Napoleon SAVOY OS11 Installation And Operation Instructions Manual

INSTALLER : THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

CERTIFIED IN CANADA TO CAN/CSA C22.2 NO. B140.3, B140.1, B140.0 AND IN THE U NI TED STATES CONFORMS TO UL Std 307a, ANSI/ULStd 896

INSTALLATION AND OPERATION INSTRUCTIONS
FOR
OIL-FIRED CAST IRON STOVE
MOBILE HOME APPROVED

MODEL

SAVOY OS11

Document n° 1043-1 ~ 15/01/2002

Installation and Service must be performed by a Qualified Installer, Service Agency or the Oil Supplier

WOLF STEEL LTD., RR#1, 24 NAPOLEON RD.,

BARRIE, ON., CANADA L4M 4Y8 [phone]

Fax: [phone] Email :

[e-mail]

Web:

WWW.NAPOLEONFIREPLACE.COM

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

INTRODUCTION

WARNING

• The stove is an oil-fired stove. Do not burn wood or
other materials in this stove.

• Adults and especially children should be alerted to the
hazards of high surface temperatures and should stay
awayto avoid burns or clothing ignition. Supervise young
children when they are in the same room as the stove.

• Due to high temperatures, the stove should be located
out of traffic and away from fur niture and draperies.

• Clothing or other flammable material should not be
placed on or near the stove.

• Do not allow anyone to operate this appliance unless
they are thoroughly familiar with the operating
instructions.

• The use of a firescreen is strongly recommended as a
further safeguard.

• It is imperative that the controls,burner,its passageway
in the stoveand venting system are kept clean.Thestove
and its venting system should be inspected before use

and at least annually by a qualified service person. More
frequent cleaning may be required due to excessive soot
build-up.The stove area must be kept clear and free from
combustible materials, gasoline and other flammable
vapours and liquids.

• Under no circumstances should this stove be modified.

• Do not draw combustion air from a wall, floor or ceiling
cavity or from an enclosed area such as an attic, a
basement or a garage.

• Do not use this stove if any part has been under water
immediately call a qualified service technician to inspect
the stove and to replace any part of the control system
which has been under water.

• Do not operate the stove with the glass door opened,
cracked or broken. Replacement of the glass should be
done by a licensed or qualifed service person.

• Do not strike or slam shut the stove glass door.

CONTENTS

PG. 2 . . INTRODUCTION

PG. 3 . . Warranty
PG. 4 . . General information
PG. 4 . . Care of enamelled parts
PG. 4 . . Care of glass

PG. 4 . . INSTALLATION

PG. 4 . . Unit and specifications
PG. 5 . . Location and clearances
PG. 5 . . Safety precautions
PG. 5 . . Draft air
PG. 5 . . Combustion air for NON mobile home installation.

PG. 6 . . INSTALLATION

PG. 6 . . Venting
PG. 6 . . Outside air
PG. 6 . . Chimney specifications
PG. 6 . . Chimney connector
PG. 7 . . Chimney ins ta llatio n
PG. 7 . . Adding chimney sections

PG. 7 . . MOBILE HOME INSTALLATION
PG. 8 . . FINISHING

PG. 8 . . Mounting flue collar and blanking plate
PG. 8 . . Leveling the stove
PG. 8 . . Door seal adjustment
PG. 8 . . Ash tray installation
PG. 8 . . Fitting the visioflamme (optional)

PG. 8 . . FUEL SUPPLY
PG. 10 . OPERATING INSTRUCTIONS

PG. 10 . Understanding your oil stove
PG. 10 . Lighting instructions
PG. 11 . Shut down

PG. 11 . ADJUSTMENTS

PG. 11 . Oil flow adjustments
PG. 11 . Overheating

PG. 12 . MAINTENANCE

PG. 12 . Seasonal maintenance
PG. 12 . Door gasket replacement
PG. 12 . Removing the flue baffle
PG. 13 . Ordering replacement parts
PG. 13 . Replacement parts

PG. 16 . TROUBLE SHOOTING

Document n° 1043-1 ~ 15/01/2002

2

NAPOLEON oil stoves are manufactured under the strict Standard of the World Recognized

ISO9001 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride

in their work. The complete stove is thoroughly inspected by a qualified technician before packaging to ensure that you, the

customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON OIL STOVE PRE SIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPO LEON oil stove are warranted against defects for as long as you own the
stove. This covers : combustion chamber, heat exchanger, borosilicate glass (thermal breakage only), gold plated parts against tarnishing,
and porcelainized enamelled components.

Wearable parts such as carburetor and catalytic components, oil reservoir , burner, flue baffle andhigh temperature paint are covered and
NAPOLEON will provide replacement parts free of charge during the firs t year of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work however, requires the prior approval of an
authorized company official. Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work
must be done through an authorized NAPOLEON dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing
defects to the or iginal purchaser only —i.e., the individual
or legal entity (registered customer) whose name appears
on the warranty registration card filed with NAPOLEON.
provided that the purchase was made through an
authorized NAPO LEON dealer and is subject to the
following conditions and limitations :

This factory warranty is non-transferable and may not be
extended whatsoever by any of our representatives.

The oil stove must be installed by an authorized service
technician or contractor. Installation must be done in
accordance with the installation instructions included with
the product and all local and national building and fire
codes.

This limited warranty does not cover damages caused by
misuse, lack of maintenanc e, shipping, accident,
alterations, abuse or neglect. Parts installed from other
manufactures will nullify this warranty.

This limited warranty does not cover chipping flaking of
porcelainized enamelled components where the stove has
been installed in a salt air or highly humid environment that
may be corr osive or cause rust. Stove inspection for
damage to the enamel should be done prior to accepting it.

This limited warranty further does not cover any scratches,
dents, corrosion or discolouring caused by excessive heat,
abrasive and chemical cleaners nor chipping on porcelain
enamel par ts, nor any venting components used in the
installation of the stove.

In the first year only, this warranty extends to the repair or
replacement of warranted parts which are defective in
material or workmanship provided that the product has
been operated in accordance with the operation
instructions and under nor mal conditions.

After the first year, with respect to the President’s Limited
Lifetime Warranty, NAPOLEON may, at its discretion, fully
discharge all obligations with respect to this warranty by
refunding to the original warranted purchaser the
wholesale price of any warranted but defective par t(s).

After the first year, NAPOLEON will not be responsible for
installation, labour or any other costs or expenses related
to the reinstallation of a warranted part, and such
expenses are not covered by this warranty.

Notwithstanding any provisions contained in the
President’s Limited Lifetime Warranty, NAPOLEON’S
responsibility under this warranty is defined as above and
it shall not in any event extend to any incidental,
consequential or indirect damages.

This warranty defines the obligations and liability of
NAPOLEON with respect to the NAPOLEON oil stove and
any other warranties expressed or implied with respect to
this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third
party to assume, on its behalf, any other liabilities with
respect to the sale of this product. NAPOLEON will not be
responsible for : over-firing, downdrafts, spillage caused
by environmental conditions such as rooftops, buildings,
nearby trees, hills, mountains, inadequate vents or
ventilation, excessive venting configurations, insufficient
makeup air, or negative air pressures which may or may
not be caused by mechanical systems such as exhaust
fans, furnaces, clothes dryers, etc.

Any damages to the stove, combustion chamber,
enamelled finish or other component due to water,
weather damage, long peri ods of dampness,
condensation, damaging chemicals or cleaners will not be
the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a
serial number and a model number when making any
warrantyclaims from your authorized dealer.The warranty
registration card must be returned within fourteen days to
register t he warranty.

NAPOLEON reser ves the right to have its representative
inspect any product or par t thereof pr ior to honouring any
warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN 2.073.411, 2.082.915 © WOLF STEEL LTD.

Document n° 1043-1 ~ 15/01/2002

3

General inform ation

Nominal heat

output

Oil consumption ** Chimney draft required

Weight

Flue outlet inside

diameter

max speed min speed max speed min speed

27,300 BTU/hr .25 US gal/hr .073 US gal/hr .06" w.c. .024" w.c. 220 lbs 5 inches

8 kW 0.96 liter/h 0,28 liter/h 15 Pa 6 Pa 100 kg 125 mm

** 1 pint = 0.568 liter 1 quart = 1.136 liter 1 gallon (Brit.) = 4.546 liter 1 US gal = 3.785 liter

1 liter = 1.760 pints 1 liter = 0.879 quart 1 liter = 0.22 gal (Brit.) 1 liter = 0.26 gal (US)

Pints, quarts and gallons are Canadian unless otherwise noted.

Care of enamelled parts

Do not use abrasive cleaners to clean these parts. Buff lightly with a clean, dry cloth. Porcelain enamel components must
be handled with care. The baked-on finish is “glasslike”. If struck, it will chip. Touch-up paint is available through your
Napoleon dealer.

Care of glass

If the glass is not kept clean permanent discolouration and / or blemishes may result. Normally a hot burn will clean the
glass. The most common reason for dirty glass is running the unit at a low burning rate. If it is necessary to clean the glass,
use a soft cloth with a nonabrasive cleaner. Coarse cleaning materials may cause scratches or otherwise damage the
glass. Scratches can develop into cracks or breaking of the glass.

DO NOT CLEAN GLASS WHEN HOT !

The glass is very strong for maximum performance. However, always close the door gently. If the glass should ever crack
while the fire is burning, do not open the door until the fire is out and do not operate the stove again until the glass has
been replaced with new borosilicate glass, available from your Napoleon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE

MATERIALS. Check gaskets and seals regularly.

INSTALLATION

WARNING : Improper installation, adjustment, alteration, ser vice or maintenance can cause injury or proper ty

damage.Refer to this manual.For assistance or additional information consult a qualified installer,service agency
or the oil supplier.

r

Unit and specifications

593 (23 3/8")

288 (11 3/8")

552,5 (21 3/4")

505 (20")

145

(5 3 /4 " )

535 (21")

708 (28")

Ø 125 (5") int.

Ø 125 (5") int.

Ø 100

(4 ") e x t.

Figure 1

Document n° 1043-1 ~ 15/01/2002

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Location and clearances

If the stove is to be installed on a combustible floor, it must be installed on sheet metal or a tile. The oil drip tray, 72636
(not supplied) is a suitable substitute for either of these two pads.

Maintain these minimum clearances to combustibles (fig. 2) :
A 10 inches (250 mm)

B 13 inches (330 mm)
C 7 inches (180 mm)

Use a dou ble wall pipe for rear connection.
If reduced clearances are needed, obtain requirements from your local building code authorities (Installation code
book).

Safety precautions

Please read the installation instructions carefully, prior to installing the oil stove.
Your Napoleon oil stove must be installed in accordance with all national and local building code standards.
Consult the authority having jurisdiction (such as municipal building department, fire department, fire prevention bureau,
etc.) to determine the need to obtain a permit. If you are in doubt about the proper installation for your situation, contact
your dealer or local building or fire official.

Draft air

Most of the heat generated by the oil stove is used to warm the room air. However, part of the generated heat escape as
exhaust gas through the chimney, creating a ‘chimney draft’. To ensure proper operations of the stove, it must be
connected to a chimney having a sufficient draft capacity to operate the stove satisfactorily.
Flue draft, measured as negative pressure in the chimney, is created by the hot, rising combustion gas. The draft, in turn,
permits combustion air to enter the burner and emit theexhaust gases from the chimney to complete the combustion cycle.
For the 8 kW, a draft of 0.06" (or 15 Pa) water column for maximum input burn and 0.024" (or 6 Pa) for minimum input
burn is rated best to obtain the utmost performance of the oil stove.

Basic criteria essential to create and maintain chimney draft are :

1. Availability of combustion air.

2. Diameter and height of chimney.

3. Heat generated by the fire.

These segments work together to create the chimney draft. To alter one of them will affect the other two and change the
amount of draft in the chimney and ultimately the stove’s performance. To ensure that adequate chimney draft is
maintained,the chimney should be kept clean and without cracks. As soon as the oil stove has been installed, the chimney
draft should be checked with a draftmeter. Remove the screw located on the flue collar to introduce the draftmeter, replace
the screw once all the necessary tests will have been carried out. Flue draft is measured when the oil stove is hot (after
a minimum use of 30 minutes) to establish a true reading of the draft.
For the recommended operating draft level, see ‘General Information’ on page 4. Draft adjustment can be made through
use of the draft regulator located at the back of the oil stove (2, figure 14, page 9). In the event that the chimney draft is
excessive or irregular, a draft stabiliser should to be fitted to chimney connector.

Combustion air for NON mobile home installation.

The oil burning stove consumes about 4000 ft3of air per US gallon of oil (30 m3of air per litre of oil). This air is introduced
into the burner through air inlets and exits the chimney as combustion gas. For the oil stove to function properly, an
adequate supply of combustion air is required. There are many other appliances in your home competing for air such as :
a kitchen range hood, forced air heating devices, clothes dryer or a bathroom exhaust fan. Clothes dryers exhaust 400
CFM (cubic feet / minute) ; range hoods and exhaust fans can exhaust up to 150 CFM. If there is insufficient combustion
air, you may need to open a door or window to avoid adversely affecting the performance of the oil stove.

The manufacturer of the stove and/or his agent is not responsible for any smoking or related problems or damages
resulting from the lack of adequate combustion air. It is the responsibility of the installation contractor to ensure that
adequate combustion air is available to the stove at all times or to use an external connection (fig. 3, page 6) to avoid
reducing the overall efficiency of the stove.

Figure 2

A

B

C

C

C

C

B

A

Document n° 1043-1 ~ 15/01/2002

5

INSTALLATION

DO NOT INSTALL IN A ROOM USED FOR SLEEPING.

The stove must be firmly bolted to the floor with 1/4 inch lag bolts (fig. 8, p. 8).
Minimum clearances to combustibles are as shown in figure 2, page 5.

VENTING

The chimney must be installed in accordance with the manufacturer’s
instructions. Use only specified components with no substitutions. The
chimney and pipe must extend at least 8 feet above the stove and 3 feet
above the highest point of the roof. Install a rain cap at the top which will not
impede the smoke exhaust. The chimney must be supported at the ceiling or
roof so that its weight does not rest on the stove.

It must be installed between ceiling joists, with radiation shield and roof
flashing, so that the structural strength, insulation and waterproof qualities of
the home are not lessened. Seal with silicone to maintain a vapour barrier at
the c himney and outside air pipe penetrations. To check t hat the air pipe is
well fixed.

OUTSIDE AIR

Connection from the stove’s air intake to the outside is mandatory in mobile
homes only, either through a hole in the wall, or through a hole in the floor.
Use a fresh air kit. Secure the 4 inch diameter aluminium liner to the air intake
collar. Avoid cutting awayfloor joists, wall studs, electrical wires of plumbing.
Seal around the outside pipe with insulation to prevent drafts.

IF ROOM AIR STARVATION OCCUR S BECAUSE THE FRESH AIR
INTAKE IS BLOCKED WITH ICE, LEAVES, ETC.., OR BECAUSE THE
STOVE DOOR WAS LEFT OPEN, OR DUE TO A STRONG EXHAUST FAN
OPERATING ETC., DANGEROUS FUMES AND SMOKE FROM THE
OPERATING STOVE COULD BE DRAWN INTO THE ROOM.

THE TOTAL SMOKE PIPE LENGTH SHOULD NOT EXCEED 40% OF THE CHIMNEY HEIGHT ABOVE THE
STOV E TO A MAXIMUM HORIZONTAL RUN OF 10 FEET.
All smoke pipe must slope upwards at a minimum of 1/4" per foot (6 mm/300 mm) and all connections must be
tight and secured by three sheet metal screws equally spaced.
An uninsulated smoke pipe shall not pass through an attic, roof space, closet or similar concealed space, or
through a floor, ceiling, wall or partition, or any combustible construction.

Chimney specifications

If the chimney is ‘cold’, the normal combustion cycle will not work. A cold chimney may be caused by disuse, being too
large, not insulated, being external or not high enough so not enough draft. Exterior chimneys cool rapidly, causing poor
draft and condensation.

Chimney connector

Thestove should be located as close as possible to the chimney to avoid draft problems. Horizontal flueconnectors restrict
the establishment of the required chimney draft and thereby prevent the normal functioning of the stove. Ensure that the
connection is supported and fastened to the stove.

Example : Screw the connector to the flue collar or wrap plumber’s strapping around the vertical section of the connector
and screw to either edge of the rear heat shield. Ensure that the strapping is snug fitting. A single wall chimney connector
may be used only within the room where the unit is located, between the oil s tove and the chimney but never passing
through a combustible ceiling or wall. Minimum connector clearances to combustibles are to be maintained. If necessary,
where local codes allow, a wall thimble may be used.

R A IN C A P

MOBILE HOME
ROOF FLASHING

RADIATIO N SHIELD

C E IL IN G S U P P O R T

TRIM CO LLAR

HEARTH PAD

OUTSIDE AIR CO NNECTION THROUGH
WALL OR FLOOR

STOVE BO LTED
TO FLOO R

Figure 3

Figure 4

Document n° 1043-1 ~ 15/01/2002

6

There are two types of chimney connectors :

A single wall chimney connector may be used for top
connection :

This connector must be 316 grade 26 gauge stainless steel or 1 mm
vitreous enamelled steel and with a 5" (127 mm) diameter. Secure
the connector joints with 3 sheet metal screws. The joints are to be
airtight. All connector sections must be attached to the unit and to
each other with the crimped or male end pointing down towards the
oil stove.

Use a double wall chimney connector for rear connec­tion :

The connector should be of the same make (manufacturer) as the
chimney components.

Chimney installation

Connection to a A-VENT chimney :

An A-Vent chimney, either 4" (101,6 mm.) or 5" (127 mm.) in diameter may be used.

The minimum chimney height is to be 15 feet or 4.6 metres measured from the
appliance flue collar to the top of the chimney but not including any chimney caps.
Installation of all chim ney systems is to be in accordance with the chimney
manufacturers installation instructions. If the stove is to be connected to a masonry
chimney, a stainless steel liner is required. DO NOT USE ANY MAKESHIFT

MATERIALS DURING INSTALLATION.

1. Move the stove into position with the flue centred, mid point between two joists to

prevent having to cut them. Use a plumb bob to line up the centre.

2. Cut and frame an opening in the roof to provide a 2" (50 mm) clearance between the outside of the chimney and any
combustible material. DONOTFILLTHISSPACEWITHANYTYPEOFMATERIAL.
Nail headers between the joists for extra support. Firestop spacers must be placed on the bottom ofeach framed opening
in any floor or ceiling that the chimney passes through (figure 5).

3. Hold a plumb bob from the underside of the roof to determine where the opening in the roof should be. Cut and frame
the roof opening to maintain proper 2" (50 mm) clearances (figure 6).

Example : A = Chimney diameter + 2 times the required clearance from chimney to combustible framing materials.

Connection to a L-VENT chimney :

This appliance is certified to be connected to a L-VENT chimney, 5" (127 mm). Use NAPOLEON ADAPTOR, W 175-0198.
This adaptor is specifically designed for Energy Vent Chimney.

Adding chimney sections

Add chimney sections, twist locking (clockwise) securely, to the required height. Safety requirements dictate that the
chimney must be at least 3 feet ( 915 mm) higher than the highest point where it passes through the roof and at least 2 feet
(610 mm) higher than the highest part of the roof or structure that is within 10 feet (3.05 m) of the chimney, measured
horizontally (figure 7). Obstacles close tothe chimney may cause down drafts which may be prevented by the installation
of a chimney cap fitted with a wind deflector. If your chimney system is enclosed within the attic area, a rafter radiation
shield is required.

MOBILE HOME INSTALLATION

In mobile home installation, the oil stove must be installed withan oil drip tray. Order this part, 72636, from your Napoleon
dealer

When installing the OS11 into a mobile Home, a carburetor support (supplied) must be installed for extra support of the
carburetor (fig. 4). Ensure the support is adjusted to make contact with the floor. Outside air intake is mandatory in mobile
homes only.

3FT.

min

2FT.

min

10 FT.

Figure 5

Figure 6

Figure 7

Document n° 1043-1 ~ 15/01/2002

7

FINISHING

Mounting flue collar and blanking plate

The stove is supplied with a connection flue at top. The flue collar is
reversible (2 screws) so that the smoke exit can be done at rear or on the top
(figure 12 and figure 13, page 9).

Leveling the stove

Four adjusting bolts with caps are supplied and which have been placed in the
burner for packing purposes only. Fit the screws and caps to the bottom of the
stove legs (3, figure 8). Place the level on the burner ring and adjust thebolts
until the burner has reached a level position (figure 9). Secure the stove to the
floor (2, figure 8) with the bracket provided (1, figure 8).

Door seal adjustment

Figure 10

The closing latch rotates around a positioned cam.

- Remove the ceramic rope gently.

- Loosen screw 1.

-Turncam2 to desired position.

- Tighten screw 1.

Ash tra y installation

Figure 11

To avoid damage to the ash tray during transport, it has been disconnected and
stored behind the main door of the oil stove. To reinstall the ash tray to the front of
the oil stove, tilt the tray at a 45° angle, center onto tab ‘A ’ and lower into place.

Fitting the “visioflamme” (optional)

Slide each glass piece so that it fits into the upper and lower channels of the
reflector. Use pliers to pinch the ends of the channels to prevent glass from falling
out.

FUEL SUPPLY

The NAPOLEON cast iron oil burning stove is designed and fitted with a special
carburetor to use only a specific category of fuel oil. This fuel oil must be clean and
free of any dirt or traces of water. Impurities in the fuel oil can cause a reduced
efficiency level.

The only fuel to be used with this heating appliance is FURNACE OIL
NO.1ORNO.2.
DO NOT allow the oil tank to get empty. To do so may cause the stove to
soot and increase the risk of a chimney fire.
Never use gasoline, motor oil or any gasoline contaminated oil.
The oil tank should be located in such a manner to prevent exposure to
direct sunlight or be close to any source of intense heat.

The fuel system of an oil burning stove can either be a gravity system or one
equippedwith a fuel suction pump. The system selection depends on the location
of the fuel tank.

The fuel system of this stove is designed to supply fuel by gravity pressure only.
If the supply tank location is lower than the stove, it will be necessary to use the
Napoleon SP32 suction pump. The SP32 should be installed a minimum of 12" above the stove carburetor and a minimum
of 6" horizontally from the stove. This height difference will provide the necessary head pressure to feed the fuel to the
carburetor.

A height difference between oil tank and oil stove in excess of 8 feet (2.44 meters) should be avoided but if necessary an
oil pressure regulator must be fitted close to the carburetor to mitigate the pressure in the feeder line. The oil feeder line
or oil supply line must be copper tubing with a minimum outside diameter of 5/16" (8 mm).

1

2

A

Figure 8

Figure 9

Figure 10

Figure 11

2

1

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8

3

1

4

2

6

5

3

1

1

2

5

3

4

6

7

8

Figure 12

Figure 13

Figure 14

Figure 12 - Top flue outlet

Figure 13 - Rear flue outlet

1. Blanking plate

2. Burner

3. Flue collar

4. Baffle
5 Reflector
6 Optional mirrors

Figure 14 - Operating devices

1. Control knob

2. Intake collar

3. Safety lever

4. Control filter access

5. Min. setting adjustment screw

6. Max. setting adjustment screw

7. Carburateur

8. De-scaling lever

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OPERATING INSTRUCTIONS

Understanding your oil stove

Furnace oil is fed from the tank to the burner floor (A) where is
it ignited by means of a firestarter. The heat produced by this
flame brings the burner temperature to the required level to
vaporize the fuel. Oil will only burn as a vapour not a liquid.
Room combustion air enters the burner through the air inlet
holes (B).
The stove carburetor contains a filter to trap impurities. This
filter must be cleaned periodically with the frequency
depending on the fuel purity. A safety lever controls fuel flow.
Oil can only enter the float chamber when the safety lever is
depressed. Oil temperature variations will affect the oil flow
into the float chamber. A float in the chamber raises the fuel
level available to the burner. The carburetor is also controlled
by acontrol knob which turns from “0" (off) to ”6" (high setting)
(fig. 16).

In the center of the burner is the catalyser (C) which aids the good combustion. When the stove is in operation, the
catalyser glows red. The stove should not be used with out both the catalyser, catalyser top (D) and ring (E).
To the right of the unit, just below the side panel is a small push rod called a de-scaling lever, (F), that should be pushed
and pulled in and out as well as turning slightly at the same time to keep the inlet pipe clear of carbon buildup. This should
be done on a weekly basis.
Because the draft from the chimney is never uniform, a draft regulator has been added to ensure a constant air intake to
the burner regardless of external factors.

When the door is opened, an automatic oil valve shut-off rod lifts the safety lever (B, figure17) and the stove shuts down
(A, figure17)

Never light the burner if any oil is in the burner pot.The burner pot must be cleaned thoroughly prior to lighting or
relighting.
Keep the door of the oil stove closed when it is in operation except during lighting procedures.

Proceed once installation is complete and all necessary ins tructions have be en followed

When lit for the first time, the stove will emit a slight odour for a few hours. This is a normal temporary condition
caused by the curing and the “burn-in” of internal paints and lubricants used
in the manufacturing process and will not occur again. After extended periods
of non-operation such as following a vacation or a warm weather season, the
stove mayemit a slight odour for a few hours. This is caused by dust particles
burning off. In both cases, open a window to sufficiently ventilate the room.

Lighting instructions

1.

Through the open door, remove the catalyser components (C, D and E,

figure 15) from the burner.

2.

Ensure that the burner pot is dry, and clean with no oil remaining.

3.

Place a piece of thumb nail size firestarter gel (methane pellet or paraffin paper

or 2 tablespoons of methylated spirits) into the burner pot.

NEVER USE ALCOHOL OR GASOLINE A S A FIRESTARTE R.

Light with a long taper or wadded piece of paper. Immediately replace the
catalyser components (figure 15). Ensure that the top is centred.

4.

Closed the door and set the control knob to “0" (figure 16). Depress safety lever

to allow oil flow into the carburetor (B, figure 17).

5.

Turn the carburetor control knob to the ”1" dial setting.

6.

Allow 10 to 15 minutes of low burn for the flames and chimney draft to stabilize.

The catalyser should glow red before changing to a higher setting.

7.

The stove may now be adjusted to the desired heat setting, usually between “2"

and ”4". Never switch straight from “1

”to

“6". A longer burner life will be achieved
if the control knob is moved one setting at a time leaving approx. 5 minutes
between settings.

If the fire goes out, return the carburetor control knob to the “0" setting. Let the
burner cool off completely before repeating the lighting procedure.

Clean out any

oil before relighting.

NEVER OPERATE THE STOVE WITH THE DOOR OPEN OR AJAR.

A

B

C

D

E

F

B

B

A

B

Figure 15

Figure 16

Figure 17

Document n° 1043-1 ~ 15/01/2002

10

Shut down

1. Turn the control knob to “0" setting.

2. Lift the safety lever.

3. Turn off the oil tank fuel supply valve.

The oil tank fuel supply valve should always be shut off when
the oil stove is not in operation.

ADJUSTMENTS

Oil flow adjustments

The oil flow setting is done by the manufacturer and
normally should not require any adjustments. These
adjustments if required must be done by a qualified
technician.

Always burn the stove on low for at least 15 minutes before
attempting to adjust the flow.

Turn the screw only a quar ter turn at a time.Wait 10 to 15
minutes between adjustments to allow the fire to stabilize.

If the burner fails to respond to the control knob settings, other
possible causes should be checked (chimney draft, dirty filter
or the o il supply line) prior to attempting to adjust the
carburetor.

Adjustment at minimum speed :

Turn the control knob ‘A’ to the (1) dial setting and allow the
burner to run for a few minutes. The flame must completely cover the bottom of the burner pot and the catalyser should
glow red. If the flame is too small, the oil stove will quickly soot up. Turn the set screw ‘B’ (figure 18), located on the top
of the carburetor, clockwise with a screwdriver to increase the flow of oil.

If the flame is too high, reduce the oil flow by turning the set screw counter-clockwise. The flames should be blue with
occasional yellow tips. The catalyser should glow red.

Adjustment at maximum speed :

Gradually turn the control knob ‘A’ to dial setting (6) and allow the burner to run for a few minutes. The flame should be
in a cone form with the top level with the upper part of the door. If the flame is too low, the oil flow rate should be increased
by turning the set screw ‘C’ (figure 18), on the carburetor counter-clockwise. If the flame is too high, turn the screw
clockwise.

The flames should have only occasional contact with the burner ring. The bottom 2" (50 mm) of the flames should be blue
in colour with the remaining portion yellow.

Overheating

Adjusting the control knob to a high setting prematurely allows too much oil to enter the burning pot. This and/ or the lack
of sufficient draft creates a fire intensity which in turn creates vibrations. Similarly, if the oil stove or the chimney connector
start to glow red, the appliance is being overheated. Turn off the oil supply until the fire has decreased to a normal steady
burn. Adjust draft to specifications.

Adjustments, if any, to your oil stove have been made by your installer. Do not attempt any further adjustments yourselves
but report any failures or shortcomings in the stove’s performance to your authorized dealer.

A

B

C

Figure 18

Document n° 1043-1 ~ 15/01/2002

11

MAINTENANCE

Seasonal maintenance

WEEKLY - DESCALE

Push and pull the de-scaling lever in and out as well as turning
slightly at the same time completely two or three times. Push in for
normal burner operations or before relighting.

EVERY 3 TO 4 MONTHS - CLEAN BURNER

Remove all three catalyser components (C, D, E, figure 15,
page 10). Remove any carbon residue and remaining oil from the
burner using a slightly damp cloth. Buff dry before reinstalling.

EVERY 3 TO 4 MONTHS : CHIMNEY INSPECTION

The chimney and the chimney connector must be inspectedat least
once every 3 months during the hea ting season to ascertain
whether there has been a buildup of soot in the system. If a soot
buildup has occurred, it should be removed to reduce the risk of
chimney fires.

ONCE OR T WICE A YEA R : FLUE BAFFLES IN SPE CTION

- Remove the flue baffle (page 12). If a soot buildup has occurred
on the flue baffles and the combustion chamber, it should be
removed.

YEARLY : CHIMNEY MAINTENANCE
The chimney is to be swept at least once a year. It is also

recommended that prior to every heating season the entire system
be professionally inspected, cleaned and repaired where
necessary.

YEARLY - CLEAN CARBURETOR FILTER

1

. Set the control knob to “0".

2.

Turn off oil supply at the valve or the tank valve.

3.

Raise the safety lever (D).

4.

Place a container under the carburetor to contain any spillage. Remove the filter plug held on with two screws.

5.

Pull out the filter (E) and clean in oil using a soft brush. Never use a wire brush.

6.

Replace filter and plug.

Clean all enamelled stove panels and the outside of the glass using a slightly dampened cloth. NEVER CLEAN WHEN

THE STOVE IS HOT.

DOOR GASKET REPLACEMENT

Check the door gasket periodically to ensure the seal is functioning properly and the door fits tight. Replace the gasket if
necessary.

Removingthefluebaffle

B

C

D

F

H

G

E

A

Figure 19

1

2

A :Controlknob
B : Thermostat control
C : Oil level regulator
D : Safety lever
E :Filter
F : Main float
G : Safety float
H : Filter cavity

Figure 20

Figure 21

Document n° 1043-1 ~ 15/01/2002

12

REPLACEMENTS

Ordering replacem ent parts

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts
can be ordered through your Napoleon dealer or distributor. When ordering replacement parts always give the following
information:

1. Model & Serial number of fireplace 3. Part code 5. Finish

2. Installation date of fireplace 4. Description of part

Replacement parts

For warranty replacement parts, a photocopy of the original invoice will be required to honour the claim. Ordering
Replacement Parts
When ordering spare parts, please indicate model number, colour code, parts description, and code number.

1 100917 Cam pin ..........12x20M7 ..01

2 104708 Plug ..................... 01

3 109552 Cap ..................... 04

4 109718 Chain ....................01

5 110404 Hinge pin ...........6x30.... 02

6 119217 Descaler ................... 01

7 119801 Bushing ................... 02

8 134107 Glove ....................01

9 134258 Bushing ................... 01

10 134601 Pin ...............2x20....02

11 142316 Gasket .............7x3 ...1,01m

12 142874 Gasket .................... 01

13 142875 Gasket .................... 01

14 146304 Draught regulator .............. 01

15 149868 Knob ..................... 01

16 164205 Tightness nut ................ 02

17 165141 Float regulator ............... 01

18 166023 Spring .................... 01

19 179622 Regulator shaft ............... 01

20 259036 Fixing plate ................. 01

21 181617 Ceramic rope .........Ø4 ...0,53m

22 105006 Ceramic rope .........Ø15...1,60m

23 188820 Ceramic glass ................ 01

24 189118 Brass screw ......... d.10....01

25 189825 Screw ............ M5x6.... 01

26 194401 Catalyser cover ............... 01

27 194402 Catalyser body ............... 01

28 198205 Catalyser ring ................ 01

29 199204 Regulator filter ............... 01

30 222205 Shaft-guide ................. 01

31 236130 Sealing plate ................ 01

32 236511 60 Burner support ...............01

33 239723 60 Regulator support ............. 01

34 251204 Glass retainer ................ 01

35 261817 Heat shield ................. 01

36 276230 Reflector .................. 01

37 277902 Trap ..................... 01

38 300489 Base ..................... 01

39 301526 EF Door lock .................. 01

40 260589 60 Heat shield ................. 01

41 303625 EF Top plate .................. 01

42 303872 EF Flue collar .................. 01

43 306283 Back wall .................. 01

44 307438 Fuel retainer ................ 01

45 310732 EF R. side panel ................ 01

46 310829 EF L. side panel ................ 01

47 312633 Burner support ............... 01

48 315609 Air duct ................... 01

49 320106 Base ..................... 01

50 327903 EF Tray ..................... 01

51 331111 EF Main door .................. 01

52 331500 Bracket ................... 01

53 352159 EF Top plate .................. 01

54 359800 EF Front plate ................. 01

55 300125 EF Leg ..................... 04

56 179623 Regulator shaft ............... 01

57 622507 Flue baffle ................. 01

58 905329 Burner .................... 01

59 905330 Complete burner .............. 01

60 181630 Gasket ............Ø12...4,06m

61 181625 Ceramic rope .........Ø7... 3,98m

62 982645 Feed line regulator-burner ......... 01

64 445905 Fixing plate ................. 01

65 988867 Complete door ............... 01

80 124412 Strut ..................... 02

81 160706 Leg ..................... 01

N° Code Description ......... Type....Qty

N° Code Description .........Type ...Qty

Optional :

W175-0198 NAPOLEON ADAPTOR 5" 'L' Vent
SP32 N APOLEON SUCTION PUMP
72611 IGNITOR
72636 OIL DRIP TRAY
72632 VISIOFLAMME

Document n° 1043-1 ~ 15/01/2002

13

1

2

3

4

5

6

7

8

9

10

61

13

21

15

16

17

18

19

60

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

62

64

20

40

65

61

60

10

60

60

16

3

55

55

3

3

55

60

14

11

12

7

80

80

81

11

Figure 22

Document n° 1043-1 ~ 15/01/2002

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Notes

Document n° 1043-1 ~ 15/01/2002

15

SYMPTOM PROBLEM TEST SOLUTION

Flames extinguis h during lighting. Very cold chim ney. No draft

established

- Leave door ajar until fire has caught.

- check air supply in the room

Fire extinguishes once firestarter has
burnt off.

Fuel tank is em pty - Fill tank
Fuel valve is close d. - O pen valve
Main carburetor float not engaging. - De-press the safety lever
Control knob i s set on “0" - Adjust contro l knob to ”1"

Fire extinguishes during use. Fuel tank is empty. - Fill tank

Insufficiant draft - Call your installer

Flame is excessely large, smokey and
sooty.

Fuel adjustment mad e to o q uickly. - Return co ntrol knob to “1" ; wait for

normal combustion. (catalyser should
glow red).

- Wait 5 to 15 minutes betwee n e ach
adjustment.

Stove burns noisily, extinguishes and
relights itself.

Burner contains excess fuel - Adjust to lower setting. If problem

persists call your installer.

Insufficient fuel - Check that the de-scaler, the

carburetor filter and burner pot are
cleaned.

Fire smokes.Soot build up noticed.
Flame imbalance

Insufficient air supply. - Increase fresh air supply (open door,

window ; add make up air supply)

Downdraft or blockage in chimney - Check Chimney for Soot build up.

clean if necessary.

- Ensure chimney height is sufficient
and cap is not affected by any nearby
obstructions.

- Room is in negative pressure.
Increase fresh air supply. Check draft
with draft meter and adjust if not to
requirements. See page 5.

Oil flow is too low on 1 setting. - Adjust low flo w rate while control is

set on “1", call your installer.
Stove is not level. Flam e imbalance. Check level. Adjust if necessary.
Catalyser not centered. Uneven fuel

distribution resulting in secondary air
shortage.

Center catal yse r assembly

Insufficient fuel - Check that the de-scaler, the

carburetor filter and burner pot are

cleaned.

Coke build up noticed. Excessive air supply. - Adjust draft.

TROUBLE SHOOTING

Document n° 1043-1 ~ 15/01/2002

16