Napoleon WHD48N, WHD48P Installation And Operating Instructions Manual

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Page 1

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

DANGER

SAFETY BARRIER

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND UNITED STATES STANDARD: CSA 2.22, ANSI Z21.50 VENTED GAS FIREPLACES

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable

vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use

any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the

ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by

local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is

not convertible for use with other gases, unless a certiﬁ ed kit is used.

Decorative Product: Not for use as a heating appliance.

FR PG 53

WHD48N

NATURAL GAS

WHD48P

PROPANE

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

Phone (705)721-1212 • Fax (705)720-9081 • www.napoleon replaces.com • hearth@napoleonproducts.com

$10.00

103 Miller Drive, Crittenden, Kentucky, USA, 41030

1.28F

W415-1606 / 09.09.16

Page 2

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 6

2.3 GENERAL INFORMATION 7

2.4 RATING PLATE INFORMATION 7

3.0 VENTING 8

3.1 VENTING LENGTHS AND COMPONENTS 9

3.2 TYPICAL VENT INSTALLATION 10

3.3 SPECIAL VENT INSTALLATIONS 10

3.3.1 PERISCOPE TERMINATION 10

3.4 VENT TERMINAL CLEARANCES 11

3.5 VENTING APPLICATION FLOW CHART 12

3.6 DEFINITIONS 12

3.7 ELBOW VENT LENGTH VALUES 12

3.8 HORIZONTAL TERMINATION 13

3.9 VERTICAL TERMINATION 15

4.0 INSTALLATION 17

4.1 WALL AND CEILING PROTECTION 17

4.2 MOUNTING PLATE INSTALLATION 18

4.3 USING FLEXIBLE VENT COMPONENTS 19

4.3.1 APPLIANCE VENT CONNECTION 19

4.3.2 VERTICAL INSTALLATION 20

4.3.3 HORIZONTAL AIR TERMINAL INSTALLATION 20

4.3.4 VERTICAL AIR TERMINAL INSTALLATION (FLEXIBLE) 21

4.3.5 HORIZONTAL AIR TERMINAL INSTALLATION 22

4.3.6 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION 22

4.4 MOUNTING THE WHD48 23

4.5 GAS INSTALLATION 24

4.6 MOBILE HOME 24

4.7 MINIMUM CLEARANCE TO COMBUSTIBLES AND NON-COMBUSTIBLES 25

5.0 FINISHING 26

5.1 HOUSING PANEL INSTALLATION 26

5.2 DOOR REMOVAL / INSTALLATION 27

5.3 GLASS MEDIA 27

5.4 SURROUND INSTALLATION / REMOVAL 28

5.5 LOGO PLACEMENT 28

6.0 OPTIONAL INSTALLATION 29

6.1 RECEIVER LOCATION/WIRING 29

7.0 ELECTRICAL INFORMATION 30

7.1 HARD WIRING CONNECTION 30

7.2 WIRING DIAGRAM 30

8.0 OPERATION 31

8.1 OPERATING INSTRUCTIONS 31

8.2 LIGHTING INSTRUCTIONS 31

8.3 GENERAL TRANSMITTER LAYOUT 32

8.4 INITIALIZING THE TRANSMITTER/BATTERY HOLDER FOR THE FIRST TIME 33

8.5 TEMPERATURE DISPLAY 33

8.6 FLAME HEIGHT TIME 33

8.7 LED ON/OFF LIGHT CONTROL 34

8.8 CONTINUOUS PILOT / INTERMITTENT PILOT (CPI / IPI) SELECTION 35

8.9 CHILD PROOF FUNCTION 35

8.10 LOW BATTERY / MANUAL BYPASS 35

8.11 IN THE EVENT OF A POWER FAILURE 35

8.12 TIMED BLOWER 36

8.13 MANUAL OPERATION 36

9.0 ADJUSTMENTS 37

9.1 PILOT BURNER ADJUSTMENT 37

9.2 VENTURI ADJUSTMENT 37

9.3 FLAME CHARACTERISTICS 38

10.0 MAINTENANCE 39

10.1 ANNUAL MAINTENANCE 40

10.2 CARE OF GLASS 40

10.3 CARE OF PLATED PARTS 40

10.4 DOOR GLASS REPLACEMENT 41

11.0 REPLACEMENTS 42

11.1 OVERVIEW 43

11.2 VALVE TRAIN ASSEMBLY 44

12.0 ACCESSORIES 45

13.0 TROUBLESHOOTING 46

14.0 WARRANTY 48

15.0 SERVICE HISTORY 49

16.0 NOTES 50

NOTE: Changes, other than editorial, are denoted by a line in the margin.

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754321

1.0 INSTALLATION OVERVIEW

Mantel, see “MINIMUM MANTEL CLEARANCES” section.

Venting, see “VENTING”

section.

Side Wall, see “MINIMUM CLEARANCES TO COMBUSTIBLES” section.

Rating plate, see “RATING PLATE INFORMATION” section.

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WARNING

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance.

Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the appliance are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components.

• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.

• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

• Installation and repair should be done by a qualiﬁ ed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

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2.1 DIMENSIONS

SAFETY BARRIER

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THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER

conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

•

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States.

As long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian

Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

WARNING

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

PROVIDE ADEQUATE VENTILATION.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” (1219mm)

FROM THE FRONT FACE OF THE APPLIANCE.

WHEN THE APPLIANCE IS OPERATING.

FIRE RISK. EXPLOSION HAZARD.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (35mb).

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

THE APPLIANCE MUST NOT BE OPERATED AT TEMPERATURES BELOW FREEZING (32°F / 0°C).

ALLOW THE APPLIANCE TO WARM TO ABOVE FREEZING PRIOR TO OPERATION.

This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts. The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log. The appliance off valve must be a “T” handle gas cock. The ﬂ exible connector must not be longer than 36 inches (914mm). A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances. The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

We suggest that our gas hearth products be installed

www.ncertied.org

and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

W415-1606 / 09.09.16

4.1C

Page 7

2.3 GENERAL INFORMATION

70.78%

CWHD48

70.78%

WHD48

ENGLISH:

W385-2131

DIRECT VENT, VENTED GAS FIREPLACES. APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A. THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES, IF ANY; IF NONE, FOLLOW THE CURRENT ANSI Z223.1, OR CSA B149, INSTALLATION CODES.

FOR USE WITH BARRIER W565-0227.

FOLLOW THE INSTALLATION INSTRUCTIONS LOCATED IN THE INSTALLATION MANUAL.

FOYER À GAZ VENTILÉ. HOMOLOGUÉ POUR INSTALLATION DANS UNE CHAMBRE À COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIÉ POUR INSTALLATION DANS UNE MAISON MOBILE SI

SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SÉRIE DE MAISONS MOBILES ÉQUIPÉES AU GAZ, EN VIGUEUR AU CANADA OU AUX ÉTATS-UNIS DE LA NORME DE SÉCURITÉ ET DE CONSTRUCTION DE MAISONS MANUFACTURÉES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ÉTATS-UNIS NE PEUT ÊTRE APPLIQUÉE, SE RÉFÉRER A LA NORME RELATIVE AU CRITÈRE DE MESURES DE SÉCURITÉ CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURÉS, LES SITES ET LES COMMUNAUTÉS, ANSI/NFPA 501A. CODES. INSTALLER L’APPAREIL SELON LES CODES OU RÈGLEMENTS LOCAUX, OU EN L’ABSENCE DE TELS RÈGLEMENTS, SELON LES CODES D’INSTALLATION ANSI Z223.1 OU CSA-B149 EN VIGUER.

POUR UNE UTILISER AVEC

BARRIÈRE

W565-0227

. SUIVEZ LES INSTRUCTIONS D'INSTALLATION SE TROUVENT DANS LE

MANUEL D'INSTALLATION.

9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)

WHD48N CWHD48N MODEL CWHD48P WHD48P

0-4500FT (0-1370m) ALTITUDE / ÉLÉVATION 0-4500FT (0-1370m)

28,000 BTU/h INPUT / ALIMENTATION 28,000 BTU/h

NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.

WARNING:

DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES,

OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS / DÉGAGEMENTS MINIMAUX DES MATÉRIAUX COMBUSTIBLES *:

MANTEL / CEILING 15" MANTEAU / PLAFOND 15" SIDES 7" CÔTÉS 7" VENT SIDES / BOTTOM 1" CÔTÉS DE L'ÉVENT / ÉVENT INFÉRIEUR 1" FLOOR 6" PLANCHER 6" VENT TOP 3" ÉVENT SUPÉRIEUR 3"

* SEE INSTALLATION MANUAL FOR FURTHER INFORMATION / VOIR MANUEL D'INSTALLATION POUR PLUS D'INFORMATION. SEE OWNER'S INSTRUCTION MANUAL FOR MINIMUM AND MAXIMUM VENT LENGTHS. RÉFÉRER AU MANUEL D'INSTALLATION DE PROPRIÉTAIRE POUR LES LONGUEURS D'ÉVACUATION MINIMALE ET MAXIMALE.

UN COMBUSTIBLE SOLIDE NE DOIT PAS ÊTRE UTILISÉ AVEC CET APPAREIL. UTILISER AVEC LES PORTES VITRÉES HOMOLOGUÉES SEULEMENT AVEC CETTE UNITÉ.

AVERTISSEMENT:

N’AJOUTEZ PAS À CET APPAREIL AUCUN MATÉRIAU DEVANT ENTRER EN CONTACT

AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT. THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS. SEE OWNERS INSTALLATION

MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. /

L'APPAREIL DOIT ÉVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'ÉVACUATION PROPRE À NAPOLEON. RÉFÉRER AU MANUEL D'INSTALLATION DE PROPRIÉTAIRE POUR L'ÉVACUATION PRÉCISE. IL EST IMPORTANT DE BIEN RÉINSTALLER ET RESCELLER L'ÉVENT APRÉS AVOIR ASSURÉ LE MAINTIEN DU SYSTÉME DE PRISE D'AIR.

ELECTRICAL RATING: 115V, 60HZ. LESS THAN 12 AMPERES SPÉCIFICATIONS ÉLECTRIQUES: 115V, 60HZ. MOINS DE 12 AMPÈRES

DECORATIVE PRODUCT: NOT FOR USE AS A HEATING APPLIANCE PRODUIT DÉCORATIF: NE PAS UTILISER COMME APPAREIL DE CHAUFFAGE

SERIAL NUMBER/NO. DE SÉRIE: WHD48

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA

CONFORMS TO / CONFORME AUX: ANSI Z21.50-2014, CERTIFIED TO / CERTIFIÉ CSA 2.22-2014 VENTED GAS FIREPLACE / FOYER À GAZ VENTILÉ.

REDUCED INPUT / ALIMENTATION RÉDUITE

19,000 BTU/h

23,000 BTU/h

70.8%70.8%

MANIFOLD PRESSURE: 3.5 INCHES W.C. (NG)

PRESSION AU COLLECTEUR: 3.5" D'UNE

COLONNE D'EAU(GN)

MIN SUPPLY PRESSURE: 4.5" W.C.(NG)

PRESSION D'ALIMENTATION MIN: 4.5" D'UNE

COLONNE D'EAU (GN)

MAX. SUPPLY PRESSURE: 7" W.C. (NG)

PRESSION D'ALIMENTATION MAX: 7" D'UNE

COLONNE D'EAU (GN)

MANIFOLD PRESSURE: 10 INCHES W.C.(LP) PRESSION AU COLLECTEUR: 10" D'UNE

COLONNE D'EAU (P)

MIN SUPPLY PRESSURE: 11" W.C. (LP) PRESSION D'ALIMENTATION MIN: 11" D'UNE

COLONNE D'EAU (P)

MAX. SUPPLY PRESSURE: 13" W.C. (LP) PRESSION D'ALIMENTATION MAX: 13" D'UNE

COLONNE D'EAU (P)

SAMPLE

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Altitude (FT) 0-4,500* 0-4,500* Max. Input (BTU/hr) 28,000 28,000

RATES AND EFFICIENCIES

NG P

Min. Inlet Gas Supply

4.5" (11mb) w.c. 11" (27mb) w.c.

Pressure Max. Inlet Gas Supply

13" (32mb) w.c. 13" (32mb) w.c.

Pressure Manifold Pressure (Under

3.5" (9mb) w.c. 10" (25mb) w.c.

Flow Conditions)

* When the appliance is installed at elevations above 4,500ft (1372m), and in the absence of specic recommendations from the local authority having jurisdiction, the certied high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft (305m).

This appliance is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation. The natural gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas. This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and must be installed.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

2.4 RATING PLATE INFORMATION

For rating plate location, see “INSTALLATION OVERVIEW” section. This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

NOTE: The rating plate must remain with the appliance at all times. It must not be removed.

W415-1606 / 09.09.16

Page 8

WARNING

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF

3.0 VENTING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3FT

(0.9m) FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0067 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS

EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

THIS APPLIANCE USES A 5” (127mm) EXHAUST / 8” (203.2mm) AIR INTAKE VENT PIPE SYSTEM.

Refer to the section applicable to your installation.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

NOTE: This appliance must be installed with a continuous connection of exhaust and air intake vent pipes. Utilizing alternate constructions such as a chimney as part of the vent system is not permitted.

7.2C

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Page 9

3.1 VENTING LENGTHS AND COMPONENTS

For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation

vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue

For optimum ﬂ ame appearance and appliance performance, keep the vent length and number of elbows to a

Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must

maximum allowable horizontal run is 20 feet (6.1m). When terminating vertically, the maximum allowable vertical vent

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, clearances from vent pipes to combustibles and air terminal locations as set out in this manual apply to all vent systems and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 5”/8” SUPPLIER WEBSITE

Duravent W175-0170 Wolf Steel www.duravent.com Amerivent 5DSC-N2 American Metal www.americanmetalproducts.com Direct Temp 5DT-AA Selkirk www.selkirkcorp.com SuperSeal 5DDA Metal-Fab www.mtlfab.com

procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake

collar which must be sealed using the black high temperature sealant Mill Pac.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: wall terminal kit GD422-1, GD422R-1, or 1/12 to 7/12 pitch roof terminal kit GD410, 8/12 to 12/12 roof terminal kit GD411, ﬂ at roof terminal kit GD412 or periscope kit GD401 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot (1.5m) vent kit GD420 or the 10 foot (3.1m) vent kit GD430.

minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. When terminating horizontally, the

length is 40 feet (12.2m). The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

Horizontal runs may have a 0” (0mm) rise per foot/meter however for optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot or 21mm per meter using ﬂ exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼” (31.8mm) air gap all around between the inner liner and outer liner is required for safe operation.

8.3C

W415-1606 / 09.09.16

Page 10

3.2 TYPICAL VENT INSTALLATION

16" (40.6CM)

MINIMUM

40 FT (12M)

MAXIMUM

3 FT (1M)

MINIMUM

14" (35.5CM) MAXIMUM

Appliance shown without surround.

3.3 SPECIAL VENT INSTALLATIONS

3.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when  nal grading is completed, the bottom air slot is located a minimum 12” (304.8mm) above grade. The maximum allowable vent length is 10’ (3.1m) for a  replace and 8’ (2.4m) for a stove.

19 1/2"

(49.5CM)

19 1/2" (49.5CM) MINIMUM PLUS

RISE*

* See "VENTING" section

12"

(30.5CM)

MINIMUM

TO GRADE

30" (76.2CM)

MINIMUM

19 1/2"

(49.5CM)

W415-1606 / 09.09.16

9.6B

Page 11

3.4 VENT TERMINAL CLEARANCES

COVERED BALCONY APPLICATIONS ††*

= 3 feet

MIN

(0.9m)

= 2 x

MAX

ACTUAL

MAX

INSTALLATIONS

CANADA U.S.A.

12” (30.5cm) 12” (30.5cm) Clearance above grade, veranda porch, deck or balcony.

12” (30.5cm)

12” (30.5cm)* 12” (30.5cm) * Clearance to permanently closed windows.

18”(45.7cm)** 18” (45.7cm)**

18” (45.7cm)** 18” (45.7cm)** Clearance to unventilated sofﬁt.

0” (0mm) 0” (0mm) Clearance to an outside corner wall.

12” (30.5cm)*** 12” (30.5cm)***

12” (30.5cm)*** 12” (30.5cm)*** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

3’(0.9m) 3’(0.9m)****

3’ (0.9m) 3’ (0.9m)**** Clearance to a service regulator vent outlet.

12” (30.5cm) 9” (22.9cm) Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

6’ (1.8m) 3’ (0.9m) † Clearance to a mechanical air supply inlet.

7’ (2.1m) ‡ 7’ (2.1m) **** Clearance above a paved sidewalk or paved driveway located on public property.

12” (30.5cm)†† 12” (30.5cm)**** Clearance under a veranda, porch or deck.

9” (22.9cm) Clearance to windows or doors that open.

Vertical clearance to ventilated sofﬁts located above the terminal within a horizontal distance of 2’ (0.6m) from the center line of the terminal.

Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’ (4.6m).

≤ 15 feet

(4.6m)

16” (40.6cm) 16” (40.6cm) Clearance above the roof.

2’ (0.6m)†* 2’ (0.6m) †* Clearance from an adjacent wall including neighbouring buildings.

8’ (2.4m) 8’ (2.4m)

3’ (0.9m) 3’ (0.9m) See chart for wider wall dimensions.

6’ (1.8m) 6’ (1.8m)

12” (30.5cm) 12” (30.5cm) Clearance under a covered balcony

Δ The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂoor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

††* Permitted only if the balcony is fully open on a minimum of one side.

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

Roof must be non-combustible without openings.

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

W415-1606 / 09.09.16

Page 12

For the following symbols used in the venting calculations and examples are: > - greater than > < - less than < H H H V

1° 0.03 0.5 12.7 15° 0.45 6.0 152.4 30° 0.9 11.0 279.4 45° 1.35 16.0 406.4 90°* 2.7 32.0 812.8

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

3.5 VENTING APPLICATION FLOW CHART

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3.6 DEFINITIONS

Horizontal Termination

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

(12m)

24.75 feet (7.5m)

3.5 times the

vertical rise equal to

or greater than the

horizontal run

maximum of

REAR EXIT

Vertical rise is equal

the horizontal run

maximum of 40 feet

Vertical Termination

to or greater than

Horizontal run +

vertical rise to

(12m)

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

(12m)

3 times the vertical

rise equal to or

greater than the

horizontal run

13.2A

- equal to or greater than

- equal to or less than

- total of both horizontal vent lengths (Hr) and offsets (Ho) in feet

- combined horizontal vent lengths in feet

- offset factor: .03 (total degrees of offset - 90°*) in feet

- combined vertical vent lengths in feet

3.7 ELBOW VENT LENGTH VALUES

FEET INCHES MILLIMETERS

W415-1606 / 09.09.16

14.1

15.1A

Page 13

3.8 HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting configuration

(only two 90° elbows)

See graph to determine the required vertical rise V

horizontal run H

40 (12.2)

38.3 (11.7)

REQUIRED

30 (9.1)

VERTICAL

RISE IN

20 (6.1)

FEET

(METERS) V

10 (3.1)

1.6 (0.5)

2.5

(0.8)5 (1.5)

1.6

(0.5)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H

The shaded area within the lines represents acceptable values for H

and HT

For vent configurations requiring more than two 90° elbows, the following formulas apply:

Formula 1: H Formula 2: HT + V

Example:

= 9 FT (2.7m)

= 6 FT (1.8m)

= V

= 3 FT (0.9m)

= 2 FT (0.6m)

= 1.5 FT (0.5m)

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT (2.5m)

= H

+ V

Formula 1: H

14.6 FT (4.5m) < 15 FT (4.6m) Formula 2: HT + V

29.6 FT (9m) < 40 FT (12.2m)

< V

< 40 feet (12.2m)

+ V

= 9FT (2.7m) + 6FT (1.8m) = 15FT (4.6m)

+ H2 + H

+ H

= 14.6FT (4.5m) + 15FT (4.6m) = 29.6 FT (9m)

= 3FT (0.9m) + 2FT (0.6m) + 1.5FT (0.5m) = 6.5FT (2m)

= 6.5FT (2m) + 8.1FT (2.5m) = 14.6FT (4.5m)

< V

< 40 FT (12.2m)

Since both formulas are met, this vent configuration is acceptable.

(2.3)

for the required

7.5 (3.1)

90°

12.5

17.5

(3.8)

(4.6)

(5.3)

(6.1)

90°

16.3A

W415-1606 / 09.09.16

Page 14

(HT) > (VT)

Simple venting configuration

(only two 90° elbows)

See graph to determine the required vertical rise V

12.5 (3.8)

12.25 (3.7)

REQUIRED

VERTICAL RISE IN

8.3 (2.54)

FEET

(METERS)V

(1.68)

(0.3)

5.5

4.2 (1.3)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H

The shaded area within the lines represents acceptable

For vent configurations requiring more than two 90° elbows, the following formulas apply:

Formula 1: H Formula 2: HT + V

Example:

= 4 FT (1.2m)

= 1.5 FT (0.5m)

= V

= 2 FT (0.6m)

= 1 FT (0.3m)

= 1.5 FT (0.5m)

= H1+ H2+H3+H4= 2FT(0.6m) + 1FT(0.3m) + 1FT(0.3m) + 1.5FT(0.5m) = 5.5 FT(1.7m)

= .03 (four 90° elbows + one 45° elbow - 90°)

= .03 (90 + 90 + 90 + 90 + 45 - 90) = 9.45 FT (2.9m)

= H

+ V

Formula 1: H

3.5VT = 3.5FT (1.1m) x 5.5FT (1.7m) = 19.25FT (5.9m)

14.95 FT (4.6m) < 19.25 FT (5.9m)

Formula 2: HT + V

20.45 FT (6.2m) < 24.75 FT (7.5m)

< 3.5V

< 24.75 feet (7.5m)

+ V

= 4FT (1.2m) + 1.5FT (0.5m) = 5.5 FT (1.7m)

+ H

= 5.5FT (1.7m) + 9.45FT (2.9m) = 14.95FT (4.6m)

= 14.95FT (4.6m) + 5.5FT (1.7m) = 20.45FT (6.2m)

< 3.5V

< 24.75 FT (7.5m)

Since both formulas are met, this vent configuration is acceptable.

required horizontal run H

2.5

(0.8)5 (1.5)

(0.3)

values for H

(1.1)

3.5

7.5

(2.3)

and HT

(3.1)

90°

for the

12.5

17.5

(3.8)

(4.6)

(5.3)

19.25 (5.9)

(6.1)

90°

W415-1606 / 09.09.16

16.3_2C

Page 15

for the

(HT) < (VT)

90°

3.9 VERTICAL TERMINATION

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

40 (12.2)

30 (9.1)

REQUIRED

VERTICAL

20 (6.1)

RISE IN FEET

(METERS)V

3 (0.9)

10 (3.1)

(1.5)

(3.1)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H

The shaded area within the lines represents acceptable

values for H

and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: H Formula 2: HT + V

< V

< 40 feet (12.2m)

(4.6)

(6.1)

Example:

= 5 FT (1.5m)

= 10 FT (3.1m)

= V

+ V

= 3 FT (0.9m)

= 2.5 FT (0.8m)

= H

= .03 (three 90° elbows - 90°)

= .03 (270° - 90°) = 5.4 FT (1.6m)

= H

+ V

Formula 1: H

10.9 FT (3.3m) < 15 FT (4.6m) Formula 2: HT + V

25.9 FT (7.9m) < 40 (12.2m)

= 5FT (1.5m) + 10FT (3.1m) = 15 FT (4.6m)

+ H

= 3FT (0.9m) + 2.5FT (0.8m) = 5.5 FT (1.7m)

+ H

= 5.5FT (1.7m) + 5.4FT (1.6m) = 10.9 FT (3.3m)

= 10.9 FT (3.3m) + 15 FT (4.6m) = 25.9 FT (7.9m)

< V

< 40 FT (12.2m)

Since both formulas are met, this vent configuration is acceptable.

18.6A

90°

W415-1606 / 09.09.16

Page 16

for the

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

20 (6.1)

19 (5.8)

REQUIRED

VERTICAL

RISE IN

FEET

(METERS)V

3 (0.9)

10 (3.1)

(1.5)

(3.1)

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET (METERS) H

The shaded area within the lines represents acceptable

values for H

For vent configurations requiring more than one 90° elbow, the following formulas apply:

(4.6)

and vT

(6.1)

(7.6)

(9.1)

Formula 1: H Formula 2: HT + V

< 3 V

< 40 FT (12.2m)

Example:

= 1.5 FT (0.5m)

= 5 FT (1.5m)

= V

V H H H H H

= .03 (270° + 45° - 90°) = 6.75 FT (2.1m)

H H

+ V2 = 1.5FT (0.5m) + 5FT (1.5m) = 6.5 FT (2m)

= 1 FT (0.3m)

= 10.75 FT (3.3m)

= H

+ H2 + H3 = 1FT (0.3m) + 1FT (0.3m) + 10.75FT (3.3m) = 12.75 FT (3.9m)

= .03 (three 90° elbows + one 45° elbow - 90°)

= H

+ H

+ V

= 12.75FT (3.9m) + 6.75FT (2.1m) = 19.5 FT (5.9m)

= 19.5FT (5.9m) + 6.5FT (2m) = 26 FT (7.9m)

Formula 1:

< 3 V

3 V

19.5FT (5.9m) = 19.5FT (5.9m)

= 3FT (0.9m) x 6.5FT (2m) = 19.5FT (5.9m)

Formula 2: H

+ V

< 40 FT (12.2m)

26 FT (7.9m) < 40 FT (12.2m)

Since both formulas are met, this vent configuration is acceptable.

90°

45°

90°

18.7A

W415-1606 / 09.09.16

Page 17

4.0 INSTALLATION

WARNING

ENSURE TO UNPACK ALL LOOSE MATERIALS FROM INSIDE THE FIREBOX PRIOR TO HOOKING UP

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, A MINIMUM OF 3 SCREWS MUST ALSO

WARNING

THE GAS AND ELECTRICAL SUPPLY.

IF YOUR APPLIANCE IS SUPPLIED WITH A REMOTE ENSURE THE REMOTE RECEIVER IS IN THE

“OFF” POSITION PRIOR TO HOOKING UP THE GAS AND ELECTRICAL SUPPLY TO THE APPLIANCE.

FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS

EXACTLY.

ALL EXHAUST AND INTAKE VENT PIPE JOINTS MUST BE SEALED USING RED RTV HIGH TEMP

SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT

SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE

SEALED USING MILL PAC.

BE USED TO ENSURE THE CONNECTION CANNOT SLIP OFF.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

68.2D

4.1 WALL AND CEILING PROTECTION

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

70.1

W415-1606 / 09.09.16

Page 18

CAULKING

WALL

REAR VIEW

4.2 MOUNTING PLATE INSTALLATION

A. Level and afx the mounting template to the wall at the desired location and height. The centre of the

vent pipe must be centered between wall studs.

B. Using the template, mark the holes for the vent, gas and electrical outlets, and mounting screw

locations. See “MINIMUM CLEARANCES TO COMBUSTIBLES” section. NOTE : Choose the

appropriate screws required for either combustible or non-combustible material. A minimum of four screws must be used to mount appliance into wall studs.

C. Remove the mounting template from the wall and cut/drill the required holes as marked. D. Screw the vent shield together using the screws provided (Fig. 1). E. Bend the 4 tabs on the restop spacer outwards. Slide the vent shield into the restop spacer aligning

the holes within the tabs. Using 4 of the screws provided, secure the vent shield to the restop spacer (Fig. 2).

F. The vent shield and restop spacer have been designed to accommodate a maximum wall depth of

14" (35.6cm). The vent shield must extend the full depth of the combustible wall. Trim the vent shield to suit as necessary.

G. Apply a bead of caulking (not supplied) to the ange perimeter and wings of the restop spacer. Insert

the restop spacer with mounted vent shield into the wall and level the restop spacer. Once leveled, secure restop spacer to the wall using 4 fasteners (Fig. 3).

H. Install mounting plate by aligning dimples on restop spacer and secure using four screws provided.

(Fig. 4)

W415-1606 / 09.09.16

FIG.1 FIG.2

FIG.3 FIG.4

Page 19

temperature sealant W573-0007 Mill Pac (not supplied). However, the high

SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN

WARNING

A. Install the inner  ex pipe to the  replace. Secure with a

TEMPERATURE

FIG.5

4.3 USING FLEXIBLE VENT COMPONENTS

DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.

KEEP IT PULLED TIGHT.

AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED

AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS

MUST NOT BE REMOVED.

I. Look through slotted holes on the mounting

plate for pre-marked stud locations and secure mounting plate using a minimum of 4 screws (minimum 1 screw per corner must be mounted to a wall stud) (Fig. 5).

J. See the following sections up to the

“FINISHING” section for venting and mounting instructions.

For safe and proper operation of the appliance, follow the venting instructions exactly. All inner ﬂ ex pipe and outer ﬂ ex pipe joints may be sealed using high

ELBOW

SPACERS

temperature red RTV silicone W573-0002 (not supplied) or the high

temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner ﬂ ex pipe and the exhaust ﬂ ue collar.

Use only approved ﬂ exible vent pipe kits marked:

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the outer ﬂ ex pipe.

4.3.1 APPLIANCE VENT CONNECTION

minimum 3 screws and  at washers. Seal the joint and screw holes using Mill Pac sealant (W573-0007) (not supplied).

Install the outer  ex pipe to the  replace. Secure with a minimum of 3 screws and  at washers. Seal the joints using red RTV silicone (W573-0002) (not supplied).

/2” OVERLAP

(38.1mm)

SCREWS

22.1A

HIGH

SEALANT

28.4B

W415-1606 / 09.09.16

Page 20

VENT

A. Stretch the inner ﬂ ex pipe to the required length taking into

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

#8 X 1/2” SELF DRILLING

FLEX PIPE

HI-TEMP

SEALANT

4.3.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1" (25mm) clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1" (25mm) air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the

Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting

VENT PIPE

SHIELD

system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply Mill Pac sealant (W573-0007) (not supplied) or red RTV silicone (W573-0002) (not supplied) between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and

tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" (25mm) air space around the pipe.

8”

FIRESTOP

UNDERSIDE OF

JOIST

CAULKING

PIPE

COLLAR

VENT

PIPE

SHIELD

21.1B

4.3.3 HORIZONTAL AIR TERMINAL INSTALLATION

account the additional length needed for the ﬁ nished wall surface. Apply a heavy bead of the Mill Pac sealant (W573-0007) (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” (50.8mm) over the inner sleeve of the air terminal and secure with a minimum of 3 #8 screws.

Using the outer ﬂ ex pipe, slide over the outer

combustion air sleeve of the air terminal and secure with a minimum of 3 #8 screws. Seal using red RTV silicone (W573-0002) (not supplied).

Insert the vent pipes through the ﬁ restop maintaining the

required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

If more vent pipe needs to be used to reach the ﬁ replace,

couple them together as illustrated. The vent system must be supported approximately every 3 feet (0.9m) for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum clearance to combustibles.

#10x2"

SCREWS

HI-TEMP

SEALANT

OUTER

FLEX PIPE

CAULKING

INNER FLEX

PIPE

2" (50.8mm) OVERLAP

HIGH TEMPERATURE

INNER FLEX PIPE

OUTER FLEX PIPE

SEALANT

SCREWS

INNER COUPLER

OUTER COUPLER

OUTER

W415-1606 / 09.09.16

23.1C

Page 21

4.3.4 VERTICAL AIR TERMINAL INSTALLATION (FLEXIBLE)

WARNING

MAINTAIN A MINIMUM 2” (51mm) SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

Stretch the inner ﬂ ex pipe to the required length. Slip the

inner ﬂ ex pipe a minimum of 2” (51mm) over the inner pipe of the air terminal connector and secure with a minimum of

3 #8 screws. Seal using a heavy bead of Mill Pac sealant (W573-0007) (not supplied).

Repeat using the outer ﬂ ex pipe, using a heavy bead

of red RTV silicone (W573-0002) (not supplied) and a minimum of 3 #8 screws.

Thread the air terminal connector / vent pipe assembly down through

the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” (406mm) above the highest point that it penetrates the roof.

Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” (19mm) of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the ﬂ ashing, giving a 3/4” (19mm) margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

Aligning the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

Apply a heavy bead of weatherproof caulking 2” (51mm)

above the ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

If more vent pipe needs to be used to reach the appliance see

“HORIZONTAL AIR TERMINAL INSTALLATION” section.

ROOF SUPPORT

AIR

TERMINAL

CONNECTOR

2” (51mm)

INNER PIPE

MILL PAC SEALANT

(W572-0007)

INNER FLEX PIPE

OUTER FLEX PIPE

AIR INLET BASE

CAULKING

STORM COLLAR

WEATHER SEALANT

FLASHING

24.1C

W415-1606 / 09.09.16

Page 22

A. Move the appliance into position. Measure the vent

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of the return ﬂ ange.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO MAINTAIN

A 45° corner installation can have 0” (0mm) rise between the appliance

4.3.5 HORIZONTAL AIR TERMINAL INSTALLATION

WARNING

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

CLEARANCES TO COMBUSTIBLES.

length required between terminal and appliance taking into account the additional length needed for the  nished wall surface and any 1¼” (31.8mm) overlaps between venting components.

Apply high temperature sealant W573-0007

(not supplied) to the outer edge of the inner collar of the appliance. Attach the  rst inner rigid pipe component and secure using 3 self tapping screws. Repeat using the outer rigid pipe.

Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

#10x2"

SCREWS

CAULKING

OUTER RIGID PIPE

26.4A

1" (25.4mm)

OVERLAP

HI-TEMP INNER RIGID PIPE

#8x1/2"

SELF DRILLING

SCREWS

SEALANT

4.3.6 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION

combustion air collar and the air terminal. In this case, vent lengths must be kept to a maximum of 24” (609.6mm) . For longer vent lengths, a minimum vertical rise of 24” (609.6mm) is required.

A. Follow the instructions for "HORIZONTAL AIR TERMINAL INSTALLATION" section.

B. Continue adding components alternating inner and outer vent pipes. Ensure that all inner vent pipes and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior. Attach the telescopic sleeve to the vent run. Secure and seal. To facilitate completion, attach inner and outer couplers to the air terminal.

C. Install the air terminal. See “HORIZONTAL AIR TERMINAL INSTALLATION” section. Extend the outer telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal.

AIR TERMINAL

20" (508mm) COUPLER

48.2A

TELESCOPIC SLEEVE

VENTING

W415-1606 / 09.09.16

Page 23

4.4 MOUNTING THE WHD48

A. Guide the vent pipe through

the shield on the mounting plate and secure the appliance to the mounting plate as illustrated using 8 screws.

VENT SHIELD

MOUNTING PLATE

W415-1606 / 09.09.16

Page 24

Installation and servicing to be done by a qualiﬁ ed installer.

•

• current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI

•

• The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner

•

WARNING

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

Conversion Kits This appliance is  eld convertible between Natural Gas (NG) and Propane (P). To convert from one gas to another consult your Authorized dealer/distributor.

4.5 GAS INSTALLATION

SPARKS OR OPEN FLAMES.

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSIONS” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Move the appliance into position and secure. If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” (13mm) gas supply. Without the connector it is designed to accept a 3/8” (9.5mm) gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the

Z223.1 / NFPA 54 in the United States. When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

assembly on its side to aid with servicing components. Check for gas leaks by brushing on a soap and water solution. Do not use open ﬂ ame.

30.1A

4.6 MOBILE HOME

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built in appliances are equipped with 1/4” diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.

This appliance is certi ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certi ed kit is used.

29.6A

W415-1606 / 09.09.16

Page 25

15" (38.1 cm)

MIN.

36"

(91.4 cm)

MAX.

(17.8 cm)

MIN.

(17.8 cm)

MIN.

36"

(91.4cm)

MAX.

4.5" (11.4 cm) MIN.

15" (38.1 cm)

MIN.

6" (15.2 cm) MIN.

4.5" (11.4 cm) MIN.

6" (15.2 cm) MIN.

4.7 MINIMUM CLEARANCE TO COMBUSTIBLES AND NON-COMBUSTIBLES

MINIMUM CLEARANCE TO COMBUSTIBLE CONSTRUCTION FROM APPLIANCE AND VENT SURFACES:

- 1/2" (13mm) to wall mounting plate

- 1" (2.5cm) to bottom and sides of vent pipe*

- 3" (7.6cm) to top of vent pipe*

MINIMUM CLEARANCES TO COMBUSTIBLES (FROM THE APPLIANCE):

- 15" (38.1cm) to top/ceiling

- 7" (17.8cm) to sides

- 6” (15.2cm) to bottom

- 1/2" (13mm) to rear

* A minimum of 1" (25mm) all around the vent pipe on all vertical runs to combustibles is required.

ALCOVE

INSTALLATION

TOP VIEW

ALCOVE

INSTALLATION

SIDE VIEW

TYPICAL

INSTALLATION

W415-1606 / 09.09.16

Page 26

WARNING

5.0 FINISHING

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

5.1 HOUSING PANEL INSTALLATION

A. Secure the housing panels as illustrated using the 16 #8 x 1/2” pan head screws and 10 #9 x 1/2” 1/4”

hex head screws supplied.

- 5 #9 hex head screws secure the top housing panel. (Step 1)

- 5 #9 hex head screws secure the bottom housing panel. (Step 2)

- 8 #8 pan head screws secure each of the side housing panels. (Steps 3 & 4)

RISK OF FIRE!

NOTE : DO NOT PINCH WIRES.

W415-1606 / 09.09.16

Page 27

IF EQUIPPED WITH DOOR LATCHES THAT ARE PART OF A SAFETY RELIEF SYSTEM, THEY MUST BE

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

5.2 DOOR REMOVAL / INSTALLATION

The distribution of glass media over the burner ports will inﬂ uence the ﬂ ame height. When the

Glass media may have a  ne oil residue that needs to be cleaned prior to installation. Clean the glass with mild

WARNING

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

PROPERLY ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRE OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

75.1A

A. Remove the surround with safety screen.

(see “SURROUND INSTALLATION / REMOVAL” section).

B. Remove the 5 screws that secure the

door.

C. Lift the door up and off. D. Reverse steps to reinstall the door and

safety screen with surround.

NOTE: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and must be installed.

5.3 GLASS MEDIA

CLEAN THE GLASS MEDIA PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE

THAT IT IS DRY.

DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE. IF

REPLACING, USE ONLY THE REPLACEMENT GLASS MEDIA AVAILABLE FROM YOUR AUTHORIZED

DEALER / DISTRIBUTOR.

GLASS MEDIA OVER THE BURNER MUST NOT BE MORE THAN ONE LAYER HIGH. MORE THAN ONE LAYER

OVER THE BURNER WILL CAUSE FLAME LIFTING AND SOOTING PROBLEMS.

DO NOT PLACE ANY MEDIA (GLASS OR VERMICULITE) IN OR AROUND THE PILOT OPENING. THIS WILL

INTERFERE WITH THE PILOT OPERATION.

Evenly spread the glass media onto the media tray, covering the burner tube and tray. Glass media over the burner ports may cause a “Puf ng” sound. To eliminate this sound, simply push the

media away from the burner ports.

NOTE:

ﬂ ames impinge on the glass, the glass may discolour slightly and the edges may soften.

NOTE: Do not use more media than what was supplied with the appliance.

CLEANING GLASS MEDIA

dish soap, drain, rinse thoroughly and dry before placing over the burner.

74.1C

W415-1606 / 09.09.16

Page 28

HOOKS

SLOTS

SAFETY BARRIER

LOGO

1/2" (12.7mm)

1/2"

(12.7mm)

SAFETY BARRIER

5.4 SURROUND INSTALLATION / REMOVAL

and must be installed.

A. Lift the surround

and slide the hooks into the slots on the

appliance, then

let it slide down into position.

NOTE: When installing the surround, ensure no wires are pinched or exposed.

5.5 LOGO PLACEMENT

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance

W415-1606 / 09.09.16

Page 29

6.0 OPTIONAL INSTALLATION

6.1 RECEIVER LOCATION/WIRING

A. For wiring information see the “WIRING DIAGRAM” section.

Remote receiver can either be installed into the side of the appliance (see illustration below) or hard wired into a wall within 8 feet of the appliance and must be accessible for programming the remote.

If installing into a wall, install the receiver into a standard electrical switch box. Determine an appropriate location and install the electrical box.

NOTE: Ensure the 3 position slider switch is in the “REMOTE” position (middle).

W415-1606 / 09.09.16

Page 30

PILOT

RESET

BUTTON

BATTERY HOLDER COMPLETE

NIGHT

LIGHT

BLOWER

WITH RESET BUTTON

W190-0048 (RECEIVER)

OPTIONAL

(NOT SUPPLIED)

* BLOWER (NOT AVAILABLE WITH THIS APPLIANCE)

7.0 ELECTRICAL INFORMATION

7.1 HARD WIRING CONNECTION

7.2 WIRING DIAGRAM

It is necessary to hard wire this appliance.

Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired. This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996 National electrical code in the United States.

DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH.

This appliance comes equipped with a battery back-up. If this backup is used install four AA batteries (not supplied) into the holder and connect to the wire harness. The connection point resembles a 9 volt battery type of terminal, however, a 9 bolt battery must not be connected.

WARNING

W415-1606 / 09.09.16

Page 31

WARNING

8.0 OPERATION

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

THE GLASS DOOR OPENED OR REMOVED.

When lit for the rst time, the appliance will emit a slight odour for a few hours. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufciently ventilate the room. After extended periods of nonoperation such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufciently ventilate the room.

8.1 OPERATING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE OPERATING / POUR VOTRE SÉCURITÉ LIRE AVANT DE FAIRE FONCTIONNER

WARNING: DO NOT TURN ON IF CHILDREN OR OTHER AT RISK

INDIVIDUALS ARE NEAR THE FIREPLACE. IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. INITIAL LIGHTING OF THE PILOT AND MAIN BURNERS MUST BE DONE WITH THE GLASS DOOR OFF. DO NOT CONNECT VALVE OR WALL SWITCH TO ELECTRICITY. SEE INSTALLATION INSTRUCTIONS.

A. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT BY HAND. B. BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR.

WHAT TO DO IF YOU SMELL GAS:

• TURN OFF ALL GAS TO THE FIREPLACE.

• OPEN WINDOWS.

• DO NOT TRY TO LIGHT ANY APPLIANCE.

• DO NOT TOUCH ANY ELECTRIC SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING.

• IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR’S PHONE. FOLLOW THE GAS SUPPLIER’S INSTRUCTIONS.

• IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.

C. DO NOT TRY TO REPAIR ANY PART OF THIS ASSEMBLY. CALL A QUALIFIED SERVICE TECHNICIAN. FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION. D. DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FIREPLACE AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.

OPERATING INSTRUCTIONS / INSTRUCTIONS D’OPERATION

ATTENTION: NE PAS ALLUMER SI DES ENFANTS OU D’AUTRES

INDIVIDUS À RISQUE SONT À PROXIMITÉ DU FOYER. QUICONQUE NE RESPECTE PAS À LA LETTRE LES INSTRUCTIONS DANS LA PRÉSENTE NOTICE RISQUE DE DÉCLENCHER UN INCENDIE OU UN EXPLOSION ENTRAÎNANT DES DOMMAGES, DES BLESSURES OU LA MORT.

L’ALLUMAGE INITIAL DE LA VEILLEUSE ET DU BRÛLEUR PRINCIPAL

DOIT SE FAIRE AVEC LA PORTE VITRÉE ENLEVÉE.

NE RACCORDEZ PAS LA SOUPAPE OU L’INTERRUPTEUR MURAL A L’ÉLECTRICITÉ. CONSULTEZ LES INSTRUCTIONS D’INSTALLATION.

A. CET APPAREIL EST MUNI D’UN DISPOSITIF D’ALLUMAGE QUI ALLUME AUTOMATIQUEMENT LA VEILLEUSE. NE TENTEZ PAS D’ALLUMER LA VEILLEUSE

MANUELLEMENT.

B. AVANT DE FAIRE FONCTIONNER, RENIFLEZ TOUT AUTOUR DE L’APPAREIL POUR

DÉCELER UN ODEUR DE GAZ. RENIFLEZ PRÈS DU PLANCHER, CAR CERTAINS GAZ

SONT PLUS LOURDS QUE L’AIR ET PEUVENT S’ACCUMULER AU NIVEAU DU SOL.

QUE FAIRE SI VOUS DÉTECTEZ UNE ODEUR DE GAZ:

• COUPEZ L’ALIMENTATION DE GAZ PRINCIPALE.

• OUVREZ LES FENETRES.

• NE PAS TENTER D’ALLUMER D’APPAREIL.

• NE TOUCHEZ À AUCUN INTERRUPTEUR; NE PAS VOUS SERVIR DES TÉLÉPHONES SE

TROUVANT DANS LE BÂTIMENT.

• APPELEZ IMMÉDIATEMENT VOTRE FOURNISSEUR DE GAZ DEPUIS UN VOISIN.

SUIVEZ LES INSTRUCTIONS DU FOURNISSEUR.

• SI VOUS NE POUVEZ REJOINDRE LE FOURNISSEUR APPELEZ LE SERVICE DES

INCENDIES.

C. N’ESSAYEZ PAS DE RÉPARER AUCUNE PIÈCE DE CET ASSEMBLAGE. APPELEZ UN TECHNICIEN QUALIFIÉ. FORCER OU TENTER DE RÉPARER L’ASSEMBLAGE POURRAIT

CAUSER UN FEU OU UNE EXPLOSION.

D. N’UTILISEZ PAS CET APPAREIL S’IL A ÉTÉ PLONGÉ DANS L’EAU, MÊME PARTIELLEMENT. FAITES INSPECTER L’APPAREIL PAR UN TECHNICIEN QUALIFIÉ ET

REMPLACEZ TOUTE PARTIE DU SYSTÈME DE CONTRÔLE ET TOUTE COMMANDE QUI

ONT ÉTÉ PLONGÉS DANS L’EAU.

W385-0460 / D

8.2 LIGHTING INSTRUCTIONS

1. STOP! READ ALL INFORMATION OF OPERATING AND LIGHTING INSTRUCTIONS BEFORE PROCEEDING.

2. TURN OFF ELECTRIC POWER TO THE FIREPLACE.

3. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH

AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND.

4. OPEN THE GLASS DOOR.

5. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF.

6. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS

INCLUDING NEAR THE FLOOR, STOP! FOLLOW “B” OF THE OPERATING INSTRUCTIONS. IF YOU DON’T SMELL GAS GO TO THE NEXT STEP.

7. TURN MANUAL SHUTOFF VALVE COUNTER-CLOCKWISE TO ON.

8. CLOSE THE GLASS DOOR.

9. TURN ON ALL ELECTRIC POWER TO THE FIREPLACE.

10. TURN ON MAIN BURNER.

1. TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS

TO BE PERFORMED.

2. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF. DO NOT FORCE.

LIGHTING INSTRUCTIONS / INSTRUCTIONS D’ALLUMAGE

1. ARRÊTEZ! LISEZ TOUTES LES INSTRUCTIONS DE

FONCTIONNEMENT ET D’ALLUMAGE AVANT DE CONTINUER.

2. COUPEZ L’ALIMENTATION ÉLECTRIQUE À L’APPAREIL.

3. CET APPAREIL EST MUNI D’UN DISPOSITIF D’ALLUMAGE QUI

ALLUME LA VEILLEUSE AUTOMATIQUEMENT, N’ESSAYEZ PAS D’ALLUMER LA VEILLEUSE MANUELLEMENT.

4. OUVREZ LA PORTE VITRÉE.

5. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA

DROITE A “OFF”.

6. ATTENDEZ CINQ (5) MINUTES POUR QUE LE GAZ PUISSE S’ÉCHAPPER. SI VOUS DÉTECTEZ UNE ODEUR DE GAZ, ARRÊTEZ! SUIVEZ « B » DANS LES INSTRUCTIONS DE FONCTIONNEMENT.

S’IL N’Y A PAS D’ODEUR DE GAZ, PASSEZ À L’ÉTAPE SUIVANTE.

7. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA GAUCHE A “ON”.

8. FERMEZ LA PORTE VITRÉE.

9. RÉTABLISSEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER.

10. ALLUMEZ LE BRÛLEUR PRINCIPAL.

TO TURN OFF GAS / INSTRUCTIONS POUR COUPER LE GAZ

1. COUPEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER SI UN TRAVAIL

D’ENTRETIEN DOIT SE FAIRE.

2. TOURNEZ LA SOUPAPE D’ARRÉT MANUELLE VERS LA DROITE À “OFF” NE FORCEZ PAS.

W415-1606 / 09.09.16

Page 32

8.3 GENERAL TRANSMITTER LAYOUT

Transmission

Flame ON

Blower

Key Lock

Low battery alarm

Room

Temperature

CPI mode

LED Light

REMOTE

CYCLE THROUGH

FUNCTIONS

(FLAME, BLOWER AND

LIGHT FUNCTION)

W415-1606 / 09.09.16

POWER

(ON/OFF)

FUNCTION

ADJUSTMENT

(FLAME HEIGHT, BLOWER

SPEED, LED LIGHT COLOUR CHANGE)

Page 33

A. With the system in the “OFF” position, press the

The remote control has six (6)  ame levels. With the

8.4 INITIALIZING THE TRANSMITTER/BATTERY HOLDER FOR THE FIRST TIME

NOTE: THE INITIALIZING PROCESS MUST BE COMPLETED WITHIN 10 SECONDS OF PRESSING THE RESET/PROGRAM BUTTON (PRG).

A. Install the 4 AA batteries into the Proﬂame 2 battery holder, note the polarity of the batteries and

insert as indicated on the cover (+/-).

B. Ensure the 3 position slider switch is switched to the “REMOTE” position (middle position). C. Press the reset/programming button, use a small object such as a paper clip in order to reach the

button marked PRG, as shown in the illustration below.

D. The battery holder will beep 3 times to indicate that it’s ready to synchronize with the transmitter. E. Install the 3 AAA batteries into the transmitter, as shown in the photograph below, then press the ON

button, The battery holder will beep 4 times to indicate that the transmitter’s command is accepted.

TRANSMITTER

BATTERY HOLDER

SLIDER SWITCH

RESET/PROGRAM

BUTTON (PRG)

(4) AA Batteries

8.5 TEMPERATURE DISPLAY

Temperature Key and the Mode Key at the same time to change from degrees F to C.

Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display.

8.6 FLAME HEIGHT TIME

system on and the  ame level at the maximum, press the Down Arrow Key once and it will reduce the  ame height by one step until the  ame is turned off. The Up Arrow Key will increase the  ame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the  ame is off, the  ame will come on the high position. A single “beep” will con rm reception of the command.

°F

OFF

FLAME OFF

°F

°C

35.5A

°F

FLAME AT LEVEL 1

°F

FLAME AT LEVEL 5 FLAME AT “HI” LEVEL 6

35.8A

W415-1606 / 09.09.16

Page 34

SCROLLS THROUGH

VARIOUS COLOURS

°F

OFF

°F

SCROLLS THROUGH

VARIOUS COLOURS

°F

SCROLLS THROUGH

VARIOUS COLOURS

°F

OFF

°F

OFF

SCROLLS THROUGH

VARIOUS COLOURS

°F

8.7 LED ON/OFF LIGHT CONTROL

NOTE: Optional light kit required for this function.

Light function mode is OFF. Cannot operate light function while in this mode.

Light function mode is ON. Can operate light function while in this mode.

NOTE: The remote must be in light function mode to change colours.

WHITE COLOUR

°F

OFF

Pressing the light function adjustment button up" " to single bar will turn on the LED lights. The initiated light colour is white.

Press the light function adjustment button down

" " to turn OFF the LED lights.

Press the light function adjustment button up " " to single bar and the LED lights will initiate the rolling colours.

NOTE: Must be within 10 seconds of Step B for this function to work.

SCROLLS THROUGH

VARIOUS COLOURS

°F

To lock onto one of the rolling colours. Press the light function adjustment button down " " at the colour selection. Then instantly press the button up " ".

LOCKS ONTO

COLOUR

°F

OFF

Press the light function adjustment button down

" " to turn OFF the LED lights.

NOTE: After the colour has been locked, pressing OFF and ON will start the cycle over with the white colour. If the light is in the OFF position and then back to the ON position, the cycle will begin again with the white colour. In order to reset this operation, at any time, press OFF for a minimum of 10 seconds.

W415-1606 / 09.09.16

Page 35

If the receiver is equipped with batteries they will enable ﬂ ame height control or ON/OFF function to control

programming has been successful once power is restored. During a power failure, if the ﬁ replace was on, the

The life span of the remote batteries depends on various factors: quality of the

8.8 CONTINUOUS PILOT / INTERMITTENT PILOT (CPI / IPI) SELECTION

A. Use the Mode Key to guide you to the CPI mode icon.

Transmitter in the OFF position.

B. Press the UP/DOWN to switch between IPI and CPI

modes. A single BEEP will conﬁ rm reception of the command.

NOTE: If the system is equipped with a CPI/IPI toggle switch, set the CPI/IPI to CPI position to enable remote CPI operation. If the switch is set to IPI then it will only work in IPI regardless of what is set on the remote control handset.

8.9 CHILD PROOF FUNCTION

This function will lock the keys to avoid unsupervised operation.

A. Press the MODE and UP keys at the same time.

B. To de-activate this function, press the MODE and UP keys at the same

time.

IPI

°F

CPI

35.22

35.10A

°F

8.10 LOW BATTERY / MANUAL BYPASS

batteries, the number of ignitions, etc. When the transmitter batteries are low, a battery icon will appear on the LCD

display before all battery power is lost. When the batteries are replaced, this icon will disappear.

When the receiver batteries are low, no “beep” will be emitted from the receiver when it receives an ON/OFF command. This is an alert for the receiver that there’s low battery. When the batteries are replaced, the “beep” will be emitted from the receiver when the ON/OFF key is pressed.

If the batteries of the receiver or transmitter are low, the appliance can be turned on manually by sliding the three position slider switch on the receiver to the “ON” position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the “ON” position.

8.11 IN THE EVENT OF A POWER FAILURE

the ﬁ replace during a power failure. Refer to “APPLIANCE OPERATION” section when communications between receiver and transmitter have been lost. The receiver will emit a “beep” sound to conﬁ rm

°F

35.13A

ﬂ ame height will stay at the setting prior to the failure. If off when the failure occurs and then turned on, the ﬂ ame height will come on at “HI”. The ﬂ ame height can then be controlled by the remote.

35.14A

W415-1606 / 09.09.16

Page 36

Your remote system may have a built in timer (in thermostat mode) that enables the blower (if equipped) to cycle on and off automatically when the burner turns on and off. With the remote control fan speed preset at the preferred speed, the blower will come on approximately 5 minutes after the main burner comes on and will shut off approximately 12 minutes after the burner shuts off. This time delay is designed to maximize the blower distribution of heated air. If at any time the burner re-ignites before the twelve minutes are over, the fan will continue to run.

NOTE: remote control.

8.12 TIMED BLOWER

NOTE: This function is not available as the appliance is not equipped with a blower.

At any time in the sequence, the blower (if equipped) can be manually turned on/off using the

8.13 MANUAL OPERATION

The appliance can be manually overridden by the remote receiver switch located either on the right side of the appliance or hard wired into the wall. If necessary, change the operation from ‘REMOTE’ by either sliding the switch up to ‘ON’ or down to ‘OFF’.

35.19B

NOTE : ‘ON’ and ‘OFF’ on the remote

receiver only controls the gas.

W415-1606 / 09.09.16

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9.0 ADJUSTMENTS

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a

This appliance has an air shutter that has been factory set open according

9.1 PILOT BURNER ADJUSTMENT

clockwise direction to reduce the gas ﬂ ow. Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter-

clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read as described on the chart below. Check pressure with main burner operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read as described on the chart below. Check pressure with main burner operating on “HI”.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution.

ELECTRODE

3/8” - 1/2”

(9.5mm - 12.7mm)

FLAME

SENSOR

PILOT SCREW

PILOT

BURNER

Prior to pilot adjustment, ensure that the pilot assembly has not been painted. If overspray or painting of the pilot assembly has occurred remove the paint from the pilot assembly, or replace. Fine emery cloth or a synthetic scrub pad (such as

Pressure

Scotch-Brite™) can be used to remove the paint from the pilot hood, electrode and ﬂ ame sensor.

*Maximum inlet pressure not to exceeed 13”.

9.2 VENTURI ADJUSTMENT

to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow ﬂame, but can lead to carbonization. Opening the air shutter will cause a more blue ﬂame, but can cause ﬂame lifting from the burner ports. The ﬂame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁnal ﬂame colour to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

Inlet

Outlet

Natural Gas

(inches)

(MIN. 4.5")

3.5"

Natural Gas

(millibars)

17.4mb

(MIN. 11.2mb)

8.7mb

Propane

(inches)

13"

(MIN. 11")

10"

39.1E

VENTURI BURNER

VENTURI

ORIFICE

49.1

FLAME MUST ENVELOP UPPER 3/8” (9.5mm) TO 1/2” (12.7mm) OF FLAME SENSOR

Propane

(millibars)

32.4mb

(MIN. 27.4mb)

24.9mb

AIR SHUTTER OPENING

ORIFICE

VENTURI ADJUSTMENT CHART

FUEL WHD48

NG 1/8" (3mm)

P 5/16" (7.9mm)

W415-1606 / 09.09.16

Page 38

It is important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustration provided. If any ﬂ ames appear abnormal, call a service person.

UPPER 3/8” (9.5mm) TO 1/2” (12.7mm) OF FLAME SENSOR

9.3 FLAME CHARACTERISTICS

ELECTRODE

(9.5mm - 12.7mm)

3/8” - 1/2”

FLAME

SENSOR

PILOT

BURNER

FLAME MUST ENVELOP

W415-1606 / 09.09.16

Page 39

appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

DO NOT PAINT THE PILOT ASSEMBLY.

MAINTENANCE

WARNING

10.0 MAINTENANCE

This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The following suggested checks should be performed by a qualiﬁ ed technician. The

liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. A. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to

expose both assemblies.

B. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs

clean by vacuuming or brushing, at least once a year.

C. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning

or are not burning properly.

D. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple /

thermopile as well as reaches the burner.

E. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carbon

which can be distributed inside of ﬁ rebox and on exterior surfaces surrounding vent termination.

F. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10

second total light-up period is satisfactory. Service as required.

G. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace

if necessary.

H. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions

I. Cleaning the safety barrier may be necessary due to excessive lint / dust from carpeting, pets, etc.

J. Ensure the relief system performs effectively. Check that the gasket is not worn or damaged. Replace

provided for the initial installation.

simply vacuum using the brush attachment.

if necessary.

40.1E

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5.1A

WARNING

10.1 ANNUAL MAINTENANCE

THE FIREBOX BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE COOL

COMPLETELY OR WEAR HEAT RESISTANT GLOVES BEFORE CONDUCTING SERVICE.

• This appliance will require maintenance which should be planned on an annual basis.

• Service should include cleaning, battery replacement, venting inspection and inspection of the burner, media and ﬁ rebox. Refer to the door removal section and remove the door as instructed.

• Carefully remove media if necessary (logs, glass, brick panels etc).

• Using a vacuum with a soft brush attachment, gently remove any dirt, debris or carbon build up from the logs, ﬁ rebox and burner. For glass media, follow the installation instructions for pre-cleaning.

• Also gently remove any build-up on the pilot assembly including, if equipped; thermopile, thermocouple, ﬂ ame sensor and igniter.

(such as Scotch-Brite™) to remove any oxides. brush attachment.

• Inspect all accessible gaskets and replace as required.

• Access the blower, if equipped and clean using a soft brush and vacuum.

• Re-assemble the various components in reverse order.

• Inspect the relief system. The appliance relieves through the main glass door or through the ﬂ aps on the ﬁ rebox top. Ensure they open freely, and close sealed.

• Check the gas control valve pilot and Hi / Lo knobs move freely (if equipped) – replace if any stiffness in movement is experienced.

• Check for gas leaks on all gas connections up and downstream from the gas valve including the pilot tube connections.

10.2 CARE OF GLASS

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the ﬁ rst 10 hours of operation with a recommended ﬁ replace glass cleaner. Do not use an ammonia-based ﬁ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

It is important that the pilot assembly is not painted.

NEVER VACUUM HOT EMBERS.

DO NOT PAINT THE PILOT ASSEMBLY.

NOTE: Clean ﬂ ame sensor using a ﬁ ne emery cloth or a synthetic scrub pad

Clean the pilot assembly using a vacuum with a soft

37.1E

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

This appliance is factory equipped with 5mm ceramic glass. Use only replacement parts as supplied by the appliance manufacturer. DO NOT SUBSTITUTE MATERIALS.

10.3 CARE OF PLATED PARTS

If the appliance is equipped with plated parts, you must clean ﬁ ngerprints or other marks from the plated surfaces before operating the appliance for the ﬁ rst time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before operating for the ﬁ rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the ﬁ ngerprints and oils will not affect the ﬁ nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

W415-1606 / 09.09.16

5.5.1A

6.1

Page 41

WARNING

10.4 DOOR GLASS REPLACEMENT

DO NOT USE SUBSTITUTE MATERIALS.

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR

DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE

APPLIANCE BEFORE OPERATION.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

Replacement glass/frame assembly shall be replaced as a complete unit as supplied by the appliance manufacturer.

56.1C

W415-1606 / 09.09.16

Page 42

Contact your dealer for questions concerning prices and policies on replacement parts. Normally, all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

•

PARTS, PART NUMBERS AND AVAILABILITY ARE SUBJECT TO CHANGE WITHOUT NOTICE. PARTS IDENTIFIED AS STOCKED WILL BE DELIVERED WITHIN 2 TO 5 BUSINESS DAYS FOR MOST

DELIVERY DESTINATIONS. PARTS NOT IDENTIFIED AS STOCKED WILL BE DELIVERED WITHIN A 2 TO 4 WEEK PERIOD, FOR

MOST CASES. PARTS IDENTIFIED AS ‘SO’ ARE SPECIAL ORDER AND CAN TAKE UP TO 90 DAYS FOR DELIVERY.

WARNING

11.0 REPLACEMENTS

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE

ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

DAMAGE OR PERSONAL INJURY.

Model & Serial Number of appliance Installation date of appliance Part number Description of part Finish

41.1C

W415-1606 / 09.09.16

Page 43

OUTER TOP PANEL

W290-0335

OUTER TOP PANEL

PART NUMBER

DESCRIPTION

STOCKED

131415

W010-3950-SER

W010-2336-SER

W475-1261-SER

W585-0892

W615-0156-SER

W350-0591-SER

W090-0313-BK2GL-SER

W475-1262-SER

ELECTRICAL HOUSING BOX

PORCELAIN PLATE (TOP)

PORCELAIN PANEL (CENTER)

OUTER BOTTOM PANEL

W475-1263-SER

GLASS MEDIA

MEGT

YES

W090-0316-BK2GL-SER

W090-0315-BK2GL-SER

1 2 3 4

5 6

7 8

12 13

14 15

11.1 OVERVIEW

W415-1606 / 09.09.16

Page 44

OUTER TOP PANELOUTER TOP PANEL

345

REF. NO.

STOCKED

PILOT ASSEMBLY (NG)

W585-0890-SER

FLEX CONNECTOR (w/ VALVE)

W456-0040

BURNER ASSEMBLY (NG)

YES

PILOT ASSEMBLY (P)

BURNER ASSEMBLY (P)

YES

W445-0038

W725-0056

VALVE, S.I.T. ELEC (NG)

YES

GK48

GAS MANIFOLD

W725-0057

VALVE, S.I.T. ELEC (P)

YES

BURNER ORIFICE #54

W456-0054

1 8

3 7

11.2 VALVE TRAIN ASSEMBLY

W415-1606 / 09.09.16

Page 45

REF. NO.

DESCRIPTION

REF. NO.

DESCRIPTION

STOCKED

SIDE TRIM (L/R), BLACK

W715-1112-SER

SAFETY SCREEN

TOP/BOTTOM TRIM, STAINLESS STEEL

12.0 ACCESSORIES

3 4 5

W415-1606 / 09.09.16

Page 46

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

13.0 TROUBLESHOOTING

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Pilot will not light.

Makes noise with no spark at pilot burner.

IGNITOR (SPARK)

SENSOR

PILOT TUBE

Pilot sparks but will not light.

Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces.

Wiring. - Verify the wire for the sensor and the wire for the ignitor are

connected to the correct terminals (not reversed) on the module. NOTE: Sensor has 3/16” (4.8mm) connection

and ignitor has 1/8” (3.2mm)connection.

Loose connection. - Verify no loose connections, electrical shorts in the wiring

or ground out to any metal object.

Module. - Turn the ON/OFF switch to the “OFF” position. Remove

the igniter wire from the module. Place the ON/OFF switch to the “ON” position. Hold a grounded wire about 3/16” (4.8mm) away from the ignitor (spark) terminal on the module. If no spark the ignitor terminal module must be replaced. If there is a spark the ignitor terminal is ﬁ ne. Inspect pilot assembly for a shorted wire or cracked insulator around the electrode.

Igniter Spark gap is incorrect. - Spark gap of the ignitor to the pilot should be 1/8” (3.2mm).

Transformer. - Verify the transformer is installed and plugged into the

module. Check voltage of the transformer under load at the spade connections on the module with the ON/OFF switch in the “ON” position. Acceptable readings of a good transformer are between 6.2 and 7.0 volts A.C.

Battery backup (if power is off)

A shorted or loose Connection.

Improper switch wiring. - Troubleshoot the system with the simplest ON/OFF switch.

Module is not grounded. - Verify the valve and pilot assemblies are properly grounded to

Gas supply. - Verify that the incoming gas line ball valve is “Open”. Verify

Out of propane gas. - Fill the tank.

Air shutter has become blocked.

Flame is impinging on the glass, logs, rocks, media or combustion chamber.

- Check batteries.

- Remove and reinstall the wiring harness that plugs into the module. Remove and verify continuity of each wire in wiring harness.

the metal chassis of the appliance or log set.

that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 13” W.C. (32.3mb).

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the glass, logs, rocks or media are correctly positioned.

- Too much glass media around the burner can cause carbon deposits.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot has been adhered to for any horizontal venting.

42.7B

W415-1606 / 09.09.16

Page 47

SYMPTOM PROBLEM TEST SOLUTION

increase the ﬂ ame rectiﬁ cation. Verify correct pilot oriﬁ ce is

Continues to spark and pilot lights, but main burner will not light.

Pilot lights Stops sparking / pilot remains lit but burner will not turn on.

Exhaust fumes smelled in room, headaches.

White / grey ﬁ lm forms.

Flames are very aggressive.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Main burner goes out: pilot goes out.

Short or loose connection in sensor rod.

Poor ﬂ ame rectiﬁ cation or contaminated sensor rod.

Poor grounding between pilot assembly and gas valve.

Damaged pilot or dirty sensor rod.

Wiring / Connection. - Inspect all wires, ensure good tight connections. Verify

Wiring harness. - Inspect the wiring harness, and verify the harness is

Appliance is spilling. - Check all seals.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Door is ajar. - Tighten door clamps if applicable.

Venting action is too great. - Restrict vent exit with restrictor plate. See

Blockage in vent. - Remove blockage. In extreme conditions, ice buildup

Compromised venting.

Vent recirculation. - Check joint seals and installation.

- Verify all connections. Verify the connections from the pilot assembly are tight; also verify these connections are not grounding out to any metal.

- Verify the ﬂ ame is engulﬁ ng the sensor rod. This will

installed and inlet gas speciﬁ cations to manual. (Remember, the ﬂ ame carries the rectiﬁ cation current, not the gas. If the ﬂ ame lifts from pilot hood, the circuit is broken. A wrong oriﬁ ce or to high of an inlet pressure can cause the pilot ﬂ ame to lift.) The sensor rod may need cleaning.

- Verify that the wire harness is ﬁ rmly connected to module. Verify that the ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify the connection from the sensor rod to the sensor wire.

- Clean sensor rod with a ﬁ ne emery cloth or synthetic scrub pad to remove any contamination that may have accumulated on the sensor rod. Verify continuity with multimeter with ohms set at the lowest range.

that all wiring is installed exactly as speciﬁ ed.

tightly connected to the module. Verify that all wires are connected in the right order. See “WIRING DIAGRAM” section.

- Check if exhaust is re-entering through an open door or window.

- Clean the glass, see “CARE OF GLASS” section

- DO NOT CLEAN GLASS WHEN HOT.

- If deposits are not cleaned off regularly, the glass may become permanently marked.

“RESTRICTING VENTS” section if applicable.

may occur on the terminal and should be removed. To minimize this from happening again, it is recommended that the vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be wrapped with an insulated mylar sleeve. Prevent sleeve from sagging. Contact your local authorized dealer for more information.

- Check venting system parameters (seal, length, rise, etc.).

42.7_2A

W415-1606 / 09.09.16

Page 48

NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality

14.0 WARRANTY

NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take

Assurance Certiﬁ cate.

great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete

appliance is again thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer,

receives the quality product that you expect from NAPOLEON.

NAPOLEON GAS APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON gas appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts are covered and NAPOLEON will provide replacement parts free of charge during the ﬁ rst year of the limited warranty. This covers: blowers, gas valves, thermal switches, switches, wiring, remote controls, ignitors, gaskets and pilot assemblies.* Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c appliance.

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON dealer your appliance is subject to the following conditions and limitations: Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas appliance must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON with respect to the NAPOLEON gas appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON. All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the ﬁ rst 10 years NAPOLEON will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender. Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered by this warranty.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.

W415-1606 / 09.09.16

2.1D

Page 49

15.0 SERVICE HISTORY

43.1

W415-1606 / 09.09.16

Page 50

16.0 NOTES

W415-1606 / 09.09.16

44.1

Page 51

44.1

Page 52

Products

Other Napoleon

Fireplace Inserts • Charcoal Grills • Gas Fireplaces • Waterfalls • Wood Stoves Heating & Cooling • Electric Fireplaces • Outdoor Fireplaces • Gas Grills

24 Napoleon Road, Barrie, Ontario, Canada L4M 0G8 214 Bayview Drive, Barrie, Ontario, Canada L4N 4Y8 103 Miller Drive, Crittenden, Kentucky, USA 41030 7200 Trans Canada Highway, Montreal, Quebec, Canada H4T 1A3

Fireplaces / Heating & Cooling call: 705-721-1212 • Grills call: 705-726-4278

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Napoleon WHD48N, WHD48P Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual