CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATION INSTRUCTIONS
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 CSA 2.22 FOR VENTED GAS FIREPLACE.
GD19N
NATURAL GAS
1
GD19P
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
!
WARNING
If the information in these instructions are
not followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier from
a neighbour’s phone. Follow the gas
supplier’s instructions.
If you cannot reach your gas supplier,
call the fire department.
- Installation and service must be
performed by a qualified installer, service
agency or the supplier.
Shown wi
t
hFK
19
$10.00
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
www.napoleonreplaces.com • ask@napoleon.on.ca
W415-0612 / C / 01.25.08
2
TABLE of CONTENTS
PG 2-5 INTRODUCTION
Warranty
General Instructions
General Information
Care of Glass and Plated Parts
Dimensions
5-15 VENTING
Venting Lengths and Air Terminal Locations
Typical Vent Installations
Special Vent Installations
Minimum Air Terminal Location Clearances
Venting Application Flow Chart
Venting Specifi cationsTop Exit Conversion
16-23 INSTALLATION
Wall and Ceiling Protection
Horizontal Installation
Vertical Installation
Using Flexible Vent Components
Fireplace Vent Connection
Using Rigid Vent Components
Restricting Vertical Vents
Mobile Home Installation
Gas Installation
Optional Wall Switch Installation
Framing
Minimum Mantel and Enclosure Clearances
33-34 TROUBLE SHOOTING GUIDE
35 SERVICE HISTORY
36 NOTES
RETAIN THIS MANUAL FOR FUTURE REFERENCE
!
WARNING
• Do not burn wood or other materials in this fi replace.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or
clothing ignition. Supervise young children when they are in the same room as the fi replace.
• Clothing or other fl ammable material should not be placed on or near the fi replace.
• Due to high temperatures, the fi replace should be located out of traffi c and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the fi replace is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens
and guards must be fastened to the fl oor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the fi replace and venting system
are kept clean. The fi replace and its venting system should be inspected before use and at least annually by a qualifi ed service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fi replace area must be kept clear
and free from combustible materials, gasoline and other fl ammable vapours and liquids.
• Under no circumstances should this fi replace be modifi ed.
• This fi replace must not be connected to a chimney fl ue pipe serving a separate solid fuel burning appliance.
• Do not use this fi replace if any part has been under water. Immediately call a qualifi ed service technician to inspect the fi replace and to
replace any part of the control system and any gas control which has been under water.
• Do not operate the fi replace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed
or qualifi ed service person.
• Do not strike or slam shut the fi replace glass door.
• This fi replace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
• Pressure relief doors must be kept closed while the fi replace is operating to prevent exhaust fumes containing carbon
monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause
the surrounding combustible materials to overheat and catch fi re.
• Only doors/optional fronts certifi ed with the appliance shall be used.
W415-0612 / C / 01.25.08
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
NAPOLEON® products are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certifi cate.
NAPOLEON® products are designed with superior components and materials, assembled by trained
craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at
a quality test station. The complete fi replace is test-fi red and thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from
NAPOLEON®
.
NAPOLEON® GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON® gas fi replace are warranted against
defects for as long as you own the fi replace. This covers: combustion chamber, heat exchanger, stainless steel
burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing,
porcelainized enamelled components and aluminium extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch,
switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will
provide replacement parts free of charge during the fi rst year of the limited warranty. Light bulbs are not covered
by this warranty.
Labour related to warranty repair is covered free of charge during the fi rst year. Repair work however, requires
the prior approval of an authorized company offi cial. Labour costs to the account of Napoleon® are based on a
predetermined rate schedule and any repair work must be done through an authorized Napoleon® dealer.
3
CONDITIONS AND LIMITATIONS
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity
(registered customer) whose name appears on the warranty registration card fi led with NAPOLEON® -- provided that the purchase was
made through an authorized NAPOLEON® dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fi replace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance
with the installation instructions included with the product and all local and national building and fi re codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and
parts installed from other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and
chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fi replace.
NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following condi-
tions: During the fi rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life,
NAPOLEON® will provide replacement burners at 50% of the current retail price.
In the fi rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workman-
ship provided that the product has been operated in accordance with the operation instructions and under normal conditions.
After the fi rst year, with respect to this President's Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge
all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but
defective part(s).
After the fi rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstal-
lation of a warranted part, and such expenses are not covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON®’S responsibility under this war-
ranty is defi ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defi nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas fi replace and any other war-
ranties expressed or implied with respect to this product, its components or accessories are excluded.
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this
product. NAPOLEON® will not be responsible for: over-fi ring, downdrafts, spillage caused by environmental conditions such as rooftops,
buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting confi gurations, insuffi cient makeup air, or
negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fi replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long
periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your
authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty
THIS GAS FIREPLACE SHOULD BE INSTALLED AND
SERVICED BY A QUALIFIED INSTALLER to conform with
local codes. Installation practices vary from region to region
and it is important to know the specifi cs that apply to your
area,
for example: in Massachusetts State:
• The fi replace damper must be removed or welded in the open
position prior to installation of a fi replace insert or gas log.
• A carbon monoxide detector is required in all rooms containing
gas fi red appliances.
• The appliance off valve must be a “T” handle gas cock.
• The fl exible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
• WARNING: This product must be installed by a licensed
plumber or gas fi tter when installed within the commonwealth of
Massachusetts.
In absence of local codes, install to the current CAN1-B149
Installation Code in Canada or to the National Fuel Gas
Code, ANSI Z223.1, and NFPA 54 in the United States.
Mobile home installation must conform with local codes. In
the absence of local codes, install to the current standard for
gas equipped mobile housing CAN/CSA Z240 MH Series in
Canada or the manufactured home construction and safety
standard, Title 24 CFR, part 3280, or the Fire Safety Criteria
for manufactured home installations, Sites and Community
Standard ANSI/NFPA 501A in the United States.
Objects placed in front of the fi replace must be kept a
minimum of 48" away from the front face of the unit.
The fireplace and its individual shutoff valve must be
disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess
of ½ psig (3.5 kPa). The fi replace must be isolated from the
gas supply piping system by closing its individual manual
shutoff valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than ½ psig
(3.5 kPa).
When the fi replace is installed directly on carpeting, vinyl tile
or other combustible material other than wood fl ooring, the fi replace shall be installed on a metal or wood panel extending
the full width and depth.
The fireplace, when installed with a blower, must be
electrically connected and grounded in accordance with
local codes. In the absence of local codes, use the current
CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or
the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the
United States.
FOR YOUR SATISFACTION, THIS FIREPLACE HAS
BEEN TEST-FIRED TO ASSURE ITS OPERATION AND
QUALITY!
Minimum inlet gas supply pressure is 4.5 inches water column
for natural gas and 11 inches water column for propane.
Maximum inlet gas pressure is 7 inches water column for
natural gas and 13 inches water column for propane. When
the valve is set to "HI", the manifold pressure under fl ow
conditions is 3.5 inches water column for natural gas and
10 inches water column for propane. When the fi replace is
installed at elevations above 4,500ft, and in the absence of
specifi c recommendations from the local authority having
jurisdiction, the certifi ed high altitude input rating shall be
reduced at the rate of 4% for each additional 1,000ft.
Expansion / contraction noises during heating up and cooling
down cycles are normal and to be expected.
This appliance is only for use with the type of gas indicated
on the rating plate. This appliance is not convertible for use
with other gases, unless a certifi ed kit is used.
Maximum input is 11,500 BTU/hr for natural gas. Maximum
output for natural gas is 8,600 BTU/hr at an effi ciency of 75%.
Maximum input is 11,000 BTU/hr for propane. Maximum output
for propane gas is
8,250 BTU/hr at an effi ciency of 75%.
Provide adequate accessibility clearance for servicing and
operating the fi replace.
Never obstruct the front opening of the fi replace.
Provided that the clearance to combustibles are achieved,
the most desirable and benefi cial location for a Napoleon® fi replace is in the centre of a building, thereby allowing
the most effi cient use of the heat created. The location of
windows, doors and the traffi c fl ow in the room where the fi replace is to be located should be considered. If possible,
you should choose a location where the vent will pass
through the house without cutting a fl oor or roof joist.
RATING LABEL LOCATION: The rating label is located
under the control panel and is chained to the fi replace.
DO NOT REMOVE.
CARE OF GLASS AND PLATED PARTS
Do not use abrasive cleaners to clean these parts. Buff lightly
with a clean dry cloth.
The glass is 3/16" ceramic glass available from your Napoleon®
/ Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS.
Clean the glass after the fi rst 10 hours of operation with a
recommended gas fi replace glass cleaner. Thereafter clean
as required. DO NOT CLEAN GLASS WHEN HOT! If the
glass is not kept clean permanent discolouration and / or
blemishes may result.
W415-0612 / C / 01.25.08
DIMENSIONS
5
FIGURE 1a
FIGURE 1d
341/8”
GAS
LINE
ACCESS
FIGURE 1b
12”
13”
153/8”
FIGURE 1e
7” DIA.
4” DIA.
331/8”
263/8”
ELECTRICAL
ACCESS
FIGURE 1c
213/4”
193/4”
20
FIGURE 1f
1
/2”
101/4”
341/8”
91/2”
5”
1
2
/2”
3
1
/4”
VENTING
VENTING LENGTHS AND AIR TERMINAL LOCATIONS
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct
Temp or American Metal Amerivent venting components.
Minimum and maximum vent lengths, for both horizontal
and vertical installations, and air terminal locations for either
system are set out in this manual and must be adhered to.
For Simpson Dura-Vent, Selkirk Direct Temp and American
Metal Amerivent, follow the installation procedure provided
with the venting components.
For vent systems that provide seals on the inner exhaust fl ue,
only the outer air intake joints must be sealed using red high
temperature silicone (RTV). this same sleant may be used
on both the inner exhaust and outer intake vent pipe joints of
all other approved vent systems except for the exhaust vent
pipe connection to the fi replace fl ue collar which must be
sealed using the black high temperature sealant Mill Pac.
337/8”
9”
7” DIA.
4” DIA.
The connection between the adaptor for these systems and
the fi replace fl ue collar must be sealed using the black high
temperature sealant Mill Pac (not supplied).
A starter adaptor must be used with the following vent
systems and may be purchased from the corresponding
supplier:
PART 4"/7" SUPPLIER
Duravent W175-0053 Wolf Steel
Amerivent 4DSC-N2 American Metal
Direct Temp 4DT-AAN Selkirk
For Simpson Dura-Vent, Selkirk Direct Temp and American
Metal Amerivent, follow the installation procedure found
on the website for your venting supplier:
VENTING SUPPLIER WEBSITE ADDRESS
Simpson Dura-Vent www.duravent.com
Selkirk Direct Temp www.selkirkcorp.com
American Metal Amerivent www.americanmetalproducts.com
W415-0612 / C / 01.25.08
6
VENTING LENGTHS AND AIR TERMINAL LOCATIONS CONTINUED
When using Wolf Steel venting components, use only
approved Wolf Steel rigid / fl exible components with the
following termination kits:Wall Terminal Kit GD222, or
1/12 to 7/12 Pitch Roof Terminal Kit GD110, 8/12 to 12/12
Roof Terminal Kit GD111, Flat Roof Terminal Kit GD112 or
Periscope Kit GD201 (for wall penetration below grade).
With fl exible venting, in conjunction with the various
terminations, use either the 5 foot Vent Kit GD220 or the 10
foot Vent Kit GD330.
The maximum allowable vertical vent length is 35 feet,
the minimum is 3 feet.
VENT INSTALLATIONS
For safe and proper operation of the fi replace follow the venting instruction exactly.
Deviation from the minimum or the maximum vertical vent length can create diffi culty in burner start-up and/or
carboning.
Under extreme vent confi gurations, allow several minutes (5-15) for the fl ame to stabilize after ignition.
Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation
wrapped in a protective sleeve to minimize condensation.
Provide a means for visually checking the vent connection to the fi replace after the fi replace is installed.
Use a fi restop, vent pipe shield or attic insulation shield when penetrating interior walls, fl oor or ceiling.
For optimum fl ame appearance and fi replace performance,
keep the vent length and number of elbows to a minimum.
The air terminal must remain unobstructed at all times.
Examine the air terminal at least once a year to verify that it
is unobstructed and undamaged.
Horizontal runs may have a 0" rise per foot in all cases using
Wolf Steel or Simpson Dura-Vent rigid, Selkirk Direct Temp,
American Metal Amerivent or Wolf Steel fl exible venting
components when venting.
For optimum performance, it is recommended that horizontal
runs have a minimum 1" rise per foot when using any of
these vent systems.
Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and
American Metal Amerivent venting systems must not be
combined.
HORIZONTAL VENT SECTIONS
A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe in all horizontal runs to
combustibles is required. Use fi restop spacer W010-1774 (supplied).
VERTICAL VENT SECTIONS
A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances
in fi replace enclosures. See "Minimum Enclosure Clearances" section. Use fi restop spacer W500-0096 (not
supplied).
FOR SPECIFIC VENTING PARAMETERS, REFER TO
PAGES 10-15.
W415-0612 / C / 01.25.08
FIGURE 2a
TYPICAL VENT INSTALLATIONS
TOP EXITREAR EXIT
16”
MINIMUM
16”
MINIMUM
7
FIGURE 3a
FIGURE 2b
35 FT MAXIMUM
3 FT MINIMUM
20" MAXIMUM
3
/8" MINIMUM
26
PLUS RISE*
* Refer to "Venting"
section.
35 FT MAXIMUM
3 FT MINIMUM
10"
MINIMUM
33 1/8"
24" MAXIMUM
43 1/8" MINIMUM
FIGURE 3b
PLUS RISE*
SPECIAL VENT INSTALLATIONS
PERISCOPE TERMINATIONCORNER TERMINATION
Use the GD201 periscope kit to locate the air termination
above grade. The periscope must be installed so that when
fi nal grading is completed, the bottom air slot is located a
minimum of 12" above grade. The maximum allowable vent
length is 10 ft.
FIGURE 4a
24”
MINIMUM
MAXIMUM 10FT VENT LENGTH
TOP EXIT INSTALLATION
12”
MINIMUM
24”
MINIMUM
REAR EXIT INSTALLATION
FIGURE 4b
12”
MINIMUM
The maximum vent length for a corner installation is 20" of
horizontal run, in addition to the 45° offset. In this case zero
rise is acceptable when using rigid. See FIGURE 5a. Flexible
venting must maintain a 6" rise. See FIGURE 5b.
FIGURE 5a
20” MAXIMUM
FIGURE 5b
6” RISE
MINIMUM
W415-0612 / C / 01.25.08
8
MINIMUM AIR TERMINAL LOCATION CLEARANCES
FIGURE 6
W415-0612 / C / 01.25.08
TOP EXIT
Vertical rise
Vertical Termination
vertical rise
is less than
horizontal
run
Vertical rise
is equal to
or greater
than the
is less than
horizontal
run
9
Horizontal
run + verti-
cal rise to
maximum
of 35 feet
horizontal
run
Horizontal
run + verti-
cal rise to
Horizontal
run + verti-
cal rise to
maximum of
maximum
of 35 feet
24.75 feet
3 times the
vertical rise
equal to or
greater than
the horizon-
4.2 times the
vertical rise
equal to or
greater than
the horizon-
tal run
tal run
VENTING APPLICATION FLOW CHART
Horizontal Termination
FIREPLACE VENT EXIT
Vertical Termination
REAR EXIT
Vertical rise
is equal to
or greater
than the
Vertical rise
is less than
horizontal
Vertical rise
is equal to
or greater
than the
Vertical rise
is less than
horizontal
horizontal
run
horizontal
run
run
run
Horizontal
run + verti-
cal rise to
Horizontal
run + verti-
cal rise to
Horizontal
run + verti-
cal rise to
Horizontal
run + verti-
cal rise to
maximum of
maximum
of 35 feet
maximum
of 35 feet
maximum
of 35 feet
24.75 feet
3 times the
vertical rise
equal to or
greater than
the horizon-
3.5 times the
vertical rise
equal to or
greater than
the horizon-
tal run
tal run
Horizontal Termination
Vertical rise
is equal to
or greater
than the
horizontal
run
Horizontal
run + verti-
cal rise to
maximum
of 35 feet
W415-0612 / C / 01.25.08
10
DEFINITIONS
For the following symbols used in the venting calculations
and examples are:
> - greater than
> - equal to or greater than
< - less than
< - equal to or less than
- total of both horizontal vent lengths (HR) and offsets
H
T
(HO) in feet
HR - combined horizontal vent lengths in feet
HO - offset factor: .03(total degrees of offset - 90°*) in