Napoleon Fireplaces BGNV40-P User Manual

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES.

BGNV40-N

NATURAL GAS

BGNV40-P

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

1.2A

W415-0813 / A / 04.19.10$10.00

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.1.1 ISLAND 5

2.1.2 OPEN-END 5

2.1.3 PENINSULA 5

2.1.4 SEE-THRU 5

2.2 GENERAL INSTRUCTIONS 6

2.3 GENERAL INFORMATION 7

2.4 RATING PLATE INFORMATION 7

3.0 VENTING 8

3.1 VENTING SAFETY SWITCH 8

3.2 HIGH LIMIT SWITCH 9

3.3 VENT ACTION CHECK 9

4.0 INSTALLATION 9

4.1 GAS INSTALLATION 10

5.0 FRAMING 11

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 11

5.2 PENINSULA 11

5.2.1 INSTALLATION 11

5.2.2 COUNTER TOP / BAR INSTALLATION 12

5.2.3 BRICK PANEL INSTALLATION 12

5.2.4 FACING 13

5.2.5 FINISHING 13

5.3 OPEN-END 13

5.3.1 INSTALLATION 13

5.3.2 BRICK PANEL INSTALLATION 14

5.3.3 FACING 14

5.3.4 FINISHING 14

5.4 SEE-THRU 15

5.4.1 INSTALLATION 15

5.4.2 BRICK PANEL INSTALLATION 15

5.4.3 FACING 15

5.4.4 FINISHING 16

5.5 ISLAND 16

5.5.1 INSTALLATION 16

5.5.2 BRICK PANEL INSTALLATION 16

5.5.3 FACING 17

5.5.4 FINISHING 17

5.6 MINIMUM MANTEL CLEARANCES 18

6.0 FINISHING 19

6.1 HEAT SHIELD STAND-OFF REMOVAL (SEE-THRU INSTALLATION ONLY) 19

6.2 DOOR INSTALLATION 19

6.3 END DOOR INSTALLATION 19

6.4 LOG PLACEMENT 20

6.5 CHARCOAL EMBERS 21

6.6 LOGO PLACEMENT 21

6.7 LOUVRE INSTALLATION 22

7.0 OPTIONAL BLOWER INSTALLATION 23

8.0 OPERATION 25

9.0 ADJUSTMENTS 26

9.1 PILOT BURNER ADJUSTMENT 26

9.2 VENTURI ADJUSTMENT 26

9.3 FLAME ADJUSTMENT 26

9.4 FLAME CHARACTERISTICS 27

10.0 MAINTENANCE 27

10.1 CARE OF GLASS 28

10.2 CARE OF PLATED PARTS 28

11.0 REPLACEMENTS 29

12.0 TROUBLE SHOOTING 33

13.0 SERVICE HISTORY 35

14.0 WARRANTY 36

NOTE: changes, other than editorial, are denoted by a vertical line in the margin.

W415-0813 / A / 04.19.10

1.0 INSTALLATION OVERVIEW

Vent, see “VENTING” section.

Door, see “DOOR INSTALLATION” section.

Rating plate, see “RATING PLATE INFORMATION” section.

End door, see “END DOOR INSTALLATION” section.

Louvres, see “LOUVRE INSTALLATION” section.

Bricks, see “BRICK PANEL INSTALLATION” section.

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2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appli- ance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service techni- cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

WARNING

3.16

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2.1 DIMENSIONS

GAS

32/

2.1.1 ISLAND

38"

/8"

/2"

2.1.2 OPEN-END

38"

/2"

2.1.3 PENINSULA

38"

/2"

36"

38"

36"

221/8"

/8"

GAS

/2"

/4"

21/2"

INLET

ELECTRICAL

INLET

22 1/8"

/8"

221/8"

GAS

/2"

/4"

INLET

2.1.4 SEE-THRU

36"

38"

21/2"

ELECTRICAL

221/8"

INLET

221/8"

ELECTRICA

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A A

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING

GAS LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE

PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE UNIT.

FIRE RISK. EXPLOSION HAZARD.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace Institute

(NFI) as NFI Gas

Specialists

W415-0813 / A / 04.19.10

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/ NFPA 70 National Electrical code in the United States.

2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, ALL BURNER ASSEMBLIES HAVE BEEN TEST-FIRED TO ASSURE THEIR OPERA TIONS AND QUALITY!

4.1

BGNV40

NG LP

Altitude (FT) 0-4,500 0-4500 Max. Input (BTU/HR) 30,000 30,000 Max. Output (BTU/HR) 20,400 Efﬁ ciency (w/the fan on) 68% Min. Inlet Gas Supply

4.5" Water Column 11" Water Column

When the appliance is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

Pressure Max. Inlet Gas Supply

Pressure Manifold Pressure (Under

7" Water Column 13" Water Column

3.5" Water Column 10" Water Column

This appliance is approved for bedroom and bed-sitting room installations and is suitable for mobile home installation.

Flow Conditions)

NO EXTERNAL ELECTRICITY (110 VOLTS OR 24 VOLTS) IS REQUIRED FOR THE GAS SYSTEM OPERATION.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. If utilizing one of Wolf Steel's trim or surround kits, see "FRAMING" section for removal of the top extension.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

2.4 RATING PLATE INFORMATION

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.

For rating plate location, see “INSTALLATION OVERVIEW” section.

NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS AND COVERS CERTIFIED WITH THIS UNIT ONL Y .

WARNING:DO NOT ADD ANY MA TERIAL T O THE APPLIANCE, WHICH WILL COME IN

CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE.

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS / DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:

TOP/ DESSUS 0 RECESSED DEPTH / PROFONDEUR D'ENCASTRE 25 ¼" SIDES / COTES 0 "5UAETNAM / ELTNAM

BACK / ARRIERE 0

*MAXIMUM HORIZONTAL EXTENSION / L'EXTENSION HORIZONTALE MAXIMALE: 3".

SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS. REFERER AU MANUEL D'INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES.

CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: CSA 2.22b-2009 & ANSI Z21.50b-2009, VENTED GAS FIREPLACE/FOYER A GAZ VENTILE.

VENTED GAS FIREPLACE. APPROVED FOR BEDROOM, AND BED-SITTING ROOM INSTALLA TION.

MODEL BGNV40N

MODEL BCNV400N

0-4500FT (0-1370m)

PRESSION AU COLLECTEUR: 3.5" D'UNE COLONNE D'EAU

PRESSION D'ALIMENTA TION MINIMALE: 4.5" D'UNE COLONNE D'EAU

PRESSION D'ALIMENTATION MAXIMALE: 7.0" D'UNE COLONNE D'EAU

MINIMUM SUPPLY PRESSURE: 4.5" WA TER COLUMN

MAXIMUM SUPPLY PRESSURE: 7.0" WA TER COLUMN

REFERENCE # W/N 15511

ALTITUDE / ELEVATION

30,000 BTU/h

20,000BTU/h

#39

MANIFOLD PRESSURE: 3.5" WATER COLUMN

INPUT / ALIMENTA TION

REDUCED INPUT / ALIMENT A TION REDUITE

ORIFICE / INJECTEUR

"1TNEVE / TNEV0REHCNALP / ROOLF

FOYER A GAZ VENTILE. HOMOLOGUE POUR INST ALLA TION DANS UNE CHAMBRE A COUCHER, ET UN STUDIO.

MODEL BGNV40P

MODEL BCNV400P

0-4500FT (0-1370m) 30,000 BTU/h 20,000BTU/h

MANIFOLD PRESSURE: 10" WATER COLUMN PRESSION AU COLLECTEUR: 10" D'UNE COLONNE D'EAU MINIMUM SUPPLY PRESSURE: 1 1" W A TER COLUMN PRESSION D'ALIMENTATION MINIMALE: 11" D'UNE COLONNE D'EAU MAXIMUM SUPPLY PRESSURE: 13" WA TER COLUMN PRESSION D'ALIMENTATION MAXIMALE: 13" D'UNE COLONNE D'EAU

UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL. UTILISER AVEC LES PORTES VITREES HOMOLOGUEES

ET COUVERTURES SEULEMENT AVEC CETTE UNITE.

AVERTISSEMENT: N'AJOUTEZ PAS A CET APPAREIL AUCUN MA TERIAU DEV ANT ENTRER

EN CONTACT A VEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI A VEC CET APP AREIL P AR LE FABRICANT .

THE APPLIANCE MUST BE VENTED USING "B" VENT . SEE OWNERS INST ALLATION MANUAL FOR VENTING SPECIFICS.

L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'EVENT "B". REFERER AU MANUEL D'INSTALLATION DE PROPRIET AIRE POUR L'EV ACUA TION PRECISE.

ELECTRICAL RATING / CLASSIFICA TION: 1 15V 0.82AMP , 60HZ

OPTIONAL FAN KIT / ENSEMBLE DE VENTILA TEUR F ACUL T A TIF: GZ550-KT

WOLF STEEL LTD, BARRIE, ON, CANADA

MADE IN CANADA / FABRIQUE AU CANADA

SERIAL NUMBER/NO. DE SERIE: BGNV40 / BCNV400

#52

W415-0813 / A / 04.19.10

W385-0250_C

3.0 VENTING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

This is a vented appliance and must be connected to a chimney in accordance with the current installation codes. In absence of local codes, install to the current CAN/CGA B149 in Canada or to the current National Fuel Gas Code ANSI Z223.1 in the United States. This model can be common-vented. A minimum ﬁ ve inch diameter (5" Ø) B-vent or class A vent is required. A minimum 5' vent height is required. Secure the B-vent to the exhaust collar on the appliance top with 3 screws. In cold climates, the use of a Bvent and an insulated chase is recommended. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Provide a means for visually checking the vent connection to the appliance after the appliance is installed.

3.1 VENTING SAFETY SWITCH

TAMPERING WITH THE SAFETY SWITCH CAN RESULT IN CARBON MONOXIDE POISONING AND

WARNING

POSSIBLE DEATH.

This thermally activated switch, located in front of the draft hood, senses an increase in temperature and acts as a safety shut-off, see "A". It shuts down the gas to the main burner in the event of a severe downdraft of air or a blocked or disconnected chimney ﬂ ue. If the ﬂ ue is blocked or has no "draw", the safety switch will automatically shut off the supply of gas to the main burner within 10 minutes.

This switch must be manually reset by depressing the plunger.

The one wire running from the vent safety switch is attached to terminal 1 of the valve, see "B". The other wire (laying loose in the valve control area) may be attached to a wall switch or thermostat.

PLUNGER

HI LIMIT SWITCH

W415-0813 / A / 04.19.10

3.2 HIGH LIMIT SWITCH

This thermally activated switch, located in front of the draft hood, senses an increase in temperature and acts as a safety shut-off (See 'A' below). It shuts down the gas to the main burner in the unlikely event of the appliance overheating. The HI Limit switch will automatically reset after the appliance has cooled down, resuming gas ﬂ ow to the main burner.

3.3 VENT ACTION CHECK

A test for correct venting action must be made before the installed appliance can be left with the customer.

Follow the procedure below:

2.3.1 Close all doors and windows in the room / start exhaust fans in the home / turn the appliance blower off (if so equipped).

2.3.2 Set controls to "high" and light the appliance.

2.3.3 Wait 5 minutes. Light a match and hold to the front of the draft hood.

Venting action is satisfactory, if smoke and ﬂ ames are drawn into the draft hood. Venting action is unsatisfactory, if the smoke spills back, and the ﬂ ame splays out-

ward. If venting action is unsatisfactory, turn off the appliance, wait 10 minutes and try again. If the smoke is still not drawn into the draft hood, turn the appliance off and check for vent blockage or restriction. If necessary, consult with a qualiﬁ ed inspector.

VENT SAFETY SWITCH

THERMOSTAT OR WALL SWITCH

HIGH LIMIT SWITCH

VALVE

The Vent Safety or Hi Limit switches must not be adjusted or disabled. In the event that either switch or any associated parts are exchanged, only original manufacturer's parts may be used.

4.0 INSTALLATION

FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED

RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

WHICH MUST BE SEALED USING MILL PAC.

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

WARNING

EXACTLY.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

68.2A

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4.1 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer. Do not use open ﬂ ame.

WARNING

AS SPARKS OR OPEN FLAMES.

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

4.1.1

• Move the appliance into position and secure.

4.1.2

• If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

4.1.3

• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

4.1.4

• When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

4.1.5

• The gas line ﬂ ex-connector should provide sufﬁ cient movement to permit shifting the burner assembly on it’s side.

4.1.6

• Check for gas leaks by brushing on a soap and water solution.

30.1A

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5.0 FRAMING

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI-

ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY

OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN AIR

SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE INSULATION AND

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAIN-

TAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COM-

BINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136,

STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT

750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

WARNING

RISK OF FIRE!

MAINTAINED WITHIN THE CAVITY.

OTHER MATERIALS ARE SECURED.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

BASE.

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE INSTALLED.

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES

Minimum clearance to combustible construction from appliance: Sides, back, bottom, and top 0"

Recessed depth (corner installation) 25¼"

5.2 PENINSULA

5.2.1 INSTALLATION

It is best to frame your appliance after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

A = 22 1/8" minus ﬁ nishing material thickness each side.

To install the appliance face ﬂ ush with the ﬁ nished wall, position the framework to accommodate the thickness of the ﬁ nished wall.

71.1

38 1/4”

2 1/2”

6 1/8”

38”

THE UNIT IS NOT LOAD BEARING

22 1/8”

W415-0813 / A / 04.19.10

5.2.2 COUNTER TOP / BAR INSTALLATION

When ﬁ nishing the appliance, combustible material may rest directly on the top extension.

NOTE: Maximum weight tolerance is 400 lbs, provided that it is evenly distributed across the top extensions of the appliance.

In order to achieve a counter top or bar type appearance with the minimum height allowed, framing must be non-combustible and may be done with metal studding attached to the top extension sides or the upper frame of the appliance.

* The top extension may be removed if non-combustible framing is faced with a non-combustible material placed ﬂ ush with the front face of the appliance and extending from the top of the appliance. (Example: cement board) (not supplied). Combustible counter / bar tops must maintain a minimum of 38" from the base of the appliance to the underside of the top.

NOTE: Wolf Steel trim and/or surround kits will not totally cover the top extension of the appliance. In order to obtain a smooth transition from the trim / surround to the wall, it is recommended that the top extension be removed and the appliance be installed following the above procedure.

NON-COMBUSTIBLE

MATERIAL

*METAL STUD

SEE FIGURE

BELOW

NON-COMBUSTIBLE

MATERIAL

TOP

EXTENSION

*COMBUSTIBLE

MATERIAL

5½"

COMBUSTIBLE

MATERIAL

TOP EXTENSION

TOP OF THE UNIT

5.2.3 BRICK PANEL INSTALLATION

Install the base panels as illustrated. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure.

STEP 4

STEP 3STEP 2STEP 1

RETAINER

STEP 5

W415-0813 / A / 04.19.10

DETAIL 5

5.2.4 FACING

38 1/4"

THE UNIT IS

NOT LOAD

BEARING

38 1/4"

6 1/2"

2 1/2"

Combustible materials may be installed ﬂ ush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this appliance.

When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor materials, (tile, carpeting, hard wood) which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing acces- sories.

Objects placed in front of the appliance should be kept a minimum of 48" away from the glass front face.

5.2.5 FINISHING

Refer to "FINISHING" section for complete instructions regarding log placement, glass door and upper and lower louvre attachments.

DRYWALL

5" MIN

DRYWALL

5.3 OPEN-END

5.3.1 INSTALLATION

It is best to frame your appliance after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

NOTE: The one side stud must be steel.

LEFT CORNER Appliance ILLUSTRATED To install the appliance face ﬂ ush with the ﬁ nished wall, position the framework to accommodate the thickness of the ﬁ nished wall.

A = 25 1/8" minus ﬁ nishing material thickness each side.

W415-0813 / A / 04.19.10

5.3.2 BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4, see "PENINSULA INSTALLATION PROCEDURE" section. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure. DETAIL 6.

STEP 5

RETAINER

5.3.3 FACING

It is not necessary to install a hearth extension with this appliance system. When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor ma-

terials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Objects placed in front of the appliance should be kept a minimum of 48" away from the glass front faces.

5.3.4 FINISHING

Refer to "FINISHING" section for complete instructions regarding log placement, glass door and upper and lower louvre attachments.

DETAIL 6

DRYWALL

STEP 6

DRYWALL

W415-0813 / A / 04.19.10

4" MIN

5.4 SEE-THRU

5.4.1 INSTALLATION

It is best to frame your appliance after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

See "BAR TYPE / COUNTER TOP INSTALLATION" section. A = 22 1/8" minus ﬁ nishing material thickness, each side.

38 1/4"

5.4.2 BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4, see "PENINSULA INSTALLATION PROCEDURE" section. Both side panels sit under the bracket tab. Holding the side panel in position, bend down the tab to secure. DETAIL 6.

5.4.3 FACING

2 1/2"

6 1/2"

40 1/2"

RETAINER

STEP 5

RETAINER

DETAIL 5 & 6

STEP 6

It is not necessary to install a hearth extension with this appliance system. When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor

materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Objects placed in front of the appliance should be kept a minimum of 48" away from the glass front faces.

W415-0813 / A / 04.19.10

5.4.4 FINISHING

Refer to "FINISHING" section for complete instructions regarding log placement, glass door and upper and lower louvre attachments.

5.5 ISLAND

5.5.1 INSTALLATION

DRYWALL

4" MIN

It is best to frame your appliance after it is positioned. Use 2x4's and frame to local building codes. A = 221/8 " minus ﬁ nishing material thickness each side. B = 36 " minus ﬁ nishing material thickness each end. To install the appliance face ﬂ ush with the ﬁ nished wall, position the framework to accommodate the thickness of the ﬁ nished wall.

5.5.2 BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4, see "BRICK PANEL INSTALLATION" section.

2 1/2"

6 1/2"

36”

THE UNIT IS NOT LOAD BEARING

22 1/8”

38 1/4"

W415-0813 / A / 04.19.10

5.5.3 FACING

It is not necessary to install a hearth extension with this appliance system.

When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Objects placed in front of the appliance should be kept a minimum of 48" away from the glass front faces.

DRYWALL

5.5.4 FINISHING

Refer to "FINISHING" section for complete instructions regarding mantel requirements and installations, log placement, glass door and upper and lower louvre attachments.

W415-0813 / A / 04.19.10

COMBUSTIBLE MATERIALS

5.6 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. The threesided top extension piece may be removed if non-combustible framing is faced with a non-combustible material.

Dashed lines are suitable mantel sizes and clearances when a non-combustible facing is used.

MANTEL WIDTH

WARNING

TOP OF UNI

" MANTL

73.1

TOP EXTENTIO

TOP OF THE UNI

W415-0813 / A / 04.19.10

6.0 FINISHING

6.1 HEAT SHIELD STAND-OFF REMOVAL (SEE-THRU INSTALLATION ONLY)

When using a non-combustible ﬁ nishing material, the stand-offs may be removed, by removing the set screw in the centre and sliding the stand-offs out of the mounting clips.

6.2 DOOR INSTALLATION

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

WARNING

END HEAT SHIELD SHOWN

HEAT SHIELD

STAND-OFFS

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

DOOR OPENING AND CLOSING: The upper louvres must be removed to allow the door to be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door.

6.3 END DOOR INSTALLATION

Ensure that the door is properly clipped onto the steel lip to prevent overheating, glass breakage and / or discoloration of the upper trim. To install the door(s), hook it over the steel lip located above the door opening. Secure with screws along the bottom of the door. Tighten screws snugly. Do not over-tighten.

STEEL LIP

75.1

DOOR

W415-0813 / A / 04.19.10

6.4 LOG PLACEMENT

FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE

ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE

PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED

THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.

PhazerTM logs, glowing and charcoal embers, exclusive to Wolf Steel Ltd. appliances, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the embers for a maximum glowing effect.

WARNING

DAMAGE OR PERSONAL INJURY.

IGNITION MAY OCCUR.

76.1A

LOCATING SCREWS

LOCATING

STUDS

6.4.1 Looking at the appliance from the valve side, place the ﬁ bre burner onto the locating screws on the pan burner as illustrated above. It is important not to cover any burner ports with the ﬁ bre burner.

6.4.2 Place log #1 diagonally across the textured burner cover onto the studs. The texture is designed to cradle the underside of the log.

6.4.3 Depending on the type of installation, the view of the log positioning will reverse. Here the lower end of log #2 rests near the back left corner of the ﬁ rebox on the locating stud. The upper end sits on top of log #1, inside the groove on log #2.

W415-0813 / A / 04.19.10

6.4.4 Log # 3 is made up of two pieces, a and b. Piece #3a is the base of log #3. The base sits diagonally in the designated area located between logs #1 and ﬁ ts tight up against #2.

6.4.5 When pieces #3a and #3b are attached to create log #3, the upper end of log #3 should rest in the groove, on top of log # 2.

The slot in the underside of piece #3b ﬁ ts

over #3a. Place the end of piece #3b onto the stud.

6.4.7 Like log #3, log #5 also comes in two pieces. The base (#5a) slopes outwards between logs #2 and #4.

As with pieces #3a & b, piece #5b ﬁ ts over

piece #5a. Place the end of piece #5b onto the stud.

Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour pigments burn in during the heat activated curing process. Positioning the logs improperly will cause ﬂ ame impingement and carboning. Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PhazerTM logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed PhazerTM logs available from your authorized dealer / distributor.

6.4.6 As with log # 1, log #4 is also cradled by the texture of the burner cover and the stud in the base. Position log #4 so that the lower end ﬁ ts onto the stud. The upper end rests against the moulded locator on the top of log # 1.

6.4.8 The upper end of log #5 rests in the groove, on top of log #4 and creates the ﬁ nal ap- pearance of the log set.

6.5 CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner.

Fine dust found in the bottom of the bag should not be used. NOTE: Charcoal embers are not to be placed on the burner.

6.6 LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

32.1

½"

LOGO

½"

W415-0813 / A / 04.19.10

6.7 LOUVRE INSTALLATION

CLIPS

CENTRE SLOT

HOOD

Attach the hood by pressing the top ﬂ ange into the clips along the top of the louvre opening. Secure using a screw through the centre slot.

SLOT

TAB

UPPER LOUVRES

Insert the louvre tabs into the slots located at the top left and right corners of the unit.

SLOT

HINGE CLIP

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit. To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

57.2

W415-0813 / A / 04.19.10

7.0 OPTIONAL BLOWER INSTALLATION

black

white

red

BLOWER

THERMAL SWITCH

VARIABLE SPEED SWITCH

WARNING

RISK OF FIRE AND ELECTRICAL SHOCK.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS

COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL

VOID THE WARRANTY AND CERTIFICATION.

ENSURE THAT THE FAN’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE

APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER

CORD BENEATH THE APPLIANCE.

THE WIRE HARNESS PROVIDED IN THE BLOWER KIT IS A UNIVERSAL HARNESS. WHEN

INSTALLED, ENSURE THAT ANY EXCESS WIRE IS CONTAINED, PREVENTING IT FROM MAKING

CONTACT WITH MOVING OR HOT OBJECTS.

NOTE: This blower is not suitable for the 4 sided island installation

51.5

INST ALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFP A 70 NA TIONAL ELECTRICAL CODE in the United States.

Remove the blower from its mounting bracket and attach to the bracket supplied with the appliance. This bracket is found secured on the mounting stud located at the bottom of the vent side wall. The blower bracket contains two holes that allow the blower to be positioned away from the intended gas supply hole.

Position the vibration reducing pad, centred, onto the threaded stud, piercing a hole into the pad. The blower must be able to be positioned entirely onto the pad. Tilt the blower onto its side and slide it past the controls. Position the blower under the clip and onto the stud. Secure with a wing nut.

Remove the "Z" shaped mounting bracket secured to the burner, by the pilot. Remove the thermal switch from the bracket supplied in the blower kit and attach to the mounting bracket. Attach the connectors from the black and white wires to the thermal switch. Replace bracket and switch in the location it was removed from.

BGNV / BCNV ONL Y: Remove the bracket from the top right side of the ﬁ rebox. Remove the thermal switch from the bracket supplied in the blower kit and install the thermal switch into the bracket removed from the ﬁ rebox top. Then replace the bracket / switch in the location it was removed. Connect the two ends of the unattached wires by the bracket to the thermal switch. Connect the opposite ends of the wires to the red and black leads of the blower harness.

MOUNTING BRACKET

W415-0813 / A / 04.19.10

Do not overtighten thermal switch or distort housing. Attach the connectors from the black and red wires to the blower. Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects. Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy .

Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the appliance and will run for approximately 30 - 45 minutes after the appliance has been turned off. Use of the fan increases the output of heat.

51.4

W415-0813 / A / 04.19.10

8.0 OPERATION

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

THE GLASS DOOR OPENED OR REMOVED.

Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will emit an odor for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the manufacturing process and will not occur again.

fter extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This appliance is equipped with a pilot which must be lit by hand while following these instructions exactly. B. Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than

air and will settle on the floor. C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.

WHAT TO DO IF YOU SMELL GAS:

Turn off all gas to the appliance. Open windows. Do not try to light any appliance. Do not touch any electric switch; do not use any

phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.

GAS KNOB

LIGHTING INSTRUCTIONS:

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the appliance.

3. Turn the gas knob clockwise to off.

4. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor. Stop! Follow "B" in the

above safety information on this label. If you don't smell gas go the next step.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the pilot with the push button igniter. Keep knob depressed for one

minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.

7. With pilot lit, depress and turn gas knob counter-clockwise to on.

8. If equipped with remote on-off switch / thermostat, main burner may not come on when you turn valve to on. Remote

switch must be in the on position to ignite burner.

9. Turn on all electric power to the appliance.

TO TURN OFF GAS

1. Turn off all electric power to the appliance if service is to be performed.

2. Push in gas control knob slightly and turn clockwise to off. Do not force.

TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE.

47.2

W415-0813 / A / 04.19.10

9.0 ADJUSTMENTS

9.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Inlet pressure can be checked by turning screw (A) counter-

THERMOCOUPLE

clockwise until loosened and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY TO SEAL. DO NOT OVER TORQUE. LEAK TEST.

PILOT SCREW

PILOT

BURNER

39.3

THERMOPILE

9.2 VENTURI ADJUSTMENT

This appliance has an air shutter that has been factory set open according to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame color to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

9.3 FLAME ADJUSTMENT

Turn clockwise to

increase ﬂ ame height

FLAME

ADJUSTMENT

KNOB

VENTURI BURNER

ORIFICE

49.1

AIR SHUTTER OPENING

BGNV40

1/4"

7/16"

W415-0813 / A / 04.19.10

9.4 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustrations provided. If any ﬂ ames appear abnormal call a service person.

10.0 MAINTENANCE

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

WARNING

3/8” - 1/2”

FLAME MUST

ENVELOPE UPPER

3/8" TO 1/2" OF

THERMOCOUPLE &

THERMOPILE

54.2

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper

and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to

expose both assemblies.

2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs

clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or

are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple /

thermopile as well as reaches the burner.

5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning

which can be distributed in the surrounding living area.

6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10

second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if

necessary.

8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions

provided for the initial installation.

40.1

W415-0813 / A / 04.19.10

10.1 CARE OF GLASS

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the ﬁ rst 10 hours of operation with a recommended ﬁ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

10.2 CARE OF PLATED PARTS

If the appliance is equipped with plated parts, you must clean ﬁ ngerprints or other marks from the plated surfaces before operating the appliance for the ﬁ rst time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before operating for the ﬁ rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the ﬁ ngerprints and oils will not affect the ﬁ nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.1

6.1

W415-0813 / A / 04.19.10

11.0 REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMA TION, CONTACT YOUR AUTHORIZED DEALER.

COMMON COMPONENTS

REF NO. OPEN-END SEE-THRU PENINSULA ISLAND DESCRIPTION

1* W550-0001 W550-0001 W550-0001 W550-0001 CHARCOAL EMBERS 2* W562-0009 W562-0009 W562-0009 W562-0009 DOOR GASKET (100") 3 W010-0454 W010-0454 W010-0454 W010-0454 GLASS W/ GASKET 4* W385-0334 W385-0334 W385-0334 W385-0334 NAPOLEON® LOGO 5 GL-657 GL-657 GL-657 GL-657 LOGSET 6 W135-0284 W135-0284 W135-0284 W135-0284 LOG#1 7 W135-0285 W135-0285 W135-0285 W135-0285 LOG#2 8 W135-0286 W135-0286 W135-0286 W135-0286 LOG#3 - PIECE A 9 W135-0287 W135-0287 W135-0287 W135-0287 LOG#3 - PIECE B 10 W135-0288 W135-0288 W135-0288 W135-0288 LOG#4 11 W135-0289 W135-0289 W135-0289 W135-0289 LOG#5 - PIECE A 12 W135-0290 W135-0290 W135-0290 W135-0290 LOG#5 - PIECE B 13 W475-0511 W475-0511 W475-0511 W475-0511 BRICK PANEL #1 - SANDSTONE 14 W475-0512 W475-0512 W475-0512 W475-0512 BRICK PANEL #2 - SANDSTONE 15 W475-0515 W475-0515 W475-0515 W475-0515 BRICK PANEL #4 - SANDSTONE 16 W475-0513 W475-0513 W475-0513 W475-0513 BRICK PANEL #3 - SANDSTONE 17* W475-0514 W475-0514 W475-0514 W475-0514 SIDE BRICK PANEL - SANDSTONE 18* W080-0519 W080-0519 W080-0519 W080-0519 BOTTOM LOUVRE BRACKET 19* W565-0041 W565-0041 W565-0041 W565-0041 SIDE HINGE SCREEN 20 W200-0114 N/A N/A N/A SIDE DOOR COVER 21 N010-0327 N/A N/A N/A SIDE DOOR HEAT SHIELD 22 W475-0517 N/A N/A N/A SIDE BRICK PANEL - FOR WALL 23 N/A N/A W010-0516 N/A SIDE DOOR C/W GLASS 24* W565-0054 N/A W565-0054 W565-0054 END HINGE SCREEN 25 N010-0323 N010-0323 N010-0323 N/A END DOOR COVER 26 W585-0126 W585-0126 W585-0126 N/A END DOOR HEAT SHIELD 27 W475-0516 W475-0516 N/A N/A END BRICK PANEL - FOR WALL 28 W300-0057 N/A N/A N/A END DOOR TEMPERED GLASS ONLY 29 W010-0873 N/A W010-0873 W010-0873 END DOOR TEMPERED GLASS C/W GASKET 30 W500-0192 W500-0192 W500-0192 N/A END BRICK PANEL RETAINER

WARNING

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

41.1

W415-0813 / A / 04.19.10

BURNER COMPONENTS

REF NO. OPEN-END SEE-THRU PENINSULA ISLAND DESCRIPTION

31 W010-2146 W010-2146 W010-2146 W010-2146 PAN BURNER 32 W475-0624 W475-0624 W475-0624 W475-0624 FIBRE BURNER 33 W010-0801 W010-0801 W010-0801 W010-0801 NATURAL GAS PILOT ASSEMBLY 33 W010-0800 W010-0800 W010-0800 W010-0800 PROPANE GAS PILOT ASSEMBLY 34 W455-0069 W455-0069 W455-0069 W455-0069 NATURAL GAS PILOT INJECTOR 34 W455-0068 W455-0068 W455-0068 W455-0068 PROPANE GAS PILOT INJECTOR 35 W660-0005 W660-0005 W660-0005 W660-0005 BURNER ON/OFF SWITCH 36 W680-0004 W680-0004 W680-0004 W680-0004 THERMOPILE 37 W680-0005 W680-0005 W680-0005 W680-0005 THERMOCOUPLE 38 W240-0006 W240-0006 W240-0006 W240-0006 ELECTRODE W/ WIRE 39 W357-0001 W357-0001 W357-0001 W357-0001 PIEZO IGNITER 40 N455-0003 N455-0003 N455-0003 N455-0003 #52 MAIN BURNER ORIFICE - PROPANE 40 W455-0072 W455-0072 W455-0072 W455-0072 #39 MAIN BURNER ORIFICE - NATURAL GAS 41 W725-0026 W725-0026 W725-0026 W725-0026 PROPANE GAS VALVE 41 W725-0025 W725-0025 W725-0025 W725-0025 NATURAL GAS VALVE

W415-0813 / A / 04.19.10

ACCESSORIES

REF NO. BGNV40 DESCRIPTION

1* W690-0001 MILLIVOLT THERMOSTAT 2* GZ-550-1KT BLOWER KIT 3 L36K LOUVRE KIT - UPPER & LOWER - BLACK 4 ELB40K END LOUVRE KIT - BLACK 5 HOIG-3 HERITAGE ORNAMENTAL INSETS - GOLD PLATED 5 HOIKG-3 HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED 6 EHOIG -2 END HERITAGE ORNAMENTAL INSET- GOLD PLATED 6 EHOIKG-2 END HERITAGE ORNAMENTAL INSET- BLACK GOLD PLATED 7 GD825N VALVE REGULATOR FOR W660-0013 - NATURAL GAS 7 GD825P VALVE REGULATOR FOR W660-0013 - PROPANE 8 W175-0205 CONVERSION KIT - NG - LP 9 FC-12 GAS FLEX CONNECTOR & SHUT OFF - 12" STAINLESS STEEL

W415-0813 / A / 04.19.10

12.0 TROUBLE SHOOTING

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot burning; no gas to main burner; gas knob is on ‘HI’; wall switch / thermostat is on.

Pilot will not light. No spark at pilot burner. - Check if pilot can be lit by a match.

PILOT

BURNER

THERMOCOUPLE

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile.

Thermopile shorting. - Clean thermopile connection tot he valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch. - Replace. Vent safety switch has opened.

(Tripped) Hi limit switch has opened. (Tripped) - Unit has overheated. Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON” Faulty thermocouple - Replace. System is not correctly purged. - Purge the gas line with the glass door open. Out of propane gas. - Fill the tank. Pilot ﬂ ame is not large enough. - Turn up the pilot ﬂ ame. Pilot ﬂ ame is not engulﬁ ng the

thermocouple Thermocouple shorting / faulty. - Loosen and tighten thermocouple.

Faulty valve. - Replace. Thermostat or switch is defective - Connect a jumper wire across the wall switch terminals; if

Wall switch wiring is defective. - Disconnect the switch wires & connect a jumper wire across

Main burner oriﬁ ce is plugged. - Remove stoppage in oriﬁ ce. Faulty valve. - Replace. Vent safety switch has opened. (T ripped) - Vent has become blocked or disconnected. Correct. Hi limit switch has opened. (Tripped) - Unit has overheated.

THERMOPILE

Out of propane gas. Spark gap is incorrect. - Spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.) from the

No gas at the pilot burner. - Check that the manual valve is turned on.

- Turn up the pilot ﬂ ame.

- Replace pilot assembly.

- Replace thermopile / valve.

- Shorten wire to connect length or wire gauge.

- Vent has become blocked or disconnected. Correct.

- Gently twist the pilot head to improve the ﬂ ame pattern around the thermocouple.

- Clean thermocouple and valve connection.

- Replace thermocouple.

- Replace valve.

main burner lights, replace switch / thermostat.

terminals 1 & 3; if the main burner lights, check the wires for defects and/or replace wires.

- Check that the wire is connected to the push button igniter.

- Check if the push button igniter needs tightening.

- Replace the wire if the wire insulation is broken or frayed.

- Replace the electrode if the ceramic insulator is cracked or broken.

- Replace the push button ignitor

- Fill the tank.

electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

- Check the pilot oriﬁ ce for blockage.

- Replace the valve.

- Call the gas distributor.

42.12

W415-0813 / A / 04.19.10

SYMPTOM PROBLEM TEST SOLUTION

Pilot goes out while standing; Main burner is in ‘OFF’ position.

Flames are consistently too large or too small. Carboning occurs.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey ﬁ lm forms. Sulphur from fuel is being

Exhaust fumes smelled in room, headaches.

Remote wall switch is in ’OFF’ position; main burner comes on when gas knob is turned to ‘ON’ position.

Gas piping is undersized. - Turn on all gas appliances and see if pilot ﬂ ame ﬂ utters,

diminishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- Check if supply piping size is to code. Correct all undersized piping.

Unit is over-ﬁ red or underﬁ red. - Check pressure readings:

- Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure

gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (minimum 11”) water column for propane. Check that main burner is operating on ‘HI’.

- Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on ‘HI’.

- AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE.

- Leak test with a soap and water solution.

Not enough combustion air. - Room is in negative pressure; increase fresh air supply.

Air shutter has become blocked.

Flame is impinging on the logs or combustion chamber.

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the logs are correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- Check to ensure proper venting action.

- Clean the glass with a recommended gas appliance

deposited on glass, logs or combustion chamber surfaces.

glass cleaner.

- DO NOT CLEAN GLASS WHEN HOT.

- If deposits are not cleaned off regularly, the glass may become permanently marked.

Appliance is spilling. - Ensure exhaust bracket gasket seal.

- Check door seal and relief ﬂ ap seal.

- Check for chimney blockage.

- Check that chimney is installed to building code.

- Room is in negative pressure; increase fresh air supply.

- Check cap gasket on the ﬂ ue pipe assembly.

Wall switch is mounted upside

- Reverse.

down. Remote wall switch is

- Replace.

grounding. Remote wall switch wire is

- Check for ground (short); repair ground or replace wire.

grounding. Faulty valve. - Replace.

W415-0813 / A / 04.19.10

42.12_2

13.0 SERVICE HISTORY

43.1

14.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008

NAPOLEON® products are designed with superior components and materials assembled by trained

craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a

quality test station. The complete heater is again thoroughly inspected by a qualiﬁ ed technician before

packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas heater are warranted against defects for as long as you own the heater. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c heater.

Quality Assurance Certiﬁ cate.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your heater is subject to the following conditions and limitations: This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas heater must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price. In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas heater and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to heater, combustion chamber, heat exchanger, brass trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN.

2.1

W415-0813 / A / 04.19.10

15.0 NOTES

44.1

W415-0813 / A / 04.19.10

44.1

Napoleon Fireplaces BGNV40-P User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual