Napoleon The Dream BGD90NT, The Dream BGD90PT Installation And Operation Instructions Manual

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

INSTALLATION AND

OPERATION INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES.

BGD90NT

NATURAL GAS

BGD90PT

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonfireplaces.com • ask@napoleon.on.ca

$10.00

W415-0614_05.15.07

TABLE of CONTENTS

PG2-5 INTRODUCTION

Warnings and Safety Precautions Warranty Dimensions General Instructions General Information Care of Glass & Plated Parts

5-9 VENTING

Vent lengths Venting Speciﬁ cations Air Terminal Locations

10-14 INSTALLATION/FRAMING

Wall & Ceiling Protection Using Flexible Vent Components Fireplace Vent Connection Gas Installation Restricting Vertical Vents Framing Clearance to Combustibles Mantle Clearances and Enclosures

14 ELECTRICAL CONNECTION

15-18 FINISHING

Door Removal Log Shipping Bracket Removal Brick Panel Installation Andiron Placement Log Placement Charcoal Embers Night Light Replacement

19 REMOTE AND VALVE ACCESS

Remote Removal Valve Removal

Schematic

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

20-24 OPERATION / MAINTENANCE

Hand Held Remote Operation Temperature Display Room Thermostat SMART Thermostat Flame Height Fan Shield Child Proof Function Remote Auxiliary Outlet Low Battery / Manual Bypass Operating Instructions Maintenance

Fireplace Operation

24 ADJUSTMENTS

Pilot Burner Adjustment Venturi Adjustment Air Control Rod Access

25-26 REPLACEMENTS

Replacement Parts Terminal Kits Vent Kits Accessories

Ordering Replacement Parts

27-28 TROUBLE SHOOTING GUIDE

29 SERVICE HISTORY

30 NOTES

• Do not burn wood or other materials in this ﬁ replace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the ﬁ replace.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Due to high temperatures, the ﬁ replace should be located out of trafﬁ c and away from furniture and draperies.

• Clothing or other ﬂ ammable material should not be placed on or near the ﬁ replace.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace.

• Even after the ﬁ replace is out, the glass and/or screen will remain hot for an extended period of time.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the ﬁ replace and venting system are kept clean. The ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The ﬁ replace area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

• Under no circumstances should this ﬁ replace be modiﬁ ed.

• This ﬁ replace must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this ﬁ replace if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the ﬁ replace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the ﬁ replace glass door.

• This ﬁ replace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

W415-0614_05.15.07

WARNING

NAPOLEON® products are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certiﬁ cate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete ﬁ replace is thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas ﬁ replace are warranted against defects for as long as you own the ﬁ replace. This covers: combustion chamber, heat exchanger, stainless steel burner, PHAZER™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims. Electrical (110V and millivolt) components and wearable parts such as the blower, gas valve, thermal switch, switches, wiring, remote control, ignitor, gasket, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty. Light bulbs are not covered by this warranty. Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card ﬁ led with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON® dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas ﬁ replace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the ﬁ replace.

NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price.

In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁ rst year, with respect to this President’s Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the ﬁ rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President’s Limited Lifetime Warranty, NAPOLEON®’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas ﬁ replace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to ﬁ replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON®® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

W415-0614_05.15.07

GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local

codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

In absence of local codes, install to the current CAN/CGA

-B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1, and NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States. The ﬁ replace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the ﬁ replace is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the ﬁ replace shall be installed on a metal or wood panel extending the full width and depth. The optional heat circulating blower is supplied with a cord. If installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door.

Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition.

FIGURE 1

Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace.

Objects placed in front of the fireplace must be kept a minimum of 48” from the front face of the unit.

Minimum clearance to combustible construction from fireplace and vent surfaces:

fireplace framing - 0” to stand-offs (top, rear and sides)

fireplace finishing - 4 3/4” to sides, firebox opening. 21” to top of fireplace opening. vent pipe - 2 inches recessed depth - 29 inches

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Maximum input is 50,000 BTU/hr for both natural gas and propane. When the ﬁ replace is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum output for natural gas is 33,540 BTU/hr at an efﬁ ciency of 63%; and 34,000 BTU/hr for propane at an efﬁ ciency of 61%. Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under ﬂ ow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. This ﬁ replace is approved for bathroom, bedroom and bedsitting room installations and is certiﬁ ed for mobile home installation. The natural gas model can only be installed in a mobile home that is permanently positioned on its site and

fueled with natural gas.

This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not convertible for use with other gases, unless a certified kit is used.

No external electricity (110 volts or 24 volts) is required for the gas system operation.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Change in ﬂ ame appearance from “HI” to “LO” is more evident in natural gas than in propane.

W415-0614_05.15.07

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean glass. Buff lightly with a clean dry cloth. The glass is 3/16” tempered glass available from your NAPOLEON® / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the ﬁ rst 10 hours of operation with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

VENTING

We Suggest that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute (NFI) as NFI Gas Specialists.

VENTING LENGTHS & AIR TERMINAL

LOCATIONS

For safe and proper operation of the ﬁ replace follow the venting instuction exactly.

Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning.

Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ replace is installed.

Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.

When using NAPOLEON® venting components, use only approved Wolf Steel Ltd. ﬂ exible vent components with the following termination kits: WALL TERMINAL KIT GD622, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD610, 8/12 TO 12/12 ROOF TERMINAL KIT GD611, FLAT ROOF TERMINAL KIT GD612. With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD620 or the 10 foot vent kit GD630. These vent kits allow for either horizontal or vertical venting of the ﬁ replace.

The maximum allowable vertical vent length is 40 feet. The maximum number of allowable 8” vent connections is three horizontally or vertically (excluding the ﬁ replace and the air terminal connections).

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

When venting, the horizontal run must be kept to a minimum of 16 inches or a maximum of 20 feet. If a 20 foot horizontal run is required, the fireplace must have a minimum vertical rise immediately off the fireplace of 57 inches. FIGURES 2a-c. When terminating vertically, the vertical rise is a minimum 34 inches and a maximum 40 feet above the fireplace. FIGURE 3.

FIGURES 2A-B

16" 24"

12"

FIGURE 3

For optimum performance, it is recommended that all horizontal runs have a minimum ¼ inch rise per foot. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 3/4” air gap between the inner and outer liner all around is required for safe operation. Use a firestop when penetrating interior walls, floor or ceiling. For safe and proper operation of the fireplace follow the venting instruction exactly. If vertical rises greater than 57 inches are necessary, the increased rise must be deducted from the horizontal run.

W415-0614_05.15.07

DEFINITIONS

for the following symbols used in the venting calculations and examples are:

> - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (HR) and offsets

(H H H

feet

) in feet

- combined horizontal vent lengths in feet

- offset factor: .03(total degrees of offset - 90°*) in

- combined vertical vent lengths in feet

TOP EXIT / HORIZONTAL TERMINATION

When (HT) < (VT )

Simple venting conﬁ guration (only one 90° elbow)

FIGURE 4

ELBOW VENT LENGTH VALUES

feet inches 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* the ﬁ rst 90° offset has a zero value and is shown in the formula as -90°

See graph to determine the required vertical rise VT for the required horizontal run H

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: HT < V Formula 2: HT + VT < 40 feet

Example 1:

90°

VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

W415-0614_05.15.07

and V

FIGURE 5

90°

V1 = 3 ft

= 8 ft

VT = H1 = 2.5 ft H H

HT = HR + HO = 4.5 + 5.4 = 9.9 ft

Formula 1: H

Formula 2: H

20.9 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

V1 +

V2 =

3 + 8 = 11 ft

= 2 ft

= H1 + H2 = 2.5 + 2 = 4.5 ft

= .

03 (three 90° elbows - 90°) = .03(270° - 90°) = 5.4

+ VT = 9.9 + 11 = 20.9 ft

< V

9.9 < 11

+ VT < 40 feet

TOP EXIT / HORIZONTAL TERMINATION

when (H Simple venting conﬁ guration (only one 90° elbow)

) > (VT)

FIGURE 6

See graph to determine the required vertical rise V required horizontal run H

for the

REQUIRED VERTICAL RISE IN INCHES

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

and V

For vent conﬁ gurations requiring more than one 90° elbow the following formulas apply:

Formula 1: HT < 4.2 V

Formula 2: HT + VT < 24.75 feet

Example 3:

90°

FIGURE 8

VT = V1 + V2 = 4 + 1.5 = 5.5 ft H1 = 2 ft H

HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft H

HT = HR + HO = 5.5 + 8.1 = 13.6 ft H

Formula 1: HT < 4.2 V

4.2 V

= 4 ft = 1.5 ft

= 1 ft = 1 ft = 1.5 ft

= .03(four 90° elbows - 90°) = .03(360° - 90°) = 8.1 ft

+ VT = 13.6 + 5.5 = 19.1 ft

= 4.2 x 5.5 = 23.1 ft

13.6 < 23.1

Formula 2: HT + VT < 24.75 feet

19.1 < 24.75

Since both formulas are met, this vent conﬁ guration is acceptable.

Example 2:

90°

FIGURE 7

V H H H H H HT + VT =

Formula 1: HT < 4.2 V

4.2 V

Formula 2: H

= VT = 6 ft

= 3 ft

= 5 ft

= H1 + H2 = 3 + 5 = 8 ft

= .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft

= HR + HO = 8 + 2.7 = 10.7 ft

10.7 + 6 =16.7

= 4.2 x 6 = 25.2 ft

10.7 < 25.2

+ VT < 24.75 feet

16.7 < 24.75

Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0614_05.15.07

when (HT) < (VT)

FIGURE 9

TOP EXIT VERTICAL TERMINATION

REQUIRED VERTICAL RISE IN FEET

Simple venting conﬁ gurations

See graph to determine the required vertical rise VT for the required horizontal run H

TOP VERTICAL TERMINATION

when (HT) > (VT) Simple venting conﬁ gurations

FIGURE 10

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for H

and V

For vent conﬁ gurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Formula 1: HT < 3V

Formula 2: HT + VT < 40 feet

Example 7:

= 2 ft = 1 ft = 1.5 ft

FIGURE 11

See graph to determine the required vertical rise VT for the required horizontal run H For vent conﬁ gurations requiring more than two 90° elbow

(top exit) or one 90° elbow (rear exit), the following formulas apply:

MAXIMUM VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for H

W415-0614_05.15.07

and V

H1 = 6 ft H

HR = H1 + H2 = 6 + 2 = 8 ft H

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

V1 +

V2 +

V3 =

2 + 1 + 1.5 = 4.5 ft

= 2 ft

= .03(four 90° elbows - 90°)

HT = HR + HO = 8 + 8.1 = 16.1 ft

+ VT = 16.1 + 4.5 = 20.6 ft

Formula 1: H

Since this formula is not met, this vent conﬁ guration is

< 3V

3VT =

16.1 > 13.5

3 x

4.5 = 13.5 ft

unacceptable.

Formula 2: H

20.6 < 40

+ VT < 40 feet

Since only formula 2 is met, this vent conﬁ guration is unacceptable and a new ﬁ replace location or vent conﬁ guration will need to be established to satisfy both formulas.

AIR TERMINAL INSTALLATIONS

FIGURE 12

INSTALLATIONS

CANADIAN U.S.A.

12 INCHES

12 INCHES*

12 INCHES

9 INCHES

12 INCHES*

Clearance above grade, veranda porch, deck or balcony.

Clearance to windows or doors that open.

Clearance to permanently closed windows.

Vertical clearance to ventilated soffit located above the terminal within

18 INCHES**

12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

* Recommended to prevent condensation on windows and thermal breakage

** ****

** It is recommended to use a heat shield and to maximize the distance to vinyl clad sots.

**** ******

*** The periscope GD-401 requires a minimum 18 inches clearance from an inside corner.

****** ********

**** This is a recommended distance. For additional requirements check local codes.

******** ††

† Three feet above if within 10 feet horizontally.

†† ‡‡

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family

‡‡

††††

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the oor.

†††† †*†*

†* Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.

†*†*

3 FEET

12 INCHES

6 FEET

7 FEET‡

12 INCHES††

16 INCHES

2 FEET†*

dwellings and serves both dwellings.

18 INCHES**

12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

3 FEET****

9 INCHES

3 FEET†

7 FEET****

12 INCHES****

16 INCHES

2 FEET†*

a horizontal distance of 2 feet from the centerline of the terminal.

Clearance to unventilated soffit.

Clearance to an outside corner wall.

Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

Clearance to an inside combustible corner wall or protruding combustible obstructions ( vent chase, etc.).

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15ft.

Clearance to a service regulator vent outlet.

Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

Clearance to a mechanical air supply inlet.

Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD-301.

Clearance under a veranda, porch, deck or balcony.

Clearance above the roof.

Clearance from an adjacent wall including neighbouring buildings.

W415-0614_05.15.07

INSTALLATION

WALL AND CEILING PROTECTION

For optimum performance it is recommended that all

horizontal runs have a minimum of 1/4” rise per foot

using ﬂ exible venting.

For safe and proper operation of the ﬁ replace, follow

the venting instructions exactly.

HORIZONTAL TERMINATION: A clearance to com-

bustibles of 2” must be maintained when penetrating

combustible walls. The ﬁ restop spacer (W615-0075)

supplied with the unit should be used to maintain this

clearance.

VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your NAPOLEON® dealer. See Accessories to order the speciﬁ c kit required.

FIGURE 15

FIRESTOP

UNDERSIDE OF JOIST

HORIZONTAL INSTALLATION

This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an

exterior wall. The recommended

framed opening is 14

/2” H with a minimum 141/2”

14 round or square opening inside

/2” W x

a ﬁ nished wall.

See ﬁ gure15.

1. Mark and cut the vent pipe shield to the determined depth of the combustible wall. Apply a bead of caulking (not supplied) to the framework or to the shield plate (in the case of a ﬁ nished wall) and secure the shield through the opening to the interior wall. The ﬁ nal

location of the vent pipe shield should maintain the required clearance to the 10” vent pipe / liner. (See note above). Do not ﬁ ll this cavity with any type of material. Apply a bead of

caulking around the ﬁ restop spacer then along the edge of the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its ﬁ nal position, apply sealant between the pipe / liner and the ﬁ restop spacer.

FIGURE 13

FIGURE 14

VENT PIPE SHIELD

FIRESTOP SPACER

CAULKING

1. Determine the air terminal location, cut and frame

/16” W x 141/2” H openings in the ceiling and the roof to provide the minimum 2 inch clearance between the ﬁ replace pipe / liner and any combustible material. Try to centre the exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the centre of the openings. DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL.

FIGURE 16

A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the

VENT PIPE

SHIELD

CAULKING

joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ re- stop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its ﬁ nal position, apply sealant between the pipe / liner and the ﬁ restop spacer.

3. In the attic, after the pipe / liner has been installed, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

#8x1/2” Self Drilling Screws

2” Overlap

SHOWN FROM INSIDE THE STRUCTURE

W415-0614_05.15.07

Hi-Temp Sealant

FIGURE 17

+ 21 hidden pages

Napoleon The Dream BGD90NT, The Dream BGD90PT Installation And Operation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual