Napoleon Fireplaces GDIZC-N User Manual 2

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada t (705)721-1212 t fax (705)722-6031

www.napoleonreplaces.com task@napoleon.on.ca

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS

GAS-FIRED DIRECT VENT INSERT

INSTALLATION AND OPERATION INSTRUCTIONS FOR:

VENTED GAS FIREPLACE HEATER

NATURAL GAS MODELS

PROPANE GAS MODELS GDIZC - P

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS

GDIZC - N

WARNING: If the information in these instructions is not followed exactly, a ﬁ re or

explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other ﬂ ammable vapours and liquids in the vicinity of

this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

Installation and service must be performed by a qualiﬁ ed installer, service

agency or the gas supplier.

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TABLE of CONTENTS

Pg 2-4 INTRODUCTION

Warranty General Instructions General Information Care of Glass & Plated Parts

5-7 INSTALLATION

Insert Vent Connection Chimney Connection Wall Switch / Thermostat Gas Pipe Installation

7-8 FINISHING

Trim Extrusion Installation Log Placement Door Installation Mantle Clearances Logo Placement

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

Pg 9 OPERATION / MAINTENANCE

Operating Instructions Maintenance

10 REPLACEMENT BLOWER 11 ADJUSTMENTS

Pilot Burner Adjustment Vent Restrictions Venturi Adjustments

12-13 REPLACEMENTS

Ordering Replacement Parts Replacement Parts Terminal Kits Accessories

14-15 TROUBLE SHOOTING GUIDE 16 SERVICE HISTORY

WARNING

• The ﬁ replace insert is a vented gas-ﬁ red heater. Do not burn wood or other materials in this ﬁ replace in- sert.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the ﬁ replace insert.

• Due to high temperatures, the ﬁ replace insert should be located out of trafﬁ c and away from furniture and draperies.

• Clothing or other ﬂ ammable material should not be placed on or near the ﬁ replace insert.

• Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace insert.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the ﬁ replace insert and venting system are kept clean. The ﬁ replace insert and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The ﬁ replace insert area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

• Under no circumstances should this ﬁ replace insert be modiﬁ ed.

• This ﬁ replace insert must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this ﬁ replace insert if any part has been under water. Immediately call a qualiﬁ ed service tech- nicianto inspect the ﬁ replace insert and to replace any part of the control system and any gas control which has been under water.

• Do not operate the ﬁ replace insert with the glass door opened, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the ﬁ replace insert glass door.

• This ﬁ replace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

NOTE: changes, other than editorial, are denoted by a vertical line in the margin.

W415-0223 / E / 03.05.09

NAPOLEON gas ﬁ replaces are manufactured under the strict Standard of the world recognized

ISO 9001:2000 Quality Assurance Certiﬁ cate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete ﬁ replace is thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON gas ﬁ replace are warranted against defects for as long as you own the ﬁ replace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.

Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card ﬁ led with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas ﬁ replace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the ﬁ replace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁ rst year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the ﬁ rst year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty , NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁ nes the obligations and liability of NAPOLEON with respect to the NAPOLEON gas ﬁ replace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to ﬁ replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damag- ing chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICA TIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915 & DES 417,497(12.07.1999). © WOLF STEEL LTD.

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GENERAL INSTRUCTIONS

THIS GAS FIREPLACE INSERT SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform

with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of

Massachusetts.

In absence of local codes, install to the current CAN1B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1, and NFPA 54 in the United States. Mobile home installation must conform with local codes. In the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA Z240 MH Series in Canada or the manufactured home construction and safety standard, Title 24 CFR, part 3280, or the Fire Safety Criteria for manufactured home installations, Sites and Community Standard ANSI/NFPA 501A in the

United States.

Purge all gas lines with the glass door of the ﬁ replace insert opened. Assure that a continuous gas ﬂ ow is at the burner before closing the door.

Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition.

The ﬁ replace insert and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁ replace insert must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). A 1/8 inch NPT plug, accessible for test gauge connection, must be installed immediately upstream of the gas supply connection to the ﬁ replace insert. The fireplace insert must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1990 NATIONAL ELECTRICAL CODE in the United States. The blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE INSERT HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 1 1 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under ﬂ ow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. When the ﬁ replace is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

Maximum input is 24,000 BTU/hr for natural gas and propane. Maximum output for natural gas and propane is 20,400 BTU/ hr at an efﬁ ciency of 85% with the fan on. Maximum A.F.U.E. (annual fuel utilization efﬁ ciency) rating is 79 % for natural gas and propane. This ﬁ replace insert is not approved for closet or recessed installations. It is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile homes. The natural gas model is suitable for installation in a

mobile home that is permanently positioned on its site and fuelled with natural gas.

This insert must be recessed into a vented noncombustible wood-burning ﬁ replace (prefabricated or masonry) only. The minimum ﬁ replace opening size in which the heater is to be installed is:

HEIGHT 14½ inches WIDTH 25 inches DEPTH 11 inches The minimum allowable chimney ﬂ ue size is 6" round.

The minimum distance, from the bottom of a combustible mantle projecting 3" maximum from the wall to the top of the aluminium trim, is 3".

65.5%

GDIZC

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean these parts. Buff lightly with a clean dry cloth. The glass is 3/16" ceramic glass available from your Napoleon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MA TERIALS. Clean the glass after the ﬁ rst 10 hours of operation with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

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36"

/2"

25"

10 9/16"

5 ½"

AIR INLET

EXHAUST

4 15/16"

/2"

11 5/8"

7 3/8"

3"Ø

44 7/8"

3 SIDED BACKER PLATE

ALUMINUM TRIM

44 7/8 "

36 1/2 "

4 SIDED BACKER PLATE

ALUMINUM TRIM

14"

15 1/

20 3/

INSTALLATION

Provide adequate ventilation air. Provide adequate accessibility clearance for servicing

and operating the ﬁ replace insert. Never obstruct the front opening of the ﬁ replace

insert. Objects placed in front of the ﬁ replace must be kept a

minimum of 48" away from the front face of the unit.

FIGURES 1a-c

3 SIDED BACKER PLATE - FRONT VIEW

Clean out ashes from the inside of the wood-burning ﬁ replace. Make sure that the chimney and wood-burning ﬁ replace are in a clean and sound condition and constructed of noncombustible materials. If necessary have any repair work done by a qualiﬁ ed person before installing the insert. Remove the existing ﬁ replace damper or lock into an open position. Using screws, attach the ﬁ replace warning tag (W385-0199) to the inside of the ﬁ rebox of the ﬁ replace into which the insert is being installed.

WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL P AR TS HAVE BEEN REPLACED AND THE FIREPLACE IS RE-APPROVED BY THE AUTHORITY HAVING JURISDICTION.

ATTENTION: CE FOYER A ETE CONVERTI AFIN D'ETRE UTILISE SEULEMENT COMME FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU TOUT AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR

AYANT JURIDICTION.

LES AUTORITES

W385-0199

The sheet-metal parts of the ﬁ replace, in which the gas ﬁ re- place insert is to be installed, must not be cut.

If the wood-burning factory-built ﬁ replace has no gas access hole(s) provided, an access hole of 1½ inch or less may be drilled through the lower sides or bottom of the ﬁ replace in a proper workman like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.

Ensure that existing chimney cleanouts ﬁ t properly . The refractory , glass doors, screen rails, screen mesh and log

grates may be removed from the ﬁ replace before installing the gas ﬁ replace insert.

Smoke shelves, shields and bafﬂ es may be removed if at- tached by mechanical fasteners.

The ventilation openings in the ﬁ replace may be obstructed by the backer plates, aluminium trim etc. but these parts are not to be applied so as to have an airtight seal.

3 & 4 SIDED BACKER PLATES - SIDE VIEWS

TOP VIEW

4 SIDED BACKER PLATE - FRONT VIEW

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