Napoleon Fireplaces BGD36PTR, GD36NTR, BGD36NTR, GD36PTR User Manual

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Page 1

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS

DIRECT VENT MILLIVOLT SYSTEM

INSTALLATION AND OPERATION INSTRUCTIONS FOR

NATURAL GAS MODEL

PROPANE GAS MODEL

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapours and liquids in the vicinity of

this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your build ing.

GD36NTR & BGD36NTR

GD36PTR & BGD36PTR

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency

or the gas supplier.

R-2000

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonfireplaces.com • ask@napoleon.on.ca

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Page 2

d r

TABLE of CONTENTS

PG 2-5 INTRODUCTION

Warranty General Instructions General Information Care of Glass & Plated Parts Specifications

5-15 VENTING

Venting Lengths Air Terminal Locations Typical Vent Installations Special Vent Installations Venting Application Flow Chart Venting Specifications Pre-Installation Preparation

16-22 INSTALLATION

Wall and Ceiling Protection Using Flexible Vent Components Fireplace Vent Connection Using Rigid Vent Components Restricting Vertical V ent s - GD36 only Gas Installation Mobile Home Installation Framing Mantle Clearances Nailing Tab Installation

23-24 FINISHING

Door Removal & Installation Louvre Removal & Installation Log Placement Charcoal Embers Vermiculite Glowing Embers Logo Placement

OPTIONAL BLOWER INSTALLATION

26 OPTIONAL FAN INSTALLATION

OPTIONAL THERMOSTATIC SENSOR

27-28 OPERATION / MAINTENANCE

Operating Instructions Maintenance

28 ADJUSTMENTS

Pilot Burner Adjustment Venturi Adjustment

29-30 REPLACEMENTS

Ordering Replacement Parts Replacement Parts Vent Kits Terminal Kits Accessories

31-32 TROUBLE SHOOTING GUIDE

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

••

• Do not burn wood or other materials in this fireplace.

•••

• Adults and especially children should be alerted to the hazards of high surface temperatures and sh stay away to avoid burns or clothing ignition. Supervise young children when they are in the same roo the fireplace.

• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and dra ies.

• Clothing or other flammable material should not be placed on or near the fireplace.

• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in fireplace and venting system are kept clean. The fireplace and its venting system should be inspec before use and at least annually by a qualified service person. More frequent cleaning may be required to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free f combustible materials, gasoline and other flammable vapours and liquids.

• Under no circumstances should this fireplace be modified.

• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning applia

• Do not use this fireplace if any part has been under water. Immediately call a qualified service technici inspect the fireplace and to replace any part of the control system and any gas control which has b under water.

• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the gl should be done by a licensed or qualified service person. Use only with a glass door certified with fireplace.

• Do not strike or slam shut the fireplace glass door.

• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermoco supplied by Wolf Steel Ltd.

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

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NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is again thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new The following materials and workmanship in your new

The following materials and workmanship in your new

The following materials and workmanship in your new The following materials and workmanship in your new

for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner,

for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner,for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainizedphazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized

phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized

phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainizedphazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.enamelled components and aluminum extrusion trims.

enamelled components and aluminum extrusion trims.

enamelled components and aluminum extrusion trims.enamelled components and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch,

switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and

switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and

switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and replacement parts free of charge during the first year of the limited warranty.replacement parts free of charge during the first year of the limited warranty.

replacement parts free of charge during the first year of the limited warranty.

replacement parts free of charge during the first year of the limited warranty.replacement parts free of charge during the first year of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requiresLabour related to warranty repair is covered free of charge during the first year. Repair work, however, requires

Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires

the prior approval of an authorized company official. Labour costs to the account of the prior approval of an authorized company official. Labour costs to the account of

the prior approval of an authorized company official. Labour costs to the account of

the prior approval of an authorized company official. Labour costs to the account of the prior approval of an authorized company official. Labour costs to the account of predetermined rate schedule and any repair work must be done through an authorized predetermined rate schedule and any repair work must be done through an authorized

predetermined rate schedule and any repair work must be done through an authorized

predetermined rate schedule and any repair work must be done through an authorized predetermined rate schedule and any repair work must be done through an authorized

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

gas fireplace are warranted against defects gas fireplace are warranted against defects

gas fireplace are warranted against defects

gas fireplace are warranted against defects gas fireplace are warranted against defects

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

will providewill provide

will provide

will providewill provide

are based on a are based on a

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dealer. dealer.

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CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the

warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the

product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this

warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel

parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace

or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in

accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding

to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not

covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event

extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,

its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local

codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State:

• The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of

Massachusetts.

In absence of local codes, install the GD36 and BGD36 to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149, Installation Codes. Mobile home installation must conform with local codes or in the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufactured Home Installations, Sites and Communities Standard ANSI/NFPA 501A in the United States. The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the fireplace shall be installed on a metal or wood panel extending the full width and depth. If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Maximum input is 26,000 BTU/hr for natural gas and propane for the GD36. Maximum input for the BGD36 is 17,000 BTU/h for natural gas and propane. When the fireplace is installed at elevations above 4,500ft, and in the absence of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

GD36

Maximum output for natural gas is 22,360 BTU/hr at an efficiency of 86% with the fan on, and 22,880 BTU/hr for propane at an efficiency of 88% with the fan on. The A.F.U.E. (annual fuel utilization efficiency) rating is 64% for natural gas and 65% for propane.

BGD36

Maximum output for natural gas and propane is 10,900 BTU/ hr at an efficiency of 64% with the fan on. The A.F.U.E. (annual fuel utilization efficiency) rating is 53% for natural gas and propane. Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. This fireplace is approved for bathroom, bedroom and bedsitting room installations and is suitable for mobile home installation.

No external electricity (110 volts or 24 volts) is re-No external electricity (110 volts or 24 volts) is re-

No external electricity (110 volts or 24 volts) is re-

No external electricity (110 volts or 24 volts) is re-No external electricity (110 volts or 24 volts) is required for the gas system operationquired for the gas system operation

quired for the gas system operation.

quired for the gas system operationquired for the gas system operation Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The GD36 is factory equipped with ceramic glass. The BGD36 is factory equipped with tempered glass. The glass thickness is 3/16" for both models. Use only replacement glass available from your Napoleon dealer. DO NOT SUBSTITUTE MA TERIALS. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent

discolouration and / or blemishes may result.

Use only accessories designed for and listed with

your specific fireplace. Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace. For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face of the unit.

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GD36 SPECIFICATIONS

FIGURE 1a FIGURE 1b

VENTING

MODELS GD36 AND BGD36 MAY BE VENTED EITHER AS A TOP VENT OR A REAR VENT.

REFER TO THE SECTION APPLICABLE TO YOUR INSTALLATION.

VENTING LENGTHS

Use only Wolf Steel or Simpson Dura-Vent Model DV-GS venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, follow the installation procedure provided with the venting components. When using Wolf Steel venting components, use only approved Wolf Steel rigid / flexible components with the following termination kits: WALL TERMINAL KIT GD222, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD110, 8/12 TO 12/12 ROOF TERMINAL KIT GD111, FLAT ROOF TERMI- NAL KIT GD112 or PERISCOPE KIT GD201 (for wall pen- etration below grade). With flexible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.

Wolf Steel rigid and flexible venting systems must not be combined.

Wolf Steel and Simpson Dura-Vent venting systems

must not be combined.

These vent kits allow for either horizontal or vertical venting of the fireplace. FIGURES 3 & 5. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of 4" vent connections is two horizontally or three vertically (excluding the fireplace and the air terminal connections) when using aluminum flexible venting.

For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door. Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition. Six (6") inches is the minimum bend radius allowed for the 7" diameter flexible liner.

BGD36 SPECIFICATIONS

For optimum performance it is recommended that all horizontal runs have a 1 inch rise per foot when using Napoleon flexible vent components. A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼" air gap all around between the inner liner and outer liner is required for safe operation. Use a firestop when penetrating interior walls, floor or ceiling.

Minimum clearance to combustible construction from fireplace and vent surfaces:

sides, back, bottom and top of the unit 0 inch recessed depth 14 inches top, sides and bottom of the vent pipe* 1 inch top of the vent pipe - rear vent only* 2 inches

* REAR VENT - A clearance to combustibles of 1" at the

bottom of the vent and 2" at the top must be maintained during the first 12" of venting when penetrating combustible walls. The firestop spacer (W615-044) supplied with the unit should be used to maintain this clearance. Thereafter a 1" clearance to combustibles may be maintained using firestop spacer (W500-0096).

TOP VENT - Only a clearance to combustibles of 1" all

around the vent pipe is required.

REQUIRED RISE ON HORIZONTAL VENTING

REAR VENT

RIGID VENTING 0"/FT 1"/FT* FLEXIBLE VENTING 0"/FT 1"/FT*

TOP VENT

RIGID VENTING 0"/FT 0"/FT FLEXIBLE VENTING 0"/FT 0"/FT

CORNER

RIGID VENTING 0" 6" FLEXIBLE VENTING 6" 6"

* When a vertical rise is used as part of the venting con- figuration, a 0" rise per foot is acceptable.

BGD36 GD36

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Page 6

AIR TERMINAL INSTALLATIONS

FIGURE 2

INSTALLATIONS

CANADIAN U. S.A.

12 INCHES

Clearance above grade, veranda porch, deck or balcony.

12 INCHES

12 INCHES*

9 INCHES

12 INCHES*

Clearance to windows or doors that open.

Clearance to permanently closed windows.

Vertical clearance to ventilated soffit located above the terminal within

18 INCHES** 12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

* Recommended to prevent condensation on windows and thermal breakage

** ****

** It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.

**** ******

*** The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.

****** ********

**** This is a recommended distance. For additional requirements check local codes.

******** ††

† Three feet above if within 10 feet horizontally.

†† ‡‡

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single

‡‡ ††††

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.

†††† †*†*

†* Recommenced to prevent recirculation of exhaust products. For additional requirements check local cod

†*†*

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3 FEET 3 FEET

12 INCHES

6 FEET

7 FEET‡

12 INCHES††

16 INCHES

2 FEET†*

dwellings and serves both dwellings.

18 INCHES** 12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

3 FEET**** 3 FEET****

9 INCHES

3 FEET†

7 FEET****

12 INCHES****

16 INCHES

2 FEET†*

a horizontal distance of 2 feet from the centerline of the terminal.

Clearance to unventilated soffit.

Clearance to an outside corner wall.

Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

Clearance to an inside combustible corner wall or protruding combustible obstructions ( vent chase, etc.).

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15ft.

Clearance to a service regulator vent outlet.

Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

Clearance to a mechanical air supply inlet.

Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD-301.

Clearance under a veranda, porch, deck or balcony.

Clearance above the roof.

Clearance from an adjacent wall including neighbouring buildings.

Page 7

TYPICAL VENT INSTALLATIONS

REAR EXIT

For optimum performance, it is recommended that all horizontal runs have a 1 inch rise per foot.

FIGURES 3a-d

When terminating vertically, the vertical rise is a minimum 36 inches and a maximum 40 feet from the centre of the fireplace flue outlet.

* When using rigid venting, this minimum vertical length may be reduced to 8½".

TOP EXIT

SPECIAL VENT INSTALLATIONS

PERISCOPE TERMINATION CORNER TERMINATION

Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum of 12 inches above grade. The maximum allowable vent length depends on the model of fireplace, as illustrated.

FIGURES 4

TOP EXIT INSTALLATION

REAR EXIT INST ALLATION

MODELS GD36: The maximum vent length for a corner installation is 24 inches, where only 6 inches of vertical rise is used. All corner installations require a minimum 6 inch rise. See FIGURE 5A.

MODELS BGD36: The maximum vent length for a corner installation is 20 inches of horizontal run, in addition to the 45° offset. In this case zero rise is acceptable when using rigid. Flexible venting must maintain a 6" rise. See FIGURE 5B.

FIGURE 5A - GD36 ONLY

20" MAX

FIGURE 5B - BGD36 ONL Y

W415-0210 / E / 06.25.03

Page 8

top exittop exit

top exit

verticalvertical

rise is lessrise is less

than hori-than hori-

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vertical

vertical terminationvertical termination

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vertical risevertical rise

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zontal runzontal run

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cal rise to

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24.75 feet24.75 feet

cal rise to

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of 40 feet

3 times the3 times the

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equal to orequal to or

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horizontalhorizontal

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run

VENTING APPLICATION FLOW CHART

horizontal terminationhorizontal termination

horizontal termination

fireplace vent exitfireplace vent exit

fireplace vent exit

vertical terminationvertical termination

vertical termination

rear exitrear exit

rear exit

vertical risevertical rise

is equal tois equal to

or greateror greater

than thethan the

horizontalhorizontal

vertical rise

is equal to

verticalvertical

rise is lessrise is less

vertical

rise is less

vertical risevertical rise

is equal tois equal to

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is equal to

verticalvertical

rise is lessrise is less

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rise is less

horizontalhorizontal

or greater

than the

horizontal

than hori-than hori-

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runrun

run

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run

horizontalhorizontal

run + verti-run + verti-

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horizontal

horizontalhorizontal

run + verti-run + verti-

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run + verti-

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run + verti-run + verti-

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run + verti-

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run + verti-

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of 40 feetof 40 feet

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of 40 feetof 40 feet

of 40 feet

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24.75 feet24.75 feet

24.75 feet

3 times the3 times the

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3.5 times3.5 times

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horizontalhorizontal

runrun

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runrun

horizontal

run

W415-0210 / E / 06.25.03

horizontal terminationhorizontal termination

horizontal termination

vertical rise

is equal to

or greater

than the

horizontal

run

horizontalhorizontal

run + verti-run + verti-

cal rise tocal rise to

maximummaximum

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run + verti-

cal rise to

maximum

of 40 feetof 40 feet

of 40 feet

Page 9

DEFINITIONS

for the following symbols used in the venting calculations and examples are:

> - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (HR) and offsets

(HO) in feet

- combined horizontal vent lengths in feet

- offset factor: .03(total degrees of offset - 90°*) in

feet

- combined vertical vent lengths in feet

TOP EXIT / HORIZONTAL TERMINATION

when (H Simple venting configuration (only one 90° elbow)

) < (VT)

FIGURE 6

ELBOW VENT LENGTH VALUES

feet inches

1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* the first 90° offset has a zero value and is shown in the formula as -90°

For vent configurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: HT < V Formula 2: HT + VT < 40 feet

Example 1:

90°

See graph to determine the required vertical rise VT for the required horizontal run HT.

VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

FIGURE 7

90°

=3 ft

=8 ft

HT + V

= 2.5 ft =2 ft = H1 + H2 = 2.5 + 2 = 4.5 ft =.

03(three 90° elbows - 90°) = .03(270° - 90°) = 5.4 ft

= HR + HO = 4.5 + 5.4 = 9.9 ft

= 9.9 + 11 = 20.9 f t

Formula 1: H

Formula 2: H

Since both formulas are met, this vent configuration is acceptable.

3 + 8 = 1 1 ft

< V

9.9 < 1 1

+ VT < 40 feet

20.9 < 40

W415-0210 / E / 06.25.03

Page 10

TOP EXIT / HORIZONTAL TERMINATION

when (H

) > (V

)

Simple venting configuration (only one 90° elbow)

FIGURE 8

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN INCHES

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

For vent configurations requiring more than one 90° elbow the following formulas apply:

Formula 1: HT < 4.2 V

Formula 2: HT + VT < 24.75 feet

Example 2:

Example 3:

90°

HT + V

Formula 1:H

Formula 2:H

=4 ft = 1.5 ft = V1 + V2 = 4 + 1.5 = 5.5 ft =2 ft =1 ft =1 ft = 1.5 ft = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft = .03(four 90° elbows - 90°) = .03(360° - 90°) = 8.1 ft = HR + HO = 5.5 + 8.1 = 13.6 ft = 13.6 + 5.5 = 19.1 ft

90°

< 4.2 V

13.6 < 23.1

+ VT < 24.75 feet

4.2 V

= 4.2 x 5.5 = 23.1 ft

19.1 < 24.75

Since both formulas are met, this vent configuration is acceptable.

FIGURE 10

90°

FIGURE 9

V H H H H H

HT + V

Formula 1: H

Formula 2: H

= VT = 6 ft

=3 ft

=5 ft

= H1 + H2 = 3 + 5 = 8 ft

= .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft

= HR + HO = 8 + 2.7 = 10.7 ft

10.7 + 6 =16.7

< 4.2 V

10.7 < 25.2

+ VT < 24.75 feet

4.2 V

= 4.2 x 6 = 25.2 ft

16.7 < 24.75

Since both formulas are met, this vent configuration is acceptable.

W415-0210 / E / 06.25.03

Page 11

REAR EXIT / HORIZONTAL TERMINATION

when (H Simple venting configuration (only two 90° elbows)

) < (VT)

Example 4:

90°

FIGURE 11

See graph to determine the required vertical rise VT for the required horizontal run H

REQUIRED VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H

The shaded area within the lines represents acceptable values for HT and V

For vent configurations requiring more than two 90° elbows the following formulas apply:

Formula 1: H Formula 2: H

< V

+ VT < 40 feet

HT + V

Formula 1: H

Formula 2: H

=9 f t =6 f t =

9 + 6 = 15 ft

=3 f t =2 f t =1.5 ft =H1 + H2 + H3 = 3 + 2 + 1.5 = 6.5 ft =.03(four 90° elbows - 90°) =.03(90 + 90 + 90 + 90 - 90) = 8.1 ft =HR + HO = 6.5 + 8.1 = 14.6 ft =14.6 + 15 = 29.6 ft

< V

14.6 < 1 5

+ VT < 40 feet

90°

29.6 < 40

Since both formulas are met, this vent configuration is acceptable.

FIGURE 12

W415-0210 / E / 06.25.03

Page 12

REAR EXIT / HORIZONTAL TERMINATION

when (H

) > (VT)

Simple venting configuration (only two 90° elbows)

FIGURE 13

See graph to determine the required vertical rise VT for the required horizontal run H

REQUIRED VERTICAL RISE IN INCHES

HORIZONTAL VENT RUN PLUS OFFSETS IN

FEET

The shaded area within the lines represents acceptable values for HT and V

For vent configurations requiring more than two 90° elbows the following formulas apply:

Formula 1: H Formula 2: H

< 3.5V

+ VT < 24.75 feet

Example 5:

90°

3.5 x

45°

90°

FIGURE 14

5.5 = 19.25 ft

Formula 1: H

Formula 2: H

Since both formulas are met, this vent configuration is acceptable.

=4 f t =1.5 ft =

4 + 1.5 = 5.5 ft

=2 f t =1 f t =1 f t =1.5 ft =H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1.5 = 5.5 ft =.03(four 90° elbows + one 45° elbow - 90°) =.03(90 + 90 + 90 + 90 + 45 - 90) = 9.45 ft =HR + HO = 5.5 + 9.45 = 14.95 ft

+ V

= 14.95 + 5.5 = 20.45 ft

< 3.5V

3.5VT =

14.95 < 19.25

+ VT < 24.75 feet

20.45 < 24.75

90°

W415-0210 / E / 06.25.03

Page 13

TOP OR REAR EXIT VERTICAL TERMINATION

when (H

) < (VT)

Simple venting configurations

FIGURE 15

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for HT and V

For vent configurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 6:

FIGURE 16

90°

HT + V

Formula 1: H

Formula 2: H

Since both formulas are met, this vent configuration is acceptable.

=5 f t =10 ft =

5 + 10 = 15 ft

=3 f t =2.5 ft =H1 + H2 = 3 + 2.5 = 5.5 ft =.03(three 90° elbows - 90°) =.03(90 + 90 + 90 - 90) = 5.4 ft =HR + HO = 5.5 + 5.4 = 10.9 ft = 10.9 + 15 = 25.9 ft

< V

10.9 < 1 5

+ VT < 40 feet

25.9 < 40

90°

W415-0210 / E / 06.25.03

Page 14

TOP OR REAR EXIT VERTICAL TERMINATION

when (H

) > (VT)

Simple venting configurations

FIGURE 17

See graph to determine the required vertical rise VT for the required horizontal run HT.

MAXIMUM VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for HT and V

For vent configurations requiring more than two 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < 3V

Formula 2: HT + VT < 40 feet

Example 7:

90°

FIGURE 18

W415-0210 / E / 06.25.03

90°

=2 f t =1 f t =1.5 ft =

2 + 1 + 1.5 = 4.5 ft

=6 f t =2 f t =H1 + H2 = 6 + 2 = 8 ft =.03(four 90° elbows - 90°) =.03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT + V

Formula 1: H

=HR + HO = 8 + 8.1 = 16.1 ft

= 16.1 + 4.5 = 20.6 ft

< 3V

16.1 > 13.5

3 x

4.5 = 13.5 ft

Since this formula is not met, this vent configuration is unacceptable.

Formula 2: H

+ VT < 40 feet

20.6 < 40

Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

Example 8:

90°

=1.5 ft =5 f t =

=1 f t =1 f t =10.75 ft =H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft =.03(three 90° elbows + one 45° elbow - 90°) =.03(90 + 90 + 90 + 45 - 90) = 6.75 ft

HT + V

=HR + HO = 12.75 + 6.75 = 19.5 ft = 19.5 + 6.5 = 26 ft

Formula 1: H

Formula 2: H

Since both formulas are met, this vent configuration is acceptable.

90°

1.5 + 5 = 6.5 ft

< 3V

19.5 = 19.5

26 < 40

+ VT < 40 feet

45°

3 x

6.5 = 19.5 ft

FIGURE 19

90°

Page 15

PRE-INSTALLATION PREPARATION

FAILURE TO INSTALL THE CAP WILL CAUSE THE FIREPLACE TO FUNCTION IMPROPERLY AND CAN CAUSE INJURY OR PROPERTY DAMAGE.

For optimum performance, it is recommended that all horizontal runs have a 1 inch rise per foot.

REAR EXIT: TOP EXIT:

Remove the baffle from the back of the firebox (Model GD36 only) by removing the four screws. FIGURE 20.

FIGURE 20

BAFFLE

SEE TOP EXIT PREPARATION FOR DETAILS.

Remove the baffle from the back of the firebox (Model GD36 only) by removing the four screws. FIGURE 20.

FIGURE 22

BAFFLE SCREWS

From inside the firebox, insert the 4" flue pipe assembly (provided) through the rear of the firebox. Secure the assembly to the rear and top of the unit using 4 #10-24 x ½ inch screws supplied.

Do not overtighten. The gasket needs only to be snug against the firebox. FIGURE 21.

FIGURE 21

Before attaching elbows to the collars on the back of the fireplace, 1½" will need to be trimmed off the 4" collar.

MODEL GD36 ONLMODEL GD36 ONL

MODEL GD36 ONL

MODEL GD36 ONLMODEL GD36 ONL

the firebox using the four screws. FIGURE 20.

: Re-attach the baffle to the back of

1. Remove the 7 inch diameter cap from the top of the fireplace and re-secure it over the 7" collar located at the rear of the unit. Press firmly on the cap while securing to ensure an airtight seal. Do not damage the gasket.

2. Remove the plate covering the 4" diameter flue opening (seen inside the top of the 7" diameter collar) and discard. Try not to disturb the retaining ring or the gasket be- neath. Re-secure the ring and gasket using the screws removed from the plate.

3. From inside the firebox, insert the 4" flue pipe assembly through the heat shield and out through the retaining ring. Secure the assembly to the rear and top of the unit using 4 #10-24 x ½ inch screws supplied. Do not overtighten. The gasket needs only to be snug against the firebox. FIGURE 22.

MODEL GD36 ONLMODEL GD36 ONL

MODEL GD36 ONL

MODEL GD36 ONLMODEL GD36 ONL

the firebox using the four screws. FIGURE 20. FOR SAFE AND PROPER OPERA TION OF THE FIREPLACE,

: Re-attach the baffle to the back of

W415-0210 / E / 06.25.03

Page 16

INSTALLATION

WALL AND CEILING PROTECTION

FOLLOW THE VENTING INSTRUCTIONS EXACTL Y .

NOTE: REAR EXIT - A clearance to combustibles of 1" at the bottom of the vent and 2" at the top must be maintained during the first 12" of venting when penetrating combustible walls. The firestop spacer (W615-0044) supplied with the unit should be used to maintain this clearance. Thereafter a 1" clearance to combustibles may be maintained using firestop spacer (W500-0096).

TOP EXIT - Only a clearance to combustibles of 1" all around the vent pipe is required.

HORIZONTAL INSTALLATION

This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum opening as required. See Note above. (As an alternative to framing, a vent pipe shield may be installed, ensuring a 1" clearance to combustibles.)

1. Mark and cut the vent pipe shield to the determined depth of the combustible wall. Apply a bead of caulking (not supplied) to the framework or to the shield plate (in the case of a finished wall) and secure the shield through the opening to the interior wall. The final location of the vent pipe shield

should maintain the required clearance to the 7" vent pipe / liner. (See note above). Do not fill this cavity with any type of material. Apply a bead of caulking all around and

place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer.

FIGURE 23

VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your Napoleon dealer. See Accessories to order the specific kit required.

1. Determine the air terminal location, cut and frame 9½ inch openings in the ceiling and the roof to provide the minimum 1 inch clearance between the fireplace pipe / liner and any combustible material. Try to center the exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the center of the openings. DO NOT FILL THIS SP ACE WITH ANY TYPE OF MATERIAL.

A vent pipe shield will prevent any materials such as insulation, from filling up the 1" air space around the pipe. Nail headers between the joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a finished ceiling), and secure over the opening in the ceiling. A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer.

FIGURE 26

FIGURE 25

FIGURE 24

W415-0210 / E / 06.25.03

NOTE: Two methods to ensure the air terminal covers

the cut out in the wall are;

1. Where the opening in the outside wall has been cut 10½" tall to provide the 2" clearance from the vent pipe, terminal extension plate W500-0103 must be used to cover the opening.

2. The first 12" of vent pipe must have a 2" clearance to combustible material when the vent pipe exits off the back of the fireplace. This applies to any finishing material or insulation in the wall that the vent pipe passes through within that 12". The clearance from the top of the vent pipe to the combustible material on the outside surface of the wall only requires a 1" clearance from the vent pipe.

Page 17

USING FLEXIBLE VENT COMPONENTS

Use only approved aluminum flexible liner kits marked:

"Wolf Steel Approved Venting" as identified by the stamp only on the 7” outer liner.

For safe and proper operation of the fireplace, follow the venting instructions exactly.

HORIZONTAL AIR TERMINAL INSTALLATION

1. Cut or frame a hole in an exterior wall with a minimum round or square opening of 10½ inches. Secure the firestop spacer over the opening to the interior wall.

2. Stretch the 4" diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface. Slip the liner a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant.

3. Using the 7" diameter flexible aluminum liner, slide over the outer combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal as before.

FIGURE 27

The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return flange.

FIGURE 28

4. Insert the liners through the firestop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

5. Apply a heavy bead of the high temperature sealant to the inside of the 4" liner approximately 1" from the end. Slip the liner a minimum of 2" over the fireplace vent collar and secure with 3 #8 screws.

6. Using the 7" diameter flexible aluminium liner, apply sealant, slide a minimum of 2" over the fireplace combustion air collar and secure with 3 #8 screws.

7. If more liner needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles.

VERTICAL AIR TERMINAL INSTALLATION

FIGURE 29

2. Stretch the 4" diameter aluminium flexible liner to the required length. Slip the liner a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Seal using a heavy bead of the high temperature sealant.

3. Repeat using 7" diameter aluminium flexible liner.

4. Thread the air terminal pipe assembly down through the roof. The air terminal must be located vertically and plumb. Attach the air terminal assembly to the roof support, ensuring that a minimum 16" of air terminal will penetrate the roof when fastened.

DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER.

1. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

FIGURE 30

W415-0210 / E / 06.25.03

Page 18

5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centred within the flashing, giving a 3/4" margin all around. Fasten to the roof. Do not nail through the lower portion of the flashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material.

6. Apply a heavy bead of weatherproof caulking 2 inches above the flashing. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. Attach the other storm collar centred between the air intake and the air exhaust slots onto the air terminal. Tighten securely. Attach the vertical rain cap.

Spacers are attached to the 4" inner flex liner at predetermined intervals to maintain a 1-1/4" air gap to the 7" outer liner. These spacers must not be removed.

FIGURE 31

FIREPLACE VENT CONNECTION

1. Install the 4 inch diameter aluminium flexible liner to the fireplace. Secure with 3 screws and flat washers. Seal the joint and screw holes using the high temperature sealant provided.

2. Install the 7 inch diameter aluminium flexible liner to the fireplace. Attach and seal the joints.

FIGURE 32

USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel vent spacers W615-0033 or equivalent every 3 feet and either side of each elbow to maintain the minimum 1¼" clearance between the outer and inner vent pipes. Use Wolf Steel support ring assembly W010-0370 or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

HORIZONTAL AIR TERMINAL INSTALLATION

FIGURE 33

1. Move the fireplace into position. Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 1¼" overlaps between venting components.

2. Apply high temperature sealant to the outer edge of the 4" inner collar of the fireplace. Att ach the first vent component and secure using 3 self tapping screws. Repeat using 7" piping.

W415-0210 / E / 06.25.03

3. Holding the air terminal (lettering in an upright, readable position), insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied).

The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return flange.

EXTENDED HORIZONTAL AND CORNER

AIR TERMINAL INSTALLATION

1. Follow the instructions for "Horizontal Air Terminal Installations", items 1 to 3.

2. Continue adding components alternating inner and outer venting. Ensure that all 4" venting and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior. Attach the 4" telescopic sleeve to the vent run.

Repeat using a 7" telescopic sleeve. Secure and seal as before. To facilitate completion, attach 4" and 7" couplers to the air terminal.

3. Install the air terminal. See item 3 of the Horizontal Air Terminal Installation.

Extend the 4" telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal. Repeat using the 7" telescopic sleeve.

AIR TERMINAL

TELESCOPIC SLEEVE

20" COUPLER

FIGURE 34

VENTING

Page 19

T E

VERTICAL VENTING INSTALLATION

Before attaching elbows to the collars on the back of the fireplace, 1½" will need to be trimmed off the 4" collar.

REAR VENT APPLICATION: Attach 4" and 7" elbows to the fireplace. Secure with 3 screws and seal the joints and screw heads using high temperature sealant. Proceed to step 1 below.

TOP VENT APPLICATION:

1. Move the fireplace into position.

2. Fasten the roof support to the roof using the screws

provided. FIGURE 30. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

3. Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal. Slip a 4" diameter coupler a minimum of 2" over the sleeve and secure using 3 screws.

4. Apply high temperature seal- ant to the outer edge of the of the outside sleeve of the air terminal. Slip a 7" diameter coupler over the sleeve and secure as before. Trim the 7" coupler even with the 4" coupler end.

5. Thread the air terminal pipe assembly down through the roof support and attach, ensuring that a minimum 16" of air terminal will penetrate the roof when fastened.

If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equiva-

loosely onto the air terminal

lent assembly as it is passed through the attic. The air terminal must be

located vertically and plumb.

FIGURE 35

VEN

PIP

COLLA

VENT PIPE SHIELD

FIGURE 36

6. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centered within the flashing, giving a 3/4" margin all around. Fasten to the roof. Do NOT nail through the lower portion of the flashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material.

7. Apply a heavy bead of waterproof caulking 2 inches above the flashing. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal. Tighten securely. Attach the rain cap.

8. Continue adding rigid venting sections, sealing and securing as above. Attach a 4" collapsed telescopic pipe to the last section of rigid piping. Secure with screws and seal. Repeat using a 7" telescopic pipe.

9. REAR VENT APPLICATION: Run a bead of high tem- perature sealant around the outside of the 4" elbow. Pull the adjustable pipe a minimum 2" onto the elbow. Secure with 3 screws. Repeat with the 7" telescopic pipe.

TOP VENT APPLICATION: Run a bead of high temperature sealant around the outside of the 4" collar on the fireplace. Pull the adjustable pipe a minimum of 2" onto the collar. Secure with 3 screws. Repeat with the 7" telescopic pipe.

10. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from filling up the 1" air space around the pipe.

RESTRICTING VERTICAL VENTS

Model GD36NTR Vertical T erminal only:

Vertical terminations running longer than 15 feet may display a very active flame. If this appearance is not desirable, the vent exit must be restricted using restrictor plate kit, RP-KT. This reduces the velocity of the exhaust gases, slowing down the flame pattern and creating a more traditional appearance. Specific instructions are included with the kit.

W415-0210 / E / 06.25.03

Page 20

Proceed once the vent installation is complete.

1. Move the fireplace into position and secure using the

nailing tabs and/or secure to the floor through the ¼"ø holes located at either end of the base.

2. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L

copper tubing or equivalent to the fireplace.

3. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH

14 gauge 100 feet 16 gauge 60 feet

18 gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve.

FIGURE 37

4. Install rigid black pipe, 1/2" type-L copper tubing or, if local codes permit, a 3/8" flex connector and shutoff valve to the gas line and the fireplace gas valve.

FIGURE 38

The gas line and the shutoff valve (if so equipped) must not interfere with the opening and closing of the door latch.

Seal and tighten securely. An adapter fitting is required between the gas valve and the copper tubing or flex connector.

Do not kink flex connector.

5. Check for gas leaks by brushing on a soap and water

solution.

Do not use open flame.

Do not connect either the wall switch, thermostat or gas valve to electricity (110 volts).

Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door.

MOBILE HOME INSTALLATIONGAS INSTALLATION

In Canada, mobile home installation may be vented horizontally or vertically. In the United States, it may only be installed vertically. See "Vertical Venting" or "Horizontal Air Terminal Installation" for installation.

The fireplace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations, the fireplace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure. It is recommended that the fireplace be secured in all installations.

Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home.

After moving the mobile home and prior to lighting the fireplace, ensure that the logs are positioned correctly.

FRAMING

It is best to frame your fireplace after it is positioned and the

vent system is installed. Use 2x4's and frame to local building codes.

It is not necessary to install a hearth extension with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 48" away from the front face.

When roughing in the fireplace, raise the fireplace to accommodate for the thickness of the finished floor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories.

Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black faceareas of the fireplace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

W415-0210 / E / 06.25.03

Page 21

BGD36

FIGURE 39a-d FIGURE 40a-d

GD36

W415-0210 / E / 06.25.03

Page 22

MANTLE CLEARANCES

Combustible mantle clearance can vary according to the mantle depth.Use the graph to help evaluate the clearance needed. Curtains, above the fireplace, must not be positioned lower than the 2" distance required for the 2" combustible mantle. These same requirements apply to any

combustibles protruding on either side of the fireplace.

REAR EXIT

FIGURE 41a-b

TOP EXIT

FIGURES 43a-c

CORNER

POST

NAILING

TAB

TOP SLOT

BGD36 NAILING TAB INSTALLATION

1) Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied. Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts.

If there are no existing holes, follow these instructions:

Position the nailing tab so that the front face is offset with the front edge of the corner post (approx. ½"). Centre the nailing tab vertically on the corner post.

Figure 43 a.

Drill through the centre of the top and bottom slots in the nailing tab. Secure using the two sheet metal screws supplied. This allows the nailing tab to slide back and forth for desired framing. Figure 43 b.

2) To determine the final location of the nailing tab you must first determine the thickness of your finishing material (i.e. drywall). This will determine the dimension from the front edge of the corner post to the nailing tab. Once the nailing tab is in the desired location, drill through the centre hole of the nailing tab. Secure with a sheet metal screw*. Figure 43 c.

* Additional set screws may be installed .

W415-0210 / E / 06.25.03

FIGURE 42

NAILING TAB

FINISHING MATERIAL

CENTRE

HOLE

Page 23

HOOD

FLANGE

CLIP

DOOR OPENING AND

CLOSING: The upper lou-

vres must be removed to allow the door to be opened or closed. To access the

UPPER LOUVRE

lower door latch, open the valve control door. Release the top and bottom door

FIGURE 44a-d

DOOR LATCH

latches, located at the right side of the door.

GVFL LOUVRE INSTALLATION

HOOD

BRACKET

SLOT

LOUVRE

TO INSTALL THE UPPER

LOUVRES: Insert the up-

per louvres into the slots on both brackets. Press the top flange of the hood into the four clips located along the top of the unit as shown.

TO INSTALL THE LOWER

LOUVRE ASSEMBLY: At-

tach each hinge to the firebox with 2 screws.

FINISHING

L36 LOUVRE INSTALLATIONDOOR REMOVAL & INSTALLATION

FIGURE 45 a-c

LOWER LOUVRES

(V ALVE CONTROL DOOR)

HINGE SCREEN

Position the hinge screen into place and with the control door open, secure to the firebox using three screws.

Optional plated door trim, and arched door facia are available at your local Napoleon dealer.

CENTRE

B C

SLOT

HINGE

CLIP

CLIPS

FLANGE

SLOT

TAB

SLOT

HOOD

Attach the hood by pressing the top flange into the clips along the top of the louvre opening. Secure using a screw through the centre slot.

UPPER LOUVRES

Insert the louvre tabs into the slots located at the top left and right corners of the unit.

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit.

To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

W415-0210 / E / 06.25.03

Page 24

LOG PLACEMENT

PHAZERTM logs and glowing embers exclusive to Napoleon Fire-

places, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments burn in during the heat activated curing process.

FIGURE 46a-d

1. Place the back log (#1) onto the log support tray and in front of the tabs. The tabs maintain an air space between the log and firebox back to facilitate combustion air flow. Ensure that the back of the log rests against the brackets on the back wall of the firebox.

4. Position the notch located on the end of the center log (#5) against the middle grate post with the other end of the log resting in the pocket of the left crossover log.

5. Place the bottom of the right crossover log (#6) against the right firebox side and pulled forward to the grate. The top of the log should rest in the pocket provided on the center log (#5).

#2 #3

2. Move the two small logs (#2 & #3) into position, lining up the studs located on the burner with the holes on the bottom of the logs. Ensure that the small logs sit flat on the burner.

3. Place the bottom of the left crossover log (#4) against the left firebox side and pulled forward to the grate. The top of the log should rest in the pocket on the back log.

W415-0210 / E / 06.25.03

CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine

dust found in the bottom of the bag should not be used.

VERMICULITE (MODEL GD36 ONLY)

Sprinkle vermiculite around the charcoal embers.

Note:Note:

Note: Both charcoal embers and vermiculite are not to

Note:Note:

be placed on the burner.

GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember material will only

glow when exposed to direct flame; however, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. PHAZERTM logs glow when exposed to direct flame. Use only certified "glowing embers" and PHAZERTM logs available from your Napoleon dealer.

LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

½"

LOGO

½"

FIGURE 47

Page 25

OPTIONAL BLOWER INSTALLATION

FIGURE 48

TRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL

in the United States

CODE

If the fireplace was not previously equipped with a blower: route a grounded 2-wire, 60hz power cable to the

receptacle / junction box. At this point, it must be strain relieved and insulated.

The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower. For a quiet running blower, do not allow the assembly to sit on the firebox base.

Slide the vibration reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.

To ease installation of the blower, remove the hinge screen and valve control door (lower louvres) from the base of the fireplace.

Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided. Ensure that the blower does not touch the fireplace base or the firebox.

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must

be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELEC-

ELONGATED SLOTS

FIGURE 49

BOX

GROUND SCREW

FIGURE 50

Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the securing stud at the bottom left of the unit using a lock washer and wing nut. Ensure that the thermodisc touches the firebox wall.

Attach the connectors from the black and red wires to the blower.

Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects. Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the fireplace and will run for approximately 30-45 minutes after the fireplace has been turned off. Use of the fan increases the output of heat. Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

FIGURE 51

FIGURE 52

THERMODISC

RECEPTACLE

JUNCTION

FIGURE 53

W415-0210 / E / 06.25.03

Page 26

OPTIONAL FAN INSTALLATION

ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be connected and grounded

in accordance with local codes. In the absence of local codes, use the current CSA C22.1 C

ANADIAN ELECTRICAL CODE

in Canada or the ANSI/NFP A 70 NATIONAL ELECTRICAL CODE in the United States.

OPEN ENDED SLOTS

OPTIONAL THERMOSTATIC

JUNCTION BOX

RECEPTACLE /

SENSOR

VARIABLE SPEED/

PIEZO IGNITOR

BRACKET

FIGURE 54

To safely install the fan, turn off the electricity first.

If the fireplace was not previously equipped with a fan:

route a grounded 2-wire, 60hz power cable to the junction box. At this point, it must be strain relieved and insulated.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

FIGURE 55

To ease installation of the fan, remove the hinge screen and valve control door (lower louvres) from the base of the fireplace.

Position the vibration reducing pad into the clip and onto the threaded stud at the other end, piercing a hole into the pad. The fan assembly must be able to be positioned entirely onto the pad.

Slide the fan assembly past the controls and into the clip. Secure using the lock washer and nut provided.

Plug the harness cord into the receptacle.

GD36 THERMOSTATIC SENSOR CONTROL

This optional kit is meant to be used only in conjunction with the GD65 Fan Kit, shown above, which may be ordered from your Wolf Steel / Napoleon dealer.

With the thermostatic sensor option, the fan, when turned on, becomes thermally activated, and will automatically run approximately 15-30 minutes after the fireplace has been lit and for approximately 30-45 minutes after the fireplace has been turned off.

THERMODISC

SENSOR ASSEMBLY

FIGURE 56

RECEPTACLE /

JUNCTION BOX

W415-0210 / E / 06.25.03

BRACKET

Use of the fan increases the output of heat. Unplug the power cord from the receptacle. Connect all

wires as shown. Attach and secure the sensor assembly bracket to the se-

curing stud located next to the receptacle/junction box at the bottom left of the unit using the lock washer and wing nut. Ensure that the thermodisc touches the firebox wall.

Plug the power cord back into the receptacle. When installed, ensure that any excess wire is contained,

preventing it from making contact with moving or hot objects.

FIGURE 57

Page 27

KNOB

OPERATION / MAINTENANCE

Purge all gas lines with the glass door of the fireplace removed. Assure that a continuous gas flow is at the burner before installing the door.

When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the "burn-in"

After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

of internal paints and lubricants used in the manufacturing process and will not occur again.

FOR YOUR SAFETY READ BEFORE LIGHTING: WHAT TO DO IF YOU SMELL GAS:

A. This fireplace is equipped with a pilot which must be lit

by hand while following these instructions exactly.

B. Before operating smell all around the fireplace area

for gas and next to the floor because some gas is heavier than air and will settle on the floor.

C. Use only your hand to turn the gas control knob. Never

use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this fireplace if any part has been under

• Turn off all gas to the fireplace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water.

GAS KNOB

LIGHTING INSTRUCTIONS

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed

slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the fireplace.

3. Turn the gas knob clockwise to off.

4. Wait five (5) minutes to clear out any gas. If you smell

gas including near the floor. Stop! Follow "B" in the above safety information on this label. If you don't smell gas go the next step.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the

pilot with the push button ignitor. Keep knob depressed for one minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.

7. With pilot lit, depress and turn gas knob counter-clockwise to on.

8. If equipped with remote on-off switch/thermostat, main burner may not come on when you turn valve to on. Remote switch must be in the on position to ignite burner.

9. Turn on all electric power to the fireplace.

FLAME

ADJUSTMENT

KNOB

PILOT

ON/OFF

TO TURN OFF GAS

1. Turn off all electric power to the fireplace if service is to be performed.

2. Push in gas control knob slightly and turn clockwise to off. Do not force.

TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE.

W415-0210 / E / 06.25.03

Page 28

PILOT SCREW

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This fireplace and its venting system should be inspected before use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly , remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow.

FIGURE 60

MAINTENANCE

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on

all openings when the gas knob for the burner is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

These settings are for rear vented (maximum) horizontal termination. Adjustment may be required depending on fuel type, vent configuration and altitude.

Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.

FIGURE 62

FIGURE 61

VENTURI ADJUSTMENT

Both fireplace models have air shutters that have been factory set open according to the chart below:

MODEL GD36 MODEL BGD36

NG LP

W415-0210 / E / 06.25.03

/8"3/

/16"

Air shutter adjustment must only be done by a

qualified installer!

VENTURI

FIGURE 59

To access the air shutter, remove the two screws that secure the cover to the air housing, taking care not to damage the gasket.

MODEL GD36 ONL Y : Remove the three screws that secure the control panel in order to access the air housing.

COVER

FIGURE 63

Page 29

REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor.

* WARNING: This is a fast acting thermocouple. It is an

integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

COMPONENTS COMMON TO BOTH UNITS:

# PART NO. DESCRIPTION

1 W225-0058 BLACK DOOR FRAME 2 W357-0001 PIEZO IGNITER 3 W680-0004 THERMOPILE 4 *W680-0005 THERMOCOUPLE 5 W010-0800 NATURAL GAS PILOT ASSEMBL Y 5 W010-0801 PROPANE GAS PILOT ASSEMBLY 6 W573-0008 HIGH TEMPERATURE SEALANT 7 W455-0069 NATURAL GAS PILOT INJECTOR 7 W455-0067 PROPANE GAS PILOT INJECTOR 8 W725-0025 NATURAL GAS VALVE 8 W725-0026 PROPANE GAS V A LVE 9 W385-0245 NAPOLEON LOGO 10 GD660 STANDARD WALL SWITCH & 20FT OF WIRE 11 W010-0538 FLUE CAP c/w GASKET 12 W010-0539 FLUE PIPE ASSEMBL Y c/w GASKET 13 W010-0764 PAN BURNER 14 GL-639 LOG SET 15 W361-0016 GLOWING EMBERS 16 W550-0001 CHARCOAL EMBERS 17 W135-0183 BACK LOG (#1) 18 W135-0184 LEFT MIDDLE LOG (#2) 19 W135-0185 RIGHT MIDDLE LOG (#3) 20 W135-0186 LEFT CROSSOVER LOG (#4) 21 W135-0187 MIDDLE CROSSOVER LOG (#5) 22 W135-0188 RIGHT CROSSOVER LOG (#6) 23 W010-0454 GLASS c/w GASKET 24 W010-0516 BLACK DOOR C/W GLASS 25 W615-0044 FIRESTOP SPACER

GD36 COMPONENTS

26 W455-0040 #41 NATURAL GAS ORIFICE 26 W455-0003 #54 PROPANE GAS ORIFICE 27 W361-014 VERMICULITE

BGD36 COMPONENTS

26 W455-0048 #47 NATURAL GAS ORIFICE 26 W455-0047 #56 PROPANE GAS ORIFICE

FLEXIBLE VENT KITS

GD220 (5 FT)

28 W010-0397 4" FLEXIBLE ALUMINIUM LINER - (5 FT) C/W SPACERS 28 W410-0017 7" FLEXIBLE ALUMINIUM LINER - (5 FT)

GD330 (10 FT)

28 W410-0018 7" FLEXIBLE ALUMINIUM LINER -(10 FT) 28 W010-0300 4" FLEXIBLE ALUMINIUM LINER -(10 FT) C/W SPACERS 29 W010-0370 WALL SUPPORT ASSEMBL Y

TERMINAL KITS

30 PERISCOPE - GD201 31 WALL TERMINAL KIT - GD222

ROOF TERMINAL KITS

32 1/12 TO 7/12 PITCH - GD110 33 8/12 TO 12/12 PITCH - GD111 34 FLAT ROOF - GD112

35 W010-0569 AIR TERMINAL 36 W120-0036 VERTICAL CAP 37 W170-0063 STORM COLLAR 38 W010-0567 ROOF SUPPORT 39 W263-0054 / W263-0055 / W263-0056 ROOF FLASHING

When ordering replacement parts always give the following information:

1. M

ODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PART

5. FINISH

6. TOP OR REAR VENT

ACCESSORIES:

40 W175-0001 4" COUPLER 40 W175-0013 7" COUPLER 41 GVFLK LOUVRE KIT - UPPER & LOWER - BLACK 41 GVFLAB LOUVRE KIT - UPPER & LOWER - ANTIQUE BRASS 41 GVFLPB LOUVRE KIT - UPPER & LOWER - POLISHED BRASS 41 GVFLSS LOUVRE KIT - UPPER & LOWER - BRUSHED STAINLESS STEEL 42 L36K LOUVRE KIT - UPPER & LOWER - BLACK 43 W573-0008 HI-TEMPERATURE SEALANT 44 W690-0001 MILLIVOLT THERMOST A T 45 W660-0011 REMOTE CONTROL - ADVANTAGE PLUS 46 W500-0096 FIRESTOP SPACER - FLEXIBLE VENTING 46 W500-0136 FIRE STOP SPACER - RIGID VENTING 47 W500-0103 TERMINAL EXTENSION PLAT E 48 GD-301 HEAT GUARD 49 W10-0370 WALL SUPPORT ASSEMBLY 50 W660-0013 MODULATING REMOTE 51 W175-0053 DURA-VENT ZERO CLEARANCE ADAPTOR 52 W361-0016 GLOWING EMBERS 53 W585-0071 VENT PIPE COLLAR 54 W585-0072 VENT PIPE SHIELD 55 GZ550-1KT BLOWER KIT 56 GD36 57 HOIK-2 HERITAGE ORNAMENTAL INSETS - BLACK 57 HOIG-2 HERITAGE ORNAMENTAL INSETS - GOLD PLATED 57 HOIKG-2 HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED 57 HOIBC-2 HERITAGE ORNAMENTAL INSETS - BRUSHED COPPER PLATED 57 HOIBG-2 HERITAGE ORNAMENTAL INSETS - BRUSHED GOLD PLATED 58 DOIK-1 DIAMOND ORNAMENTAL INSETS - BLACK 58 DOIG-1 DIAMOND ORNAMENTAL INSETS - GOLD PLATED 58 DOIKG-1 DIAMOND ORNAMENTAL INSETS- BLACK GOLD PLATED 58 DOIBC-1 DIAMOND ORNAMENTAL INSETS- BRUSHED COPPER PLATED 58 DOIBG-1 DIAMOND ORNAMENTAL INSETS- BRUSHED GOLD PLATED 59 GOIK-1 GOTHIC ORNAMENTAL INSETS - BLACK 59 GOIG-1 GOTHIC ORNAMENTAL INSETS - GOLD PLATED 59 GOIKG-1 GOTHIC ORNAMENTAL INSETS - BLACK GOLD PLATED 59 GOIBC-1 GOTHIC ORNAMENTAL INSETS - BRUSHED COPPER PLATED 59 GOIBG-1 GOTHIC ORNAMENTAL INSETS - BRUSHED GOLD PLATED 60 SOIK-1 SEASHELL ORNAMENTAL INSETS - BLACK 60 SOIG-1 SEASHELL ORNAMENTAL INSETS - GOLD PLATED 60 SOIKG-1 SEASHELL ORNAMENTAL INSETS - BLACK GOLD PLATED 60 SOIBC-1 SEASHELL ORNAMENTAL INSETS -BRUSHED COPPER PLATED 60 SOIBG-1 SEASHELL ORNAMENTAL INSETS - BRUSHED GOLD PLATED 61 EOIK-1 ECLIPSE ORNAMENTAL INSETS - BLACK 61 EOIG-1 ECLIPSE ORNAMENTAL INSETS - GOLD PLATED 61 EOIKG-1 ECLIPSE ORNAMENTAL INSETS - BLACK GOLD PLATED 61 EOIBC-1 ECLIPSE ORNAMENTAL INSETS - BRUSHED COPPER PLATED 61 EOIBG-1 ECLIPSE ORNAMENTAL INSETS - BRUSHED GOLD PLATED 62 DK36-R DOOR KIT, RECTANGULAR - BLACK 62 DK36-RG DOOR KIT, RECTANGULAR - GOLD PLATED 63 DK36-A DOOR KIT, ARCHED - BLACK 63 DK36-AG DOOR KIT, ARCHED - GOLD PLATED 64 DK36-W DOOR KIT, WEBBED - BLACK 64 DK36-WG DOOR KIT, WEBBED - GOLD PLATED 65 GA-566 HOT AIR KIT 66 GA-72 HOT AIR EXHAUST KIT 67 GA-70 EXTENSION KIT 5FT

68 RP-KT RESTRICTOR PLATE KIT 69 W175-0158 CONVERSION KIT - NG TO LP 69 W175-0163 CONVERSION KIT - LP TO NG 70 SK36-R SCREEN KIT (RECTANGULAR) 71 SK36-A SCREEN KIT (ARCHED)

69 W175-0159 CONVERSION KIT - NG TO LP 69 W175-0164 CONVERSION KIT - LP TO NG 27 W361-0014 VERMICULITE

THERMOSTATIC SENSOR CONTROL KIT

GD36 ACCESSORIES

BGD36 ACCESSORIES

FOR USE WITH GD

W415-0210 / E / 06.25.03

ONLY

Page 30

W415-0210 / E / 06.25.03

Page 31

TROUBLE SHOOTING GUIDE

EFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot flame is not large enough or not engulfing the thermopile

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch. - replace.

Refer to "MAIN BURNER GOES OUT ; PILOT STAYS ON" Vent is blocked

Vent is re-circulating 4" flexible vent has become

disconnected from fireplace.

System is not correctly purged.

Out of propane gas. - fill the tank. Pilot flame is not large

enough Pilot flame is not engulfing

the thermocouple. Thermocouple shorting /

faulty.

Faulty valve.

- turn up pilot flame.

- replace pilot assembly.

- replace thermopile / valve.

- shorten wire to correct length or wire gauge.

- check for vent blockage.

- check joint seals and installation.

- re-attach to fireplace.

- 7"ø cap was not replaced

- purge the gas line.

- turn up the pilot flame.

- gently twist the pilot head to improve the flame pattern around the thermocouple.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- replace.

Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.

Pilot will not light. - check if pilot can be lit by a match

Themostat or switch is defective.

Wall switch wiring is defective.

Main burner orifice is plugged. - remove stoppage in orifice.

Faulty valve.

No spark at pilot burner

Spark gap is incorrect - spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from

No gas at the pilot burner

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- disconnect the switch wires & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

- replace.

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

- fill the tank.Out of propane gas

the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (finger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot orifice for blockage.

- replace the valve.

- call the gas distributor.

W415-0210 / E / 06.25.03

Page 32

SYMPTOM PROBLEM TEST SOLUTION

Pilot goes out while standing; Main burner is in 'OFF' position.

Flames are consistently too large or too small. Carboning occurs.

Flames are very aggressive.

Main burner flame is a blue, lazy, transparent flame.

Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, dimin-

ishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

Unit is over-fired or underfired.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the

test point. Gauge should read 7" (minimum 4.5") water column for natural gas or 13" (11" minimum) water column for propane. Check that main burner is operating on "HI".

Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5" water column for natural gas or 10" water column for propane. Check that main burner is operating on "HI". AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERT ORQUE. Leak test with a soap and water solution.

- tighten screws holding door in placeDoor is ajar

MODEL GD36 ONL Y :

Aggressive venting action due to vent height.

- Restrict vent exit. See "RESTICTING VERTICAL VENTS".

- VENT HEIGHT MORE THAN 15 FEET: restrict vent exit using restrictor plate kit RP-KT

Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur

on the terminal and should be removed as required.

Incorrect installation.

- refer to Figure 23 to ensure correct location of storm collars.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey film forms.

Exhaust fumes smelled in room, headaches.

Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" position.

W415-0210 / E / 06.25.03

Air shutter has become

- ensure air shutter opening is free of lint or other obstructions.

blocked Flame is impinging on the

logs or combustion chamber.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and orifice size as specified by the rating plate values.

- check that the door gasketing is not broken or missing and that the seal is tight.

- check that both 4" and 7" vent liners are free of holes and well sealed at all joints.

- check that minimum rise per foor has been adhered to for any horizontal venting.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

- clean the glass with a recommended gas fireplace glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

If deposits are not cleaned off regularly, the glass may become permanently marked.

Fireplace is spilling. - ensure exhaust bracket gasket seal

- check door seal and relief flap seal.

- check for chimney blockage

- check that chimney is installed to building code.

- room is in negative pressure; increase fresh air supply.

- check 7"ø cap gasket on the flue pipe assembly.

Wall switch is mounted up-

- reverse.

side down

- replace.Remote wall switch is

grounding.

- check for ground (short); repair ground or replace wire.Remote wall switch wire is

grounding. Faulty valve.

- replace.