Napoleon XIR4N, XIR4P Installation And Operating Instructions Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

1

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

!

WARNING

If the information in these instructions
are not followed exactly, a fi re or
explosion may result causing property
damage, personal injury or loss of life.

- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use
any phone in your building.

• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.

• If you cannot reach your gas supplier, call the
fi re department.

- Installation and service must be performed by a

qualifi ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.

This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certifi ed kit is used.

XIR4N

NATURAL GAS

XIR4P

PROPANE

!

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone [phone] • Fax [phone] • www.napoleonfi replaces.com • [e-mail]

$10.00

1.36A

CERTIFIED

W415-1035 / A / 10.21.11

2

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 MINIMUM CLEARANCE TO COMBUSTIBLES 5

2.3 GENERAL INSTRUCTIONS 5

2.4 GENERAL INFORMATION 6

2.5 RATING PLATE INFORMATION 7

3.0 INSTALLATION 8

3.1 LEVELLING THE APPLIANCE 8

3.2 CHIMNEY CONNECTION 9

3.3 GAS INSTALLATION 10

4.0 FINISHING 11

4.1 MINIMUM MANTEL CLEARANCES 11

4.2 DOOR REMOVAL AND INSTALLATION 12

4.3 LOG PLACEMENT 13

4.4 BATTERY INSTALLATION 14

4.5 OPTIONAL ROCK PLACEMENT 15

4.6 GLOWING EMBERS 15

4.7 LOGO PLACEMENT 15

5.0 ELECTRICAL INFORMATION 16

5.1 WIRING DIAGRAM 16

6.0 OPERATION 17

6.1 OPERATING AND LIGHTING INSTRUCTIONS 17

6.2 GENERAL TRANSMITTER LAYOUT 18

6.3 APPLIANCE OPERATION 18

6.4 HAND HELD REMOTE OPERATIONS 18

6.5 TEMPERATURE DISPLAY 19

6.6 ROOM THERMOSTAT 19

6.7 SMART THERMOSTAT 19

6.8 FLAME HEIGHT 20

6.9 CHILD PROOF FUNCTION 20

6.10 NIGHT LIGHT 20

6.11 LOW BATTERY / MANUAL BYPASS 21

6.12 IN THE EVENT OF A POWER FAILURE 21

6.13 CONTROL MODULE 21

6.14 SPLIT FLOW VALVE 21

6.15 ANTI CONDENSATION CONTROL SWITCH (OPTIONAL) 22

6.16 TIMED BLOWER 22

7.0 ADJUSTMENTS 23

7.1 PILOT BURNER ADJUSTMENT 23

7.2 VENTURI ADJUSTMENT 23

7.3 FLAME CHARACTERISTICS 24

8.0 MAINTENANCE 25

8.1 CARE OF GLASS 25

8.2 CARE OF PLATED PARTS 25

8.3 DOOR GLASS REPLACEMENT 26

8.4 BURNER REMOVAL 27

8.5 FCM REPLACEMENT 27

8.6 NIGHT LIGHT™ REPLACEMENT 28

8.7 VALVE TRAIN REPLACEMENT 28

9.0 REPLACEMENTS 29

10.0 TROUBLESHOOTING 33

11.0 WARRANTY 36

12.0 SERVICE HISTORY 37

NOTE: changes, other than editorial, are denoted by a vertical line in the margin.

W415-1035 / A / 10.21.11

1.0 INSTALLATION OVERVIEW

3

Venting, see “INSTALLATION

- CHIMNEY CONNECTION”
section.

Rating Plate, see “RATING
PLATE INFORMATION”
section.

Logs, see “FINISHING - LOG
PLACEMENT” section.

W415-1035 / A / 10.21.11

4

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS

AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate

appliance according to operating instructions could cause fi re or injury.

• Risk of fi re or asphyxiation do not operate appliance with fi xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges

may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended
if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate
to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other fl ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot

surfaces. These screens and guards must be fastened to the fl oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• The appliance is a vented gas-fi red appliance. Do not burn wood or other materials in the appliance

• It is imperative that the control compartments, burners and circulating blower and its passageway in the

appliance and venting system are kept clean. The appliance and its venting system should be inspected
before use and at least annually by a qualifi ed service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from
combustible materials, gasoline and other fl ammable vapors and liquids.

• Under no circumstances should this appliance be modifi ed.

• This appliance must not be connected to a chimney fl ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to

inspect the appliance and to replace any part of the control system and any gas control which has been under
water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass

should be done by a licensed or qualifi ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to

prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust
escaping through these openings can also cause the surrounding combustible materials to overheat and catch
fi re.

• Only doors / optional fronts certifi ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all

plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as

well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against
Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance.

Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or
damage of decorations, a T.V. or other electronic components.

!

WARNING

W415-1035 / A / 10.21.11

3.2B

2.1 DIMENSIONS

241/

5

335/

8

251/

4

2

241/

4

11

111/

2

165/

8

2.2 MINIMUM CLEARANCE TO COMBUSTIBLES

This appliance must be recessed into a vented noncombustible wood-burning appliance (prefabricated or masonry)
only. The minimum appliance opening size in which the appliance is to be installed is:

HEIGHT 25.000" WIDTH 34.250" DEPTH 17"
The minimum allowable chimney fl ue size is 7" round.

The minimum distance, from the bottom of a combustible mantel projecting 3" maximum from the wall to the
top of the appliance, is 14" (see "MINIMUM MANTEL CLEARANCES" section).

2.3 GENERAL INSTRUCTIONS

!

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

213/

8

121/

165/

2

343/

4

8

PROVIDE ADEQUA TE VENTILA TION.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

FRONT FACE OF THE UNIT.

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

FIRE RISK. EXPLOSION HAZARD.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to
conform with local codes. Installation practices vary from region to region and it is important to know the
specifi cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas fi tter when installed within the commonwealth
of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance
insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The fl exible connector must not be longer than 36 inches.

W415-1035 / A / 10.21.11

6

A

• A Carbon Monoxide detector is required in all rooms containing gas fi red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent
sealed combustion product.

The installation must conform with local codes or, in
absence of local codes, the National Gas and Propane
Installation Code CSA B149.1 in Canada, or the National
Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United
States. Suitable for mobile home installation if installed in
accordance with the current standard CAN/CSA Z240MH
Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must
be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

2.4 GENERAL INFORMATION

FOR YOUR SA TISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND
QUALITY!

www.ncertied.org

We suggest that our gas
hearth products be installed
and serviced by professionals
who are certied in the U.S.
by the National Fireplace
Institute

®

(NFI) as NFI Gas

Specialists

4.12

XIR4

NG LP

Altitude (FT) 0-4,500 0-4,500
Max. Input (BTU/HR) 40,000 40,000
Max. Output (BTU/HR) 33,200 33,200
Effi ciency (w/the fan on) 83% 83%
A.F.U.E. (maximum value) 79% 79%
Min. Inlet Gas Supply Pressure 4.5" Water

Column

Max. Inlet Gas Supply Pressure 7" Water Col-

umn

Manifold Pressure (Under Flow Conditions) 3.5" Water

Column

11" Water

Column

13" Water

Column

10" Water

Column

W415-1035 / A / 10.21.11

When the appliance is installed at elevations above 4,500ft, and in the absence of specifi c recommendations

THE

A

TTHATWILWIL

LL

COMECOME

NIN

THTHAATT

UHE MANU

FF

ACTURER ACTURER

USAUSA

XIR4PXIR4P

PropProp

CE FOYECE FO

CONJCONJ

POO

L / APPAREIL

À GAZ V À GA

NG THE APPROPRIATE WOLF STEEL VENT KITSTHE APPROPRIATE WOLF STEEL VENT KITS

INTO A VENTED NON-COMBUSTIBLE FIREPLACE NON-COMBUSTIBLE FIREPLAC

: HEIGHT 24

1/2

”, DEPTH 17”, WIDTH 34”. THE MINEPTH 17”, WIDTH 34”. THE MIN

M 3” FROM THE WALL TO THE TOP OF THE UNITM 3” FROM THE WALL TO THE TOP OF T

- GZ550-KT, GD65. - GZ550-KT, GD6

4500FT4500FT

ONNE D’EAUONNE D’EA

COLONNE D’EAUOLONNE D’EAU

AFUE:FUE:

% 72.4%

M

:MANIFOLD P

10” W

PRESSION AU COLLECTEPRESSION AU

MINIMUM SUPPLY PRESMINIMUM SUPP

PRESSION D’ALIMENESSION D’ALIM

MAXIMUM SUPPLYMUM SUPPLY

PERSSION D’ALPERSSION D’AL

:AFUE

72.4%%

IS NOT FOR USES NOT FOR USE

ER SI DES ENFANTS OU D’AUTRER SI DES ENFANTS OU D’

HOMOLOGUÉ POUR INSTALLATION DANSMOLOGUÉ POUR INSTALLATION DANS

ER, UNE SALLE DE BAIN ET UN STUDIO. APP

SALLE DE BAIN ET UN STUDIO. APP

MAISONS MOBILES ÉQUIPÉES AU GAZ, EN VMAISONS MOBILES ÉQUIPÉES AU GAZ, EN V

ÉTATS-UNIS, SELON LA NORME DE SÉCURÉTATS-UNIS, SELON LA NORME DE SÉCUR

MAISONS MANUFACTURÉES, TITRE 24 CMAISONS MANUFACTURÉES, TITRE 24

OÙ CETTE NORME DES ÉTATS-UNIS NOÙ CETTE NORME DES ÉTATS-UNIS

RÉFÉRER À LA NORME RELATIVE ARÉFÉRER À LA NORME RELATIVE A

CONTRE L'INCENDIE POUR LES CONTRE L'INCENDIE POUR LES

MANUFACTURÉES, LES SITESMANUFACTURÉES, LES SITES

from the local authority having jurisdiction, the certifi ed high altitude input rating shall be reduced at the rate of
4% for each additional 1,000ft. Expansion / contraction noises during heating up and cooling down cycles are
normal and to be expected.

This appliance is not approved for closet or recessed installations. It is approved for bathroom, bedroom and
bed-sitting room installations and is suitable for mobile homes. The natural gas model is suitable for installation
in a mobile home that is permanently positioned on its site and fuelled with natural gas.

2.5 RATING PLATE INFORMATION

7

68.9%

XIR4

CERTIFIED UNDER / HOMOLOGUÉ SELON LES NORMES: ANSI Z21.88b-2009, CSA 2.22b-2009 VENTED GAS FIREPLACE / APPAREIL À GAZ V E N T I L É S .

DO NOT TURN ON IF CHILDREN OR OTHER AT RISK INDIVIDUALS
ARE NEAR THE FIREPLACE. DIRECT VENT GAS FIREPLACE
HEATER. SUITABLE FOR BEDROOM, BATHROOM AND BED-SITTING
ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION
IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD
CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN
CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME
CONTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280.
WHEN THIS US STANDARD IS NOT APPLICABLE USE THE
STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED
HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA
501A.

THIS VENTED GAS FIREPLACE HEATER IS NOT FOR USE
WITH AIR FILTERS. FOR USE WITH GLASS DOORS CERTIFIED
FOR THIS UNIT ONLY. NOT FOR USE WITH SOLID FUEL.

WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE THAT WILL COME IN

CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER
WITH THE APPLIANCE.

ELECTRICAL RATING: 115V 1.5AMP 60HZ
THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS. SEE
OWNER’S INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND
RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM.
WARNING: FOR INSTALLATION INTO A VENTED NON-COMBUSTIBLE FIREPLACE ONLY. THE
MINIMUM FIREPLACE SIZE IS: HEIGHT 24
FLUE SIZE IS 6”. THE MINIMUM DISTANCE FROM THE BOTTOM OF A COMBUSTIBLE MANTEL
PROJECTING A MAXIMUM 3” FROM THE WALL TO THE TOP OF THE UNIT IS 12”. SEE OWNER’S
MANUAL FOR GREATER EXTENSIONS.
OPTIONAL FAN KIT - GZ550-KT, GD65.

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 4Y8 CANADA

Natural Gas/Gaz Naturel Propane

XIR4N XIR4PCXIR4N CXIR4P

PRESSION D’ALIMENTATION MINIMALE: 4.5” D’UNE COLONNE D’EAU

PERSSION D’ALIMENTATION MAXIMALE: 7.0” D’UNE COLONNE D’EAU

4500FT (0-1370m) ALTITUDE/ELEVATION 4500FT (0-1370m)
40,000 BTU/h INPUT/ALIMENTATION 40,000 BTU/h
16,000 BTU/h REDUCED INPUT/ALIMENTATION REDUITE 15,000 BTU/h

MANIFOLD PRESSURE: 3.5” WATER COLUMN

PRESSION AU COLLECTEUR: 3.5” D’UNE COLONNE D’EAU

MINIMUM SUPPLY PRESSURE: 4.5” WATER COLUMN

MAXIMUM SUPPLY PRESSURE: 7.0” WATER COLUMN

PPLIANCETHA

SUPPLIED B SY THE MAN

1

/2”, DEPTH 17”, WIDTH 34”. THE MINIMUM INSIDE

CERTIFIED

CERTIFIED FOR
CERTIFIEE POUR

REFERENCE #161746

MODEL

AFUE: 72.4%

72.4

I

CANADA USA

MANIFOLD PRESSURE: 10” WATER COLUMN
PRESSION AU COLLECTEUR: 10” D’UNE COLONNE D’EAU
MINIMUM SUPPLY PRESSURE: 11” WATER COLUMN
PRESSION D’ALIMENTATION MINIMALE: 11” D’UNE COLONNE D’EAU
MAXIMUM SUPPLY PRESSURE: 13” WATER COLUMN
PERSSION D’ALIMENTATION MAXIMALE: 13” D’UNE COLONNE D’EAU
AFUE

AFUE: 72.4%

CE FOYER À GAZ VENTILÉS NE DOIT PAS ÊTRE UTILISÉ
CONJOINTEMENT AVEC DES FILTRES À AIR. UTILISER AVEC LES
PORTES VITRÉES HOMOLOGUÉES AVEC CETTE UNITÉ SEULE­MENT. UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE
AVEC CET APPAREIL.

AVERTISSEMENT: N'A JOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT

ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI A VEC CET
APPAREIL PAR LE FABRICANT.

CLASS : 115V, 1.5AMP, 60HZ
L’APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L’ENSEMBLE D’EVACUATION PROPRE A WOLF STEEL. REFERER
AU MANUEL D’INSTALLATION DE PROPRIETAIRE POUR L’EVACUATION PRECISE. IL EST IMPORTANT DE BIEN
REINSTALLER ET RESCELLER L’EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D’AIR.
ATTENTION : POUR INSTALLATION DANS UN FOYER VENTILE EN MACONNERIE. LES DIMENSIONS MINIMUMS SONT:
HAUTER 24
EST DE 6”. LA DISTANCE MINIMALE, DU BAS DU MANTEAU COMBUSTIBLE FORMANT UNE PROJECTION MAXIMALE DE
3” DU MUR AU DESSUS DE LA GARNITURE NORMALE EST 12”. REFERER AU MANUEL D’INSTALLATION POUR DES
EXTENSIONS PLUS GRANDES.
SOUFFLERIE OPTIONELLE

SERIAL NUMBER/NO. DE SERIE: XIR4/CXIR4

NE PAS ALLUMER SI DES ENFANTS OU D’AUTRES INDIVIDUS À RISQUE
SONT À PROXIMITÉ DU FOYER. APPAREIL DE CHAUFFAGE À ÉVACUATION
DIRECTE. HOMOLOGUÉ POUR INSTALLATION DANS UNE CHAMBRE À
COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIÉ POUR
INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION EST
CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SÉRIE DE
MAISONS MOBILES ÉQUIPÉES AU GAZ, EN VIGUEUR AU CANADA, OU AUX
ÉTATS-UNIS, SELON LA NORME DE SÉCURITÉ ET DE CONSTRUCTION DE
MAISONS MANUFACTURÉES, TITRE 24 CFR, SECTION 3280. DANS LE CAS
OÙ CETTE NORME DES ÉTATS-UNIS NE PEUT ÊTRE APPLIQUÉE, SE
RÉFÉRER À LA NORME RELATIVE AU CRITÈRE DE MESURES DE SÉCURITÉ
CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS
MANUFACTURÉES, LES SITES ET LES COMMUNAUTÉS, ANSI/NFPA 501A.

ANIFOLD PRESSURE

1

/2”, PROFONDEUR 17”, LARGEUR 34”. LE DIAMETRE INTERIEUR MINIMUM DE CONDUIT D’EVACUATION

GZ550-KT, GD65.

/ APPAREI

W385-0662

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to
the model, venting and gas type of the appliance.

For rating plate location, see “INSTALLATION OVERVIEW” section.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

W415-1035 / A / 10.21.11

8

3.0 INSTALLATION

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

Clean out ashes from the inside of the wood-burning appliance. Make sure that the chimney and wood-burning
appliance are in a clean and sound condition and constructed of non-combustible materials. If necessary have
any repair work done by a qualifi ed person before installing the insert. Remove the existing appliance damper
or lock into an open position.

Using screws, attach the appliance warning tag
to the inside of the fi rebox of the appliance into
which the insert is being installed.

The sheet-metal parts of the appliance, in which
the gas appliance insert is to be installed, must
not be cut.

If the wood-burning factory-built appliance has
no gas access hole(s) provided, an access hole of 1½ inch or less may be drilled through the lower sides or
bottom of the appliance in a proper workman like manner. This access hole must be plugged with non-combus­tible insulation after the gas supply line has been installed.

!

WARNING

WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE

INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL
PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE-APPROVED BY THE AUTHORITY HAVING
JURISDICTION.

ATTENTION: CE FOYER A ETE CONVERTI AFIN D’ETRE UTILISE SEULEMENT

COMME FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU
TOUT AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES AIENT
ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR LES AUTORITES
AYANT JURIDICTION.

ADVERTENCIA: ESTA CHIMENEA SE REMODELÓ PARA USARSE SOLO CON UNA

INSERCIÓN DE CHIMENEA A GAS Y NO PUEDE USARSE PARA QUEMAR MADERA NI COMBUSTIBLES
SÓLIDOS, A MENOS QUE SE HAYAN REEMPLAZADO TODAS LAS PIEZAS ORIGINALES, Y LA AUTORI­DAD JURISDICCIONAL LA HAYA VUELTO A APROBAR.

W385-0199_B

Ensure that existing chimney cleanouts fi t properly .
The refractory, glass doors, screen rails, screen mesh and log grates may be removed from the existing appli-

ance before installing the gas appliance insert.
Smoke shelves, shields and baffl es may be removed if attached by mechanical fasteners.
The ventilation openings in the existing appliance may be obstructed by the backer plates, aluminium trim etc.

but these parts are not to be applied so as to have an airtight seal.

3.1 LEVELLING THE APPLIANCE

Move the appliance close to its fi nal position. This appliance is equipped with levelling screws located on the
base. Level using the levelling screws. Levelling the appliance will eliminate rocking or excessive noise when
the fan is in operation. Once the appliance is level, move it partially into place to allow for all connections to be
made. It is not practical to level the appliance once it has been installed. Determine the required depth prior to
installing the appliance and adjust the levelling screws accordingly.

68.4A

67.2

W415-1035 / A / 10.21.11

3.2 CHIMNEY CONNECTION

Chimney installation must conform to both national and local code requirements. The chimney must be lined
with one 3" diameter liner for intake and one 3" diameter liner for exhaust. The minimum and maximum vent
lengths are 10 and 35 feet respectively. Recommended kits come in 3 lengths:

2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:

While the liners must be continuous from the appliance to the chimney cap, to
achieve the needed length, they may be coupled, using an approved coupler
and sealant.
We recommend that exhaust vents that pass through unheated spaces,
such as tall exterior chimneys, be wrapped in a protective sleeve to minimize
condensation and reverse fl ow symptoms. See Trouble Shooting for details.
This appliance is approved for use with a 3" exhaust and air intake.

A. OUTSIDE: Slip the one end of a liner a minimum of 2" over the

sleeve of the air terminal. Secure using 3 screws. Then seal the
joint and screw heads with high temperature sealant. Repeat with the other liner.

GDI-320KT VENT KIT 20FT
GDI-325KT VENT KIT 25 FT
GDI-335KT VENT KIT 35 FT

EXHAUST

INTAKE

9

FLASHING
PLATE

2” OVERLAP

SEALANT
HI-TEMP

NOTE: We recommend that the other end of the exhaust liner be marked to eliminate the

exhaust liner being connected
to the intake collar at the

3”

LINERS

appliance.

B. Gently stretch the liners to the

required lengths and insert
into the chimney. Trim and fi t
the fl ashing plate to suit the
chimney termination. Place

HIGH TEMP

SEALANT

2”

OVERLAP

SLIDER

MOUNTING

PLATE

the air terminal onto the top
of the chimney. Make weather
tight by sealing with caulking

INTAKE

(not supplied). Fasten to the
chimney with screws and plugs

EXHAUST

(not supplied).

C. INSIDE: Remove the securing

screw from the front of the vent
mounting plate. Pull the vent
mounting plate only, back into
the track, to the front stop. Start
the slider back into position. Re­secure the screw. The appliance
may now be pushed into its fi nal position inside the wood burning appliance, and the screw tightened
until the slider has been pulled tight to the front stop.

SECURING

SCREW

D. Route the fl ex liners through the slider. Attach and secure the liners to the vent mounting plate using

the same procedure as before, ensuring that the marked exhaust liner is attached to the exhaust collar.

W415-1035 / A / 10.21.11

10

3.3 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualifi ed installer.

A. Move the appliance into position and secure.
B. If equipped with a fl ex connector the appliance is designed to accept a 1/2” gas supply. Without the

connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off
valve to turn off the gas supply to the appliance.

C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the

current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI
Z223.1 / NFPA 54 in the United States.

D. When fl exing any gas line, support the gas valve so that the lines are not bent or kinked.
E. The gas line fl ex-connector should be installed to provide suffi cient movement for shifting the burner

assembly on it’s side to aid with servicing components.

F. Check for gas leaks by brushing on a soap and water solution. Do not use open fl ame.

!

WARNING

SPARKS OR OPEN FLAMES.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

30.1A

W415-1035 / A / 10.21.11

4.0 FINISHING

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

4.1 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

!

WARNING

RISK OF FIRE!

!

WARNING

11

72.1A

73.1

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the
clearance needed. These same requirements apply to any combustibles protruding on either side of the appli­ance.

6” MANTEL

16”

5”

15”

4”

3”

14”

0

$
1
7
(
/

+
(

*
+
7

17

16

,

17”

15

14

0

3

4

5

6

MANTEL DEPTH

241/4”

W415-1035 / A / 10.21.11

12

4.2 DOOR REMOVAL AND INSTALLATION

!

WARNING

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

The optional front, if installed, must be
removed to allow the glass door to be
opened or closed.

The glass door is secured to the top front
edge of the fi rebox with two latches. Pull the
handles of the latches forward, then lift the
latches out from the door frame to release
the top of the door. Next, pivot the door
forward until the top edge clears the front of
the appliance. Carefully grip the sides of the
door lifting it out from the retainer along the
bottom of the door.

75.1

HANDLES

NOTE: The protective wrap on plated
parts is best removed when the assembly is at room temperature but this can be improved if the
assembly is warmed, using a hair dryer or similar heat source.

W415-1035 / A / 10.21.11

4.3 LOG PLACEMENT

FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE

ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE

PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED

THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.

PHAZERTM logs and glowing embers exclusive to Napoleon, provide a unique and realistic glowing effect that is

different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect.
Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour
pigments burn in during the heat activated curing process.

!

WARNING

DAMAGE OR PERSONAL INJURY.

IGNITION MAY OCCUR.

13

76.1A

1. Place the right charcoal piece
into position, lining up the holes
in the bottom with the studs in the
right side of the burner.

4. Place the centre charcoal
piece* into position, lining up the
hole in the bottom with the stud in
the front centre of the log support.

2. Place the left charcoal piece
into position, lining up the bottom
holes with the studs to the left side
of the burner.

5. Place the right front charcoal
piece* into position, lining up the
holes in the bottom with the studs
in the front right corner.

3. Place the left front charcoal
piece* into position, lining up the
holes in the bottom with the studs
in the left front corner.

PINS

6. Place the rear log against the
back panel, lining up the holes
with the studs at the back of the
fi rebox. Locate 3 pins (supplied)
into the top of the log.

* These front pieces have a lip to distinguish them from the other charcoal pieces.

W415-1035 / A / 10.21.11

14

PINS

7. Position the middle log behind
the burner pan, lining up the holes
with the 4 studs, ensuring the log
is fl at against the base. Place
2 pins into the left and right top
holes.

PIN

10. Position the right crossover log
over the pins in the right side of
the middle and rear logs. Place a
pin in the top of the log.

4.4 BATTERY INSTALLATION

8. Position the left crossover log
over the pins in the left side of the
middle and rear logs.

11. Position the small middle
crossover log on the right cross­over log pin. Resting the other end
on the middle log as shown.

9. Position the middle crossover
log onto the middle pin of the rear
log. Rest the end of the log into
the notch of the middle log.

4 AA batteries must be installed into the receiver before operation
is possible. The receiver is located in the bottom left corner of the
appliance.

RECEIVER

If receiver removal is necessary, remove the left access panel from the front
of the appliance. Remove the 2 screws holding the receiver in place. Pull
the receiver through the access hole and replace.

RECEIVER PLATE

SCREWS

W415-1035 / A / 10.21.11

4.5 OPTIONAL ROCK PLACEMENT

REAL ROCKS MUST NOT BE USED IN THIS APPLIANCE. HEAT WILL CAUSE THEM TO EXPLODE

Before beginning with the installation, remove the door and all burner media from the appliance including logs
and charcoal strips. Retain the glowing embers.

A. Sit the four rock clusters on top of the rear log support and behind the front burner pan. Ensure the clusters
are sitting fl at.

!

WARNING

15

B. Place the large notched rocks along the step behind the front burner as desired.

C. Place the remaining rocks around the burner as desired making sure not to cover any burner ports

(there are no set locations).

D. Reinstall the glowing embers over the burner.
E. Reinstall the door.

4.6 GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of
the small logs. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed
edges of the fi bre hairs will glow. The ember material will only glow when exposed to direct fl ame; how-

ever, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect fl ame pattern, carbon deposits and delayed ignition. PHAZERTM
logs glow when exposed to direct fl ame. Use only certifi ed "glowing embers" and PHAZERTM logs available
from your authorized dealer / distributor.

4.7 LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door,
as indicated.

½"

LOGO

½"

97.1

W415-1035 / A / 10.21.11

16

5.0 ELECTRICAL INFORMATION

!

WARNING

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED

SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE

ELECTRICAL CIRCUIT.

RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE

APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

THE UNITED STATES.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

5.1 WIRING DIAGRAM

This appliance comes equipped with a battery back-up. If this back-up is used, install 4 AA batteries (not
supplied) into the receiver.

69.2

Wire

Harness

Plug

ACS/IPI Switch

(OPTIONAL)

Fan

(OPTIONAL)

120V OUT

Receiver

Wire Harness

FAN

AUX OUT

Control Module

POWER

COM

Night Lights

Valve

Electronic Modulation

Wire Harness Assembly

Spark Electrode

Flame

Sensor

EI

Pilot

Pilot

Ground

Wire

IPI Board

W415-1035 / A / 10.21.11

6.0 OPERATION

!

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

THE GLASS DOOR OPENED OR REMOVED.

When lit for the fi rst time, the appliance will emit a slight odour for a few hours. This is a normal temporary con-
dition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not
occur again. Simply open a window to suffi ciently ventilate the room. After extended periods of non-operation
such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours.
This is caused by dust particles in the heat exchanger burning off. Open a window to suffi ciently ventilate the
room.

6.1 OPERATING AND LIGHTING INSTRUCTIONS

17

FOR YOUR SAFETY READ BEFORE OPERATING / POURVOTRE SÉCURITÉ LIRE AVANT DE FAIRE FONCTIONNER

OPERATING INSTRUCTIONS / INSTRUCTIONS D’OPERATION

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUC-

TIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR
LOSS OF LIFE.
INITIAL LIGHTING OF THE PILOT AND MAIN BURNERS
MUST BE DONE WITH THE GLASS DOOR OFF.
DO NOT CONNECT VALVE OR WALL SWITCH TO ELEC­TRICITY. SEE INSTALLATION INSTRUCTIONS.

A. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATI­CALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT BY HAND.
B. BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS
AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL
SETTLE ON THE FLOOR.

WHAT TO DO IF YOU SMELL GAS:

 TURN OFF ALL GAS TO THE FIREPLACE.
 OPEN WINDOWS.
 DO NOT TRY TO LIGHT ANY APPLIANCE.
 DO NOT TOUCH ANY ELECTRIC SWITCH DO NOT USE ANY PHONE IN YOUR

BUILDING.
 IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR¶S PHONE.
FOLLOW THE GAS SUPPLIER¶S INSTRUCTIONS.
 IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.
C. DO NOT TRY TO REPAIR ANY PART OF THIS ASSEMBLY. CALL A QUALIFIED
SERVICE TECHNICIAN. FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE
OR EXPLOSION.
D. DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER.
IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE
FIREPLACE AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS
CONTROL WHICH HAS BEEN UNDER WATER.

LIGHTING INSTRUCTIONS / INSTRUCTIONS D’ALLUMAGE

1. STOP! READ ALL INFORMATION OF OPERATING AND LIGHTING

INSTRUCTIONS BEFORE PROCEEDING.

2. TURN OFF ELECTRIC POWER TO THE FIREPLACE.

3. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH

AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT
BY HAND.

4. OPEN THE GLASS DOOR.

5. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF.

6. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS

INCLUDING NEAR THE FLOOR, STOP! FOLLOW “B” OF THE OPERATING
INSTRUCTIONS. IF YOU DON’T SMELL GAS GO TO THE NEXT STEP.

7. TURN MANUAL SHUTOFF VALVE COUNTER-CLOCKWISE TO ON.

8. CLOSE THE GLASS DOOR.

9. TURN ON ALL ELECTRIC POWER TO THE FIREPLACE.

10. TURN ON MAIN BURNER.

ATTENTION: SI CES INSTRUCTIONS NE SONT PAS OBSERVÉES A LA
LETTRE, UN FEU OU UNE EXPLOSION POURRAIT S¶ENSUIVRE
CAUSANT DES DOMMAGES A LA PROPRIETE, DES BLESSURES
CORPORELLES OU PERTE DE VIE.
L¶ ALLUMAGE INITIAL DE LA VEITLLEUSE ET DU BRULEUR PRINCIPAL
DOIT SE FAIRE AVEC LA PORTE VITREE ENLEVEE.
NE RACCORDE= PAS LA SOUPAPE OU L¶INTERRUPTEUR MURALA
L¶ELECTRICITE.
CONSULTE= LES INSTRUCTIONS D¶INSTALLATION.

A. CET APPAREIL EST MUNI D¶UN DISPOSITIF D¶ALLUMAGE QUI ALLUME LA VEILLEUSE
AUTOMATIQUEMENT.
N¶ESSAYE= PAS D¶ALLUMER LA VEILLEUSE MANUELLEMENT.
B. AVA NT D¶ALLUMER SENTE= L¶AIR AUTOUR DE L¶APPAREIL ET PRÊS DU PLANCHER (CERTAINS
GA= SONT PLUS LOURDS QUE L¶AIR ET SE DÉPOSERONT AU NIVEAU DU PLANCHER) POUR
DÉTECTER UNE FUITE POSSIBLE.
QUE FAIRE SI VOUS DÉTECTEZ UNE ODEUR DE GAZ:

 COUPEZ L¶ALIMENTATION DE GAZ PRINCIPALE.
 OUVREZ LES FENETRES.
 N¶ALLUMEZ AUCUN APPAREIL.
 NE TOUCHEZ PAS ¬ AUCUN INTERRUPTEUR ÉLECTRIQUE N¶UTILISEZ AUCUN TÉLÉPHONE

DANS VOTRE IMMEUBLE.
 APPELEZ IMMÉDIATEMENT VOTRE FOURNISSEUR DE GAZ D¶UN TÉLÉPHONE VOISIN ET SUIVEZ
SES INSTRUCTIONS.
 SI VOUS NE POUVEZ PAS REJOINDRE VOTRE FOURNISSEUR DE GAZ, APPELEZ LE SERVICE
DES
INCENDIES.
C. N¶ESSAYEZ PAS DE RÉPARER AUCUNE PIÊCE DE CET ASSEMBLAGE. APPELEZ UN
TECHNICIEN QUALIFIÉ. FORCER OU TENTER DE RÉPARER L¶ASSEMBLAGE POURRAIT CAUSER
UN FEU OU UNE EXPLOSION.
D. N¶UTILISEZ PAS CET APPAREIL SI UN DE SES COMPOSANTS ¬ ÉTÉ SUBMERGÉ. CONTACTEZ
IMMÉDIATEMENT UN TECHNICIEN DE SERVICE QUALIFIÉ POUR INSPECTER L¶APPAREIL ET
REMPLACER TOUT SYSTÊME DE CONTRÐLE DE GAZ TOUCHÉ PAR L¶EAU.

1. ARRÊTEZ! LISEZ TOUTES LES INSTRUCTIONS DE FONCTIONNEMENT
ET D’ALLUMAGE AVANT DE CONTINUER.

2. COUPEZ L’ALIMENTATION ÉLECTRIQUE À L’APPAREIL.

3. CET APPAREIL EST MUNI D’UN DISPOSITIF D’ALLUMAGE QUI ALLUME

LA VEILLEUSE AUTOMATIQUEMENT, N’ESSAYEZ PAS D’ALLUMER LA
VEILLEUSE MANUELLEMENT.

4. OUVREZ LA PORTE VITRÉE.

5. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA

DROITE A “OFF”.

6. ATTENDEZ CINQ (5) MINUTES POUR QUE LE GAZ PUISSE
S’ÉCHAPPER. SI VOUS DÉTECTEZ UNE ODEUR DE GAZ, ARRÊTEZ!
SUIVEZ « B » DANS LES INSTRUCTIONS DE FONCTIONNEMENT. S’IL
N’Y A PAS D’ODEUR DE GAZ, PASSEZ À L’ÉTAPE SUIVANTE.

7. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA
GAUCHE A “ON”.

8. FERMEZ LA PORTE VITRÉE.

9. RÉTABLISSEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER.

10. ALLUMEZ LE BRÛLEUR PRINCIPAL.

W385-0460

1. TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS
TO BE PERFORMED.

2. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF. DO NOT
FORCE.

TO TURN OFF GAS / INSTRUCTIONS POUR COUPER LE GAZ

1. COUPEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER SI UN TRAVAIL

D’ENTRETIEN DOIT SE FAIRE.

2. TOURNEZ LA SOUPAPE D’ARRÉT MANUELLE VERS LA DROITE
À “OFF” NE FORCEZ PAS.

W415-1035 / A / 10.21.11

18

A
A

6.2 GENERAL TRANSMITTER LAYOUT

TRANSMISSION

THERMOSTAT

OFF/ON/SMART

CHILD SAFETY

LOCK OUT

LOW BATTERY

ALARM

TEMPERATURE SET POINT/ LEVEL/ STATUS

ROOM

TEMPERATURE

FANFLAME

AUX. OUTPUT

SPLIT VALVE

35.18

6.3 APPLIANCE OPERATION

. Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required

as back up to household electricity).
While there is a provision to connect a 6V battery pack (do not use a 9 volt battery), it must not be

used when using the remote control receiver.
B. Place the 3 position slider switch of the receiver in the “Remote” position.
C. Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole

marked “PRG” on the receiver front cover. The receiver will “beep” three (3) times to indicate that it is

ready to synchronize with the transmitter.
D. Install the 3 AAA batteries in the transmitter battery bay, located on the base of the transmitter.

With the batteries already installed in the transmitter, push the “ON” button. The receiver will “beep”

four times to indicate the transmitter’s command is accepted and set to the particular code of that

transmitter. The system is now initialized.

35.3

6.4 HAND HELD REMOTE OPERATIONS

. Press the ON/OFF key on the transmitter. The transmitter

display will show all active icons on the screen. A single

“beep” from the receiver will confi rm reception of the

command.

BLUE LCD DISPLAY
ON/OFF KEY

W415-1035 / A / 10.21.11

THERMOSTAT KEY

UP/DOWN
ARROW KEY

MODE KEY

35.4

A

6.5 TEMPERATURE DISPLAY

A

A

. With the system in the “OFF” position, press the

Thermostat Key and the Mode Key at the same
time to change from degrees F to C.

B. Look at the LCD screen on the Transmitter to

verify that a C or F is visible to the right of the
Room Temperature display.

6.6 ROOM THERMOSTAT

The remote transmitter can operate as a room thermostat.
The thermostat can be set to a desired temperature to control the
comfort level in the room.

. Press the Thermostat Key. The LCD display on the

Transmitter will show that the room is “ON” and the set
temperature is now displayed.

73

°F

35.5

ROOM TEMPERATURE

ON

76

68

19

°C

23

°F

B. To adjust the set temperature, press the Up/Down Arrow

Keys until the desired set temperature is displayed on the
LCD screen of the Transmitter.

6.7 SMART THERMOSTAT

The Smart Thermostat function adjusts the fl ame height according to the difference
between the set temperature and the actual room temperatures. As the room
temperature gets closer to the set point the Smart Function will automatically adjust
the fl ame down.

. Press the thermostat key unit the word “SMART” appears to the right of the

temperature bulb graphic.

B. To adjust the set temperature, press the Up/Down arrow keys until the

desired set temperature is displayed on the LCD screen at the Transmitter.

SET TEMPERATURE

35.6

ON

SMART

MAX

35.7

°F

76

68

W415-1035 / A / 10.21.11

20

6.8 FLAME HEIGHT

The remote control has six (6) fl ame levels. With the
system on and the fl ame level at the maximum, press
the Down Arrow Key once and it will reduce the fl ame
height by one step until the fl ame is turned off.
The Up Arrow Key will increase the fl ame height each
time it is pressed. If the Up Arrow Key is pressed while
the system is on but the fl ame is off, the fl ame will
come on the high position. A single “beep” will confi rm
reception of the command.

ON

76

OFF

FLAME OFF

°F

ON

°F

76

FLAME AT LEVEL 1

6.9 CHILD PROOF FUNCTION

This function will lock the keys to avoid unsupervised operation.
A. Press the MODE and UP keys at the same time.

B. To de-activate this function, press the MODE and UP keys at the same time.

6.10 NIGHT LIGHT

ON

°F

76

FLAME AT LEVEL 5

ON

76

Hi

FLAME AT “HI” LEVEL 6

35.8

ON

76

35.10

°F

°F

The auxiliary function controls the AUX power outlet on
the Control Module which controls the NIGHT LIGHT™.

A. Use the Mode Key to guide you to the AUX icon.
B. Pressing the Up Arrow Key will activate the

NIGHT LIGHT™.

C. Pressing the Down Arrow Key will turn the

NIGHT LIGHT™ off. A single “beep” will confi rm
the reception of the command.

W415-1035 / A / 10.21.11

ON

SMART

76

°F

OFF

ON

SMART

ON

35.12

°F

76

6.11 LOW BATTERY / MANUAL BYPASS

The life span of the remote batteries depends on various factors: quality of the
batteries, the number of ignitions, the number of charges to the room thermostat set
point, etc.

When the transmitter batteries are low, a Battery Icon will appear on the LCD
display before all battery power is lost. When the batteries are replaced this icon will
disappear.

Not applicable when plugged into 110V.
When the receiver batteries are low, no “beep” will be emitted from the receiver
when it receives an ON/OFF command. This in an alert for the receiver that there’s low battery. When the
batteries are replaced the “beep” will be emitted from the receiver when the ON/OFF key is pressed.

If the batteries of the receiver or transmitter are low, the appliance can be turned on manually by sliding the
three position slider switch on the receiver to the “ON” position. This will bypass the remote control feature and
the appliance main burner will come on if the gas valve is in the “ON” position.

6.12 IN THE EVENT OF A POWER FAILURE

If the receiver is equipped with batteries they will enable fl ame height control, ON/OFF or thermostat
function to control the fi replace during a power failure. Refer to “APPLIANCE OPERATION” section when
communications between receiver and transmitter have been lost. The will receiver emit a “beep” sound to
confi rm programming has been successful once power is restored. During a power failure, if the fi replace was
on, the fl ame height will stay at the setting prior to the failure. If off when the failure occurs and then turned on,
the fl ame height will come on at “HI”. The fl ame height can then be controlled by the remote.

35.13

21

ON

°F

76

6.13 CONTROL MODULE

The control module offers a remotely actuated 120V AUX
outlet for the accent lights and a constantly powered
120V outlet.

NOTE: Control module ON/OFF switch should
always be in the “ON” position. If for any reason the
module is turned “OFF”, the components plugged
into the module won’t have power.

6.14 SPLIT FLOW VALVE

The split fl ow function controls the ability to turn ON/
OFF a second burner.

A. Use the mode key to guide you to the split fl ow

function.

B. Pressing the up arrow key will activate the

second burner.

C. Pressing the down arrow key will deactivate the

second burner. A single “beep” will confi rm the reception of the command.

CONSTANTLY POWERED
120V OUTLET

ON

SMART

76

°F

OFF

35.14

120V AUX OUTLET

35.16

ON

SMART

ON

MAINS VOLTAGE

SUPPLY CORD

MODULE ON/OFF

SWITCH (SHOWN IN

THE ON POSITION)

COMMUNICATION

BUS (3 PIN)

°F

76

NOTE: There is no way to modulate the fl ame heights separately.

35.17

W415-1035 / A / 10.21.11

22

6.15 ANTI CONDENSATION CONTROL SWITCH (OPTIONAL)

This appliance has the option to go from an electronic intermittent
pilot ignition to a standing pilot for cold climates.

ANTI CONDENSATION

6.16 TIMED BLOWER

RIGHT SIDE OF

DOOR FRAME

(OPERATING SIDE)

CONTROL SWITCH

Your remote system may have a built in timer (in thermostat mode) that enables the blower to cycle on and
off automatically when the burner turns on and off. With the remote control fan speed preset at the preferred
speed, the blower will come on approximately 5 minutes after the main burner comes on and will shut off
approximately 12 minutes after the burner shuts off.
This time delay is designed to maximize the blower distribution of heated air.
If at any time the burner re-ignites before the twelve minutes are over, the fan will continue to run.

NOTE: At any time in the sequence, the blower can be manually turned on/off using the remote
control.

35.19A

W415-1035 / A / 10.21.11

7.0 ADJUSTMENTS

7.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized fl ame. Turn in a
clockwise direction to reduce the gas fl ow.

Check Pressure Readings:
Inlet pressure can be checked by turning screw (A) counter­clockwise 2 or 3 turns and then placing pressure gauge tubing
over the test point. Gauge should read 7” (minimum 4.5”) water
column for natural gas or 13” (11” minimum) water column for
propane. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using
screw (B). Gauge should read 3.5” water column for natural
gas or 10” water column for propane. Check that main burner
is operating on “HI”.

AFTER TAKING PRESSURE READINGS, BE SURE TO
TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO
NOT OVERTORQUE.

Leak test with a soap and water solution.

A

ELECTRODE

FLAME

SENSOR

B

PILOT

BURNER

FLAME MUST ENVELOP
UPPER 3/8” TO 1/2” OF
FLAME SENSOR

PILOT SCREW

23

7.2 VENTURI ADJUSTMENT

This appliance has an air shutter that has been factory set open according
to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more
yellow flame, but can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner ports. The
flame may not appear yellow immediately; allow 15 to 30 minutes for the
final flame colour to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER!

XIR4 FRONT REAR

NG 1/4” 1/8"

LP 5/8" 1/4"

39.1A

VENTURI
BURNER

AIR
SHUTTER
OPENING

ORIFICE

49.1

W415-1035 / A / 10.21.11

24

7.3 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the
illustrations provided. If any fl ames appear abnormal call a service person.

PILOT

BURNER

ELECTRODE

FLAME

SENSOR

FLAME MUST ENVELOP
UPPER 3/8” TO 1/2” OF
FLAME SENSOR

54.1A

W415-1035 / A / 10.21.11