Napoleon The Dream BGD90NT, The Dream BGD90PT Installation And Operation Instructions Manual

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INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

INSTALLATION AND

OPERATION INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES.

BGD90NT

NATURAL GAS

BGD90PT

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonfireplaces.com • ask@napoleon.on.ca

$10.00

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TABLE of CONTENTS

PG2-5 INTRODUCTION

Warnings and Safety Precautions Warranty Dimensions General Instructions General Information Care of Glass & Plated Parts

5-9 VENTING

Vent lengths Venting Speciﬁ cations Air Terminal Locations

10-14 INSTALLATION/FRAMING

Wall & Ceiling Protection Using Flexible Vent Components Fireplace Vent Connection Gas Installation Restricting Vertical Vents Framing Clearance to Combustibles Mantle Clearances and Enclosures

14 ELECTRICAL CONNECTION

15-18 FINISHING

Door Removal Log Shipping Bracket Removal Brick Panel Installation Andiron Placement Log Placement Charcoal Embers Night Light Replacement

19 REMOTE AND VALVE ACCESS

Remote Removal Valve Removal

Schematic

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

20-24 OPERATION / MAINTENANCE

Hand Held Remote Operation Temperature Display Room Thermostat SMART Thermostat Flame Height Fan Shield Child Proof Function Remote Auxiliary Outlet Low Battery / Manual Bypass Operating Instructions Maintenance

Fireplace Operation

24 ADJUSTMENTS

Pilot Burner Adjustment Venturi Adjustment Air Control Rod Access

25-26 REPLACEMENTS

Replacement Parts Terminal Kits Vent Kits Accessories

Ordering Replacement Parts

27-28 TROUBLE SHOOTING GUIDE

29 SERVICE HISTORY

30 NOTES

• Do not burn wood or other materials in this ﬁ replace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the ﬁ replace.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Due to high temperatures, the ﬁ replace should be located out of trafﬁ c and away from furniture and draperies.

• Clothing or other ﬂ ammable material should not be placed on or near the ﬁ replace.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace.

• Even after the ﬁ replace is out, the glass and/or screen will remain hot for an extended period of time.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the ﬁ replace and venting system are kept clean. The ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The ﬁ replace area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

• Under no circumstances should this ﬁ replace be modiﬁ ed.

• This ﬁ replace must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this ﬁ replace if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the ﬁ replace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the ﬁ replace glass door.

• This ﬁ replace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

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WARNING

NAPOLEON® products are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certiﬁ cate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete ﬁ replace is thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas ﬁ replace are warranted against defects for as long as you own the ﬁ replace. This covers: combustion chamber, heat exchanger, stainless steel burner, PHAZER™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims. Electrical (110V and millivolt) components and wearable parts such as the blower, gas valve, thermal switch, switches, wiring, remote control, ignitor, gasket, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty. Light bulbs are not covered by this warranty. Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card ﬁ led with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON® dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas ﬁ replace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the ﬁ replace.

NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price.

In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁ rst year, with respect to this President’s Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the ﬁ rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President’s Limited Lifetime Warranty, NAPOLEON®’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas ﬁ replace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to ﬁ replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON®® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local

codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

In absence of local codes, install to the current CAN/CGA

-B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1, and NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States. The ﬁ replace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the ﬁ replace is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the ﬁ replace shall be installed on a metal or wood panel extending the full width and depth. The optional heat circulating blower is supplied with a cord. If installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door.

Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition.

FIGURE 1

Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace.

Objects placed in front of the fireplace must be kept a minimum of 48” from the front face of the unit.

Minimum clearance to combustible construction from fireplace and vent surfaces:

fireplace framing - 0” to stand-offs (top, rear and sides)

fireplace finishing - 4 3/4” to sides, firebox opening. 21” to top of fireplace opening. vent pipe - 2 inches recessed depth - 29 inches

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Maximum input is 50,000 BTU/hr for both natural gas and propane. When the ﬁ replace is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum output for natural gas is 33,540 BTU/hr at an efﬁ ciency of 63%; and 34,000 BTU/hr for propane at an efﬁ ciency of 61%. Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under ﬂ ow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. This ﬁ replace is approved for bathroom, bedroom and bedsitting room installations and is certiﬁ ed for mobile home installation. The natural gas model can only be installed in a mobile home that is permanently positioned on its site and

fueled with natural gas.

This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not convertible for use with other gases, unless a certified kit is used.

No external electricity (110 volts or 24 volts) is required for the gas system operation.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Change in ﬂ ame appearance from “HI” to “LO” is more evident in natural gas than in propane.

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CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean glass. Buff lightly with a clean dry cloth. The glass is 3/16” tempered glass available from your NAPOLEON® / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the ﬁ rst 10 hours of operation with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

VENTING

We Suggest that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute (NFI) as NFI Gas Specialists.

VENTING LENGTHS & AIR TERMINAL

LOCATIONS

For safe and proper operation of the ﬁ replace follow the venting instuction exactly.

Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning.

Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ replace is installed.

Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.

When using NAPOLEON® venting components, use only approved Wolf Steel Ltd. ﬂ exible vent components with the following termination kits: WALL TERMINAL KIT GD622, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD610, 8/12 TO 12/12 ROOF TERMINAL KIT GD611, FLAT ROOF TERMINAL KIT GD612. With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD620 or the 10 foot vent kit GD630. These vent kits allow for either horizontal or vertical venting of the ﬁ replace.

The maximum allowable vertical vent length is 40 feet. The maximum number of allowable 8” vent connections is three horizontally or vertically (excluding the ﬁ replace and the air terminal connections).

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

When venting, the horizontal run must be kept to a minimum of 16 inches or a maximum of 20 feet. If a 20 foot horizontal run is required, the fireplace must have a minimum vertical rise immediately off the fireplace of 57 inches. FIGURES 2a-c. When terminating vertically, the vertical rise is a minimum 34 inches and a maximum 40 feet above the fireplace. FIGURE 3.

FIGURES 2A-B

16" 24"

12"

FIGURE 3

For optimum performance, it is recommended that all horizontal runs have a minimum ¼ inch rise per foot. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 3/4” air gap between the inner and outer liner all around is required for safe operation. Use a firestop when penetrating interior walls, floor or ceiling. For safe and proper operation of the fireplace follow the venting instruction exactly. If vertical rises greater than 57 inches are necessary, the increased rise must be deducted from the horizontal run.

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DEFINITIONS

for the following symbols used in the venting calculations and examples are:

> - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (HR) and offsets

(H H H

feet

) in feet

- combined horizontal vent lengths in feet

- offset factor: .03(total degrees of offset - 90°*) in

- combined vertical vent lengths in feet

TOP EXIT / HORIZONTAL TERMINATION

When (HT) < (VT )

Simple venting conﬁ guration (only one 90° elbow)

FIGURE 4

ELBOW VENT LENGTH VALUES

feet inches 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* the ﬁ rst 90° offset has a zero value and is shown in the formula as -90°

See graph to determine the required vertical rise VT for the required horizontal run H

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: HT < V Formula 2: HT + VT < 40 feet

Example 1:

90°

VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

W415-0614_05.15.07

and V

FIGURE 5

90°

V1 = 3 ft

= 8 ft

VT = H1 = 2.5 ft H H

HT = HR + HO = 4.5 + 5.4 = 9.9 ft

Formula 1: H

Formula 2: H

20.9 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

V1 +

V2 =

3 + 8 = 11 ft

= 2 ft

= H1 + H2 = 2.5 + 2 = 4.5 ft

= .

03 (three 90° elbows - 90°) = .03(270° - 90°) = 5.4

+ VT = 9.9 + 11 = 20.9 ft

< V

9.9 < 11

+ VT < 40 feet

TOP EXIT / HORIZONTAL TERMINATION

when (H Simple venting conﬁ guration (only one 90° elbow)

) > (VT)

FIGURE 6

See graph to determine the required vertical rise V required horizontal run H

for the

REQUIRED VERTICAL RISE IN INCHES

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

and V

For vent conﬁ gurations requiring more than one 90° elbow the following formulas apply:

Formula 1: HT < 4.2 V

Formula 2: HT + VT < 24.75 feet

Example 3:

90°

FIGURE 8

VT = V1 + V2 = 4 + 1.5 = 5.5 ft H1 = 2 ft H

HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft H

HT = HR + HO = 5.5 + 8.1 = 13.6 ft H

Formula 1: HT < 4.2 V

4.2 V

= 4 ft = 1.5 ft

= 1 ft = 1 ft = 1.5 ft

= .03(four 90° elbows - 90°) = .03(360° - 90°) = 8.1 ft

+ VT = 13.6 + 5.5 = 19.1 ft

= 4.2 x 5.5 = 23.1 ft

13.6 < 23.1

Formula 2: HT + VT < 24.75 feet

19.1 < 24.75

Since both formulas are met, this vent conﬁ guration is acceptable.

Example 2:

90°

FIGURE 7

V H H H H H HT + VT =

Formula 1: HT < 4.2 V

4.2 V

Formula 2: H

= VT = 6 ft

= 3 ft

= 5 ft

= H1 + H2 = 3 + 5 = 8 ft

= .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft

= HR + HO = 8 + 2.7 = 10.7 ft

10.7 + 6 =16.7

= 4.2 x 6 = 25.2 ft

10.7 < 25.2

+ VT < 24.75 feet

16.7 < 24.75

Since both formulas are met, this vent conﬁ guration is acceptable.

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when (HT) < (VT)

FIGURE 9

TOP EXIT VERTICAL TERMINATION

REQUIRED VERTICAL RISE IN FEET

Simple venting conﬁ gurations

See graph to determine the required vertical rise VT for the required horizontal run H

TOP VERTICAL TERMINATION

when (HT) > (VT) Simple venting conﬁ gurations

FIGURE 10

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for H

and V

For vent conﬁ gurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Formula 1: HT < 3V

Formula 2: HT + VT < 40 feet

Example 7:

= 2 ft = 1 ft = 1.5 ft

FIGURE 11

See graph to determine the required vertical rise VT for the required horizontal run H For vent conﬁ gurations requiring more than two 90° elbow

(top exit) or one 90° elbow (rear exit), the following formulas apply:

MAXIMUM VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for H

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and V

H1 = 6 ft H

HR = H1 + H2 = 6 + 2 = 8 ft H

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

V1 +

V2 +

V3 =

2 + 1 + 1.5 = 4.5 ft

= 2 ft

= .03(four 90° elbows - 90°)

HT = HR + HO = 8 + 8.1 = 16.1 ft

+ VT = 16.1 + 4.5 = 20.6 ft

Formula 1: H

Since this formula is not met, this vent conﬁ guration is

< 3V

3VT =

16.1 > 13.5

3 x

4.5 = 13.5 ft

unacceptable.

Formula 2: H

20.6 < 40

+ VT < 40 feet

Since only formula 2 is met, this vent conﬁ guration is unacceptable and a new ﬁ replace location or vent conﬁ guration will need to be established to satisfy both formulas.

AIR TERMINAL INSTALLATIONS

FIGURE 12

INSTALLATIONS

CANADIAN U.S.A.

12 INCHES

12 INCHES*

12 INCHES

9 INCHES

12 INCHES*

Clearance above grade, veranda porch, deck or balcony.

Clearance to windows or doors that open.

Clearance to permanently closed windows.

Vertical clearance to ventilated soffit located above the terminal within

18 INCHES**

12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

* Recommended to prevent condensation on windows and thermal breakage

** ****

** It is recommended to use a heat shield and to maximize the distance to vinyl clad sots.

**** ******

*** The periscope GD-401 requires a minimum 18 inches clearance from an inside corner.

****** ********

**** This is a recommended distance. For additional requirements check local codes.

******** ††

† Three feet above if within 10 feet horizontally.

†† ‡‡

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family

‡‡

††††

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the oor.

†††† †*†*

†* Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.

†*†*

3 FEET

12 INCHES

6 FEET

7 FEET‡

12 INCHES††

16 INCHES

2 FEET†*

dwellings and serves both dwellings.

18 INCHES**

12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

3 FEET****

9 INCHES

3 FEET†

7 FEET****

12 INCHES****

16 INCHES

2 FEET†*

a horizontal distance of 2 feet from the centerline of the terminal.

Clearance to unventilated soffit.

Clearance to an outside corner wall.

Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

Clearance to an inside combustible corner wall or protruding combustible obstructions ( vent chase, etc.).

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15ft.

Clearance to a service regulator vent outlet.

Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

Clearance to a mechanical air supply inlet.

Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD-301.

Clearance under a veranda, porch, deck or balcony.

Clearance above the roof.

Clearance from an adjacent wall including neighbouring buildings.

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INSTALLATION

WALL AND CEILING PROTECTION

For optimum performance it is recommended that all

horizontal runs have a minimum of 1/4” rise per foot

using ﬂ exible venting.

For safe and proper operation of the ﬁ replace, follow

the venting instructions exactly.

HORIZONTAL TERMINATION: A clearance to com-

bustibles of 2” must be maintained when penetrating

combustible walls. The ﬁ restop spacer (W615-0075)

supplied with the unit should be used to maintain this

clearance.

VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your NAPOLEON® dealer. See Accessories to order the speciﬁ c kit required.

FIGURE 15

FIRESTOP

UNDERSIDE OF JOIST

HORIZONTAL INSTALLATION

This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an

exterior wall. The recommended

framed opening is 14

/2” H with a minimum 141/2”

14 round or square opening inside

/2” W x

a ﬁ nished wall.

See ﬁ gure15.

1. Mark and cut the vent pipe shield to the determined depth of the combustible wall. Apply a bead of caulking (not supplied) to the framework or to the shield plate (in the case of a ﬁ nished wall) and secure the shield through the opening to the interior wall. The ﬁ nal

location of the vent pipe shield should maintain the required clearance to the 10” vent pipe / liner. (See note above). Do not ﬁ ll this cavity with any type of material. Apply a bead of

caulking around the ﬁ restop spacer then along the edge of the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its ﬁ nal position, apply sealant between the pipe / liner and the ﬁ restop spacer.

FIGURE 13

FIGURE 14

VENT PIPE SHIELD

FIRESTOP SPACER

CAULKING

1. Determine the air terminal location, cut and frame

/16” W x 141/2” H openings in the ceiling and the roof to provide the minimum 2 inch clearance between the ﬁ replace pipe / liner and any combustible material. Try to centre the exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the centre of the openings. DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL.

FIGURE 16

A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the

VENT PIPE

SHIELD

CAULKING

joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ re- stop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its ﬁ nal position, apply sealant between the pipe / liner and the ﬁ restop spacer.

3. In the attic, after the pipe / liner has been installed, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

#8x1/2” Self Drilling Screws

2” Overlap

SHOWN FROM INSIDE THE STRUCTURE

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Hi-Temp Sealant

FIGURE 17

USING FLEXIBLE VENT COMPONENTS

Use only approved aluminum flexible liner kits marked:

“Wolf Steel Approved Venting” as identified by the stamp only on the 10” outer liner.

For safe and proper operation of the fireplace, follow the venting instructions exactly.

All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone sealant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac (not supplied).

HORIZONTAL AIR TERMINAL INSTALLATION

Note: Direct vent terminals shall not be recessed into a wall or siding.

1. Cut or frame a hole in an exterior wall with a minimum round or square opening of 14 spacer over the opening to the interior wall.

2. Stretch the 8” diameter ﬂ exible aluminum liner to the required length taking into account the additional length needed for the ﬁ nished wall surface. Slip the liner a minimum of 2” over the inner sleeve of the air terminal and secure with 6 #8 screws. Apply a heavy bead of the high temperature sealant (W573-0007 not provided).

3. Using the 10” diameter ﬂ exible aluminum liner, slide over the outer combustion air sleeve of the air terminal and secure with 6 #8 screws. Seal as before.

#10x2½"

SCREWS

4. Insert the liners through the ﬁ restop maintaining the required clearance to combustibles. Secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

5. Apply a heavy bead of the high temperature sealant, not supplied with the unit, to the inside of the 8” liner approximately 1” from the end. Slip the liner a minimum of 2” over the ﬁ replace vent collar and secure with 6 #8 screws.

6. If more than one liner is run we recommend supporting every 5ft.

/2” W x 141/2” H. Secure the ﬁ restop

2" OVERLAP

HI-TEMP

SEALANT

8"FLEX

PIPE

FIGURE 18

10" FLEX

PIPE

CAULKING

TERMINAL EXTENSION PLATE

FIGURE 19

7. Using the 10” diameter ﬂ exible aluminium liner, apply sealant, slide a minimum of 2” over the ﬁ replace combustion air collar and secure with 6 #8 screws.

VERTICAL AIR TERMINAL INSTALLATION

1. Move the ﬁ replace into position.

2. Fasten the roof support to the roof

using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. (Figure 20)

3. Stretch the inner aluminum ﬂ ex liner to the required length. Slip the liner a minimum of 2” over the inner sleeve of the air terminal connector and secure with 6 #8 screws. Seal using a heavy bead of the high temperature sealant. (Figure 21)

4. Repeat using the outer aluminum ﬂ ex liner. (Figure 21)

5. Thread the air terminal connector / liner assembly down through the roof. The air terminal must be located vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof. (Figure 22) If the attic space

is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic.

6. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material. (Figure 22)

7. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal. Secure with the three screws provided. (Figure 22)

8. Apply a heavy bead of weatherproof caulking 2 inches above the ﬂ ashing. Note: Maintain a minimum 2” space between the air inlet base and the storm collar. Install the storm collar around the air terminal connector and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal connector and the collar is achieved. (Figure 22)

Figure 20

ROOF SUPPORT

AIR

TERMINAL

CONNECTOR

INNER FLEX LINER

DO NOT

CLAMP THE FLEXIBLE

ALUMINIUM LINER.

2”

STORM COLLAR

W415-0614_05.15.07

INNER SLEEVE

Figure 21

HIGH TEMPERATURE SEALANT

OUTER FLEX LINER

AIR INLET BASE

CAULKING

WEATHER SEALANT

FLASHING

FIREPLACE VENT CONNECTION

1. Install the 8” diameter ﬂ exible aluminium liner to the ﬁ replace. Secure with 3 screws. Seal the joint and screw holes using the high temperature sealant (W573-0007 not provided).

2. Install the 10” diameter ﬂ exible aluminium liner to the ﬁ replace. Attach and seal the joints.

GAS INSTALLATION

Proceed once the vent installation is complete.

Note : All gas connections must be contained within

the fireplace when complete.

1. The ﬁ replace is designed to accept a ½” gas supply line. The ﬁ replace is equipped with a ½” manual shut-off valve, and an 18” listed ﬂ exible gas connector.

ADAPTER FITTING

FLEXIBLE CONNECTOR

FIGURE 23

SHUT OFF VALV E

BLACK

FIGURE 24

2. The access to the gas inlet is located on the right side of the outer shell.

3. To ease the connection, the shut off can be ﬂ exed out through the side of the ﬁ replace

the lines are not bent. (see Access Pg. 20).

5. Check for gas leaks by brushing on a soap and water solution. Do not use open flame.

where the connection can be made.

4. When ﬂ exing any gas line, support the gas valve so that

MOBILE HOME INSTALLATION

This appliance is certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This appliance is certiﬁ ed to be installed in an aftermarket permanently located manufactured (mobile) home, where not prohibited by local codes.

RESTRICTING VERTICAL VENTS

FLUE COLLAR

RESTRICTOR

PLATE

FIGURE 25

Vertical terminations may display a very active ﬂ ame. If this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-0321. This reduces the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional appearance. The plate has a series of holes to allow for adjustment. Remove the two screws on either side of the exhaust collar inside the ﬁ rebox. Install the plate in the desired set of holes, then replace the screws. It is recommended to secure in the third set of holes which causes the greatest amount of restriction for vent lengths between 15 and 30 feet.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.

The ﬁ replace is equipped with two 1/4” diameter holes located in the fron left and right corners of the base. For mobile home installations, the ﬁ replace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure.

Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home.

After moving the mobile home and prior to lighting the ﬁ replace, ensure that the logs are positioned correctly.

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FRAMING

The can be installed with a rectangular opening. It is best to frame your ﬁ replace after it is positioned and the vent system is installed. Use 2x4’s and frame to local building codes. Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the ﬁ replace body, it is recommended that the walls of the ﬁ replace enclosure be “ﬁ nished” (ie: drywall/sheetrock), as you would ﬁ nish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

For convenience, the stand-offs have been shipped ﬂ at. Before framing, ensure the stand-offs are opened and screwed in place.

It is not necessary to install a hearth extension, but the ﬁ replace should be raised to be ﬂ ush with either the hearth or the ﬁ nished ﬂ oor. When roughing in the ﬁ replace, raise the ﬁ replace to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the removal of the hearth strip, which must be removed to access the ﬁ rebox. Objects placed in front of the ﬁ replace should be kept a minimum of 48” away from the front face.

FIGURE 26

72"

82"

MIN

116"

CLEARANCE TO COMBUSTIBLES

MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES: Fireplace framing - 0” to stand-offs (top, rear & sides) Fireplace finishing - 4

- 22

/4” to sides of fireplace opening.

/8” to top of fireplace opening.

FIGURE 28

NON-COMBUSTIBLE

FINISHING MATERIAL

3/4

IMPORTANT:

The re quires a minimum inside enclosure height of 72”. Measured from the bottom of the ﬁ replace. For temperature requirements, this area must be left unobstructed.

It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air.

3/8

3/4

COMBUSTIBLE

MATERIAL

STUD

STAND OFF

Non-combustible finishing material (ie: cement board, brick, stone,

1/4

tile) must be used to finish the front facing of the unit.

SPACER

FIRESTOP

SPACER

*Non combus-

29"

1/4

FIGURE 27

tible material must extend 72” at which top of enclosure can be

NON-COMBUSTIBLE

FIGURE 29

combustible

29"

1/4

WARNING

29"

1/4

10"

MIN

Facing and/or ﬁ nishing

material must never

overhang into the ﬁ replace

opening.

W415-0614_05.15.07

MANTLE CLEARANCES

Combustible mantle clearance can vary according to the mantle depth. Use the graph to help evaluate the clearance needed.

FIGURE 30

9 8

34 7

12 56

MANTLE WIDTH

ELECTRICAL CONNECTION

Do NOT use the fireplace if any part has been under water.

Call a qualified service technician IMMEDIATELY to have the fireplace inspected for damage to the electrical circuit.

If access to the control area is necessary BEFORE INSTALLATION, remove the access panel. Located along the right side of firebox.

The access panel must be re-installed before operating the unit.

SCHEMATIC

HARD WIRING CONNECTION

It is necessary to hard wire this fireplace.

Permanently framing the ﬁ replace with an enclosure, requires the ﬁ replace junction box to be hard wired. This ﬁ replace must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States.

VA LV E

W415-0614_05.15.07

FIGURE 31

VALVE

GAS

OUT

LIGHT FAN

MOTOR AUTO MAN

FAN LINE

AUX

REMOTE RECEIVER

[HOT]

FINISHING

DOOR REMOVAL

FIGURE 32

CONTROL DOORS

LOG SHIPPING

BRACKET

HEARTH STRIP

Before the glass door can be removed, the control doors must be opened and the hearth strip and screen assembly must be removed.

FIGURE 33

HOOKS

ROD

DOOR

FIGURE 34

SCREWS

The glass door is secured to the ﬁ rebox with 7 latches 2 on each side, and 3 across the top and 2 screws. Pull the handle of the latch forward, then lift the hooks out from the slot in the door frame to release the top and sides of the door. With a Screw Driver remove the 2 screws in the bottom corners of the door. Lift the door out from the retainer along the bottom of the door, we recommend 2 people remove door due to size and weight. Pull the bottom edge of the door out from the ﬁ replace until the top will pivot forward. Careful door is

very heavy.

LOG SHIPPING BRACKET

With the control doors pulled open, you can now lift the hearth strip up and away from the front of the ﬁ replace. The curtain assembly can be removed by lifting the rod out from the three hooks at the top inside edge of the door opening.

FIGURE 35

LOG SHIPPING BRACKET

Before installing the logs, you must first remove the log shipping bracket. Lift up to remove. Discard once removed.

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BRICK PANEL INSTALLATION

Brick panels are shipped separate from unit due to the brittle material of the bricks, care must be taken not to bend or force them into place.

When shipped, the brick panels range in varying shades of Sandstone. During initial use, the panels will darken temporarily. The appearance of the panels will permanently lighten in colour with use.

NOTE: Refer to the FINISHING section of the BGD90NT/ PT Installation Manual for instructions on removing the door and log shipping bracket before proceeding.

INSTALL PANELS IN THE FOLLOWING ORDER:

RETAINER

Secure the Left Panel and Right Panel using the retainers located in the top left and right corners of the ﬁ rebox.

W415-0614_05.15.07

To install the Front Left , Centre , and Right Hearth

Panels you must ﬁ rst remove one of the Right or Left End Hearth Retainers.

ANDIRON PLACEMENT

Andirons are packaged seperately inside the unit and must be installed prior to the log installation. Place the Andiron on the Andiron brackets located at the front of the unit lining up the holes. Secure using the screws provided. Repeat on other side.

LOG PLACEMENT

PHAZER™ logs and glowing embers, exclusive to NAPOLEON® Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the ﬁ replace, the colours will become more uniform as colour pigments burn in during the heat activated curing process.

4. Place the small branch of log#5 into the notch on log#3. The notches on the bottom edge of log #5 should sit on the ﬁ rst and second grate posts from the left.

5. Place the small end of log#6 into the front notch of log#4. Place the locating hole in the large end of log#6 onto the locating pin on top of log#2.

1. Center the rear log (#1) behind the rear burner and onto the log support.

2. Place log#2 and log#3 onto the locating pins. The logs should sit ﬂ at on the burner.

3. Place the locating hole on the underside of log#4 onto the locating pin on top of log#3. The notch at the opposite end of log#4 sits on the third grate post in from the right side.

6. Place the pin in log #7 in the hole in log #6. The log should sit in the notch on log #2 and the bottom should rest along the right side of the Andiron.

7. Place the large end of log#8 into the rear notch of log#4.

The small branch of log#8 sits in the notch located on top of log#1.

8. Place log#9 onto the grate as though it had burnt off log#5. Place log#10 onto the locating pin on log#1. Again, log#10 should be aligned as though it has burnt off of log#7.

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CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the Hearth Panels in a realistic manner. Fine dust found in the bottom of the bag should not be used.

VERMICULITE

Sprinkle vermiculite around the charcoal embers. Note: Both charcoal embers and vermiculite are not to be placed on the burner.

NIGHT LIGHT REPLACEMENT

Your comes equipped with 2 “Night Lights™”. The lights have been pre-wired and is controlled from the remote control.

If in the event the lamps or lens need replacing, follow the instructions below.

Shut off breaker at main power supply.

Remove the four screws that secure the lens frame to the Firebox top. This frame retains the glass lens. The lamp can now be accessed.

Night Lights

GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow. The ember material will only glow when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports. Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. phazer™ logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed “glowing embers” and phazer™ logs available from your NAPOLEON® dealer.

FIGURE 37

GASKET

SIDE UP

COLOURED

Note: Do not handle the lamp (bulb) with bare ﬁ ngers, protect with a clean dry cloth.

The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as lamp and lens are special “high temperature” products. When re-installing, ensure integrity of gasket seal.

LENSE

FRAME

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FIREBOX TOP

THE FIREBOX MUST BE SEALED.

Over tightening the screws could break the lens.

“Light Leakage” from the holes in the housing lamp

may be observed. The holes in the lamp housing are

necessary for ventilation and must not be covered.

FIGURE 36

REMOTE AND VALVE ACCESS

The control area can be accessed either through the control door or through the access panel inside the ﬁ rebox.

INNER ACCESS PANEL

Follow the door removal instructions. Remove the right side panel. Remove the four screws from the access door.

Note: A new gasket will be required, when re-installing the access panel (see replacement parts).

REMOTE RECEIVER REMOVAL

1. Open the right control door by pulling bottom portion away from magnet catch.

2. Remove the hearth strip by lifting up and away from unit.

3. Remove the receiver by pulling the left side of the plate

away from the bracket.

4. Once disengaged pull the wiring harness out from the back of receiver.

CONTROL MODULE REMOVAL

1. Remove access panel from inside the ﬁ rebox.

2. Unplug the control module from the junction box

3. Pull up on the control module being held down with velcro

and disconnect the plugs (fan, aux). Remove wiring harness from the front of casing.

4. Install the new control module (see schematic Pg.14).

The valve on The is piped with two ﬂ ex connectors (one inlet, one outlet).

It can be removed or pulled forward for service.

1. Open right control door.

2. Remove the wing nut and pivot the valve out from the

slot at the bottom of the valve.

3. Slowly pull the valve through the control door being careful not to kink the gas lines or wires.

“AUTO SPARK” BATTERY REMOVAL

1. Open the right control door by pulling bottom portion away from magnet catch.

2. Remove the hearth strip by lifting up and away from unit.

3. The spark module is located in the front right corner of the

unit (see photo below).

4. Disengage the battery compartment door from the top of module.

5. Replace battery and re-install compartment door.

VALVE REMOVAL

FIGURE 38

WING NUT

VALV E

SLOT

RECEIVER

SPARK MODULE

WING NUT

VALV E

SLOT

RECEIVER

SPARK MODULE

W415-0614_05.15.07

OPERATION / MAINTENANCE

TIME OUT

If the appliance is turned on and the Receiver does not receive any command for 24 hours, it automatically turns the appliance and the Remote Control off.

FIREPLACE OPERATION

To operate this ﬁ rplace using the remote, the pilot must be running and the gas valve turned to the “ON” position. Ensure that the receiver has power and the backup switch is in the auto position.

FIGURE 39

1. Install the batteries (AAA) into the remote control transmitter. The “HOUSE” icon with room temperature will be displayed.

2. Press the ON/OFF button on the remote. Icons will appear at the same time and acoustic signal is generated if not, move the transmitter closer to the receiver and repeat. If a signal is still not heard, it will be necessary to execute the address setting procedure. Note: There maybe a few seconds delay before the receiver responds. Especially when using the wrought iron faceplate.

3. Fahrenheit - Celsius temperature indicatior

It is possible to set the Remote Control transmitter to display the temperatures in either Fahrenheit or Celsius. Use the UP or DOWN button on the transmitter until the cursor (small triangle) is left of the clock icon.

4. From time 0:00 press the LEFT key ten times. The display will show the transmitter address. Use the RIGHT button to toggle from °F to °C and vice versa. The display will show the selected unit of measue. Press the LEFT button to exit this function.

HAND HELD REMOTE OPERATIONS

1. ON / OFF

To turn the ﬁ replace on press the ON / OFF button, the ﬁ replace will always light at maximum ﬂ ame setting. Press the ON / OFF button again to turn the ﬁ replace off.

desired ﬂ ame height. Six ﬂ ame levels are included, from 1 (minimum) to 6 (maximum). An acoustic signal from the Receiver conﬁ rms the reception of the command.

FIGURE 40

3. AUTOMATIC CHANGE OF FLAME HEIGHT The system is provided with three automatic sequences to change continuously the ﬂ ame height. Thirty steps compose each sequence with an interval between one step and the other of 5 seconds, for a total duration of 2.5 minutes. At the end the sequence repeats continually until the sequence function is changed to an alternatate pattern or turned to off. The Remote Control can select one of the predeﬁ nded sequences. Use the UP or Down button until the cursor (small triangle) is to the left of the two small ﬂ ames. (Figure 55) Use the left or right button to select sequence 1, 2 or 3. When using the sequence function the room thermostat is active.

FIGURE 41

4. ROOM THERMOSTAT The Remote Control can operate as a room thermostat. To activate this function use the UP and DOWN key until the cursor (small triangle) is left of the thermometer icon. Then use the right of left button to set the desired room temperature. (Figure 56) This control system will cycle automatically the appliance on or off to maintain the selected temperature.

2. FLAME HEIGHT

This function allows remote control of the ﬂ ame height. Check that the Remote Control is on, otherwise, turn on the Remote Control and wait 5 seconds. Select the manual ﬂ ame height until the cursor (small triangle) is to the left of the big ﬂ ame. (Figure 54) Use the RIGHT or LEFT button to set the

W415-0614_05.15.07

FIGURE 42

5. FAN SPEED SETTING This function controls the speed of the hot air circulating fan. To change the fan speed, use the UP and Down button until the cursor (small triangle) is left of the fan icon. Set to one of 4 levels included or turned off (level 4 means full speed)

6. TIMER SETTING The Remote Control has a sleep function. With this function it is possible to set a sleep time. After this time has elaspsed the appliance is automatically switched off. To activate the function use the UP and DOWN button until the cursor (small triangle) is to the left of the clock icon. Then use the right or left button to set the desired sleep time. It is possible to set a maximum time of 90 minutes with 15 minutes steps. After the desired time has been set press the UP or DOWN key to start the timer. (Figure 58)

7. AUXILIARY OUTPUT The auxiliary function allows switching of the accent light accessory on or off. To control the accent light use the UP and DOWN button until the cursor (small triangle) is to the left of the AUX word. The right button turns the light on and the left button turns it off. (Figure 59)

FIGURE 43

FIGURE 44

CHILD SAFETY LOCK-OUT This function is to deactivate control button. The function is active when the lock icon is lit. To activate this function press the ON / OFF button and within one second the UP key To reactivate the remote control buttonss follow the same sequence, press ON / OFF key and within one second press the UP button.

FIGURE 46

POWER FAILURE During main power loss it is not possible to turn on the appliance with the Remote Control. It is possible to turn the appliance on manually using the Backup switch of the Receiver set to the MAN position. (Figure 53) The receiver is located in the control area (see steps 1 and 2 or page 19 - Once the main power has been restored the receiver must be returned to the auto position for remote control. NOTE: On subsequent restoration of the main power and with the BACKUP switch in AUTO position, the Receiver leaves the appliance turned off even if the Remote Control is turned on. In this case, to switch on the appliance, press the ON / OFF button of the Remote Control twice.

LOW BATTERY DETECTION The duration of the batteries depends on many factors: the quality of the batteries used, the number of ignitions of the appliance, the number of changes to the flame height etc. When the transmitter batteries are low, an icon will be displayed on the LCD display to alert of a low battery condition before losing battery power at all. As soon as the depleted batteries are replaced, the transmitter will restart its normal operation.

FIGURE 47

FIGURE 45

W415-0614_05.15.07

ADDRESS SETTING PROCEDURE Use the UP and DOWN key on the transmitter until the cursor (small triangle) is left of the clock icon. From time 0:00 press the LEFT key ten times. The display will show then the transmitter address. Press the LEFT key to exit this function. The transmitter address is required to be equal to the Receiver. (Figure 62) Select, through setting of the dip switches, the address of the receiver. (Figure 64) Switch #8 must always be in the ON position (down). It is also possible to start a receiver address search sequence through the Transmitter. To enter this function use the DOWN or UP keys until the cursor (small triangle) is left of the clock icon. From time 0:00 press the LEFT key tem times. The display will then show the present transmitter address. To alter the address of the Transmitter press the UP key to increase and DOWN to decrease it. A “beep” from the Receiver will conﬁ rm the same address as the Transmitter. Press LEFT key to exit this function.

Note: The address of the Receiver is acquired only at its power on. Changing the address while the Receiver is powered will not have any effect. To change the address of the Receiver, disconnect the power cable from the Receiver, change the address and reconnect the power cable to the Receiver.

FIGURE 48

FAHRENHEIT - Celsius Temperature Indication It is possible to set the Remote Control to display the temperatures in either Fahrenheit or Celsius. Use the UP or DOWN key on the Transmitter until the cursor (small triangle) is left of the click icon. From time 0:00 press the LEFT key ten times. The display will show the transmitter address. Use the RIGHT key to toggle from ºF to ºC and vice versa. The display will show the selected unit of measure. Press the LEFT key to exit this function. (Figure 63)

FIGURE 49

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DIP SWITCH NUMBER (0 = ON / 1 = OFF)

W415-0614_05.15.07

FOR YOUR SAFETY READ BEFORE

LIGHTING:

A. This ﬁ replace is equipped with a pilot which must be lit by hand while following these instructions exactly. B. Before operating smell all around the ﬁ replace area for gas and next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor. C. Use only your hand to turn the gas control knob / manual shut-off knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualiﬁ ed service technician. Force or attempted re pair may result in a ﬁ re or explosion. D. Do not use this ﬁ replace if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

Warning: if you do not follow these instructions exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life. Initial lighting of the pilot and main burners must be done with the glass door off. Do not connect valve or wall switch to electricity. See installation instructions.

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob it depressed slightly.

1. STOP! Read the safety information on the operating label.

2. Turn off all electric power to the ﬁ replace.

3. Turn the gas knob clockwise

4. Wait 5 minutes to clear out any gas. If you smell gas, including near the ﬂ oor, STOP! Follow “B” on the op erating label. If you don’t smell gas, go to the next step.

5. If the ﬁ replace is equipped with a ﬂ ame adjustment valve, turn clockwise to off.

6. Find pilot located in front of the back log on the right.

7. Turn gas knob clockwise

8. This unit is equipped with an auto-spark. Depress and hold gas knob . Keep knob fully depressed for one minute, then release. If pilot does not continue to burn repeat steps 3 through 7.

9. With pilot lit, push and turn gas knob counter-clock wise

10. If equipped with ﬂ ame adjustment valve, turn knob to high.

11. If equipped with remote on-off switch, main burner may not come on when you turn the valve to on or high. Remote switch must be in the on position to ignite burner.

12. Turn on all electric power to the ﬁ replace.

to on.

to off.

to pilot.

OPERATING INSTRUCTIONS

When lit for the ﬁ rst time, the ﬁ replace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufﬁ ciently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufﬁ ciently ventilate the room.

Purge all gas lines with the glass door of the fireplace removed. Assure that a continuous gas flow is at the burner before installing the door.

WHAT TO DO IF YOU SMELL GAS

• Do not touch any electric switch.

• Do not use any phone in your building.

• If you cannot reach your gas supplier, call the ﬁ re department.

• Turn off all gas to the ﬁ replace.

• Do not try to light any appliance.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

FIGURE 51

TO TURN OFF GAS

1. Turn off all electric power to the ﬁ replace if service is to be performed.

2. For a complete shut-down procedure: push in gas control knob slightly and turn clockwise Do not force.

3. For a temporary shut-down procedure: set the switch to off. Press and turn the gas knob clockwise to pilot.

GAS KNOB

to off.

FIGURE 50

W415-0614_05.15.07

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER

BEFORE SERVICING THE FIREPLACE.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites com-

pletely on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your NAPOLEON® dealer / distributor.

7. Check that the gasket on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

ADJUSTMENTS

PILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

FIGURE 52

LP 3/8” 7/16”

NG 5/32” 3/16”

Air Shutter Openings

Front Rear

FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustrations provided.

3/8” - 1/2”

PILOT

BURNER

THERMOCOUPLE

THERMOPILE

FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF THERMOCOUPLE & THERMOPILE

FIGURE 53

Closing the air shutter will cause a more yellow ﬂ ame, but can lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame colour to be established.

FIGURE 54

W415-0614_05.15.07

REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your NAPOLEON® dealer or distributor. When ordering replacement parts always give the following information:

FOR WARRANTY REPLACEMENT PART S , A PHOTOCOPY OF

THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR

THE CLAIM.

ODEL & SERIAL NUMBER OF FIREPLACE

1. M

2. INSTALLATION DATE OF FIREPLACE

ART NUMBER

3. P

ESCRIPTION OF PAR T

4. D

INISH

5. F

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR

FURTHER INFORMATION, CONTACT YOUR

NAPOLEON®

DEALER.

REPLACEMENT PARTS

PART NO. DESCRIPTION

1* W390-0002 DOOR LATCH (EA) 2 W725-0047 NATURAL GAS VALVE - MODULATING 2 W725-0048 PROPANE GAS VALVE - MODULATING 3 W455-0040 #41 NATURAL GAS ORIFICE 3 W455-0058 #35 NATURAL GAS ORFICE 3 W455-0059 #53 PROPANE GAS ORIFICE 4 W680-0014 THERMOCOUPLE 5 W240-0008 ELECTRODE 6 W680-0015 THERMOPILE 7 W010-1478 NATURAL GAS PILOT ASSEMBLY 7 W010-1479 PROPANE GAS PILOT ASSEMBLY 8 W455-0070 NG PILOT INJECTOR 8 W455-0068 LP PILOT INJECTOR 9* W385-0334 NAPOLEON® LOGO 10* W290-0116 DOOR GASKET 11 W615-0075 FIRESTOP 12 W660-0041 SPARK SWITCH 13 W660-0046 REMOTE TRANSMITTER 14 W660-0045 REMOTE RECEIVER 15 W190-0017 DC SPARK UNIT CONTROL 16 W010-1480 DOOR FRAME 17* W010-1516 GLASS 18 W565-0089 SCREEN 19* W120-0054 CURTAIN ROD CAP 20 W010-0978 PAN BURNER 21 W100-0078 TUBE BURNER 22 GL-659 LOG SET 23* W361-0016 GLOWING EMBERS 24* W550-0001 CHARCOAL EMBERS 25 W135-0316 REAR LOG #1 26 W135-0307 RIGHT MIDDLE LOG #2 27 W135-0308 LEFT MIDDLE LOG #3 28 W135-0311 FRONT CROSSOVER LOG #4 29 W135-0318 LEFT FRONT LOG #5 30 W135-0312 MIDDLE CROSSOVER LOG #6 31 W135-0317 RIGHT FRONT LOG #7 32 W135-0313 REAR CROSSOVER LOG #8 33 W135-0314 FRONT CHUNK #9 34 W135-0315 REAR CHUNK #10 35 W720-0098 PILOT TUBE 36* W361-0014 VERMICULITE 37 W300-0067 ACCENT LIGHT GLASS 38 W387-0006 ACCENT LIGHT 39 W750-0107 ACCENT LIGHT WIRE 40 W290-0080 ACCENT LENSE GASKET 41* W475-0499 PANEL REAR FIBRE 42* W475-0493 PANEL, RIGHT FIBRE 43 W475-0494 PANEL, LEFT FIBRE 44 W475-0492 PANEL, BAFFLE 45* W475-0496 HEARTH, LEFT FIBRE 46* W475-0495 HEARTH, RIGHT FIBRE 47* W475-0497 HEARTH, RIGHT MIDDLE 48* W475-0498 HEARTH, LEFT MIDDLE 49 W333-0011 HEARTH, FRONT CENTRE CONCRETE 50 W333-0010 HEARTH, FRONT LEFT CONCRETE 51 W333-0012 HEARTH, FRONT RIGHT CONCRETE 52 W135-0305 ANDIRON

C/W LEAD

C/W GASKET

FLEXIBLE VENT KITS

GD620 (5 FT)

53* W010-0772 8” FLEXIBLE ALUMINIUM LINER

- (5 FT) C/W SPACERS 53* W730-0026 10” FLEXIBLE ALUMINIUM LINER - (5 FT)

GD630 (10 FT)

53* W730-0027 10” FLEXIBLE ALUMINIUM LINER - (10 FT) 53* W010-0773 8” FLEXIBLE ALUMINIUM LINER

- (10 54* W010-0810 WALL SUPPORT ASSEMBLY

FT) C/W SPACERS

TERMINAL KITS

55 WALL TERMINAL KIT - GD622R

ROOF TERMINAL KITS

56* 1/12 TO 7/12 PITCH - GD610 57* 8/12 TO 12/12 PITCH - GD611 58* FLAT ROOF - GD612 59 W490-0075 8/10 INNER OUTER SLEEVE 60 W670-0008 8/10 TERMINAL 61 W170-0016 STORM COLLAR 62 W010-0453 ROOF SUPPORT 63 W263-0083 ROOF FLASHING 1/12 - 7/12 PITCH W263-0084 ROOF FLASHING 8/12 - 12/12 PITCH W263-0085 ROOF FLASHING

ACCESSORIES

64* W573-0007 HI-TEMP SEALANT 65* GD501 HEAT GUARD 66 GA-566 HOT AIR DISTRIBUTION KIT 67 GA-72 HOT AIR EXHAUST KIT 68 GA-70 EXTENSION KIT, 5FT FLEX VENT 69* W010-0370 WALL SUPPORT ASSEMBLY 70* W175-0249 10” COUPLER 71* W175-0002 8” COUPLER 72* W175-0260 CONVERSION KIT 72* W175-0261 CONVERSION KIT - LP TO NG 73 CP90 CRANE AND POT 74* F90SA DECORATIVE FRAME-SQUARE “ARTSAN” 75* DK90RA RECTANGULAR DOUBLE DOORS “ARTISAN” 76 W585-0222 VENT PIPE SHIELD 77 W170-0116 10” STORM COLLAR 78 GA65 10’ FLEX WITH 6” COLLAR

NG TO LP

W415-0614_05.15.07

0:00

AUX

FEATURE SELECT

ON/OFF

27 28

* WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

W415-0614_05.15.07

TROUBLE SHOOTING GUIDE

EFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN

SYMPTOM PROBLEM TEST SOLUTION

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Flames are consistently too large or too small. Carboning occurs.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey film forms.

Exhaust fumes smelled in room, headaches.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur on

the terminal and should be removed as required.

Incorrect installation.

Unit is over-ﬁ red or underﬁ red.

Air shutter has become blocked

Flame is impinging on the logs or combustion chamber.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Fireplace is spilling.

System is not correctly purged.

Out of propane gas. - ﬁ ll the tank.

Pilot flame is not large enough

Pilot ﬂ ame is not engulﬁ ng the thermocouple.

Thermocouple shorting / faulty.

Faulty valve.

- refer to Figure 13 to ensure correct location of storm collars.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”. Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”. AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE. Leak test with a soap and water solution.

- ensure air shutter opening is free of lint or other obstructions.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- check that the door gasket is not broken or missing and that the seal is tight.

- check that both 8” and 10” vent liners are free of holes and well sealed at all joints.

- check that minimum rise per foot has been adhered to for any horizontal venting.

- clean the glass with a gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT. If deposits are not cleaned off regularly, the glass may become permanently marked.

- check door seal and relief ﬂ ap seal.

- check for chimney blockage

- check that the paint curing process is complete

- purge the gas line with the glass door open.

- turn up the pilot ﬂ ame.

- gently twist the pilot head to improve the ﬂ ame pattern around the thermocouple.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- replace.

W415-0614_05.15.07

SYMPTOM PROBLEM TEST SOLUTION

Pilot burning; no gas to main burner; Flame height is on ‘HI’; Remote and transmitter ON

Pilot goes out while standing; Main burner is in ‘OFF’ position.

Pilot will not light.

PILOT

BURNER

THERMOCOUPLE

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Flames are consistently too large or too small. Carboning occurs.

Remote receiver

- disconnect switch wires &connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

Main burner orifice is

- remove stoppage in oriﬁ ce.

plugged.

Faulty thermopile.

Gas piping is undersized.

- test and replace if required.

- turn on all gas appliances and see if pilot ﬂ ame ﬂ utters, diminishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

No spark at pilot burner

- check if pilot can be lit by a match

- check that the wire is connected to the spark module.

THERMOPILE

- check batteries.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace spark module.

- ﬁ ll the tank.Out of propane gas

Spark gap is incorrect

- spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

No gas at the pilot burner

- check that the manual valve is turned on.

- check the pilot oriﬁ ce for blockage.

- call the gas distributor.

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermo-

- turn up pilot ﬂ ame.

- replace pilot assembly.

pile

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

- test and replace thermopile if required.

Temperature setting on trans-

- turn up temperature setting.

mitter is satisﬁ ed

Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON”

Vent is blocked

Vent is re-circulating

8” ﬂ exible vent has become

- check for vent blockage.

- check joint seals and installation.

- re-attach to ﬁ replace.

disconnected from ﬁ replace.

Unit is over-ﬁ red or underﬁ red.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clock-wise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or

13” (11” minimum) water column for propane. Check that main burner is operating on “HI”. Outlet pressure can be checked the same as above using screw (B).

Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”. AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

PI LOT

Leak test with a soap and water solution.

W415-0614_05.15.07

SPECIAL CONCERNS

SERVICE PERFORMANCE

Fireplace Service History

SERVICE TECHNICIAN NAME

This fireplace must be serviced annually depending on usage

DEALER NAME

DATE

W415-0614_05.15.07

NOTES

W415-0614_05.15.07

Napoleon The Dream BGD90NT, The Dream BGD90PT Installation And Operation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual