Napoleon Prestige PRO 500 Instruction Manual

Harvest Grove Outdoor Kitchen
Napoleon BBQ Instruction Manual
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02-2018
This kit measures 51.5 x 60 x 28 in
Materials Included:
• 8 x 8 x 4 in Quarry Stone – 3 pieces
• 4 x 12 x 6 in Quarry Stone – 6 pieces
• 4 x 8 x 6.625 in Quarry Stone – 2 pieces
• 4 x 8 x 6.125 in Quarry Stone – 7 pieces
• 4 x 8 x 2.625 in Quarry Stone – 2 pieces
• 4 x 8 x 2.125 in Quarry Stone – 6 pieces
• 4 x 8 x 4 in Quarry Stone – 9 pieces
• 4-piece Ebony Accent Band
• 3-Piece Ebony Countertop
• Prestige PRO™ 500 Napolean Grill
• Stainless Steel Vent Box
• Tank and Drawer Frame
• Double Door Tank Holder and Dual Drawers
• Concrete Screws with Drill & Driver Bits
• Plastic Shims
• Tube of Landscape Glue
• Gloves
• Instruction Guide
• Napoleon Manual
12 x 8 x 4 8 x 8 x 4 4 x 12 x 6
4-Piece Ebony
Accent Band
Materials
Base Preparation
If installing your Napoleon BBQ Grill on an unstructured base, please ensure to follow these steps:
• Excavate area approx. 9 inches below grade.
• Excavate approx. 6 inches larger than your actual kit dimensions to ensure a stable base.
• Fill with 0.75 inch down limestone and compact firmly.
• Level out 0.5 inch of sand and install kit as per the instruction guide.
If you are installing on a solid base such as an existing patio, base prep is not necessary. Please proceed to the first step.
These instructions may not refer to all base conditions. As this kit is incredibly heavy, base prep will greatly depend on existing ground conditions and may require alternate techniques.
Note: This manual was updated in January 2018. Check www.barkmanconcrete.com/resources for any manual updates.
3-Piece Ebony
CountertopOther Items Needed:
• Drill
• Caulking gun
• Measuring tape/ruler
Prestige PRO™ 500
Napolean Grill
Stainless Steel Vent Box Tank and Drawer Frame Double Door Tank Holder
and Dual Drawers
4 x 8 x 2.1254 x 8 x 6.125 4 x 8 x 2.625
4 x 8 x 6.625
4 x 8 x 4
Note: The Napoleon BBQ units are available in propane and natural gas. Contact a gas fitter prior to installing your natural gas BBQ unit.
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02-2018
Note: Certain steps indicate the use of landscape glue. This is for added stability but it’s optional and at the discretion of the user.
Step 1
Lay down the stone pattern shown along with the tank and drawer frame. Glue the cut ends of the blocks to the tank and drawer frame for this and future layers. Check that stones are level at every step. There should be 20 inches between the stone and top of the frame. Use included shims for adjustments.
Use (7) 12 x 8 x 4 blocks Use (1) 8 x 8 x 4 blocks Use (2) 4 x 8 x 4 blocks Use (2) 4 x 8 x 6.125 blocks Use (1) Tank and Drawer Frame
8 x 12
4 x 8 x 6.125
Instructions
Step 2
Lay out the second layer as shown along with the Vent Box. Check that stones are level. There should be 16 inches between the stone and top of the frame. Use included shims for adjustments. Glue this layer down to the first layer. Glue the cut ends of the blocks to the tank and drawer frame.
Use (8) 12 x 8 x 4 blocks Use (1) 4 x 8 x 4 blocks Use (2) 4 x 8 x 2.125 blocks Use (1) Stainless Steel Vent Box
8 x 8
4 x 8
8 x 12
4 x 8 x 2.125
4 x 8
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02-2018
Step 3
Repeat the pattern from step 1. Check that stones are level. There should be 12 inches between the stone and top of the frame. Use included shims for adjustments. Glue the cut ends of the blocks to the tank and drawer frame.
Use (7) 12 x 8 x 4 blocks Use (1) 8 x 8 x 4 blocks Use (2) 4 x 8 x 4 blocks Use (2) 4 x 8 x 6.125 blocks
Step 4
Lay out the fourth layer as shown in the dia­gram. Check that stones are level. There should be 8 inches between the stone and top of the frame. Use included shims for adjustments. Glue the cut ends of the blocks to the tank and drawer frames.
Use (9) 12 x 8 x 4 blocks Use (2) 4 x 8 x 2.125 blocks
Step 5
Repeat patterns from Steps 3 & 4. Make sure this layer is flush with the top of the frame. Glue the cut ends of the blocks to the tank and drawer frames.
If installing with the Side Burner, do so on the right-hand side of the Napoleon BBQ Grill.
Use (16) 12 x 8 x 4 blocks Use (1) 8 x 8 x 4 blocks Use (2) 4 x 8 x 4 blocks Use (2) 4 x 8 x 6.125 blocks Use (2) 4 x 8 x 2.125 blocks
Remove this block if installing Side Burner beside Napoleon BBQ Grill
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02-2018
Step 6
Lay down the 4-piece Accent Band as shown. Make sure all 4 pieces are level. Glue this down to the Tank and Drawer Frame and Quarry Stone below.
Use (1) 4-piece Accent Band
Step 7
Lay out the second layer as shown in the diagram.
Use (6) 12 x 8 x 4 blocks Use (3) 4 x 12 x 6 blocks Use (2) 4 x 8 x 2.625 blocks
Step 8
Lay out the second layer as shown in the diagram.
Use (4) 12 x 8 x 4 blocks Use (3) 4 x 12 x 6 blocks Use (2) 4 x 8 x 6.625 blocks Use (2) 4 x 8 x 4 blocks
4 x 8 x 2.625
4 x 8 x 6.625
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02-2018
Step 9
Lay down the 3-piece Ebony Countertop as shown. Make sure all 3 pieces are level. Glue this down to the quarry stone below.
Use (1) 3-piece Ebony Countertop
Step 10
Insert the Double Door Tank Holder and Dual Drawers into the Tank and Drawer Frame. Use the included shims to ensure it fits snug and remains square. Remove the tank holder and drawers from the sliders by pressing on the black tabs.
Use (1) Double Door Tank Holder
Step 11
Pre-drill holes into the Tank and Drawer Frame through openings in the Double Door Tank Holder and Dual Drawers with the drill bit provided. Fasten in place with the provided concrete screws (do not overtight­en). Reinsert the drawers and tank holders thereaer.
Front edge flush with Quarry Stone
1.5 inch overhang at back
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02-2018
Step 12
Place the Prestige PRO™ 500 Napolean Grill into the space provided.
Note: Refer to the manual included with Prestige PRO™ 500 Napolean Grill for proper use and installation.
Napolean BBQ Grill
Bar with Fridge Bar Counter
Pizza Oven
Prep Station with Waste Receptacle
Side Burner
End Units (Le and Right)
Corner Unit
barkman concrete limited
BarkmanConcrete.com
STEINBACH OFFICE
152 Brandt Street, Steinbach, MB R5G 0R2 T 204 326 3445 or 1 800 461 2278 F 204 326 5915 Steinbach@BarkmanConcrete.com
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