Napoleon XIR4-1N, XIR4-1P Installation And Operating Instructions Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

EN

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

!

WARNING

If the information in these instructions
are not followed exactly, a fi re or
explosion may result causing property
damage, personal injury or loss of life.

- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use
any phone in your building.

• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.

• If you cannot reach your gas supplier, call the
fi re department.

- Installation and service must be performed by a

qualifi ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.

This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certifi ed kit is used.

!

XIR4-1N

NATURAL GAS

XIR4-1P

PROPANE

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

FR
PG
37

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone [phone] • Fax [phone] • www.napoleonfi replaces.com • [e-mail]

$10.00

1.36B

CERTIFIED

W415-1194 / 03.04.13

2

TABLE OF CONTENTS

EN

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 MINIMUM CLEARANCE TO COMBUSTIBLES 5

2.3 GENERAL INSTRUCTIONS 5

2.4 GENERAL INFORMATION 6

2.5 RATING PLATE INFORMATION 7

3.0 INSTALLATION 8

3.1 LEVELLING THE APPLIANCE 8

3.2 CHIMNEY CONNECTION 9

3.3 GAS INSTALLATION 10

4.0 FINISHING 11

4.1 MINIMUM MANTEL CLEARANCES 11

4.2 DOOR REMOVAL AND INSTALLATION 12

4.3 LOG PLACEMENT 13

4.4 BATTERY INSTALLATION 14

4.5 OPTIONAL ROCK PLACEMENT 15

4.6 GLOWING EMBERS 15

4.7 LOGO PLACEMENT 15

5.0 ELECTRICAL INFORMATION 16

5.1 WIRING DIAGRAM 16

6.0 OPERATION 17

6.1 OPERATING AND LIGHTING INSTRUCTIONS 17

6.2 GENERAL TRANSMITTER LAYOUT 18

6.3 APPLIANCE OPERATION 18

6.4 HAND HELD REMOTE OPERATIONS 18

6.5 TEMPERATURE DISPLAY 19

6.6 ROOM THERMOSTAT 19

6.7 SMART THERMOSTAT 19

6.8 FLAME HEIGHT 20

6.9 CHILD PROOF FUNCTION 20

6.10 NIGHT LIGHT 20

6.11 LOW BATTERY / MANUAL BYPASS 21

6.12 IN THE EVENT OF A POWER FAILURE 21

6.13 CONTROL MODULE 21

6.14 SPLIT FLOW VALVE 21

6.15 ANTI CONDENSATION CONTROL SWITCH (OPTIONAL) 22

6.16 TIMED BLOWER 22

7.0 ADJUSTMENTS 22

7.1 PILOT BURNER ADJUSTMENT 22

7.2 VENTURI ADJUSTMENT 23

7.3 FLAME CHARACTERISTICS 23

8.0 MAINTENANCE 24

8.1 CARE OF GLASS 24

8.2 CARE OF PLATED PARTS 24

8.3 DOOR GLASS REPLACEMENT 25

8.4 BURNER REMOVAL 26

8.5 FCM REPLACEMENT 26

8.6 NIGHT LIGHT™ REPLACEMENT 27

8.7 VALVE TRAIN REPLACEMENT 27

9.0 REPLACEMENTS 28

10.0 TROUBLESHOOTING 32

11.0 WARRANTY 35

12.0 SERVICE HISTORY 36

NOTE: changes, other than editorial, are denoted by a vertical line in the margin.

W415-1194 / 03.04.13

1.0 INSTALLATION OVERVIEW

3

EN

Venting, see “INSTALLATION

- CHIMNEY CONNECTION”
section.

Rating Plate, see “RATING
PLATE INFORMATION”
section.

Logs, see “FINISHING - LOG
PLACEMENT” section.

W415-1194 / 03.04.13

4

2.0 INTRODUCTION

EN

!

WARNING

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS
AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate
appliance according to operating instructions could cause fi re or injury.

• Risk of fi re or asphyxiation do not operate appliance with fi xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges
may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended
if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate
to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other fl ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot
surfaces. These screens and guards must be fastened to the fl oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• The appliance is a vented gas-fi red appliance. Do not burn wood or other materials in the appliance

• It is imperative that the control compartments, burners and circulating blower and its passageway in the
appliance and venting system are kept clean. The appliance and its venting system should be inspected
before use and at least annually by a qualifi ed service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from
combustible materials, gasoline and other fl ammable vapors and liquids.

• Under no circumstances should this appliance be modifi ed.

• This appliance must not be connected to a chimney fl ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to
inspect the appliance and to replace any part of the control system and any gas control which has been under
water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass
should be done by a licensed or qualifi ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to
prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust
escaping through these openings can also cause the surrounding combustible materials to overheat and catch
fi re.

• Only doors / optional fronts certifi ed with the appliance are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all
plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as
well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against
Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance.
Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or
damage of decorations, a T.V. or other electronic components.

W415-1194 / 03.04.13

3.2B

2.1 DIMENSIONS

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to
conform with local codes. Installation practices vary from region to region and it is important to know the
specifi cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas fi tter when installed within the commonwealth
of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance
insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The fl exible connector must not be longer than 36 inches (914.4mm).

• A Carbon Monoxide detector is required in all rooms containing gas fi red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent
sealed combustion product.

5

241/2”

(622.3mm)

241/4”

(616mm)

11”

(279.4mm)

111/2”

(292.1mm)

165/8”

(422.3mm)

213/8”

(542.9mm)

2.2 MINIMUM CLEARANCE TO COMBUSTIBLES

This appliance must be recessed into a vented noncombustible wood-burning appliance (prefabricated or masonry)
only. The minimum appliance opening size in which the appliance is to be installed is:

HEIGHT 25" (635mm) WIDTH 34.25" (870mm) DEPTH 17" (431.8mm)
The minimum allowable chimney fl ue size is 7" (177.8mm) round.

The minimum distance, from the bottom of a combustible mantel projecting 3" (76.2mm) maximum from the
wall to the top of the appliance, is 14" (355.6mm) (see "MINIMUM MANTEL CLEARANCES" section).

2.3 GENERAL INSTRUCTIONS

!

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

PROVIDE ADEQUA TE VENTILA TION.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” (1219.2mm)

FROM THE FRONT FACE OF THE APPLIANCE.

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

FIRE RISK. EXPLOSION HAZARD.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (35 mb).

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

335/8” (854.1mm)
251/4” (641.4mm)

(317.5mm)

343/4” (882.7mm)

(422.3mm)

121/2”

165/8”

EN

W415-1194 / 03.04.13

6

4.12A

sealed combustion product.

The installation must conform with local codes or, in
absence of local codes, the National Gas and Propane
Installation Code CSA B149.1 in Canada, or the National
Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United
States. Suitable for mobile home installation if installed in
accordance with the current standard CAN/CSA Z240MH
Series, for gas equipped mobile homes, in Canada or
ANSI Z223.1 and NFPA 54 in the United States.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must
be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

We suggest that our gas
hearth products be installed
and serviced by professionals
who are certied in the U.S.
by the National Fireplace
Institute

®

(NFI) as NFI Gas

Specialists

www.ncertied.org

EN

2.4 GENERAL INFORMATION

FOR YOUR SA TISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND
QUALITY!

XIR4-1

NG LP

Altitude (FT) 0-4,500 0-4,500
Max. Input (BTU/HR) 40,000 40,000
Max. Output (BTU/HR) 33,200 33,200
Effi ciency (w/the fan on) 83% 83%
A.F.U.E. (maximum value) 79% 79%
Min. Inlet Gas Supply Pressure 4.5" Water Column

(11.2mb)

Max. Inlet Gas Supply Pressure 7" Water Column

(17.4mb)

Manifold Pressure (Under Flow Conditions) 3.5" Water Column

(8.7mb)

W415-1194 / 03.04.13

11" Water Column

(27.4mb)

13" Water Column

(32.4mb)

10" Water Column

(24.9mb)

When the appliance is installed at elevations above 4,500ft (1371.6m), and in the absence of specifi c

APPLIANCEAPPLIANC

LL

LL

COMECOME

NIN

SUPPLIED B SUPPLIED B

UTHE MANU

FF

ACTURERACTURE

XIR4PXIR4P

ProPr

CE FOYCE F

CONCON

HE APPROPRIATE WOLF STEEL VENT KPRIATE WOLF STEEL VENT K

A VENTED NON-COMBUSTIBLE FIREPLAA VENTED NON-COMBUSTIBLE F

11//22

”, DEPTH 17”, WIDTH 34”. THE M”, DEPTH 17”, WIDTH 34”. T

ISTANCE FROM THE BOTTOM OF A CO

45004500

MENTATION MENTATIO

/ALIMENTATION REDUITE ALIMENTATION REDUI

E D’EAUE D’EA

:AFUE:

% 72.4%

M

:MANIFOLD P

10

PRESSION AU COLLECPRESSION

MINIMUM SUPPLY PRMINIMUM SU

PRESSION D’ALIMRESSION D’A

MAXIMUM SUPPIMUM SUP

PERSSION D’PERSSION D

:AFUE

72.44

TÉ DU FOYTÉ DU FO

RME AUX EXIGENCES DE LA NRME AUX EXIGENCES DE LA N

S MOBILES ÉQUIPÉES AU GAZ,

MAISONS MANUFACTURÉES, TITRE 2NUFACTURÉES, TITRE 2

OÙ CETTE NORME DES ÉTATS-UNIME DES ÉTATS-UN

RÉFÉRER À LA NORME RELATIVRME RELATIV

CONTRE L'INCENDIE POUR LECONTRE L'INCENDIE POUR L

MANUFACTURÉES, LES SITMANUFACTURÉES, LES SIT

recommendations from the local authority having jurisdiction, the certifi ed high altitude input rating shall be
reduced at the rate of 4% for each additional 1,000ft (304.8m). Expansion / contraction noises during heating
up and cooling down cycles are normal and to be expected.

This appliance is not approved for closet or recessed installations. It is approved for bathroom, bedroom and
bed-sitting room installations and is suitable for mobile homes. The natural gas model is suitable for installation
in a mobile home that is permanently positioned on its site and fuelled with natural gas.

2.5 RATING PLATE INFORMATION

7

EN

68.9%

XIR4-1

DO NOT TURN ON IF CHILDREN OR OTHER AT RISK INDIVIDUALS
ARE NEAR THE FIREPLACE. DIRECT VENT GAS FIREPLACE
HEATER. SUITABLE FOR BEDROOM, BATHROOM AND BED-SITTING
ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION
IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD
CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN
CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME
CONTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280.
WHEN THIS US STANDARD IS NOT APPLICABLE USE THE
STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED
HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA
501A.

CERTIFIED UNDER / HOMOLOGUÉ SELON LES NORMES: ANSI Z21.88b-2009, CSA 2.22b-2009 VENTED GAS FIREPLACE / APPAREIL À GAZ V E N T I L É S .

CERTIFIED

CERTIFIED FOR
CERTIFIEE POUR

REFERENCE #161746

CANADA USA

Natural Gas/Gaz Naturel Propane

AFUE: 72.4%

AFUE

72.4

I

MODEL

MANIFOLD PRESSURE: 10” WATER COLUMN

ANIFOLD PRESSURE

PRESSION AU COLLECTEUR: 10” D’UNE COLONNE D’EAU
MINIMUM SUPPLY PRESSURE: 11” WATER COLUMN
PRESSION D’ALIMENTATION MINIMALE: 11” D’UNE COLONNE D’EAU
MAXIMUM SUPPLY PRESSURE: 13” WATER COLUMN
PERSSION D’ALIMENTATION MAXIMALE: 13” D’UNE COLONNE D’EAU
AFUE: 72.4%

AFUE

CE FOYER À GAZ VENTILÉS NE DOIT PAS ÊTRE UTILISÉ
CONJOINTEMENT AVEC DES FILTRES À AIR. UTILISER AVEC LES
PORTES VITRÉES HOMOLOGUÉES AVEC CETTE UNITÉ SEULE­MENT. UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE
AVEC CET APPAREIL.

AVERTISSEMENT: N'A JOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT

ENTRER EN CONTACT A VEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI A VEC CET
APPAREIL PAR LE FABRICANT.

CLASS : 115V, 1.5AMP, 60HZ
L’APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L’ENSEMBLE D’EVACUATION PROPRE A WOLF STEEL. REFERER
AU MANUEL D’INSTALLATION DE PROPRIETAIRE POUR L’EVACUATION PRECISE. IL EST IMPORTANT DE BIEN
REINSTALLER ET RESCELLER L’EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D’AIR.
ATTENTION : POUR INSTALLATION DANS UN FOYER VENTILE EN MACONNERIE. LES DIMENSIONS MINIMUMS SONT:
HAUTER 24 1/2”, PROFONDEUR 17”, LARGEUR 34”. LE DIAMETRE INTERIEUR MINIMUM DE CONDUIT D’EVACUATION
EST DE 6”. LA DISTANCE MINIMALE, DU BAS DU MANTEAU COMBUSTIBLE FORMANT UNE PROJECTION MAXIMALE DE
3” DU MUR AU DESSUS DE LA GARNITURE NORMALE EST 12”. REFERER AU MANUEL D’INSTALLATION POUR DES
EXTENSIONS PLUS GRANDES.
SOUFFLERIE OPTIONELLE

SERIAL NUMBER/NO. DE SERIE: XIR4/CXIR4

XIR4N XIR4PCXIR4N CXIR4P

PRESSION D’ALIMENTATION MINIMALE: 4.5” D’UNE COLONNE D’EAU

PERSSION D’ALIMENTATION MAXIMALE: 7.0” D’UNE COLONNE D’EAU

4500FT (0-1370m) ALTITUDE/ELEVATION 4500FT (0-1370m)
40,000 BTU/h INPUT/ALIMENTATION 40,000 BTU/h
16,000 BTU/h REDUCED INPUT/ALIMENTATION REDUITE 15,000 BTU/h

MANIFOLD PRESSURE: 3.5” WATER COLUMN

PRESSION AU COLLECTEUR: 3.5” D’UNE COLONNE D’EAU

MINIMUM SUPPLY PRESSURE: 4.5” WATER COLUMN

MAXIMUM SUPPLY PRESSURE: 7.0” WATER COLUMN

THIS VENTED GAS FIREPLACE HEATER IS NOT FOR USE
WITH AIR FILTERS. FOR USE WITH GLASS DOORS CERTIFIED
FOR THIS UNIT ONLY. NOT FOR USE WITH SOLID FUEL.

WARNING:

CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER
WITH THE APPLIANCE.

ELECTRICAL RATING: 115V 1.5AMP 60HZ
THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS. SEE
OWNER’S INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND
RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM.
WARNING: FOR INSTALLATION INTO A VENTED NON-COMBUSTIBLE FIREPLACE ONLY. THE
MINIMUM FIREPLACE SIZE IS: HEIGHT 24
FLUE SIZE IS 6”. THE MINIMUM DISTANCE FROM THE BOTTOM OF A COMBUSTIBLE MANTEL
PROJECTING A MAXIMUM 3” FROM THE WALL TO THE TOP OF THE UNIT IS 12”. SEE OWNER’S
MANUAL FOR GREATER EXTENSIONS.
OPTIONAL FAN KIT - GZ550-KT, GD65.

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 4Y8 CANADA

DO NOT ADD ANY MA TERIAL T O THE APPLIANCE THAT WILL COME IN

1

/2”, DEPTH 17”, WIDTH 34”. THE MINIMUM INSIDE

THATWI

Y Y THE MAN

NE PAS ALLUMER SI DES ENFANTS OU D’AUTRES INDIVIDUS À RISQUE
SONT À PROXIMITÉ DU FOYER. APPAREIL DE CHAUFFAGE À ÉVACUATION
DIRECTE. HOMOLOGUÉ POUR INSTALLATION DANS UNE CHAMBRE À
COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIÉ POUR
INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION EST
CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SÉRIE DE
MAISONS MOBILES ÉQUIPÉES AU GAZ, EN VIGUEUR AU CANADA, OU AUX
ÉTATS-UNIS, SELON LA NORME DE SÉCURITÉ ET DE CONSTRUCTION DE
MAISONS MANUFACTURÉES, TITRE 24 CFR, SECTION 3280. DANS LE CAS
OÙ CETTE NORME DES ÉTATS-UNIS NE PEUT ÊTRE APPLIQUÉE, SE
RÉFÉRER À LA NORME RELATIVE AU CRITÈRE DE MESURES DE SÉCURITÉ
CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS
MANUFACTURÉES, LES SITES ET LES COMMUNAUTÉS, ANSI/NFPA 501A.

GZ550-KT, GD65.

W385-0662

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to
the model, venting and gas type of the appliance.

For rating plate location, see “INSTALLATION OVERVIEW” section.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

W415-1194 / 03.04.13

8

-

3.0 INSTALLATION

EN

!

WARNING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

Clean out ashes from the inside of the wood-burning appliance. Make sure that the chimney and wood-burning
appliance are in a clean and sound condition and constructed of non-combustible materials. If necessary have
any repair work done by a qualifi ed person before installing the insert. Remove the existing appliance damper
or lock into an open position.

WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE

INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL

Using screws, attach the appliance warning tag
to the inside of the fi rebox of the appliance into
which the insert is being installed.

The sheet-metal parts of the appliance, in which
the gas appliance insert is to be installed, must
not be cut.

PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE-APPROVED BY THE AUTHORITY HAVING
JURISDICTION.

ATTENTION: CE FOYER A ETE CONVERTI AFIN D’ETRE UTILISE SEULEMENT

COMME FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU
TOUT AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES AIENT
ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR LES AUTORITES
AYANT JURIDICTION.

ADVERTENCIA: ESTA CHIMENEA SE REMODELÓ PARA USARSE SOLO CON UNA

INSERCIÓN DE CHIMENEA A GAS Y NO PUEDE USARSE PARA QUEMAR MADERA NI COMBUSTIBLES
SÓLIDOS, A MENOS QUE SE HAYAN REEMPLAZADO TODAS LAS PIEZAS ORIGINALES, Y LA AUTORI­DAD JURISDICCIONAL LA HAYA VUELTO A APROBAR.

W385-0199_B

If the wood-burning factory-built appliance has
no gas access hole(s) provided, an access hole of 1½ inch (38.1mm) or less may be drilled through the lower
sides or bottom of the appliance in a proper workman like manner. This access hole must be plugged with non
combustible insulation after the gas supply line has been installed.

Ensure that existing chimney cleanouts fi t properly.
The refractory, glass doors, screen rails, screen mesh and log grates may be removed from the existing

appliance before installing the gas appliance insert.
Smoke shelves, shields and baffl es may be removed if attached by mechanical fasteners.
The ventilation openings in the existing appliance may be obstructed by the backer plates, aluminium trim etc.

but these parts are not to be applied so as to have an airtight seal.

68.4B

3.1 LEVELLING THE APPLIANCE

Move the appliance close to its fi nal position. This appliance is equipped with levelling screws located on the
base. Level using the levelling screws. Levelling the appliance will eliminate rocking or excessive noise when
the fan is in operation. Once the appliance is level, move it partially into place to allow for all connections to be
made. It is not practical to level the appliance once it has been installed. Determine the required depth prior to
installing the appliance and adjust the levelling screws accordingly.

67.2

W415-1194 / 03.04.13

3.2 CHIMNEY CONNECTION

Chimney installation must conform to both national and local code requirements. The chimney must be lined
with one 3" (76.2mm) diameter liner for intake and one 3" (76.2mm) diameter liner for exhaust. The minimum
and maximum vent lengths are 10 feet (3.1m) and 35 feet (10.7m) respectively.
Recommended kits come in 3 lengths:

2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:

GDI-320KT VENT KIT 20FT (6.1m)

GDI-325KT VENT KIT 25 FT (7.6m)

GDI-335KT VENT KIT 35 FT (10.7m)

While the liners must be continuous from the appliance to the chimney cap, to
achieve the needed length, they may be coupled, using an approved coupler
and sealant.
We recommend that exhaust vents that pass through unheated spaces,
such as tall exterior chimneys, be wrapped in a protective sleeve to minimize
condensation and reverse fl ow symptoms. See Trouble Shooting for details.
This appliance is approved for use with a 3" (76.2mm) exhaust and air intake.

A. OUTSIDE: Slip the one end of a liner a minimum of 2" (50.8mm)

over the sleeve of the air terminal. Secure using 3 screws. Then
seal the joint and screw heads with high temperature sealant. Repeat with the other liner.

EXHAUST

INTAKE

9

EN

FLASHING
PLATE

2” (50.8mm)
OVERLAP

SEALANT
HI-TEMP

NOTE: We recommend that the other end of the exhaust liner be marked to eliminate the

exhaust liner being connected to the intake collar at the appliance.

B. Gently stretch the liners to the

required lengths and insert into

3” (76.2mm)

LINERS

the chimney. Trim and fi t the
fl ashing plate to suit the chimney

termination. Place the air terminal
onto the top of the chimney.
Make weather tight by sealing
with caulking (not supplied).
Fasten to the chimney with

HIGH TEMP

SEALANT

2” (50.8mm)

OVERLAP

SLIDER

MOUNTING

PLATE

screws and plugs (not supplied).

C. INSIDE: Remove the securing

screw from the front of the vent

INTAKE

VENT MOUNT

ASSEMBLY

mounting plate. Pull the vent
mounting plate only, back into

EXHAUST

the track, to the front stop. Start
the slider back into position. Re­secure the screw. The appliance
may now be pushed into its
fi nal position inside the wood
burning appliance, and the screw
tightened until the slider has
been pulled tight to the front stop.

SECURING

SCREW

D. Route the fl ex liners through

the slider. Attach and secure
the liners to the vent mounting plate using the same procedure as before, ensuring that the marked
exhaust liner is attached to the exhaust collar.

W415-1194 / 03.04.13

10

3.3 GAS INSTALLATION

EN

!

WARNING

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualifi ed installer. Do not use open fl ame.

• Move the appliance into position and secure.

• If equipped with a fl ex connector the appliance is designed to accept a 1/2” gas supply. Without the
connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off
valve to turn off the gas supply to the appliance.

• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the
current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI
Z223.1 / NFPA 54 in the United States.

• When fl exing any gas line, support the gas valve so that the lines are not bent or kinked.

• Check for gas leaks by brushing on a soap and water solution.

SPARKS OR OPEN FLAMES.

30.1

W415-1194 / 03.04.13

4.0 FINISHING

11

RISK OF FIRE!

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

4.1 MINIMUM MANTEL CLEARANCES

!

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the
clearance needed. These same requirements apply to any combustibles protruding on either side of the
appliance.

!

WARNING

WARNING

EN

72.1A

73.1

0

$
1
7
(

/

+
(

*
+

7

MANTEL DIMENSIONS

Ref

A 17" (431.8mm)
B 16" (406.4mm)
C 15" (381mm)
D 14" (355.6mm)
E 6" (152.4mm)
F 5" (127mm)
G 4" (101.6mm)
H 3" (76.2mm)

A

B

,

C

D

6” (152.4mm) MANTEL

F

G

H

A

B

C

D

241/4” (616mm)

0” (mm)

H

G

MANTEL DEPTH

F

E

W415-1194 / 03.04.13

12

4.2 DOOR REMOVAL AND INSTALLATION

EN

!

WARNING

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

75.1

The optional front, if installed, must be
removed to allow the glass door to be
opened or closed.

The glass door is secured to the top front
edge of the fi rebox with two latches. Pull the
handles of the latches forward, then lift the
latches out from the door frame to release
the top of the door. Next, pivot the door
forward until the top edge clears the front of
the appliance. Carefully grip the sides of the
door lifting it out from the retainer along the
bottom of the door.

HANDLES

NOTE: The protective wrap on plated
parts is best removed when the assembly is at room temperature but this can be improved if the
assembly is warmed, using a hair dryer or similar heat source.

W415-1194 / 03.04.13

4.3 LOG PLACEMENT

13

!

WARNING

FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE

ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

DAMAGE OR PERSONAL INJURY.

LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE

PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED

IGNITION MAY OCCUR.

THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.

76.1A

PHAZERTM logs and glowing embers exclusive to Napoleon, provide a unique and realistic glowing effect that is

different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect.
Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour
pigments burn in during the heat activated curing process.

EN

1. Place the right charcoal piece
into position, lining up the holes
in the bottom with the studs in the
right side of the burner.

4. Place the centre charcoal
piece* into position, lining up the
hole in the bottom with the stud in
the front centre of the log support.

2. Place the left charcoal piece
into position, lining up the bottom
holes with the studs to the left side
of the burner.

5. Place the right front charcoal
piece* into position, lining up the
holes in the bottom with the studs
in the front right corner.

3. Place the left front charcoal
piece* into position, lining up the
holes in the bottom with the studs
in the left front corner.

PINS

6. Place the rear log against the
back panel, lining up the holes
with the studs at the back of the
fi rebox. Locate 3 pins (supplied)
into the top of the log.

* These front pieces have a lip to distinguish them from the other charcoal pieces.

W415-1194 / 03.04.13

14

EN

PINS

7. Position the middle log behind
the burner pan, lining up the holes
with the 4 studs, ensuring the log
is fl at against the base. Place
2 pins into the left and right top
holes.

PIN

10. Position the right crossover log
over the pins in the right side of
the middle and rear logs. Place a
pin in the top of the log.

8. Position the left crossover log
over the pins in the left side of the
middle and rear logs.

11. Position the small middle
crossover log on the right cross­over log pin. Resting the other end
on the middle log as shown.

9. Position the middle crossover
log onto the middle pin of the rear
log. Rest the end of the log into
the notch of the middle log.

4.4 BATTERY INSTALLATION

4 AA batteries must be installed into the receiver before operation
is possible. The receiver is located in the bottom left corner of the
appliance.

If receiver removal is necessary, remove the left access panel from the front
of the appliance. Remove the 2 screws holding the receiver in place. Pull
the receiver through the access hole and replace.

RECEIVER

RECEIVER PLATE

SCREWS

W415-1194 / 03.04.13

4.5 OPTIONAL ROCK PLACEMENT

15

!

WARNING

REAL ROCKS MUST NOT BE USED IN THIS APPLIANCE. HEAT WILL CAUSE THEM TO EXPLODE

Before beginning with the installation, remove the door and all burner media from the appliance including logs
and charcoal strips. Retain the glowing embers.

A. Sit the four rock clusters on top of the rear log support and behind the front burner pan. Ensure the clusters
are sitting fl at.

B. Place the large notched rocks along the step behind the front burner as desired.

EN

C. Place the remaining rocks around the burner as desired making sure not to cover any burner ports
(there are no set locations).

D. Reinstall the glowing embers over the burner.
E. Reinstall the door.

4.6 GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of
the small logs. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed
edges of the fi bre hairs will glow. The ember material will only glow when exposed to direct fl ame; how-

ever, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect fl ame pattern, carbon deposits and delayed ignition. PHAZERTM
logs glow when exposed to direct fl ame. Use only certifi ed "glowing embers" and PHAZERTM logs available
from your authorized dealer / distributor.

4.7 LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door,
as indicated.

½"(12.7mm)

LOGO

½"(12.7mm)

97.1A

W415-1194 / 03.04.13

16

5.0 ELECTRICAL INFORMATION

EN

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED

SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE

RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE

APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

5.1 WIRING DIAGRAM

This appliance comes equipped with a battery back-up. If this back-up is used, install 4 AA batteries (not
supplied) into the receiver.

!

WARNING

ELECTRICAL CIRCUIT.

THE UNITED STATES.

WITH THE GLASS DOOR OPENED OR REMOVED.

69.2

Wire

Harness

Plug

ACS/IPI Switch

(OPTIONAL)

Fan

(OPTIONAL)

120V OUT

Receiver

Wire Harness

FAN

AUX OUT

Control Module

POWER

COM

Night Lights

Valve

Electronic Modulation

Wire Harness Assembly

Spark Electrode

Flame

Sensor

EI

Pilot

Pilot

Ground

Wire

IPI Board

W415-1194 / 03.04.13

6.0 OPERATION

17

!

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

THE GLASS DOOR OPENED OR REMOVED.

When lit for the fi rst time, the appliance will emit a slight odour for a few hours. This is a normal temporary con-
dition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not
occur again. Simply open a window to suffi ciently ventilate the room. After extended periods of non-operation
such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours.
This is caused by dust particles in the heat exchanger burning off. Open a window to suffi ciently ventilate the
room.

6.1 OPERATING AND LIGHTING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE OPERATING / POURVOTRE SÉCURITÉ LIRE AVANT DE FAIRE FONCTIONNER

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUC-

TIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR
LOSS OF LIFE.
INITIAL LIGHTING OF THE PILOT AND MAIN BURNERS
MUST BE DONE WITH THE GLASS DOOR OFF.
DO NOT CONNECT VALVE OR WALL SWITCH TO ELEC­TRICITY. SEE INSTALLATION INSTRUCTIONS.

A. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATI­CALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT BY HAND.
B. BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS
AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL
SETTLE ON THE FLOOR.

WHAT TO DO IF YOU SMELL GAS:

 TURN OFF ALL GAS TO THE FIREPLACE.
 OPEN WINDOWS.
 DO NOT TRY TO LIGHT ANY APPLIANCE.
 DO NOT TOUCH ANY ELECTRIC SWITCH DO NOT USE ANY PHONE IN YOUR

BUILDING.
 IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR¶S PHONE.
FOLLOW THE GAS SUPPLIER¶S INSTRUCTIONS.
 IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.
C. DO NOT TRY TO REPAIR ANY PART OF THIS ASSEMBLY. CALL A QUALIFIED
SERVICE TECHNICIAN. FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE
OR EXPLOSION.
D. DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER.
IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE
FIREPLACE AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS
CONTROL WHICH HAS BEEN UNDER WATER.

OPERATING INSTRUCTIONS / INSTRUCTIONS D’OPERATION

ATTENTION: SI CES INSTRUCTIONS NE SONT PAS OBSERVÉES A LA

LETTRE, UN FEU OU UNE EXPLOSION POURRAIT S¶ENSUIVRE
CAUSANT DES DOMMAGES A LA PROPRIETE, DES BLESSURES
CORPORELLES OU PERTE DE VIE.
L¶ ALLUMAGE INITIAL DE LA VEITLLEUSE ET DU BRULEUR PRINCIPAL
DOIT SE FAIRE AVEC LA PORTE VITREE ENLEVEE.
NE RACCORDE= PAS LA SOUPAPE OU L¶INTERRUPTEUR MURALA
L¶ELECTRICITE.
CONSULTE= LES INSTRUCTIONS D¶INSTALLATION.

A. CET APPAREIL EST MUNI D¶UN DISPOSITIF D¶ALLUMAGE QUI ALLUME LA VEILLEUSE
AUTOMATIQUEMENT.
N¶ESSAYE= PAS D¶ALLUMER LA VEILLEUSE MANUELLEMENT.
B. AVA NT D¶ALLUMER SENTE= L¶AIR AUTOUR DE L¶APPAREIL ET PRÊS DU PLANCHER (CERTAINS
GA= SONT PLUS LOURDS QUE L¶AIR ET SE DÉPOSERONT AU NIVEAU DU PLANCHER) POUR
DÉTECTER UNE FUITE POSSIBLE.
QUE FAIRE SI VOUS DÉTECTEZ UNE ODEUR DE GAZ:

 COUPEZ L¶ALIMENTATION DE GAZ PRINCIPALE.
 OUVREZ LES FENETRES.
 N¶ALLUMEZ AUCUN APPAREIL.
 NE TOUCHEZ PAS ¬ AUCUN INTERRUPTEUR ÉLECTRIQUE N¶UTILISEZ AUCUN TÉLÉPHONE

DANS VOTRE IMMEUBLE.
 APPELEZ IMMÉDIATEMENT VOTRE FOURNISSEUR DE GAZ D¶UN TÉLÉPHONE VOISIN ET SUIVEZ
SES INSTRUCTIONS.
 SI VOUS NE POUVEZ PAS REJOINDRE VOTRE FOURNISSEUR DE GAZ, APPELEZ LE SERVICE
DES
INCENDIES.
C. N¶ESSAYEZ PAS DE RÉPARER AUCUNE PIÊCE DE CET ASSEMBLAGE. APPELEZ UN
TECHNICIEN QUALIFIÉ. FORCER OU TENTER DE RÉPARER L¶ASSEMBLAGE POURRAIT CAUSER
UN FEU OU UNE EXPLOSION.
D. N¶UTILISEZ PAS CET APPAREIL SI UN DE SES COMPOSANTS ¬ ÉTÉ SUBMERGÉ. CONTACTEZ
IMMÉDIATEMENT UN TECHNICIEN DE SERVICE QUALIFIÉ POUR INSPECTER L¶APPAREIL ET
REMPLACER TOUT SYSTÊME DE CONTRÐLE DE GAZ TOUCHÉ PAR L¶EAU.

EN

W385-0460

1. STOP! READ ALL INFORMATION OF OPERATING AND LIGHTING
INSTRUCTIONS BEFORE PROCEEDING.

2. TURN OFF ELECTRIC POWER TO THE FIREPLACE.

3. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH

AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT
BY HAND.

4. OPEN THE GLASS DOOR.

5. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF.

6. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS

INCLUDING NEAR THE FLOOR, STOP! FOLLOW “B” OF THE OPERATING
INSTRUCTIONS. IF YOU DON’T SMELL GAS GO TO THE NEXT STEP.

7. TURN MANUAL SHUTOFF VALVE COUNTER-CLOCKWISE TO ON.

8. CLOSE THE GLASS DOOR.

9. TURN ON ALL ELECTRIC POWER TO THE FIREPLACE.

10. TURN ON MAIN BURNER.

1. TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS

TO BE PERFORMED.

2. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF. DO NOT
FORCE.

LIGHTING INSTRUCTIONS / INSTRUCTIONS D’ALLUMAGE

1. ARRÊTEZ! LISEZ TOUTES LES INSTRUCTIONS DE FONCTIONNEMENT

ET D’ALLUMAGE AVANT DE CONTINUER.

2. COUPEZ L’ALIMENTATION ÉLECTRIQUE À L’APPAREIL.

3. CET APPAREIL EST MUNI D’UN DISPOSITIF D’ALLUMAGE QUI ALLUME

LA VEILLEUSE AUTOMATIQUEMENT, N’ESSAYEZ PAS D’ALLUMER LA
VEILLEUSE MANUELLEMENT.

4. OUVREZ LA PORTE VITRÉE.

5. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA

DROITE A “OFF”.

6. ATTENDEZ CINQ (5) MINUTES POUR QUE LE GAZ PUISSE
S’ÉCHAPPER. SI VOUS DÉTECTEZ UNE ODEUR DE GAZ, ARRÊTEZ!
SUIVEZ « B » DANS LES INSTRUCTIONS DE FONCTIONNEMENT. S’IL
N’Y A PAS D’ODEUR DE GAZ, PASSEZ À L’ÉTAPE SUIVANTE.

7. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA
GAUCHE A “ON”.

8. FERMEZ LA PORTE VITRÉE.

9. RÉTABLISSEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER.

10. ALLUMEZ LE BRÛLEUR PRINCIPAL.

TO TURN OFF GAS / INSTRUCTIONS POUR COUPER LE GAZ

1. COUPEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER SI UN TRAVAIL

D’ENTRETIEN DOIT SE FAIRE.

2. TOURNEZ LA SOUPAPE D’ARRÉT MANUELLE VERS LA DROITE
À “OFF” NE FORCEZ PAS.

W415-1194 / 03.04.13

18

A
A

6.2 GENERAL TRANSMITTER LAYOUT

TRANSMISSION

EN

THERMOSTAT

OFF/ON/SMART

CHILD SAFETY

LOCK OUT

LOW BATTERY

ALARM

TEMPERATURE SET POINT/ LEVEL/ STATUS

ROOM

TEMPERATURE

FANFLAME

AUX. OUTPUT

SPLIT VALVE

35.18

6.3 APPLIANCE OPERATION

. Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required

as back up to household electricity).
While there is a provision to connect a 6V battery pack (do not use a 9 volt battery), it must not be

used when using the remote control receiver.
B. Place the 3 position slider switch of the receiver in the “Remote” position.
C. Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole

marked “PRG” on the receiver front cover. The receiver will “beep” three (3) times to indicate that it is

ready to synchronize with the transmitter.
D. Install the 3 AAA batteries in the transmitter battery bay, located on the base of the transmitter.

With the batteries already installed in the transmitter, push the “ON” button. The receiver will “beep”

four times to indicate the transmitter’s command is accepted and set to the particular code of that

transmitter. The system is now initialized.

35.3

6.4 HAND HELD REMOTE OPERATIONS

. Press the ON/OFF key on the transmitter. The transmitter

display will show all active icons on the screen. A single

“beep” from the receiver will confi rm reception of the

command.

BLUE LCD DISPLAY
ON/OFF KEY
TEMPERATURE KEY

THERMOSTAT KEY

UP/DOWN
ARROW KEY

MODE KEY

W415-1194 / 03.04.13

35.4

6.5 TEMPERATURE DISPLAY

A

A

. With the system in the “OFF” position, press the

Thermostat Key and the Mode Key at the same
time to change from degrees F to C.

B. Look at the LCD screen on the Transmitter to

verify that a C or F is visible to the right of the
Room Temperature display.

6.6 ROOM THERMOSTAT

The remote transmitter can operate as a room thermostat.
The thermostat can be set to a desired temperature to control the
comfort level in the room.

A. Press the Thermostat Key. The LCD display on the

Transmitter will show that the room is “ON” and the set
temperature is now displayed.

B. To adjust the set temperature, press the Up/Down Arrow

Keys until the desired set temperature is displayed on the
LCD screen of the Transmitter.

°F

73

35.5

ROOM TEMPERATURE

ON

68

SET TEMPERATURE

35.6

19

°C

EN

23

°F

76

6.7 SMART THERMOSTAT

The Smart Thermostat function adjusts the fl ame height according to the difference
between the set temperature and the actual room temperatures. As the room
temperature gets closer to the set point the Smart Function will automatically adjust
the fl ame down.

. Press the thermostat key until the word “SMART” appears to the right of the

temperature bulb graphic.

B. To adjust the set temperature, press the Up/Down arrow keys until the

desired set temperature is displayed on the LCD screen at the Transmitter.

35.7

ON

SMART

68

MAX

°F

76

W415-1194 / 03.04.13

20

6.8 FLAME HEIGHT

The remote control has six (6) fl ame levels. With the

EN

system on and the fl ame level at the maximum, press
the Down Arrow Key once and it will reduce the fl ame
height by one step until the fl ame is turned off.
The Up Arrow Key will increase the fl ame height each
time it is pressed. If the Up Arrow Key is pressed while
the system is on but the fl ame is off, the fl ame will
come on the high position. A single “beep” will confi rm
reception of the command.

76

OFF

FLAME OFF

°F

°F

°F

76

FLAME AT LEVEL 1

°F

6.9 CHILD PROOF FUNCTION

This function will lock the keys to avoid unsupervised operation.
A. Press the MODE and UP keys at the same time.

B. To de-activate this function, press the MODE and UP keys at the same time.

6.10 NIGHT LIGHT

76

76

Hi

FLAME AT LEVEL 5 FLAME AT “HI” LEVEL 6

35.8

°F

76

35.10

The auxiliary function controls the AUX power outlet on
the Control Module which controls the NIGHT LIGHT™.

A. Use the Mode Key to guide you to the AUX icon.
B. Pressing the Up Arrow Key will activate the

NIGHT LIGHT™.

C. Pressing the Down Arrow Key will turn the

NIGHT LIGHT™ off. A single “beep” will confi rm
the reception of the command.

W415-1194 / 03.04.13

°F

76

OFF

°F

76

ON

35.12

6.11 LOW BATTERY / MANUAL BYPASS

The life span of the remote batteries depends on various factors: quality of the
batteries, the number of ignitions, the number of charges to the room thermostat set
point, etc.

When the transmitter batteries are low, a Battery Icon will appear on the LCD
display before all battery power is lost. When the batteries are replaced this icon will
disappear.

Not applicable when plugged into 110V.
When the receiver batteries are low, no “beep” will be emitted from the receiver
when it receives an ON/OFF command. This in an alert for the receiver that there’s low battery. When the
batteries are replaced the “beep” will be emitted from the receiver when the ON/OFF key is pressed.

If the batteries of the receiver or transmitter are low, the appliance can be turned on manually by sliding the
three position slider switch on the receiver to the “ON” position. This will bypass the remote control feature and
the appliance main burner will come on if the gas valve is in the “ON” position.

6.12 IN THE EVENT OF A POWER FAILURE

If the receiver is equipped with batteries they will enable fl ame height control, ON/OFF or thermostat
function to control the fi replace during a power failure. Refer to “APPLIANCE OPERATION” section when
communications between receiver and transmitter have been lost. The will receiver emit a “beep” sound to
confi rm programming has been successful once power is restored. During a power failure, if the fi replace was
on, the fl ame height will stay at the setting prior to the failure. If off when the failure occurs and then turned on,
the fl ame height will come on at “HI”. The fl ame height can then be controlled by the remote.

35.13

35.14

76

21

°F

EN

6.13 CONTROL MODULE

The control module offers a remotely actuated 120V AUX
outlet for the accent lights and a constantly powered
120V outlet.

NOTE: Control module ON/OFF switch should
always be in the “ON” position. If for any reason the
module is turned “OFF”, the components plugged
into the module won’t have power.

6.14 SPLIT FLOW VALVE

The split fl ow function controls the ability to turn ON/
OFF a second burner.

A. Use the mode key to guide you to the split fl ow

function.

B. Pressing the up arrow key will activate the

second burner.

C. Pressing the down arrow key will deactivate the

second burner. A single “beep” will confi rm the reception of the command.

CONSTANTLY POWERED
120V OUTLET

°F

76

OFF

120V AUX OUTLET

35.16

ON

MAINS VOLTAGE

SUPPLY CORD

MODULE ON/OFF

SWITCH (SHOWN IN

THE ON POSITION)

COMMUNICATION

BUS (3 PIN)

°F

76

NOTE: There is no way to modulate the fl ame heights separately.

35.17

W415-1194 / 03.04.13

22

6.15 ANTI CONDENSATION CONTROL SWITCH (OPTIONAL)

This appliance has the option to go from an electronic intermittent

EN

pilot ignition to a standing pilot for cold climates.

6.16 TIMED BLOWER

Your remote system may have a built in timer (in thermostat mode) that enables the blower (if equipped) to
cycle on and off automatically when the burner turns on and off. With the remote control fan speed preset at
the preferred speed, the blower will come on approximately 5 minutes after the main burner comes on and will
shut off approximately 12 minutes after the burner shuts off.
This time delay is designed to maximize the blower distribution of heated air.
If at any time the burner re-ignites before the twelve minutes are over, the fan will continue to run.

NOTE: At any time in the sequence, the blower (if equipped) can be manually turned on/off using the
remote control.

RIGHT SIDE OF

DOOR FRAME

(OPERATING SIDE)

ANTI CONDENSATION

CONTROL SWITCH

7.0 ADJUSTMENTS

7.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized fl ame. Turn in a
clockwise direction to reduce the gas fl ow.

Check Pressure Readings:
Inlet pressure can be checked by turning screw (A) counter-

clockwise 2 or 3 turns and then placing pressure gauge tubing
over the test point. Gauge should read as described on the chart
below. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw
(B). Gauge should read as described on the chart below. Check
that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER
TORQUE.

Leak test with a soap and water solution.

Pressure

Inlet

Outlet 3.5” 8.7 mb 10” 24.9 mb

Natural Gas

(inches)

7”

(min.4.5”)

Natural Gas

(millibars)

17.4 mb

(min.11.2mb)

Propane

(inches)

13”

(min.11”)

(9.5mm - 12.7mm)

Propane

(millibars)

32.4 mb

(min.27.4mb)

35.19B

A

3/8” - 1/2”

ELECTRODE

B

PILOT SCREW

FLAME SENSOR

FLAME MUST ENVELOP

UPPER 3/8” (9.5mm) TO 1/2”

(12.7mm) OF FLAME SENSOR

PILOT

BURNER

W415-1194 / 03.04.13

39.7

7.2 VENTURI ADJUSTMENT

R

This appliance has an air shutter that has been factory set open according
to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more
yellow flame, but can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner ports. The
flame may not appear yellow immediately; allow 15 to 30 minutes for the
final flame colour to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER!

XIR4-1 FRONT REAR

NG 1/4” (3.4mm) 1/8" (3.2mm)

LP 5/8" (15.9mm) 1/4" (3.4mm)

7.3 FLAME CHARACTERISTICS

VENTURI
BURNER

ORIFICE

49.1

23

EN

AIR
SHUTTER
OPENING

It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the
illustration provided. If any fl ames appear abnormal call a service person.

(9.5mm - 12.7mm)

(9.5mm - 12.7mm)

ELECTRODE

3/8” - 1/2”

3/8” - 1/2”

ELECTRODE

FLAME

SENSOR

UPPER 3/8” (9.5mm) TO 1/2”

(12.7mm) OF FLAME SENSOR

FLAME SENSOR

PILOT

PILOT

BURNER

FLAME MUST ENVELOP
UPPER 3/8” (9.5mm) TO 1/2”

FLAME MUST ENVELOP

(12.7mm) OF FLAME SENSO

54.1B

W415-1194 / 03.04.13

24

8.0 MAINTENANCE

EN

MAINTENANCE

MAINTENANCE

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after servicing. This appliance and its venting system
should be inspected before use and at least annually by a qualifi ed service person. The appliance area must
be kept clear and free of combustible materials, gasoline or other fl ammable vapors and liquids. The fl ow of
combustion and ventilation air must not be obstructed.
A. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to

expose both assemblies.

B. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs

clean by vacuuming or brushing, at least once a year.

C. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or

are not burning properly.

D. Check to see that the pilot fl ame is large enough to engulf the fl ame sensor and/or thermocouple /

thermopile as well as reaches the burner.

E. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning

which can be distributed in the surrounding living area.

F. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10

second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer /
distributor.

G. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if

necessary.

H. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions

provided for the initial installation.

!

WARNING

40.1A

8.1 CARE OF GLASS

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE
ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean both sides
of the glass after the fi rst 10 hours of operation with a
recommended fi replace glass cleaner. Thereafter clean
as required. If the glass is not kept clean permanent
discoloration and / or blemishes may result.

!

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.1

8.2 CARE OF PLATED PARTS

If the appliance is equipped with plated parts, you must clean fi ngerprints or other marks from the plated
surfaces before operating the appliance for the fi rst time. Use a glass cleaner or vinegar and towel to clean.
If not cleaned properly before operating for the fi rst time, the marks can cause permanent blemishes on
the plating. After the plating is cured, the fi ngerprints and oils will not affect the fi nish and little maintenance
is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause
discolouration on plated parts.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room
temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat
source.

6.1

W415-1194 / 03.04.13

8.3 DOOR GLASS REPLACEMENT

25

!

WARNING

DO NOT USE SUBSTITUTE MATERIALS.

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR

DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE

APPLIANCE BEFORE OPERATION.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

A. Place the door frame face down careful not to scratch the

paint.

B. Center the gasketed glass inside the door frame with the thick

side of the gasket facing up.

C. Bend the glass retainers located along the edge of the door

frame over the gasket holding the glass in place. Careful not
to break the glass.

GASKET

GLASS

DOOR
FRAME

GLASS
RETAINER

56.1A

EN

NOTE: Care must be taken when removing and disposing of any broken glass or damaged
components. Be sure to vacuum up any broken glass from inside the appliance before operation.

W415-1194 / 03.04.13

26

8.4 BURNER REMOVAL

A. Remove the glass door, see "DOOR REMOVAL AND INSTALLATION" section. Remove the logs, see

EN

COVER PLATE

B. Remove the 8 screws that secure the log

"FINISHING" section.

LOG SUPPORT

support in place. Lift the support up and out.
Remove the 4 screws securing the cover
plate in place.

C. Remove the 2 screws that secure the tube

burner in place and lift the burner up and out.
Then remove the two burner brackets, by
removing the 4 screws.

BOTTOM BURNER COVER

D. Remove the 2 screws that secure the bottom

burner cover in place and slide it out from
behind the rear manifold, then lift it up and
out of the appliance

E. Remove the 4 screws holding the pan burner in

8.5 FCM REPLACEMENT

!

WARNING

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

THE APPLIANCE MAY BE HOT. DO NOT SERVICE APPLIANCE UNTIL IT HAS COOLED.

A. To access the fan control module, you must fi rst pull out the appliance,

allowing enough room to access the left access plate.

B. Remove the screws holding the access plate in position.
C. Unplug the fan control module from the junction box. Unplug the night

light plug and blower plug (if applicable) from the fan control module.
D. Remove the 2 screws securing the fan control to the access plate and
replace. NOTE: Ensure ON/OFF switch is in the "ON" (-) position.
E. Reinstall the plugs and access plate

place and then lift it up and out of the appliance.

ACCESS PLATE

ON/OFF SWITCH

W415-1194 / 03.04.13

8.6 NIGHT LIGHT™ REPLACEMENT

Your appliance comes equipped with our “Night Light™”. The light has been pre-wired and is controlled from
the remote control.

If the lamp or lens needs to be replaced, follow the instructions below.

A. Unplug the fan control module from the junction box located behind the

left access panel.

B. Remove the four screws that secure the lens frame. This frame retains

the glass lens. The lamp can now be accessed.

NOTE: Do not handle the lamp (bulb) with bare fi ngers, protect with a
clean dry cloth.

The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as
lamp and lens are special “high temperature” products. When re-installing, ensure
integrity of gasket seal.

THE FIREBOX MUST BE SEALED.

Over-tightening the screws could break the lens. “Light Leakage” from the upper area
may be observed. The holes in the lamp housing are necessary for ventilation and
must not be covered.

COLOURED SIDE UP

27

EN

GASKET

LENSE
FRAME

8.7 VALVE TRAIN REPLACEMENT

A. Remove the glass door. See "DOOR REMOVAL AND INSTALLATION" section. Remove the burners,

see "BURNER REMOVAL" section.

B. Remove the 14 screws holding the valve train in place.

NOTE: A new gasket may be required when reinstalling the valve train assembly. Contact your
local authorized dealer/distributor.

C. Carefully lift the valve train assembly out far enough to access the manual shut off valve and turn to

the off position. Disconnect the fl ex connector from the valve. You may now lift the valve train out of the
appliance.

W415-1194 / 03.04.13

28

9.0 REPLACEMENTS

EN

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally
all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE
ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

FAILURE TO POSITION THE PARTS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

RESULT IN PROPERTY DAMAGE OR

!

WARNING

IN ACCORDANCE WITH THIS

WITH THIS APPLIANCE MAY

PERSONAL INJURY.

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONT ACT YOUR
AUTHORIZED DEALER.

41.1

COMPONENTS

REF NO. PART NO. DESCRIPTION

1 W725-0056 NATURAL GAS VALVE
1 W725-0057 PROPANE GAS VALVE
2 W456-0040 #40 NATURAL GAS BURNER ORIFICE (FRONT BURNER)
2 W456-0056 #56 PROPANE GAS BURNER ORIFICE (REAR BURNER)
2 W456-0047 #47 NATURAL GAS BURNER ORIFICE (REAR BURNER)
3 W010-3024 NG / LP PILOT ASSEMBLY
4 W240-0014 ELECTRODE
5 W245-0040 SENSOR
6 W135-0472 REAR LOG
7 W135-0473 MID LOG
8 W135-0474 FRONT RIGHT LOG
9 W135-0475 FRONT LEFT LOG
10 W135-0476 RIGHT CHARCOAL STRIP
11 W135-0477 MID CHARCOAL STRIP
12 W135-0478 LEFT CHARCOAL STRIP
13 W135-0479 RIGHT CROSSOVER LOG
14 W135-0480 LEFT CROSSOVER LOG
15 W135-0481 TOP MIDDLE CROSSOVER LOG
16 W135-0482 BOTTOM MIDDLE CROSSOVER LOG
17 GL-689 LOG SET
18 W361-0016 GLOWING EMBERS
19 W010-0154 BURNER ASSEMBLY
20* W385-0334 NAPOLEON LOGO
21* W562-0008 GLASS GASKET
22* W010-2737 GLASS W/ GASKET
23 W010-2706 DOOR, GLASS & GASKET ASSEMBLY
24 W010-2792 BURNER TUBE ASSEMBLY
25* W660-0009 BURNER ON/OFF SWITCH
26* W190-0029 I.P.I IGNITION CONTROL BOARD
27* W707-0010 TRANSFORMER

W415-1194 / 03.04.13

TERMINAL KITS

REF NO. PART NO. DESCRIPTION

28 GDI-226 TERMINAL

VENT KITS

REF NO. PART NO. DESCRIPTION

2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:

29* GDI-320KT VENT KIT 20FT (6.1M)
29* GDI-325KT VENT KIT 25 FT (7.6M)
29* GDI-335KT VENT KIT 35 FT (10.7M)

29

EN

2

28

4

2

1

5

3

6

10

13

23

24

15

16

19

17

11

7

14

12

8

9

W415-1194 / 03.04.13

EN

30

ACCESSORIES

REF NO. PART NO. DESCRIPTION

30* GI-RB RISER BOX - PAINTED BLACK
31* W175-0365 CONVERSION KIT - LP-NG
31* W175-0364 CONVERSION KIT - NG-LP
32 F45 ON/OFF REMOTE
32 F60 THERMOSTATIC REMOTE
33* MKRY GREY RIVER ROCKS
34* MKRM MULTI-COLOURED RIVER ROCKS
35* W660-0081 WALL MOUNT DIGITAL THERMOSTAT
36* W660-0026 PROGRAMMABLE TIMER, BATTERY OPERATED
37 I4S9 5 PC SURROUND < 30H X 48W - MATTE BLACK
38 I4DS9 DELUXE 1 PC SURROUND < 30H X48W - MATTE BLACK
39 I4CRFK CONTEMPORARY RECTANGULAR FRONT - GLOSS BLACK
39 I4CRFHC CONTEMPORARY RECTANGULAR FRONT - HAMMERTONE COPPER
39 I4CRFSS CONTEMPORARY RECTANGULAR FRONT - SATIN CHROME PLATED
40 I4DW WROUGHT IRON DOOR W/SCREEN - BLACK
41 I4DZMK ZEN MODERN DOOR - BLACK
41 I4DZWI ZEN MODERN DOOR - WROUGHT IRON
41 I4DZHC ZEN MODERN DOOR - HAMMERTONE COPPER
42 I4DPS PREMIUM SCALLOPED ARTISIAN DOOR - WROUGHT IRON
42 I3FS9 PREMIUM SCALLOPED STEEL FRAME (FOR I3DS9)
43* PRP4-1 PORCELAIN REFLECTIVE RADIANT PANELS
44 GI84-1 DELUXE DECORATIVE BRICK PANELS - NEWPORT
44 GI86-1 OLD ENGLAND DECORATIVE BRICK PANEL - GREY
45 I4SS SAFETY SCREEN

W415-1194 / 03.04.13

31

42

42

40

38

45

37

41

EN

44

ON
OFF

32

35

39

W415-1194 / 03.04.13

32

10.0 TROUBLESHOOTING

EN

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Remote controls
Crystalite / Night light
but no spark or fl ame.

Main burner fl ame
is a blue, lazy,
transparent fl ame.

Flames are
consistently too
large or too small.
Carboning occurs.

Remote is locked out. - Reset by turning power source off then on.

Blockage in vent. - Remove blockage. In really cold conditions, ice

Incorrect installation. - Refer to “VENTING” section to ensure correct

Appliance is over-fi red or
underfi red.

B

A

Pressure

Inlet

Outlet

!

WARNING

NOTE: If back up batteries are installed, they
must also be removed to re-program.

buildup may occur on the terminal and should
be removed as required. To minimize this from
happening again, it is recommended that the vent
lengths that pass through unheated spaces (attics,
garages, crawl spaces) be wrapped with an insulated
mylar sleeve. Prevent sleeve from sagging. Contact
your local authorized dealer for more information.

installation.

- Check pressure readings:
Inlet pressure can be checked by turning screw (A)
counter-clockwise 2 or 3 turns and then placing
pressure gauge tubing over the test point. Gauge
should read as described on the chart below. Check
that main burner is operating on ‘HI’. Outlet pressure
can be checked the same as above using screw
(B). Gauge should read as described on the chart
below. Check that main burner is operating on ‘HI’.

AFTER TAKING PRESSURE READINGS, BE SURE
TO TURN SCREWS CLOCKWISE FIRMLY TO
RESEAL. DO NOT OVER TORQUE.

Leak test with a soap and water solution.

Natural Gas

(inches)

7” (min.4.5”) 17.4 mb (min.11.2mb) 13” (min.11”) 32.4 mb(min.27.4mb)

3.5” 8.7 mb 10” 24.9 mb

Natural Gas

(millibars)

Propane
(inches)

Propane

(millibars)

Carbon is being
deposited on
glass, logs,
rocks, media
or combustion

Air shutter has become
blocked.

Flame is impinging on the
glass, logs, rocks, media
or combustion chamber.

chamber
surfaces.

White / grey fi lm
forms.

Sulphur from fuel is being
deposited on glass, logs
or combustion chamber
surfaces.

W415-1194 / 03.04.13

- Ensure air shutter opening is free of lint or other
obstructions.

- Check that the glass, logs, rocks, media are correctly
positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure
and orifi ce size as specifi ed by the rating plate.

- Check that the door gasketing is not broken or
missing and that the seal is tight.

- Check that both vent liners are free of holes and well
sealed at all joints.

- Check that minimum rise per foot (meters) has been
adhered to for any horizontal venting.

- Clean the glass with a recommended gas fi replace
glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

- If deposits are not cleaned off regularly, the glass
may become permanently marked.

42.1C

SYMPTOM PROBLEM TEST SOLUTION

Exhaust fumes
smelled in room,
headaches.

Pilot will not light.
Makes noise with
no spark at pilot
burner.

Pilot will not light.
Makes no noise
with no spark
at pilot burner.
Crystalites™ and
(optional) blower
operates.

Appliance is spilling. - Check door seal.

- Check for exhaust damage.

- Check that venting is installed correctly.

- Room is in negative pressure; increase fresh air supply.

Wiring. - Verify the wire for the sensor and the wire for the ignitor

are connected to the correct terminals (not reverse) on
the module and pilot assembly.

Loose connection. - Verify no loose connections, electrical shorts in the

wiring or ground out to any metal object.

Igniter Spark gap is
incorrect.

A shorted or loose
connection.

Module is not grounded. - Verify the valve and pilot assemblies are properly

Ignition box has been
locked out.

- Spark gap of the ignitor to the pilot should be .125”
(3.2mm).

- Remove and reinstall the wiring harness that plugs into
the module.

- Remove and verify continuity of each wire in the wiring
harness.

grounded to the metal chassis of the fi replace.

Choose one of the 4 methods below to reset the system.

1. To reset ignition box when locked out. Turn off power
supply and remove batteries (if used) from the back up
battery pack.

33

EN

2. To reset the DFC Board when the board goes into a
lock out condition and the LED is blinking 3 times using
the transmitter ON/OFF button:

Step 1: Turn the system off by pressing the ON/
OFF button to turn the system off.
Step 2: After approximately 2 seconds press the
ON/OFF button on the transmitter again. THE DFC
Board will reset and the ignition sequence will start
again.

3. To reset the DFC Board when the board goes into a
lock out condition and the LED is blinking 3 times by
cycling fl ame:

Step 1: In the manual fl ame control mode, use
the down arrow button to reduce the fl ame to
off, indicated by the word OFF displayed on the
trasmitter LCD screen.
Step 2: Wait approximately 2 seconds and press
the up arrow button, the ignition sequence will
start.

NOTE: Starting from OFF, press the ON button on the transmitter. Approximately 4
seconds after the ON/OFF button is pressed the ignition board will start the spark.
The fi rst try for ignition will last approximately 60 seconds. If there is no fl ame ignition
(rectifi cation) the board will stop sparking for approximately 35 seconds. After the
wait time the board will start the second try for ignition by sparking for approximately
60 seconds. If there is still no positive ignition, the board will go into lock out.

42.1_2A

W415-1194 / 03.04.13

EN

34

SYMPTOM PROBLEM TEST SOLUTION

Pilot sparks but
will not light.

Continues to
spark and pilot
lights, but main
burner will not
light.

Appliance won’t
perform any
functions.

Night light or
(optional) blower
won’t function

Gas supply. - Verify that the incoming gas line ball valve is “Open”.

- Verify that the inlet pressure reading is within
acceptable limits, inlet pressures must not exceed 14”
W.C. (34.9mb).

Module is not grounded. - Verify the value and pilot assemblies are properly

grounded to the metal chassis of the fi replace.

Out of propane gas. - Fill the tank.
Short or loose connection

in sensor rod.

Poor fl ame rectifi cation or
contaminated sensor rod.

Poor grounding between
pilot assembly and gas
valve.

Damaged pilot or dirty
sensor rod.

Receiver switch is in the
wrong position.

No power to the system. - Check breaker to verify it’s in the “ON” position.
Transmitter isn’t

operational.
Control module switch is

in the wrong position.
COM switch is

unplugged.

Verify all connections. Verify the connections from the
pilot assembly are tight; also verify these connections
are not grounding out to any metal.

- Verify the fl ame is engulfi ng the sensor rod. This
will increase the fl ame rectifi cation. Verify correct
pilot orifi ce is installed and inlet gas specifi cations
to manual. (Remember, the fl ame carries the
rectifi cation current, not the gas. If the fl ame lifts from
pilot hood, the circuit is broken. A wrong orifi ce or too
high of an inlet pressure can cause the pilot fl ame to
lift.) The sensor rod may need cleaning.

- Verify that the wire harness is fi rmly connected to
module.

- Verify that the ceramic insulator around the sensor
rod is not cracked, damaged, or loose. Verify the
connection from the sensor rod to the sensor wire.
Clean sensor rod with an emery cloth to remove
any contamination that may have accumulated on
the sensor rod. Verify continuity with multimeter with
ohms set at the lowest range.

- Verify that the 3 position switch on the receiver is in
the “REMOTE” position (middle).

- Check battery power and battery orientation.

- Verify ON/OFF switch is in the “I” position which
denotes on.

- Verify “COM” switch is plugged into the front of the
control module.

W415-1194 / 03.04.13

42.1_3A

11.0 WARRANTY

35

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance

Certifi cate.

EN

NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great

pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. The complete appliance is
again thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality

product that you expect from NAPOLEON®.

NAPOLEON® GAS APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas appliance are warranted against defects for as long as
you own the appliance. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks,
ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum
extrusion trims.*
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote
controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during
the fi rst year of the limited warranty.*
Labour related to warranty repair is covered free of charge during the fi rst year. Repair work, however, requires the prior approval of
an authorized company offi cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any
repair work must be done through an authorized NAPOLEON® dealer.
* Construction of models vary. Warranty applies only to components included with your specifi c appliance.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply
provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its
representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized
NAPOLEON® dealer your appliance is subject to the following conditions and limitations:
Warranty coverage begins on the date of original installation.
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The gas appliance must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation
instructions included with the product and all local and national building and fi re codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from
other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor
chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers.
This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been
operated in accordance with the operation instructions and under normal conditions.
After the fi rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with
respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are
not covered by this warranty.
Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is defi ned as
above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defi nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas appliance and any other warranties expressed or
implied with respect to this product, its components or accessories are excluded.
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product.
NAPOLEON® will not be responsible for: over-fi ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees,
hills, mountains, inadequate vents or ventilation, excessive venting confi gurations, insuffi cient makeup air, or negative air pressures which may or may not
be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of
dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.
All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim.
During the fi rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10
years to life, NAPOLEON® will provide replacement parts at 50% of the current retail price.
All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation.
The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are
to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect.
Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without
authorization will be refused and returned to sender.
Shipping costs are not covered under this warranty.
Additional service fees may apply if you are seeking warranty service from a dealer.
Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered
by this warranty.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

AS REQUIRED BY THE DEPARTMENT OF ENERGY IN THE UNITED STATES, 10 CFR PART 430, THE WARRANTY IS VOID IF THIS
PRODUCT IS USED WITH A THERMOSTAT. THIS APPLIES TO PRODUCT ONLY INSTALLED IN THE UNITED STATES.

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.

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