Napoleon SAVOY OS11 Installation And Operation Instructions Manual

INSTALLER : THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

CERTIFIED IN CANADA TO CAN/CSA C22.2 NO. B140.3, B140.1, B140.0 AND IN THE U NI TED STATES CONFORMS TO UL Std 307a, ANSI/ULStd 896

INSTALLATION AND OPERATION INSTRUCTIONS
FOR
OIL-FIRED CAST IRON STOVE
MOBILE HOME APPROVED

MODEL

SAVOY OS11

Document n° 1043-1 ~ 15/01/2002

Installation and Service must be performed by a Qualified Installer, Service Agency or the Oil Supplier

WOLF STEEL LTD., RR#1, 24 NAPOLEON RD.,

BARRIE, ON., CANADA L4M 4Y8 [phone]

Fax: [phone] Email :

[e-mail]

Web:

WWW.NAPOLEONFIREPLACE.COM

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

INTRODUCTION

WARNING

• The stove is an oil-fired stove. Do not burn wood or
other materials in this stove.

• Adults and especially children should be alerted to the
hazards of high surface temperatures and should stay
awayto avoid burns or clothing ignition. Supervise young
children when they are in the same room as the stove.

• Due to high temperatures, the stove should be located
out of traffic and away from fur niture and draperies.

• Clothing or other flammable material should not be
placed on or near the stove.

• Do not allow anyone to operate this appliance unless
they are thoroughly familiar with the operating
instructions.

• The use of a firescreen is strongly recommended as a
further safeguard.

• It is imperative that the controls,burner,its passageway
in the stoveand venting system are kept clean.Thestove
and its venting system should be inspected before use

and at least annually by a qualified service person. More
frequent cleaning may be required due to excessive soot
build-up.The stove area must be kept clear and free from
combustible materials, gasoline and other flammable
vapours and liquids.

• Under no circumstances should this stove be modified.

• Do not draw combustion air from a wall, floor or ceiling
cavity or from an enclosed area such as an attic, a
basement or a garage.

• Do not use this stove if any part has been under water
immediately call a qualified service technician to inspect
the stove and to replace any part of the control system
which has been under water.

• Do not operate the stove with the glass door opened,
cracked or broken. Replacement of the glass should be
done by a licensed or qualifed service person.

• Do not strike or slam shut the stove glass door.

CONTENTS

PG. 2 . . INTRODUCTION

PG. 3 . . Warranty
PG. 4 . . General information
PG. 4 . . Care of enamelled parts
PG. 4 . . Care of glass

PG. 4 . . INSTALLATION

PG. 4 . . Unit and specifications
PG. 5 . . Location and clearances
PG. 5 . . Safety precautions
PG. 5 . . Draft air
PG. 5 . . Combustion air for NON mobile home installation.

PG. 6 . . INSTALLATION

PG. 6 . . Venting
PG. 6 . . Outside air
PG. 6 . . Chimney specifications
PG. 6 . . Chimney connector
PG. 7 . . Chimney ins ta llatio n
PG. 7 . . Adding chimney sections

PG. 7 . . MOBILE HOME INSTALLATION
PG. 8 . . FINISHING

PG. 8 . . Mounting flue collar and blanking plate
PG. 8 . . Leveling the stove
PG. 8 . . Door seal adjustment
PG. 8 . . Ash tray installation
PG. 8 . . Fitting the visioflamme (optional)

PG. 8 . . FUEL SUPPLY
PG. 10 . OPERATING INSTRUCTIONS

PG. 10 . Understanding your oil stove
PG. 10 . Lighting instructions
PG. 11 . Shut down

PG. 11 . ADJUSTMENTS

PG. 11 . Oil flow adjustments
PG. 11 . Overheating

PG. 12 . MAINTENANCE

PG. 12 . Seasonal maintenance
PG. 12 . Door gasket replacement
PG. 12 . Removing the flue baffle
PG. 13 . Ordering replacement parts
PG. 13 . Replacement parts

PG. 16 . TROUBLE SHOOTING

Document n° 1043-1 ~ 15/01/2002

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NAPOLEON oil stoves are manufactured under the strict Standard of the World Recognized

ISO9001 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride

in their work. The complete stove is thoroughly inspected by a qualified technician before packaging to ensure that you, the

customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON OIL STOVE PRE SIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPO LEON oil stove are warranted against defects for as long as you own the
stove. This covers : combustion chamber, heat exchanger, borosilicate glass (thermal breakage only), gold plated parts against tarnishing,
and porcelainized enamelled components.

Wearable parts such as carburetor and catalytic components, oil reservoir , burner, flue baffle andhigh temperature paint are covered and
NAPOLEON will provide replacement parts free of charge during the firs t year of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work however, requires the prior approval of an
authorized company official. Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work
must be done through an authorized NAPOLEON dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing
defects to the or iginal purchaser only —i.e., the individual
or legal entity (registered customer) whose name appears
on the warranty registration card filed with NAPOLEON.
provided that the purchase was made through an
authorized NAPO LEON dealer and is subject to the
following conditions and limitations :

This factory warranty is non-transferable and may not be
extended whatsoever by any of our representatives.

The oil stove must be installed by an authorized service
technician or contractor. Installation must be done in
accordance with the installation instructions included with
the product and all local and national building and fire
codes.

This limited warranty does not cover damages caused by
misuse, lack of maintenanc e, shipping, accident,
alterations, abuse or neglect. Parts installed from other
manufactures will nullify this warranty.

This limited warranty does not cover chipping flaking of
porcelainized enamelled components where the stove has
been installed in a salt air or highly humid environment that
may be corr osive or cause rust. Stove inspection for
damage to the enamel should be done prior to accepting it.

This limited warranty further does not cover any scratches,
dents, corrosion or discolouring caused by excessive heat,
abrasive and chemical cleaners nor chipping on porcelain
enamel par ts, nor any venting components used in the
installation of the stove.

In the first year only, this warranty extends to the repair or
replacement of warranted parts which are defective in
material or workmanship provided that the product has
been operated in accordance with the operation
instructions and under nor mal conditions.

After the first year, with respect to the President’s Limited
Lifetime Warranty, NAPOLEON may, at its discretion, fully
discharge all obligations with respect to this warranty by
refunding to the original warranted purchaser the
wholesale price of any warranted but defective par t(s).

After the first year, NAPOLEON will not be responsible for
installation, labour or any other costs or expenses related
to the reinstallation of a warranted part, and such
expenses are not covered by this warranty.

Notwithstanding any provisions contained in the
President’s Limited Lifetime Warranty, NAPOLEON’S
responsibility under this warranty is defined as above and
it shall not in any event extend to any incidental,
consequential or indirect damages.

This warranty defines the obligations and liability of
NAPOLEON with respect to the NAPOLEON oil stove and
any other warranties expressed or implied with respect to
this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third
party to assume, on its behalf, any other liabilities with
respect to the sale of this product. NAPOLEON will not be
responsible for : over-firing, downdrafts, spillage caused
by environmental conditions such as rooftops, buildings,
nearby trees, hills, mountains, inadequate vents or
ventilation, excessive venting configurations, insufficient
makeup air, or negative air pressures which may or may
not be caused by mechanical systems such as exhaust
fans, furnaces, clothes dryers, etc.

Any damages to the stove, combustion chamber,
enamelled finish or other component due to water,
weather damage, long peri ods of dampness,
condensation, damaging chemicals or cleaners will not be
the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a
serial number and a model number when making any
warrantyclaims from your authorized dealer.The warranty
registration card must be returned within fourteen days to
register t he warranty.

NAPOLEON reser ves the right to have its representative
inspect any product or par t thereof pr ior to honouring any
warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN 2.073.411, 2.082.915 © WOLF STEEL LTD.

Document n° 1043-1 ~ 15/01/2002

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General inform ation

Nominal heat

output

Oil consumption ** Chimney draft required

Weight

Flue outlet inside

diameter

max speed min speed max speed min speed

27,300 BTU/hr .25 US gal/hr .073 US gal/hr .06" w.c. .024" w.c. 220 lbs 5 inches

8 kW 0.96 liter/h 0,28 liter/h 15 Pa 6 Pa 100 kg 125 mm

** 1 pint = 0.568 liter 1 quart = 1.136 liter 1 gallon (Brit.) = 4.546 liter 1 US gal = 3.785 liter

1 liter = 1.760 pints 1 liter = 0.879 quart 1 liter = 0.22 gal (Brit.) 1 liter = 0.26 gal (US)

Pints, quarts and gallons are Canadian unless otherwise noted.

Care of enamelled parts

Do not use abrasive cleaners to clean these parts. Buff lightly with a clean, dry cloth. Porcelain enamel components must
be handled with care. The baked-on finish is “glasslike”. If struck, it will chip. Touch-up paint is available through your
Napoleon dealer.

Care of glass

If the glass is not kept clean permanent discolouration and / or blemishes may result. Normally a hot burn will clean the
glass. The most common reason for dirty glass is running the unit at a low burning rate. If it is necessary to clean the glass,
use a soft cloth with a nonabrasive cleaner. Coarse cleaning materials may cause scratches or otherwise damage the
glass. Scratches can develop into cracks or breaking of the glass.

DO NOT CLEAN GLASS WHEN HOT !

The glass is very strong for maximum performance. However, always close the door gently. If the glass should ever crack
while the fire is burning, do not open the door until the fire is out and do not operate the stove again until the glass has
been replaced with new borosilicate glass, available from your Napoleon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE

MATERIALS. Check gaskets and seals regularly.

INSTALLATION

WARNING : Improper installation, adjustment, alteration, ser vice or maintenance can cause injury or proper ty

damage.Refer to this manual.For assistance or additional information consult a qualified installer,service agency
or the oil supplier.

r

Unit and specifications

593 (23 3/8")

288 (11 3/8")

552,5 (21 3/4")

505 (20")

145

(5 3 /4 " )

535 (21")

708 (28")

Ø 125 (5") int.

Ø 125 (5") int.

Ø 100

(4 ") e x t.

Figure 1

Document n° 1043-1 ~ 15/01/2002

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Location and clearances

If the stove is to be installed on a combustible floor, it must be installed on sheet metal or a tile. The oil drip tray, 72636
(not supplied) is a suitable substitute for either of these two pads.

Maintain these minimum clearances to combustibles (fig. 2) :
A 10 inches (250 mm)

B 13 inches (330 mm)
C 7 inches (180 mm)

Use a dou ble wall pipe for rear connection.
If reduced clearances are needed, obtain requirements from your local building code authorities (Installation code
book).

Safety precautions

Please read the installation instructions carefully, prior to installing the oil stove.
Your Napoleon oil stove must be installed in accordance with all national and local building code standards.
Consult the authority having jurisdiction (such as municipal building department, fire department, fire prevention bureau,
etc.) to determine the need to obtain a permit. If you are in doubt about the proper installation for your situation, contact
your dealer or local building or fire official.

Draft air

Most of the heat generated by the oil stove is used to warm the room air. However, part of the generated heat escape as
exhaust gas through the chimney, creating a ‘chimney draft’. To ensure proper operations of the stove, it must be
connected to a chimney having a sufficient draft capacity to operate the stove satisfactorily.
Flue draft, measured as negative pressure in the chimney, is created by the hot, rising combustion gas. The draft, in turn,
permits combustion air to enter the burner and emit theexhaust gases from the chimney to complete the combustion cycle.
For the 8 kW, a draft of 0.06" (or 15 Pa) water column for maximum input burn and 0.024" (or 6 Pa) for minimum input
burn is rated best to obtain the utmost performance of the oil stove.

Basic criteria essential to create and maintain chimney draft are :

1. Availability of combustion air.

2. Diameter and height of chimney.

3. Heat generated by the fire.

These segments work together to create the chimney draft. To alter one of them will affect the other two and change the
amount of draft in the chimney and ultimately the stove’s performance. To ensure that adequate chimney draft is
maintained,the chimney should be kept clean and without cracks. As soon as the oil stove has been installed, the chimney
draft should be checked with a draftmeter. Remove the screw located on the flue collar to introduce the draftmeter, replace
the screw once all the necessary tests will have been carried out. Flue draft is measured when the oil stove is hot (after
a minimum use of 30 minutes) to establish a true reading of the draft.
For the recommended operating draft level, see ‘General Information’ on page 4. Draft adjustment can be made through
use of the draft regulator located at the back of the oil stove (2, figure 14, page 9). In the event that the chimney draft is
excessive or irregular, a draft stabiliser should to be fitted to chimney connector.

Combustion air for NON mobile home installation.

The oil burning stove consumes about 4000 ft3of air per US gallon of oil (30 m3of air per litre of oil). This air is introduced
into the burner through air inlets and exits the chimney as combustion gas. For the oil stove to function properly, an
adequate supply of combustion air is required. There are many other appliances in your home competing for air such as :
a kitchen range hood, forced air heating devices, clothes dryer or a bathroom exhaust fan. Clothes dryers exhaust 400
CFM (cubic feet / minute) ; range hoods and exhaust fans can exhaust up to 150 CFM. If there is insufficient combustion
air, you may need to open a door or window to avoid adversely affecting the performance of the oil stove.

The manufacturer of the stove and/or his agent is not responsible for any smoking or related problems or damages
resulting from the lack of adequate combustion air. It is the responsibility of the installation contractor to ensure that
adequate combustion air is available to the stove at all times or to use an external connection (fig. 3, page 6) to avoid
reducing the overall efficiency of the stove.

Figure 2

A

B

C

C

C

C

B

A

Document n° 1043-1 ~ 15/01/2002

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