Napoleon Fireplaces GD36PTR User Manual

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Page 1

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATION INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33 ● ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

GD36NTR

BGD36NTR

NATURAL GAS MODEL

GD36PTR

BGD36PTR

PROPANE GAS MODEL

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the supplier.

GD36 I

ust

rated

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonfireplaces.com • ask@napoleon.on.ca

$10.00

W415-0210 / R / 02.27.08

Page 2

TABLE OF CONTENTS

PG 2-5 INTRODUCTION

Warranty General Instructions General Information Care of Glass and Plated Parts Speciﬁ cations

5-16 VENTING

Venting Lengths Vent Installations Typical Vent Installations Special Vent Installations Minimum Air Terminal Location Clearances Venting Application Flow Chart Venting Speciﬁ cations Pre-Installation Preparation

17-26 INSTALLATION

Wall and Ceiling Protection Horizontal Installation Vertical Installation Using Flexible Vent Components Fireplace Vent Connection Using Rigid Vent Components Vertical Venting Installation Restricting Vertical Vents Mobile Home Installation Gas Installation Optional Wall Switch Installation Framing

Minimum Enclosure Clearances Minimum Mantel Clearances Nailing Tab Installation

27-28 FINISHING

Door Removal & Installation Door Glass Replacement L36 Louvre Installation Log Placement Logo Placement

OPTIONAL BLOWER INSTALLATION

30 OPTIONAL FAN INSTALLATION

OPTIONAL THERMOSTATIC SENSOR

31 OPERATION / MAINTENANCE

Operating Instructions Maintenance

30 ADJUSTMENTS

Pilot Burner Adjustment Venturi Adjustment

32-34 REPLACEMENTS

Ordering Replacement Parts Replacement Parts Accessories

35-36 TROUBLE SHOOTING GUIDE 37 SERVICE HISTORY 38 NOTES

RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

• Do not burn wood or other materials in this ﬁ replace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the ﬁ replace.

• Clothing or other ﬂ ammable material should not be placed on or near the ﬁ replace.

• Due to high temperatures, the ﬁ replace should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the ﬁ replace is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the ﬁ replace and venting system are kept clean. The ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The ﬁ replace area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

• Under no circumstances should this ﬁ replace be modiﬁ ed.

• This ﬁ replace must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this ﬁ replace if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the ﬁ replace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the ﬁ replace glass door.

• This ﬁ replace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the ﬁ replace is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN.

W415-0210 / R / 02.27.08

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®®

W415-0210 / R / 02.27.08

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GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• A carbon monoxide detector is required in all rooms containing gas ﬁ red appliances

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36".

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

In absence of local codes, install to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149, Installation Codes. Mobile home installation must conform with local codes or in the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufactured Home Installations, Sites and Communities Standard ANSI/NFPA 501A in the United States.

The ﬁ replace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

When the ﬁ replace is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the ﬁ replace shall be installed on a metal or wood panel extending the full width and depth.

If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

GD36 RATES AND EFFICIENCIES BGD36 RATES AND EFFICIENCIES

NG LP NG LP

ALTITUDE (FT) 0 - 4,500 0 - 4,500 ALTITUDE (FT) 0 - 4,500 0 - 4,500

MAX. INPUT (BTU/HR) 26,000 26,000 MAX. INPUT (BTU/HR) 18,000 17,000

MAX. OUTPUT (BTU/HR) 22,360 22,880 MAX. OUTPUT (BTU/HR) 11,500 10,900

EFFICIENCY (w/ the fan on) 86% 88% EFFICIENCY (w/ the fan on) 64% 64%

A.F.U.E. 64% 65% A.F.U.E. 53% 53%

MINIMUM INLET GAS SUPPLY PRESSURE

MAXIMUM INLET GAS SUPPLY PRESSURE

MANIFOLD PRESSURE (under ﬂ ow conditions)

This ﬁ replace is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation.

No external electricity (110 volts or 24 volts) is required for the gas system operation.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the ﬁ replace. Never obstruct the front opening of the ﬁ replace.

Objects placed in front of the ﬁ replace must be kept a minimum of 48" away from the front face of the unit.

Use only Napoleon® accessories designed for and listed with the model.

4.5" WATER COLUMN

7" WATER

COLUMN

3.5" WATER COLUMN

11" WATER

COLUMN

13" WATER

COLUMN

10" WATER

COLUMN

MINIMUM INLET GAS SUPPLY PRESSURE

MAXIMUM INLET GAS SUPPLY PRESSURE

MANIFOLD PRESSURE (under ﬂ ow conditions)

4.5" WATER COLUMN

7" WATER

COLUMN

3.5" WATER COLUMN

11" WATER

COLUMN

13" WATER

COLUMN

10" WATER

COLUMN

W415-0210 / R / 02.27.08

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CARE OF GLASS AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the ﬁ rst 10 hours of operation with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

GD36 GLASS TYPE BGD36 GLASS TYPE

3/16" Ceramic Glass* 3/16" Tempered Glass*

*Available from your Napoleon® / Wolf Steel Ltd. dealer.

GD36 SPECIFICATIONS

323/8"

381/2"

33"

FIGURE 1a

/2"

141/4"

ELECTRICAL INLET

LEFT SIDE

/4"

GAS

INLET

4" DIA.

7" DIA.

27"

/2"

/8"

/4"

BGD36 SPECIFICATIONS

323/8"

/4"

4" DIA.

GAS

7" DIA.

INLET

/4"

18"

27"

/4"

/2"

/4"

36"

351/2"

FIGURE 1b

/8"

/2"

ELECTRICAL INLET

LEFT SIDE

VENTING

MODELS GD36 AND BGD36 MAY BE VENTED EITHER AS A TOP VENT OR A REAR VENT.

REFER TO THE SECTION APPLICABLE TO YOUR INSTALLATION.

VENTING LENGTHS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent, or SuperSeal venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent, and SuperSeal follow the installation procedure provided with the venting components.

All outer pipe joints of these venting systems must be sealed using Red RTV and/or Mill Pac high temperature sealant (not supplied) hereafter referred to as high temperature sealant W573-0002 (Red RTV) and the high temperature sealant W5730007 (Mill Pac).

The connection between the adaptor and for these systems and the ﬁ replace ﬂ ue collar must be sealed using the high temperature sealant W573-0007 Mill Pac (not supplied).

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4" / 7" SUPPLIER WEBSITE ADDRESS*

Simpson Dura-Vent W175-0053 Wolf Steel Ltd. www.duravent.com

Selkirk Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

American Metal Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

* For Simpson Dura-Vent, Selkirk Direct Temp, merican Metal Amerivent, and SuperSeal follow the installation procedure found on the website for your venting supplier.

W415-0210 / R / 02.27.08

Page 6

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the ﬁ replace ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: WALL TERMINAL KIT GD222, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD110, 8/12 TO 12/12 ROOF TERMINAL KIT GD111 , FLAT ROOF TERMINAL KIT GD112 or PERISCOPE KIT GD201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum.

The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

Wolf Steel rigid and ﬂ exible venting systems must not be combined.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined.

These vent kits allow for either horizontal or vertical venting of the ﬁ replace. The maximum allowable horizontal run is 20 feet.

The maximum allowable vertical vent length is 40 feet. The maximum number of 4" vent connections is two horizontally or three vertically (excluding the ﬁ replace and the air terminal connections) when using ﬂ exible vent pipe.

For optimum performance, it is recommended that all horizontal runs have a 1" rise per foot.

GD36 REQUIRED RISE ON HORIZONTAL VENTING BGD36 REQUIRED RISE ON HORIZONTAL VENTING

REAR VENT

TOP VENT

CORNER VENT

RIGID VENTING 1" / FT **

FLEXIBLE VENTING 1" / FT ** FLEXIBLE VENTING 0" / FT

RIGID VENTING 0" / FT

FLEXIBLE VENTING 0" / FT FLEXIBLE VENTING 0" / FT

RIGID VENTING 6"

FLEXIBLE VENTING 6" FLEXIBLE VENTING 6"

REAR VENT

TOP VENT

CORNER VENT

** When a vertical rise is used as part of the venting conﬁ guration, a 0" rise per foot is acceptable.

RIGID VENTING 0" / FT

RIGID VENTING 0"

VENT INSTALLATIONS

For safe and proper operation of the ﬁ replace follow the venting instructions exactly.

Deviation from the minimum or maximum vertical vent length can create difﬁ culty in burner start-up and/or carboning.

Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition.

Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.

Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ replace is installed.

Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

GD36 BGD36

HORIZONTAL VENT SECTIONS A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe on all horizontal runs to combustibles

is required. Use ﬁ restop spacer W010-1777 (supplied).

VERTICAL VENT SECTIONS A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in ﬁ replace enclosures. See "Minimum Enclosure Clearances" section.

Use ﬁ restop spacer W500-0096 (not supplied).

A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe on all horizontal runs to combustibles

is required. Use ﬁ restop spacer W010-1774 (supplied).

A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in ﬁ replace enclosures. See "Minimum Enclosure Clearances" section.

HORIZONTAL VENT SECTIONS

VERTICAL VENT SECTIONS

Use ﬁ restop spacer W500-0096 (not supplied).

W415-0210 / R / 02.27.08

FOR SPECIFIC VENTING PARAMETERS, REFER TO PAGES 10-15

Page 7

TYPICAL VENT INSTALLATIONS (GD36 AND BGD36)

16”

MINIMUM

FIGURE 2a FIGURE 2b

TOP EXITREAR EXIT

16”

MINIMUM

40 FT MAXIMUM

20" MAXIMUM

/4" MINIMUM

PLUS RISE*

* See chart on Page 6

FIGURE 2c

FIGURE 2d

3 FT MINIMUM

GD36

MINIMUM

24"

33"

24" MAXIMUM

57" MINIMUM

PLUS RISE**

40 FT MAXIMUM

3 FT MINIMUM

20" MAXIMUM

/4" MINIMUM

PLUS RISE*

* See chart on Page 6

FIGURE 2e

BGD36

MINIMUM

FIGURE 2f

10"

32 3/8"

24" MAXIMUM

/8" MINIMUM

PLUS RISE**

SPECIAL VENT INSTALLATIONS

PERISCOPE TERMINATION

(GD36 AND BGD36)

Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum of 12" above grade. The maximum allowable vent length is 10 feet.

FIGURE 3a

30”

MINIMUM

MAXIMUM 10FT VENT LENGTH

TOP EXIT INSTALLATION

12” MINIMUM

30”

MINIMUM

REAR EXIT INSTALLATION

FIGURE 3b

12” MINIMUM

CORNER TERMINATION

GD36 BGD36

The maximum vent length for a corner installation is 24", where only 6" of vertical rise is used. All corner installations require a minimum 6" rise. See FIGURE 4a.

FIGURE 4a

6” RISE MINIMU

The maximum vent length for a corner installation is 20" of horizontal run, in addition to the 45° offset. In this case 0" rise is acceptable when using rigid. See FIGURE 4b. Flexible venting must maintain a 6" rise. See FIGURE 4a.

20” MAXIMUM

FIGURE 4b

(BGD36 ONLY)

(WITH RIGID ONLY)

W415-0210 / R / 02.27.08

Page 8

MINIMUM AIR TERMINAL LOCATION CLEARANCES

FIGURE 5

W415-0210 / R / 02.27.08

Page 9

TOP EXIT

Vertical rise

Vertical Termination

Vertical rise

is less than

horizontal

run

Vertical rise

is equal to

or greater

than the

is less than

horizontal

run

Horizontal

run + verti-

cal rise to

maximum

of 40 feet

horizontal

run

Horizontal

run + verti-

cal rise to

Horizontal

run + verti-

cal rise to

maximum of

maximum

of 40 feet

24.75 feet

3 times the

vertical rise

equal to or

greater than

the horizon-

4.2 times the

vertical rise

equal to or

greater than

the horizon-

tal run

VENTING APPLICATION FLOW CHART

Horizontal Termination

FIREPLACE VENT EXIT

Vertical Termination

REAR EXIT

Vertical rise

is equal to

or greater

than the

Vertical rise

is less than

horizontal

Vertical rise

is equal to

or greater

than the

Vertical rise

is less than

horizontal

run

horizontal

run

Horizontal

run + verti-

cal rise to

Horizontal

run + verti-

cal rise to

Horizontal

run + verti-

cal rise to

Horizontal

run + verti-

cal rise to

maximum of

maximum

of 40 feet

maximum

of 40 feet

maximum

of 40 feet

24.75 feet

3 times the

vertical rise

equal to or

greater than

the horizon-

3.5 times the

vertical rise

equal to or

greater than

the horizon-

tal run

Horizontal Termination

Vertical rise

is equal to

or greater

than the

horizontal

run

Horizontal

run + verti-

cal rise to

maximum

of 40 feet

W415-0210 / R / 02.27.08

Page 10

DEFINITIONS

for the following symbols used in the venting calculations and examples are:

> - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (HR) and offsets

(HO) in feet

- combined horizontal vent lengths in feet

- offset factor: .03(total degrees of offset - 90°*) in

feet

- combined vertical vent lengths in feet

TOP EXIT / HORIZONTAL TERMINATION

(HT) < (VT)

FIGURE 6

Simple venting conﬁ guration (only one 90° elbow)

ELBOW VENT LENGTH VALUES

feet inches 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* the ﬁ rst 90° offset has a zero value and is shown in the formula as -90°

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: HT < V Formula 2: HT + VT < 40 feet

90°

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN FEET V

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

39.2

REQUIRED VERTICAL RISE IN FEET V

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

GD36

17.5 20

BGD36

17.5

The shaded area within the lines represents acceptable values for HT and V

W415-0210 / R / 02.27.08

FIGURE 7

90°

Example 1:

V1 = 3 ft

= 8 ft

VT = H1 = 2.5 ft H H H HT = HR + HO = 4.5 + 5.4 = 9.9 ft

Formula 1: H

Formula 2: H

20.9 < 40 Since both formulas are met, this vent conﬁ guration is

acceptable.

V1 +

V2 =

3 + 8 = 11 ft

= 2 ft

= H1 + H2 = 2.5 + 2 = 4.5 ft

= .

03(three 90° elbows - 90°) = .03(270° - 90°) = 5.4 ft

+ VT = 9.9 + 11 = 20.9 ft

< V

9.9 < 11

+ VT < 40 feet

Page 11

TOP EXIT / HORIZONTAL TERMINATION

(HT) > (VT)

FIGURE 8

Simple venting conﬁ guration (only one 90° elbow)

See graph to determine the required vertical rise VT for the required horizontal run HT .

GD36

147

150

REQUIRED VERTICAL RISE IN INCHES V

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

147

100

150

51525

8.42

19.2512.5

BGD36

REQUIRED VERTICAL RISE IN INCHES V

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

100

1 19.2512.5

51525

3.5

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow the following formulas apply:

Formula 1: HT < 4.2 V

Formula 2: HT + VT < 24.75 feet

90°

FIGURE 9

Example 2:

V H1 = 3 ft H2 = 5 ft HR = H1 + H2 = 3 + 5 = 8 ft HO = .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft HT = HR + HO = 8 + 2.7 = 10.7 ft HT + VT =

Formula 1: HT < 4.2 V

4.2 V

= VT = 6 ft

10.7 + 6 =16.7

10.7 < 25.2

= 4.2 x 6 = 25.2 ft

Formula 2: HT + VT < 24.75 feet

16.7 < 24.75

Since both formulas are met, this vent configuration is acceptable.

Example 3:

90°

FIGURE 10

= 4 ft = 1.5 ft

VT = V1 + V2 = 4 + 1.5 = 5.5 ft H1 = 2 ft

= 1 ft

= 1.5 ft

HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft

= .03(four 90° elbows - 90°) = .03(360° - 90°) = 8.1 ft

HT = HR + HO = 5.5 + 8.1 = 13.6 ft

+ VT = 13.6 + 5.5 = 19.1 ft

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 5.5 = 23.1 ft

13.6 < 23.1

Formula 2: HT + VT < 24.75 feet

19.1 < 24.75

Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0210 / R / 02.27.08

Page 12

REAR EXIT / HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting conﬁ guration (only two 90° elbows)

FIGURE 11

See graph to determine the required vertical rise VT for the required horizontal run H

REQUIRED VERTICAL RISE IN FEET V

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than two 90° elbows the following formulas apply:

Formula 1: HT < V Formula 2: HT + VT < 40 feet

Example 4:

90°

FIGURE 12

90°

H1 = 3 ft H

HR = H1 + H2 + H3 = 3 + 2 + 1.5 = 6.5 ft H

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 6.5 + 8.1 = 14.6 ft H

Formula 1: H

Formula 2: H

29.6 < 40 Since both formulas are met, this vent conﬁ guration is

acceptable.

= 9 ft = 6 ft

V1 +

V2 =

9 + 6 = 15 ft

= 2 ft = 1.5 ft

= .03(four 90° elbows - 90°)

+ VT = 14.6 + 15 = 29.6 ft

< V

14.6 < 15

+ VT < 40 feet

90°

W415-0210 / R / 02.27.08

Page 13

REAR EXIT / HORIZONTAL TERMINATION

(HT) > (VT)

FIGURE 13

Simple venting conﬁ guration (only two 90° elbows)

See graph to determine the required vertical rise VT for the required horizontal run H

150

147

REQUIRED VERTICAL RISE IN INCHES V

100

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

and V

For vent conﬁ gurations requiring more than two 90° elbows the following formulas apply:

Formula 1: HT < 3.5V Formula 2: HT + VT < 24.75 feet

51525

3.5 19.2512.5

Example 5:

90°

45°

90°

FIGURE 14

H1 = 2 ft H

HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1.5 = 5.5 ft H

= .03(90 + 90 + 90 + 90 + 45 - 90) = 9.45 ft

HT = HR + HO = 5.5 + 9.45 = 14.95 ft H

Formula 1: H

3.5VT =

Formula 2: H

20.45 < 24.75 Since both formulas are met, this vent conﬁ guration is

acceptable.

= 4 ft = 1.5 ft =

V1 +

V2 =

4 + 1.5 = 5.5 ft

= 1 ft = 1 ft = 1.5 ft

= .03(four 90° elbows + one 45° elbow - 90°)

+ VT = 14.95 + 5.5 = 20.45 ft

< 3.5V

3.5 x

5.5 = 19.25 ft

14.95 < 19.25

+ VT < 24.75 feet

W415-0210 / R / 02.27.08

Page 14

TOP OR REAR EXIT VERTICAL TERMINATION

(HT) < (VT)

FIGURE 15

Simple venting conﬁ gurations

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN FEET V

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < V Formula 2: HT + VT < 40 feet

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

Example 6:

FIGURE 16

90°

H1 = 8 ft H

HR = H1 + H2 = 8 + 2.5 = 10.5 ft H

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 10.5 + 8.1 = 18.6 ft H

Formula 1: H

Formula 2: H

39.6 < 40 Since both formulas are met, this vent conﬁ guration is

acceptable.

= 5 ft = 6 ft = 10 ft

V1 +

V2 +

V3=

5 + 6 + 10 = 21 ft

= 2.5 ft

= .03(four 90° elbows - 90°)

+ VT = 18.6 + 21 = 39.6 ft

< V

18.6 < 21

+ VT < 40 feet

W415-0210 / R / 02.27.08

Page 15

TOP OR REAR EXIT VERTICAL TERMINATION

(HT) > (VT)

Simple venting conﬁ gurations

FIGURE 17

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN FEET V

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than two 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < 3V

Formula 2: HT + VT < 40 feet

90°

FIGURE 18

Example 7:

H1 = 6 ft H

HR = H1 + H2 = 6 + 2 = 8 ft H

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 8 + 8.1 = 16.1 ft H

Formula 1: H

Since this formula is not met, this vent conﬁ guration is unacceptable.

Formula 2: H

20.6 < 40 Since only formula 2 is met, this vent conﬁ guration is

unacceptable and a new ﬁ replace location or vent conﬁ guration will need to be established to satisfy both formulas.

= 2 ft = 1 ft = 1.5 ft

V1 +

V2 +

V3 =

2 + 1 + 1.5 = 4.5 ft

= 2 ft

= .03(four 90° elbows - 90°)

+ VT = 16.1 + 4.5 = 20.6 ft

< 3V

3VT =

3 x

4.5 = 13.5 ft

16.1 > 13.5

+ VT < 40 feet

90°

45°

90°

FIGURE 19

Example 8:

H1 = 1 ft H

H3 = 10.75 ft HR = H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft H

= .03(90 + 90 + 90 + 45 - 90) = 6.75 ft

HT = HR + HO = 12.75 + 6.75 = 19.5 ft H

Formula 1: H 3VT =

Formula 2: H 26 < 40 Since both formulas are met, this vent conﬁ guration is

acceptable.

= 1.5 ft = 5 ft

V1 +

V2 =

1.5 + 5 = 6.5 ft

= 1 ft

= .03(three 90° elbows + one 45° elbow - 90°)

+ VT = 19.5 + 6.5 = 26 ft

< 3V

3 x

6.5 = 19.5 ft

19.5 = 19.5

+ VT < 40 feet

90°

W415-0210 / R / 02.27.08

Page 16

PRE-INSTALLATION PREPARATION

FAILURE TO INSTALL THE CAP WILL CAUSE THE FIREPLACE TO FUNCTION IMPROPERLY AND CAN CAUSE INJURY OR PROPERTY DAMAGE.

SEE TOP EXIT PREPARATION FOR DETAILS.

GD36

REAR EXIT REAR EXIT

Remove the bafﬂ e from the back of the ﬁ rebox by removing the four screws. FIGURE 20a.

FIGURE 20a

BAFFLE

From inside the firebox, insert the 4" flue pipe / gasket assembly (provided) through the rear of the ﬁ rebox. Secure the gasket assembly to the rear and top of the unit using 4 #8 x ¾ inch Hex Head Wildrill screws supplied.

Do not overtighten. The gasket needs only to be snug against the ﬁ rebox. FIGURE 20b.

BAFFLE SCREWS

FIGURE 20b

Before attaching elbows to the collars on the back of the ﬁ replace, 1½" will need to be trimmed off the 4" collar.

Re-attach the bafﬂ e to the back of the ﬁ rebox using the four screws. FIGURE 20a.

TOP EXIT

Remove the baffle from the back of the firebox by removing the four screws.

FIGURE 20.

1. Remove the 7" diameter

cap from the top of the ﬁ replace and re-secure it over the 7" collar located at the rear of the unit. Press ﬁ rmly on the cap while securing to ensure an airtight seal. Do not

damage the gasket.

2. Remove the plate covering the 4" diameter flue opening (seen inside the top of the 7" diameter collar) and discard. Try not to disturb the retaining ring or the gasket beneath. Re-secure the ring and gasket using the screws removed from the plate.

3. From inside the ﬁ rebox, insert the 4" ﬂ ue pipe / gasket assembly through the heat shield and out through the retaining ring. Secure the assembly to the rear and top of the unit using 4 #8 x ¾" Hex Head Wildrill screws supplied. Do not overtighten. The gasket needs only to be snug against the ﬁ rebox. FIGURE 21.

Re-attach the bafﬂ e to the back of the ﬁ rebox using the four screws. FIGURE 20A.

FIGURE 21

BGD36

Do not overtighten. The gasket needs only to be snug against the ﬁ rebox. FIGURE 22.

FIGURE 22

Before attaching elbows to the collars on the back of the ﬁ replace, 1½" will need to be trimmed off the 4" collar.

TOP EXIT

1. Remove the 7"

diameter cap from the top of the fireplace and resecure it over the 7" collar located at the rear of the unit. Press ﬁ rmly on the cap while securing to ensure an airtight seal. Do not damage

the gasket.

2. Remove the plate covering the 4" diameter ﬂ ue opening (seen inside the top of the 7" diameter collar) and discard. Try not to disturb the retaining ring or the gasket beneath. Re-secure the ring and gasket using the screws removed from the plate.

FIGURE 23

W415-0210 / R / 02.27.08

Page 17

INSTALLATION

WALL AND CEILING PROTECTION

For optimum performance it is recommended that all horizontal runs have a minimum 1" rise per foot using ﬂ exible venting. For safe and proper operation of the ﬁ replace, follow the venting instructions exactly.

HORIZONTAL INSTALLATION

GD36 FIRESTOP SLEEVE ASSEMBLY

1. Assemble the two halves of the vent sleeve by aligning the holes that come together to make a rectangular shape (lip to the outside). Secure using 6 of the screws supplied in the manual baggie.

NOTE: SCREWS NOT REQUIRED IN TWO BLIND HOLES. See Figure 24.

2. Fit the ﬁ restop spacer into one end of the vent sleeve and secure through

the aligned holes on the top, bottom, and sides with the remaining 5 screws supplied.

If ﬂ exible venting is to be used remove the rigid ﬁ restop spacer. The remaining hole is sized for ﬂ exible venting.

This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in the exterior wall 9 7/8" wide by 11 3/8" high to accommodate the ﬁ restop sleeve assembly.

NOTE: THE FIRESTOP SLEEVE ASSEMBLY MUST BE INSTALLED WITH THE 2" CLEARANCE TO THE TOP.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2" thick but the vent shield must extend the full depth of the combustible wall.

1. Insert the ﬁ restop sleeve assembly into the wall, mark the wall

depth and trim the vent sleeve to suit. The screws that secure the vent sleeve may need to be repositioned to ensure a rigid assembly is maintained. Figure 25.

2. Apply a bead of caulking (not supplied) to the inside surface of the ﬁ restop ﬂ ange and secure the assembly to the wall. (Ensure that the rectangular shaped assembly is installed to maintain 2" from the top of the vent).

Figure 26.

3. Once the vent pipe is installed in it's ﬁ nal position, apply high temperature sealant W573-0002 (not supplied) between the pipe and the ﬁ restop.

NOTE: DO NOT FILL THE CAVITY BETWEEN THE PIPE AND THE VENT SLEEVE WITH ANY TYPE OF MATERIAL.

CAULKING

FLANGE

FIRESTOP

SLEEVE

ASSEMBLY

VENT SHIELD

TOP

2”

1”

3/8

”

7/8

FIRESTOP SPACER

1”

”

DETERMINE THE CORRECT HEIGHT

BLIND HOLES

FIGURE 24

VENT SLEEVE

FIGURE 25

FIGURE 26

W415-0210 / R / 02.27.08

Page 18

FIRESTOP

UNDERSIDE OF JOIST

/2”

SHIELD

VENT

PIPE

COLLAR

VENT PIPE

SHIELD

CAULKING

VENT PIPE

SHIELD

BGD36 FIRESTOP ASSEMBLY

Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall 9 7/8" wide by 11 3/8" high to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t within the horizontal framing.

The ﬁ restop spacer and shield do not limit the thickness of a wall. For wall construction when using less than 2" x 6" framing the shield must be cut to suit. As an alternative to framing, the vent pipe/liner can be enclosed in the wall using Napoleon® vent sleeve VS47KT.

NOTE: THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2" thick but in these cases the vent shield must extend the full depth of the combustible wall.

1. Apply a bead of caulking (not supplied) around the outer edge of the inside surface of the ﬁ restop assembly, ﬁ t the ﬁ restop assembly to the hole and secure using the 4 screws W570-0026 (supplied in your manual baggie).

2. Once the vent pipe liner is installed in its ﬁ nal position, apply high temperature sealant W573-0002 (not supplied) between the pipe / liner, and the ﬁ restop. This restricts cold air from being drawn into the room or around the ﬁ replace.

NOTE: DO NOT FILL THE CAVITY BETWEEN THE PIPE / LINER, FIRESTOP SLEEVE, AND THE FRAME WITH ANY TYPE OF MATERIAL.

FIGURE 27

VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your Napoleon® dealer. See Accessories to order the speciﬁ c kit required.

FIGURE 28

ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

3. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" air space around the pipe.

1. Determine the air terminal location, cut and frame a 9½" square opening in the ceiling and the roof to provide the minimum clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings.

Do not ﬁ ll this space with any type of material.

A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1" air space around the pipe. Nail headers between the joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the

W415-0210 / R / 02.27.08

FIGURE 29

FIGURE 30

Page 19

FIGURE 31

ELBOW

USING FLEXIBLE VENT COMPONENTS

For safe and proper operation of the ﬁ replace, follow the

venting instructions exactly.

All 4" ﬂ exible vent pipe and 7" ﬂ exible vent pipe joints may be sealed using high temperature sealant W573-0002

SPACERS

WARNING

Do not allow the 4" flexible vent pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1 1/4” air gap between the 4" and 7" flexible vent pipes all around is required for safe operation. A spacer is required at the start, middle and end of each elbow to ensure this gap is maintained. Spacers are attached to the 4" flexible vent pipe at predetermined intervals to maintain a 1-1/4” air gap to the 7" flexible vent pipe. These spacers

must not be removed.

(not supplied) or the high temperature sealant W573-0002 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the 4" ﬂ exible vent and the exhaust

ﬂ ue collar.

Use only approved ﬂ exible vent pipe kits marked:

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the 7” ﬂ exible vent pipe.

Six inches (6”) is the minimum bend radius allowed for the 7” ﬂ exible vent pipe.

HORIZONTAL AIR TERMINAL INSTALLATION

1. Stretch the 4" ﬂ exible vent pipe to the required length taking into account the additional length needed for the ﬁ nished wall surface. Slip the vent pipe a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant W573-0007 (not supplied).

NOTE: If using pipe clamps to connect vent components, 3 screws must also be used to ensure the connection cannot slip off.

2. Using the 7" ﬂ exible vent pipe, slide over the outer combustion

air sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

3. Insert the vent pipes through the ﬁ restop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

4. If more vent pipe needs to be used to reach the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles.

The air terminal mounting plate may be recessed into the exterior wall

or siding by 1½", the depth of the return ﬂ ange.

FIGURE 32

CAUTION -

ATTEN TI

HOT

ON-

CHAUD

#10x2"

SCREWS

HIGH TEMPERATURE SEALANT

7” FLEXIBLE VENT PIPE

CAULKING

4" FLEXIBLE

2" OVERLAP

HIGH TEMPERATURE

#8 X 1/2” SELF DRILLING SCREWS AND WASHERS

4” COUPLER

4”

FLEXIBLE

VENT PIPE

7" FLEXIBLE

VENT PIPE

SEALANT

FIGURE 33

7” COUPLER

7” FLEXIBLE VENT PIPE

W415-0210 / R / 02.27.08

Page 20

VERTICAL AIR TERMINAL INSTALLATION

1. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. Figure 34.

2. Stretch the 4" ﬂ exible vent pipe to the required length. Slip the 4" ﬂ exible vent pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

ROOF SUPPORT

Figure 35.

NOTE: If using pipe clamps to connect vent components, 3 screws must also be

used to ensure the connection cannot slip off.

3. Repeat using the 7" ﬂ exible vent pipe, using a heavy bead of high temperature sealant

W573-0002 (not supplied). Figure 35.

4. Thread the air terminal connector / vent pipe assembly down through the roof. The air terminal must be located vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof. Figure 34. DO NOT CLAMP THE FLEXIBLE VENT PIPE.

5. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material. Figure 36.

6. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided. Figure 36.

7. Apply a heavy bead of weatherproof caulking 2" above the ﬂ ashing. Note: Maintain a minimum 2” space between the air inlet base and the storm collar. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. Figure 36.

8. If more vent pipe needs to be used to reach the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles. Figure 33.

FIREPLACE VENT CONNECTION

1. Install the 4" ﬂ exible vent pipe to the ﬁ replace. Secure with 3 screws and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

2. Install the 7" ﬂ exible vent pipe to the ﬁ replace. Attach and seal the joints using the high temperature sealant W573-0002 (not supplied).

FIGURE 34

TERMINAL

CONNECTOR

2”

COLLAR

#8 X 1/2”

DRILLING

SCREWS

AIR

STORM

SELF

INNER PIPE

FIGURE 35

HIGH TEMPERATURE SEALANT

4” FLEXIBLE VENT PIPE

7” FLEXIBLE VENT PIPE

FIGURE 36

AIR INLET BASE

CAULKI NG

WEATHER SEALANT

FLASHING

2” OVERLAP

USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Napoleon® support ring assembly W010-0370 or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

W415-0210 / R / 02.27.08

#10x2"

SCREWS

ATTENTION-CHAUD

CAUTION -

HOT

CAULKING

FIGURE 37

1"OVERLAP

7"RIGID VENT

PIPE

4"RIGID VENT

PIPE

FIGURE 38

HIGH TEMPERATURE SEALANT

HI-TEMP

SEALANT

#8x1/2"

SELF DRILLING

SCREWS

Page 21

TELESCOPIC SLEEVE

VENTING

AIR TERMINAL

20" COUPLER

HORIZONTAL AIR TERMINAL INSTALLATION

1. Move the ﬁ replace into position. Measure the vent length required between terminal and ﬁ replace taking into account the additional length needed for the ﬁ nished wall surface and any 1¼" overlaps between venting components.

2. Apply high temperature sealant W573-0007 (not supplied) to the outer edge of the 4" inner collar of the ﬁ replace. Attach the ﬁ rst 4" rigid vent pipe component and secure using 3 self tapping screws. Repeat using the 7" rigid vent pipe.

3. Holding the air terminal (lettering in an upright, readable position), insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and the sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied).

The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return ﬂ ange.

EXTENDED HORIZONTAL AND CORNER AIR TERMINAL INSTALLATION

A 45° corner installation can have 0" rise between the ﬁ replace combustion air collar and the air terminal. In this case, vent lengths must be kept to a maximum of 24". For longer vent lengths, a minimum vertical rise of 24" is required.

1. Follow the instructions for "Horizontal Air Terminal Installations".

FIGURE 39

2. Continue adding components alternating 4" rigid vent pipe and 7" rigid vent pipe. Ensure that all 4" rigid vent pipe and elbows have sufﬁ cient vent spacers attached and each component is sealed and securely fastened to the one prior. Attach the 4" telescopic sleeve to the vent run. Repeat using a 7" telescopic sleeve. Seal and secure as before. To facilitate completion, attach 4" and 7" couplers to the air terminal.

3. Install the air terminal. See item 3, Horizontal Air Terminal Installation. Extend the 4" telescopic sleeve; apply sealant and connect to the air terminal assembly. Fasten with self tapping screws. Repeat using the 7" telescopic sleeve.

VERTICAL AIR TERMINAL INSTALLATION

NOTE: Before attaching elbows to the collars on the back of the ﬁ replace, 1½" will need to be trimmed off the 4" collar.

REAR VENT APPLICATION: Attach 4" and 7" elbows to the ﬁ replace. Secure with 3 screws and seal the joints and screw heads using high temperature sealant. Proceed to step 1 below.

TOP VENT APPLICATION:

1. Move the ﬁ replace into position.

2. Fasten the roof support to the roof using the screws provided. FIGURE 33. The roof support is

optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

AIR

TERMINAL

CONNECTOR

3. Apply high temperature sealant W573-0007 (not supplied) to the outer edge of the inner sleeve of the air terminal. Slip a 4" diameter coupler a minimum of 2" over the sleeve and secure using 3 screws.

4. Apply high temperature sealant W573-0002 (not supplied) to the outer edge of the of the outside sleeve of the air terminal connector. Slip a 7" diameter coupler over the sleeve and secure as before. Trim the 7" coupler even with the 4" coupler end.

5. Thread the air terminal connector / vent pipe assembly down through the roof support and attach, ensuring that a minimum 16" of air terminal connector will penetrate the roof when fastened.

If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connector / vent pipe assembly as it is passed through the attic. The air terminal

connector must be located vertically and plumb.

6. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air

terminal connector and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the ﬂ ashing, giving a 3/4" margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

7. Apply a heavy bead of waterproof caulking 2" above the ﬂ ashing. Note: Maintain a minimum 2" space between the air inlet base and the storm collar. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal connector and the collar is achieved.

8. Continue adding rigid venting sections, sealing and securing as above. Attach a 4" collapsed telescopic pipe to the last section of rigid piping. Secure with screws and seal. Repeat using a 7" telescopic sleeve.

9. REAR VENT APPLICATION: Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the 4" elbow. Pull the adjustable pipe a minimum 2" onto the elbow. Secure with 3 screws. Repeat with the 7" telescopic sleeve.

TOP VENT APPLICATION: Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the 4" collar on the ﬁ replace. Pull the adjustable pipe a minimum of 2" onto the collar. Secure with 3 screws. Repeat with the 7" telescopic sleeve.

10. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" air space around the pipe.

INNER PIPE

FIGURE 40

HIGH TEMPERATURE SEALANT

4” RIGID VENT PIPE

7” RIGID VENT PIPE

VENT

PIPE

COLLAR

VENT PIPE SHIELD

FIGURE 41

W415-0210 / R / 02.27.08

Page 22

GD36 RESTRICTING VERTICAL VENTS

Vertical terminations running longer than 15 feet may display a very active ﬂ ame. If this appearance is not desirable, the vent exit must be restricted using restrictor plate kit, RP-KT.

This reduces the velocity of the exhaust gasses, slowing down the ﬂ ame pattern and creating a more traditional appearance. Speciﬁ c instructions are included with the kit.

MOBILE HOME INSTALLATION

This appliance is certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. The ﬁ replace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations, the ﬁ replace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the ﬁ replace, ensure that the logs are positioned correctly.

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

This ﬁ replace is only for use with the type of gas indicated on the rating plate. This ﬁ replace is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Conversion Kits

The mobile home appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Napoleon® dealer/distributor.

GAS INSTALLATION

Proceed once the vent installation is complete.

NOTE: All gas connections must be contained within the ﬁ replace when complete.

1. Move the ﬁ replace into position and secure to the ﬂ oor through the 1/4" holes located at either side of the base.

2. The ﬁ replace is designed to accept 3/8" gas supply line. The ﬁ replace is equipped with a 3/8" manual shut-off valve.

3. Connect the gas supply in accordance to local codes. In the absence thereof,

install according to the National Installation Code.

MANUAL SHUT-OFF VALVE

4. When ﬂ exing any gas line, support the gas valve so that the lines are not bent

or kinked.

5. Check for gas leaks by brushing on a soap and water solution.

DO NOT USE OPEN FLAME.

FIGURE 42

Purge all gas lines with the glass door open. Assure that a continuous gas ﬂ ow is at the burner before closing the

door.

OPTIONAL WALL SWITCH INSTALLATION

For ease of accessibility, an optional remote wall switch may be installed in a convenient location. A 20ft length of millivolt wire is connected to the gas valve and wall switch. However, if a greater length is required route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size:

WIRE SIZE LENGTH

14 Gauge 100 Feet

16 Gauge 60 Feet

18 Gauge 40 Feet

Attach the two leads to terminals 1 and 3 located on the gas valve.

Do not connect either the wall switch, thermostat or gas valve directly to 110 volt electricity.

FIGURE 43

W415-0210 / R / 02.27.08

Page 23

GD36 FRAMING

It is best to frame your ﬁ replace after it is positioned and the vent system is installed. Frame to local building codes.

It is not necessary to install a hearth extension with this ﬁ replace system.

When roughing in the fireplace, raise the fireplace to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the ﬁ replace body, it is recommended that the walls of the ﬁ replace enclosure be “ﬁ nished” (ie: drywall/sheetrock), as you would ﬁ nish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

Combustible materials may be installed ﬂ ush with the front of the ﬁ replace but must not cover any of the black face-areas of the ﬁ replace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

Minimum clearance to combustible construction from ﬁ replace and vent surfaces:

Combustible Framing:

- 0" to stand-offs

- 1" to bottom and sides of the vent pipe*

- 2" to top of the vent pipe*

Combustible Finishing:

- 0" to rear

- 0" to front face top and sides

- 14 1/4" recessed depth

Rear Exit

- 42 1/4" to enclosure top from base of the unit

- 72" to ceiling from base of the unit

Top Exit

- 63" to enclosure top from base of the unit

- 72" to ceiling from base of the unit

* HORIZONTAL VENT SECTIONS - A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe on all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-1777 (supplied). * VERTICAL VENT SECTIONS - A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in ﬁ replace enclosures. See "Minimum Enclosure Clearances" section. Use firestop spacer W500-0096 (not supplied).

TOP EXIT INSTALLATION SHOWN

ENCLOSURE

TOP

FINISHING MATERIAL

63” (TOP EXIT)

/4” (REAR EXIT)

141/2”

363/4"

52"

MINIMUM FRAMING DIMENSIONS

WARNING

For top exit applications: Do not build into this area - it

14”

MINIMUM

11/2” MAXIMUM

383/4”

31/2” MAXIMUM

GAS INLET LOCATION

3” 51/2”

373/4”

FIGURE 44 a-d

OUTSIDE

CHASE

373/4"

Combustion protrusions such as mantels and shelves may occur at or after a minimum distance of 2" away from the side of the ﬁ replace. Thereafter, the depth of any protrusions must be equal to or less than the distance from the side of the ﬁ replace up to a depth of 6", after which no greater clearance than 6" is required. This can be considered a side wall with no length boundary.

must be left clear to provide adequate clearance for the vent. In this 14” wide area centred along the front of

the fireplace, no combustibles are allowed.

STAND-OFF ASSEMBLY

Bend and secure the top stand-off(s) as illustrated:

141/2"

FIGURE 45

/2"

373/4"

PROTRUSION

INSIDE CHASE

SIDE WALL

W415-0210 / R / 02.27.08

Page 24

BGD36 FRAMING

It is best to frame your ﬁ replace after it is positioned and the vent system is installed. Frame to local building codes.

It is not necessary to install a hearth extension with this ﬁ replace system.

Minimum clearance to combustible construction from ﬁ replace and vent surfaces:

Combustible Framing:

- 0" to stand-offs

- 1" to bottom and sides of the vent pipe*

- 2" to top of the vent pipe*

Combustible Finishing:

- 0" to rear

- 0" to front face top and sides

- 14 1/4" recessed depth

Rear Exit

- 39" to enclosure top from base of the unit

- 72" to ceiling from base of the unit

Top Exit

- 48 3/8" to enclosure top from base of the unit

- 72" to ceiling from base of the unit

* HORIZONTAL VENT SECTIONS - A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe on all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-1774 (supplied). * VERTICAL VENT SECTIONS - A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in ﬁ replace enclosures. See "Minimum Enclosure Clearances" section. Use firestop spacer W500-0096 (not supplied).

TOP EXIT INSTALLATION SHOWN

ENCLOSURE

FINISHING MATERIAL

483/8” (TOP EXIT)

39” (REAR EXIT)

141/2”

363/4"

/2"

52"

MINIMUM FRAMING DIMENSIONS

WARNING

TOP

14”

MINIMUM

11/2” MAXIMUM

353/4”

31/2” MAXIMUM

GAS INLET LOCATION

3” 51/2”

361/2”

FIGURE 46 a-d

OUTSIDE

CHASE

For top exit applications: Do not build into this area - it must be left clear to provide adequate clearance for the vent. In this 14” wide area centred along the front of

the fireplace, no combustibles are allowed.

141/2"

361/2"

/2"

361/2"

PROTRUSION

INSIDE CHASE

SIDE WALL

W415-0210 / R / 02.27.08

Page 25

MINIMUM ENCLOSURE CLEARANCES

GD36

REAR EXIT ENCLOSURE

COMBUSTIBLE NON-COMBUSTIBLE

/4” MINIMUM

/4”

2”

The ﬁ replace requires a minimum enclosure height of 42 1/4". For temperature requirements, the enclosure space around and above the ﬁ replace must be left unobstructed.

BRICK

0” IF NON-COMBUSTIBLE FINISHING IS USED

2”

1”

24” MINIMUM

PLUS RISE*

SUCH AS BRICK AND STONE.

FIGURE 47

BGD36

REAR EXIT ENCLOSURE

COMBUSTIBLE NON-COMBUSTIBLE

6” MINIMUM

39”

2”

The ﬁ replace requires a minimum enclosure height of 39". For temperature requirements, the enclosure space around

and above the ﬁ replace must be left unobstructed.

BRICK

0” IF NON-COMBUSTIBLE FINISHING IS USED

2”

1”

24” MINIMUM

PLUS RISE*

SUCH AS BRICK AND STONE.

FIGURE 49

2” MINIMUM

30”

63”

TOP EXIT ENCLOSURE

COMBUSTIBLE NON-COMBUSTIBLE

BRICK

2”

1”

11/2”

57” MINIMUM

PLUS RISE*

0” IF NON-COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE.

TOP EXIT ENCLOSURE

COMBUSTIBLE NON-COMBUSTIBLE

BRICK

2” MINIMUM

16”

/8”

11/2”

2”

1”

The ﬁ replace requires a minimum enclosure height of 48 3/8". For temperature requirements, the enclosure space around and above the ﬁ replace must be left unobstructed.

0” IF NON-COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE.

/8” MINIMUM

PLUS RISE*

FIGURE 50

FIGURE 48

2”

The ﬁ replace requires a minimum enclosure height of 63". For temperature requirements, the enclosure space around

and above the ﬁ replace must be left unobstructed.

* See chart on Page 6

W415-0210 / R / 02.27.08

Page 26

MINIMUM MANTEL CLEARANCES

Combustible Mantel clearance can vary according to the Mantel depth. Use the graph to help evaluate the clearance needed.

These same requirements apply to any combustibles protruding on either side of the ﬁ replace.

FIGURES 51 a&b

12 10

24681012

MANTEL DEPTH

BGD36 NAILING TAB INSTALLATION

1. Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied. Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts.

If there are no existing holes, follow these instructions:

Position the nailing tab so that the front face is offset with the front edge of the corner post (approx. ½"). Centre the nailing tab vertically on the corner post.

Figure 53a.

Drill through the centre of the top and bottom slots in the nailing tab. Secure using the two sheet metal screws supplied. This allows the nailing tab to slide back and forth for desired framing.

Figure 53b.

2. To determine the ﬁ nal location of the nailing tab

you must ﬁ rst determine the thickness of your ﬁ nishing material (i.e. drywall). This will determine the dimension from the front edge of the corner post to the nailing tab. Once the nailing tab is in the desired location, drill through the centre hole of the nailing tab. Secure with a sheet metal screw*.

Figure 53c.

* Additional set screws may be installed.

W415-0210 / R / 02.27.08

FIGURE 52

NAILING TAB

TOP OF

FIREPLACE

8" MANTEL

CORNER POST

NAILING TAB

TOP SLOT

FINISHING MATERIAL

CENTRE HOLE

FIGURES 53 a-c

Page 27

DOOR LATCH

HOOD

UPPER LOUVRE

FINISHING

DOOR REMOVAL AND INSTALLATION

DOOR OPENING AND CLOSING: The upper louvres must be removed to allow the door to

HOOD

UPPER LOUVRE

DOOR LATCH

1. Place the door frame face down careful not to scratch the paint.

2. Center the gasketed glass inside the door frame with the thick side of the gasket

facing up.

3. Bend the glass retainers located along the edge of the door frame over the gasket holding the glass in place. Careful not to break the glass.

NOTE: Care must be taken when removing and disposing of any broken glass or damaged components. Be sure to vacuum up any broken glass from inside the ﬁ replace before operation.

be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door.

Optional plated door trim, and arched door facia are available at your local Napoleon dealer.

FIGURE 54

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

DOOR GLASS REPLACEMENT

GASKET

GLASS RETAINER

GLASS

DOOR FRAME

FIGURE 56 a-c

FIGURE 55

LOUVRE INSTALLATION

CLIPS

FLANGE

CENTRE

SLOT

TAB

HINGE

CLIP

SLOT

HOOD

Attach the hood by pressing the top ﬂ ange into the clips along the top of the louvre opening. Secure using a screw through the centre slot.

UPPER LOUVRES

Insert the louvre tabs into the slots located at the top left and right corners of the unit.

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit.

To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

W415-0210 / R / 02.27.08

Page 28

LOG PLACEMENT

PHAZERTM logs and glowing embers exclusive to Napoleon

Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours the colours will become more uniform as colour pigments burn in during the heat activated curing process.

may vary. During the initial use of the ﬁ replace,

FIGURE 57 a-f

4. Position the base end of the center log (#5) against the middle grate post with the other end of the log resting in the pocket of the left crossover log.

SIDEVIEW

TAB

2. Move the two small logs (#2 & #3) into position, lining up the studs located on the burner with the holes on the bottom of the logs. Ensure that the small logs sit ﬂ at on the burner.

1. Place the back log (#1) onto the log support tray and in front of the tabs. The tabs maintain an air space between the log and ﬁ rebox back to facilitate combustion air ﬂ ow. Ensure that the back of the log rests against the brackets on the back wall of the ﬁ rebox.

5. Place the bottom of the right crossover log (#6) against the right ﬁ rebox side and pulled forward to the grate. The top of the log should rest in the pocket provided on the center log (#5).

CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine dust found

in the bottom of the bag should not be used.

VERMICULITE (MODEL GD36 ONLY)

Sprinkle vermiculite around the charcoal embers.

Note: Both charcoal embers and vermiculite are not to be placed on the burner.

GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow. The ember material will only glow

when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZERTM logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed "glowing embers" and PHAZERTM logs available from your Napoleon dealer.

LOGO PLACEMENT

3. Place the bottom of the left crossover log (#4) against the left ﬁ rebox side and pulled forward to the grate. The top of the log should rest in the pocket on the back log.

W415-0210 / R / 02.27.08

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

½"

LOGO

½"

FIGURE 58

Page 29

OPTIONAL BLOWER INSTALLATION

BLOWER

black

white

red

THERMODISC

VARIABLE

FIGURE 59

SPEED SWITCH

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER

and must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States

If the ﬁ replace was not previously equipped with a blower: route a grounded 2-wire, 60hz power cable to the receptacle / junction box. At this point, it must be strain relieved and insulated.

The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower. For a quiet running blower, do not allow the assembly to sit on the ﬁ rebox base.

Slide the vibration reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.

To ease installation of the blower, remove the hinge screen and valve control door (lower louvres) from the base of the ﬁ replace.

Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided. Ensure that the blower does not touch the ﬁ replace base or the ﬁ rebox.

FIGURE 60

FIGURE 61

Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the securing stud at the bottom left of the unit using a lock washer and wing nut. Ensure that the thermodisc touches the ﬁ rebox wall.

Attach the connectors from the black and red wires to the blower.

JUNCTION

Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the ﬁ replace and will run for approximately 30-45 minutes after the ﬁ replace has been turned off. Use of the fan increases the output of heat.

Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

FIGURE 62

THERMODISC

FIGURE 63

RECEPTACLE /

BOX

GROUND SCREW

FIGURE 64

VARIABLE SPEED KNOB

W415-0210 / R / 02.27.08

Page 30

OPTIONAL FAN INSTALLATION

ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be connected and grounded in

accordance with local codes. In the absence of local codes, use the current CSA C22.1 C or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

OPTIONAL THERMOSTATIC

FIGURE 65

OPEN ENDED

SLOTS

ANADIAN ELECTRICAL CODE in Canada

SENSOR

RECEPTACLE /

JUNCTION BOX

VARIABLE SPEED/

PIEZO IGNITOR BRACKET

To safely install the fan, turn off the electricity ﬁ rst.

If the ﬁ replace was not previously equipped with a fan: route a grounded 2-wire, 60hz power cable to the junction box. At this point, it must be strain relieved and insulated.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

FIGURE 66

To ease installation of the fan, remove the hinge screen and valve control door (lower louvres) from the base of the ﬁ replace.

Position the vibration reducing pad into the clip and onto the threaded stud at the other end, piercing a hole into the pad. The fan assembly must be able to be positioned entirely onto the pad.

Slide the fan assembly past the controls and into the clip. Secure using the lock washer and nut provided.

Plug the harness cord into the receptacle.

GD36 THERMOSTATIC SENSOR CONTROL

This optional kit is meant to be used only in conjunction with the GD65 Fan Kit, shown above, which may be ordered from your Wolf Steel / Napoleon dealer.

With the thermostatic sensor option, the fan, when turned on, becomes thermally activated, and will automatically run approximately 15-30 minutes after the ﬁ replace has been lit and for approximately 30-45 minutes after the ﬁ replace has been turned off.

FIGURE 67

W415-0210 / R / 02.27.08

THERMODISC

SENSOR ASSEMBLY BRACKET

RECEPTACLE /

JUNCTION BOX

Use of the fan increases the output of heat. Unplug the power cord from the receptacle. Connect all wires

as shown. Attach and secure the sensor assembly bracket to the secur-

ing stud located next to the receptacle/junction box at the bottom left of the unit using the lock washer and wing nut. Ensure that the thermodisc touches the ﬁ rebox wall.

When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

Plug the power cord back into the receptacle.

FIGURE 68

Page 31

OPERATION

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY

Purge all gas lines with the glass door of the ﬁ replace removed. Assure that a continuous gas ﬂ ow is at the burner before installing the door. When lit for the ﬁ rst time, the ﬁ replace will emit an odour for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the manufacturing process and will not occur again.

After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to suf-

ﬁ ciently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING: WHAT TO DO IF YOU SMELL GAS:

A. This ﬁ replace is equipped with a pilot which must be lit by hand

while following these instructions exactly.

B. Before operating smell all around the ﬁ replace area for gas and

next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

C. Use only your hand to turn the gas control knob. Never use

tools. If the knob will not turn by hand, do not try to repair it. Call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or explosion.

D. Do not use this ﬁ replace if any part has been under water. Im-

mediately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the ﬁ replace.

3. Turn the gas knob clockwise to off.

4. Wait ﬁ ve (5) minutes to clear out any gas. If you smell gas includ-

ing near the ﬂ oor. Stop! Follow "B" in the above safety information on this label. If you don't smell gas go the next step.

5. Turn gas knob counter-clockwise to pilot.

DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

• Turn off all gas to the ﬁ replace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

LIGHTING INSTRUCTIONS

6. Depress slightly and hold gas knob while lighting the pilot with the push button igniter. Keep knob depressed for one minute, then release. If pilot does not continue to burn, repeat steps 3 through

7. With pilot lit, depress and turn gas knob counter-clock-wise to on.

8. If equipped with remote on-off switch/thermostat, main burner may not come on when you turn valve to on. Remote switch must be in the on position to ignite burner.

9. Turn on all electric power to

the ﬁ replace.

GAS KNOB

TO TURN OFF GAS

1. Turn off all electric power to the ﬁ replace if service is to be performed.

TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE.

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE. CAUTION: Label all wires prior to disconnection when servicing

controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

2. Push in gas control knob slightly and turn clockwise to off. Do not force.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on all open-

ings when the gas knob for the burner is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions provided for the initial

installation.

W415-0210 / R / 02.27.08

Page 32

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

FIGURE 69

PILOT

BURNER

THERMOPILE

FLAME MUST

ENVELOPE

UPPER 3/8" TO 1/2" OF

THERMOCOUPLE &

THERMOPILE

PILOT SCREW

THERMOCOUPLE

FIGURE 70

VENTURI ADJUSTMENT

Both ﬁ replace models have air shutters that have been factory set open according to the chart below:

GD36 BGD36

NG 1/16” 1/16”

LP 1/4” 1/4”

These settings are for rear vented (maximum) horizontal termination. Adjustment may be required depending on fuel type, vent conﬁ guration and altitude.

Closing the air shutter will cause a more yellow ﬂ ame, but can lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame colour to be established.

VENTURI

FIGURE 72

AIR SHUTTER OPENING

ORIFICE

Air shutter adjustment must only be done by a

qualiﬁ ed installer!

VENTURI

FLAME ADJUSTMENT

Turn counterclockwise

to decrease ﬂ ame

height

FIGURE 71

FLAME

ADJUSTMENT KNOB

FIGURE 73

To access the air shutter, remove the two screws that secure the cover to the air housing, taking care not to damage the gasket.

FLAME CHARACTERISTICS

Turn clockwise to

increase ﬂ ame height

It is important to periodically perform a visual check of the pilot and the burner ﬂ ames. Compare them to the ﬁ gures shown. If any ﬂ ames appear abnormal call a service person.

FIGURE 75

3/8” - 1/2”

FIGURE 74

W415-0210 / R / 02.27.08

Page 33

REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon® dealer or distributor.

When ordering replacement parts always give the following information:

1. MODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PART

5. FINISH

6. TOP OR REAR VENT

WARNING

Failure to position the parts in accordance with these diagrams or

failure to use only parts specified approved with this appliance may

result in property damage or personal injury.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER

INFORMATION, CONTACT YOUR NAPOLEON® DEALER.

COMMON COMPONENTS

# PART NO. DESCRIPTION

1* W225-0058 BLACK DOOR FRAME 2 W357-0001 PIEZO IGNITER 3 W680-0004 THERMOPILE 4 W680-0005 THERMOCOUPLE ** 5* W010-0800 PROPANE GAS PILOT ASSEMBLY 5* W010-0801 NATURAL GAS PILOT ASSEMBLY 6* W455-0069 NATURAL GAS PILOT INJECTOR 6* W455-0067 PROPANE GAS PILOT INJECTOR 7 W725-0025 NATURAL GAS VALVE 7 W725-0026 PROPANE GAS VALVE 8* W385-0245 NAPOLEON LOGO 9* W750-0112 20FT OF WIRE 10* W010-0538 FLUE CAP c/w GASKET 11* W010-0539 FLUE PIPE ASSEMBLY c/w GASKET 12 W010-0764 PAN BURNER 13* GL-639 LOG SET 14* W361-0016 GLOWING EMBERS 15* W550-0001 CHARCOAL EMBERS 16 W135-0183 BACK LOG (#1) 17 W135-0184 LEFT MIDDLE LOG (#2) 18 W135-0185 RIGHT MIDDLE LOG (#3) 19 W135-0186 LEFT CROSSOVER LOG (#4) 20 W135-0187 MIDDLE CROSSOVER LOG (#5) 21 W135-0188 RIGHT CROSSOVER LOG (#6) 22 W010-0454 GLASS C/W GASKET 23 W010-0516 BLACK DOOR C/W GLASS

WARNING

**This is a fast acting thermocouple. It is an integral safety

component. Replace only with a fast acting thermocouple supplied

by Wolf Steel Ltd.

COMMON FLEXIBLE VENT KITS

G D220 (5 FT)

24* W010-0397 4" FLEXIBLE VENT PIPE - (5 FT) C/W SPACERS 25* W410-0017 7" FLEXIBLE VENT PIPE - (5 FT)

GD330 (10 FT)

26* W410-0018 7" FLEXIBLE VENT PIPE -(10 FT) 27* W010-0300 4" FLEXIBLE VENT PIPE -(10 28* W010-0370 WALL SUPPORT ASSEMBLY

FT) C/W SPACERS

COMMON TERMINAL KITS

29 PERISCOPE - GD201 30 WALL TERMINAL KIT - GD222 31* 1/12 TO 7/12 PITCH - GD110

COMMON ROOF TERMINAL KITS

32 W670-0006 AIR TERMINAL 33 W490-0073 4/7 INNER/OUTER SLEEVE 34 W010-0567 ROOF SUPPORT 35 W263-0054 ROOF FLASHING 36 W170-0063 STORM COLLAR

GD111 - 8/12 TO 12/12 PITCH

32 W670-0006 AIR TERMINAL 33 W490-0073 4/7 INNER/OUTER SLEEVE 34 W010-0567 ROOF SUPPORT 35 W263-0055 ROOF FLASHING 36 W170-0063 STORM COLLAR

GD112 - FLAT ROOF

32 W670-0006 AIR TERMINAL 33 W490-0073 4/7 INNER/OUTER SLEEVE 34 W010-0567 ROOF SUPPORT 35 W263-0056 ROOF FLASHING 36 W170-0063 STORM COLLAR

COMMON ACCESSORIES

37* W175-0001 4" COUPLER 38* W175-0013 7" COUPLER 39 L36K LOUVRE KIT 39 LK36AB LOUVRE KIT - ANTIQUE BRASS 39 LK36PB LOUVRE KIT - POLISHED BRASS 39 LK36SS LOUVRE KIT - BRUSHED STAINLESS STEEL 40* W690-0001 MILLIVOLT THERMOSTAT 41* W660-0011 REMOTE CONTROL 42* W500-0096 FIRESTOP SPACER 43* W500-0103 TERMINAL EXTENSION PLATE 44 GD-301 HEAT GUARD 45* W10-0370 WALL SUPPORT ASSEMBLY 46* W660-0013 MODULATING REMOTE 47* W175-0053 DURA-VENT ZERO CLEARANCE ADAPTOR 48* W361-0016 GLOWING EMBERS 49 W585-0071 VENT PIPE COLLAR 50 W585-0072 VENT PIPE SHIELD 51 GZ550-1KT BLOWER KIT 52* GD36 THERMOSTATIC SENSOR CONTROL KIT 53 HOIK-2 HERITAGE ORNAMENTAL INSETS - BLACK 53 HOIG-2 HERITAGE ORNAMENTAL INSETS - GOLD PLATED 53 HOIKG-2 HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED 53 HOIBC-2 HERITAGE ORNAMENTAL INSETS - BRUSHED COPPER PLATED 53 HOIBG-2 HERITAGE ORNAMENTAL INSETS - BRUSHED GOLD PLATED 54 DOIK-1 DIAMOND ORNAMENTAL INSETS - BLACK 54 DOIG-1 DIAMOND ORNAMENTAL INSETS - GOLD PLATED 54 DOIKG-1 DIAMOND ORNAMENTAL INSETS- BLACK GOLD PLATED 54 DOIBC-1 DIAMOND ORNAMENTAL INSETS- BRUSHED COPPER PLATED 54 DOIBG-1 DIAMOND ORNAMENTAL INSETS- BRUSHED GOLD PLATED 55 GOIK-1 GOTHIC ORNAMENTAL INSETS - BLACK 55 GOIG-1 GOTHIC ORNAMENTAL INSETS - GOLD PLATED 55 GOIKG-1 GOTHIC ORNAMENTAL INSETS - BLACK GOLD PLATED 55 GOIBC-1 GOTHIC ORNAMENTAL INSETS - BRUSHED COPPER PLATED 55 GOIBG-1 GOTHIC ORNAMENTAL INSETS - BRUSHED GOLD PLATED 56 SOIK-1 SEASHELL ORNAMENTAL INSETS - BLACK 56 SOIG-1 SEASHELL ORNAMENTAL INSETS - GOLD PLATED 56 SOIKG-1 SEASHELL ORNAMENTAL INSETS - BLACK GOLD PLATED 56 SOIBC-1 SEASHELL ORNAMENTAL INSETS -BRUSHED COPPER PLATED 56 SOIBG-1 SEASHELL ORNAMENTAL INSETS - BRUSHED GOLD PLATED 57 EOIK-1 ECLIPSE ORNAMENTAL INSETS - BLACK 57 EOIG-1 ECLIPSE ORNAMENTAL INSETS - GOLD PLATED 57 EOIKG-1 ECLIPSE ORNAMENTAL INSETS - BLACK GOLD PLATED 57 EOIBC-1 ECLIPSE ORNAMENTAL INSETS - BRUSHED COPPER PLATED 57 EOIBG-1 ECLIPSE ORNAMENTAL INSETS - BRUSHED GOLD PLATED 58 DK36-R DOOR KIT, RECTANGULAR - BLACK 58 DK36-RG DOOR KIT, RECTANGULAR - GOLD PLATED 59 DK36-A DOOR KIT, ARCHED - BLACK 59 DK36-AG DOOR KIT, ARCHED - GOLD PLATED 60 DK36-W DOOR KIT, WEBBED - BLACK 60 DK36-WG DOOR KIT, WEBBED - GOLD PLATED 61 GA-566 HOT AIR KIT 62 GA-72 HOT AIR EXHAUST KIT 63 GA-70 EXTENSION KIT 5FT 64* RP-KT RESTRICTOR PLATE KIT 65* VS47KT VENT SLEEVE 66* W573-0002 HIGH TEMPERATURE SEALANT 67* W573-0007 HIGH TEMPERATURE SEALANT

UPPER & LOWER - BLACK

ADVANTAGE PLUS

FOR USE WITH GD65 ONLY

W415-0210 / R / 02.27.08

Page 34

GD36 COMPONENTS

68 W455-0017 #42 NATURAL GAS ORIFICE 68 W455-0003 #54 PROPANE GAS ORIFICE 69* W361-014 VERMICULITE 70 W010-1777 FIRESTOP SPACER

GD36 ACCESSORIES

71* W175-0158 CONVERSION KIT - NG TO LP 72* W175-0163 CONVERSION KIT - LP TO NG 73 SK36-R SCREEN KIT (RECTANGULAR) 74 SK36-A SCREEN KIT (ARCHED)

BGD36 COMPONENTS

68 W455-0048 #47 NATURAL GAS ORIFICE 68 W455-0047 #56 PROPANE GAS ORIFICE 75 W010-1774 FIRESTOP SPACER

BGD36 ACCESSORIES

76* W175-0159 CONVERSION KIT - NG TO LP 77* W175-0164 CONVERSION KIT - LP TO NG

ATTEN

CAUTI

TION-CH

AUD

-H

4**

W415-0210 / R / 02.27.08

Page 35

TROUBLE SHOOTING GUIDE

BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermo- pile

Thermopile shorting

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch.

Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"

Vent is blocked

Vent is re-circulating

4" ﬂ exible vent has become disconnected from ﬁ replace.

System is not correctly purged.

Out of propane gas. - ﬁ ll the tank.

Pilot flame is not large enough

Pilot ﬂ ame is not engulﬁ ng the thermocouple.

Thermocouple shorting / faulty.

Faulty valve.

- turn up pilot ﬂ ame.

- replace pilot assembly.

- clean thermopile connection to the valve. Reconnect.

- replace thermopile / valve.

- shorten wire to correct length or wire gauge.

- replace.

- check for vent blockage.

- check joint seals and installation.

- re-attach to ﬁ replace.

- 7"ø cap was not replaced

- purge the gas line.

- turn up the pilot ﬂ ame.

- gently twist the pilot head to improve the ﬂ ame pattern around the thermocouple.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- replace.

Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.

Pilot will not light. - check if pilot can be lit by a match

Themostat or switch is defective.

Wall switch wiring is defective.

Main burner orifice is - remove stoppage in oriﬁ ce.

Faulty valve.

No spark at pilot burner

Out of propane gas Spark gap is incorrect - spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from

No gas at the pilot burner

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- disconnect the switch wires & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

- replace.

- check that the wire is connected to the push button igniter.

- check if the push button igniter needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button igniter.

- ﬁ ll the tank.

the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot oriﬁ ce for blockage.

- replace the valve.

- call the gas distributor.

W415-0210 / R / 02.27.08

Page 36

SYMPTOM PROBLEM TEST SOLUTION

Pilot goes out while standing; Main burner is in 'OFF' position.

Flames are consistently too large or too small. Carboning occurs.

Flames are very aggressive.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Gas piping is undersized. - turn on all gas appliances and see if pilot ﬂ ame ﬂ utters, diminishes or

extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

Unit is over-ﬁ red or under- ﬁ red.

Door is ajar

MODEL GD36 ONLY:

Aggressive venting action due to vent height.

Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur on

Incorrect installation.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7" (minimum 4.5") water column for natural gas or 13" (11" minimum) water column for propane. Check that main burner is operating on "HI". Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5" water column for natural gas or 10" water column for propane. Check that main burner is operating on "HI". AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE. Leak test with a soap and water solution.

- tighten screws holding door in place

- Restrict vent exit. See "RESTRICTING VERTICAL VENTS".

- VENT HEIGHT MORE THAN 15 FEET: restrict vent exit using restrictor plate kit RP-KT

the terminal and should be removed as required.

- refer to Figure 31 to ensure correct location of storm collars.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey film forms.

Exhaust fumes smelled in room, headaches.

Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" position.

Air shutter has become blocked

Flame is impinging on the logs or combustion chamber.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Fireplace is spilling. - ensure exhaust bracket gasket seal

Wall switch is mounted upside down

ing.

grounding. Faulty valve.

- ensure air shutter opening is free of lint or other obstructions.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- check that the door gasketing is not broken or missing and that the seal is tight.

- check that both 4" and 7" vent liners are free of holes and well sealed at all joints.

- check that minimum rise per foot has been adhered to for any horizontal venting.

- clean the glass with a recommended gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

If deposits are not cleaned off regularly, the glass may become permanently marked.

- check door seal and relief ﬂ ap seal.

- check for chimney blockage

- check that chimney is installed to building code.

- room is in negative pressure; increase fresh air supply.

- check 7"ø cap gasket on the ﬂ ue pipe assembly.

- reverse.

- replace.Remote wall switch is ground-

- check for ground (short); repair ground or replace wire.Remote wall switch wire is

- replace.

W415-0210 / R / 02.27.08