Napoleon Fireplaces EPA 1450 User Manual

1
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE
INSTALLATION
AND OPERATION
INSTRUCTIONS
CERTIFIED UNDER U.S. ENVIRONMENTAL PROTECTION AGENCY (E.P.A.) JULY 1990 AND THE OREGON DEPARTMENT OF ENVIRONMENTAL QUALITY (D.E.Q.) PARTICULATE
EMISSION STANDARDS BY E.E.M.C THESE STOVES HAVE BEEN TESTED AND LISTED BY INTERTEK TESTING SERVICES TO STANDARDS: CSA B366.2, ULC S627, UL 1482. MODEL
EPA 1100, 1100L, 1100C, 1150,
1400, 1400L, 1450 & 1900
FREE STANDING MODELS
1100 HAS BEEN TESTED AND LISTED FOR INSTALLATION IN MOBILE HOMES.
EPI 1101, 1402
INSERT MODEL
SAFETY INFORMATION
!
WARNING
If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage, bodily injury or even death. Please read entire manual before you install and use your fireplace. This fireplace has not been tested with an unvented gas log set. To reduce risk of fire or injury, do not install an unvented gas log set into the fireplace.
- This fireplace can be very hot when burning.
- Combustible materials such as firewood, wet clothing, etc. placed too close can catch fire.
- Children and pets must be kept from touching the fireplace when it is hot.
- The chimney must be sound and free of cracks. Before installing this unit, contact the local building or fire authority and follow their guidelines.
- Operate only with the door tightly closed.
- Burn wood behind the log retainer directly on the firebricks.
- Do not use an elevated grate or otherwise raise the fire.
- At least 14 square inches of outside air must be admitted to the room or directly to the unit through a 4” diameter pipe.
- This fireplace is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.
- Do not start a fire with chemicals or fluids such as gasoline, engine oil, etc.
- Do not burn treated wood, coal, charcoal, colored paper, cardboard, solvents or garbage.
- Do not let the fireplace become hot enough for any part to glow red.
- KEEP THE STOVE TOP TEMPERATURE BELOW 700°F (371°C). Attempts to acheieve heat output rates that exceed design specifications can result in steel distortion and damage.
$10.00
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada s (705)721-1212 s fax(705)722-6031
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TABLE of CONTENTS
PG 2-4 INTRODUCTION
Warranty
General Information Care of Plated & Enamelled Parts
Care of Glass
5-6 INSTALLATION
Installing the Legs
Alcove Installation Stove Installation Chimney Connection Adding Chimney Sections Outside Air
Wall Pass-through
6-7 MOBILE HOME
Venting
Outside Air
7-8 FIREPLACE INSERT
Prior to Installation
Installation into a Masonry Fireplace Installation into a Factory Built Fireplace
8-9 OPTIONAL BLOWER
Stove Models
Leg Models Insert Models 1101 Blower Service and Replacement 1402 Blower Service and Replacement 1150 Blower Installation
1150 Features
10-11 FINISHING
Brick Installation
Ornamental Trivet Installation Door and Handles Installation Pedestal Trim Installation
Optional Ash Drawer Kit
11-13
OPERATION
Achieving Proper Draft
Fire Extinguishers and Smoke Detectors Fuel Loading and Burn Cycle Flash Fire Extended Fire Smoking
Ash Removal Procedures
13-14
MAINTENANCE
Creosote Formation and Removal
Runaway or Chimney Fire Gasket Replacement
Door Removal
14 WOOD PILE MAINTENANCE
15-17 REPLACEMENTS
Ordering Replacement Parts
Replacement Parts Accessories
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
Specifi cations MODEL 1100,
1100C &
1100L
WIDTH 25 1/2” (65 cm) 29 3/8”. (74.6 cm) 28” (71 cm) 25 1/2” (65 cm) 25 1/2” (65 cm) 25 1/2” (65 cm)
DEPTH 22 1/2” (57 cm) 23 3/16” (58.8 cm) 27” (69 cm) 27” (69 cm) 27” (69 cm) 31 1/2” (80 cm)
DEPTH BEHIND
FLASHING
FLUE CENTER-
LINE TO REAR
FLUE CENTER-
LINE TO SIDE
HEIGHT PEDES-
TAL MODEL
HEIGHT CAST
MODEL
HEIGHT LEG
MODEL
CHAMBER
(D.W.H)
CAPACITY 1.7f
APPROX. AREA
HEATED*
HEAT OUTPUT
(HIGH BURN) **
DURATION LOW
FIRE*
WEIGHT w/o
BRICKS
WEIGHT OF
BRICKS
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6 1/2” (16.51 cm) 6 3/4” (17.1 cm) 11” (27.94 cm) 7 1/2” (19.05 cm) 5 1/2” (13.97 cm) 7 1/2“ (19.05 cm)
12 3/4” (32.39 cm) 14 11/16” (37.39
33 1/4” (84 cm) 36 1/2” (92.7 cm) 21 1/4” (54 cm) 33 1/4” (84 cm) 21 1/4” (54 cm) 33 1/4” (84 cm)
28 1/2” (72 cm)
32” (81 cm) 1.7f
13 1/2x18x12”
(34x46x31 cm)
t3
(0.05m3) 1.7ft3 (0.05m3) 2.25ft3 (0.06m3) 2.25ft3 (0.06m3) 3.0ft3 (0.08 m3)
600-1500 f (56-139 m2)
55,000 BTU 55,000 BTU 55,000 BTU 70,000 BTU 70,000 BTU 85,000 BTU
7 Hours 7 Hours 7 Hours 9 Hours 9 Hours 12 Hours
215 lbs (97.5 kg) 280 lbs (127 kg) 185 lbs (83.9 kg) 250 lbs (113 kg) 250 lbs (113 kg) 285 lbs (129 kg)
110 lbs (54.4 kg) 110 lbs (54.4 kg) 110 lbs (54.4 kg) 145 lbs (65 kg) 145 lbs (65 kg) 114 lbs (52 kg)
*FIGURES WILL VARY CONSIDERABLY WITH INDIVIDUAL CONDITIONS. ** WOLF STEEL LTD. ESTIMATED REALISTIC BTU/H WITH HARDWOOD LOGS AND REGULAR REFUELING.
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
MODEL 1150 MODEL 1101
cm)
t3
(0.05m3) 32” (81 cm)
13 1/2x18x12”
(34x46x31 cm)
t2
600-1500 f (56-139 m2)
t2
MODEL 1400,
(INSERT)
16 1/2 to 21” (42 to
54 cm)
14” (35.56 cm) 12 3/4” (32.39 cm) 12 3/4” (32.39 cm) 12 3/4” (32.39 cm)
13 1/2x18x12” (34x46x31 cm)
600-1500 f (56-139 m2)
1400L, & 1450
t2
18x18x12”
(46x46x31 cm)
1000-2000 f
(93-186 m2)
t2
MODEL 1402
(INSERT)
14 1/2” (37 cm)
18x18x12”
(46x46x31 cm)
1000-2000 f
(93-186 m2)
t2
MODEL 1900
22 1/2x18x12”
(57x46x31 cm)
1000-3500 f
(93-325 m2)
t2
NAPOLEON® products are manufactured under the strict Standard of the World Recognized
ISO 9001 : 2000 Quality Assurance Certifi cate.
NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete fi replace is thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.
NAPOLEON® WOOD FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON® wood fi replace are warranted against defects for as long as you own the fi replace. This covers: combustion chamber, heat exchanger, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components, aluminum extrusion trims ashdrawer, and cast iron castings.
Electrical (110V) components and wearable parts such as blowers, thermal switch, switches, wiring, fi rebrick, gasketing, stainless steel baffl e retainer, and high temperature paint are covered and NAPOLEON® will provide replacement parts free of charge during the fi rst year of the limited warranty.
Labour related to warranty repair is covered free of charge during the fi rst year. Repair work, however, requires the prior approval of an authorized company offi cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.
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CONDITIONS AND LIMITATIONS
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card fi led with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON® dealer and is subject to the following conditions and limitations:
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The wood fi replace must be installed by an authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fi re codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any venting components used in the installation of the fi replace.
In the fi rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workman- ship provided that the product has been operated in accordance with the operation instructions and under normal conditions.
After the fi rst year, with respect to the President’s Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the fi rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstal- lation of a warranted part, and such expenses are not covered by this warranty.
Notwithstanding any provisions contained in the President’s Limited Lifetime Warranty, NAPOLEON’S responsibility under this war­ranty is defi ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defi nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® wood fi replace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-fi ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting confi gurations, insuffi cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fi replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICA TIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.
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HOT SECONDARY AIR FIBRE BRICKS RÉFRACTAIRES
2 SIDES, BACK & BOTTOM
SECONDARY AIR
PRIMARY AIR
FLUE GLASS
CERAMIC GLASS
DRAFT CONTROL
COMBUSTION AIR INTAKE
OPEN
CLOSED
DÉFLECTEUR EN FIBRE
We suggest that our woodburning hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institue® (NFI) as NFI Woodburning Specialists or who are certified in Canada by Wood Energy Technical Training (WETT).
GENERAL INFORMATION
Except for their different depths, models 1100, 1150, 1400, 1900,
1450 and the fi replace inserts 1101, and 1402 are
identical and use the same burning principles. They were specifi cally designed over many months of research to meet the 1990 U.S.A. EPA particulate emission standards and have been extensively tested in Canadian and American laboratories. This system is the most effi cient, simple and trouble free we know and works as follows: Combustion air enters through two holes in the bottom cov­ered by a single draft control. Air from the front hole goes up on either side of the door into a preheating airwash located across the top and then down the window to feed the fi re and also to ensure that the glass remains clean. Air from this hole also feeds directly into the combustion chamber at hearth level. Secondary air from the rear hole travels up the back in the secondary air housing to the manifold located at the top and shoots out laterally to oxidize the gases below the smoke exit. The combustion chamber is lined with high temperature fi re- brick on 2 sides, the back and across the bottom, with a layer of fi bre baffl es at the top to maintain a high temperature in the combustion chamber so that gases mixing with the preheated air from the secondary air manifold tube are easily ignited and burned. The stove sides and back are shielded to direct the heat upwards and forwards into the room.
PEDESTAL MODELS ONLY
If the outside air feature of the stove is utilized, you should never experience a shortage of combustion air. If you choose not to utilize outside air and experience draft or smoking problems, you may need to open a door or window.
WARNING: Burning your unit with the ash dump door open or ajar creates a fire hazard that may result in discoloration to the gold plated door, internal damage to the stove or a house and/or chimney fire.
To ensure that the ash dump door is tightly closed, allow the door to snap shut dislodging anything (ashes or pieces of coal) that may be stuck in the opening.
LEG MODELS ONLY
If you experience smoking problems, you may need to open a door, a window or otherwise provide some method of sup­plying combustion air to the unit.
CARE OF ALL PLA TED AND ENAMELED P AR TS
FIGURE 1
Be sure to provide suffi cient combustion air. There are many other appliances in your home competing for air such as: a kitchen range hood, forced air heating devices or a bathroom exhaust fan.
Do not connect this unit to a chimney flue serving another appliance.
Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected. After extended periods of non-operation such as following a vacation or a warm weather season, the fi replace may emit a slight odour for a few hours. This is caused by dust parti­cles on the fi rebox burning off. Open a window to suffi ciently ventilate the room.
CALIFORNIA PROP 65 WARNING: Use of this product may produce smoke which contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc­tive harm.
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Do not use abrasive cleaners to clean these parts. Buff lightly with a clean dry cloth. Prolonged high temperature burning with the door ajar may cause a permanent rainbowing effect on the lower edge of a gold plated door. Porcelain enamel components must be handled with care. The baked-on fi nish is “glass”. If struck, it will chip. T ouch-up paint is available through your Napoleon dealer.
CARE OF GLASS
If the glass is not kept clean permanent discolouration and / or blemishes may result. Normally a hot fi re will clean the glass. The most common reasons for dirty glass include; not using suffi cient fuel to get the stove thoroughly hot, using green or wet wood, closing the draft so far that there is insuffi cient air for complete combustion. If it is necessary to clean the glass, use a soft cloth with a nonabrasive cleaner.
DO NOT CLEAN GLASS WHEN HOT!
The glass is very strong but do not let burning fuel rest against it and always close the door gently. If the glass should ever crack while the fi re is burning, do not open the door until the re is out and do not operate the stove again until the glass has been replaced with a new 5mm thick plate of ceramic glass, available from your Napoleon / Wolf Steel Ltd. dealer.
DO NOT SUBSTITUTE MATERIALS.
TO REMOVE THE GLASS: When the unit is cool, open the door and remove the screws and brackets holding the glass in place. Remove all broken glass. Wrap the edges of the new glass with a U-shaped strip of fi berglass gas- ket, covering 1/4” on each side. Place the glass with the berglass gasket in position and replace the brackets and screws. When fi nished, you should be able to move the glass slightly, horizontally and vertically.
9"
6"
14"
23"
ALCOVE
4 FOOT
MAX
STOVE INSTALLATION
BACK WALL
SIDE WALL
B
A
A 12” (305 mm) 12” (305 mm) 22” (560 mm) B 10” (254 mm) 12” (305 mm) 12” (305 mm) C 6” (152 mm) 6” (152 mm) 8” (205 mm)
1100/1100L/1150 1400/1400L 1900
A 10” (254 mm) 10” (254 mm) 22” (560 mm) B 6” (152 mm) 6” (152 mm) 12” (305 mm) C 2” (50 mm) 4” (102 mm) 8” (205 mm)
1100/1100L 1400/1400L 1900
C
BACK WALL
45°
SIDE WALL
8"
8"
18"
8"
5
INSTALLING THE LEGS
To avoid being damaged during shipping, the stove has been bolted to the pallet and must be unbolted before the stove can be installed.
1. Remove the 4 nuts and wash-
ers from the underside of the pallet.
2. Lift the stove up and away from the pallet to clear the threaded studs sticking through the pallet. Place the stove on its back onto a protective surface such as a carpet or blanket to avoid scratches during leg installation.
FIGURE 2A
STOVE INSTALLATION
If the stove is to be installed on a combustible fl oor, it must be placed on an approved non-combustible hearth pad, that extends 8” (200mm) beyond the stove sides and back, and 18” (455mm) to the front. It must be installed with a minimum height of 7’ between the stove base and the ceiling.
FIGURE 4B
SINGLE WALL CHIMNEY CONNECTOR*
* CLEARANCES CAN BE REDUCED WITH SHIELDING ACCEPTABLE TO LOCAL
AUTHORITIES. REDUCED INSTALLATION MUST COMPY WITH NFPA 211 or CAN/CSA-B365.
DOUBLE WALL CHIMNEY CONNECTOR
FIGURE 4A
FIGURE 2B
3. Remove the four additional nuts from each of the four studs.
4. Use four of the nuts and washers removed above to install the legs as illustrated in FIGURES 2a & 2b.
5. Lift the stove up and gently set down on all four legs. Do not pivot unit up on its legs, as this could result in damage to the legs.
ALCOVE INSTALLATION
Model 1 100 only may be installed, using a listed double wall connector, such as Security DL6 in Canada, the Simpson Duravent Plus DVL in the USA or an equivalent double wall connector, into an alcove having a depth of no more than 4 feet and a height of at least 7 feet. The minimum clearances are as shown in FIGURE 3.
FIGURE 3
NOTE:CLEARANCES ARE UNABLE TO BE REDUCED FOR THE 1150 BY USING DOUBLE WALL PIPE.
CHIMNEY CONNECTION
A 6” diameter single wall stove pipe, used to connect the stove to the chimney , must be installed with the crimped end toward the stove. This will ensure that the moisture which condenses from the burning wood will fl ow back into the fi re chamber. Each joint in the stove pipe must be secured with at least three sheet metal screws. This room heater must be connected to:
1) A chimney complying with the requirements for Type HT chimneys in the Standard for Chimneys, Factory-Built, Resi­dential Type and Building Heating Appliance UL 103, or
2) A code-approved masonry chimney with a fl ue liner. Vent the stove into a masonry chimney or an approved, in­sulated solid-fuel stainless-steel chimney with as short and straight a length of six-inch (150mm) diameter smoke pipe as possible. Connection to a masonry chimney must be by a metal or masonry thimble cemented in place. An insulated stainless steel chimney must be supported at the ceiling or roof and its installation must comply with its manufacturer’s instructions.
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PEDESTAL BASE
4.5"
PEDESTAL BASE
FLOOR AREA BELOW STOVE
B"
A (in.) B(in.) 1100 8 5/8" 9 3/4" 1400 11 1/8" 9 3/4" 1900 14 7/8" 9 3/4"
BACK WALL
6"
SIDE WALL
10"
2"
BACK WALL
45 °
SIDE WAL
L
This is the preferred
method of passing a
flue pipe through a
combustible wall to a
masonry chimney.
THE TOTAL HORIZONTAL VENT LENGTH SHOULD NOT EXCEED 40% OF THE CHIMNEY HEIGHT ABOVE THE STOVE.
All horizontal smoke pipe must slope slightly upwards a minimum of 1/4” per foot (6mm/0.3m) and all connections must be tight and secured by three sheet metal screws equally spaced. An uninsulated smoke pipe shall not pass through an attic, roof space, closet or similar concealed space, or through a fl oor, ceiling, wall or partition, or any combustible construction.
DO NOT USE ANY MAKESHIFT MATERIALS DUR­ING INSTALLATION.
1. Move the stove into position with the fl ue centered, mid- point between two joists to prevent having to cut them. Use a plumb bob to line up the centre.
2. Cut and frame an opening in the roof to provide a 2” clearance between the outside of the chimney and any combustible material.
DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL.
Nail headers between the joist for extra support. Firestop spacers must be placed on the bottom of each framed opening in any fl oor or ceiling that the chimney passes through.
3. Hold a plumb bob from the underside of the roof to deter­mine where the opening in the roof should be. Cut and frame the roof opening to maintain proper 2” clearances.
A
A
FIRESTOP SPACER ­UNDERSIDE OF JOIST
FIGURE 5
HEADERS
PEDESTAL MODELS OUTSIDE AIR
If possible connect the air intake at the pedestal’s back or bottom to the outside with a 4 inch (100mm) diameter fresh air kit available at your Napoleon/Wolf Steel Ltd. dealer. Follow detailed instructions under “Mobile Home Outside Air”.
FIGURE 7
WALL PASS-THROUGH
If possible, design the installa­tion so that the connector does not pass through a combustible wall. If during your installation you must pass through a combustible wall, check with your building inspector before you begin. Also check with the chimney connec­tor manufacturer for any specifi c requirements. Consult with your dealer regarding
FIGURE 8
special connection components available for use for wall pass-throughs. Use only parts that have been tested and listed for use in a wall pass-through.
MOBILE HOME
PEDESTAL MODEL 1100 IS APPROVED FOR INSTALLA­TION IN MOBILE HOMES IN BOTH CANADA AND THE UNITED STATES. 1150 IS NOT APPROVED FOR MOBILE HOMES. PEDESTAL MODEL 1400 IS APPROVED FOR INSTAL­LATION IN MOBILE HOMES IN THE UNITED STATES ONLY. WARNING: DO NOT INSTALL IN SLEEPING ROOM. CAUTION: THE STRUCTURAL INTEGRITY OF THE MO­BILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED.
ADDING CHIMNEY SECTIONS
Add chimney sections, according to the manufacturers installation in­structions, securely , to the required height. The chimney must extend, at least, 3 feet above its point of contact with the roof and at least 2 feet higher than any wall, roof or building within 10 feet. FIGURE 6. If your chimney system is enclosed within the attic area, a rafter radiation shield is required.
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2 FT MIN.
10 FT
FIGURE 6
3 FT MIN.
FIGURE 9
FIGURE 10
The pedestal base must be fi rmly bolted to the fl oor with 1/4 inch lag bolts. Minimum clearances to combustibles are as shown in FIGURE 9.
VENTING
Connect the stove to a chimney system using a listed double wall connector. Use a chimney system listed to ULC S629 in Canada or UL103HT in the U.S.A. The chimney must be installed in accordance with the manu­facturer’s instructions. Use only specifi ed components with no substitutions. The chimney and pipe must extend at least 8 feet above the stove and 3 feet above the highest point of the roof. Install a rain cap at the top which will not impede the smoke exhaust. The chimney must be supported at the ceiling or roof so that its weight does not rest on the stove.
7
FIGURE 11
It must be installed between ceil­ing joists, with radiation shield and roof flashing, so that the structural strength, insulation and waterproof qualities of the home are not lessened. Seal with sili­cone to maintain a vapour barrier at the chimney and outside air pipe penetrations.
OUTSIDE AIR
Connection from the stove’s air intake to the outside is manda­tory in mobile homes only , either through a hole in the wall to line up with the knockout in the pedestal back, or through a hole in the fl oor to line up with the hole in the pedestal base. Use a fresh air kit. Secure the 4 inch diameter aluminum liner by fl aring the end once it is inserted through the 4-1/2 inch diameter hole in either the back or base of the pedestal. If the air intake is through the fl oor, the hole in the pedestal back must be covered with sheet metal to avoid cold air spillage into the room. A cover plate is available from your Wolf Steel Ltd. dealer. Avoid cutting away fl oor joists, wall studs, electrical wires or plumbing. Seal around the outside pipe with insulation to prevent drafts.
Attach the rear knockout plate (located inside the ash pan for shipping purposes).
If room air starvation oc­curs because the fresh air intake is blocked with ice, leaves, etc., or because the stove door was left open, or due to a strong exhaust fan operating etc., dangerous fumes and smoke from the operating stove could be drawn into the room.
FIREPLACE INSERT
Y our EPI 1 101 and 1402 insert fi rebox is the exact duplication of the clean-burning technology found in all Napoleon EPA certifi ed freestanding stoves and in particular that of the EPA 1 100 and 1400. External modifi cations have been made to al- low its installation as a “functional fi replace insert” with a heat circulating blower system and a means of enclosing the solid fuel burning fi replace cavity for greater heating effi ciency. The EPI 1101 insert must be installed into a solid fuel burn­ing fi replace that is at least 16 1/2 to 21 inches deep, 28 1/2 inches wide and 21 1/2 inches high with an approved lined chimney at least 15 feet high (4.6m). Your EPI solid fuel burning fi replace that is at least 14 inches deep 26 inches wide and 22 inches high with an approved lined chim­ney at least 15 feet high (4.6m). This minimum recess can
only be achieved if the opening height is suffi cient enough to allow the connector to fi t under the noncombustible facing.
The fi replace and chimney must be constructed in accordance with all national and local building code standards.
1402 fi replace insert must be installed only into a
HINT FOR INSTALLING PORCELAIN ENAMEL INSERTS:
Ensure the base of the porcelain side panels are protected from rubbing against the hearth when sliding your insert into the masonry replace.
PRIOR TO INSTALLATION
Clean all ashes out of the inside of the fi replace. Make sure that the chimney and fi replace are free of cracks, loose mortar, creosote deposits, blockage or other signs of deterioration. If necessary, have any repair work done by a qualifi ed professional before installing the insert.
Do NOT remove bricks or mortar from the fi replace. In case of an outside air inlet or ash dump, fi ll with fi berglass insulation. Adhere to minimum clearances as shown in FIGURE 12. Do NOT place any com­bustible materials (furni­ture, fi rewood, etc.) within 48 inches in front or 36 inches at the side of the insert.
Combustible material must not protrude more that 1” to the side of the insert or between the mantle and the top of the insert.
FIGURE 12
17"*
28" TO MANTLE
1"*
COMBUSTIBLE PROTRUDING SIDE FACINGS
INSTALLATION INTO A MASONRY
FIREPLACE
1. Remove the replace damper or fasten it permanently
open. * We recommend the following method of sealing off the
damper area around the liner.
2. *Measure the throat of the fi replace and mark this shape on a piece of 24 gauge sheet metal (fl ue cover); cut a six-inch (6.75”) hole to lie directly below the fi replace fl ue opening. Allow two inches of material for a fl ange on all sides and cut to these measurements. Bend down the fl anges. If you have never done this before, it might be a good idea to make a cardboard pattern and test it fi rst. Fasten this fl ue cover in position as high as possible with two masonry screws per side through the fl anges into the fi replace. FIGURE 13.
LISTED CHIMNEY LINER
DAMPER
REMOVED OR
FASTENED
OPEN
FLUE CONNECTOR
FIGURE 13
In Canada: Install a listed 6 inch diameter fl exible stain- less steel liner from the top of the chimney to the insert fl ue collar. Attach a stainless steel liner connector or elbow to the liner and insert onto the fl ue collar. Fasten with three screws. Secure the top of the liner to the chimney cap using a liner support and chimney fl ashing. Cap the top of the chimney liner assembly using an approved rain cap.
MODEL 1402 Illustrated
FLUE COVER INSTALLATION
2” FLANGE
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