Napoleon Vittoria GD19N, Vittoria GD19P Installation And Operation Instructions Manual

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INSTALLER: LEAVE THIS MANUAL WTIH THE APPLIANCE.

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CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATION INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 CSA 2.22 FOR VENTED GAS FIREPLACE.

GD19N

NATURAL GAS

GD19P

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the supplier.

Shown withFK19

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonreplaces.com • ask@napoleon.on.ca

$10.00

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TABLE of CONTENTS

PG 2-5 INTRODUCTION

Warranty

General Instructions General Information Care of Glass and Plated Parts Dimensions

5-15 VENTING

Venting Lengths and Air Terminal Locations Typical Vent Installations Special Vent Installations Minimum Air Terminal Location Clearances Venting Application Flow Chart Venting Speciﬁ cations Top Exit Conversion

16-23 INSTALLATION

Wall and Ceiling Protection

Horizontal Installation Vertical Installation

Using Flexible Vent Components Fireplace Vent Connection Using Rigid Vent Components Restricting Vertical Vents Mobile Home Installation Gas Installation Optional Wall Switch Installation Framing Minimum Mantel and Enclosure Clearances

24 FRONT FACING AND INSERT KIT

25 BLOWER INSTALLATION 25 NIGHT LIGHT

REPLACEMENT

26-27 FINISHING

Glass Door Installation and Removal

Log Placement Logo Placement Control Functions

28 WIRING DIAGRAM 29 OPERATION / MAINTENANCE

Operating Instructions

Maintenance

30 ADJUSTMENTS

Pilot Injector and Oriﬁ ce Replacement

Venturi Adjustment Flame Adjustment Flame Characteristics

31-32 REPLACEMENTS Ordering Replacement Parts

Replacement Parts Terminal Kits Accessories

33-34 TROUBLE SHOOTING GUIDE 35 SERVICE HISTORY 36 NOTES

RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

• Do not burn wood or other materials in this ﬁ replace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the ﬁ replace.

• Clothing or other ﬂ ammable material should not be placed on or near the ﬁ replace.

• Due to high temperatures, the ﬁ replace should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the ﬁ replace is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the ﬁ replace and venting system are kept clean. The ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The ﬁ replace area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

• Under no circumstances should this ﬁ replace be modiﬁ ed.

• This ﬁ replace must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this ﬁ replace if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the ﬁ replace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the ﬁ replace glass door.

• This ﬁ replace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the ﬁ replace is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors/optional fronts certiﬁ ed with the appliance shall be used.

W415-0612 / C / 01.25.08

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

NAPOLEON® products are manufactured under the strict Standard of the world recognized

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ISO 9001 : 2000 Quality Assurance Certiﬁ cate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete ﬁ replace is test-ﬁ red and thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®

NAPOLEON® GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas ﬁ replace are warranted against defects for as long as you own the ﬁ replace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminium extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty. Light bulbs are not covered by this warranty.

Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of Napoleon® are based on a predetermined rate schedule and any repair work must be done through an authorized Napoleon® dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity

(registered customer) whose name appears on the warranty registration card ﬁ led with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON® dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives. The gas ﬁ replace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance

with the installation instructions included with the product and all local and national building and ﬁ re codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and

parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and

chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the ﬁ replace.

NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following condi-

tions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price.

In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workman-

ship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁ rst year, with respect to this President's Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge

all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the ﬁ rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstal-

lation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON®’S responsibility under this war-

ranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas ﬁ replace and any other war-

ranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this

product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to ﬁ replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long

periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your

authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty

claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD. THIS PRODUCT HAS AN INDUSTRIAL DESIGN REGISTRATION

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GENERAL INSTRUCTIONS GENERAL INFORMATION

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with

local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• A carbon monoxide detector is required in all rooms containing

gas ﬁ red appliances.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

In absence of local codes, install to the current CAN1-B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1, and NFPA 54 in the United States. Mobile home installation must conform with local codes. In the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA Z240 MH Series in Canada or the manufactured home construction and safety standard, Title 24 CFR, part 3280, or the Fire Safety Criteria for manufactured home installations, Sites and Community

Standard ANSI/NFPA 501A in the United States.

Objects placed in front of the ﬁ replace must be kept a minimum of 48" away from the front face of the unit.

The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kPa).

When the ﬁ replace is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the ﬁ replace shall be installed on a metal or wood panel extending the full width and depth.

The fireplace, when installed with a blower electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

, must be

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. When the valve is set to "HI", the manifold pressure under ﬂ ow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. When the ﬁ replace is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Maximum input is 11,500 BTU/hr for natural gas. Maximum output for natural gas is 8,600 BTU/hr at an efﬁ ciency of 75%. Maximum input is 11,000 BTU/hr for propane. Maximum output for propane gas is 8,250 BTU/hr at an efﬁ ciency of 75%.

Provide adequate accessibility clearance for

servicing and

operating the ﬁ replace.

Never obstruct the front opening of the ﬁ replace.

Provided that the clearance to combustibles are achieved, the most desirable and beneﬁ cial location for a Napoleon® ﬁ replace is in the centre of a building, thereby allowing the most efﬁ

cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the ﬁ replace is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

RATING LABEL LOCATION: The rating label is located

under the control panel and is chained to the ﬁ replace.

DO NOT REMOVE.

CARE OF GLASS AND PLATED PARTS

Do not use abrasive cleaners to clean these parts. Buff lightly with a clean dry cloth. The glass is 3/16" ceramic glass available from your Napoleon® / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MA TERIALS. Clean the glass after the ﬁ rst 10 hours of operation with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

W415-0612 / C / 01.25.08

DIMENSIONS

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FIGURE 1a

FIGURE 1d

341/8”

GAS LINE

ACCESS

FIGURE 1b

12”

13”

153/8”

FIGURE 1e

7” DIA.

4” DIA.

331/8”

263/8”

ELECTRICAL

ACCESS

FIGURE 1c

213/4”

193/4”

FIGURE 1f

/2”

101/4”

341/8”

91/2”

5”

/2”

/4”

VENTING

VENTING LENGTHS AND AIR TERMINAL LOCATIONS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or American Metal Amerivent venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent, follow the installation procedure provided with the venting components.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using red high temperature silicone (RTV). this same sleant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the ﬁ replace ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

337/8”

9”

7” DIA.

4” DIA.

The connection between the adaptor for these systems and the ﬁ replace ﬂ ue collar must be sealed using the black high temperature sealant Mill Pac (not supplied). A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4"/7" SUPPLIER

Duravent W175-0053 Wolf Steel Amerivent 4DSC-N2 American Metal Direct Temp 4DT-AAN Selkirk

For Simpson Dura-Vent, Selkirk Direct T emp and American Metal Amerivent, follow the installation procedure found on the website for your venting supplier:

VENTING SUPPLIER WEBSITE ADDRESS

Simpson Dura-Vent www.duravent.com Selkirk Direct Temp www.selkirkcorp.com

American Metal Amerivent www.americanmetalproducts.com

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VENTING LENGTHS AND AIR TERMINAL LOCATIONS CONTINUED

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits:Wall 1/12 to 7/12 Pitch Roof Terminal Kit GD110, 8/12 to 12/12 Roof Terminal Kit GD111, Flat Roof Terminal Kit GD112 or Periscope Kit GD201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot Vent Kit GD220 or the 10 foot Vent Kit GD330.

The maximum allowable vertical vent length is 35 feet, the minimum is 3 feet.

Terminal Kit GD222, or

VENT INSTALLATIONS

For safe and proper operation of the ﬁ replace follow the venting instruction exactly. Deviation from the minimum or the maximum vertical vent length can create difﬁ culty in burner start-up and/or

carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition.

Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.

Provide a means for visually checking the vent connection to the ﬁ

ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

Use a

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Horizontal runs may have a 0" rise per foot in all cases using Wolf Steel or Simpson Dura-Vent rigid, Selkirk Direct Temp, American Metal Amerivent or Wolf Steel ﬂ exible venting components when venting. For optimum performance, it is recommended that horizontal runs have a minimum 1" rise per foot when using any of these vent systems.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined.

replace after the ﬁ replace is installed.

HORIZONTAL VENT SECTIONS

A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe in all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-1774 (supplied).

VERTICAL VENT SECTIONS

A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in ﬁ replace enclosures. See "Minimum Enclosure Clearances" section. Use ﬁ restop spacer W500-0096 (not

supplied).

FOR SPECIFIC VENTING PARAMETERS, REFER TO

PAGES 10-15.

W415-0612 / C / 01.25.08

FIGURE 2a

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TYPICAL VENT INSTALLATIONS

TOP EXITREAR EXIT

16”

MINIMUM

16”

MINIMUM

FIGURE 3a

FIGURE 2b

35 FT MAXIMUM

3 FT MINIMUM

20" MAXIMUM

/8" MINIMUM

PLUS RISE*

* Refer to "Venting"

section.

35 FT MAXIMUM

3 FT MINIMUM

10"

MINIMUM

33 1/8"

24" MAXIMUM

FIGURE 3b

/8" MINIMUM

PLUS RISE*

SPECIAL VENT INSTALLATIONS

PERISCOPE TERMINATION CORNER TERMINATION

Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum of 12" above grade. The maximum allowable vent length is 10 ft.

FIGURE 4a

12” MINIMUM

24”

MINIMUM

MAXIMUM 10FT VENT LENGTH

TOP EXIT INSTALLATION

24”

MINIMUM

FIGURE 4b

12” MINIMUM

REAR EXIT INSTALLATION

The maximum vent length for a corner installation is 20" of horizontal run, in addition to the 45° offset. In this case zero rise is acceptable when using rigid. See FIGURE 5a. Flexible venting must maintain a 6" rise. See FIGURE 5b.

FIGURE 5a

20” MAXIMUM

FIGURE 5b

6” RISE MINIMUM

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MINIMUM AIR TERMINAL LOCATION CLEARANCES

FIGURE 6

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TOP EXIT

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Vertical rise

Vertical Termination

vertical rise

is less than

horizontal

run

Vertical rise

is equal to

or greater

than the

is less than

horizontal

run

Horizontal

run + verti-

cal rise to

maximum

of 35 feet

horizontal

run

Horizontal

run + verti-

cal rise to

Horizontal

run + verti-

cal rise to

maximum of

maximum

of 35 feet

24.75 feet

3 times the

vertical rise

equal to or

greater than

the horizon-

4.2 times the

vertical rise

equal to or

greater than

the horizon-

tal run

VENTING APPLICATION FLOW CHART

Horizontal Termination

FIREPLACE VENT EXIT

Vertical Termination

REAR EXIT

Vertical rise

is equal to

or greater

than the

Vertical rise

is less than

horizontal

Vertical rise

is equal to

or greater

than the

Vertical rise

is less than

horizontal

run

horizontal

run

Horizontal

run + verti-

cal rise to

Horizontal

run + verti-

cal rise to

Horizontal

run + verti-

cal rise to

Horizontal

run + verti-

cal rise to

maximum of

maximum

of 35 feet

maximum

of 35 feet

maximum

of 35 feet

24.75 feet

3 times the

vertical rise

equal to or

greater than

the horizon-

3.5 times the

vertical rise

equal to or

greater than

the horizon-

tal run

Horizontal Termination

Vertical rise

is equal to

or greater

than the

horizontal

run

Horizontal

run + verti-

cal rise to

maximum

of 35 feet

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DEFINITIONS

For the following symbols used in the venting calculations and examples are:

> - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (HR) and offsets

(HO) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03(total degrees of offset - 90°*) in

feet

VT - combined vertical vent lengths in feet

TOP EXIT / HORIZONTAL TERMINATION

(HT) < (VT)

FIGURE 7

nﬁ guration (only one 90° elbow)

Simple venting conﬁ guration

(only one 90° elbow)

ELBOW VENT LENGTH VALUES

feet inches 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* the ﬁ rst 90° offset has a zero value and is shown in the formula as -90°

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 35 feet

90°

See graph to determine the required vertical rise VT for the required horizontal run HT.

33.3 30

REQUIRED VERTICAL RISE IN FEET V

17.5

2.5 5 7.5 10 12.5 15

17.5 20

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

and V

FIGURE 8

90°

Example 1:

V1 = 3 ft V

= 8 ft

VT = H1 = 2.5 ft H2 = 2 ft HR = H1 + H2 = 2.5 + 2 = 4.5 ft H

HT = HR + HO = 4.5 + 5.4 = 9.9 ft

HT + VT = 9.9 + 11 = 20.9 ft

Formula 1: H Formula 2: HT + VT < 35 feet

20.9 < 35 Since both formulas are met, this vent conﬁ guration is acceptable.

= .

V1 +

V2 =

3 + 8 = 11 ft

03(three 90° elbows - 90°) = .03(270° - 90°) = 5.4

< V

9.9 < 11

90°

W415-0612 / C / 01.25.08

TOP EXIT / HORIZONTAL TERMINATION

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(HT) > (VT)

FIGURE 9

Simple venting conﬁ guration

(only one 90° elbow)

See graph to determine the required vertical rise V required horizontal run HT.

REQUIRED VERTICAL RISE IN INCHES V

150 140

130

120 110 100

90 80 70 60 50 40 30 20 10

051015

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

for the

Example 2:

V H H2 = 5 ft HR = H1 + H2 = 3 + 5 = 8 ft HO = .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft HT = HR + HO = 8 + 2.7 = 10.7 ft HT + VT =

Formula 1: HT < 4.2 V

4.2 V

= VT = 6 ft

= 3 ft

10.7 + 6 =16.7

= 4.2 x 6 = 25.2 ft

10.7 < 25.2

Formula 2: HT + VT < 24.75 feet

16.7 < 24.75

Since both formulas are met, this vent configuration is acceptable.

Example 3:

90°

VT = V1 + V2 = 4 + 1.5 = 5.5 ft

= 4 ft = 1.5 ft

90°

FIGURE 11

H1 = 2 ft H2 = 1 ft H3 = 1 ft H4 = 1.5 ft HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft HO = .03(four 90° elbows - 90°) = .03(360° - 90°) = 8.1 ft HT = HR + HO = 5.5 + 8.1 = 13.6 ft HT + VT = 13.6 + 5.5 = 19.1 ft

For vent conﬁ gurations requiring more than one 90° elbow the following formulas apply:

Formula 1: HT < 4.2 V

Formula 2: HT + VT < 24.75 feet

FIGURE10

90°

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 5.5 = 23.1 ft

13.6 < 23.1

Formula 2: HT + VT < 24.75 feet

19.1 < 24.75

Since both formulas are met, this vent conﬁ guration is acceptable.

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REAR EXIT / HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting conﬁ guration

(only two 90° elbows)

FIGURE 12

See graph to determine the required vertical rise VT for the required horizontal run H

33.3 30

REQUIRED VERTICAL RISE IN FEET V

17.5

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

17.5

Example 4:

90°

FIGURE 13

90°

H1 = 3 ft H2 = 2 ft H3 = 1.5 ft HR = H1 + H2 + H3 = 3 + 2 + 1.5 = 6.5 ft HO = .03(four 90° elbows - 90°)

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 6.5 + 8.1 = 14.6 ft HT + VT = 14.6 + 15 = 29.6 ft

Formula 1: H Formula 2: HT + VT < 35 feet

29.6 < 35 Since both formulas are met, this vent conﬁ guration is acceptable.

= 9 ft = 6 ft

V1 +

V2 =

9 + 6 = 15 ft

< V

14.6 < 15

The shaded area within the lines represents acceptable values for H

and V

For vent conﬁ gurations requiring more than two 90° elbows the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 35 feet

W415-0612 / C / 01.25.08

REAR EXIT / HORIZONTAL TERMINATION

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(HT) > (VT)

Simple venting conﬁ guration

(only two 90° elbows)

FIGURE 14

See graph to determine the required vertical rise VT for the required horizontal run H

147

REQUIRED VERTICAL RISE IN INCHES V

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

150

100

515

3.4

19.12.5

Example 5:

90°

45°

90°

FIGURE 15

H1 = 2 ft

= 4 ft = 1.5 ft =

V1 +

V2 =

4 + 1.5 = 5.5 ft

90°

H2 = 1 ft H3 = 1 ft H4 = 1.5 ft HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1.5 = 5.5 ft HO = .03(four 90° elbows + one 45° elbow - 90°)

= .03(90 + 90 + 90 + 90 + 45 - 90) = 9.45 ft

HT = HR + HO = 5.5 + 9.45 = 14.95 ft HT + VT = 14.95 + 5.5 = 20.45 ft

Formula 1: H

3.5VT = Formula 2: HT + VT < 24.75 feet

< 3.5V

14.95 < 19.25

3.5 x

5.5 = 19.25 ft

20.45 < 24.75 Since both formulas are met, this vent conﬁ guration is acceptable.

For vent conﬁ gurations requiring more than two 90° elbows the following formulas apply:

Formula 1: HT < 3.5V

Formula 2: HT + VT < 24.75 feet

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TOP OR REAR EXIT VERTICAL TERMINATION

(HT) < (VT)

FIGURE 16

ple venting conﬁ gurations

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN FEET V

17.5

Example 6:

FIGURE 17

90°

H1 = 2 ft H2 = 2.5 ft HR = H1 + H2 = 2 + 2.5 = 4.5 ft HO = .03(four 90° elbows - 90°)

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 4.5 + 8.1 = 12.6 ft HT + VT = 12.6 + 17 = 29.6 ft

Formula 1: H Formula 2: HT + VT < 35 feet

29.6 < 35

= 3 ft = 6 ft = 8 ft

V1 +

V2 +

< V

12.6 < 17

V3 =

3 + 6 + 8 = 17 ft

90°

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 35 feet

W415-0612 / C / 01.25.08

Since both formulas are met, this vent conﬁ guration is acceptable.

17.5

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(HT) > (VT)

Simple venting conﬁ gurations

FIGURE 17

See graph to determine the required vertical rise VT for the required horizontal run HT.

REQUIRED VERTICAL RISE IN FEET V

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than two 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < 3V

Formula 2: HT + VT < 35 feet

90°

FIGURE 18

Example 7:

H1 = 6 ft H2 = 2 ft HR = H1 + H2 = 6 + 2 = 8 ft HO = .03(four 90° elbows - 90°)

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 8 + 8.1 = 16.1 ft HT + VT = 16.1 + 4.5 = 20.6 ft

Formula 1: H

Since this formula is not met, this vent conﬁ guration is unacceptable. Formula 2: HT + VT < 35 feet

20.6 < 35 Since only formula 2 is met, this vent conﬁ guration is unacceptable and a new ﬁ replace location or vent conﬁ guration will need to be established to satisfy both formulas.

= 2 ft = 1 ft = 1.5 ft

V1 +

V2 +

V3 =

< 3V

3VT =

16.1 > 13.5

2 + 1 + 1.5 = 4.5 ft

3 x

4.5 = 13.5 ft

Example 8:

90°

45°

90°

FIGURE 19

H1 = 1 ft H2 = 1 ft H

HR = H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft HO = .03(three 90° elbows + one 45° elbow - 90°)

= .03(90 + 90 + 90 + 45 - 90) = 6.75 ft

HT = HR + HO = 12.75 + 6.75 = 19.5 ft H

Formula 1: H 3VT =

Formula 2: HT + VT < 35 feet 26 < 35 Since both formulas are met, this vent conﬁ guration is acceptable.

= 1.5 ft = 5 ft

V1 +

V2 =

1.5 + 5 = 6.5 ft

= 10.75 ft

+ VT = 19.5 + 6.5 = 26 ft

< 3V

19.5 = 19.5

3 x

6.5 = 19.5 ft

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TOP EXIT CONVERSION

In order to convert the venting conﬁ guration from a rear exit to a top exit, remove the components as illustrated:

When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal.

FIGURE 18

Outer Top

7” Top Access Plate

7” Cover Plate

7” Gasket

4” Cover Plate

4” Gasket

7” Collar

7” Gasket

4” Collar

4” Gasket

W415-0612 / C / 01.25.08

INSTALLATION

FIRESTOP

UNDERSIDE OF JOIST

/4”

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WALL AND CEILING PROTECTION

For optimum performance, it is recommended that horizontal runs have a minimum 1" rise per foot when using Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent, or Wolf Steel rigid or ﬂ exible vent components.

For safe and proper operation of the ﬁ replace,

follow the venting instructions exactly.

HORIZONTAL INSTALLATION

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall 9 7/8" wide by 11 3/8" high to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing. Firestop spacer and shield do not limit the thickness of a wall. For wall construction when using less than 2" x 6" framing, the shield must be cut to suit.

As an alternative to framing, the vent pipe can be enclosed in the wall using Napoleon

NOTE: THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2" thick but the vent shield must extend the full depth of the combustible wall.

1. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the ﬁ restop ﬁ

restop assembly to the hole and secure using the 4 screws

(W570-0026) supplied in your manual baggie.

2. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant W573-0002 (not supplied) between the pipe and the ﬁ restop.

NOTE: DO NOT FILL THE CAVITY BETWEEN THE PIPE / LINER AND THE FIRESTOP SLEEVE WITH ANY TYPE OF MATERIAL.

vent sleeve VS47KT.

assembly, ﬁ t the

VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your Napoleon® dealer. See Accessories to order the speciﬁ c kit required.

1. Determine the air terminal location, cut and frame a 9 3/4" square opening in the ceiling and the roof to provide the minimum clearance between the vent pipe and any combustible material. Try to center the vent pipe location

midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings.

Do not ﬁ ll this space with any

type of material.

FIGURE 20

A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1" air space around the pipe. Nail headers between the joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

FIGURE 19

3. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" air space around the pipe.

CAULKING

VENT PIPE

SHIELD

FIGURES 21a&b

VENT

PIPE

COLLAR

VENT PIPE

SHIELD

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USING FLEXIBLE VENT COMPONENTS

Use only approved ﬂ exible vent pipe kits marked:

ELBOW

SPACERS

Do not allow the 4" flexible vent pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1 1/4” air gap between the 4" and 7" flexible vent pipes all around is required for safe operation. A spacer is required at the start, middle and end of each elbow to ensure this gap is maintained. Spacers are attached to the 4" flexible vent pipe at predetermined intervals to maintain a 1-1/4” air gap to the 7" flexible vent pipe. These spacers

WARNING

must not be removed.

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the 7” ﬂ exible vent pipe.

Six inches (6") is the minimum bend radius allowed for the seven inch (7") diameter ﬂ exible vent pipe.

For optimum performance it is recommended that all horizontal runs have a minimum 1" rise per foot using ﬂ exible vent components.

For safe and proper operation of the ﬁ replace, follow the venting instructions exactly. All 4" ﬂ exible vent pipe and 7" ﬂ exible vent pipe joints may be sealed using high temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0002 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the 4" ﬂ exible vent and the exhaust

ﬂ ue collar.

HORIZONTAL AIR TERMINAL INSTALLATION

For safe and proper operation of the ﬁ replace, follow the venting instructions exactly.

1. Stretch the 4" ﬂ exible vent pipe to the required length taking into

account the additional length needed for the ﬁ nished wall surface. Slip the vent pipe a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant W573-0007 (not supplied).

NOTE: If using pipe clamps to connect vent components, 3 screws

must also be used to ensure the connection cannot slip off.

2. Using the 7" ﬂ exible vent pipe, slide over the outer combustion air

sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

3. Insert the vent pipes through the ﬁ restop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

4. If more vent pipe needs to be used to reach the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles.

The air terminal mounting plate may be recessed into the exterior wall

or siding by 1½", the depth of the return ﬂ ange.

CAUTION - HOT

ATTENTION-CHAUD

FIGURE 23

HIGH TEMPERATURE SEALANT

7” FLEXIBLE VENT PIPE

FIGURES 22a&b

CAULKING

2" OVERLAP

#10x2"

SCREWS

#8 X 1/2” SELF DRILLING SCREWS AND WASHERS

4” COUPLER

4”

FLEXIBLE

4" FLEXIBLE

VENT PIPE

7" FLEXIBLE

VENT PIPE

HIGH TEMPERATURE

SEALANT

FIGURE 24

7” COUPLER

7” FLEXIBLE VENT PIPE

VERTICAL AIR TERMINAL INSTALLATION

1. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. Figure 25.

2. Stretch the 4" ﬂ exible vent pipe to the required length. Slip the 4" ﬂ exible vent pipe a minimum of 2” over the inner sleeve of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied). Figure 26.

NOTE: If using pipe clamps to connect vent components, 3 screws must also

be used to ensure the connection cannot slip off.

3. Repeat using the 7" ﬂ exible vent pipe, using a heavy bead of high temperature

sealant W573-0002 (not supplied). Figure 26.

W415-0612 / C / 01.25.08

FIGURE 25

ROOF SUPPORT

CAULKING

#10x2"

SCREWS

HIGH

TEMPERATURE

SEALANT

#8 x 1/2"

SCREWS

7" RIGID VENT PIPE

2" OVERLAP

4" RIGID VENT PIPE

ATTE

NTION-CH

AUD

CAUTION - HOT

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4. Thread the air terminal connector / vent pipe assembly down through the roof. The air terminal must be located vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof. Figure 27. DO NOT CLAMP THE FLEXIBLE VENT PIPE.

5. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing,

giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make

FIGURE 27

weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material. Figure 27.

2”

AIR INLET BASE

6. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with

STORM

COLLAR

CAULKING

WEATHER SEALAN

the three screws provided. Figure 27.

7. Apply a heavy bead of weatherproof caulking 2" above the ﬂ ashing. Note: Maintain a minimum 2” space between the air inlet base and the storm collar. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. Figure 27.

8. If more vent pipe needs to be used to reach the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both

FLASHING

vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles. Figure 24.

FIREPLACE VENT CONNECTION

1. Install the 4" ﬂ exible vent pipe to the ﬁ replace. Secure with 3 screws and

ﬂ at washers. Seal the joint and screw holes using the high temperature sealant

W573-0007 (not supplied).

2. Install the 7"

ﬂ exible vent pipe to the ﬁ replace. Attach and seal the joints

using the high temperature sealant W573-0002 (not supplied).

#8 X 1/2”

DRILLING

SCREWS

AIR

TERMINAL

CONNECTOR

SELF

INNER PIPE

FIGURE 26

HIGH TEMPERATURE SEALANT

4” FLEXIBLE VENT PIPE

7” FLEXIBLE VENT PIPE

FIGURE 28

2” OVERLAP

USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel vent spacers W615-0033 every 3 feet on either side of each elbow to maintain the minimum 1¼" clearance between the 7" rigid vent pipe and 4" rigid vent pipes. Use Napoleon® support ring assembly W010-0370 or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

HORIZONTAL AIR TERMINAL INSTALLATION

1. Move the ﬁ replace into position. Measure the vent length required between terminal and ﬁ replace taking into account the additional length needed for the ﬁ nished wall surface and any 1¼" overlaps between vent- ing components.

2. Apply high temperature sealant W573-0007 (not supplied) to the outer edge of the 4" inner collar of the ﬁ replace. Attach the ﬁ rst 4" rigid vent pipe component and secure using 3 self tapping screws. Repeat using the 7" rigid vent pipe component.

NOTE: Before attaching elbows to the collars on the back of the

ﬁ replace, 1 1/2" will need to be trimmed off the 4" collar.

3. Holding the air terminal (lettering in an upright, readable position), insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and the sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied).

The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return ﬂ ange.

HIGH TEMPERATURE SEALANT

FIGURE 29

W415-0612 / C / 01.25.08

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EXTENDED HORIZONTAL AND CORNER

AIR TERMINAL INSTALLATION

1. Follow the instructions for "Horizontal Air Terminal Installations", items 1 to 3.

2. Continue adding components alternating 4" and 7" vent pipes. Ensure that all 4" vent pipes and elbows have sufﬁ cient vent spacers attached and each component is securely fastened to the one prior. Attach the 4" telescopic sleeve to the vent run. Repeat using a 7" telescopic sleeve. Secure and seal as before. To facilitate completion, attach 4" and 7" couplers to the air terminal.

3. Install the air terminal. See item 3 of the Horizontal Air T erminal Installation. Extend the 4" telescopic sleeve; connect

to the air terminal connector. Fasten with self tapping screws and seal. Repeat using the 7" telescopic sleeve.

FIGURE 30

VERTICAL VENTING INSTALLATION

REAR VENT APPLICATION: Attach 4" and 7" elbows to the ﬁ replace. Secure with 3 screws and seal the joints and screw heads using high temperature sealant. Proceed to step 1 below.

TOP VENT APPLICATION:

1. Move the ﬁ replace into position.

2. Fasten the roof support to the roof using the screws

provided.The roof support is optional. The venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

3. Apply high temperature sealant W573-0007 (not supplied) to the outer edge of the inner pipe of the air terminal connector. Slip the 4" rigid vent pipe pipe a minimum of 2" over the inner pipe of the air terminal connector and secure using 3 screws.

4. Apply high temperature sealant W573-0002 (not supplied) to the outer edge of the of the outter pipe of the air terminal connector. Slip the 7" rigid vent pipe over the outer pipe of the air terminal connector and secure as before. Trim the 7" rigid vent pipe even with the end of the 4" rigid

TERMINAL

CONNECTOR

vent pipe.

5. Thread the air terminal connector / vent pipe assembly down through the roof support and attach, ensuring that a minimum 16" of air terminal connector will penetrate the roof when fastened.

If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connecter / vent pipe assembly as it is passed through the attic. The air terminal connector must be located vertically and plumb.

W415-0612 / C / 01.25.08

AIR

4” RIGID VENT PIPE

FIGURE 32

INNER PIPE

FIGURE 31

HIGH TEMPERATURE SEALANT

7” RIGID VENT PIPE

6. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the ﬂ

ashing, giving a

/4" margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

7. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

8. Apply a heavy bead of weatherproof caulking 2" above the ﬂ ashing. Note: Maintain a minimum 2” space between the air inlet base and the storm collar. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

9. Continue adding rigid vent pipe sections, sealing and securing as above. Attach a 4" collapsed telescopic sleeve to the last section of rigid piping. Secure with screws and seal. Repeat using a 7" telescopic sleeve.

10. REAR VENT APPLICATION: Run a bead of high temperature sealant around the outside of the 4" elbow. Pull the adjustable pipe a minimum 2" onto the elbow. Secure with 3 screws. Repeat with the 7" telescopic pipe.

TOP VENT APPLICATION: Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the 4" collar on the ﬁ replace. Pull the adjustable pipe a minimum of 2" onto the collar. Secure with 3 screws. Repeat with the 7" telescopic pipe.

11. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" air space around the pipe.

RESTRICTING VERTICAL VENTS

Vertical termination installations exiting either from the rear or the top ﬂ ue collar of the ﬁ replace may display a very active flame. If this appearance is not desirable, the vent exit must be restricted to reduce the velocity of the exhaust gases, thus slowing down the ﬂ ame pattern and creating a more traditional gentle appearance. Remove the bafﬂ e plate from the rear wall of the ﬁ rebox, exposing the ﬂ ue gas outlet opening. Superimpose this outlet hole with the smaller hole on the kit restrictor plate. Secure with the two screws provided and replace the bafﬂ e plate.

1. Remove the front and the door from the ﬁ replace.

2. Remove the screws securing the bafﬂ e plate.

Figure 33. Note: The baffle rests

on two screws that are attached to the back of the ﬁ rebox.

3. Using the screws supplied, attach the restrictor plate as shown in Figure 34.

4. Replace the bafﬂ e.

SCREWS

BAFFLE PLATE

RESTRICTOR PLATE

FIGURE 33

FIGURE 34

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MOBILE HOME INSTALLATION

This appliance is certiﬁ ed to be installed as an OEM (Origi- nal Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. The ﬁ replace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations, the ﬁ replace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure. Always turn off the pilot and the fuel suuply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the ﬁ replace, ensure that the logs are positioned correctly.

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This ﬁ replace is only for use with the type of gas indicated on the rating plate. This ﬁ replace is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Conversion Kits

The mobile home appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Napoleon® dealer/distributor.

GAS INSTALLATION

Proceed once the vent installation is complete.

NOTE: All gas connections must be contained within the

ﬁ replace when complete.

1. Move the ﬁ replace into position and secure to the ﬂ oor

through the 1/4" holes located at either side of the base.

2. The ﬁ replace is designed to accept 3/8" gas supply line. The ﬁ replace is equipped with a 3/8" manual shut-off valve.

3. Connect the gas supply in accordance to local codes. In the absence thereof, install according to the National Installation Code.

4. When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

5. Check for gas leaks by brushing on a soap and water solution.

DO NOT USE OPEN FLAME.

Purge all gas lines with the glass door of the stove removed. Assure that a continuous gas ﬂ ow is at the

burner before re-installing the door.

FIGURE 35

Manual

Shut-off Valve

Supply pressure can be checked by turning screw (A) counter-clockwise until loosened and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”. Manifold pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY TO SEAL. DO NOT OVERTORQUE. LEAK TEST

ELECTRICAL INSTALLATION

WARNING

RISK OF ELECTRIC SHOCK!

Control operates with 120 volt electricity.

Do NOT use the ﬁ replace if any part has been under water. Call a qualiﬁ ed service technician IMMEDIA TEL Y to have the ﬁ replace inspected for damage to the electrical circuit.

IT IS NECESSARY TO HARD WIRE THIS FIREPLACE.

Permanently framing the ﬁ replace with an enclosure, requires the ﬁ replace junction box to be hardwired. This ﬁ replace must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States.

CABLE

WIRE NUTS

CONNECTOR

ELECTRICAL

SWITCH HOUSING

(C/W 2 RECEPTACLES)

BOX COVER

(C/W GROUND SCREW)

OPTIONAL WALL SWITCH

INSTALLATION

For ease of accessibility, an optional remote wall switch may be installed in a convenient location. Connect a 20ft length of millivolt wire from the wall switch to the module. However, if a greater length is required route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size:

Do not connect either the wall switch, thermostat or gas valve directly to 120 volt electricity.

WIRE SIZE LENGTH

14 Gauge 100 Feet 16 Gauge 60 Feet 18 Gauge 40 Feet

Shown in “OFF” position.

W415-0612 / C / 01.25.08

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FRAMING

It is best to frame your ﬁ replace after it is positioned and the vent system is installed. Frame to local building codes. NOTE: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the ﬁ replace body, it is required that the walls of the ﬁ replace enclosure be “ﬁ nished” (ie: drywall/sheetrock), as you would ﬁ nish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity. To install the ﬁ replace face ﬂ ush with the ﬁ nished wall, position the framework to accommodate the thickness of the ﬁ nished wall. It is not necessary to install a hearth extension with this ﬁ replace system. When roughing in the ﬁ replace, raise the ﬁ replace to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

* HORIZONTAL VENT SECTIONS - A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe in all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-1774 (supplied).

* VERTICAL VENT SECTIONS - A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in ﬁ replace enclosures. See "Minimum Enclosure Clearances" section. Use ﬁ restop spacer W500-0096 (not supplied).

REAR VENT

FIGURE 37

Minimum clearance to combustible construction from ﬁ replace and vent surfaces:

Combustible Framing:

- 0" to stand-offs

- 1" to bottom and sides of the vent pipe*

- 2" to top of the vent pipe* Combustible Finishing:

- 0" to rear

- 0" to front face top and sides

- 13" recessed depth

Rear Vent

- 39 1/8" to enclosure top from base of the unit

- 45 1/8" to ceiling from base of the unit

Top Vent

- 53 1/8" to enclosure top from base of the unit

- 53 1/8" to ceiling from base of the unit

TOP VENT

FIGURE 39

131/4”

OUTSIDE

CHASE

HEADER

34 3/8”

2 1/2”

/4”

221/4”

PROTRUSION

4 3/4”

MINIMUM

/8”

39 ENCLOSURE HEIGHT

221/4”

FIGURES 38 a&b

INSIDE

CHASE

SIDE

WALL

MINIMUM

/8”

53 ENCLOSURE

HEADE

34 3/8”

2 1/2”

131/4”

”

23”

MINIMUM

OUTSIDE

CHASE

4 3/4”

”

/4”

HEIGHT

221/4”

FIGURES 40 a,b&c

”

W415-0612 / C / 01.25.08

221/4”

PROTRUSION

INSIDE CHASE

SIDE WALL

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MINIMUM MANTEL AND ENCLOSURE CLEARANCES

Mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. Combustible materials must be installed ﬂ ush with the front of the ﬁ replace but must not cover any of the black face-area of the ﬁ replace. Non-combustible material (brick, stone or ceramic tile) may protrude past the face of the ﬁ replace.

8” MANTEL

FIGURES 41a&b

TOP OF

6”

4”

8”

2”

6”

4”

2”

FIREPLACE

COMBUSTIBLE NON-COMBUSTIBLE

6”

/8”

331/8”

BRICK

0” IF NON-COMBUSTIBLE

2”

1”

263/8” MINIMUM

FINISHING IS USED SUCH AS BRICK AND STONE.

PLUS RISE *

1”

T E L

I G H

Do not build into this area - it must be left clear to provide adequate clearance for the vent. In this 14” wide area centred along the front of

the fireplace, no combustibles are allowed.

11/2”

MAXIMUM

WARNING

FIGURE 43

14”

MINIMUM

COMBUSTIBLE NON-COMBUSTIBLE

BRICK

0” IF

6”

20”

1”

/8”

2”

1”

43 1/8" MINIMUM

437/8” MINIMUM

PLUS RISE *

NON-COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE.

*FINISHING

MATERIAL

OPENING

HEIGHT

MUST BE

/8”

/2”

MAXIMUM

/4” *

*KEEP

FACING

MATERIAL

/4” FROM SIDE OF

UNIT.

*FINISHING MATERIAL

OPENING WIDTH

MUST BE 20

/4”

131/4”

1”

The ﬁ replace requires a minimum enclosure height of 53 1/8" for a top vent, and 39 1/8" for a rear vent. For temperature requirements, the enclosure space around and above the ﬁ replace must be left unobstructed. See ﬁ gures 42 and 43.

FIGURE 42

* Dimensions must be maintained for the facing kit to cover the

opening.

FIGURE 44

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FRONT FACING AND INSET KIT INSTALLATION

FIGURE 45

WARNING:

The components in this kit are heavy, use care when lifting and ensure they are ﬁ rmly secured once

installed.

3. Hook the bottom

of the front facing on the bottom lip of the ﬁ rebox. Pivot the front facing against the ﬁ rebox and insert the head of the turn button slot in the front facing.

(FIGURE 48) Secure

by turning the head of the turn button 1/4 turn.

through the

FIGURE 49

4. Clip the keystone 6 over the band of material and centre on the magnet.

FIGURE 48

This front facing does not replace the main glass door.

Do not operate without the main glass door installed.

The front facing can sit ﬂ ush with a counter, ﬂ oor, or

hearth.

1. Secure the insets

with the locktooth washers and hex nuts supplied.

2. Install the turn button 7 to the face of the ﬁ rebox using the 2 ﬂ at head screws supplied.

and screens 3 to the front facing

FIGURE 46

5. While angling the bottom inset, insert the side tabs on the bottom inset opening.

6. Close the bottom inset assembly to hold closed.

behind the side edges of the control panel

FIGURE 50

against the magnet

FIREBOX

W415-0612 / C / 01.25.08

FIGURE 51

FIGURE 47

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BLOWER INSTALLATION

ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the current ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

If an optional blower is to be used, the blower must be connected to the main power supply. Route a grounded 14 gauge 2wire power cable to the junction box and ground. At the point where the cable enters the junction box, a conduit connector must be provided.

1. Remove the two

screws that secure the control panel to the front of the unit.

FIGURE 52

GS66 WIRING DIAGRAM

VARIABLE SPEED SWITCH

THERMAL DISK

VARIABLE SPEED SWITCH KNOB

BLOWER

RED

FIGURE 53

WHITE

WIRE HARNESS

(included in GS66 kit)

BLACK

TO POWER SUPPLY

2. Connect the black and red wires of the wire harness to the prongs on the blower.

3. Connect the white and black wires of the wire harness to the prongs on the thermodisc.

4. Place the thermal disk assembly onto the stud located at the lower left of the ﬁ rebox and behind the support bracket.

5. Connect the wiring for the variable speed switch.

6. Insert the blower assembly into the left side under the firebox, slide into the clip and place onto the same stud used for the thermal disk assembly. Secure with the lock washer and wing nut supplied. Ensure that the blower does not touch the base of the ﬁ rebox, any wiring or controls. Ensure that the thermodisc is

FIGURE 54

touching the wall of the ﬁ rebox.

HINT: Rest the thermal disk assembly forward against the support bracket.

7. Place the variable speed switch into position and secure with

the pal nut supplied. (FIGURE 25) Reinstall the control panel and install the variable speed switch knob.

NOTE: Plug into the receptacle on the right side of the unit.

NIGHT LIGHT™ REPLACEMENT

BULB REPLACEMENT

The GD19 comes equipped with our “Night Light™”. If in the event the lamp or lens needs to be replaced, follow these instructions.

1. Turn off all electrical supply.

2. Remove the front and door from the ﬁ rebox.

3. Unscrew the lens cover making sure the washer stays

in place.

Note: Do not handle the lamp (bulb) with bare ﬁ ngers, protect with a clean dry cloth.

4. The lamp will pull straight out of the socket. Replace with

Wolf Steel Ltd. parts only (W387-0006), as lamp and lens are special "high temperature" products.

5. Replace lens with gasket, lense covers, attach wires to quick connects and replace the door when ﬁ nished.

THE FIREBOX MUST BE SEALED.

FIGURE 55

When re-assembling the light assembly, care must be taken. “Light Leakage” from above the cast doors may be noticed. The holes in the lamp housing are necessary for ventilation and must not be covered.

LENS ASSEMBLY INSTALLATION

1. Remove the door from the ﬁ rebox.

2. Run the wires up through the lens hole.

3. Align key hole with lens assembly.

4. Snap into place.

5. Replace light shields,

attach the wires and replace the door to the ﬁ rebox.

KEY HOLE

FIGURE 56

LENS ASSEMBLY REPLACEMENT

1. Remove the front door and top shield from the ﬁ rebox.

2. Compress the retainer ﬁ ns in with a screw driver while pressing ﬁ rmly on the top of the light assembly.

3. Once all the retainer ﬁ ns are pushed in the lens assembly will snap out of place.

FIGURE 57

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FINISHING

GLASS DOOR INSTALLATION AND REMOVAL

Before the glass door can be removed, the optional front must be removed. The glass door is secured to the top front edge of the ﬁ rebox and retained by the bottom.

1. Unlatch door

2. Pull handle and rotate 90°.

Pivot door slightly and lift out of bottom retainer.

90°

FIGURE 58

DOOR GLASS REPLACEMENT

1. Place the door frame face down careful not to scratch the paint.

2. Center the gasketed glass inside the door frame with the thick side of the gasket facing up.

3. Bend the glass retainers located along the edge of the door frame over the gasket holding the glass in place. Careful not to break the glass.

NOTE: Care must be taken when removing and disposing of any broken glass or damaged components. Be sure to vacuum up any broken glass from inside the ﬁ replace before operation.

GASKET

LOG PLACEMENT

In order to assemble the log set, the glass door must be removed, see Glass Door Installation and Removal.

FIGURE 60a-d

BRACKET

DOOR FRAME

GLASS

FIGURE 59

GLASS RETAINERS

1. Place the rear log as shown, ensuring the holes on the underside are placed onto the 2 pins of the log support.

W415-0612 / C / 01.25.08

2. Place the left log as shown, ensuring the hole on the underside is placed onto the burner pin. This will rest on the left side of the rear log.

3. Place the center log as shown, ensuring the holes on the

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underside are placed onto the two center pins.

CONTROL FUNCTIONS

FAN

CONTROL

(OPTION)

FLAME

ADJUSTMENT

FIGURE 62

NIGHT LIGHT SWITCH

MAIN BURNER SWITCH

This switch turns the Main Burner on and off.

MAIN

BURNER

SWITCH

4. Place the hole in the underside of the right log onto the

locating pin, on the burner base and rests against the rear log as shown.

5. Re-install the glass door.

CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the burner in a realistic manner. Fine dust found in the bottom of the bag should not be used.

VERMICULITE

Sprinkle vermiculite around the charcoal embers. Note: Both charcoal embers and vermiculite are not to be placed on the burner ports.

GLOWING EMBERS

T ear the embers into pieces and place along the burner ports covering all of the burner. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow. The ember material will only glow when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports. Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PhazerTM logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed "glowing embers" and PhazerTM logs available from your Napoleon® dealer.

LOGO PLACEMENT

FLAME ADJUSTMENT

Turn this knob clockwise or counter-clockwise to adjust the main burner ﬂ ame height.

NIGHT LIGHTTM SWITCH

This switch turns the Night LightTM on and off.

FAN CONTROL OPTION

If installed this switch will turn on and off the power to the blower and control the fan speed. There is also a thermally activated switch that will only let the blower come on once the unit has reached a comfortable temperature.

FIGURE 61

/2"

LOGO

/2"

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

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WIRING DIAGRAM

The main burner and Night LightTM switch is located behind lower access panel. For ease of accessibility, optional remote wall switches may be installed in a convenient location for both burner and light operation. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet

Route 2-strand (solid core) wire through the electrical hole located at the bottom left side of the unit. Connect the wires from the main burner wall switch to the two corresponding spade connectors on the back of the on/off switch for the burner located behind the lower access panel. Repeat connecting the wires to the Night Light

on/off switch for

remote operation.

FIGURE 63

NOTE: WIRE TAGS

ARE BRACKETED

BATTERY HOLDER

AC ADAPTOR

Black

Red

MAIN

BURNER SWITCH

Red (3 Volt)

IGNITION MODULE

BATTERY RELAY

Black (12 Volt) To Accent Light & Night Light

Switch

WIRE HARNESS

Orange

Yellow (S)

Orange

(I)

PILOT GAS LINE

PILOT ASSEMBLY

[through Gas line

conduit]

[through

independent

conduit]

GAS VALVE

Black (-)

Main Burner Switch

Brown (SWI)

To Optional Wall Switch (GD-660)

Yellow

Red (+)

Blue

W415-0612 / C / 01.25.08

MODULE PLUG

RELAY PLUG

Black (TP)

Black

Orange x2 (THTP)

Green x2 (TH)

Black

Green

* See detail for optional

wall switch GD-660 wiring.

OPERATION / MAINTENANCE

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Purge all gas lines with the glass door of the ﬁ replace removed or opened. Assure that a continuous gas ﬂ ow is at the burner before installing the door. When lit for the ﬁ rst time, the ﬁ replace will emit a slight odour by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again.

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING

PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE

WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT BY HAND. B. BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR. C. USE ONLY YOUR HAND TO TURN THE GAS CONTROL KNOB. NEVER USE TOOLS. IF THE KNOB WILL NOT TURN BY HAND, DO NOT TRY TO REP AIR IT. CALL A QUALIFIED SERVICE TECHNICIAN. FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION. D. DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FIREPLACE AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.

OPERATING INSTRUCTIONS

1. STOP! READ THE ABOVE SAFETY INFORMATION ON THIS LABEL.

2. TURN REMOTE WALL SWITCH TO OFF POSITION.

3. TURN OFF ALL ELECTRIC POWER TO THE FIREPLACE AND REMOVE BATTERIES.

4. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND.

5. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF.

6. OPEN THE GLASS DOOR.

7. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS INCLUDING NEAR THE FLOOR, STOP! FOLLOW "B" IN THE ABOVE SAFETY INFORMATION ON THIS LABEL. IF YOU DON'T SMELL GAS GO TO THE NEXT STEP.

TO TURN OFF GAS

1. TURN OFF REMOTE WALL SWITCH TO THE FIREPLACE.

2. TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS TO BE PERFORMED.

3. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF. DO NOT FORCE.

After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may omit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufﬁ ciently ventilate the room.

WHAT TO DO IF YOU SMELL GAS:

• TURN OFF ALL GAS TO THE FIREPLACE.

• OPEN WINDOWS.

• DO NOT TRY TO LIGHT ANY APPLIANCE.

• DO NOT TOUCH ANY ELECTRIC SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING.

• IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR'S PHONE FOLLOW THE GAS SUPPLIER'S INSTRUCTIONS.

• IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.

8. CLOSE THE GLASS DOOR.

9. TURN MANUAL SHUTOFF VALVE COUNTER CLOCKWISE TO ON.

10. TURN ON ALL ELECTRIC POWER TO THE FIREPLACE AND RE-INSTALL BATTERIES.

11. TURN ON REMOTE WALL SWITCH TO ON POSITION.

12. IF FIREPLACE WILL NOT OPERATE, FOLLOW INSTRUCTIONS "TO TURN OFF GAS" AND CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER.

Manual Shut-off Valve

Shown in “OFF”

position.

TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER BEFORE SERVICING THE STOVE: Caution: Label all wires prior to disconnection when servicing

controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This stove and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs exposing both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

MAINTENANCE

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ames are large enough to engulf the sensor on one leg and reaches toward the burner on the other leg.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on all

openings when the gas knob for the burner is turned on. A 5-10 second total light-up period is satisfactory. If ignition takes

longer, consult your Napoleon® dealer/distributor.

7. Check that the door gasketing is not broken or missing.

8. If for any reason the vent air intake system is disassembled,

re-install and re-seal per the instructions provided for the initial installation.

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ADJUSTMENTS

PILOT INJECTOR AND ORIFICE REPLACEMENT

1. Turn off the electrical and gas supply to the ﬁ replace.

2. Remove the front, glass viewing door and log set.

3. Remove the 2 securing screws. Slide the burner assembly to the right and lift out.

4. Using a deep socket wrench, remove the main burner oriﬁ ce. A 7/8” back-up wrench must be used on the manifold, located below the housing to ensure that the aluminum tubing does not twist or kink. Replace the correct burner oriﬁ ce using pipe thread compound.

5. Loosen nut and replace with appropriate pilot injector

6. Reinstall the burner ensuring that the Venturi tube ﬁ ts over the oriﬁ ce.

/16”

FIGURE 64

ORIFICE

LOCATION

FIGURE 65

BURNER

ASSEMBLY

NOTE: Check and adjust, if necessary, the primary air

/16” for propane and 1/32" for natural gas. Replace the

screws.

7. T urn on the gas supply and check for gas leaks by brushing on a soap and water solution.

Do not use open ﬂ ame.

8. Replace the log set. Then light the pilot and main burner

to ensure that the gas lines have been purged.

9. Replace the glass viewing door and cast front. Turn on the electrical supply to the ﬁ replace.

Purge all gas lines with the glass door removed.

Assure that a continuous ﬂ ow is at the burner before

re-installing the door.

This must be carried out by an AUTHORIZED REPRESENTATIVE OF WOLF STEEL LTD. or a QUALIFIED GAS INSTALLER in accord ance with lo cal code s or in the absence of local codes with the requirements of the provincial / st ate aut hori tie s having jur isd icti on and in accordance with the requirements of the CAN1-B149 Installation Code in Canada and the ANSI Z223.1 National Fuel Gas Code in the United States.

VENTURI ADJUSTMENT

Remove the 2 screws securing the burner. Natural gas models have air shutters set to 0.031" open (1/32"). Propane models have air shutters set to 0.063" open (1/16"). After making adjustments replace the burner ensuring that the venturi tube ﬁ ts over the oriﬁ ce and replace the screws.

Closing the air shutter will cause a more yellow ﬂ ame, but can lead to carboning. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame colour to be established.

Air shutter adjustment must only be done by a qualiﬁ ed gas installer!

FLAME CHARACTERISTICS

Turn clockwise to

increase ﬂ ame height

FIGURE 67

Manual Shut-off Valve

Shown in “OFF”

position.

It is important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustrations provided.

FIGURE 68

For fuel conversion refer to the instructions included with your conversion kit.

FLAME ADJUSTMENT

Turn counterclockwise

to decrease ﬂ ame

height

FLAME ADJUSTMENT KNOB

FIGURE 66

W415-0612 / C / 01.25.08

REPLACEMENTS

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Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon® dealer or distributor. When ordering replacement parts always give the following information:

1. MODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PART

5. FINISH

WARNING

Failure to position the parts in accordance with these diagrams or

failure to use only parts specified approved with this appliance may

result in property damage or personal injury.

IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR

FURTHER INFORMATION, CONTACT YOUR

NAPOLEON® DEALER.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF

THE ORIGINAL INVOICE WILL BE REQUIRED TO

HONOUR

THE CLAIM.

REPLACEMENT PARTS

# PART # DESCRIPTION

1 W135-0322 LOG #1- REAR 2 W135-0323 LOG #2 - LEFT 3 W135-0324 LOG #3 - RIGHT 4 W135-0325 LOG #4 - CENTRE 5 GL-662 LOG SET 6 W725-0032 DEXEN VALVE - NG 6 W725-0049 DEXEN VALVE - LP 7 W010-1653 PAN BURNER 8 W455-0087 #52 BURNER ORIFICE - NG 8 W455-0088 #60 BURNER ORIFICE - LP 9 W455-0049 PILOT INJECTOR - LP 10 W455-0071 PILOT INJECTOR - NG 11 W720-0092 PILOT TUBE 12 W100-0069 PILOT ASSEMBLY - NG 12 W100-0093 PILOT ASSEMBLY - LP 13* W385-0334 NAPOLEON® LOGO

14* W660-0009 ON/OFF SWITCH

15* W387-0009 HALOGEN BULB 5W 16* W387-0004 HIGH TEMPERATURE LIGHT ASSEMBLY 17 W010-1749 GLASS W/ GASKET 18 W010-1774 FIRESTOP SPACER

ROOF TERMINAL KITS

GD110 - 1/12 TO 7/12 PITCH

20 W670-0006 AIR TERMINAL 21 W490-0073 4/7 INNER / OUTER SLEEVE 22 W010-0567 ROOF SUPPORT 23 W170-0063 STORM COLLAR 24 W263-0054 ROOF FLASHING

GD111 - 8/12 TO 12/12 PITCH

20 W670-0006 AIR TERMINAL 21 W490-0073 4/7 INNER / OUTER SLEEVE 22 W010-0567 ROOF SUPPORT 23 W170-0063 STORM COLLAR 24 W263-0055 ROOF FLASHING

GD112 - FLAT ROOF

20 W670-0006 AIR TERMINAL 21 W490-0073 4/7 INNER / OUTER SLEEVE 22 W010-0567 ROOF SUPPORT 23 W170-0063 STORM COLLAR 24 W263-0056 ROOF FLASHING

ACCESSORIES

25 GS66 BLOWER KIT 26* W175-0266 CONVERSION KIT -

26* W175-0267 CONVERSION KIT - LP-NG 0-4,500

27 GD-301 HEAT GUARD 28* W175-0001 4" COUPLER 29 GD201 PERISCOPE 30 FK19 FACING KIT, METALIC BLACK FINISH 31 FK19PW FACING KIT, PEWTER FINISH 32 VOIK VICTORIAN ORNAMENTAL INSETS 32 VOISS VICTORIAN ORNAMENTAL INSETS 33* W500-0033 MOUNTING VARIABLE SPEED SWITCH PLATE 34* W660-0010B REMOTE CONTROL ADVANTAGE 35* W660-0026 BATTERY OPERATED TIMER 36* PRP19 PORCELAIN REFLECTOR RADIANT PANEL KIT 37* GD839KT DECO BRICK KIT - SANDSTONE 38* VS47KT VENT SLEEVE 39* GD-660 SWITCH & WIRE 40* GD222 WALL TERMINAL

41* W573-0002 HIGH TEMPERATURE SEALANT 42* W573-0007 HIGH TEMPERATURE SEALANT 43* W500-0096 FIRESTOP SPACER 44* W585-0072 VENT PIPE SHIELD 45* W170-0063 VENT PIPE COLLAR

NG-LP 0-4,500

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TROUBLE SHOOTING GUIDE

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BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED.

SYMPTOM PROBLEM TEST SOLUTION

Pilot will not light. Makes noise with no

spark at pilot burner

Pilot will not light. Makes no noise with no spark at pilot burner

- W

iring

- Loose connection

- Module

- Igniter Spark gap is incorrect

- Transformer

A shorted or loose

- Connection

- Improper switch wiring

- Module is not grounded

- Faulty module

erify the "S" wire for the sensor and the "I" wire for the ignitor are connected to the correct terminals (not reverse) on the module and pilot assembly. Verify no loose connections, electrical shorts in the wiring or ground out to any metal object. Turn the ON/OFF switch to the "OFF" position. Remove the igniter wire "I" from the module. Place the ON/OFF switch to the "ON" position. Hold a grounded wire about 3/16" away from the "I" terminal on the module. If no spark the "I" terminal module must be replaced. If there is a spark the "I" terminal is ﬁ ne. Inspect pilot assembly for a shorted wire or cracked insulator around the electrode.

- spark gap of the ignitor to the pilot should be .125" (1/8").

erify the transformer is installed and plugged into the module. Check voltage of the transformer under load at the spade connections on the module with the ON/OFF switch in the "ON" position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts A.C. Remove and reinstall the wiring harness that plugs into the module. Remove and verify continuity of each wire in wiring harness. Troubleshoot the system with a simple ON/OFF switch Verify the valve and pilot assemblies are properly grounded to the metal chassis of the ﬁ replace or log set. Turn the ON/OFF switch to the "OFF" position. Remove the igniter wire "I" from the module. Place the ON/OFF switch to the "ON" position. Hold a grounded wire about 3/16" away from the "I" terminal on the module. If no spark the "I" terminal module must be replaced. If there is a spark the "I" terminal is ﬁ ne. Inspect pilot assembly for a shorted wire or cracked insulator around the electrode.

Pilot sparks but will not light

Continues to sparks and pilot lights, but main burner will not light

- Gas supply

- Module is not grounded

- Out of propane gas.

- Short or loose connection in sensor rod

- Poor ﬂ ame rectiﬁ cation or contaminated sensor rod

- Poor grounding between pilot assembly and gas valve

- Damaged pilot or dirty sensor rod

Verify that the incoming gas line ball valve is "Open". Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14" W.C.

Verify the value and pilot assemblies are properly grounded to the metal chassis of the ﬁ replace or log set.

- ﬁ ll the tank.

Verify all connections. V erify the connections from the pilot assembly are tight; also verify these connections are not grounding out to any metal. Verify the ﬂ ame is engulﬁ ng the sensor rod. This will increase the ﬂ ame rectiﬁ cation. Verify correct pilot oriﬁ ce is installed and inlet gas speciﬁ cations to manual. (Remember, the ﬂ ame carries the rectiﬁ ca-

tion current, not the gas. If the ﬂ ame lifts from pilot hood, the circuit is broken. A wrong oriﬁ ce or too high of an inlet pressure can cause the pilot ﬂ ame to lift.) The sensor rod may need cleaning.

Verify that the wire harness is ﬁ rmly connected to module

Verify that the ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify the connection from the sensor rod to the sensor wire. Clean sensor rod with an emory cloth to remove any contamination that may have accumulated on the sensor rod. Verify continuity with multimeter with ohms set at the lowest range.

W415-0612 / C / 01.25.08

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SYMPTOM PROBLEM TEST SOLUTION

Pilot lights Stops sparking / pilot remains lit but burner will not turn on

Exhaust fumes smelled in room, headaches.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

- Wiring / Connection

- Wiring harness

- Module or Valve

- Fireplace is spilling.

- Air shutter has become blocked

- Flame is impinging on the logs or combustion chamber.

Inspect all wires, ensure good tight connections. Verify that all wiring is installed exactly as speciﬁ ed.

Inspect the wiring harness, and verify the harness is tightly connected to the module. Verify that you have 7 wires and they are connected in the right order.

Conduct the following test to verify if the problem is the module or valve. T o measure voltages, turn multimeter to "DC" place the red lead from multimeter on the screw on the terminal block for the wire you are checking, touch black lead to ground (valve body). Importantly, a "Zero" volts reading does not automatically indicate a bad module, there may be too little resistance in the valve solenoid. Check if the Green wire is disconnected from the valve. The voltage output from the module should be between 2 and 3 volts.

Check all seals.

Ensure air shutter opening is free of lint or other obstructions.

Check that the logs are correctly positioned. Open air shutter to increase the primary air. Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values. Check that the door gasketing is not broken or missing and that the seal is tight. Check that both vent liners are free of holes and well sealed at all joints. Check that minimum rise per foot has been adhered to for any horizontal venting.

Flames are very aggressive.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

White / grey film forms.

- Door is ajar

- Venting action is too great.

- Blockage in vent. Remove blockage. In really cold conditions, ice buildup may occur

- Incorrect installation.

- Sulphur from fuel is being de posited on glass, logs or combustion chamber surfaces.

Realign door and secure. Restrict vent exit with restrictor plate. See Restricting Vents.

on the terminal and should be removed as required. Conﬁ rm installation with venting parameters.

Clean the glass with a recommended gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT. If deposits are not cleaned off regularly, the glass may become permanently marked.

W415-0612 / C / 01.25.08

SPECIAL CONCERNS

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SERVICE PERFORMANCE

Fireplace Service History

SERVICE TECHNICIAN NAME

This fireplace must be serviced annually depending on usage

DEALER NAME

DATE

W415-0612 / C / 01.25.08

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NOTES

W415-0612 / C / 01.25.08

Napoleon Vittoria GD19N, Vittoria GD19P Installation And Operation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual