Napoleon Fireplaces 1600C-1 User Manual

INSTALLER : THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER U.S. ENVIRONMENTAL PROTECTION AGENCY (E.P.A.) JULY 1990 AND THE OREGON DEPARTMENT OF ENVIRONMENTAL QUALITY (D.E.Q.) PARTICULATE
EMISSION STANDARDS BY E.E.M.C. THESE STOVES HAVE BEEN TESTED AND LISTED BY WARNOCK HERSEY LTD. TO STANDARDS : UL 1482 / ULC-S627.
MODEL 1600C-1 HAS BEEN TESTED AND LISTED FOR INSTALLATION IN MOBILE HOMES.
INSTALLATION AND OPERATION INSTRUCTIONS FOR
LISTED SOLID FUEL BURNING SPACE HEATER
MODEL : 1600C-1
WARNING :
instructions may result in property damage, bodily injury, or even death.
If this stove is not properly installed, a house fire may result.
FOR YOUR SAFETY :
Follow the installation directions. This stove can be very hot when burning. Combustible materials such as firewood, wet clothing, etc. placed too close can catch fire. Children and pets must be kept from touching the stove when it is hot. The chimney must be sound and free of cracks. Before installing this unit, contact the local building or fire authority and follow their guidelines.
Operate only with door tightly closed. The door must be kept closed during operation to prevent smoke, embers from entering the room. Burn wood directly on cast grate supplied. Do not elevate the fire. An opening of at least 14 square inches (90 sq.cm.) of outside air must be admitted to the room. This stove is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or too green or freshly cut hardwoods. Do not start a fire with chemicals or fluids such as gasoline, engine oil, etc. Do not burn treated wood, coal, charcoal, coloured paper, cardboard, solvents or garbage which tend to produce more pollution than wood. Do not let the stove become hot enough for any part to glow red.
KEEP THE STOVE TOP TEMPERATURE BELOW 700 °F (371 °C). Attempts to achieve heat output rates that exceed stove design specifications can result in metal distortion and damage.
Fax : (705)722-6031
Wolf Steel Ltd., 24 Napoleon Rd.,
Barrie, ON., Canada L4M 4Y8 (705)721-1212
www.napoleonfireplaces.com
Email : ask@napoleon.on.ca
Document n°1178-1 ~ 02/12/2004
NAPOLEON wood fireplaces are manufactured under the strict Standard of the World Recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take
great pride in their work. The complete fireplace is thoroughly inspected by a qualified technician before packaging to
ensure that you, the customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON WOOD FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON wood fireplace are warranted against defects for as long as you own the fireplace. This covers : combustion chamber, heat exchanger, ceramic glass (thermal breakage only), porcelainized enamelled components, and cast iron castings.
Electrical (110V) components and wearable parts such as blowers, thermal switch, switches, wiring, firebrick, grate, baffle, gasketing and high temperature paint are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior approval of an authorized company official. Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only — i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card filed with NAPOLEON — provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations.
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The wood fireplace must be installed by an authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any venting components used in the installation of the fireplace.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to the President’s Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.
Notwithstanding any provisions contained in the President’s Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON wood fireplace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for : over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.
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PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
TABLE of CONTENTS
INTRODUCTION p. 4
General information p. 4 Principal of operation p. 4 Care of glass p. 4
INSTALLATION p. 5
Alcove installation p. 6 Stove installation p. 6
INSTALLATION WHEN INSTALLED WITH BLOWER KIT EP63 p. 6
Adding chimney sections p. 7 Outside air p. 7
Flue collar reversal p. 7
Ash fender installation p. 7 Wall pass-through p. 7 Heat shield installation p. 7
MOBILE HOME INSTALLATION p. 8
Venting p. 8 Outside air p. 8 113KT 1600C Adaptor Kit Intallation p. 8
OPERATING INSTRUCTIONS p. 9
When lit for the first time p. 9 Achieving proper draft p. 9 Fire extinguishers / smoke detectors p. 10 Fuel loading and burn cycle p. 10 EP63 OPTIONAL BLOWER KIT p. 10 Ash removal procedures p. 10 EP90-K OPTIONAL SCREEN KIT p. 10
WOOD PILE MAINTENANCE p. 11
STOVE MAINTENANCE p. 11
Creosote formation and removal p. 11 Runaway or chimney fire p. 11
ORDERING PROCEDURES p. 12
)
SPECIFICATIONS MODEL 1600C-1
WIDTH X DEPTH 681 X 615 mm 26.8” X 24.2”
HEIGHT 712 mm 28.0”
REAR FLUE HEIGHT (A) 698 mm 27,5”
CHAMBER (D.W.H.) 304 X 520 X 265 mm 11.9” X 20.4” X 10.4”
CAPACITY (LITER) 41.3 L 1.46 ft
APP. AREA HEATED * 56-112 m
HEAT OUTPUT (HIGH BURN) ** 50,000 Btu
DURATION LOW FIRE 7 hr
WEIGHT 150 KG 330 LB
*FIGURES WILL VARY CONSIDERABLY WITH INDIVIDUAL CONDITIONS.
** WOLF STEEL LTD. ESTIMATED REALISTIC BTU/H WITH HARDWOOD LOGS AND REGULAR REFUELING.
2
3
600-1200 ft
2
3
INTRODUCTION
General information
The 1600C-1 was specifically designed over many months of research to meet the 1990 U.S.A. EPA particulate emission standards and has been extensively tested in Canadian laboratories. This system is the most efficient, simple and trouble free we know and works as follows. The 1600C-1 is designated as a continuous wood burning heating appliance having a combustion chamber enclosed with cast brick walls where all fuel is meant to be burnt on the grate supplied. It is a top and rear vented appliance capable of being installed near a wall. It has an adjustable air control for controlling the burning rate as well as a large ash-pan.
NOTE : The following items supplied with the unit must be removed from the firebox before attempting to operate the stove : door handle tool, ash fender and installation hardware. After removing the unit from the pallet, use the securing screws to install the heat shield to the base of the unit.
Principal of operation
The 1600C-1 is designed to be operated with the door closed. The heat produced is mainly transmitted through the window and the body of the unit. Combustion occurs on the grate with a draft entry through the top of the combustion chamber. Be sure to provide sufficient combustion air. There are many other appliances in your home competing for air such as : a kitchen range hood, forced air heating devices or a bathroom exhaust fan. Do
not connect this unit to a chimney flue serving another appliance. Expansion/contraction noises during heating
up and cooling down cycles are normal and to be expected. After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours. This is caused by dust particles in the firebox burning off. Open a window to sufficiently ventilate the room. If the outside air feature of the stove is utilized, you will never experience a shortage of combustion air. If you choose not to utilize outside air and experience draft or smoking problems, you may need to open a door or Window.
WARNING: Burning your unit with the ashpan door open or ajar creates a fire hazard that may result in internal damage to the stove or a house and/or chimney fire.
CALIFORNIA PROP 65 WARNING: Use of this product may produce smoke which contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Care of glass
If the glass is not kept clean permanent discolouration and/or blemishes may result. Normally a hot fire will clean the glass. The most common reasons for dirty glass include : not using sufficient fuel to get the stove thoroughly hot, using green or wet wood, closing the air control so far that there is insufficient air for complete combustion. If it is necessary to clean the glass, use a soft cloth with a nonabrasive cleaner.
DO NOT CLEAN GLASS WHEN HOT !
The glass is very strong but do not let burning fuel rest against it and always close the door gently. If the glass should ever crack while the fire is burning, do not open the door until the fire is out and do not operate the stove again until the glass has been replaced with a new 4 mm thick plate of ceramic glass, available from your Napoleon / Wolf Steel Ltd. dealer.
DO NOT SUBSTITUTE MATERIALS. To remove the door glass, open the door, remove the screws and brackets holding the glass in place. Remove all broken glass. Replace the gasket, if necessary. Place the new glass in position and replace the brackets and screws.
4
INSTALLATION
For reduced clearances installation must comply with NFPA 211or CAN/CSA-B365.
For clearances when installed with blower kit EP63, refer to page 6.
Alcove installation
Model 1600C-1 may be installed into an alcove having a depth of not more than 4 feet and a height of at least 7 feet, when using a listed double wall connector that is rated for a minimum 12” clearance to combustible material. The minimum clearances are as shown.
Alcove installation
1 6 "
8 4 "
2 2 "
1 6 "
4 f o o t m a x
Walls shall not extend from front of unit when installed
in the alcove configuration.
I l l u s t r a t e d w i t h . 7 5 " h e a r t h p a d .
Stove installation
If the stove is to be installed on a combustible floor, it must be placed on a approved non-combustible hearth pad, that extends 8" (200mm) beyond the stove sides and back, and 18" (455mm) to the front.
8 "
8 "
8 "
1 8 "
Listed single wall chimney connector
Flue configuration
Type 1 Horizontal Vertical
A 16” 16”
FROM
UNIT
B* 22” 22”
C 15” 15”
D 25” 25”
FROM
PIPE
E ... 22”
* A 22 in. Minimum clearance must be maintained from combustible wall to the chimney connector.
Double walled connectors listed for a minimum clearance of 12” or less from combustible materials must be used to achieve the following clearances.
Flue configuration
Type 2 Horizontal Vertical
A 16” 16”
FROM
UNIT
B 14” 14”
C 15” 15”
D 25” 25”
FROM
PIPE
E ... 16”
B
D
A
C
E
C
5
INSTALLATION WHEN INSTALLED WITH BLOWER KIT EP63
For reduced clearances installation must comply with NFPA 211or CAN/CSA-B365.
Alcove installation
Model 1600C-1 may be installed into an alcove having a depth of not more than 4 feet and a height of at least 7 feet, when using a listed double wall connector that is rated for a minimum 12” clearance to combustible material. The minimum clearances are as shown.
Alcove installation
1 6 "
8 4 "
1 6 "
1 6 "
4 f o o t m a x
Walls shall not extend from front of unit when installed
in the alcove configuration.
I l l u s t r a t e d w i t h . 7 5 " h e a r t h p a d .
Listed single wall chimney connector
Flue configuration
Type 1 Horizontal Vertical
A 16” 16”
FROM
UNIT
B* 10” 16”
C11”11
D 25” 25”
FROM
PIPE
E ... 18”
F ... 18”
* A 18 in. Minimum clearance should be maintained from combustible wall to the chimney connector.
Double walled connectors listed for a minimum clearance of 12” or less from combustible materials must be used to achieve the following clearances.
Flue configuration
Type 2 Horizontal Vertical
A 16” 16”
FROM
UNIT
B 10” 10”
C11”11
D 25” 25”
FROM
PIPE
E ... 16”
F ... 12”
Stove installation
If the stove is to be installed on a combustible floor, it must be placed on a approved non-combustible hearth pad, that extends 8" (200mm) beyond the stove sides and back, and 18" (455mm) to the front.
F
B
D
A
8 "
8 "
1 8 "
C
8 "
E
C
6
Chimney connection
A
A 6” diameter single wall stove pipe, used to connect the stove to the chimney, must be installed with the crimped end toward the stove. This will ensure that the moisture which condenses from the burning wood will flow back into the fire chamber. Each joint in the stove pipe must be secured with at least three sheet metal screws.
This room heater must be connected to:
1) Achimney complying with the requirements for Type HT chimneys in the Standard for Chimneys, Factory-Built, Residential Type and Building Heating Appliance UL 103, or
2) A code-approved masonry chimney with a flue liner.
Vent the stove into a masonry chimney or an approved, insulated solid-fuel stainless-steel chimney with as short
and straight a length of six-inch (150mm) diameter smoke pipe as possible. Connection to a masonry chimney must be by a metal or masonry thimble cemented in place. An insulated stainless steel chimney must be supported at the ceiling or roof and its installation must comply with its manufacturer’s instructions.
Adding chimney sections
Add chimney sections, according to manufacturer’s installation instructions, to the required height. The chimney must extend, atleast, 3 feet above its point of contact with the roof and atleast 2 feet higher than any wall, roof or building within 10 feet. If your chimney system is enclosed within the attic area, a rafter radiation shield is required.
2 F T . M I N
.
1 0 F T .
3 F T . M I N
.
Outside air
If possible connect the air intake at the bottom to the outside with a 4 inch (100mm) diameter fresh air kit available at your Napoleon/Wolf Steel Ltd. dealer. Follow detailed instructions under “Mobile Home Outside Air".
Flue collar reversal
The flue collar is oriented in the Top Exit position. Remove the two mounting bolts, and turn the collar 180 degrees. Secure the collar using the same bolts, nuts and washers.
THE TOTAL HORIZONTAL VENT LENGTH SHOULD NOT EXCEED 40% OF THE CHIMNEY HEIGHT ABOVE THE STOVE.
All horizontal smoke pipe must slope slightly upwards a minimum of 1/4" per foot (6mm/0.3m) and all connections must be tight and secured by three sheet metal screws equally spaced. An uninsulated smoke pipe shall not pass through an attic, roof space, closet or similar concealed space, or through a floor, ceiling, wall or partition, or any combustible construction.
DO NOT USE ANY MAKESHIFT MATERIALS DURING INSTALLATION.
1. Move the stove into position with the flue centered, midpoint between two joists to prevent having to cut them. Use a plumb bob to line up the centre.
2. Cut and frame an opening in the roof to provide a 2" clearance between the outside of the chimney and any combustible material.
DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL.
Nail headers between the joist for extra support. Firestop spacers must be placed on the bottom of each framed opening in any floor or ceiling that the chimney passes through.
3. Hold a plumb bob from the underside of the roof to determine where the opening in the roof should be. Cut and frame the roof opening to maintain proper 2" clearances.
Ash fender installation
To avoid damage during transport, the ash fender has been stored behind the main door. Pivot the ash fender onto tab “A” and lower into place.
Wall pass-through
If possible, design the installation so that the connector does not pass through a combustible wall. If during your installation you must pass through a combustible wall, check with your building inspector before you begin. Also check with the chimney connector manufacturer for any specific requirements.
Consult with your dealer regarding special connection components available for use for wall pass-throughs.
This is the preferred
method of passing a flue
pipe through a combustible
wall to a masonry chimney
Use only parts that have been tested and listed for use in a wall pass-through.
Heat shield installation
The heat shield stored in the unit must be installed under the stove with 2 provided screws. Please, see page 8 to respect the orientation of the heat shield.
7
MOBILE HOME INSTALLATION
O
MODEL 1600C-1 IS APPROVED FOR INSTALLATION IN MOBILE HOMES IN BOTH CANADA AND THE UNITED STATES.
The stove must be secured to the floor of the mobile home.
Warning! Do not install this stove in a bedroom/sleeping room. Do not install the stove in any way that might compromise the structural integrity of the mobile home floor, walls, ceiling, or roof.
Venting
Connect the stove to a chimney system using a listed double wall connector with a minimum clearance rating of 12” or less. Use chimney system listedtoULCS629in Canada or UL103HT in the USA. The chimney must be installed in accordance with the manufacturer’s instructions. Use only specified components with no substitutions. The chimney and pipe must
extend at least 8 feet above the stove and 3 feet
O U T S I D E A I R C O N N E C T I O N T H R O U G H W A L L O R F L O O R
above the highest point of the roof. Install a rain cap at the top which will not impede the smoke exhaust. The chimney must be supported at the ceiling or roof so that its weight does not rest on the stove. It must be installed between ceiling joists, with radiation shield and roof flashing, so that the structural strength, insulation and waterproof qualities of the home are not lessened. Seal with silicone to maintain a vapour barrier at the chimney and outside air pipe penetrations.
C H A P E A U
S O L I N D E T O I T P O U R M A I S O N M O B I L
É C R A N D E P R O T E C T I
C E I L I N G S U P P O R T
T R I M C O L L A R
S T O V E B O L T E D T O F L O O R
H E A R T H P A D
113KT 1600C-1 Adaptor Kit Intallation
When installing the 1600C-1 in a mobile home,use the 111KT Outside air kit in conjunction with the 113KT Outside Air Adaptor Kit.
Remove the two screws from the bottom of the unit and install the two floor securing brackets using the two screws removed. Install the vent connector by inserting the stud retainer into the hole in the bottom of the fireplace. Position the retainer so that the studs come through the holes indicated. Hold the retainer in place and align the holes in the vent connector with the studs of the retainer. Secure the vent connector in place using the 2 nuts supplied.
Secure the unit to the floor using the securing brackets and the two #10x1.5" screws supplied.
Outside air / Floor Securing
Connecting the stove’s air intake to the outside as well as securing the unit to the floor, is mandatory in mobile homes only. Use a fresh air kit and the floor securing brackets.
Avoid cutting away floor joists, wall studs, electrical wires or plumbing. Seal around the outside pipe with insulation to prevent drafts.
If room air starvation occurs because the fresh air intake is blocked with ice, leaves, etc., or because the stove door was left open, or due to a strong exhaust fan operating etc., dangerous fumes and smoke from the operating stove could be drawn into the room.
8
OPERATING INSTRUCTIONS
WARNING : Objects placed in front of the fire place should be kept a minimum of 48” from the front face.
CAUTION : Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up ’a fire in this heater. Keep all such liquids well away from the heater while it is in use.
Your Napoleon EPA listed product is a Hi-Tech unit,
designed with the most advanced technology. The unit is extremely airtight. It has an exclusive direct outside air supply (optional kit), a safety feature designed to prevent spillage, and to keep your house free of carbon monoxide, in case of a downdrafting chimney or an internal negative pressure.
When lit for the first time
The stove will emit a slight odour for a few hours. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufficiently ventilate the room during the first few hours of operation.
To start, a brisk fire is required. Place loosely crumpled paper on the grate and cover with dry kindling. Open the air control fully by moving it to the right. Light the paper and leave the door slightly ajar (one inch) until all kindling is burning. To maintain a brisk fire, a hot coal bed must be established and maintained.
Slowly add larger wood (2x4 size pieces). Lay the pieces lengthwise from side to side in the hot coal bed with a shallow trench between, so that the primary air can flow directly into this trench and ignite the fuel above. When the fire seems to be at its peak, medium sized logs may be added. Once these logs have caught fire, carefully close the door. (Closing the door too quickly after refuelling will reduce the firebox temperature and result in an unsatisfactory burn.) Remember it is more efficient to burn medium sized wood, briskly, and refuel frequently than to load the fireplace with large logs that result in a smouldering, inefficient fire and dirty glass.
As soon as the door is closed, you will observe a change in the flame pattern. The flames will get smaller and lazier because less oxygen is getting into the combustion chamber. The flames, however, are more efficient. The flames will remain lazy but become larger again as soon as the castings have been heated thoroughly and the chimney becomes heated and provides a good draft.
At this point, the roaring fire that you see when the door is opened is wastefully drawing heated room air up the chimney — certainly not desirable. So always operate with the door fully closed once the medium sized logs have caught fire.
You can now add larger pieces of wood and operate the stove normally. Once the stove is entirely hot, it will burn very efficiently with little smoke from the chimney. There will be a bed of orange coals in the firebox and secondary flames flickering just below the top firebrick. You can safely fill the firebox with wood to the top of the door and will get best burns if you keep the stove pipe temperatures between 250 degrees Fahrenheit (121 degrees Celsius) and 450 degrees Fahrenheit (232 degrees Celsius). A surface thermometer will help regulate this.
WITHOUT A STOVE THERMOMETER YOU ARE WORKING BLINDLY AND HAVE NO IDEA OF HOW THE STOVE IS OPERATING. A STOVE THERMOMETER OFFERS A GUIDE TO PERFORMANCE.
Can’t get the stove going ?
Use more kindling and paper. Assuming the chimney and vent are sized correctly and there is sufficient combustion air, the lack of sufficiently dry quantities of small kindling is the problem. Thumb size is a good gauge for small kindling diameter.
Can’t get heat out of the stove ?
One of two things may have happened. The stove door may have been closed prematurely and the stove itself has not reached optimum temperature. Reopen the door and/or draft control to re-establish a brisk fire. The other problem may have been wet wood. The typical symptom is sizzling wood and moisture being driven from the wood.
Achieving proper draft
Draft is the force which moves air from the stove up through the chimney. The amount of draft in your chimney depends on the length and diameter of chimney, local geography, nearby obstructions and other factors. Adjusting the air control (Item B) regulates the temperature. The draft can be adjusted from a low burn rate with the control fully closed, to a fast burn rate with the control fully open.
Inadequate draft may cause back-puffing into the room through the stove and chimney connector points and may cause plugging of the chimney. Too much draft may cause an excessive temperature in the stove, glowing red stove parts or chimney connectors or an uncontrollable burn which can lead to a chimney fire or permanent damage to the unit.
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