD

BARRIE, ONTARIO CANADA

GDS/CDVS28

REFERENCE # W/N 15486

CS28-P

78% VENT. FONCTIONNE

W385-0165 / D

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3.0 VENTING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET

FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF

EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INTAKE VENT PIPE SYSTEM.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

WARNING

Refer to the section applicable to your installation.

7.1

A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1-1/4" air gap all around between the inner liner and outer appliance pipe is required for safe operation. Use a ﬁ restop when penetrating interior walls, ﬂ oor or ceiling.

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3.1 VENTING LENGTHS AND COMPONENTS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4”/7” SUPPLIER WEBSITE

Duravent GDS924N Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

* For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

When using Wolf Steel venting components, use only approved Wolf Steel termination kits: wall terminal kit GD175 (7/12’ of venting included), or 1/12 to 7/12 pitch roof terminal kit GD1 10, 8/12 to 12/12 roof terminal kit GD111, ﬂ at roof terminal kit GD112 or periscope kit GD180 (for wall penetration below grade) in conjunction with the appropriate venting components.

For optimum ﬂ ame appearance and appliance operation, keep the vent length and number of elbows to a minimum. It is recommended that all horizontal runs have a minimum 1/4” rise per foot. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturers components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Use an adjustable pipe as the ﬁ nal length of rigid piping to the stove for ease of installation.

8.5

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3.2 TYPICAL VENT INSTALLATION

34" MAXIMUM

16" MINIMUM

40 FEET

MAXIMUM

MINIMUM

29" MINIMUM

26 3/4"

* See "VENTING" section.

55 3/4"

MINIMUM

PLUS RISE*

26 3/4"

W415-0153 / B / 06.10.10

Page 12

3.3 SPECIAL VENT INSTALLATIONS

3.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’.

29" MINIMUM

26 3/4"

12" MIN. TO GRADE

57" MINIMUM

26 3/4"

20 FT

MAX

12"

MIN. TO

GRADE

9.7

W415-0153 / B / 06.10.10

Page 13

3.4 VENT TERMINAL CLEARANCES

COVERED BALCONY APPLICATIONS ††*

INSTALLATIONS

MIN

MAX

= 3 feet

= 2 x

  feet

ACTUAL

CANADA U.S.A. A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12”

9”

Clearance to windows or doors that open.

C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” **

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the centerline of the terminal.

E 12” ** 12” ** Clearance to unventilated sofﬁ t. F 0” 0” Clearance to an outside corner wall.

0” *** 0” *** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

H 3’ 3’ ****

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15’.

I 3’ 3’ **** Clearance to a service regulator vent outlet. J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance. K 6’ 3’ † Clearance to a mechanical air supply inlet. L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property.

M 12” †† 12” **** Clearance under a veranda, porch or deck.

N 16” 16” Clearance above the roof.

O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

P 8’ 8’ Roof must be non-combustible without openings.

Q 3’ 3’ See chart for wider wall dimensions.

R 6’ 6’

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

S 12” 12” Clearance under a covered balcony

The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** it is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

††* Permitted only if the balcony is fully open on a minimum of one side.

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

12.1B

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Page 14

3.5 VENTING APPLICATION FLOW CHART

TOP EXIT

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3.6 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

4.2 times the

vertical rise equal to

or greater than the

horizontal run

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.1

14.1

3.7 ELBOW VENT LENGTH VALUES

FEET INCHES 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

W415-0153 / B / 06.10.10

15.1

Page 15

3.8 TOP EXIT HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting conﬁ guration (only one 90° elbow)

See graph to determine the required vertical

rise VT for the required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET VT

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET HT

The shaded area within the lines represents

acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 1: V

= 3 FT

= 8 FT

VT = V1 + V H

= 2.5 FT

= 2 FT

HR = H1 + H H

= .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT

= 3 FT + 8 FT = 11 FT

= 2.5 + 2 = 4.5 FT

HT = HR + HO = 4.5 + 5.4 = 9.9 FT HT + V

= 9.9 + 11 = 20.9 FT

90°

17.5 20

Formula 1: HT < V

9.9 < 11 Formula 2: HT + VT < 40 FT

20.9 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

16.1A

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Page 16

(HT) > (VT)

Simple venting configuration (only one 90° elbow)

REQUIRED

See graph to determine the required vertical rise VT for the

required horizontal run H

150

147”

100

VERTICAL

RISE IN

INCHES V

57”

29”

515

2.83’

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < 4.2 V Formula 2: HT + V

< 24.75 feet

90°

Example 2: V

= VT = 6 FT

= 3 FT

= 5 FT

= H

+ H

= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT

= H

+ V

= 3 + 5 = 8 FT

+ H

= 8 + 2.7 = 10.7 FT

= 10.7 + 6 = 16.7 FT

90°

12.5’

19.5’

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 6 = 25.2 FT Formula 2: H

16.7 < 24.75

+ V

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

Example 3: V

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 5.5 = 23.1 FT

= 4 + 1.5 = 5.5 FT

+ H2 + H

+ H

= 13.6 + 5.5 = 19.1 FT

+ H4 = 2 + 1 + 1 + 1.5 = 5.5 FT

= 5.5 + 8.1 = 13.6 FT

13.6 < 23.1 Formula 2: HT + V

19.1 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

90°

16.1_3A

W415-0153 / B / 06.10.10

Page 17

3.9 TOP EXIT VERTICAL TERMINATION

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

REQUIRED

VERTICAL

RISE IN

FEET VT

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for H

For vent configurations requiring one or more 90° elbows the following formulas apply: Formula 1: H

Formula 2: HT + V

< V

< 40 feet

and VT

for the

Example 6: V

= 5 FT

= 6 FT

= 10 FT

= V

+ V2 + V3 = 5 + 6 + 10 = 21 FT

= 8 FT

= 2.5 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: HT < V

18.6 < 21 Formula 2: HT + V

39.6 < 40

= 8 + 2.5 = 10.5 FT

+ H

= 10.5 + 8.1 = 18.6 FT

= 18.6 + 21 = 39.6 FT

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

90°

W415-0153 / B / 06.10.10

Page 18

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

REQUIRED

VERTICAL

RISE IN FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than two 90° elbows the following formulas apply: Formula 1: H

Formula 2: HT + V

< 3V

< 40 feet

Example 2: V

= 2 FT

= 1 FT

= 1.5 FT

= V

+ V2 + V3 = 2 + 1 + 1.5 = 4.5 FT

= 6 FT

= 2 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

= 6 + 2 = 8 FT

+ H

= 8 + 8.1 = 16.1 FT

= 16.1 + 4.5 = 20.6 FT

90°

for the

25 30

90°

Formula 1: HT < 3V 3VT = 3 x 4.5 = 13.5 FT

16.1 > 13.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT + VT < 40 feet

20.6 < 40

Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

18.1_2A

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Page 19

3.10 VERTICAL THROUGH EXISTING CHIMNEY

This appliance is designed to be attached to a 3" colinear ﬂ exible vent system running the full length of a masonry chimney.

The ﬂ exible vent pipe accommodates any contours of a masonry chimney, however, it is necessary to keep the ﬂ exible vent pipe as straight as possible. The inlet air collar of the termination cap must be connected to the air intake pipe.

Use Simpson Duravent Chimney Liner Termination Kit - 923GK (Base plate and Co-Linear to Co-Axial Adaptor.

Follow manufacturers (Simpson Dura-Vent) installation instructions.

AIR

INTAKE

PIPE

EXHAUST

FLUE

PIPE

FLEX

VENT

PIPE

When installing the appliance to this system, Duravent vent components must be used. You must start with a Duravent adaptor, GDS924N, directly off the appliance. The GDS924N is only available at your local authorized dealer / distributor.

40 FEET

MAXIMU

3 FEET

MINIMUM

62.5

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Page 20

4.0 INSTALLATION

FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED

RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

WARNING

EXACTLY.

WHICH MUST BE SEALED USING MILL PAC.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

4.1 MINIMUM CLEARANCES TO COMBUSTIBLES

Back Wall

- No additional ﬂ oor protection is required.

- A minimum 20" from stove top to ceiling * At a distance of 1" from the wall, access to the blower switch, on/off switch or the blower power cord may not be practical.

A 7" D 14 3/4" B 2" E 4" C 1"* F 9 1/2"

Side Wall

Back Wall

Alcove

68.2A

Back Wall

Side Wall

45°

Side Wall

W415-0153 / B / 06.10.10

Page 21

4.2 WALL AND CEILING PROTECTION

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For optimum performance, it is recommended that all horizontal runs have a minimum 1/4" rise per foot when venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

4.2.1 HORIZONTAL INSTALLATION

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

WARNING

70.1

WARNING

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing.

FIRESTOP

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

. Assemble the shield to the spacer as shown, using the 3

shorter screws supplied.

B. Place the ﬁ restop top so that the vent shield covers the top

of the vent within the opening. Ensure that both spacer and shield maintain the required clearance to combustibles.

C. Secure the spacer in place using the 4 longer screws supplied. Once the vent pipe is installed in its

ﬁ nal position, apply sealant between the pipe and the ﬁ restop spacer.

SPACER

VENT

SHIELD

CAULKING

DETERMINE THE CORRECT HEIGHT

FINISHING MATERIAL

20.5A

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Page 22

4.2.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten.

This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

VENT PIPE

SHIELD

21.1

4.2.3 HORIZONTAL AIR TERMINAL INSTALLATION - MODEL GDS28

FIRESTOP

UNDERSIDE OF

JOIST

CAULKING

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

A. Stretch the inner ﬂ ex pipe to the required length taking

into account the additional length needed for the ﬁ nished wall surface. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied).

B. Using the outer rigid pipe, slide over the outer combustion air

sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

C. Insert the vent pipes through the ﬁ restop maintaining the required clearance to

combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

D. From inside the house, using silicone, seal between the vent

pipe and the ﬁ restop. Then slide the black trim collar over the vent pipe up to the ﬁ restop.

E. If more vent pipe needs to be used to reach the appliance,

couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum clearance to combustibles.

#10x2"

SCREWS

HI-TEMP

SEALANT

OUTER

RIGID PIPE

CAULKING

4"FLEX PIPE

7" RIGID

2" OVERLAP

HIGH TEMP

SEALANT

PIPE

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER COUPLER

OUTER COUPLER

OUTER

RIGID PIPE

INNER FLEX PIPE

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

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23.7A

Page 23

4.2.4 VERTICAL AIR TERMINAL INSTALLATION

WARNING

MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

A. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the

inner ﬂ ex pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of

high temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down through

the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

ROOF SUPPORT

INNER PIPE

AIR

TERMINAL

CONNECTOR

HIGH TEMPERATURE SEALANT

INNER FLEX PIPE

OUTER FLEX PIPE

2”

CAULKING

AIR INLE T BASE

STORM COLLAR

G. Apply a heavy bead of weatherproof caulking 2” above the

ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the appliance see “HORIZONTAL

AIR TERMINAL INSTALLATION” section.

24.1

WEA THER SEALANT

FLASHING

W415-0153 / B / 06.10.10

Page 24

4.3 APPLIANCE VENT CONNECTION

A. Attach the adjustable pipe to the last section of rigid pipe.

Secure with screws and seal.

B. Install the inner ﬂ ex pipe to the appliance. Secure with 3 screws

and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

C. Run a bead of high temperature sealant (not supplied) around

the inside of the air intake collar. Pull the adjustable pipe a minimum 2” into the air intake collar.

NOTE: Ensure that the sealant is not visible on the exterior pipes once installation is completed. An optional decorative black band is available for this use. In the event that the venting must be disassembled, care must be taken to reseal the venting.

4.4 MOBILE HOME INSTALLATION - MODEL GDS28

In Canada, mobile home installation may be vented horizontally or vertically. In the United States, it may only be installed vertically. See "VERTICAL VENTING" or "HORIZONTAL AIR TERMINAL INSTALLATION" section for installation.

For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Use the levelling / securing kit, GDSLL-KT for this purpose.

#8 X 1/2”

SELF

DRILLING

SCREWS

2” OVERLAP

HIGH TEMPERATURE SEALANT

28.3

W415-0153 / B / 06.10.10

Page 25

4.5 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer. Do not use open ﬂ ame.

4.5.1

• Move the appliance into position and secure.

WARNING

SPARKS OR OPEN FLAMES.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

4.5.2

• If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

4.5.3

• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

4.5.4

• When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

4.5.5

• The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner assembly on it’s side to aid with servicing components.

4.5.6

• Check for gas leaks by brushing on a soap and water solution.

4.6 OPTIONAL WALL SWITCH / THERMOSTAT / REMOTE

WARNING

DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE DIRECTLY TO 110

VOLT ELECTRICITY.

30.1A

For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route a 2 strand, solid core millivolt wire from the valve to the wall switch or millivolt thermostat. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet

Disconnect the existing wires from terminals 1 and 3 (from the ON/OFF switch) and replace with the leads from the wall switch / millivolt thermostat.

50.1

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Page 26

4.7 B-VENT SPECIFICS

4.7.1 CHIMNEY INSTALLATION

A CHIMNEY VENTING THIS APPLIANCE SHALL NOT VENT ANY SOLID FUEL BURNING APPLIANCE.

Three types of chimney systems may be used with this appliance.

WARNING

MASONRY CLAY LINED CHIMNEY + VENT

“A” VENT - SOLID FUEL WOOD BURNING CHIMNEY & VENT CONNECTOR

(LINER NEEDED IF INSIDE DIAMETER IS 6” OR LARGER)

SINGLE WALL OR “B” VENT

A chimney venting this appliance shall not vent any solid fuel burning appliance. All horizontal runs must have a 1/4" rise per foot

CONNECTOR

(NO NEW LINER NEEDED IF OLD LINER DIAMETER IS 4-5”)

SINGLE WALL OR “B” VENT

“B” VENT GAS BURNING APPLIANCE VENT SYSTEM

W415-0153 / B / 06.10.10

63.7

Page 27

4.7.2 INSTALLING "B" VENT

Follow the instructions of the "B" vent manufacturer for chimney installation.

A. Remove and discard the two combustion air cover plates

and gaskets located on the rear panel of the appliance.

B. Replace the four screws per side to secure the rear

panel to the appliance.

C. Remove the spill switch bracket from the rear of the

adapter.

D. Gently pull the two wire terminals (located inside the 7"

ﬂ ue collar at the top of the appliance) out approximately 8".

E. Bring the wires through the lower hole in the adapter and

out the spill switch opening. To pass the wires through the hole more easily, temporarily tape the two terminals together.

F. With the spill switch opening aligned to the back of the

appliance, push the crimped edge of the adapter in to the appliance ﬂ ue collar.

G. Connect the wire terminals to the spill switch and re-secure

the bracket.

H. Secure the terminal block into place as shown with the screw

supplied.

I. Unscrew the wire access cover plate from the rear right hand

side below the ﬁ rebox. Remove and discard the gasket. Remove the knockout from the cover plate and insert the protective bushing. Pull both spill switch wires through the bushing taking up any slack. Replace the cover plate. Connect one wire end to the terminal block and the other end to terminal 1 of the gas valve. Connect the two wires running down the left side of the unit from the on/off switch to the remaining tab on the terminal block and to terminal 3 on the gas valve.

COMBUSTION AIR COVER

PLA TES AND GASKET

ADAPTER

SPILL SWITCH

For aesthetics, the adapter

has been designed to accept a standard matte black 7" stove pipe and the decorative band (standard with the GS-150KT). Both are available from your local authorized dealer / distributor.

4.7.3 B-VENT

Attach the B-Vent label, shown, in the control area of the appliance.

TERMINAL BLOCK

ATTACH THIS LABEL IN THE CONTROL AREA OF THE FIREPLACE.

THIS FIREPLACE HAS BEEN CONVERTED TO A ‘B’VENT MODEL.

ATTACHEZ CET ETIQUETTE DANS LA REGION DE CONTROLE DU FOYER.

CE FOYER A ETE CONVERTI A UN MODELE A SYSTEME D’EVACUA TION ‘B’.

WS-385-160

WIRE ACCESS COVER PLATE

W415-0153 / B / 06.10.10

Page 28

4.7.4 COMBUSTION AIR

This appliance needs air for safe operation and must be installed in such a way that adequate combustion air is available.

4.7.5 ADDING VENT SECTIONS

dd chimney sections, according to the manufacturers installation instructions. The chimney must extend at least, 3 feet above its point of contact with the roof and at least 2 feet higher than any wall, roof, building or obstacle within 10 feet horizontally.

LESS THAN

10 FEET

2 FT

3 FT

MIN

2 FT MIN

10 FT TO

NEAREST

RIDGE

MIN

3 FT

MIN

ROOFLINE

LESS THAN

10 FT OR

10 FT

2 FT

MIN

3 FT

MIN

W415-0153 / B / 06.10.10

FLAT ROOF

WALL

59.1A

Page 29

5.0 FINISHING

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

5.1 DOOR CLOSING AND OPENING

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

WARNING

RISK OF FIRE!

WARNING

72.4

75.3

When installing the ﬁ re viewing door, a simple procedure must be followed in order to not damage the door.

5.1.1 Open both side doors, exposing the bushings on the left and the latches on the right.

5.1.2 Align the pins on the door to the bushings. Lower into place until both bushings touch.

5.1.3 Engage the latch hooks into the door frame. Snap the rear handle hook to lock the latch closed.

NOTE: It may be necessary to lift the door when securing it to ensure that it is in a horizontal position.

To open the door, repeat in reverse order.

HINGE PIN

CATCH SLOT

DOOR

LATCH

BUSHING

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Page 30

5.2 LOG PLACEMENT

FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE

ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE

PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED

THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.

PHAZERTM logs, glowing embers and charcoal embers exclusive to Wolf Steel Ltd. ﬁ replaces, glow when exposed to direct ﬂ ame and provide a unique and realistic glowing effect that is different in every installation. Use only certiﬁ ed PHAZERTM logs, glowing embers and charcoal embers available from your local authorized dealer / distributor.

Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour pigments burn in during the heat activated curing process.

WARNING

DAMAGE OR PERSONAL INJURY.

IGNITION MAY OCCUR.

76.1A

5.2.1 Place the back log into the ﬁ rebox, pushing it as close

to the ﬁ rebox wall as possible and centered onto the log support pan.

5.2.2 Place the front log on the ember screen lining up the

studs with the holes on the bottom of the log.

NOTE: The ember screen is adjustable front to

back. To avoid ﬂ ame impingement on propane move the ember screen to the back most position. Loosen the two screws that secure the ember screen, move the screen back and retighten the screws.

The glowing ember screen is positioned in the

ﬂ ame to maximize the glow effect. Even though it is constructed of the highest quality material, it is subject to deterioration over time and consequently will need to be replaced. Replacement of the ember screen is not

covered under the warranty policy

5.2.3 Set the two cross-over logs into the pockets provided

on both the front and rear logs as shown.

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Page 31

5.3 GLOWING EMBERS

DO NOT BLOCK THE BURNER PORTS. BLOCKED PORTS CAN CAUSE AN INCORRECT FLAME

PATTERN, CARBON DEPOSITS AND DELAYED IGNITION.

Tear the glowing embers into pieces and place onto the screen beneath the front log. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow when exposed to direct ﬂ ame.

5.4 CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner.

Fine dust found in the bottom of the bag should not be used. NOTE: Charcoal embers are not to be placed on the burner.

5.5 LOGO PLACEMENT

Remove the backing of the logo supplied and centre over the logo installation holes, as indicated.

WARNING

31.1

32.1

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Page 32

6.0 OPERATION

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT

TAMPERING WITH THE SPILL SWITCH CAN RESULT IN CARBON MONOXIDE (CO) POISONING AND

MODEL GS28 ONLY: SPILL SWITCH

This is a thermally activated switch, attached to the back of the chimney adaptor, which senses the change in temperature and shuts down the gas valve in the event of a blocked or disconnected vent. It acts as a safety shut-off to prevent a build up of carbon monoxide or an explosion of unburned gases during start up. If the ﬂ ue is blocked or has no "draw", the spill switch will automatically shut off the supply of gas within about 5-10 minutes.

MODEL GS28 ONLY: VENTING ACTION CHECK

A CHECK FOR CORRECT VENTING ACTION MUST BE MADE BEFORE THE INSTALLED APPLIANCE IS LEFT WITH THE CUSTOMER. Test in the following manner:

WARNING

WITH THE GLASS DOOR OPENED OR REMOVED.

POSSIBLE DEATH (GS28 ONLY).

6.0.1 Close all doors and windows in the room / start exhaust fans in the home / turn appliance blower off (if

equipped).

6.0.2 Set controls to "high" and light the unit.

6.0.3 Wait 5 minutes. Light a match and extend it 1" into the hole located above the spill switch bracket on

the adaptor.

6.0.4 Venting action is satisfactory if the ﬂ ame stays lit. Venting action is unsatisfactory if the ﬂ ame

extinguishes.

6.0.5 If venting action is unsatisfactory, turn the unit off, wait 10 minutes and try again. If the match does not

stay lit, turn the unit off and check for vent blockage or restriction. If necessary, consult with a qualiﬁ ed inspector.

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Page 33

6.1 OPERATING/LIGHTING INSTRUCTIONS

The on-off switch is located on the back of the unit at the top left corner on models GDS28 and GS28.

When lit for the ﬁ rst time, the appliance will emit a slight odour for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufﬁ ciently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufﬁ ciently ventilate the room.

OPERATING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

A. This ﬁ replace is equipped with a pilot which must be lit

by hand while following these instructions exactly.

B. Before operating smell all around the ﬁ replace area for

gas and next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

C. Use only your hand to turn the gas control knob /

manual shut-off knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or explosion.

GAS KNOB AT OFF

THERMOCOUPLE

PILOT

BURNER

THERMOPILE

D. Do not use this ﬁ replace if any part has been under

water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

WHAT TO DO IF YOU SMELL GAS:

• Turn off all gas to the ﬁ replace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

LIGHTING INSTRUCTIONS

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool. When lighting and re-lighting, the gas knob cannot be turned from PILOT to OFF unless the knob is depressed.

1. STOP! Read the safety information on the operating

label.

2. Turn off all electric power to the ﬁ replace.

3. Turn the gas knob clockwise

to off.

4. Wait ﬁ ve (5) minutes to clear out any gas. If you smell gas including near the ﬂ oor, Stop! Follow "B" on the operating label. If you don't smell gas go to the next step.

5. Find pilot located in front of back log.

6. Turn gas knob counter-clockwise

to pilot.

7. Depress and hold gas knob while lighting the pilot with

the push button ignitor. Keep knob fully depressed for one minute, then release. If pilot does not continue to burn repeat steps 3 through 6.

8. With pilot lit, turn the gas knob counter-clockwise

to on.

9. If equipped with remote on-off switch, main burner

may not come on when you turn the valve to on. Remote switch must be in the on position to ignite burner.

10. Turn on all electric power to the ﬁ replace.

TO TURN OFF GAS

1.Turn off all electric power to the ﬁ replace if service is to

be performed.

2. Push in gas control knob slightly and turn clockwise

to off. Do not force.

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Page 34

7.0 ADJUSTMENT

7.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Inlet pressure can be checked by turning screw (A) counterclockwise until loosened and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY TO SEAL. DO NOT OVER TORQUE. LEAK TEST.

7.2 VENTURI ADJUSTMENT

THERMOCOUPLE

PILOT SCREW

PILOT

BURNER

39.3

THERMOPILE

This appliance has an air shutter that has been factory set open according to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame color to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

GDS28

NG 3/8”

LP 5/16”

VENTURI BURNER

AIR SHUTTER OPENING

ORIFICE

49.1

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Page 35

7.3 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustra- tions provided. If any ﬂ ames appear abnormal call a service person.

PILOT

BURNER

ELECTRODE

FLAME

SENSOR

FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR

7.4 RESTRICTING VERTICAL VENTS - MODEL GDS28

Vertical installations may display a very active ﬂ ame. If this appearance is not desirable, the vent exit must be restricted using the restrictor vent kit, GDSRP-KT. This will reduce the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional gentle appearance. Speciﬁ c instructions are included with the kit.

3/8” - 1/2”

54.1

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Page 36

8.0 MAINTENANCE

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to

expose both assemblies.

2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs

clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or

are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple /

thermopile as well as reaches the burner.

5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning

which can be distributed in the surrounding living area.

6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10

second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if

necessary.

8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions

provided for the initial installation.

WARNING

40.1

8.1 CARE OF GLASS

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the ﬁ rst 10 hours of operation with a recommended ﬁ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.1

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Page 37

8.2 BLOWER REPLACEMENT

Blower replacement may be done through either the ﬁ rebox or from the rear of the unit. Using the rear panel is recommended.

INSTALLATION THROUGH THE REAR PANEL :

black

BLOWER

red

FOR MODEL GDS28

• Turn off the electrical power and the gas supply to the appliance.

• Remove the two combustion air covers and gaskets held on with 4 screws each. Remove the rear panel held in place with 6 screws.

• Remove the 2 screws holding the blower to its mounting plate. Disconnect the two blower wires.

• Replace the blower and reconnect the two wires. When replacing the rear panel, ensure that the wires are neither pinched nor interfere with the blower operation. Ensure that the combustion air cover plates and gaskets are properly installed and sealed.

FOR MODEL GS28

• Turn off the electrical power and the gas supply to the appliance.

• Remove the 8 screws securing the air intake manifolds to the rear panel. Remove the rear panel held in place with 6 screws.

• Remove the 2 screws holding the blower to its mounting plate. Disconnect the two blower wires.

• Replace the blower and reconnect the two wires. When replacing the rear panel, ensure that the wires are neither pinched nor interfere with the blower operation. Re-secure the air intake manifolds.

INSTALLATION THROUGH THE FIREBOX:

THERMAL SWITCH

AIR INTAKE MANIFOLDS

white

VARIABLE SPEED SWITCH

SCREWS

BLOWER

REPLACEMENT BLOWER ACCESS GASKET IS REQUIRED.

• Turn off the electrical power and the gas supply to the appliance.

• Open the lower control door, the two side doors, and the ﬁ re viewing door. Remove the logs.

• Remove the blower access plate held on with 8 screws.

• Disconnect the two blower wires. Remove the blower bracket held on with 2 screws.

• Replace the blower using the existing bracket. Replace the bracket/blower assembly on the unit.

• Reconnect the two wires. Hold the replacement gasket in place and reattach the blower access plate. Replace the logs. Close all doors.

Turn the gas supply and electricity back on.

Because the blower is thermally activated, when turned on, it will automatically start approximately 15-30 minutes after lighting the stove and will run for approximately 30-45 minutes after the stove has been turned off. Use of the fan increases the output of heat.

Drywall dust will penetrate into the blower bearings causing irreparable damage and must be prevented from coming into contact with the blower or its compartment.

Any damage resulting from this condition is not covered by the warranty policy.

BLOWER ACCESS

SCREWS

PLATE

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Page 38

9.0 REPLACEMENTS

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE

ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH

A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER.

WARNING

DAMAGE OR PERSONAL INJURY.

41.2

COMMON COMPONENTS

REF NO. PART NO. DESCRIPTION

1 W725-0042 SIT VALVE - NG

1 W725-0048 SIT VALVE - LP

2* W100-0056 BURNER

3 W455-0026 #38 BURNER ORIFICE - NG

3 W455-0003 #54 BURNER ORIFICE - LP

4 W010-0550 PILOT ASSEMBLY - LP

4 W010-0633 PILOT ASSEMBLY - NG

5 W455-0052 PILOT ORIFICE - LP

5 W455-0062 PILOT ORIFICE - NG

6 W680-0008 THERMOCOUPLE **

7 W680-0004 THERMOPILE

8 W290-0029 PILOT GASKET

9* W010-0865 EMBER SCREEN ASSEMBLY

10 W357-0001 PIEZO IGNITOR

11* W475-0235 CONTROL PANEL

12 GL-620 4PC LOG ASSEMBLY C/W EMBERS

13 W135-0058 FRONT LOG

14 W135-0059 BACK LOG

15 W135-0060 RIGHT LOG

16 W135-0061 LEFT LOG

17* W361-0016 GLOWING EMBERS

18* W550-0001 CHARCOAL EMBERS

19* W290-0043 BURNER GASKET

20* W385-0351 NAPOLEON LOGO

21* W290-0045 BLOWER ACCESS GASKET

22 W430-0002 MAGNETIC CLOSURE

23 W390-0002 LATCH

24* W660-0009 ON/OFF SWITCH

25 W690-0002 THERMAL SWITCH

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Page 39

COMMON COMPONENTS

REF NO. PART NO. DESCRIPTION

26* W380-0002 VARIABLE SPEED SWITCH KNOB

27 KB-35 VARIABLE SPEED SWITCH

28 GZ552 REPLACEMENT BLOWER

29 W030-0022 ACCENT BAR

30 W200-0077 BLACK TRIVET

31 W300-0038 FRONT WINDOW GLASS

32 W300-0037 SIDE WINDOW GLASS

33 W562-0022 GLASS GASKET

GS28 COMPONENTS

REF NO. PART NO. DESCRIPTION

34 W010-0459 ADAPTOR C/W SPILL SWITCH

35 W660-0006 SPILL SWITCH

TERMINAL KITS

REF NO. PART NO. DESCRIPTION

GD175 - WALL TERMINAL KIT

36 BM6790 90° ELBOW - 7" DIAMETER

37 GD-222 TERMINAL ASSEMBLY

38 BM67ADJ 30" TO 53" ADJUSTABLE PIPE - 7"DIAMETER

39 W010-1313 FIRESTOP / WALL PLATE

40 W585-0267 TOP VENT SHIELD

41* W020-0032 HARDWARE

42 BM6724 24" STOVE PIPE - 7" DIAMETER

43 BM3730 BLACK TRIM COLLAR

44* W010-0300 10' ALUMINUM FLEX LINER C/W SPACERS - 4" DIAMETER

45 W025-0003 DECORATIVE BLACK BAND

GD180 - PERISCOPE TERMINAL KIT

36 BM6790 90° ELBOW - 7" DIAMETER

46 GD-201 PERISCOPE

38 BM67ADJ 30" TO 53" ADJUSTABLE PIPE - 7"DIAMETER

39 W010-1313 FIRESTOP / WALL PLATE

40 W585-0267 TOP VENT SHIELD

41* W020-0032 HARDWARE

42 BM6724 24" STOVE PIPE - 7" DIAMETER

43 BM3730 BLACK TRIM COLLAR

44* W010-0300 10' ALUMINUM FLEX LINER C/W SPACERS - 4" DIAMETER

45 W025-0003 DECORATIVE BLACK BAND

ROOF TERMINAL KITS

REF NO. PART NO. DESCRIPTION

GD110 - ROOF TERMINAL KIT - 1/12 TO 7/12 PITCH

47 W490-0073 4/7 INNER/OUTER SLEEVE

48 W670-0006 TERMINAL, 4/7

49 W010-0567 ROOF SUPPORT

50 W170-0063 STORM COLLAR

51 W263-0054 FLASHING

GD111 - ROOF TERMINAL KIT - 8/12 TO 12/12 PITCH

47 W490-0073 4/7 INNER/OUTER SLEEVE

48 W670-0006 TERMINAL, 4/7

49 W010-0567 ROOF SUPPORT

50 W170-0063 STORM COLLAR

52 W263-0055 FLASHING

W415-0153 / B / 06.10.10

Page 40

ROOF TERMINAL KITS

REF NO. PART NO. DESCRIPTION

GD112 - ROOF TERMINAL KIT - FLAT ROOF

47 W490-0073 4/7 INNER/OUTER SLEEVE

48 W670-0006 TERMINAL, 4/7

49 W010-0567 ROOF SUPPORT

50 W170-0063 STORM COLLAR

53 W263-0056 FLASHING

COMMON ACCESSORIES

REF NO. PART NO. DESCRIPTION

54* W573-0007 HIGH TEMPERATURE SEALANT

55* W660-0081 THERMOSTAT SWITCH

56* F40 ON/OFF REMOTE

57* F50 THERMOSTATIC REMOTE

58 GS328-1K DOOR, BLACK

58 GS328-1G DOOR, GOLD

58 GS328-1SS DOOR, SATIN CHROME

59* W175-0124 CONVERSION KIT NG - LP

59* W175-0125 CONVERSION KIT LP - NG

30 GS200-G GOLD TRIVET

30 GS200-SS SATING CHROME TRIVET

60* W715-0195 PEDESTAL TRIM

GDS28

REF NO. PART NO. DESCRIPTION

61* BM6745 45° ELBOW

62 GD-301 HEAT GUARD

63* W175-0001 4" COUPLER

46 GD-201 PERISCOPE

GS28

REF NO. PART NO. DESCRIPTION

64 GS-150K ADAPTER KIT

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Page 41

52 53

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Page 42

10.0 TROUBLE SHOOTING

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot burning; no gas to main burner; gas knob is on ‘HI’; wall switch / thermostat is on.

Pilot goes out while standing; Main burner is in ‘OFF’ position.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile.

Thermopile shorting. - Clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch. - Replace.

Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON”

Vent is blocked - Check for vent blockage.

Vent is re-circulating - Check joint seals and installation

Flexible vent has become disconnected from appliance.

System is not correctly purged - Purge the gas line.

Out of propane gas. - Fill the tank.

Pilot ﬂ ame is not large enough.

Pilot ﬂ ame is not engulﬁ ng the thermocouple

Thermocouple shorting / faulty. - Loosen and tighten thermocouple.

Faulty valve. - Replace.

Thermostat or switch is defective

Wall switch wiring is defective. - Disconnect the switch wires & connect a jumper wire

Main burner oriﬁ ce is plugged. - Remove stoppage in oriﬁ ce.

Faulty valve. - Replace.

Gas piping is undersized. - Turn on all gas appliances and see if pilot ﬂ

Blockage in vent. - Remove blockage. In really cold conditions, ice buildup

Incorrect installation. - Ensure correct location of storm collars.

- Turn up the pilot ﬂ ame.

- Replace pilot assembly.

- Replace thermopile / valve.

- Shorten wire to correct length or wire gauge.

- Re-attach to appliance.

- Cap was not replaced.

- Turn up the pilot ﬂ ame.

- Gently twist the pilot head to improve the ﬂ ame pattern around the thermocouple.

- Clean thermocouple and valve connection.

- Replace thermocouple.

- Replace valve.

- Connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

across terminals 1 & 3; if the main burner lights, check the wires for defects and/or replace wires.

ame ﬂ utters, diminishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- Check if supply piping size is to code. Correct all undersized piping.

may occur on the terminal and should be removed as required.

W415-0153 / B / 06.10.10

42.3

Page 43

SYMPTOM PROBLEM TEST SOLUTION

Pilot will not light. No spark at pilot burner. - Check if pilot can be lit by a match.

- Check that the wire is connected to the push button igniter.

PILOT

BURNER

THERMOPILE

THERMOCOUPLE

Out of propane gas. - Fill the tank.

Spark gap is incorrect. - Spark gap should be 0.150” to 0.175” (5/32” to 11/64”

No gas at the pilot burner. - Check that the manual valve is turned on.

Flames are consistently

Unit is over-ﬁ red or underﬁ red. - Check pressure readings: too large or too small. Carboning occurs.

Flames are very aggressive. Door is ajar. - Ensure the mechanical means of securing the door is

Carbon is being deposited on glass, logs or combustion chamber surfaces.

Air shutter has become

blocked.

Flame is impinging on the logs

or combustion chamber.

White / grey ﬁ lm forms. Sulphur from fuel is being

deposited on glass, logs or

combustion chamber surfaces.

Exhaust fumes smelled in

Appliance is spilling. - Ensure exhaust bracket gasket seal. room, headaches.

Remote wall switch is in ’OFF’ position; main burner comes on when gas knob is turned to ‘ON’ position.

Wall switch is mounted upside down.

Remote wall switch is grounding.

Remote wall switch wire is grounding.

Faulty valve. - Replace.

- Check if the push button igniter needs tightening.

- Replace the wire if the wire insulation is broken or frayed.

- Replace the electrode if the ceramic insulator is cracked or broken.

- Replace the push button ignitor

approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

- Check the pilot oriﬁ ce for blockage.

- Replace the valve.

- Call the gas distributor.

- Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read

7” (minimum 4.5”) water column for natural gas or 13” (minimum 11”) water column for propane. Check with main burner is operating on ‘HI’.

- Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on ‘HI’.

- AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE.

- Leak test with a soap and water solution.

providing a tight seal.

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the logs are correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot has been adhered to for any horizontal venting.

- Clean the glass with a recommended gas appliance glass cleaner.

- DO NOT CLEAN GLASS WHEN HOT.

- If deposits are not cleaned off regularly, the glass may become permanently marked.

- Check door seal and relief ﬂ ap seal.

- Check for chimney blockage.

- Check that chimney is installed to building code.

- Room is in negative pressure; increase fresh air supply.

- Check cap gasket on the ﬂ ue pipe assembly.

- Reverse.

- Replace.

- Check for ground (short); repair ground or replace wire.

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SYMPTOM PROBLEM TEST SOLUTION

Door Sticking Dirt / dust adheres to the hinges;

is heated and burns causing sticking.

Main burner goes out; pilot goes out.

Thermocouple shorting or faulty. - Loosen and tighten thermocouple.

GS28

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

GDS28

Venting is spilling. - Test with spill switch bypassed.

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot goes out.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Vent re-circulating. - Check joint seals and installation.

Blockage in vent. - Remove blockage. In really cold conditions, ice buildup

Incorrect installation.

- Lift door from its hinges. Lubricate with high temp dry graphite only. Replace.

- NOTE: Due to the high temperatures that the hinges experience, wet lubricants such as oil and WD40 will cause the hinge to seize and are therefore not suitable.

- Clean thermocouple and valve connection.

- Replace thermocouple.

- Check for vent blockage.

may occur on the terminal and should be removed as required.

- Ensure vent conﬁ guration is within prescribed venting parameters

W415-0153 / B / 06.10.10

Page 45

11.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008

NAPOLEON® products are designed with superior components and materials assembled by trained

craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a

quality test station. The complete heater is again thoroughly inspected by a qualiﬁ ed technician before

packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas heater are warranted against defects for as long as you own the heater. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c heater.

Quality Assurance Certiﬁ cate.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your heater is subject to the following conditions and limitations: This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas heater must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price. In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas heater and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to heater, combustion chamber, heat exchanger, brass trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN.

2.1

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12.0 SERVICE HISTORY

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Page 47

13.0 NOTES

44.1

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44.1