Napoleon Fireplaces BGD40-P, BGD40-N User Manual

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Page 1

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS

GAS FIRED - DIRECT VENT MILLIVOLT SYSTEM

INSTALLATION AND OPERATION INSTRUCTIONS FOR

MULTI-VIEW DECORATIVE FIREPLACE

NATURAL GAS MODEL PROPANE GAS MODEL

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapours and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

Installation and service must be performed by a qualified installer, service

agency or the gas supplier.

BGD40-N BGD40-P

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

R-2000

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonfireplaces.com • ask@napoleon.on.ca

W415-0299 / C / 03.12.03

Page 2

TABLE of CONTENTS

Pg 3-5 INTRODUCTION

Warranty General Instructions General Information Care of Glass & Plated Parts Dimensions

6-13 VENTING

Vent Lengths Air Terminal Installation Venting Application Flow Chart Typical / Special Vent Installations Venting Options

14-15 PENINSULA INSTALLATION PROCEDURE

Framing Bar / Countertop Installation Brick Panel Installation Facing

18 VENT FRAMING DIMENSIONS

19-22 VENTING SPECIFICS

OPEN END INSTALLATION PROCEDURE

Framing Brick Panel Installation Facing

SEE-THRU INSTALLATION PROCEDURE

Framing Brick Panel Installation Facing

Wall and Ceiling Protection Horizontal Venting Installation

Vertical Venting Installation Flexible Vent Components Fireplace Vent Connection Rigid Vent Components

Gas Supply Connection

22-25 FINISHING

Mantle Height Locations Log Placement Logo Placement Louvre Installation Door & Louvre Installation End Door Installation

26 OPTIONAL BLOWER INSTALLATION

27 OPERATION / MAINTENANCE

Operating Instructions Maintenance

28 ADJUSTMENTS

Pilot Burner Adjustment Venturi Adjustments Restricting Vertical Vents

29-30 REPLACEMENTS

Ordering Replacement Parts Replacement Parts Vent Kits Terminal Kits

31 ACCESSORIES

32-33 TROUBLE SHOOTING GUIDE

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

• Do not burn wood or other materials in this fireplace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.

• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.

• Clothing or other flammable material should not be placed on or near the fireplace.

• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.

• Under no circumstances should this fireplace be modified.

• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

• Do not strike or slam shut the fireplace glass door.

• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

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NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new The following materials and workmanship in your new

The following materials and workmanship in your new

The following materials and workmanship in your new The following materials and workmanship in your new

ranted against defects for as long as you own the fireplace. This covers: combustion chamber,ranted against defects for as long as you own the fireplace. This covers: combustion chamber,

ranted against defects for as long as you own the fireplace. This covers: combustion chamber,

ranted against defects for as long as you own the fireplace. This covers: combustion chamber,ranted against defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakageheat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage

heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage

heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakageheat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminumonly), gold plated parts against tarnishing, porcelainized enamelled components and aluminum

only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum

only), gold plated parts against tarnishing, porcelainized enamelled components and aluminumonly), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.extrusion trims.

extrusion trims.

extrusion trims.extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and covered and

covered and

covered and covered and the limited warranty.the limited warranty.

the limited warranty.

the limited warranty.the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work,Labour related to warranty repair is covered free of charge during the first year. Repair work,

Labour related to warranty repair is covered free of charge during the first year. Repair work,

Labour related to warranty repair is covered free of charge during the first year. Repair work,Labour related to warranty repair is covered free of charge during the first year. Repair work,

however, requires the prior approval of an authorized company official. Labour costs to thehowever, requires the prior approval of an authorized company official. Labour costs to the

however, requires the prior approval of an authorized company official. Labour costs to the

however, requires the prior approval of an authorized company official. Labour costs to thehowever, requires the prior approval of an authorized company official. Labour costs to the account of account of

account of

account of account of be done through an authorized be done through an authorized

be done through an authorized

be done through an authorized be done through an authorized

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

will provide replacement parts free of charge during the first year ofwill provide replacement parts free of charge during the first year of

will provide replacement parts free of charge during the first year of

will provide replacement parts free of charge during the first year ofwill provide replacement parts free of charge during the first year of

are based on a predetermined rate schedule and any repair work must are based on a predetermined rate schedule and any repair work must

are based on a predetermined rate schedule and any repair work must

are based on a predetermined rate schedule and any repair work must are based on a predetermined rate schedule and any repair work must

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

dealer. dealer.

dealer.

dealer. dealer.

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

gas fireplace are war- gas fireplace are war-

gas fireplace are war-

gas fireplace are war- gas fireplace are war-

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the

warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the

product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this

warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel

parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace

or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in

accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding

to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not

covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event

extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,

its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

W415-0299 / C / 03.12.03

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INTRODUCTION

GENERAL INSTRUCTIONS GENERAL INFORMATION

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with

local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State:

• The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of

Massachusetts.

In absence of local codes, install to the current CAN/CGA B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1, and NFPA 54 in the United States. Mobile home installation must conform with local codes. In the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA Z240 MH Series in Canada or the manufactured home construction and safety standard, Title 24 CFR, part 3280, or the Fire Safety Criteria for manufactured home installations, Sites and Community Standard ANSI/NFPA 5OIA in the United States.

Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door. Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition.

The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the fireplace shall be installed on a metal or wood panel extending the full width and depth. If the optional heat circulating blower is installed, the blower must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

Minimum clearance to combustible construction from fireplace and vent surfaces:

sides, back, bottom, and top 0 inches vent pipe 1 inch recessed depth (corner installation)

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25¼25¼

25¼ inches

25¼25¼

FOR YOUR SATISFACTION, ALL BURNER ASSEMBLIES HAVE BEEN TEST-FIRED TO ASSURE THEIR OPERATIONS AND QUALITY! Maximum input is 30,000 BTU/h

for natural gas and propane. When the fireplace is installed at elevations above 4,500ft, and in the absence of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum output for natural gas is 20,400 BTU/hr at an efficiency of 68% with the fan on. Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. This fireplace is approved for bathroom, bedroom and bedsitting room installations and is suitable for mobile home installation

NO EXTERNAL ELECTRICITY (110 VOLTS OR 24 VOLTS) IS REQUIRED FOR THE GAS SYSTEM OPERATION. Expan-

sion / contraction noises during heating up and cooling down cycles are normal and are to be expected. If utilizing one of Wolf Steel's trim or surround kits, follow the framing instructions on page 14 and the finishing instructions on page 23, for removal of the top extension.

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean these parts. Buff lightly with a clean dry cloth. The glass is 3/16" tempered glass available from your Napoleon / Wolf Steel Ltd. dealer.

Do not substitute materials.

If the door glass should crack or break, do not operate the fireplace. Replace only with a door assembly certified with the fireplace. See DOOR, LOUVRE AND TRIM INSTALLA- TION for removal and replacement details. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required.

Do not clean glass when hot!

If the glass is not kept clean permanent discolouration and / or blemishes may result.

Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace. For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed. In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

Page 5

Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.

DIMENSIONS

PENINSULA

FIGURE 1a

OPEN-END

FIGURE 1b

Objects placed in front of the fireplace must be kept a minimum of 48" away from the glass front faces of the unit.

FIGURE 1c

SEE-THRU

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VENTING

VENTING LENGTHS

Use only Wolf Steel or Simpson Dura-Vent Model DV-GS venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, follow the installation procedure provided with the venting components.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / flexible components with the following termination kits: WALL TERMINAL KIT GD422, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 TO 12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMI- NAL KIT GD412 or PERISCOPE KIT GD401 (for wall pen- etration below grade). With flexible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430.

Wolf Steel rigid and flexible venting systems must not be combined.

Wolf Steel and Simpson Dura-Vent venting systems

must not be combined.

These vent kits allow for either horizontal or vertical venting of the fireplace. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of 5" vent connections is two horizontally or three vertically (excluding the fireplace and the air terminal connections) when using aluminum flexible venting.

For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a minimum.

The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door.

Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition.

Nine (9") inches is the minimum bend radius allowed for the 8" diameter flexible liner.

For optimum performance it is recommended that all horizontal runs have a 1 inch rise per foot when using Napoleon flexible vent components.

A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼" air gap all around between the inner liner and outer liner is required for safe operation. Use a firestop when penetrating interior walls, floor or ceiling.

Horizontal runs may have a 0 inch rise per foot in all cases using SIMPSON DURA-VENT or NAPOLEON RIGID OR FLEXIBLE venting components when venting.

A clearance to combustibles of 1" all around the vent pipe is required.

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Page 7

AIR TERMINAL INSTALLATIONS

FIGURE 2

INSTALLATIONS

CANADIAN U. S.A.

12 INCHES

Clearance above grade, veranda porch, deck or balcony.

12 INCHES

12 INCHES*

9 INCHES

12 INCHES*

Clearance to windows or doors that open.

Clearance to permanently closed windows.

Vertical clearance to ventilated soffit located above the terminal within

18 INCHES**

12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

* Re commended to prevent condensation on windows and thermal breakage

* ****

** It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.

**** ** *** *

** * The periscope GD-201 requires a min imu m 18 inches clearance from an inside corner.

** *** * ** **** **

** ** This is a reco mmended distance. For additional requirements check loca l codes.

** **** ** ††

† Th ree feet abo ve if within 10 feet horizontally.

†† ‡‡

‡ A vent shall not terminate dir ectly above a sid ewalk or paved driveway that is located between two single f

‡‡

† †† †

† † Pe rmitted only if the veranda, porch, or deck is ful ly open on a minimum of two sides beneath the floor.

† †† † † *† *

† * Recomme nce d to prevent recirculation of exhaust pro ducts. For add iti onal requirements check local cod e

† *† *

3 FEET

12 INCHES

6 FEET

7 FEET‡

12 INCHES††

16 INCHES

2 FEET†*

dwe llings and serves both dwellings.

18 INCHES**

12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

3 FEET****

9 INCHES

3 FEET†

7 FEET****

12 INCHES****

16 INCHES

2 FEET†*

a horizontal distance of 2 feet from the centerline of the terminal.

Clearance to unventilated soffit.

Clearance to an outside corner wall.

Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

Clearance to an inside combustible corner wall or protruding combustible obstructions ( vent chase, etc.).

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15ft.

Clearance to a service regulator vent outlet.

Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

Clearance to a mechanical air supply inlet.

Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD-301.

Clearance under a veranda, porch, deck or balcony.

Clearance above the roof.

Clearance from an adjacent wall including neighbouring buildings.

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Page 8

VENTING APPLICATION FLOWCHART

VERVER

TICALTICAL

VER

TICAL

VERVER

HORIZONTHORIZONT

HORIZONT

HORIZONTHORIZONT

TERMINTERMIN

TERMIN

TERMINTERMIN

vertical risevertical rise

vertical rise

vertical risevertical rise is equal tois equal to

is equal to

is equal tois equal to or greateror greater

or greater

or greateror greater than thethan the

than the

than thethan the horizontalhorizontal

horizontal

horizontalhorizontal runrun

run

runrun

ALAL

TIONTION

TION

TIONTION

vertical risevertical rise

vertical rise

vertical risevertical rise is less thanis less than

is less than

is less thanis less than horizontalhorizontal

horizontal

horizontalhorizontal runrun

run

runrun

TERMINTERMIN

TERMIN

TERMINTERMIN

vertical risevertical rise

vertical rise

vertical risevertical rise is equal tois equal to

is equal to

is equal tois equal to or greateror greater

or greater

or greateror greater than thethan the

than the

than thethan the horizontalhorizontal

horizontal

horizontalhorizontal runrun

run

runrun

TICALTICAL

TIONTION

TION

TIONTION

verticalvertical

vertical

verticalvertical rise is lessrise is less

rise is less

rise is lessrise is less than hori-than hori-

than hori-

than hori-than horizontal runzontal run

zontal run

zontal runzontal run

horizontalhorizontal

horizontal

horizontalhorizontal run + verti-run + verti-

run + verti-

run + verti-run + vertical rise tocal rise to

cal rise to

cal rise tocal rise to maximummaximum

maximum

maximummaximum of 40 feetof 40 feet

of 40 feet

of 40 feetof 40 feet

horizontalhorizontal

horizontal

horizontalhorizontal run + verti-run + verti-

run + verti-

run + verti-run + vertical rise tocal rise to

cal rise to

cal rise tocal rise to maximum ofmaximum of

maximum of

maximum ofmaximum of

24.75 feet24.75 feet

24.75 feet

24.75 feet24.75 feet

4.2 times4.2 times

4.2 times

4.2 times4.2 times the verticalthe vertical

the vertical

the verticalthe vertical rise equal torise equal to

rise equal to

rise equal torise equal to or greateror greater

or greater

or greateror greater than thethan the

than the

than thethan the horizontalhorizontal

horizontal

horizontalhorizontal runrun

run

runrun

horizontalhorizontal

horizontal

horizontalhorizontal run + verti-run + verti-

run + verti-

run + verti-run + vertical rise tocal rise to

cal rise to

cal rise tocal rise to maximummaximum

maximum

maximummaximum of 40 feetof 40 feet

of 40 feet

of 40 feetof 40 feet

horizontalhorizontal

horizontal

horizontalhorizontal run + verti-run + verti-

run + verti-

run + verti-run + vertical rise tocal rise to

cal rise to

cal rise tocal rise to maximummaximum

maximum

maximummaximum of 40 feetof 40 feet

of 40 feet

of 40 feetof 40 feet

3 times the3 times the

3 times the

3 times the3 times the vertical risevertical rise

vertical rise

vertical risevertical rise equal to orequal to or

equal to or

equal to orequal to or greatergreater

greater

greatergreater than thethan the

than the

than thethan the horizontalhorizontal

horizontal

horizontalhorizontal runrun

run

runrun

W415-0299 / C / 03.12.03

Page 9

TYPICAL VENT INSTALLATIONS

FIGURE 3a

When venting, the horizontal run must be kept to a minimum of 10 inches or a maximum of 20 feet. If a 20 foot horizontal run is required, the fireplace must have a minimum vertical rise immediately off the fireplace of 57 inches.

FIGURE 3a.

When terminating vertically, the vertical rise is a minimum 34 inches and a maximum 40 feet above the fireplace. FIGURE

3b.

FIGURE 3b

SPECIAL VENT INSTALLATIONS

PERISCOPE TERMINATION

Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum of 12 inches above grade. The maximum allowable vent length depends on the model of fireplace, as illustrated.

FIGURE 4

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Page 10

DEFINITIONS

for the following symbols used in the venting calculations and examples are:

> - greater than > - equal to or greater than < - less than < - equal to or less than HT- total of both horizontal vent lengths (HR) and offsets (HO) in feet HR- combined horizontal vent lengths in feet HO- offset factor: .03(total degrees of offset - 135°

feet

VT- combined vertical vent lengths in feet

*) in

HORIZONTAL TERMINATION

when (HT) < (VT)

Simple venting configuration (only one 45º and 90° elbow)

90°

FIGURE 5

ELBOW VENT LENGTH VALUES

feet inches

1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0

45°

* 1.35 16.0

** **

90°

* 2.7 32.0

* *

* the first 45º and 90° offset has a zero value and is

* *

shown in the formula as -45° and -90º respectively or

-135º when combined.

For vent configurations requiring more than one 45º and 90° elbow, the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 1:

90°

45º

HT- total of both horizontal vent lengths (HR) and offsets

(HO) in feet

REQUIRED VERTICAL

RISE IN FEET (VT)

CALCULATED HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)

The shaded area within the lines represents acceptable values for HT and V

FIGURE 6

45º

V1=8 ft VT= H1= 2.5 ft H2=2 ft HR= H1 + H2 = 2.5 + 2 = 4.5 ft HO=.

=0.3(225-135º) = 2.7ft

HT= HR + HO = 4.5 + 2.7 = 7.2 ft

Formula 1: H

Formula 2: HT + VT < 40 feet

V1 = 8 ft

03(one 45º elbow + two 90º elbows - 135º)

+ VT = 7.2 +8 =15.2ft

< V

7.2 < 8

15.2 < 40

90°

W415-0299 / C / 03.12.03

Since both formulas are met, this vent configuration is acceptable.

Page 11

HORIZONTAL TERMINATION

when (HT) > (VT) Simple venting configuration (only one 45º and 90° elbow)

FIGURE 7

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN INCHES (VT)

Example 2:

FIGURE 8

45°

HT + VT= 10.9 + 4 = 14.9 ft

=4 ft = V

= 4 ft

=2 ft =1 ft =1 ft = 1.5 ft = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft = .03(one 45º elbow + three 90º elbow -135º) =.03(315-135)=5.4ft = HR + HO = 5.5 +5.4 = 10.9 ft

90°

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)

The shaded area within the lines represents acceptable values for HT and V

For vent configurations requiring more than one 45º and 90° elbow the following formulas apply:

Formula 1: HT < 4.2 V

Formula 2: HT + VT < 24.75 feet

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 4 = 16.8 ft

10.9 < 16.8

Formula 2: HT + VT < 24.75 feet

14.9 < 24.75

Since both formulas are met, this vent configuration is acceptable.

W415-0299 / C / 03.12.03

Page 12

VERTICAL TERMINATION

when (HT) < (VT)

Simple venting configurations

FIGURE 9

45°

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN FEET (VT)

Example 3:

FIGURE10

45°

HT + VT= 10.9 + 15 = 25.9 ft

=5 ft = 10 ft

V1 +

V2 =

5 + 10 = 15 ft

=3 ft = 2.5 ft = H1 + H2 = 3 + 2.5 = 5.5 ft = .03(one 45º elbow + three 90º elbows - 135º) = .03(45+90+90+90-135)=5.4 =HR + HO = 5.5 + 5.4 = 10.9 ft

90°

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)

The shaded area within the lines represents acceptable values for HT and VT.

For vent configurations requiring more than one 45º and one 90° elbow , the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

W415-0299 / C / 03.12.03

Formula 1: H

< V

10.9 < 15

Formula 2: HT + VT < 40 feet

25.9 < 40

Since both formulas are met, this vent configuration is acceptable.

Page 13

VERTICAL TERMINATION

when (HT) > (VT) Simple venting configurations

FIGURE 11

See graph to determine the required vertical rise V required horizontal run HT.

REQUIRED VERTICAL RISE IN FEET (VT)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT)

The shaded area within the lines represents acceptable values for HT and VT.

for the

=1 ft = 1.5 ft

V1 +

V2 =

1 + 1.5 = 2.5 ft

=6 ft =2 ft = H1 + H2 = 6 + 2 = 8 ft = .03(one 45º elbow + three 90º elbow - 135º) = .03(45 + 90 + 90 + 90 - 135) = 5.4 ft

=HR + HO = 8 + 5.4 = 13.4 ft

HT + VT = 13.4 + 2.5 = 15.9 ft

Formula 1: HT < 3V

13.4 > 7.5

3VT=

3 x

2.5 = 7.5 ft

Since this formula is not met, this vent configuration is unacceptable.

Formula 2: HT + VT < 40 feet

15.9 < 40

Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

Example 5:

45°

90°

For vent configurations requiring more than one 45º and one 90° elbow , the following formulas apply:

Formula 1: HT < 3V

Formula 2: HT + VT < 40 feet

Example 4:

45°

90°

FIGURE 12

90°

FIGURE 13

HT + VT= 19.5 + 4.5= 29 ft

Formula 1: HT < 3V

Formula 2: HT + VT < 40 feet

Since both formulas are met, this vent configuration is acceptable.

= 1.5 ft =8 ft

V1 +

V2 =

1.5 + 8= 9.5 ft

=1 ft =1 ft = 10.75 ft = H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft = .03(three 90° elbows + two 45° elbow - 135°) = .03(90 + 90 + 90 + 45 + 45 - 135) = 6.75 ft =HR + HO = 12.75 + 6.75 = 19.5 ft

3VT =

3 x

9.5 = 28.5 ft

19.5 < 28.5

29 < 40

W415-0299 / C / 03.12.03

Page 14

PENINSULA INSTALLATION PROCEDURE

VENTING

fer to pages 6-13. All venting must have a minimum clearance of 1" to combustible.

FRAMING

See Page 18 for additional framing dimensions. Note: In order to avoid the possibility of exposed

insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity. It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

FIGURE 14

COUNTERTOP / BAR INSTALLATION

When finishing the fireplace, combustible material may rest directly on of the top extension. In order to achieve a countertop or bar type appearance with the minimum height allowed, framing must be non-combustible and may be done with metal studding attached to the top extension sides or the upper frame of the fireplace.

FIGURE 16

A = 22 " minus finishing material thickness each side.

To install the fireplace face flush with the finished wall, position the framework to accommodate the thickness of the finished wall.

FIGURE 15

Care should be taken to maintain sufficient clearance for the vent installation. A horizontal vent installation requires a minimum height of 39½" using rigid or 43" using flexible vent pipe. (including the 1" clearance to combustibles).

* The top extension may be removed if non-combustible

framing is faced with a non-combustible material placed flush with the front face of the unit and extending from the top of the unit. (Example: cement board) (not supplied). Combustible counter / bar tops must maintain a minimum of 38 inches from the base of the fireplace to the underside of the top.

FIGURE 17

TOP EXTENTION

TOP OF THE UNIT

NOTE: Wolf Steel trim and/or surround kits will not totally cover the top extension of the fireplace. In order to obtain a smooth transition from the trim / surround to the wall, it is recommended that the top extension be removed and the unit be installed following the above procedure.

W415-0299 / C / 03.12.03

Page 15

BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4 . The side panel sits panel in position, bend down the tab to secure. DETAIL 5.

under the bracket tab. Holding the side

FIGURES 18a-e

STEP 1

STEP 2

FACING

Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black faceareas of the fireplace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this fireplace system.

When roughing in the fireplace, raise the fireplace to accommodate for the thickness of the finished floor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories.

Objects placed in front of the fireplace should be kept a minimum of 48" away from the glass front faces.

FIGURE 19

DRYWALL

RETAINER

5" MIN

STEP 3

FINISHING

Refer to pages 22-25 for complete instructions regarding mantle requirements and installations, log placement, glass door and upper and lower louvre attachments.

STEP 4

STEP 5

DETAIL 5

W415-0299 / C / 03.12.03

Page 16

OPEN-END INSTALLATION PROCEDURE

VENTING

Refer to pages 6-13. All venting must have a minimum clearance of 1" to combustible.

FRAMING

See Page 18 for additional framing dimensions. Note: In order to avoid the possibility of exposed

FIGURE 20

FIGURES 21a-c

STEP 5

RETAINER

A = 25¼" minus finishing material thickness each side.

NOTE: LEFT CORNER UNIT ILLUSTRATED

To install the fireplace face flush with the finished wall, position the framework to accommodate the thickness of the finished wall.

BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4 on page

15. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure. DE- TAIL 6.

DETAIL 6

STEP 6

FACING

It is not necessary to install a hearth extension with this fireplace system.

the installation of many decorative flashing accessories.

Objects placed in front of the fireplace should be kept a minimum of 48" away from the glass front faces.

FINISHING

Refer to pages 22-25 for complete instructions regarding mantle requirements and installations, log placement, glass door and upper and lower louvre attachments.

FIGURE 22

DRYWALL

W415-0299 / C / 03.12.03

5" MIN

Page 17

SEE-THROUGH INSTALLATION PROCEDURE

VENTING

Refer to pages 6-13. All venting must have a minimum clearance of 1" to combustible.

FRAMING

See Page 18 for additional framing dimensions. Note: In order to avoid the possibility of exposed

FIGURE 23

FACING

It is not necessary to install a hearth extension with this fireplace system.

the installation of many decorative flashing accessories.

Objects placed in front of the fireplace should be kept a minimum of 48" away from the glass front faces.

FINISHING

Refer to pages 22-25 for complete instructions regarding mantle requirements and installations, log placement, glass door and upper and lower louvre attachments.

FIGURE 25

DRYWALL

A = 22" minus finishing material thickness, each side.

BRICK PANEL INSTALLATION

Install the base panels as illustrated in steps 1-4 on page

15. Both side panels sit under the bracket tab. Holding the side panel in position, bend down the tab to secure. DE-

TAIL 6.

RETAINER

DETAIL 5 & 6

FIGURES 24a-c

STEP 5

RETAINER

DRYWALL

5" MIN

STEP 6

W415-0299 / C / 03.12.03

Page 18

VENT FRAMING DIMENSIONS

There must be a minimum of 1" clearance to combustibles when framing around all venting options. See pages 14-17.

FIGURE 26 FIGURE 27

Horizontal Vent Off Fireplace Vertical Vent Off Fireplace

A = 42" using flexible vent components. A = 38½" using Wolf Steel rigid vent components.

B = 45" using flexible vent components. B = 42½" using Wolf Steel rigid vent components.

W415-0299 / C / 03.12.03

Page 19

INSTALLATION

WALL AND CEILING PROTECTION

For optimum performance it is recommended that all horizontal runs have a minimum 1 inch rise per foot using flexible venting.

For safe and proper operation of the fireplace, follow the venting instructions exactly.

HORIZONTAL INSTALLATION

This application occurs when

venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum square or round opening of 10½" framing, a vent pipe shield may be installed, ensuring a 1" clearance to combustibles.

*. (As an alternative to

10½"

FIGURE 28

Mark and cut the vent pipe shield to the determined depth of the combustible wall. Apply a bead of caulking (not supplied) to the framework or to the shield plate (in the case of a finished wall) and secure the shield through the opening to the interior wall. The final location of the vent pipe shield

should maintain the required clearance to the 8" vent pipe / liner. Do not fill this cavity with any type of material.

Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer.

FIGURE 29

VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from

your Napoleon dealer. See Accessories to or-

FIGURE 30

tible material. Try to center the exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the center of the openings.

DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL.

A vent pipe shield will prevent any materials such as insulation, from filling up the 1" air space around the pipe. Nail headers between the joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a finished ceiling), and secure over the opening in the ceiling. A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer.

3. In the attic, after the pipe / liner has been installed, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from filling up the 1" air space around the pipe.

FIGURE 31

der the specific kit required.

1. Determine the air terminal location, cut and frame 10½ inch openings in the ceiling and the roof to provide the minimum clearance between the fireplace pipe / liner and any combus-

VENT

PIPE

COLLAR

VENT PIPE SHIELD

FIGURE 32

W415-0299 / C / 03.12.03

Page 20

USING FLEXIBLE VENT COMPONENTS

Use only approved aluminum flexible liner kits marked:

FIGURE 33

"Wolf Steel Approved Venting" as identified by the stamp only on the 8” outer liner.

For safe and proper operation of the fireplace, follow the venting instructions exactly.

HORIZONTAL AIR TERMINAL INSTALLATION

1. Stretch the 5" diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface. Apply a heavy bead of the high temperature sealant, supplied with the unit, to the inside of the 5" liner approximately 1" from the end. Slip the liner a minimum of 2" over the fireplace vent collar and secure with 3 #8 screws.

2. Using the 8" diameter flexible aluminum liner, apply sealant, slide a minimum of 2" over the fireplace combustion air collar and secure with 3 #8 screws.

For optimum performance, it is recommended that horizontal runs have a minimum ¼ inch rise per

foot .

5. From outside, apply a bead of the high temperature sealant to the inside of both liners, approximately 1" from the end of each liner.

5. Holding the air terminal (lettering in an upright, readable position), insert into both liners with a twisting motion to ensure that both the terminal sleeves engage into the liners / sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied).

6. If more liner needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Napoleon support ring assembly W010-0380 or equivalent noncombustible strapping to maintain the minimum 1" clearance to combustibles.

FIGURE 34

The air teminal may be recessed into the exterior wall or siding by 1½", the depth of the return flange.

FIGURE 35

3. Insert the liners through the firestop. Position and secure the fireplace using the nailing tabs (2 per side) and/or secure to the floor using screws inserted through the two ¼" diameter holes in the front left and right corners of the base. The liners should be flush with the exterior wall.

VERTICAL AIR TERMINAL INSTALLATION

1. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

FIGURE 37

vertically and plumb. Attach the air terminal assembly to the roof support, ensuring that a minimum 16" of air terminal will penetrate the roof when fastened.

DO NOT CLAMP THE FLEXIBLE ALUMINUM LINER.

2. Stretch the 5" diameter aluminum flexible liner to the required length. Slip the liner a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Seal using a heavy bead of the high temperature sealant.

3. Repeat using 8" diameter aluminum flexible liner.

5. Thread the air terminal pipe assembly down through the roof. The air terminal must be located

FIGURE 36

W415-0299 / C / 03.12.03

FIGURE 38

Page 21

5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centered within the flashing, giving a 3/5" margin all around. Fasten to the roof. Do not nail through the lower portion of the flashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material.

6. Apply a heavy bead of weatherproof caulking 2 inches above the flashing. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. Attach the other storm collar centered between the air intake and the air exhaust slots onto the air terminal. Tighten securely. Attach the vertical rain cap.

Spacers are attached to the 5" inner flex liner at predetermined intervals to maintain a 1-1/5" air gap to the 8" outer liner. These spacers must not be removed.

USING RIGID VENT COMPONENTS

For optimum performance it is recommended that all horizontal runs have a ¼ inch rise per foot. For safe and proper operation of the fireplace, follow the venting instructions exactly.

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Napoleon vent spacers W615-0033 every 3 feet and on either side of each elbow to maintain the minimum 1¼" clearance between the outer and inner vent pipes. Use Napoleon support ring assembly W010-0380 or equivalent noncombustible strapping to maintain the minimum 1" clearance to combustibles for both vertical and horizontal runs.

HORIZONTAL AIR TERMINAL INSTALLATION

1. Move the fireplace into position. Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 1¼" overlaps between venting compo-

nents.

2. Apply high temperature sealant to the outer edge of the 5" inner collar of the fireplace. Attach the first vent component and secure using 3 self tapping screws. Repeat using 8" piping.

3. Holding the air terminal (lettering in an upright, readable position), insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and the sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied). The air teminal may be recessed into the

exterior wall or siding by 1½", the depth of the return flange.

FIGURE 40

7. If more liner needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel support ring assembly W010- 0370 or equivalent noncombustible strapping to maintain a clearance to combustibles of 1".

FIREPLACE VENT CONNECTION

1. Install the 5 inch diameter aluminum flexible liner to the fireplace. Secure with 3 screws and flat washers. Seal the joint and screw holes using the high temperature sealant provided.

2. Install the 8 inch diameter aluminum flexible liner to the fireplace. Attach and seal the joints.

VERTICAL AIR TERMINAL INSTALLATION

1. Move the fireplace into position.

2. Fasten the roof support to the roof using the screws

provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

3. Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal. Slip a 5" diameter coupler a minimum of 2" over the sleeve and secure using 3 screws.

5. Apply high temperature sealant to the outer edge of the of the outside sleeve of the air terminal. Slip a 8" diameter coupler over the sleeve and secure as before.Trim the 8" coupler even with the 5" coupler end.

5. Thread the air terminal pipe assembly down through the roof support and attach, ensuring that a minimum 16" of air terminal will penetrate the roof when fastened. If the

attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic. The air terminal must be located vertically and plumb.

6. Remove nails from the shingles, above and to the sides

of the chimney. Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centered within the flashing, giving a 3/5" margin all around. Fasten to the roof. Do NOT nail through the lower portion of the flashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material.

FIGURE 39

FIGURE 41

W415-0299 / C / 03.12.03

Page 22

8. Apply a heavy bead of waterproof caulking 2 inches above the flashing. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weathertight seal between the air terminal and the collar is achieved. Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal. Tighten securely. Attach the rain cap.

8. Continue adding rigid venting sections, sealing and securing as above. Attach a 5" collapsed telescopic pipe to the last section of rigid piping. Secure with screws and seal. Repeat using a 8" telescopic pipe.

9. Run a bead of high temperature sealant around the outside of the 5" elbow. Pull the adjustable pipe a minimum 2" onto the elbow. Secure with 3 screws. Repeat with the 8" telescopic pipe.

10. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from filling up the 1" air space around the pipe.

It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.

See PAGE 14 for bar type / countertop installation.

GAS INSTALLATION

1. Move the fireplace into position and secure to the floor

using #10 hex head screws (not supplied).

2. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L

copper tubing or equivalent to the fireplace.

3. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit.

The recommended maximum lead length depends on

wire size:

WIRE SIZE MAX. LENGTH

14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet

Do not connect either the wall switch, thermostat or gas valve to electricity (110 volts).

Attach the two leads to terminals 1 and 3 located on the

gas valve.

FIGURE 42

4. Install the rigid black pipe, ½" type-L copper tubing or, if local codes permit, a 3/8" flex connector and shutoff valve to the gas line and the fireplace gas valve. Seal and tighten securely. An adapter fitting is required between the gas valve and the copper tubing or flex connector.

FIGURE 43

Do not kink flexible connector.

5. Check for gas leaks by brushing on a soap and water solution.

Do not use open flame.

6. Mark the appropriate boxes on the rating plate label to indicate the model type.

FIGURE 44

FINISHING

MANTLE INSTALLATION

Combustible mantle clearance can vary according to the mantle depth. Use the graph to help evaluate the clearance needed. The three-sided top extension piece may be removed if non-combustible framing is faced with a noncombustible material.

7" MANTLE

3" MANTLE

W415-0299 / C / 03.12.03

SEE FIGURE 16.

TOP EXTENTION

TOP OF THE UNIT

FIGURES 45 a-b

Dashed lines are suitable mantle sizes and clearances when a non-combustible facing is used.

Page 23

LOG PLACEMENT

PHAZERTM logs, glowing and charcoal embers, exclusive

to Napoleon fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the embers for a maximum glowing effect. Figures 46 A - H.

LOCATING PINS

1. Looking at the unit from the valve side, place log #1 diagonally across the textured burner cover onto the pins. The texture is designed to cradle the underside of the log.

LOCATING PINS

5. When pieces #3a and #3b are attached to create log #3, the upper end of log #3 should rest in the groove, on top of log # 2.

6. As with log # 1, log #4 is also cradled by the texture of the burner cover and the pin in the base. Position log #4 so that the lower end fits onto the pin. The upper end rests against the moulded locater on the top of log # 1.

2. Depending on the type of installation, the view of the log positioning will reverse. Here the lower end of log #2 rests near the back left corner of the firebox on the locating pin. The upper end sits on top of log #1, inside the groove on log #2.

#3a

3. Log # 3 is made up of two pieces, a and b. Piece #3a is the base of log #3. The base sits diagonally in the designated area located between logs #1 and fits tight up against #2.

4. The slot in the underside of piece #3b fits over #3a. Place the end of piece #3b onto the pin.

7. Like log #3, log #5

also comes in two pieces. The base (#5a) slopes outwards between logs #2 and #4. As with pieces #3a & b, piece #5b fits over piece #5a. Place the end of piece #5b onto the pin.

8. The upper end of log #5 rests in the groove, on top of

log #4 and creates the final appearance of log set.

W415-0299 / C / 03.12.03

Page 24

GLOWING EMBERS

Tear the embers into small pieces and place on the ported area of the burner. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember mate-

rial will only glow when exposed to direct flame; however, care should be taken to not block the burner ports. Blocked

burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. PHAZERTM logs glow when exposed to direct flame.

CHARCOAL EMBERS

Randomly place the embers around the bottom brick panels in a realistic manner but not in contact with the flames. Keep ember dust away from burner ports to avoid plugging them.

Fine dust found in bottom of bag not to be used . PHAZER

logs, and embers glow when exposed to direct flame. Use only certified PHAZERTM logs, glowing embers and charcoal embers available from your Napoleon / Wolf Steel Ltd. dealer.

GLOWING EMBERS

DOOR INSTALLATION

FLANGE

HOOD

UPPER LOUVRE

CLIP

DOOR LA TCH

DOOR OPENING AND

CLOSING: The upper lou-

vres must be removed to allow the door to be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door.

UPPER LOUVRE BRACKETS & HOOD

FIGURE 50

LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

½"

LOGO

FIGURE 48

½"

Attach the hood with louvre brackets by pressing the top flange of the bracket into the clips along the top of the louvre opening with louvre securing tabs facing out.

LOWER LOUVRE BRACKETS & HINGE SCREEN

FIGURES 51 a-b

Using 6 screws, attach the lower louvre brackets and hinge screen as illustrated. Be sure to install the louvre brack-

ets over the hinge screen.

GVFL INSTALLATION

TO INSTALL THE UP-

PER LOUVRES: Insert

the upper louvres into the slots on both brackets. Press the top flange of the hood into the four clips located along the top of the unit as shown.

HOOD

BRACKET

SLOT

LOUVRE

W415-0299 / C / 03.12.03

TO INSTALL THE L OWER

LOUVRE ASSEMBLY: At-

tach each hinge to the fire-

(VAL VE CONTROL DOOR)

Optional plated door trim, and arched door facia are available at your local Napoleon dealer.

LOWER LOUVRES

box with 2 screws.

Page 25

L36 LOUVRE INSTALLATION

FIGURE 54 a-c

CLIPS

CENTRE

SLOT

FLANGE

HOOD

Attach the hood by pressing the top flange into the clips along the top of the louvre opening. Secure using a screw through the centre slot.

END DOOR INSTALLATION

Ensure that the door is properly clipped onto the steel lip to prevent overheating, glass breakage and / or discolouration of the upper trim.

FIGURE 56

Secure with screws along the bottom of the door. Tighten screws snugly. Do not

over-tighten.

FIGURE 55

STEEL LIP

DOOR

To install the door(s), hook it over the steel lip located above the door opening.

FIGURE 57

UPPER LOUVRES

Insert the louvre tabs into the

SLOT

TAB

slots located at the top left and right corners of the unit.

B C

HINGE

CLIP

SLOT

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit.

To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

W415-0299 / C / 03.12.03

Page 26

OPTIONAL BLOWER INSTALLATION

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded

in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

Remove the blower from its mounting bracket and attach to the bracket supplied with the fireplace. This bracket is found secured on the mounting stud located at the bottom of the vent side wall.

FIGURE 60

The blower bracket contains two holes that allow the blower to be positioned away from the intended gas supply hole.

Position the vibration reducing pad, centred, onto the threaded stud, piercing a hole into the pad. The blower must be able to be positioned entirely onto the pad.

Tilt the blower onto its side and slide it past the controls. Position the blower under the clip and onto the stud. Secure with a wing nut.

FIGURE 58

FIGURE 59

Remove the "Z" shaped mounting bracket secured to the burner, by the pilot. Remove the thermodisc from the bracket supplied in the blower kit and attach to the mounting bracket. Attach the connectors from the black and white wires to the thermodisc.

Do not overtighten thermodisc or distort housing.

Attach the connectors from the black and red wires to the blower. Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle.

FIGURE 62

FIGURE 63

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the fireplace and will run for approximately 30 - 45 minutes after the fireplace has been turned off. Use of the fan increases the output of heat.

FIGURE 61

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Page 27

OPERATION / MAINTENANCE

When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufficiently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This fireplace is equipped with a pilot which must be lit

by hand while following these instructions exactly.

B. Before operating smell all around the fireplace area for

gas and next to the floor because some gas is heavier than air and will settle on the floor.

C. Use only your hand to turn the gas control knob. Never

use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this fireplace if any part has been under

water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water.

After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off.

Purge the gas line with a glass door open. Assure that a continuous gas flow is at the burner before re-installing the door.

WHAT TO DO IF YOU SMELL GAS:

• Turn off all gas to the fireplace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from

GAS KNOB

a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

PILOT ON/OFF KNOB

FLAME

ADJUSTMENT

KNOB

LIGHTING INSTRUCTIONS

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool. When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed

slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the fireplace.

3. Turn the gas knob clockwise to off.

4. Wait five (5) minutes to clear out any gas. If you smell

gas including near the floor. Stop! Follow "B" in the above safety information on this label. If you don't smell gas go the next step.

TO TURN OFF GAS

1. Turn off all electric power to the fireplace if service is to be performed.

2. For a complete shut-down procedure: push in gas control knob slightly and turn clockwise to off. Do not force.

MAINTENANCE

Turn off the gas and electrical power before servicing the

fireplace.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This fireplace and its venting system should be inspected before use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the

pilot with the push button ignitor. Keep knob depressed for one minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.

7. With pilot lit, depress and turn gas knob counter-clockwise to on.

8. If equipped with remote on-off switch/thermostat, main burner may not come on when you turn valve to on. Remote switch must be in the on position to ignite burner.

9. Turn on all electric power to the fireplace.

3. For a temporary shut-down procedure: set thermostat to

lowest setting or remote switch to off. Press and turn the gas knob clockwise to pilot.

3. Check to see that all burner ports are burning. Clean out any

of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot flame is large enough to engulf

the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main and runner burners ignite com-

pletely on all openings when the gas knob for the burners is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of

the door is not broken or missing. Replace if necessary.

W415-0299 / C / 03.12.03

Page 28

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow.

FIGURE 64

FIGURE 65

WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

VENTURI ADJUSTMENT

Natural gas models have air shutters set at 1/4 (.250") inch open. Propane gas models have air shutters set at 7/16 (.437) inch open. Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.

FIGURE 66

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED GAS INSTALLER!

RESTRICTING VERTICAL VENTS

Vertical installations may display a very active flame.If this appearance is not desirable,the vent exit must be restricted using the optional restrictor vent kit, RP40-KT. This will

reduce the velocity of the exhaust gases,slowing down the flame pattern and creating a more traditional gentle appearance. Specific instructions are included with the kit.

W415-0299 / C / 03.12.03

Page 29

REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor.

* WARNING: This is a fast acting thermocouple. It is an

integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

COMPONENTS COMMON TO ALL UNITS

# PART No. DESCRIPTION

1* W361-0016 GLOWING EMBERS 2* W550-0001 CHARCOAL EMBERS 3 W562-0009 DOOR GASKET (100 INCHES) 4 W010-0454 GLASS W/ GASKET 5* W500-0028 FIRESTOP - FLEXIBLE VENTING 6* W385-0245 NAPOLEON LOGO 7* W573-0008 HIGH TEMP SEALANT 8 GL-634 BGD40 LOGSET 9 W135-0153 LOG#1 10 W135-0154 LOG#2 11 W135-0155 LOG#3 - PIECE A 12 W135-0156 LOG#3 - PIECE B 13 W135-0157 LOG#4 14 W135-0158 LOG#5 - PIECE A 15 W135-0159 LOG#5 - PIECE B 16 W475-0265 END FIBRE BRICK PANEL - FOR WALL 17 W475-0259 END FIBRE BRICK PANEL - FOR BURNER 18 W475-0260 END FIBRE BRICK PANEL - FOR BURNER 19 W475-0261 SIDE FIBRE BRICK PANEL - FOR BURNER 20 W475-0262 SIDE FIBRE BRICK PANEL - FOR BURNER 21 W080-0519 BOTTOM LOUVRE BRACKET 22 W500-0193 BRICK PANEL RETAINER 23 N010-0279 SIDE LOUVRE HOOD W / LOUVRE BRACKETS

COMPONENTS UNIQUE TO OPEN END UNIT

24 W200-0114 SIDE DOOR COVER 25 N010-0327 SIDE DOOR HEAT SHIELD 26 W300-0057 END DOOR TEMPERED GLASS ONLY 27 W010-0873 END DOOR TEMPERED GLASS C/W GASKET 3 W562-0009 DOOR GASKET (100 INCHES) 28 W475-0263 SIDE BRICK PANEL - FOR WALL 29 N010-0310 END LOUVRE HOOD W / LOUVRE BRACKETS 30 W500-0192 END BRICK PANEL RETAINER

COMPONENTS UNIQUE TO SEE-THRU UNIT

3 W562-0009 DOOR GASKET (100 INCHES) 16 W475-0265 END FIBRE BRICK PANEL - FOR WALL 31 N010-0326 END DOOR HEAT SHIELD 32 W200-0117 END DOOR COVER 30 W500-0192 END BRICK PANEL RETAINER 33 W010-0516 BLACK SIDE DOOR c/w GLASS

COMPONENTS UNIQUE TO PENINSULA UNIT

28 W010-0873 END DOOR TEMPERED GLASS

C/W GASKET

33 W010-0516 BLACK SIDE DOOR c/w GLASS 30 N010-0310 END LOUVRE HOOD W / LOUVRE BRACKETS

When ordering replacement parts always give the following information:

ODEL & SERIAL NUMBER OF FIREPLACE

1. M

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PAR T

5. FINISH

6. TOP OR REAR VENT

BURNER COMPONENTS

34 W010-0871 REPLACEMENT BURNER 35 W010-0801 NATURAL GAS PILOT ASSEMBLY 35 W010-0800 PROPANE GAS PILOT ASSEMBLY 36 W455-0069 NATURAL GAS PILOT INJECTOR 36 W455-0067 PROPANE GAS PILOT INJECTOR 37* W660-0005 BURNER ON/OFF SWITCH 38 W680-0004 THERMOPILE 39 W680-0005 THERMOCOUPLE 40 W240-0006 ELECTRODE W/ WIRE 41 W357-0001 PIEZO IGNITER 42 N455-0003 MAIN BURNER ORIFICE - PROPANE 42 W455-0072 MAIN BURNER ORIFICE - NATURAL GAS 43 W725-0026 PROPANE GAS VALVE 43 W725-0025 NATURAL GAS VALVE

VENT KITS

GD420 (5 FOOT)

44* W010-0772 5" FLEXIBLE ALUMINIUM LINER - (5 FT.) C/W SPACERS 45* W730-0012 8" FLEXIBLE ALUMINIUM LINER - (5FT.)

GD430 (10 FOOT)

46* W730-0013 8" FLEXIBLE ALUMINIUM LINER -(10FT.) 47* W010-0773 5" FLEXIBLE ALUMINIUM LINER-(10 FT .) C/W SPACERS 48* W010-0810 WALL SUPPORT ASSEMBLY

ROOF TERMINAL KITS

49* 1/12 TO 7/12 PITCH - GD410 50* 8/12 TO 12/12 PITCH - GD411 51* FLAT ROOF - GD412

52* W120-0036 VERTICAL CAP 53* W170-0063 STORM COLLAR 54* W010-0453 ROOF SUPPORT 55* W263-0054 /W263-0055 / W263-00056 ROOF FLASHING

TERMINAL KITS

56* PERISCOPE - GD401 57* WALL TERMINAL KIT - GD422

W415-0299 / C / 03.12.03

Page 30

W415-0299 / C / 03.12.03

* WARNING: This is a fast acting thermocouple. It is an integral safety component.

Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

Page 31

ACCESSORIES

# PART No. DESCRIPTION

1 W690-0001 MILLIVOLT THERMOSTAT 2 GD501 HEAT GUARD 3* W573-0008 HI-TEMP SEALANT 4* W010-0370 WALL SUPPORT ASSEMBLY 5 GZ-550-1KT BLOWER KIT 6* W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR 7* W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 8* W660-0010 REMOTE CONTROL - ADVANTAGE 8* W660-0011 REMOTE CONTROL - ADVANTAGE PLUS 9* W660-0013 MODULATING REMOTE - CONTROLS FLAME & BLOWER 10* W175-0166 5" COUPLER 10* W175-0002 8" COUPLER 11 GVFLK LOUVRE KIT - BLACK 11 GVFLPB LOUVRE KIT - POLISHED BRASS 11 GVFLAB LOUVRE KIT - ANTIQUE BRASS 11 GVFLSS LOUVRE KIT - STAINLESS STEEL 12* BGDELK END LOUVRE KIT - BLACK 12* BGDELPB END LOUVRE KIT - POLISHED BRASS 12* BGDELAB END LOUVRE KIT - ANTIQUE BRASS 12* BGDELSS END LOUVRE KIT - STAINLESS STEEL 13 L36K LOUVRE KIT - UPPER & LOWER - BLACK 13 L36AB LOUVRE KIT - UPPER & LOWER - ANTIQUE BRASS 13 L36PB LOUVRE KIT - UPPER & LOWER - POLISHED BRASS 13 L36SS LOUVRE KIT - UPPER & LOWER - BRUSHED STAINLESS STEEL 14* ELB40K END LOUVRE KIT - BLACK 14* ELB40PB END LOUVRE KIT - POLISHED BRASS 14* ELB40AB END LOUVRE KIT - ANTIQUE BRASS 14* ELB40SS END LOUVRE KIT - STAINLESS STEEL 15 HOIG-1 HERITAGE ORNAMENTAL INSET-GOLD PLATED 15 HOIKG-1 HERITAGE ORNAMENTAL INSET-BLACK GOLD PLATED 15 HOIBC-1 HERITAGE ORNAMENTAL INSET-BRUSHED COPPER PLATED 15 HOIBG -1 HERITAGE ORNAMENTAL INSET-BRUSHED GOLD PLATED 16* EHOIG -1 END HERITAGE ORNAMENTAL INSET-GOLD PLATED 16* EHOIKG-1 END HERITAGE ORNAMENTAL INSET-BLACK GOLD PLATED 16* EHOIBC-1 END HERITAGE ORNAMENTAL INSET

-BRUSHED COPPER PLATED

16* EHOIBG -1 END HERITAGE ORNAMENTAL INSET - BRUSHED GOLD PLATED 17 DOIG-1 DIAMOND ORNAMENTAL INSET - GOLD PLATED 17 DOIKG-1 DIAMOND ORNAMENTAL INSET - BLACK GOLD PLATED 17 DOIBC-1 DIAMOND ORNAMENTAL INSET - BRUSHED COPPER PLATED 17 DOIBG-1 DIAMOND ORNAMENTAL INSET - BRUSHED GOLD PLATED 18* EDOIG-1 END DIAMOND ORNAMENTAL INSET - GOLD PLATED 18* EDOIKG-1 END DIAMOND ORNAMENTAL INSET - BLACK GOLD PLATED 18* EDOIBC-1 END DIAMOND ORNAMENTAL INSET - BRUSHED COPPER PLATED 18* EDOIBG-1 END DIAMOND ORNAMENTAL INSET - BRUSHED GOLD PLATED 19 GOIG-1 GOTHIC ORNAMENTAL INSET - GOLD PLATED 19 GOIKG-1 GOTHIC ORNAMENTAL INSET - BLACK GOLD PLATED 19 GOIBC-1 GOTHIC ORNAMENTAL INSET - BRUSHED COPPER PLATED 19 GOIBG-1 GOTHIC ORNAMENTAL INSET - BRUSHED GOLD PLATED 20* EGOIG-1 END GOTHIC ORNAMENTAL INSET - GOLD PLATED 20* EGOIKG-1 END GOTHIC ORNAMENTAL INSET - BLACK GOLD PLATED 20* EGOIBC-1 END GOTHIC ORNAMENTAL INSET - BRUSHED COPPER PLATED 20* EGOIBG-1 END GOTHIC ORNAMENTAL INSET - BRUSHED GOLD PLATED 21 SOIG-1 SEASHELL ORNAMENTAL INSET - GOLD PLATED 21 SOIKG-1 SEASHELL ORNAMENTAL INSET - BLACK GOLD PLATED 21 SOIBC-1 SEASHEL ORNAMENTAL INSET - BRUSHED COPPER PLATED 21 SOIBG-1 SEASHELL ORNAMENTAL INSET - BRUSHED GOLD PLATED 22* ESOIG-1 END SEASHELL ORNAMENTAL INSET - GOLD PLATED 22* ESOIKG-1 END SEASHELL ORNAMENTAL INSET - BLACK GOLD PLATED 22* ESOIBC-1 END SEASHEL ORNAMENTAL INSET - BRUSHED COPPER PLATED 22* ESOIBG-1 END SEASHELL ORNAMENTAL INSET - BRUSHED GOLD PLATED 23 EOIG-1 ECLIPSE ORNAMENTAL INSET - GOLD PLATED 23 EOIKG-1 ECLIPSE ORNAMENTAL INSET - BLACK GOLD PLATED 23 EOIBC-1 ECLIPSE ORNAMENTAL INSET - BRUSHED COPPER PLATED 23 EOIBG-1 ECLIPSE ORNAMENTAL INSET - BRUSHED GOLD PLATED 24* EEOIG-1 END ECLIPSE ORNAMENTAL INSET - GOLD PLATED 24* EEOIKG-1 END ECLIPSE ORNAMENTAL INSET - BLACK GOLD PLATED 24* EEOIBC-1 END ECLIPSE ORNAMENTAL INSET - BRUSHED COPPER PLATED 24* EEOIBG-1 END ECLIPSE ORNAMENTAL INSET - BRUSHED GOLD PLATED 32* GD825N VALVE REGULATOR FOR W660-0013 - NATURAL GAS 33* GD825P VALVE REGULATOR FOR W660-0013 - PROPANE 41* RP40-KT RESTRICTOR VENT KIT 42* W175-0205 CONVERSION KIT - NG - LP 42* W175-0206 CONVERSION KIT - LP - NG

W415-0299 / C / 03.12.03

Page 32

TROUBLE SHOOTING GUIDE

EFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN

SYMPTOM PROBLEM TEST SOLUTION

Main burner flame is a blue, lazy, transparent flame.

Flames are consistently too large or too small. Carboning occurs.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey film forms.

Exhaust fumes smelled in room, headaches.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur

on the terminal and should be removed as required.

Incorrect installation.

Unit is over-fired or underfired.

- refer to Figure 34 to ensure correct location of storm collars. (vertical vent)

- check pressure readings:

Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 8" (minimum 4.5") water column for natural gas or 13" (11" minimum) water column for propane. Check

that main burner is operating on "HI". Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5" water column for natural gas or 10" water

column for propane. Check that main burner is operating on "HI". AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE. Leak test with a soap and water solution.

Air shutter has become

- ensure air shutter opening is free of lint or other obstructions.

blocked

Flame is impinging on the logs or combustion chamber.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and orifice size as specified by the rating plate values.

- check that the door gasketing is not broken or missing and that the seal is tight.

- check that both 5" and 8" vent liners are free of holes and well sealed at all joints.

- check that minimum rise per foor has been adhered to for any horizontal venting.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

- clean the glass with a recommended gas fireplace glass cleaner.

Do not clean glass when hot!

If deposits are not cleaned off regularly, the glass may become permanently marked.

Fireplace is spilling. - check door seal and relief flap seal.

- check for chimney blockage

- check that chimney is installed to building code.

- room is in negative pressure; increase fresh air supply.

System is not correctly

- purge the gas line with a glass door open.

purged.

Out of propane gas. - fill the tank.

Pilot flame is not large

- turn up the pilot flame.

enough

Pilot flame is not engulfing the thermocouple.

Thermocouple shorting / faulty.

- gently twist the pilot head to improve the flame pattern around the

thermocouple.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

Faulty valve.

- replace.

W415-0299 / C / 03.12.03

Page 33

SYMPTOM PROBLEM TEST SOLUTION

Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.

Pilot goes out while standing; Main burner is in 'OFF' position.

Pilot will not light. - check if pilot can be lit by a match

Themostat or switch is defective.

Wall switch wiring is defective.

Main burner orifice is plugged.

Faulty valve.

Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, dimin-

No spark at pilot burner

Spark gap is incorrect

No gas at the pilot burner

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- disconnect the switch wires from the valve & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

- remove stoppage in orifice.

- replace.

ishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

- fill the tank.Out of propane gas

- spark gap should be 0.150" to 0.175" (5/32" to 11/65" approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (finger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot orifice for blockage.

- replace the valve.

- call the gas distributor.

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" position.

Flames are very aggressive.

Pilot flame is not large enough or not engulfing the thermopile

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch. - replace.

Refer to "

Vent is blocked

Vent is re-circulating

5" flexible vent has become disconnected from fireplace.

Wall switch is mounted upside down

grounding.

Faulty valve.

Door is ajar

Venting action is too great.

MAIN BURNER GOES OUT; PILOT STAYS ON

- turn up pilot flame.

- replace pilot assembly.

- replace thermopile / valve.

- shorten wire to correct length or wire gauge.

- check for vent blockage.

- check joint seals and installation.

- re-attach to fireplace.

- reverse.

- replace.Remote wall switch is

- check for ground (short); repair ground or replace wire.Remote wall switch wire is

- replace.

-tighten door clamps

-restrict vent exit with restrictor vent kit, RP40-KT.

W415-0299 / C / 03.12.03

Page 34

W415-0299 / C / 03.12.03

Wolf Steel Fireplace Service History

This fireplace must be serviced annually depending on usage.

Date

Service Technician

Name

Service Performed Special ConcernsDealer Name

Page 35

NOTES

W415-0299 / C / 03.12.03

Page 36

NOTES

W415-0299 / C / 03.12.03