Napoleon Fireplaces GD82NT-T, GD82PT-T User Manual 2

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INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

INSTALLATION AND

OPERATION INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

GD82NT-T

NATURAL GAS

GD82PT-T

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonfireplaces.com • ask@napoleon.on.ca

$10.00

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TABLE of CONTENTS

PG 2-5 INTRODUCTION

Warranty

Dimensions General Instructions General Information Care of Glass & Plated Parts

5-9 VENTING

Vent lengths

Venting Speciﬁ cations Air Terminal Locations

10-15 INSTALLATION/FRAMING

Wall & Ceiling Protection

Using Flexible Vent Components Fireplace Vent Connection Using Rigid Vent Components Gas Installation Restricting Vertical Vents Framing Clearance to Combustibles Mantle Clearances and Enclosures

15 ELECTRICAL CONNECTION

Hard Wiring Connections

Schematic

16-18 FINISHING / SERVICING

Door Removal

Burner Assembly Removal Battery Replacement Blower Replacement Bowl, Mesh & Rock Replacement

19 NIGHT LIGHTTM REPLACEMENT

19-23 OPERATION / MAINTENANCE

Time Out

Fireplace Operation Hand Held Remote Operation Dip Switch Number Chart

Operating Instructions

24 ADJUSTMENTS

Pilot Burner Adjustment

Venturi Adjustment

25 CONVERSION KIT

26-27 REPLACEMENTS

Replacement Parts

Flexible Vent Kits Terminal Kits Roof Terminal Kits Accessories Replacement Parts Diagram

28-29 TROUBLE SHOOTING GUIDE

30 SERVICE HISTORY

31 NOTES

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

• Do not burn wood or other materials in this ﬁ replace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the ﬁ replace.

• Clothing or other ﬂ ammable material should not be placed on or near the ﬁ replace.

• Due to high temperatures, the ﬁ replace should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the ﬁ replace is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the ﬁ replace and venting system are kept clean. The ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The ﬁ replace area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

• Under no circumstances should this ﬁ replace be modiﬁ ed.

• This ﬁ replace must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this ﬁ replace if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the ﬁ replace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the ﬁ replace glass door.

• This ﬁ replace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the ﬁ replace is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors/optional fronts certiﬁ ed with the appliance shall be used.

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NAPOLEON® products are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certiﬁ cate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete ﬁ replace is thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new Napoleon® gas ﬁ replace are warranted against defects for as long as you own the ﬁ replace. This covers: combustion chamber, heat exchanger, stainless steel burner, PHAZER™ logs and embers, ceramic glass (thermal

breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims. Electrical (110V and millivolt) components and wearable parts such as the blower, gas valve, thermal switch, switches, wiring, remote control, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of

the limited warranty. Light bulbs are not covered by this warranty. Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work

must be done through an authorized NAPOLEON® dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card ﬁ led with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON® dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas ﬁ replace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the ﬁ replace.

NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price.

In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁ rst year, with respect to this President’s Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the ﬁ rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President’s Limited Lifetime Warranty, NAPOLEON®’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas ﬁ replace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to ﬁ replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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58"

46"

/8"

24"

28"

GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local

codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• A carbon monoxide detector is required in all rooms containing gas ﬁ red appliances.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

In absence of local codes, install to the current CAN/CGA

-B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1, and NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States. The ﬁ replace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the ﬁ replace is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the ﬁ replace shall be installed on a metal or wood panel extending the full width and depth. The optional heat circulating blower is supplied with a cord. If installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

Purge all gas lines with the glass door of the ﬁ replace open. Assure that a continuous gas ﬂ ow is at the burner before closing the door.

/8"

FIGURE 1

/4"

4" DIA.

7" DIA.

221/8"

21"

/8"

137/8"

14"

28"

Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition.

Provide adequate ventilation and combustion air.

Provide adequate accessibility clearance for servicing and operating the ﬁ replace. Never obstruct the front opening of the ﬁ replace.

Objects placed in front of the ﬁ replace must be kept a minimum of 48” from the front face of the unit.

Minimum clearance to combustible construction from ﬁ replace and vent surfaces:

fireplace framing - 0” to stand-offs (top, rear and sides) ﬁ replace ﬁ nishing - 4” from the sides of ﬁ rebox opening 21

/4” to top of ﬁ replace opening. vent pipe - 2 inches* recessed depth - 22

* The ﬁ rst 2 feet of outer 7 inch diameter vent pipe from the appliance must be wrapped in the 1” thick insulation sleeve (supplied). There must be a 1” air gap in addition to the insulation. Thereafter a 1” clearance all around the vent pipe is acceptable.

/4 inches

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Maximum input is 26,000 BTU/hr for both natural gas and propane. When the ﬁ replace is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum output for natural gas is 16150 BTU/hr at an efﬁ ciency of 62%; and 16150 BTU/hr for propane at an efﬁ ciency of 62%. Minimum inlet gas supply pressure is

4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under ﬂ ow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.

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This ﬁ replace may be installed in an aftermarket permanently

located, manufactured (mobile) home, where not prohibited by local codes. This ﬁ replace is only for use with the type of gas indicated on the rating plate. This ﬁ replace is not convertible for use with other gases, unless a certiﬁ ed kit is used.

No external electricity (110 volts or 24 volts) is required for the gas system operation.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Change in ﬂ ame appearance from “HI” to “LO” is more evident in natural gas than in propane. This ﬁ replace is approved for bathroom, bedroom and bedsitting room installations and is suitable for mobile home installation. The natural gas model can only be installed in a mobile home that is permanently positioned on it’s site

VENTING

Note: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

VENTING LENGTHS & AIR TERMINAL

LOCATIONS

For safe and proper operation of the ﬁ replace follow the venting instruction exactly.

Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ replace is installed. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or American Metal Amerivent venting components.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined.

Follow the installation procedure provided with the venting components.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the ﬁ replace ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac. A starter adaptor must be used and may be purchased from the corresponding supplier:

Supplier 4 / 7

Duravent W175-0053 Amerivent 4DSC-N2 Direct Temp 4DT-AAN

When using Napoleon® venting components, use only approved Wolf Steel Ltd. rigid / ﬂ exible vent components with the following termination kits: WALL TERMINAL KIT GD222R, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD110, 8/12 TO 12/12 ROOF TERMINAL KIT GD111, FLAT ROOF TERMINAL KIT GD112 or PERISCOPE KIT GD201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330. These vent kits allow for either horizontal or vertical venting of the ﬁ replace.

and fueled with natural gas.

The inner stainless steel looking ﬁ rebox back will discolour with heat, turning a light brown, straw like colour that is to be considered normal.

CARE OF GLASS

Do not use abrasive cleaners to clean glass. Buff lightly with a clean dry cloth. The glass is 3/16” ceramic glass available from your Napoleon® / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the ﬁ rst 10 hours of operation with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result. Decorative panel may discolour after time.

The maximum allowable vertical vent length is 40 feet using ﬂ exible venting. The maximum number of allowable

4” vent connections is three horizontally or vertically (excluding the ﬁ replace and the air terminal connections).

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum.

The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

Horizontal runs may have a 0 inch rise per foot in all cases using SIMPSON DURA-VENT or NAPOLEON® RIGID OR FLEXIBLE venting components when venting as illustrated in Figures 2a, 2b, and 2c.

When venting, the horizontal run must be kept to a minimum of 16 inches or a maximum of 20 feet. If a 20 foot horizontal run is required, the ﬁ replace must have a minimum vertical rise immediately off the ﬁ replace of 57 inches. (Fig. 2a-c) When terminating vertically, the vertical rise is a minimum 34 inches and a maximum 40 feet above the ﬁ replace. (Fig. 3)

FIGURES 2A-C

16"

24"

FIGURE 3

For optimum performance, it is recommended that all horizontal runs have a minimum ¼ inch rise per foot.

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼” air gap between the inner and outer liner all around is required for safe operation. Use a firestop when penetrating interior walls, floor or ceiling.

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DEFINITIONS

for the following symbols used in the venting calculations and examples are:

> - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (HR) and offsets

(HO) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03(total degrees of offset - 90°*) in

feet

VT - combined vertical vent lengths in feet

TOP EXIT / HORIZONTAL TERMINATION

When (HT) > (VT) Simple venting conﬁ guration (only one 90° elbow)

FIGURE 4

ELBOW VENT LENGTH VALUES

feet inches 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* the ﬁ rst 90° offset has a zero value and is shown in the formula as -90°

See graph to determine the required vertical rise VT for the required horizontal run HT. For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: HT < V Formula 2: HT + VT < 40 feet

90°

when (HT) < (VT) Simple venting conﬁ guration (only one 90° elbow)

VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

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FIGURE 5

90°

Example 1:

V1 = 3 ft V2 = 8 ft VT =

V1 +

V2 =

3 + 8 = 11 ft

H1 = 2.5 ft H

= 2 ft

HR = H1 + H2 = 2.5 + 2 = 4.5 ft

HO = .

03 (three 90° elbows - 90°) = .03(270° - 90°) = 5.4 ft

HT = HR + HO = 4.5 + 5.4 = 9.9 ft

+ VT = 9.9 + 11 = 20.9 ft

Formula 1: H

Formula 2: HT + VT < 40 feet

20.9 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

< V

9.9 < 11

TOP EXIT / HORIZONTAL TERMINATION

when (H Simple venting conﬁ guration (only one 90° elbow)

See graph to determine the required vertical rise VT for the required horizontal run HT.

) > (VT)

FIGURE 6

V H1 = 3 ft H HR = H1 + H2 = 3 + 5 = 8 ft HO = .03 (two 90° elbows - 90°) = .03(180° - 90°) = 2.7

HT = HR + HO = 8 + 2.7 = 10.7 ft HT + VT =

Formula 1: HT < 4.2 V

4.2 V

Formula 2: HT + VT < 24.75 feet

16.7 < 24.75

Since both formulas are met, this vent conﬁ guration is ac-

= VT = 6 ft

= 5 ft

10.7 + 6 =16.7

= 4.2 x 6 = 25.2 ft

10.7 < 25.2

REQUIRED VERTICAL RISE IN INCHES

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow the following formulas apply:

Formula 1: HT < 4.2 V

Formula 2: HT + VT < 24.75 feet

Example 2:

90°

FIGURE 7

ceptable.

90°

FIGURE 8

Example 3:

VT = V1 + V2 = 4 + 1.5 = 5.5 ft H1 = 2 ft H2 = 1 ft H3 = 1 ft H4 = 1.5 ft HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft HO = .03 (four 90° elbows - 90°) = .03(360° - 90°) = 8.1

HT = HR + HO = 5.5 + 8.1 = 13.6 ft HT + VT = 13.6 + 5.5 = 19.1 ft

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 5.5 = 23.1 ft

= 4 ft = 1.5 ft

13.6 < 23.1

Formula 2: HT + VT < 24.75 feet

19.1 < 24.75

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TOP EXIT VERTICAL TERMINATION

when (HT) < (VT)

See graph to determine the required vertical rise

for the required

horizontal run HT.

FIGURE 9

TOP VERTICAL TERMINATION

when (HT) > (VT) Simple venting conﬁ gurations

FIGURE 10

REQUIRED VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

90°

See graph to determine the required vertical rise VT for the required horizontal run H

MAXIMUM

VERTICAL

RISE IN

FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than two 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < 3V

Formula 2: HT + VT < 40 feet

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FIGURE 11

Example 7:

H1 = 6 ft H2 = 2 ft HR = H1 + H2 = 6 + 2 = 8 ft HO = .03(four 90° elbows - 90°)

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 8 + 8.1 = 16.1 ft HT + VT = 16.1 + 4.5 = 20.6 ft

Formula 1: H

Since this formula is not met, this vent conﬁ guration is unacceptable. Formula 2: HT + VT < 40 feet

20.6 < 40 Since only formula 2 is met, this vent conﬁ guration is unacceptable and a new ﬁ replace location or vent conﬁ guration will need to be established to satisfy both formulas.

= 2 ft = 1 ft = 1.5 ft

V1 +

16.1 > 13.5

V2 +

< 3V

V3 =

2 + 1 + 1.5 = 4.5 ft

3VT =

3 x

4.5 = 13.5 ft

FIGURE 12

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INSTALLATION

WALL AND CEILING PROTECTION

For optimum performance it is recommended that all horizontal runs have a minimum ¼ inch rise per foot using

ﬂ exible venting.

For safe and proper operation of the ﬁ replace, follow the venting instructions exactly.

HORIZONTAL TERMINATION: A clearance to combustibles of 2" must be maintained during the ﬁ rst 24” of venting when penetrating combustible walls. The ﬁ restop spacer (W500-0292) supplied with the unit should be used to maintain this clearance. The ﬁ rst two feet of outer 7” diameter vent pipe, from the appliance must be wrapped in the 1 inch thick insulation sleeve (supplied) as well as having a 1 inch air gap. Thereafter a 1” clearance to combustibles

may be maintained using ﬁ restop spacer (W615-0044 for use with ﬂ exible venting or rigid venting.)

VERTICAL INSTALLATION

This application occurs when venting through

FIGURE 13

and the roof to provide the minimum clearance between the ﬁ replace pipe / liner and any combustible material. Try to center the exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the center of the openings.

DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1" air space around the pipe. Nail headers between the joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its ﬁ nal position, apply sealant between the pipe / liner and the ﬁ restop spacer.

3. In the attic, after the pipe / liner has been installed, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" air space around the pipe.

W415-0583 / D / 07.24.07

FIGURE 14

a roof. Installation kits for various roof pitches are available from your Napoleon® dealer. See Accessories to order the speciﬁ c kit required.

1. Determine the air terminal location, cut and frame 11½ inch openings in the ceiling

VENT

PIPE

COLLAR

VENT PIPE

SHIELD

FIGURE 15

HORIZONTAL INSTALLATION

This application occurs when venting through an exterior wall within 24” of the ﬁ replace collars. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum rectangle opening of 11 1/2” x 11 1/2”.

IMPORTANT: For optimum performance, The stove pipe should rise ¼” per foot of run.

1. Assemble the shield to the spacer as shown, using the

3 shorter screws supplied.

The shield is meant to protect combustible materials within the wall. If the shield is deeper than the combustible portion of the wall, cut to ﬁ t.

2. Apply a bead of caulking all around and place the ﬁ restop spacer over the framework to restrict cold air from being drawn into the room or around the stove. Ensure that both spacer and shield maintain the required clearance to combustibles. Secure the spacer in place using the 4 longer screws supplied. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop spacer.

FIGURE 16

USING FLEXIBLE VENT COMPONENTS

Use only approved aluminum ﬂ exible liner kits marked:

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the 7”

outer liner.

For safe and proper operation of the ﬁ replace, follow the venting instructions exactly. All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone sealant or Black high temp Mill Pac with the exception of the ﬁ replace exhaust ﬂ ue collar which must be sealed using Mill Pac (not supplied).

Spacers are attached to the inner ﬂ ex liner at predetermined

intervals to maintain a 1-1/4” air

These spacers must not be removed.

HORIZONTAL AIR TERMINAL INSTALLATION

Note: Direct vent terminals shall not be recessed into a wall or siding.

1. Cut or frame a hole in an exterior wall with a minimum round or square opening of 11 the ﬁ replace collars. If beyond 24” then a 91/2” W x 91/2” H opening is acceptable. Secure the ﬁ restop spacer over the opening to the interior wall. Secure the terminal to the terminal extension plate if required (see ﬁ gure 18). The cover plate of the GD-222R terminal is 13”x13” and will cover the 11 1/2” x 11 1/2” opening but if the opening is made any larger - the terminal extension plate is required.

2. Stretch the 4” diameter aluminum ﬂ exible liner to the required length taking into account the additional length needed for the ﬁ nished wall surface. Slip the liner a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant.

3. Using the 7” diameter ﬂ exible aluminum liner, slide over the outer combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal as before.

4. Insert the liners through the ﬁ restop maintaining the required clearance to combustibles. Secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

5. Apply a heavy bead of the high temperature sealant, (W573-0007 not provided), to the inside of the 4” liner approximately 1” from the end. Slip the liner a minimum of 2” over the ﬁ replace vent collar and secure with 3 #8 screws.

6. Using the 7” diameter ﬂ exible aluminium liner, apply sealant, slide a minimum of 2” over the ﬁ replace combus-

FIGURE 18

tion air collar and secure with 3 #8 screws.

gap to the outer ﬂ ex liner.

/2” W x 111/2” H if within 24” of

CAULKING

#10x2"

SCREWS

CAULKING

4"FLEX

PIPE

7" FLEX

2" OVERLAP

HI-TEMP

TERMINAL

SEALANT

EXTENSION

FIGURE 17

PLATE

VERTICAL AIR TERMINAL INSTALLATION

1. Move the ﬁ replace into position.

2. Fasten the roof support to the

roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. (Fig.a)

3. Stretch the inner aluminum ﬂ ex liner to the required length. Slip the liner a minimum of 2” over the inner sleeve of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of the high temperature sealant. (Fig.b)

4. Repeat using the outer aluminum ﬂ ex liner. (Fig.b)

5. Thread the air terminal connector / liner assembly down through the roof. The air terminal must be located vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof. (Fig.c) If the attic space is

tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic.

6. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of

the ﬂ ashing with rooﬁ ng material. (Fig.c)

7. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal. Secure with the three screws provided. (Fig.c)

8. Apply a heavy bead of weatherproof caulking 2 inches above the ﬂ ashing. Note: Maintain a minimum 2” space between the air inlet base and the storm collar. Install the storm collar around the air terminal connector and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal connector and the collar is achieved. (Fig.c)

FIGURE 19 a,b&c

DO NOT CLAMP THE

FLEXIBLE

ALUMINIUM LINER.

W415-0583 / D / 07.24.07

FIREPLACE VENT CONNECTION

1. Install the 4” diameter aluminium ﬂ exible liner to the ﬁ replace. Secure with 3 screws and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant (W573-0007 not provided).

2. Install the 7” diameter aluminium ﬂ exible liner to the ﬁ replace. Attach and seal the joints.

USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel vent spacers or equivalent every 3 feet and either side of each elbow to maintain the minimum 1¼” clearance between the outer and inner vent pipes. Use Wolf Steel support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone sealant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac (not supplied).

HORIZONTAL AIR TERMINAL INSTALLATION

1. Move the ﬁ replace into position. Measure the vent length required

#10x2½" SCREWS

CAULKING

between terminal and ﬁ replace taking into account the additional length needed for the finished wall surface and any 1¼” overlaps between venting components.

2. Apply high temperature sealant (W573-0007 not provided) to the outer edge of the 4” inner collar of the ﬁ replace. Attach the ﬁ rst vent component and secure using 3 self tapping screws. Repeat using 7” piping.

3. Holding the air terminal (with the air deﬂ ectors to the top and the lettering in an upright, readable position) insert the terminal into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied).

W415-0583 / D / 07.24.07

FIGURE 21

4" PIPE

2" OVERLAP

HI-TEMP

SEALANT

HI-TEMP SEALANT

7" PIPE

FIGURE 20

EXTENDED HORIZONTAL AIR TERMINAL

INSTALLATION

1. Follow the instructions

for “Horizontal Air Terminal Installations”, items 1 to 3.

2. Continue adding components alternating inner and outer venting. Ensure that all 4” venting and elbows

AIR TERMINAL

20" COUPLER

FIGURE 22

TELESCOPIC SLEEVE

VENTING

have sufﬁ cient vent spacers attached and each component is securely fastened to the one prior. Attach the 4” telescopic sleeve to the vent run.

Repeat using a 7” telescopic sleeve. Secure and seal as before. To facilitate completion, attach 4” and 7” couplers to the air terminal.

3. Install the air terminal. See item 3 of the Horizontal Air Terminal Installation. Extend the 4” telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal. Repeat using the 7” telescopic sleeve.

VERTICAL VENTING INSTALLATION

1. Move the ﬁ replace into position.

2. Fasten the roof support to the roof using the screws pro-

vided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

3. Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal. Slip a 4” diameter coupler a minimum of 2” over the sleeve and secure using 3 screws.

4. Apply high temperature seal- ant to the outer edge of the of the outside sleeve of the air terminal. Slip a 7” diameter coupler over the sleeve and secure as before. Trim the 7” coupler even with the 4” coupler end.

5. Thread the air terminal pipe assembly down through the roof support and attach, ensuring that a minimum 16” of air terminal will penetrate the roof when fastened. The air terminal must be located vertically and plumb.

FIGURE 23

VENT

PIPE

COLLAR

VENT PIPE

SHIELD

FIGURE 24

6. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weathertight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

7. Apply a heavy bead of waterproof caulking 2 inches above the ﬂ ashing. Slide the storm collar around the air terminal connector and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

8. Continue adding rigid venting sections, sealing and securing as above. Attach a 4” collapsed telescopic pipe to the last section of rigid piping. Secure with screws and seal. Repeat using a 7” telescopic pipe.

9. Run a bead of high temperature sealant around the outside of the 4” collar on the ﬁ replace. Pull the adjustable pipe a minimum of 2” onto the collar. Secure with 3 screws. Repeat with the 7” telescopic pipe.

10. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

MOBILE HOME INSTALLATION

This appliance is certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

GAS INSTALLATION

Proceed once the vent installation is complete.

Note : All gas connections must be contained within

the ﬁ replace when complete.

1. The ﬁ replace is designed to accept a ½” gas supply line. The ﬁ replace is equipped with a ½” manual shut-off valve, and an 18” listed ﬂ exible gas connector.

FIGURE 25

2. The access to the gas inlet is located

on the right side of the outer shell.

3. The ﬂ ex connector and shut off must all be in the accessible portion of the ﬁ replace.

4. When ﬂ exing any gas line, support the

87/8"

gas valve so that the lines are not bent.

5. Check for gas leaks by brushing on a soap and water solution. Do not use

open ﬂ ame.

FIGURE 26

RESTRICTING VERTICAL VENTS

FIGURE 27

TOP OF THE

FIREBOX

RESTRICTOR PLATE

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.

The ﬁ replace is equipped with two 1/4” diameter holes located in the fron left and right corners of the base. For mobile home installations, the ﬁ replace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure.

Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home.

After moving the mobile home and prior to lighting the ﬁ replace, ensure that the logs are positioned correctly.

This appliance is certiﬁ ed to be installed in an aftermarket permanently located manufactured (mobile) home, where not prohibited by local codes.

FLUE COLLAR

Vertical terminations may display a very active ﬂ ame. If this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-0205. This reduces the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional appearance. The plate has a series of holes to allow for adjustment. Remove the two screws on either side of the exhaust collar inside the ﬁ rebox. Install the plate in the desired set of holes, then replace the screws. It is recommend to secure in the third set of holes which causes the greatest amount of restriction for vent length between 15 and 30 feet.

W415-0583 / D / 07.24.07

FRAMING

It is best to frame your ﬁ replace after it is positioned and the vent system is installed. Use 2x4’s and frame to local building codes. Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the ﬁ replace body, it is recommended that the walls of the ﬁ replace enclosure be “ﬁ nished” (ie: drywall/sheetrock), as you would ﬁ nish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity. For convenience, the stand-offs have been shipped ﬂ at. Before framing, ensure the stand-offs are opened and screwed in place. It is not necessary to install a hearth extension, but the ﬁ replace should be raised to be ﬂ ush with either the hearth or the ﬁ nished ﬂ oor. When roughing in the ﬁ replace, raise the ﬁ replace to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood. Objects placed in front of the ﬁ replace should be kept a minimum of 48” away from the front face.

MIN

44"

MIN

29"

FIGURE 28

CLEARANCE TO COMBUSTIBLES

MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES: Fireplace framing - 0” to stand-offs (top, rear & sides) Fireplace ﬁ nishing - 4” to sides of ﬁ replace opening.

- 21

FIGURE 30

NON-COMBUSTIBLE

FINISHING MATERIAL

/4” to top of ﬁ replace opening.

Non-combustible finishing material (ie: cement board,

/4"

brick, stone, tile) may be used to ﬁ nish the front of the unit.

593/8"

24"

32"

IMPORTANT:

The requires a minimum inside enclosure height of 72”. For temperature requirements, this area must be left unobstructed.

It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air.

COMBUSTIBLE

MATERIAL

FIRESTOP

SPACER

STUD

STAND OFF

SPACER

72"

221/2"

/2"

W415-0583 / D / 07.24.07

29"

FIGURE 31

72"

NON-COMBUSTIBLE

WARNING

Facing and/or ﬁ nishing

FIGURE 29

Do not distort or force the frame

material must never

overhang into the ﬁ replace

opening.

kit components.

When using a rough ﬁ nish material (i.e.; stone), maintain a ¼” - ½”

border from the framing

components.

10"

MIN

MANTLE CLEARANCES

Combustible mantle clearance can vary according to the mantle depth. Use the graph to help evaluate the clearance needed.

FIGURE 32

7 0

34 7

12 56

MANTLE WIDTH

TOP OF

UNIT

6" MANTLE

ELECTRICAL CONNECTION

Do NOT use the ﬁ replace if any part has been under water.

Call a qualified service technician IMMEDIATELY to have the ﬁ replace inspected for damage to the electrical circuit.

If access to the control area is necessary BEFORE INSTALLATION, remove the access panel.

The access panel must be re-installed before operating the unit.

FIRESTOP

SPACER

STUD

1" GAP FROM INSULATION SLEEVE

2" GAP FROM VENTING

INSULATION

SLEEVE

STAND OFF

SPACER

12"

11"

10"

TOP OF

FIREPLACE

OPENING

HARD WIRING CONNECTION

It is necessary to hard wire this ﬁ replace.

Permanently framing the ﬁ replace with an enclosure, requires the ﬁ replace junction box to be hardwired. This ﬁ replace must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States.

ELECTRICAL SCHEMATIC

FIGURE 33

MOTOR AUTO MAN

VALV E

GAS

OUT

AUX

AUXILIARY

FAN

FAN LINE

DEVICE

[HOT]

W415-0583 / D / 07.24.07

FINISHING / SERVICING

OPTIONAL FRONT REMOVAL

1a. Rectangular Front Removal

Pull on the top of the optional front away from the ﬁ replace until the male portion of the latch disengages. Tilt forward slightly and lift from the 2 shoulder screws near the bottom.

1b. Heritage and Wrought Iron Front Removal

Turn the head of each turn button from a horizontal position to vertical. (Fig. 41) Allow the front to tilt forward slightly and lift from the 2 shoulder screws near the bottom front.

Note: Fronts are heavy so when the second turn button is turned the front will want to fall forward.

FIGURE 34

CONTROL PANEL REMOVAL

GLASS/DOOR REPLACEMENT

1. Place the door frame face down careful not to scratch the paint.

2. Center the gasketed glass inside the door frame with the thick side of the gasket facing up.

3. Bend the glass retainers located along the edge of the door frame over the gasket holding the glass in place. Careful not to break the glass.

Lift the panel from the slots. This will allow access and removal of the remote receiver and spark module.

If valve replacement is necessary follow step 1 above then proceed with the following ...

DOOR REMOVAL

Before the glass door can be removed, the optional front must be removed. The glass door is secured to the top front edge of the ﬁ rebox. Pull the handles of the latches forward, then lift the hooks out from the slots in the door frame to release the top of the door. Next, pivot forward until the top edge of the door clears the front of the ﬁ replace. Next gripping the sides of the door lift the door out from the retainer along the bottom of the door.

FIGURE 35

Latches

BOWL AND BURNER REMOVAL

Start by sliding the bowl forward until it clears the burner then lift from the ﬁ rebox. Remove the 2 screws located behind the burner then lift up off the oriﬁ ce and out. Then using a ﬂ at head screw driver remove the curved decorative panel. Finally remove the 2 screws holding the burner bottom in place. (Fig. 42)

Lift the burner out from the ﬁ rebox.

Optional Front

W415-0583 / D / 07.24.07

Glass Door

Retainer

BOWL, MESH & ROCK REPLACEMENT

1. Carefully slide the opening in the rear of the bowl over the burner making sure to line the holes in the bottom of the bowl with the 2 locating pins on the burner bottom. (Fig. 37)

SCREW W/ SPACER

FIGURE 36

2. Place the steel mesh inside the bowl making sure there is even space between the mesh and edge of bowl. (Fig. 38)

FIGURE 37

3. Carefully place the rocks on the bowl by lining up the locating notch on the underside of the rock cluster with the opening in the rear of the bowl. (Fig. 39)

FIGURE 38

FIGURE 39

TOP SIDE OF ROCK CLUSTER

CURVED DECORATIVE PANEL REMOVAL

FIGURE 40

TOP

EDGES

UNDERSIDE OF ROCK CLUSTER

4. After rocks have been placed on the bowl, add the remaining rock by inserting the pin into the hole shown in Fig 40.

BOTTOM

EDGES

Insert a gloved hand behind the top right hand corner of the panel and pull forward gently. Slide your hand down along the edge of the panel allowing it to come out of its place in the ﬁ rebox and to rest on the edge of the ﬁ rebox opening. Repeat on the left side. Guide the panel out of the ﬁ rebox by rotating it carefully from the left to the right, being sure to stay clear of the burner. (Fig. 40) Note: Be careful when

bending the panel not to bend the panel out of shape permanently.

BURNER BASE REMOVAL

Next, remove the 6 screws that secure the burner base. Once the gas has been disconnected, the burner train assembly will lift out.

W415-0583 / D / 07.24.07

BLOWER REPLACEMENT

Your comes equipped with a heat circulating blower. The blower is pre-wired and is controlled by the remote control supplied with the unit. For control details, see operation. Pg. 20.

Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

1. Turn off the power to the ﬁ replace.

2. Turn off the gas valve.

BLOWER

MOUNTING

PLATE

REMOVE 4 SCREWS

FIGURE 41

3. Remove optional front, glass door, bowl w/ rocks, burner, decorative panel, & burner bottom.

4. The blower mounting plate can now be removed. Remove the four screws that secure the plate to the ﬁ rebox base.

5. The blower is secured to the ﬁ rebox. Disconnect the wire connectors before attempting to remove the blower from the ﬁ rebox.

6. Remove the two screws securing the blower and lift through blower access opening.

Note: When re-installing the replacement blower, it will be necessary to replace the gasket (W290-0104) on the blower mounting plate.

FIGURE 42

REMOVE 2 SCREWS

1. Remove the optional front. (Instructions on Pg. 17)

2. Tilt the control panel forward allowing access to the electode box which is screwed to the base of the ﬁ rebox. (Fig. 43)

BATTERY REPLACEMENT

FIGURE 43

CONTROL PANEL

BURNER BASE

CONTROL

CURVED DECORATIVE PANEL

PANEL

BURNER BOTTOM

ELECTRODE BOX (AA Battery Required)

W415-0583 / D / 07.24.07

BURNER

BOWL

NIGHT LIGHTTM REPLACEMENT

Your comes equipped with our Night LightTM. The light has been pre-wired and is controlled from the remote control.

If in the event the lamp or lens needs to be replaced, follow the instructions below.

Unplug the wire harness / transformer from the junction box inside the ﬁ replace or turn off the electrical breaker for the ﬁ replace.

FIGURE 44

LENSE FRAME

SCREWS

FIREBOX TOP

GASKET

AMBER SIDE UP

Remove the four screws that secure the lens frame to the top of the ﬁ rebox. This frame retains the glass lens. The lamp can now be accessed.

Note: Do not handle the lamp (bulb) with bare ﬁ ngers, protect with a clean dry cloth.

The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as lamp and lens are special “high temperature” products. When re-installing, ensure integrity of gasket seal.

LENSE

FRAME

THE FIREBOX MUST BE SEALED.

Over tightening the screws could break the lens.

“Light Leakage” from the upper area may be observed.

FIGURE 45

The holes in the lamp housing are necessary for

ventilation and must not be blocked.

OPERATION / MAINTENANCE

FIGURE 46

TIME OUT

If the appliance is turned on and the Receiver does not receive any command for 24 hours, it automatically turns the appliance

FIREPLACE OPERATION

To operate this ﬁ rplace using the remote, the pilot must be running and the gas valve turned to the “ON” position. Ensure that the receiver has power and the backup switch is in the auto position.

FIGURE 46

1. Install the batteries (AAA) into the remote control transmitter. The “HOUSE” icon with room temperature will be displayed.

2. Press the ON/OFF button on the remote. Icons will appear at the same time and acoustic signal is generated if not, move the transmitter closer to the receiver and repeat. If a signal is still not heard, it will be necessary to execute the address setting procedure. Note: There maybe a few seconds delay before the receiver responds. Especially when using the wrought iron faceplate.

3. Fahrenheit - Celsius temperature indicator

It is possible to set the Remote Control transmitter to display the temperatures in either Fahrenheit or Celsius. Use the UP or DOWN button on the transmitter until the cursor (small triangle) is left of the clock icon.

4. From time 0:00 press the LEFT key ten times. The display will show the transmitter address. Use the RIGHT button to toggle from °F to °C and vice versa. The display will show the selected unit of measure. Press the LEFT button to exit this function.

W415-0583 / D / 07.24.07

TIME OUT

If the appliance is turned on and the Receiver does not receive any command for 24 hours, it automatically turns the appliance and the Remote Control off.

FIREPLACE OPERATION

To operate this ﬁ replace using the remote, the pilot must be running and the gas valve turned to the “ON” position. Ensure that the receiver has power and the backup switch is in the auto position.

FIGURE 39

1. Install the batteries (AAA) into the remote control transmitter. The “HOUSE” icon with room temperature will be displayed.

3. Fahrenheit - Celsius temperature indicatior

2. FLAME HEIGHT

This function allows remote control of the ﬂ ame height. Check that the Remote Control is on, otherwise, turn on the Remote Control and wait 5 seconds. Select the manual ﬂ ame height until the cursor (small triangle) is to the left of the big ﬂ ame. (Fig. 47) Use the RIGHT or LEFT button to set the desired ﬂ ame height. Six ﬂ ame levels are included, from 1 (minimum) to 6 (maximum). An acoustic signal from the Receiver conﬁ rms the reception of the command.

FIGURE 47

3. AUTOMATIC CHANGE OF FLAME HEIGHT The system is provided with three automatic sequences to change continuously the ﬂ ame height. Thirty steps compose each sequence with an interval between one step and the other of 5 seconds, for a total duration of 2.5 minutes. At the end the sequence repeats continually until the sequence function is changed to an alternate pattern or turned to off. The Remote Control can select one of the predeﬁ ned sequences. Use the UP or Down button until the cursor (small triangle) is to the left of the two small ﬂ ames. (Fig. 48) Use the left or right button to select sequence 1, 2 or 3. When using the sequence function the room thermostat is active.

FIGURE 48

HAND HELD REMOTE OPERATIONS

1. ON / OFF

To turn the ﬁ replace on press the ON / OFF button, the ﬁ replace will always light at maximum ﬂ ame setting. Press the ON / OFF button again to turn the ﬁ replace off.

W415-0583 / D / 07.24.07

4. ROOM THERMOSTAT The Remote Control can operate as a room thermostat. To activate this function use the UP and DOWN key until the cursor (small triangle) is left of the thermometer icon. Then use the right of left button to set the desired room temperature. (Fig. 49) This control system will cycle automatically the appliance on or off to maintain the selected temperature.

5. FAN SPEED SETTING This function controls the speed of the hot air circulating fan. To change the fan speed, use the UP and Down button until the cursor (small triangle) is left of the fan icon. Set to one of 4 levels included or turned off (level 4 means full speed)

6. TIMER SETTING The Remote Control has a sleep function. With this function it is possible to set a sleep time. After this time has elapsed the appliance is automatically switched off. To activate the function use the UP and DOWN button until the cursor (small triangle) is to the left of the clock icon. Then use the right or left button to set the desired sleep time. It is possible to set a maximum time of 90 minutes with 15 minutes steps. After the desired time has been set press the UP or DOWN key to start the timer. (Fig. 51)

FIGURE 49

FIGURE 50

CHILD SAFETY LOCK-OUT

FIGURE 52

This function is to deactivate control button. The function is active when the lock icon is lit. To activate this function press the ON / OFF button and within one second the UP key To reactivate the remote control buttons follow the same sequence, press ON / OFF key and within one second press the UP button.

POWER FAILURE During main power loss it is not possible to turn on the appliance with the Remote Control. It is possible to turn the appliance on manually using the Backup switch of the Receiver set to the MAN position. (Fig. 48) The receiver is located in the control area (see steps 1 and 2 or page 19 - Once the main power has been restored the receiver must be returned to the auto position for remote control. NOTE: On subsequent restoration of the main power and with the BACKUP switch in AUTO position, the Receiver leaves the appliance turned off even if the Remote Control is turned on. In this case, to switch on the appliance, press the ON / OFF button of the Remote Control twice.

LOW BATTERY DETECTION The duration of the batteries depends on many factors: the quality of the batteries used, the number of ignitions of the appliance, the number of changes to the ﬂ ame height etc. When the transmitter batteries are low, an icon will be displayed on the LCD display to alert of a low battery condition before losing battery power at all. As soon as the depleted batteries are replaced, the transmitter will restart its normal operation.

FIGURE 53

7. AUXILIARY OUTPUT The auxiliary function allows switching of the accent light accessory on or off. To control the accent light use the UP and DOWN button until the cursor (small triangle) is to the left of the AUX word. The right button turns the light on and the left button turns it off. (Fig. 52)

FIGURE 51

FIGURE 54

W415-0583 / D / 07.24.07

ADDRESS SETTING PROCEDURE Use the UP and DOWN key on the transmitter until the cursor (small triangle) is left of the clock icon. From time 0:00 press the LEFT key ten times. The display will show then the transmitter address. Press the LEFT key to exit this function. The transmitter address is required to be equal to the Receiver. (Fig. 55) Select, through setting of the dip switches, the address of the receiver. (Fig. 57) Switch #8 must always be in the ON position (down). It is also possible to start a receiver address search sequence through the Transmitter. To enter this function use the DOWN or UP keys until the cursor (small triangle) is left of the clock icon. From time 0:00 press the LEFT key tem times. The display will then show the present transmitter address. To alter the address of the Transmitter press the UP key to increase and DOWN to decrease it. A “beep” from the Receiver will conﬁ rm the same address as the Transmitter. Press LEFT key to exit this function.

Note: The address of the Receiver is acquired only at its power on. Changing the address while the Receiver is powered will not have any effect. To change the address of the Receiver, disconnect the power cable from the Receiver, change the address and reconnect the power cable to the Receiver.

FIGURE 55

FAHRENHEIT - Celsius Temperature Indication It is possible to set the Remote Control to display the temperatures in either Fahrenheit or Celsius. Use the UP or DOWN key on the Transmitter until the cursor (small triangle) is left of the click icon. From time 0:00 press the LEFT key ten times. The display will show the transmitter address. Use the RIGHT key to toggle from ºF to ºC and vice versa. The display will show the selected unit of measure. Press the LEFT key to exit this function. (Fig. 56)

FIGURE 56

W415-0583 / D / 07.24.07

DIP SWITCH NUMBER (0 = ON / 1 = OFF)

FIGURE 57

W415-0583 / D / 07.24.07

OPERATING INSTRUCTIONS

When lit for the ﬁ rst time, the ﬁ replace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufﬁ ciently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may emit a

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This ﬁ replace is equipped with a pilot which must be lit by hand while following these instructions exactly. B. Before operating smell all around the ﬁ replace area for gas and next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor. C. Use only your hand to turn the gas control knob / manual shut-off knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualiﬁ ed service technician. Force or attempted re pair may result in a ﬁ re or explosion. D. Do not use this ﬁ replace if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufﬁ ciently ventilate the room.

Purge all gas lines with the glass door of the ﬁ replace

open. Assure that a continuous gas ﬂ ow is at the

burner before closing the door.

WHAT TO DO IF YOU SMELL GAS

• Do not touch any electric switch.

• Do not use any phone in your building.

• If you cannot reach your gas supplier, call the ﬁ re department.

• Turn off all gas to the ﬁ replace.

• Do not try to light any appliance.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

FIGURE 58

GAS KNOB

Warning: if you do not follow these instructions exactly,

a ﬁ re or explosion may result causing property damage, personal injury or loss of life. Initial lighting of the pilot and main burners must be done with the glass door off.

Do not connect valve or wall switch to electricity. See insta

llation instructions.

When lighting and re-lighting, the gas knob cannot be turned

from pilot to off unless the knob it depressed slightly.

1. STOP! read the safety information on the operating label.

2. Turn off all electric power to the ﬁ replace.

3. Turn the gas knob clockwise

to off.

4. Wait 5 minutes to clear out any gas. If you smell gas, including near the ﬂ oor, STOP! Follow “B” on the op erating label. If you don’t smell gas, go to the next step.

5. If the ﬁ replace is equipped with a ﬂ ame adjustment valve, turn clockwise to off.

6. Find pilot located in front of the back log on the right side.

TO TURN OFF GAS

1. Turn off all electric power to the ﬁ replace if service is to be performed.

2. For a complete shut-down procedure: push in gas control knob slightly and turn clockwise to off. Do not force.

7. Turn gas knob counter-clocwise

to pilot.

8. This unit is equipped with an auto-spark. Depress and hold gas knob . Keep knob fully de pressed for one minute, then release. If pilot does not continue to burn repeat steps 3 through 7.

9. With pilot lit, turn gas knob counter-clockwise

to on.

10. If equipped with ﬂ ame adjustment valve, push

and turn knob to high.

11. If equipped with remote on-off switch, main burner

may not come on when you turn the valve to on or high. Remote switch must be in the on position to ignite burner.

12. Turn on all electric power to the ﬁ replace.

FIGURE 59

SOLENOID

3. For a temporary shut-down procedure: set thermostat to

lowest setting or remote switch to off. Press and turn the gas knob clockwise to pilot.

PILOT ON/OFF KNOB

W415-0583 / D / 07.24.07

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER

BEFORE SERVICING THE FIREPLACE.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot as- sembly, remove the bowl and rockset to expose both assemblies.

2. Keep the control compartment, bowl and rockset, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Check Pressure Readings: (Fig. 60)

Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum

4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”. Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution.

FIGURE 60

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned bowl and rockset.

6. Check to see that the main burner ignites completely

on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon® dealer / distributor.

7. Check that the gasketing on the sides, top and bot- tom of the door is not broken or missing. Replace if necessary.

FIGURE 61

FLAME CHARACTERISTICS

It is important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustration below.

3/8” - 1/2”

PILOT SCREW

W415-0583 / D / 07.24.07

a r

VENTURI ADJUSTMENT

Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame colour to be established.

FIGURE 62

Air Shutter Openings

/2”

NG 3/16”

WARNING: Failure to position the parts in accordance with these

AIR SHUTTER OPENING

diagrams or failure to use only parts speciﬁ cally approved with this appliance may result in property damage or personal injury.

CONVERSION KIT

This conversion kit shall be installed by a qualiﬁ ed service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instruction is not followed exactly, a ﬁ re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualiﬁ ed service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as speciﬁ ed in the owner instructions supplied with the kit.

1. “CAUTION” Before proceeding with conversion, the gas supply must be shut off prior to disconnecting the electric power.

2. Remove the optional front by lifting it up and away from the front of the ﬁ replace. (Fig. 1)

Fig.1

3. Remove the glass door by pulling the two latch handles located along the top front edge forward and then lift the hook out from the slot in the door frame, to release the top of the door. Next, pivot the door forward until the top edge of the door clears the front of the ﬁ replace. Grip the sides of the door & lift the door out from the retainer along the bottom. (Fig.

CONTROL PANEL

BURNER BASE

CONTROL PANEL

CURVED DECORATIVE PANE L

BURNER BOTTOM

ELEC BOX (AA B Requi

4. Remove the control panel cover. (Fig. 2)

5. Remove the bowl and rockset exposing the pilot assembly.

6. Using a deep

/16” socket wrench, remove the main burner oriﬁ ce. A 7/8” back-up wrench must be used on the manifold, located below the housing to ensure that the aluminium tubing does not twist or kink. Replace the burner oriﬁ ce supplied using pipe thread compound.

7. Remove the burner hood from the pilot assembly by pulling vertically. Use a 5/32” allen key to unscrew the injector. Replace the pilot

PILOT HOOD

PILOT

INJECTOR

injector with the one supplied. Replace the pilot hood onto the assembly ensuring key position for proper alignment.

8. Before replacing the burner

Fig. 3

SIT

assembly, adjust the burner shutter opening to 1/2” for propane and 1/16” for natural gas.

9. Replace and re-secure the burner assembly, ensuring that the venturi ﬁ ts over the burner oriﬁ ce.

10. To convert the main valve to the desired fuel, follow the instructions that are supplied with the SIT regulator assembly kit.

11. The conversion data label must be ﬁ lled out and attached adjacent to the valve.

12. Turn on the gas supply and check for gas leaks by brushing on a soap and water solution. Do not use open ﬂ ame.

13. Refer to page 28 for min and max pressures and instructions for checking proper pressures. Replace the front portion of the air deﬂ ector and install the logs.

14. Then light the pilot and main burner to ensure that the gas lines have been purged and that the ﬁ replace is operating properly at 26,000 BTU’s for both fuels.

15. Re assemble the remaining components & turn on the electrical supply to the ﬁ replace.

Purge all gas lines with the glass door open. Assure that a continuous ﬂ ow is at the burner before closing the door.

W415-0583 / D / 07.24.07

REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon® dealer or distributor. When ordering replacement parts always give the following information:

ODEL & SERIAL NUMBER OF FIREPLACE

1. M

2. INSTALLATION DATE OF FIREPLACE

ART NUMBER

3. P

4. DESCRIPTION OF PAR T

5. FINISH

FOR WARRANTY REPLACEMENT PARTS , A PHOTOCOPY OF

THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR

THE CLAIM.

REPLACEMENT PARTS

PART NO. DESCRIPTION

1 W135-0275 OUTER ROCKS 2 W135-0304 SINGLE ROCK 3 W135-0277 BOWL 4 GL-655 ROCK SET ASSEMBLY 5 W565-0090 WIRE MESH 6* W390-0002 DOOR LATCH (EA) 7 W725-0047 NATURAL GAS VALVE - MODULATING 7 W725-0048 PROPANE GAS VALVE - MODULATING 8* W455-0019 NATURAL GAS ORIFICE #43 8* W455-0003 PROPANE GAS ORIFICE #54 9 W680-0005 THERMOCOUPLE ** 10 W240-0005 ELECTRODE C/W LEAD 11 W680-0004 THERMOPILE 12 W010- 1194 NATURAL GAS PILOT ASSEMBLY 13 W010- 1201 PROPANE GAS PILOT ASSEMBLY 14* W455-0070 NG PILOT INJECTOR 14* W455-0068 LP PILOT INJECTOR 15* W385-0334 NAPOLEON® LOGO 16 W500-0106 FIRESTOP (2 INCH CLEARANCE) 17 W100-0099 BURNER 18 GD 552 BLOWER 19 W660-0041 SPARK SWITCH 20 W660-0046 TRANSMITTER 21 W660-0045 RECEIVER 22 W190-0017 DC SPARK UNIT CONTROL 23 W300-0086 NIGHT LIGHT GLASS 24 W387-0006 NIGHT LIGHT LAMP 25 W750-0107 NIGHT LIGHT WIRE 26 W290-0080 NIGHT LIGHT LENSE GASKET 27* W361-0027 INSULATION SLEEVE 28 W225-0171 DOOR 29* W500-0205 RESTRICTOR 30* W010-1500 GLASS W/ GASKET

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR

FURTHER INFORMATION, CONTACT YOUR NAPOLEON®

DEALER.

FLEXIBLE VENT KITS

GD220 (5 FT)

31* W010-0397 4” FLEXIBLE ALUMINIUM LINER

- (5 FT) C/W SPACERS 31* W410-0017 7” FLEXIBLE ALUMINIUM LINER - (5 FT)

GD330 (10 FT)

32* W010-0300 4” FLEXIBLE ALUMINIUM LINER

- (10 FT) C/W SPACERS 32* W410-0018 7” FLEXIBLE ALUMINIUM LINER - (10 FT) 33* W010-0370 WALL SUPPORT ASSEMBLY

TERMINAL KITS

34 PERISCOPE - GD201 35 WALL TERMINAL KIT - GD222R

ROOF TERMINAL KITS

36* 1/12 TO 7/12 PITCH - GD110 37* 8/12 TO 12/12 PITCH - GD111 38* FLAT ROOF - GD112 39 W490-0073 4/7 INNER/OUTER SLEEVE 40 W670-0006 4/7 TERMINAL 41 W170-0086 STORM COLLAR 42 W010-0453 ROOF SUPPORT 43 W263-0065 / ROOF FLASHING W263-0066 / ROOF FLASHING W263-0067 ROOF FLASHING

ACCESSORIES

44* W573-0007 HI-TEMP SEALANT 45 GD501 HEAT GUARD 46 GA-566 HOT AIR DISTRIBUTION KIT 47* GA-72 HOT AIR EXHAUST KIT 48 GA-70 EXTENSION KIT, 5FT FLEX VENT 49* W010-0370 WALL SUPPORT ASSEMBLY 50* W175-0001 4” COUPLER 51* W175-0013 7” COUPLER 52* W175-0239 CONVERSION KIT 53* W175-0240 CONVERSION KIT - LP TO NG 54 RFK82 RECTANGLE FACING KIT 55 AFK82 ARCHED FACING KIT 56* RFK82WI WROUGHT IRON FACING KIT

NG TO LP

NOTE: Care must be taken when removing and disposing of any broken glass or damaged components. Be sure to vacuum up and broken glass from inside the ﬁ replace before operation.

Installation and repairs must be performed by a qualiﬁ ed installer, service agency or the supplier.

** WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts speciﬁ cally approved with this appliance may result in property damage or personal injury.

** WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

W415-0583 / D / 07.24.07

0:00

AUX

FEATURE SELECT

ON/OFF

W415-0583 / D / 07.24.07

TROUBLE SHOOTING GUIDE

BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.

SYMPTOM PROBLEM TEST SOLUTION

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Flames are consistently too large or too small. Carboning occurs.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey film forms.

Exhaust fumes smelled in room, headaches.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur on

the terminal and should be removed as required.

Incorrect installation.

Unit is over-ﬁ red or underﬁ red.

Air shutter has become blocked

Flame is impinging on the rocks or combustion chamber.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Fireplace is spilling. - check door seal and relief ﬂ ap seal.

System is not correctly purged.

Out of propane gas. - ﬁ ll the tank.

Pilot flame is not large enough

Pilot ﬂ ame is not engulﬁ ng the thermocouple.

Thermocouple shorting / faulty.

Faulty valve.

- ensure correct location of storm collars.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”. Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”. AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE. Leak test with a soap and water solution.

- ensure air shutter opening is free of lint or other obstructions.

- check that the bowl and rockset are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- check that the door gasketing is not broken or missing and that the seal is tight.

- check that both 4” and 7” vent liners are free of holes and well sealed at all joints.

- check that minimum rise per foot has been adhered to for any horizontal venting.

- clean the glass with a gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT. If deposits are not cleaned off regularly, the glass may become permanently marked.

- check for chimney blockage

- check that the paint curing process is complete

- purge the gas line with the glass door open.

- turn up the pilot ﬂ ame.

- gently twist the pilot head to improve the ﬂ ame pattern around the thermocouple.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- replace.

W415-0583 / D / 07.24.07

SYMPTOM PROBLEM TEST SOLUTION

Pilot burning; no gas to main burner; gas knob is on ‘HI’; wall switch / thermostat is on.

Pilot goes out while standing; Main burner is in ‘OFF’ position.

Themostat or switch is defective. Wall switch wiring is defective.

Main burner oriﬁ ce is plugged. - remove stoppage in oriﬁ ce.

Faulty valve.

Gas piping is undersized. - turn on all gas appliances and see if pilot ﬂ ame ﬂ utters, diminishes or

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- disconnect switch wires &connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

- replace.

extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

Pilot will not light. - check if pilot can be lit by a match

PILOT

BURNER

THERMOCOUPLE

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Remote wall switch is in “OFF” position; main burner comes on when gas knob is turned to “ON” position.

No spark at pilot burner

THERMOPILE

Out of propane gas

Spark gap is incorrect

No gas at the pilot burner

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch.

Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON”

Vent is blocked

Vent is re-circulating

4” ﬂ exible vent has become disconnected from ﬁ replace.

Wall switch is mounted upside down

ing.

grounding.

Faulty valve.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- check & replace the battery

- check to make sure the electrode is connected to the ignitor box

- ﬁ ll the tank.

- spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot oriﬁ ce for blockage.

- replace the valve.

- call the gas distributor.

- turn up pilot ﬂ ame.

- replace pilot assembly.

- replace thermopile / valve.

- shorten wire to correct length or wire gauge.

- replace.

- check for vent blockage.

- check joint seals and installation.

- re-attach to ﬁ replace.

- reverse.

- replace.Remote wall switch is ground-

- check for ground (short); repair ground or replace wire.Remote wall switch wire is

- replace.

W415-0583 / D / 07.24.07

SPECIAL CONCERNS

SERVICE PERFORMANCE

Fireplace Service History

SERVICE TECHNICIAN NAME

This fireplace must be serviced annually depending on usage

DEALER NAME

DATE

W415-0583 / D / 07.24.07

NOTES

W415-0583 / D / 07.24.07

Napoleon Fireplaces GD82NT-T, GD82PT-T User Manual 2

Specifications and Main Features

Frequently Asked Questions

User Manual