Napoleon Torch GT8N, Torch GT8P Installation And Operation Instructions Manual

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

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CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATION INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACE.

GT8N

NATURAL GAS

GT8P

PROPANE

Certified for Canadian and United States using ANSI/CSA Methods.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

● Do not try to light any appliance.

● Do not touch any electrical switch; do not use any phone in your building.

● Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

● If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonreplaces.com • ask@napoleon.on.ca

$10.00

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TABLE of CONTENTS

PG 2-5 INTRODUCTION

Warranty

General Instructions General Information Care of Glass and Plated Parts Dimensions

5-10 VENTING

Venting Lengths and Air Terminal Locations Vent Installations Typical Vent Installations - Horizontal Termination Typical Vent Installations - Vertical Termination Minimum Air Terminal Location Clearances Venting Application Flow Chart

10-15 INSTALLATION/FRAMING

Wall and Ceiling Protection

Vertical Installation Using Flexible Vent Components Horizontal Air Terminal Installation Vertical Air Terminal Installation Fireplace Vent Connection Mobile Home Installation Gas Installation Electrical Connection Stand-off Assembly Nailing Tab Installation Framing Clearance to Combustibles

This appliance may be installed as an OEM installation in a manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturers instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 in the United States or in the Mobile Home Standard, CAN/CSA Z240 MH, Series in Canada. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

15-17 FINISHING

Door Removal

Glass Removal Frame/Front Installation Accent Glass Installation LK8 Light Installation (Optional)

18 OPERATING INSTRUCTIONS 19 MAINTENANCE

19 ADJUSTMENTS

Gas Pressure Adjustment

Venturi Adjustment Flame Characteristics

20 REPLACEMENTS

Replacement Parts

Flexible Vent Kits Terminal Kits Accessories

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

WARNING

• Do not burn wood or other materials in this ﬁ replace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the ﬁ replace.

• Clothing or other ﬂ ammable material should not be placed on or near the ﬁ replace.

• Due to high temperatures, the ﬁ replace should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the ﬁ replace is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace.

• It is imperative that the control compartment and burner in the ﬁ replace and venting system are kept clean. The ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The ﬁ replace area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

• Under no circumstances should this ﬁ replace be modiﬁ ed.

• This ﬁ replace must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this ﬁ replace if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the ﬁ replace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the ﬁ replace glass door.

• The glass door must be kept closed while the ﬁ replace is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through this opening can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

W415-0619 / B / 03.03.08

NOTE: Changes, other than editorial, are denoted by a line in the margin.

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e following materials and workmanship in your new NAPOLEON® gas ﬁreplace are waanted against defects for as long as you own the ﬁreplace. is covers: combustion chamber, heat changer, stainle steel burner, gold plated parts against tarnishing, porcelainized enameled components and aluminum rusion trims. Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, reme controls, ignitor, gasketing, and pil aembly are covered and NAPOLEON® will provide replacement parts ee  charge during the ﬁrst year  the limited waanty. Labour related to waanty repair is covered ee  charge during the ﬁrst year. Repair work, however, requires the prior approval  an authorized company cial. Labour costs to the account  NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.

®®

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GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• A carbon monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed in the Commonwealth of Massachusetts.

In absence of local codes, install to the current CAN/CGA -B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1, and NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States. The ﬁ replace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the ﬁ replace is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the ﬁ replace shall be installed on a metal or wood panel extending the full width and depth.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

RATES AND EFFICIENCIES

NATURAL GAS PROPANE GAS

Altitude 0 - 4,500* 0 - 4,500* Maximum Input 6,000 6,000 Maximum Output 4,680 4,680 Efﬁ ciency 78% 78% Minimum Inlet Gas Suppy Pressure 4.5” Water Column 11” Water Column Maximum Inlet Gas Supply Pressure 7” Water Column 13” Water Column Manifold Pressure Under Flow Conditions 3.5” Water Column 10” Water Column

* When the ﬁ replace is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

This ﬁ replace is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation.

The natural gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas.

This ﬁ replace may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

This ﬁ replace is only for use with the type of gas indicated on the rating plate. This ﬁ replace is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Purge all gas lines with the glass door of the ﬁ replace open. Assure that a continuous gas ﬂ ow is at the burner

before closing the door. Objects placed in front of the ﬁ replace must be kept a minimum of 48” from the front face of the unit.

Use only Napoleon® accessories designed for and listed with the model.

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CARE OF GLASS AND PLATED PARTS

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The glass is 3/16” ceramic glass, available from your Napoleon® / Wolf Steel Ltd. dealer. Clean the glass after the ﬁ rst 10 hours of operation

Do not substitute materials. Use care when handling glass components do not stike, or

slam shut. Do not operate with broken glass.

WARNING

with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. If the glass is not kept clean permanent discolouration and / or blemishes may result.

DIMENSIONS

FIGURES 1a-c

3" DIA. 5" DIA.

ELECTRICAL

ACCESS

GAS LINE

ACCESS

VENTING

VENTING LENGTHS AND AIR TERMINAL LOCATIONS

The vent connection to the ﬁ replace can be viewed by removing the bafﬂ e from the top, inside of the ﬁ rebox. Use only Wolf Steel venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations,

and air terminal locations for either system are set out in this manual and must be adhered to. Use only Wolf Steel Ltd. ﬂ exible vent components with the Wolf Steel Ltd. GD179 termination kit. instake diameter coaxil vent system.

All outer pipe joints of these venting systems must be sealed using Red RTV and/or Mill Pac high temperature sealant (not supplied) hereafter referred to as high temperature sealant W573-0002 (Red RTV) and the high temperature sealant W5730007 (Mill Pac).

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the ﬁ replace ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

With ﬂ exible venting, in conjunction with the GD178 wall terminal kit, use either the 5 foot vent kit GDT5 or the 10 foot vent kit GDT10. These kits allow for extended horizontal venting of the ﬁ replace. When using approved Wolf Steel venting components, use only the following termination kits: WALL TERMINAL KIT GD178, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GDT110, 8/12 TO 12/12 ROOF TERMINAL KIT GDT111, FLAT ROOF TERMINAL KIT GDT112.

Rigid and ﬂ exible venting systems must not be combined. Wolf Steel and Simpson Dura-Vent venting systems must not be combined. Venting terminals shall not be recessed into a wall or siding.

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is

unobstructed and undamaged. Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the ﬁ replace.

Never obstruct the front opening of the ﬁ replace.

This ﬁ replace uses a 3” exhaust and a 5”

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VENT INSTALLATIONS

For safe and proper operation of the ﬁ replace follow the venting instruction exactly.

Deviation from the minimum or the maximum vertical vent length can create difﬁ culty in burner start-up and/or carboning.

Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition.

Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.

Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ Use ﬁ restop spacer (W500-0358) when penetrating interior walls and ceilings.

HORIZONTAL VENT SECTIONS

A minimum clearance of 1" at the bottom, sides and top of the vent pipe in all horizontal runs to combustibles is

required. Use ﬁ restop spacer W500-0358 (supplied).

VERTICAL VENT SECTIONS

A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required. Use ﬁ restop W500-0358 (not supplied).

replace is installed.

spacer

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TYPICAL VENT INSTALLATIONS - HORIZONTAL TERMINATION

8”

18”

MAXIMUM

HORIZONTAL

7 FT MAX.

4”

MIN.

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MIN MAX FIGURE

Allowable 3” vent connections (excluding ﬁ replace and air terminal connections) N/A 1 Rise per foot (recommended) 1/4” N/A Rise per foot (allowable) 0” N/A Horizontal run (If vent run does not include vertical rise) 4” 24” 2a Horizontal run (if vent run includes vertical rise) 4” 7 FT 2b Vertical run

(* Immediately off the ﬁ replace, if 7 FT maximum horizontal run is required)

See graph to determine the required vertical rise VT for the required

horizontal rise H

18”* 7 FT 2b, 2c

REQUIRED VERTICAL RISE IN FEET (V

FIGURE 2a

4” MIN.

24” MAX.

1.5 1

1 2 3 4 5 6 7 8 9 10

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT)

8”

9 FT

MAX.

FIGURE 2b

4”

MIN.

FIGURE 2c

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MAXIMUM

VERITICAL

Page 8

24”

MIN.

MINIMUM

VERITICAL

MAXIMUM

HORIZONTAL

5 FT MAX.

15 FT MAX.

4”

MIN.

MAXIMUM VERTICAL

19 1/2 FT

MAX.

4”

MIN.

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TYPICAL VENT INSTALLATIONS - VERTICAL TERMINATION

MIN MAX FIGURE

Allowable 3” vent connections (excluding ﬁ replace and air terminal connections) N/A 2 Rise per foot (recommended) 1/4” N/A Rise per foot (allowable) 0” N/A Vertical run (when not venting horizontally) 24” 19 1/2 FT 3a, 3c Horizontal run 4” 5 FT 3a, 3b, 3c

See graph to determine the required vertical rise VT for the required

horizontal rise H

19.5 18

REQUIRED VERTICAL RISE IN FEET (V

1.33

1 2 3 4 5 6 7 8 9 10

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT)

24”

MIN.

MINIMUM

4”

VERITICAL

MIN.

FIGURE 3a

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FIGURE 3b

FIGURE 3c

Page 9

MINIMUM AIR TERNMINAL LOCATION CLEARANCES

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FIGURE 4

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Page 10

FIRESTOP

UNDERSIDE OF JOIST

8”

SHIELD

8”

VENT

PIPE

COLLAR

VENT PIPE

SHIELD

CAULKING

VENT PIPE

SHIELD

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INSTALLATION / FRAMING

WALL AND CEILING PROTECTION

This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum square opening of 8” wide x 8” high.

1. Apply a bead of caulking all around and place the ﬁ restop spacer over the framework to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that the spacer maintains the required clearance to combustibles. Secure the spacer in place using the 4 longer screws supplied. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant (not supplied) between the pipe and the ﬁ restop spacer.

VERTICAL INSTALLATION

FIGURE 6

3. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any

materials, such as insulation, from ﬁ lling up the 1" air space around the pipe.

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your Napoleon® dealer. See Accessories to order the speciﬁ c kit required.

1. Determine the air terminal location, cut and frame a 8” square opening in the ceiling and the roof to provide the minimum clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings.

Do not ﬁ ll this space with any type of material.

that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

FIGURE 5

8”

INSIDE

FIRESTOP

SPACER

HIGH

TEMPERATURE

SEALANT

A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1" air space around the pipe. Nail headers between the joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling

CAULKING

8”

OUTSIDE

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FIGURE 7

FIGURE 8

Page 11

USING FLEXIBLE VENT COMPONENTS

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FIGURE 9

ELBOW

SPACERS

WARNING

Do not allow the 3" flexible vent pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1” air gap between the 3" and 5" flexible vent pipes all around is required for safe operation. A spacer is required at the start, middle and end of each elbow to ensure this gap is maintained. Spacers are attached to the 3" flexible vent pipe at predetermined intervals to maintain a 1” air gap to the 5" flexible vent pipe. These

spacers must not be removed.

USE ONLY WOLF STEEL LTD. 3” / 5” FLEXIBLE VENT COMPONENTS.

For safe and proper operation of the ﬁ replace, follow the venting instructions exactly. All 3" ﬂ exible vent pipe and 5" ﬂ exible vent pipe joints may be sealed using high temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the 3" ﬂ exible vent pipe and the exhaust ﬂ ue collar.

Four inches (4”) is the minimum bend radius allowed for the 5” ﬂ exible vent pipe.

HORIZONTAL AIR TERMINAL INSTALLATION

1. Stretch the 3” ﬂ exible vent pipe to the required length taking into account the additional length needed for the ﬁ nished wall surface. Apply a heavy bead of the high temperature sealant W573-0007 (not supplied). Slip the ﬂ exible vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 - #8 screws.

NOTE: If using pipe clamps to connect vent components, 3 screws must also be used to ensure the connection cannot slip off.

Use only approved ﬂ exible vent pipe kits marked:

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the 5” ﬂ exible vent pipe.

2. Using the 5” ﬂ exible vent pipe, slide over the outer combustion air sleeve of the air terminal and secure with 3 - #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

3. Insert the ﬂ exible vent pipe through the ﬁ restop maintaining the required clearance to combustibles. Secure the terminal to the exterior wall (lettering in an upright, readable position) and make weather tight by sealing with caulking (not supplied).

4. If additional ﬂ exible vent pipe is required, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use non-

FIGURE 11

combustible strapping to maintain the minimum 1” clearance to combustibles from the ﬂ exible vent pipe.

VERTICAL AIR TERMINAL INSTALLATION

1. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. Figure 12.

2. Stretch the 3" ﬂ ex vent pipe to the required length. Slip the 3" ﬂ ex vent pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied). Figure 13.

ROOF SUPPORT

NOTE: If using pipe clamps to connect vent

components, 3 screws must also be used to ensure the connection cannot slip off.

3. Repeat using the 5" ﬂ ex vent pipe, using a heavy bead of high temperature sealant

W573-0002 (not supplied). Figure 13.

FIGURE 12

AIR

TERMINAL

CONNECTOR

FIGURE 10

INNER PIPE

FIGURE 13

HIGH TEMPERATURE SEALANT

3” FLEXIBLE VENT PIPE

5” FLEXIBLE VENT PIPE

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4. Thread the air terminal connector / vent pipe assembly down through the roof. The air terminal must be located vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof. Figure 12. DO NOT CLAMP THE FLEX VENT PIPE.

5. Remove nails from the shingles, above and to the sides of the chimney . Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material. Figure 14.

6. Aligning the seams of the terminal and air terminal connector , place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided. Figure 14.

7. Apply a heavy bead of weatherproof caulking 2" above the ﬂ ashing. Note: Maintain a minimum 2” space between the air inlet base and the storm collar. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. Figure 14.

8. If more vent pipe needs to be used to reach the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles. Figure 11.

FIREPLACE VENT CONNECTION

1. Install the 3” ﬂ exible vent pipe to the ﬁ replace. Secure with 3 screws and ﬂ at washers. Seal the joint and screw holes using Mill Pac sealant (W573-0007 not supplied).

2. Install the 5” ﬂ exible vent pipe to the ﬁ replace. Attach and seal the joints using the high temperature sealant W573-0002 (not supplied).

2”

OVERLAP

STORM COLLAR

”

FIGURE 14

AIR INLET BASE

CAULKING

WEATHER SEALANT

FLASHING

FIGURE 15

HIGH TEMPERA TURE SEALANT

SCREWS

MOBILE HOME INSTALLATION

This appliance is certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. The ﬁ replace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations, the ﬁ replace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the ﬁ replace, ensure that the logs are positioned correctly.

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This ﬁ replace is only for use with the type of gas indicated on the rating plate. This ﬁ replace is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Conversion Kits

The mobile home appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Napoleon® dealer/distributor.

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Page 13

GAS INSTALLATION

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Proceed once the vent installation is complete. Note: All gas connections must be contained within the ﬁ replace when complete.

1. The ﬁ replace is designed to accept a 1/2” gas supply line. The ﬁ replace is equipped with a 1/2” manual shut-off valve.

2. The access to the gas inlet is located on the bottom of the outer shell.

3. The shut off must always be within the outer shell.

4. When ﬂ exing any gas line, support the gas valve so that the lines are not

kinked.

5. Check for gas leaks by brushing on a soap and water solution.

FIGURE 16

Do not use open ﬂ ame.

ELECTRICAL CONNECTION

WARNING

RISK OF ELECTRIC SHOCK!

Control and valve operate with 110v.

HARD WIRING CONNECTION

IT IS NECESSARY TO HARD WIRE THIS

FIREPLACE.

Permanently framing the ﬁ replace with an enclosure, requires the fireplace junction box to be hard wired. This ﬁ replace must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States.

FIGURE 18

Do NOT use the fireplace if any part has been under water. Call a qualified service technician IMMEDIATELY to have the ﬁ replace inspected for damage to the electrical circuit.

IGNITOR WIRE

CONTROL MODULE

GROUND

IGNITOR

FIGURE 17

PURPLE

YELLOW

BROWN

I T E

VALVE

B L A C K

GAS

SWITCH

GROUND

110v POWER SUPPLY

STAND-OFF ASSEMBLY

FIGURE 19a&b

JUNCTION BOX

(c/w 2 receptacles)

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NAILING TAB INSTALLATION

Attach the 4 nailing tabs supplied to the sides of the outer shell as illustrated using the 8 self-tapping screws included in the manual baggie.

FIGURE 20

FRAMING

The has been designed to be installed mid-way up a wall. When installing this unit close to the ﬁ nished ﬂ oor, the unit must be raised a minimum of 2” (unobstructed) to allow for full rotation of the control door. It is not necessary to install a hearth extension. Although the unit ﬁ ts between studs, most jurisdictions will not allow a “hole” in the warm air envelope of a residential structure. It is recommended to build either an interior or exterior chase with a minimum depth of 7”.

It is best to frame your ﬁ replace after it is positioned and the vent system is installed. Frame to local building codes. To install the ﬁ replace face ﬂ ush with the ﬁ nished surface, position the framework to accommodate the thickness of the

ﬁ nished surface. Use 4 ﬂ at-head screws to secure the nailing tabs to the framing. Cover the nailing tabs with your ﬁ nishing material.

NOTE: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the ﬁ replace body, it is recommended that the walls of the ﬁ replace enclosure be “ﬁ nished” (ie: drywall/sheetrock), as you would ﬁ nish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

FIGURES 21a,b&c

21/2"

/2"

211/4"

INTERIOR BUILD-OUT

OUTSIDE

CHASE

EXTERIOR CHASE

INSIDE CHASE

W415-0619 / B / 03.03.08

30"

FIGURES 22a,b&c

141/2"

PROTRUSION

441/4"

347/8"

TORCH

/8"

7" MIN.

SIDE WALL

FRAMING

OPENING DIMENSIONS

/2"

1 23

INSTALLATION

FINISHING

OPENING DIMENSIONS

NOTE: Finished opening is smaller than the framed opening.

Page 15

CLEARANCES TO COMBUSTIBLES

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Minimum clearance to combustible construction from ﬁ replace and vent surfaces: Fireplace framing: - 6” to top

- 0” to stand-offs (rear and sides)

Vent pipe: - 1” Recessed depth: - 7”

COMBUSTIBLES

(to ceiling or mantle)

COMBUSTIBLE

12”

MIN. TO

NON-COMBUSTIBLE

BRICK

6” MIN.

1”

0” IF NON-COMBUSTIBL FINISHING IS USED SUCH AS BRICK AN STONE.

1”

FRAME

* Any protruding finishing

material installed in this

space (ie. baseboards)

unobstructed clearance to

allow for full rotation of the

must leave 2” of

control door.

2” MIN.*

WITHOUT FRAME INSTALLED

FINISHING

DOOR REMOVAL

Before the glass door can be removed, the optional frame/ front must be removed. The glass door is secured to the top front edge of the ﬁ rebox. Pull the handles of the latches forward, then lift the hooks out from the slots in the door frame to release the top of the door. Then, pivot forward until the top edge of the door clears the front of the ﬁ replace. Next gripping the sides of the door lift the door out from the retainer along the bottom of the door.

GLASS REMOVAL

Having removed the door, lay on a smooth ﬂ at surface, face down. There are 4 glass retainers that need to be bent away from the glass to release it from the frame. Do not pry on the glass. When replacing DO NOT SUBSTITUTE MATERIAL, replace the gasket (W562-0008) and the glass (W300-0088). Set new glass into the frame and gently bend tabs into the gasket to secure.

NOTE: Care must be taken when removing and disposing of any broken glass or damaged components. Be sure to vacuum up any broken glass from inside the ﬁ replace before operation.

FIGURE 25

FIGURE 23

CLOSED

/2” MIN.

CONTROL DOOR

(OPEN POSITION)

WITH FRAME INSTALLED

OPEN

FIGURE 24

GLASS

GASKET

GLASS

RETAINERS

W415-0619 / B / 03.03.08

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FRAME/FRONT INSTALLATION

1. Align the two holes in the upper portion of the hinge on the control door to those in the bottom trim bracket, secure using two of the #8 x 1/2” hex head screws supplied. Figure 26

2. Install the top trim bracket to the ﬁ rebox using the three #9 - 14 x 1/2” hex head screws supplied in the

manual baggie.

3. Rest the top lip of the frame on the top trim bracket, and

the securing tabs at the bottom of the

frame on the bottom trim

bracket.

4. Align the two slots in the top of the frame with the two holes in the top trim bracket and secure using the two #10 pan head screws supplied however do not fully tighten to leave room for adjustment. Figure 27

5. Align the holes in the securing tabs at the bottom of the frame with the holes in the bottom trim bracket and secure using the two remaining #8 x 1/2” hex head screws, however do not fully tighten to leave room for adjustment.

Figure 27

If required, the bottom trim bracket can be adjusted by loosening it’s securing

screws. Figure 27

7. Once the frame is perfectly square and the control door will close without rubbing against the sides of the frame, tighten all screws.

8. Open the control door.

9. Insert the door stop chain into the receiving slot in the control door.

Figure 29

10. Insert the door stop chain into the receiving slot in the frame so that when fully open the control door has a clearance of 1/8” to the ﬁ nished wall.

NOTE: In most cases, a count of 9 balls between receiving slots will give the desired clearance. Figure 29

11. Close the control door.

FIGURE 26

CONTROL DOOR

BOTTOM

TRIM

BRACKET

FIGURE 27

FRAME

TOP

TRIM

BRACKET

FIGURE 28

The

frame has been designed to accommodate ﬁ nished material thicknesses of .500” - .750”. If it is necessary to pull the frame out to the max. .750” the magnetic catch will need to be adjusted. Minor adjustment can be made by removing shims from behind the magnet. Major adjustments can be made by moving the magnet to the outside of the panel.

Adjustment may be required to accommodate the door stop chain slack when the control door is closed. The control door securing screws can be loosened to allow adjustment. Before retightening the screws ensure the control door is

DOOR STOP CHAIN

still recessed into the frame at a similar offset to the top trim piece.

FIGURE 29

W415-0619 / B / 03.03.08

RECEIVING

SLOTS

BOTTOM

TRIM

BRACKET

Page 17

ACCENT GLASS INSTALLATION

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Carefully sprinkle the accent glass onto the glass support evenly. Ensure no glass falls into the burner area. If this happens, insert a clean bag into your vacuum cleaner and vacuum out the accent glass. Replacement accent glass can be purchased from Wolf Steel Ltd.

BURNER

ACCENT GLASS

FIGURE 30

LK8 LIGHT INSTALLATION (OPTIONAL)

1. Turn off the electrical and gas supply to the ﬁ replace.

2. Remove the frame from the unit by removing the 2 black securing

screws from the top, and the 2 silver hex head securing screws from the bottom.

3. Lay the frame down on its front, being careful not to scratch the ﬁ nish.

4. Starting at the top of the frame, take one light assembly and carefully snap it into place in the hole provided. Repeat for each of the light assemblies. The wires on the top 2 light assemblies will need to be fed in behind the heat shields.

Note: When installing the light kit be careful not to scratch your ﬁ ngers on any of the exposed screws in the frame.

5. Using Figure 31 as a guide, connect the light assemblies to the

appropriate ﬂ ags on the wire harness. The wire harness is labeled (TR) top right, (BR) bottom right (TL) Top left and (BL) bottom left.

6. Secure the wires into the clips at both sides and the bottom of the frame. Use the extra clips provided to retain any loose wires.

7. Re-attach frame onto unit.

8. Remove the control panel by removing the 2 screws securing it along

the top edge. Leave the wires connected to the ON/OFF switch.

9. Place the transformer into the bottom of the unit. Plug the transformer into the receptacle.

10. Lay the control panel ﬂ at along the bottom edge of the frame. Attach one of the wire leads from the transformer to the lead on the wire harness labeled “TRANS”, and the other to the ON/OFF switch. Attach the last lead on the wire harness labeled “SWI” to the ON/OFF switch.

11. Re-secure the control panel.

12. Turn on the gas supply and electrical power.

GLASS SUPPORT

CLIPS X5

FIGURE 31

SWI

TRAN

W415-0619 / B / 03.03.08

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OPERATING INSTRUCTIONS

When lit for the ﬁ rst time, the ﬁ replace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufﬁ ciently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may emit a

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This ﬁ replace is equipped with an ignition device which automatically lights the burner. Do not try to light by hand. B. Before operating, smell all around the ﬁ replace area for gas and next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor. C. Do not use this ﬁ replace if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information located above.

2. Turn off all electric power to the ﬁ replace.

3. This ﬁ replace is equipped with an ignition device which

automatically lights the burner. Do not try to light by hand.

4. Remove the glass door.

5. Wait ﬁ ve (5) minutes to clear out any gas. If you smell gas

including near the ﬂ oor STOP! Follow “B” in the above safety information on this label. If you don’t smell gas go to the next step.

6. Replace the glass door.

7. Turn on all electric power to the ﬁ replace.

TO TURN OFF GAS

1. Turn the ﬁ replace switch to the OFF position.

2. Turn off all electrical power to the ﬁ replace if service is to

be preformed.

slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufﬁ ciently ventilate the room.

Purge all gas lines with the glass door of the ﬁ replace open. Assure that a continuous gas ﬂ ow is at the burner before closing the door.

WHAT TO DO IF YOU SMELL GAS:

• Turn off all gas to the ﬁ replace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

8. Turn the ﬁ replace switch to the ON position.

9. If ﬁ replace will not operate, follow instructions “To Turn Off

Gas” and call your service technician or gas supplier.

FIGURE 32

3. Turn manual shut-off valve clockwise to off. Do not force.

RATING PLATE

RATING LABEL LOCATION: The rating label is located under the control panel and is chained to the ﬁ replace.

DO NOT REMOVE.

CUS

REFERENCE #15901

WARNING: DO NOT ADD ANY MATERIAL TO THE

APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE.

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS TOP 6” RECESSED DEPTH 7” FLOOR 0” VENT 1” SIDES 0” BACK 1 1/2”

TOP, SIDES & BACK AS PER ABOVE. FOR FINISHING MATERIAL, SEE OWNERS MANUAL.

ELECTRICAL RATING: 115v 0.82AMP, 60HZ MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS

ARE 10 INCHES AND 10 FEET RESPECTIVELY. MINIMUM AND MAXIMUM VERTICAL VENT LENGTHS ARE 36 INCHES AND 10 FEET RESPECTIVELY.

W415-0619 / B / 03.03.08

CERTIFIED UNDER : CSA 2.22-2007, ANSI 21.50-2007 VENTED GAS FIREPLACE DIRECT VENT GAS FIREPLACE. APPROVED FOR BEDROOM, BATHROOM AND BED SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLA Z240MH SERIES GAS EQUIPPED MOBILE HOMES. IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD. TITLE 24 DFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE

THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI/NFPA 501A.

0-4500FT(0-1370m)

MANIFOLD PRESSURE: 3.5" WATERCOLUMN

MINIMUM SUPPLY PRESSURE: 4.5" WATERCOLUMN

MAXIMUM SUPPLYPRESSURE: 7.0" WATERCOLUMN

MODEL

GT8N

(NATURAL GAS) (PROPANE)

6,000BTU/h

#56

TION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA

CERTIFIED FOR CANADA AND USA

ALTITUDE

INPUT

ORIFICE

MANIFOLD PRESSURE: 10" WATERCOLUMN MINIMUM SUPPLYPRESSURE: 11"WATERCOLUMN

VENTED GAS FIREPLACE NOT FOR DOOR. CERTIFIED WITH THIS UNIT ONLY.

THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS, SEE OWNERS INSTALLATION MANUAL REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM.

THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE AND MY BE INSTALLED IN AN AFTERMARKET, PERMANENTLY LOCATED, MANUFACTURED HOME (USA ONLY) OR MOBILE HOME WHERE NOT PROHIBITED BY LOCAL CODES. SEE OWNER’S MANUAL FOR DETAILS. THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES, UNLESS A CERTIFIED KIT IS USED.

MAXIMUMSUPPLYPRESSURE: 13" WATERCOLUMN

MODEL

GT8P

0-4500FT(0-1370m) 6,000BTU/h #69

USE WITH SOLID FUEL. FOR USE WITH GLASS

FOR VENTING SPECIFICS. PROPER

MADEIN CANADA

WOLF STEELLTD, BARRIE, ON, CANADA

SERIALNUMBER:

GT8

W385-0381 / A

Page 19

MAINTENANCE

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TURN OFF THE GAS AND ELECTRICAL POWER BEFORE

SERVICING THE FIREPLACE.

CAUTION: Label all wires prior to disconnection when servicing

controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

ADJUSTMENTS

1. Keep the control compartment, burner, and air shutter opening clean by vacuuming or brushing, at least once a year.

2. Check to see that the main burner ignites when the switch for the burner is turned on. A 5 second light-up period is satisfactory. If ignition takes longer, consult your Napoleon® dealer / distributor.

3. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

GAS PRESSURE ADJUSTMENT

Outlet pressure can be adjusted if not measuring 3.5” W (NG) or 10.0” W.C. (LP).

1. Pressure can be checked by removing cap (A) using a 3/16 allen key and replacing it with a 1/8 NPT barb ﬁ tting.

2. Place pressure gauge tube over the ﬁ tting.

3. Pressure can be adjusted by removing cap (B) using a ﬂ at screwdriver, and adjusting the nylon plug with the same screw driver. Turning the plug in (clockwise) will increase the pressure.

FIGURE 33

VENTURI ADJUSTMENT

Closing the air shutter will cause a more yellow ﬂ ame, but can

.C.

lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame color to be established.

NOTE: It is important that the venturi sits down tight on the oriﬁ ce. The burner is adjustable up/down to ensure this.

FIGURE 35

AIR SHUTTER OPENINGS

LP 5/16” DIA (x2)

NG 3/16” DIA (x1)

FIGURE 34

FLAME CHARACTERISTICS

It is important to periodically perform a visual check of the burner ﬂ ame. Compare them to the illustration provided.

FIGURE 36

W415-0619 / B / 03.03.08

Page 20

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REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon® dealer or distributor. When ordering replacement parts always give the following

information:

1. MODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PART

5. FINISH

WARNING

Failure to position the parts in accordance with these diagrams or

failure to use only parts specified approved with this appliance may

result in property damage or personal injury.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER

INFORMATION, CONTACT YOUR NAPOLEON® DEALER.

REPLACEMENT PARTS

PART NO. DESCRIPTION

1 W225-0216 DOOR FRAME 2* W562-0008 DOOR GASKET 3* W010-1736 DOOR LATCH ASSEMBLY 4 W010-1743 GLASS 5* W300-0088 GLASS 6 W100-0104 BURNER 7 W357-0006 IGNITOR 8 W190-0026 CONTROL, MODULE 9* W750-0183 WIRE HARNESS 10* W750-0184 IGNITION CABLE 11 W200-0234 IGNITOR COVER 12 W200-0233 BURNER COVER 13 W725-0052 NATURAL GAS VALVE - 3.5” W.C. 13 W725-0053 PROPANE GAS VALVE - 10.0” W.C. 14* W455-0085 NATURAL GAS ORIFICE 14* W455-0086 PROPANE GAS ORIFICE 15 W500-0358 FIRESTOP SPACER 16 W475-0522 BACK PANEL 17* W300-0108 ACCENT GLASS ( 18* W385-0334 NAPOLEON® LOGO 19 W290-0123 EXHAUST GASKET 20 W290-0125 BURNER GASKET 21* W562-0046 ROPE GASKET, BACK PANEL 22 TFK 22 TFR FRAME - RED FINISH 22 TFP FRAME - PEWTER FINISH 22 TFW FRAME - WHITE FINISH

22 TFB FRAME - STEEL BLUE FINISH

C/W GASKET

BLACK)

FRAME - PAINTED METAILIC BLACK FINISH

FLEXIBLE VENT KITS

GDT5 (5 FT)

23* W730-0031 3” FLEXIBLE VENT PIPE - (5 FT) 24* W730-0032 5” FLEXIBLE VENT PIPE - (5 25* W615-0080 SPACERS (3

GDT10 (10 FT)

26* W730-0033 3” FLEXIBLE VENT PIPE - (10 FT) 27* W730-0034 5” FLEXIBLE VENT PIPE - (10

25* W615-0080 SPACERS (6 INCLUDED)

INCLUDED)

FT)

TERMINAL KITS

GD178 (WALL TERMINAL KIT)

28* W010-1744 12” FLEXIBLE VENT ASSEMBLY 29 W670-0010 3”/5” FLEXIBLE HORIZONTAL TERMINAL

GD179 (TERMINAL ONLY)

29 W670-0010 3”/5” FLEXIBLE HORIZONTAL TERMINAL

ROOF TERMINAL KITS

GDT113

30* W670-0011 AIR TERMINAL 31* W490-0076 3/5 INNER/OUTER SLEEVE

GDT110 (1/12 - 7/12 PITCH)

30* W670-0011 AIR TERMINAL 31* W490-0076 3/5 INNER/OUTER SLEEVE 32* W010-1844 ROOF SUPPORT 33* W263-0099 ROOF FLASHING 34* W170-0134 STORM COLLAR

GDT111 (8/12 - 12/12 PITCH)

30* W670-0011 AIR TERMINAL 31* W490-0076 3/5 INNER/OUTER SLEEVE 32* W010-1844 ROOF SUPPORT 33* W263-0100 ROOF FLASHING 34* W170-0134 STORM COLLAR

GDT112 (FLAT ROOF)

30* W670-0011 AIR TERMINAL 31* W490-0076 3/5 INNER/OUTER SLEEVE 32* W010-1844 ROOF SUPPORT 33* W263-0101 ROOF FLASHING 34* W170-0134 STORM COLLAR

ACCESSORIES

35* W573-0002 HIGH TEMPERATURE SEALANT 35* W573-0007 HIGH TEMPERATURE SEALANT 36* W175-0204 3” COUPLER 37* W175-0166 5” COUPLER 38* W175-0270 CONVERSION KIT 39* W175-0274 CONVERSION KIT - LP TO NG 40* W175-0271 COUPLER KIT 41* LK8 LIGHT KIT 42* AVS35KT VENT SLEEVE ASSEMBLY

NG TO LP

W415-0619 / B / 03.03.08

Page 21

TROUBLE SHOOTING GUIDE

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BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE IGNITOR AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.

SYMPTOM PROBLEM TEST SOLUTION

Electrode sparks, burner ignites, electrode continues to spark for complete 7 seconds, burner shuts down.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Flame length consistently too large or too small. Carboning occurs.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey ﬁ lm forms.

Exhaust fumes smelled in room, headaches.

No gas to the main burner; switch is on.

Burner will not light, ignitor sparks.

Ignitor will not spark.

Remote wall switch is in “OFF” position; burner comes on.

Hot and neutral wires are reversed at control module.

Sensor / ﬂ ame not connecting

Blockage in vent.

Unit is over-ﬁ red or under-ﬁ red. - Check pressure readings

Air shutter has become blocked. - Ensure air shutter opening is free of lint or other obstructions.

Flame is impinging on the combustion chamber.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Fireplace is spilling.

Switch is defective. Burner oriﬁ ce is blocked. - Remove stoppage in oriﬁ ce.

Control valve faulty. - Replace. Faulty valve. - Replace.

No gas at the burner. Out of propane gas. - Fill the tank.

No spark at ignitor.

Spark gap is incorrect.

Wall switch is mounted upside down.

Remote wall switch is grounding. - Replace. Remote wall switch wire is

grounding. Faulty wire. - Replace.

- Connect the hot wire to the black wire. Connect the neutral wire to the white wire.

- Raise electrode / sensor up into ﬂ ame.

- Remove blockage. In extremely cold conditions, ice buildup may occur on the terminal and should be removed as required.

- Outlet pressure can be checked by removing cap (A) and replacing it with a 1/8” NPT barb ﬁ tting. Next, place pressure gauge tubing over the ﬁ tting. Gauge should read 3.5” W.C. for natural gas or

10.0” W.C. for propane. AFTER TAKING PRESSURE READINGS, BE SURE TO REPLACE CAP TO RESEAL. DO NOT OVER-TORQUE.

- Leak test with a soap and water solution.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both 3” and 5” vent liners are free of holes and well sealed at all joints.

- Check that the minimum rise per foot has been adhered to for any horizontal venting.

- Clean the glass with a gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT. If deposits are not cleaned off regularly, the glass may become permanently marked.

- Check door seal.

- Check pressure relief device.

- Check for chimney blockage.

- Ensure that the paint curing process is complete.

- Connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- Check that the manual valve is turned on.

- Replace the valve.

- Check the power source. (ie. fuse, circuit breaker)

- Check that the wire is connected to both the ignitor and the control module.

- Check that the spark is not jumping to ignitor cover.

- Replace the wire if the wire insulation is broken or frayed.

- Replace the electrode if the ceramic insulator is cracked or broken.

- Spark gap should be 0.125” (1/8” approx.) from the electrode tip to the sensor tip.

- Reverse.

- Check for ground (short); repair ground or replace wire.

W415-0619 / B / 03.03.08

Page 22

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SPECIAL CONCERNS

SERVICE PERFORMANCE

Fireplace Service History

SERVICE TECHNICIAN NAME

This fireplace must be serviced annually depending on usage

DEALER NAME

DATE

W415-0619 / B / 03.03.08

Napoleon Torch GT8N, Torch GT8P Installation And Operation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual