Napoleon NZ3000H Installation Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

This wood appliance needs periodic inspection and repair. It is against United States federal regulations to

operate this wood appliance in a manner inconsistent with the operating instructions in this manual.

INSTALLATION AND

OPERATING INSTRUCTIONS

THIS APPLIANCE HAS BEEN TESTED AND LISTED BY INTERTEK TESTING SERVICES LTD. AS PER THE STANDARDS: CAN/ULC S610, UL 127 FOR FACTORY BUILT

APPLIANCES AND TO ULC S639 FOR STEEL LINER ASSEMBLIES FOR SOLID FUEL BURNING MASONRY APPLIANCES. CERTIFIED TO MEET U.S EPA'S CRIBWOOD

EMISSION STANDARDS FOR WOOD HEATERS SOLD AFTER MAY 15 2015(EPA 40 CRF PART 60).

NZ3000H

ECO SOLID FUEL BURNING

ZERO CLEARANCE APPLIANCE

FR PG 65

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or death. Please read entire manual before you install and use your appliance. This heater has not been tested with an unvented gas log set. To reduce risk of ﬁ re or injury, do not install an unvented gas log set into the heater.

- This heater can be very hot when burning.

- Combustible materials such as ﬁ rewood, wet clothing, etc. placed too close can catch ﬁ re.

- Children and pets must be kept from touching the heater when it is hot.

- The chimney must be sound and free of cracks. Before installing this unit, contact the local building or ﬁ re authority and follow their guidelines.

- Operate only with the doors tightly closed.

- Burn wood behind the log retainer directly on the ﬁ rebricks.

- Do not use an elevated grate or otherwise raise the ﬁ re.

- This appliance is designed to burn natural wood only. Higher efﬁ ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.

Do not start a ﬁ re with chemicals or ﬂ uids such as gasoline,

engine oil, etc.

- Do not burn trash or garbage, lawn clippings / waste, rubber, waste petroleum products, paints or paint thinners / solvents, plastic, materials containing asbestos, construction debris, railroad ties or treated wood, manure or animal remains, salt water driftwood or salted materials, unseasoned wood, coal, charcoal, coloured paper, cardboard, plywood or particleboard.

- Do not let the appliance become hot enough for any part to glow red.

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)720-9081 • www.napoleonﬁ replaces.com • hearth@napoleonproducts.com

$10.00

1.26D

W415-1517 / A / 09.02.16

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 SPECIFICATIONS 5

2.3 GENERAL INSTRUCTIONS 6

2.4 COMPLIANCE 6

2.5 RATING PLATE INFORMATION 7

2.6 HIGH EFFICIENCY HEATING 8

2.6.1 HOT AIR GRAVITY VENT SYSTEM (NZ220) 8

2.6.2 CENTRAL HEATING SYSTEM (NZ62CH) 9

2.6.3 BLOWER CIRCULATION (NZ64) 9

3.0 INSTALLATION PLANNING 10

3.1 APPLIANCE PLACEMENT 10

3.2 OUTSIDE COMBUSTION AIR 11

3.3 FLOOR PROTECTION 12

3.3.1 EMBER STRIP AND HEARTH EXTENSIONS 12

3.3.2 HEARTH EXAMPLES 13

4.0 INSTALLATION 14

4.1 CHIMNEY 14

4.2 TYPICAL CHIMNEY INSTALLATION 15

4.3 ADDING CHIMNEY SECTIONS 16

4.4 OFFSET CHIMNEY INST ALLA TION 17

4.5 INSTALLING FLASHING AND STORM COLLAR 18

4.6 TYPICAL EXISTING MASONRY 18

5.0 FRAMING 19

5.1 CLEARANCE TO COMBUSTIBLES 20

5.2 MINIMUM ENCLOSURE CLEARANCES 20

5.3 MINIMUM MANTEL CLEARANCES 21

6.0 FINISHING 22

6.1 VENTILATION OPENINGS 23

6.2 BAFFLE INSTALLATION 24

6.3 FACE PLATE INSTALLATION 25

6.3.1 TEMPLATE REMOVAL 25

6.3.2 FACEPLATE, HINGE, ASH LIP AND AIR CONTROL ARM INSTALLATION 25

6.3.3 DOOR INSTALLATION 26

6.3.4 DOOR GAP ADJUSTMENT 27

6.3.5 CATALYST PROBE INSTALLATION/ REPLACEMENT 28

6.4 OPTIONAL NZ64 BLOWER INSTALLATION 32

7.0 SELECTING WOOD 35

8.0 OPERATION 36

8.1 APPLIANCE OPERATION 36

8.2 BYPASS DOOR 37

8.3 CATALYST 38

8.4 OPERATING SOUNDS, SMELLS AND CHARACTERISTICS 38

8.5 AIR CONTROL 38

8.6 FIRE EXTINGUISHERS / SMOKE AND CARBON MONOXIDE DETECTORS 38

8.7 FUEL LOADING AND BURN CYCLE 39

8.8 LIGHTING A FIRE 40

8.8.1 FLASH FIRES 42

8.9 SMOKING 42

8.10 OVERNIGHT BURN 42

9.0 MAINTENANCE 43

9.1 ASH REMOVAL PROCEDURES 43

8.11 RE-LOADING THE APPLIANCE 43

9.2 CATALYST INSPECTION & REPLACEMENT 43

9.3 CREOSOTE FORMATION AND REMOVAL 46

9.4 RUN-AWAY OR CHIMNEY FIRE 46

9.5 CHIMNEY CLEANING 47

9.6 CAST IRON DOOR GLASS AND GASKET REPLACEMENT 47

9.7 INTERNAL GASKET REPLACEMENT 48

9.8 CARE OF GLASS 51

9.9 CARE OF CATALYST 51

9.10 CARE OF PLATED PARTS 51

9.11 NZ64 BLOWER REPLACEMENT 52

10.0 REPLACEMENTS 53

10.1 OVERVIEW 54

11.0 TROUBLESHOOTING 56

11.1 GENERAL TROUBLESHOOTING 56

11.2 CATALYST TROUBLESHOOTING 58

12.0 WARRANTY 59

13.0 SERVICE HISTORY 61

14.0 NOTES 62

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

W415-1517 / A / 09.02.16

1.0 INSTALLATION OVERVIEW

THIS APPLIANCE AND ITS COMPONENTS ARE DESIGNED TO BE INSTALLED AND OPERATED AS A

SYSTEM. ANY ALTERATION TO OR SUBSTITUTION FOR ITEMS IN THIS SYSTEM, UNLESS ALLOWED

BY THESE INSTALLATION INSTRUCTIONS, WILL VOID THE INTERTEK LISTING AND MAY VOID THE

PRODUCT WARRANTY. IT MAY ALSO CREATE A HAZARDOUS INSTALLATION. READ THROUGH THESE INSTRUCTIONS THOROUGHLY BEFORE STARTING YOUR INSTALLATION AND FOLLOW

THEM CAREFULLY THROUGHOUT YOUR PROJECT.

See the section “MINIMUM MANTEL CLEARANCES”

See the section “VENTILATION OPENINGS”

See the sections “FINISHING” for drywall (or other combustible material)

See the section “FRAMING”

Side Wall

See the section “COMBUSTION AIR”

See the section “FINISHING” for non-combustible material

See the section “CHIMNEY INSTALLATION”

See the section “FRAMING”

See the section “HEARTH EXAMPLES” for ember strip installation

W415-1517 / A / 09.02.16

2.0 INTRODUCTION

W415-1517 / A / 09.02.16

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance

according to operating instructions could cause ﬁ re or injury.

• Before installing this appliance, contact the local building or ﬁ re authority and follow their guidelines.

• This appliance must be installed by a qualiﬁ ed installer .

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not operate without fully assembling all components.

• Do not let the appliance become hot enough for any part to glow red.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges

may be sharp.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance. Objects placed in front of

the appliance must be kept a minimum of 48” (1219.2mm) away from the front face of the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measures to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot

surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe servicing a separate solid fuel burning appliance.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should

be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all

plastic bags, these are not toys and should be kept away from children and infants.

• If the appliance is not properly installed, a house ﬁ re may result. Do not expose the appliance to the elements

(ex. rain, etc.) and keep the appliance dry at all times. Wet insulation will produce an odour when the appliance is used.

• The chimney must be sound and free of cracks. Clean your chimney a minimum of twice a year and as required.

• Do not start a ﬁ re with chemicals or ﬂ uids such as gasoline, engine oil, etc.

• Your appliance requires periodic maintenance and cleaning. Failure to maintain your appliance may lead to

smoke spillage in your home.

• Lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or too

green or freshly cut hardwoods. Burning wet unseasoned wood can cause excessive creosote accumulation. When this is ignited it can cause a chimney ﬁ re that may result in a serious house ﬁ re.

• This appliance is designed to burn natural wood only. Do not burn trash or garbage, lawn clippings / waste,

rubber, waste petroleum products, paints or paint thinners / solvents, plastic, materials containing asbestos, construction debris, railroad ties or treated wood, manure or animal remains, salt water driftwood or salted materials, unseasoned wood, coal, charcoal, coloured paper, gift wrapping, cardboard, plywood or particleboard. Burning these materials may result in release of toxic fumes or render the appliance ineffective and cause smoke.

• Burn wood directly on the ﬁ rebricks. Do not elevate grate or otherwise raise the ﬁ re.

• Do not store wood within appliance installation clearances or within the space required for re-fueling and ash

removal.

• Ashes must be disposed in a metal container with a tight lid and placed on a non-combustible surface well

away from the home or structure until completely cool.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.

• If equipped, the catalyst must be installed and in good working order. It is recommended that the catalyst is inspected at least 3 times per heating season.

WARNING

3.17G

43 1/4"

1099mm

37 3/16" 945mm

5 1/2"

140mm

40"

1016mm

127mm

17 1/8"

435mm

AIR INLET ON LEFT SIDE

ELECTRICAL INLET

15 9/16" 395mm

42"

1067mm

26 1/4" 667mm

29 1/4"

743mm

2.1 DIMENSIONS

2.2 SPECIFICATIONS

WIDTH 42"(1067mm) DEPTH 29 1/4" (743mm) FLUE CENTER LINE TO REAR 15 9/16 (141mm) FLUE CENTER LINE TO SIDE 21" (533mm)

HEIGHT 43 1/4" (1099mm) CHAMBER (D.W.H.) 13.75" x 25.75" x 12.5" (349mm x 654mm x 318mm) CAPACITY 2.377 CUBIC FEET (0.08 CUBIC METER) APPROXIMATE AREA HEATED* UP TO 3,000 SQUARE FEET (279 SQUARE METER) HEAT OUTPUT** 60,000 BTU (17.6 KW) DURATION LOW FIRE* 17 HRS WEIGHT 551 LBS (249.9 KG) IDEAL WOOD LENGTH 25" (635mm) OPTIONAL BLOWER 318 CFM COMBUSTION AIR INSIDE OR OUTSIDE ELECTRICAL DRAW < 12 AMPS HEAT OUTPUT RANGE*** 9,200 TO 23,400 BTU

* Figures will vary considerably with individual conditions. ** Wolf Steel Ltd. estimated realistic BTU/h with hardwood logs and regular refueling. *** Under speciﬁ c test conditions conducted during EPA emission testing this heater delivered heat at these rates in the chart above. The heater operates at its best efﬁ ciency when operated on high.

W415-1517 / A / 09.02.16

2.3 GENERAL INSTRUCTIONS

BEFORE INSTALLING THIS APPLIANCE, CONTACT THE LOCAL BUILDING OR FIRE AUTHORITY AND

THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. FOLLOW THE INSTALLATION

DIRECTIONS. DO NOT OPERATE WITHOUT FULLY ASSEMBLING ALL COMPONENTS.

IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.

DO NOT EXPOSE THE APPLIANCE TO THE ELEMENTS (EX. RAIN, ETC.) AND KEEP THE APPLIANCE

DRY AT ALL TIMES. WET INSULATION WILL PRODUCE AN ODOUR WHEN THE APPLIANCE IS USED.

THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

CHILDREN AND PETS MUST BE KEPT FROM TOUCHING THE APPLIANCE WHEN IT IS HOT. CON-

TACT YOUR LOCAL AUTHORIZED DEALER / DISTRIBUTOR FOR SAFETY SCREENS THAT MAY BE

COMBUSTIBLE MATERIAL SUCH AS FIREWOOD, WET CLOTHING, ETC. PLACED TOO CLOSE CAN

CATCH FIRE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48"

FOLLOW THEIR GUIDELINES.

AVAILABLE FOR THIS PRODUCT.

FROM THE FRONT OF THE APPLIANCE.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA C22.1

CANADIAN ELECTRIC CODE (IN CANADA) OR THE ANSI/NFPA NO. 70 NATIONAL ELECTRIC CODE

THIS WOOD HEATER CONTAINS A CATALYTIC COMBUSTOR, WHICH NEEDS PERIODIC

INSPECTION AND REPLACEMENT FOR PROPER OPERATION. IT IS AGAINST UNITED STATES

FEDERAL REGULATIONS TO OPERATE THIS WOOD HEATER IN A MANNER INCONSISTENT WITH

OPERATING INSTRUCTIONS IN THIS MANUAL, OR IF THE CATALYTIC ELEMENT IS

2.4 COMPLIANCE

CALIFORNIA PROP 65 WARNING: Use of this product may produce smoke which contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Your appliance must be installed in accordance with all national and local building code standards and the standard of Chimney and Appliances, Vents and Solid Fuel Burning Appliances NFPA #211. Consult the authority having jurisdiction (such as municipal building department, ﬁ re department, ﬁ re prevention bureau, etc.) to determine the need to obtain a permit. If you are in doubt about the proper installation for your situation, contact your dealer or local building or ﬁ re ofﬁ cial. The manufacturer does not guarantee that this appliance and its options will completely heat your entire home.

IN THE UNITED STATES.

DEACTIVATED OR REMOVED.

W415-1517 / A / 09.02.16

2.5 RATING PLATE INFORMATION

ulate emissions standards:late emissions standards:

after May 15, 2020fter May 15, 2020

TAND-OFFSND-OFFS

ANUFACTU

N INSTRUCT

EOF FACEPLATE

TFROM BASE OF UNIT

TO EDGE OF FACEPLATE

LATE

PROTECTION

ROTECTIO

ROTECT

)mm)

NIT

RE CEILING)4"(

)84"(2.13 m)

)

TE OF UNIT

a or UL 103HT or UL 103H

ENCAILLERIE

closed. Ope

non-co

ET ANGLE 30º US - 45º CANADA T ANGLE 30º US - 45º CANADA

ANGLE DE DÉVIATION MAXIMAL E DÉVIATION MAXIMAL

WARNINWARNI

)RUXVHZLWKFRUGZRFRUGZ

1RWIRUXVHLQD0

212

Rating plate is located behind the appliance faceplate, underneath the ﬁ rebox.

CERTIFIED TO / CERTIFIÉ SELON: ULC S610, UL-127

SERIAL

NZ3000H

NO.

9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)

INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION AND OWNER'S MANUAL. THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER OPERATION. CONSULT THE OWNER’S MANUAL FOR FURTHER INFORMATION. IT IS AGAINST UNITED STATES FEDERAL REGULATION TO OPERATE THE WOOD HEATERS IN A MANNER INCONSISTENT WITH THE OPERATING INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA. DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE.

POUR INSTALLATION ET UTILISATION CONFORMÉMENT AUX MANUEL D'INSTRUCTIONS DU FABRICANT. CET APPAREIL DE CHAUFFAGE AU BOIS DOIT FAIRE L'OBJET D'UNE INSPECTION ET D'UN ENTRETIEN PÉRIODIQUES POUR UN FONCTIONNEMENT ADÉQUAT. CONSULTEZ LE MANUEL D'INSTRUCTIONS POUR PLUS D'INFORMATION. OPÉRER DES APPAREILS DE CHAUFFAGE AU BOIS D’UNE MANIÈRE NON CONFORME AUX INSTRUCTIONS DE FONCTIONNEMENT VA À L'ENCONTRE DE LA RÉGLEMENTATION FÉDÉRALE DES ÉTATS-UNIS. RENSEIGNEZ-VOUS AUPRÈS DES AUTORITÉS LOCALES DU BÂTIMENT OU DU SERVICE DES INCENDIES AU SUJET DES RESTRICTIONS ET DES INSPECTIONS D'INSTALLATION DANS VOTRE RÉGION. NE PAS RACCORDER À LA CHEMINÉE D'UN AUTRE APPAREIL.

OPTIONAL COMPONENTS / PIECES OPTIONNELS

BLOWER KIT / SOUFFLERIE : NZ64 / VENTILATION PAR GRAVITE / NZ220 ACCESSORIES PROVIDED BY MANUFACTURER ARE TO BE UTILIZED ONLY/ SEULS LES ACCESSOIRES.FOURNIS PAR LE FABRICANT PEUVENT ÊTRE UTILISÉS.

YEAR: MONTH:

REFERENCE

#16009

LISTED FACTORY BUILT FIREPLACE/FOYER PRÉFABRIQUÉ HOMOLOGUÉ

NZ64 / HOT AIR GRAVITY VENTS / NZ220

2016

MANUFACTURE DATE:

2017 2018

243658710912111

24 NAPOLEON ROAD. BARRIE, ONTRAIO L4M 0G8 CANADA

U.S. Environmental Protection Agency

Certified to comply with 2015, particulate emissions standards:

Not approved for sale after May 15, 2020

EPA test method 28R, ASTM E2515 and ASTM E2780

Certified emission rate of 3.25g/h

MINIMUM CLEARANCES TO COMBUSTIBLES:

0"(0 mm)

REAR

SIDE HEADER

CHIMNEY

MANTEL TOP FACING SIDE FACING ADJACENT SIDEWALL HEARTH PROTECTION HEARTH PROTECTION *TOP OF UNIT

(ENCLOSURE CEILING)

*FOR FURTHER INFORMATION SEE THE

MANUFACTURER'S INSTALLATION AND OPERATING

6"(153 m) 96"(2.44 m) 2"(51 mm)

12"(305 mm) 96"(2.44 m) 6"(153 mm) 21"(534 mm) 21"(534 mm)

6"(153 mm)

"(153 mm

84"(2.13 m)

2.13 m

ANUAL.

MANUAL.

TO TOP EDGE OF FACEPLATE

TO TOP EDGE OF FACEPLAT FROM BASE OF UNIT

FROM BASE OF UNI FROM SIDE OF UNIT TO EDGE OF FACEPLATE FROM FRONT OF UNIT FROM SIDES OF UNIT FROM BASE OF UNIT

TO STAND-OFFS FROM SIDE OF UNIT FROM BASE OF UNIT

FROM BASE OF UNI REFER TO MANUFACTURER'S

INSTALLATION INSTRUCTIONS.

MODEL NO. NZ3000H N° DE MODÈLE NZ3000H

2019 2020

DÉGAGEMENTS MINIMAUX DE LA CHEMINÉE PRÉFABRIQUÉE

ARRIÈRE 0"(0 mm) AUX ESPACEURS CÔTÉ 6”(153 mm) DU CÔTÉ DE L’APPAREIL LINTEAU 96"(2.44 m) DE LA BASE DE L'APPAREIL CHEMINÉE

TABLETTE DESSUS CÔTÉ 6"(153 mm) DU CÔTÉ DE L'APPAREIL MUR LATÉRAL ADJACENT 21"(534 mm) DU BORD DE LA FAÇADE PROTECTION DE PLANCHER 21"(534 mm) DU DEVANT DU FOYER PROTECTION DE PLANCHER 6"(203 mm) DES CÔTÉS DU FOYER

HAUT DE L'APPAREIL 84"(2.13 m) DE LA BASE DE L'APPAREIL

(PLAFOND DE L'ENCLAVE)

DO NOT REMOVE THIS LABEL

COMPONENTS REQUIRED FOR INSTALLATION:

SHIPPED WITH THE FIREPLACE: INSTALLATION MANUAL BAFFLE EMBER STRIP

SHIPPED WITH THE DOOR(S): INSTALLATION INSTUCTIONS AND HARDWARE

CHIMNEY REQUIREMENTS (see installation manual):

Chimney must be certified to one of the following standards ULC S604, ULC S610

or ULC S629 for Canada or UL 103HT or UL-127 for the United States

Masonry chimney installation: Stainless steel liner must be certified to ULC S640

M92 or ULC 639 for Canada or UL 1777 for the United States

MINIMUM CHIMNEY HEIGHT 15 ft (4.57 m) MAXIMUM NUMBER OF ELBOWS 4 MAXIMUM CHIMNEY HEIGHT 34 ft (10.36 m) CHIMNEY 7"ø MAXIMUM OFFSET ANGLE 30º US - 45º CANADA

COMPOSANTS REQUIS POUR L'INSTALLATION:

LIVRÉ AVEC LE FOYER MANUEL D'INSTRUCTIONS DÉFLECTEUR PARE-BRAISES

LIVRÉ AVEC LA/LES PORTE(S) :

LIVRÉ AVEC LA/LES PORTE(S) INSTRUCTIONS D'INSTALLATION

INSTRUCTIONS D'INSTALL ATION ET QUINCAILLERIE

UINCAILLERI

EXIGENCES POUR LA CHEMINÉE (voir le manuel d'instructions)

La cheminée doit être certifiée selon l'une des normes suivantes : ULC S610 ou ULC S629

pour le Canada ou selon les normes UL 103HT ou UL-127 pour les États-Unis

Installation dans une cheminée en maçonnerie : La gaine en acier inoxydable doit être

certifiée selon les normes ULC S640 M92 ou ULC 639 pour le Canada ou selon la norme

HAUTEUR MINIMALE DE LA CHEMINÉE 15 pi (4.57 m) NOMBRE MAXIMAL DE COUDES 4 HAUTEUR MAXIMALE DE LA CHEMINÉE 34 pi (10.36 m) LA CHEMINÉE 7"ø ANGLE DE DÉVIATION MAXIMAL 30º US - 45º CANADA

)RUXVHZLWKFRUGZRRGRQO\ 1RWIRUXVHLQD0RELOH+RPH

2SHUDWHZLWKIHHGGRRUV

closed. Open to feed fire only.

7UDQVSRUWDVKHVLQDQDLUWLJKW

non-combustible container.

UL 1777 pour les États-Unis

WARNING:

U.S. Environmental Protection Agency

Certifié conforme à la norme d’ émanation de particles de 2015

Non approuvé pour la vente après le 15 mai 2020

Méthode de test EPA 28R, ASTM E2515 et ASTM E2780

SHIPPED WITH FACEPLATE: FACEPLATE INSTALLATION INSTUCTIONS AND HARDWARE

LIVRÉ AVEC LA FAÇADE: FAÇADE

AÇAD INSTRUCTIONS D'INSTALLATION ET QUINCAILLERIE

UINCAILLERI

AVERTISSEMENT :

7HQLUOHVSRUWHVIHUPpHVORUVTXHOHIR\HUIRQFWLRQQH

1RXYUH]TXHSRXUUDYLWDLOOHUOHIHX

7UDQVSRUWHUOHVFHQGUHVGDQVXQFRQWHQDQWL

incombustible possédant un couvercle étanche.

3RXUHPSORLDYHFGXERLVGHFRUGHVHXOHPHQW 1HSHXWrWUHLQVWDOOpGDQVXQHmaison mobile.

Taux d'émission de 3.25g/h certifié

STANDARD AUX MATÉRIAUX COMBUSTIBLES

2"(51 mm) RÉFÉREZ-VOUS AU MANUEL

D'INSTRUCTIONS DU FABRICANT 12"(305 mm) DU HAUT DE LA FAÇADE 96"(2.44 m) DE LA BASE DE L'APPAREIL

*POUR PLUS D'INFORMATIONS, CONSULTEZ LE MANUEL

D'INSTRUCTIONS DU FABRICANT.

NE RETIREZ PAS CETTE PLAQUE

LA FAÇADE DOIT ÊTRE COMPOSÉE D’UN PANNEAU DE

CIMENT D’UNE

HAUTEUR

MINIMALE DE 96",

SELON LA

HAUTEUR DU

PLAFOND.

UNE FAÇADE

COMBUSTIBLE ET

UNE OSSATURE DE

BOIS PEUVENT

ÊTRE UTILISÉS À

PARTIR D’UNE

HAUTEUR DE 96" AU-DESSUS DE LA

BASE DE

L’APPAREIL.

PANNEAU DE CIMENT SUR

LE CÔTÉ DE L’APPAREIL JUSQU’AUX MATÉRIAUX

COMBUSTIBLES.

PREVENT CREOSOTE FIRE: INSPECT CHIMNEY AND CHIMNEY CONNECTOR, IF APPLICABLE, TWICE MONTHLY AND CLEAN IF NECESSARY. DO NOT OVERFIRE: IF EXTERIOR OF UNIT GLOWS RED, YOU ARE OVERFIRING. KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS A CONSIDERABLE DISTANCE AWAY FROM APPLIANCE. TYPE OF FUEL: CORD WOOD ONLY.

PREVENIR LES FEUX DE CREOSOTE: INSPECTEZ LA CHEMINEE OU LE RACCORD DE CHEMINEE, SI APPLICABLE, DEUX FOIS PAR MOIS ET NETTOYEZ SI NECESSAIRE. NE SURCHAUFFEZ PAS: SI L'EXTERIEUR DE L'UNITE DEVIENT ROUGE, VOUS SURCHAUFFEZ. GARDEZ LES MEUBLES ET AUTRES MATERIELS COMUSTIBLES A UNE DISTANCE CONSIDERABLE DE L'APPAREIL DE CHAUFFAGE. TYPE DE COMBUSTIBLE: BOIS DE CORDE SEULEMENT.

IMPORTANT BEFORE COMMENCING INSTALLATION REFER TO THE LABEL LOCATED BEHIND THE FACEPLATE AND TO THE MANUFACTURER'S INSTALLATION INSTRUCTIONS PACKAGED TOGETHER WITH THIS UNIT. THE INSTALLATION MUST BE APPROVED BY THE AUTHORITY HAVING JURISDICTION. AVANT DE COMMENCER L'INSTALLATION, REFEREZ-VOUS À L'ÉTIQUETTE QUI SE TROUVE DERRIÈRE LA FAÇADE AINSI QU'AUX INSTRUCTIONS D'INSTALLATION DU MANUFACTURIER FOURNIES AVEC L'UNITÉ. L'INSTALLATION DOIT ÊTRE APPROUVÉE PAR L'AUTORITÉ COMPÉTENTE.

W385-2128 / A

84" HAUTEUR MINIMALE DE L’ENCEINTE.

OUVERTURES DE

VENTILATION

REQUISES POUR

TOUTES

ENCEINTES ENTRE

84" ET 96"

Une ouverture de ventilation de 40 pouces carrés minimum est requise dans le haut et le bas de l’enceinte.

Les ouvertures de ventilation sont requises pour toutes les enceintes allant jusqu’à 96" de hauteur. Elles sont recommandées pour toutes les enceintes. Au-delà de 84", des matériaux de finition combustibles peuvent être utilisés en façade.

NOTE: The rating plate must remain with the appliance at all times. It must not be removed.

W415-1517 / A / 09.02.16

2.6 HIGH EFFICIENCY HEATING

The NZ3000H is a high efﬁ ciency appliance that may be operated as a standalone system, however, a blower is recommended to further enhance the efﬁ ciency of the appliance.

2.6.1 HOT AIR GRAVITY VENT SYSTEM (NZ220)

ALL HOT AIR GRAVITY VENTS MUST BE INSULATED.

May be used to distribute heat to an adjoining room (located either above, or beside the room containing the appliance) by way of vents, eliminating the need of an additional blower. While this system may be used in conjuction with the optional blowers, it could reduce the ﬂ ow of hot air being distributed to additional rooms. It must be experimented with and the dampers adjusted manually to suit your requirements. This may take a few attempts; thereafter adjustments should no longer be required as is normally experienced with your central heating system registers. No more than two hot air gravity vents can be installed to an appliance. Individual vent runs are not to exceed 10 feet (3m).

5 FT (1.5M)

MINIMUM

FROM FLOOR

GROUND FLOOR

MINIMUM PIPE

12” (304.8MM)

TO CEILING

5 FT (1.5M)

MINIMUM

FROM FLOOR

DUCTING

When installed with a masonry chimney, the hot air gravity and central heating system can only be installed off the sides.

W415-1517 / A / 09.02.16

GRAVITY VENT

OPTION (1 DUCT)

GRAVITY VENT

OPTION (2 DUCTS)

GRAVITY VENT OPTION

SIDES

ONLY

CENTRAL HEATING &

GRAVITY VENT OPTION

2.6.2 CENTRAL HEATING SYSTEM (NZ62CH)

May be used to heat rooms up to 50 feet (15.2m) from the appliance. A wall mounted thermostat located in the room to be heated controls the blower supplying warm air from the room containing the appliance. Consult with a heating specialist to ensure a proper duct layout for your home. If the NZ62CH is installed at the bottom of the appliance, it could introduce a cool draft into the room that the appliance is installed in. When attached to the top or sides of the appliance, it provides a higher heat output. This option may not be used in mobile homes.

EXAMPLE OF DEDICATED DUCTING SYSTEM

DUCTING

CENTRAL HEATING

SIDES

ONLY

CENTRAL HEATING &

GRAVITY VENT OPTION

BLOWER LOCATION OPTIONS

ATTI C

When installed with a masonry chimney, the hot air gravity and central heating system can only be installed off the sides.

2.6.3 BLOWER CIRCULATION (NZ64)

The NZ64 provides an ideal means of circulating warm air within the room it resides. The blower will only operate when the doors are fully closed. We recommend installing the blower in a different room or even a different level of the house. This will generate greater air movement and improve the distribution of the warm air coming from the appliance as well as improving air movement in the summer months if using the summer by pass switch option. These options may be incorporated with one another. If the optional blower is to be installed, make provision during framing to route a 110 volt power line to the appliance. Detailed installation instructions are included with each venting kit.

NZ3000 H

BLOWER

W415-1517 / A / 09.02.16

3.0 INSTALLATION PLANNING

WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION.

CAREFULLY FOLLOW THE INSTRUCTIONS FOR ASSEMBLY OF THE PIPE AND OTHER PARTS NEEDED TO INSTALL THE

APPLIANCE. FAILURE TO DO SO MAY RESULT IN A FIRE, ESPECIALLY IF COMBUSTIBLES ARE TOO CLOSE TO THE APPLIANCE OR CHIMNEY AND AIR SPACES ARE BLOCKED, PREVENTING THE FREE MOVEMENT OF COOLING AIR.

DO NOT DRAW OUTSIDE AIR FROM GARAGE SPACES. EXHAUST PRODUCTS OF GASOLINE ENGINES ARE HAZARDOUS.

DO NOT INSTALL OUTSIDE AIR DUCTS SUCH THAT THE AIR MAY BE DRAWN FROM ATTIC SPACES, BASEMENTS OR

ABOVE THE ROOFING WHERE OTHER HEATING APPLIANCES OR FANS AND CHIMNEYS EXHAUST OR UTILIZE AIR.

THESE PRECAUTIONS WILL REDUCE THE POSSIBILITY OF APPLIANCE SMOKING OR AIR FLOW REVERSAL. THE

OUTSIDE AIR INLET MUST REMAIN CLEAR OF LEAVES, DEBRIS ICE AND/OR SNOW. IT MUST BE UNRESTRICTED WHILE

APPLIANCE IS IN USE TO PREVENT ROOM AIR STARVATION WHICH CAN CAUSE SMOKE SPILLAGE AND AN INABILITY

TO MAINTAIN A FIRE. SMOKE SPILLAGE CAN ALSO SET OFF SMOKE ALARMS.

NEGATIVE PRESSURE WITHIN YOUR HOME MAY INADVERTENTLY AFFECT YOUR APPLIANCE.

TO PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION, THE APPLIANCE MUST NOT BE INSTALLED

AGAINST VAPOUR BARRIERS OR EXPOSED INSULATION. LOCALIZED OVERHEATING COULD OCCUR AND A FIRE

WARNING

COULD RESULT.

DO NOT USE MAKESHIFT COMPROMISES DURING INSTALLATION. DO NOT BLOCK OR RESTRICT AIR, GRILLE OR

LOUVRE OPENINGS. DO NOT ADD A HOOD.

TO PREVENT PERSONAL INJURY KEEP HAND TOOLS IN GOOD CONDITION, SHARPEN CUTTING EDGES AND

MAKE SURE TOOL HANDLES ARE SECURE.

ALWAYS MAINTAIN THE MINIMUM AIR SPACE REQUIRED TO THE ENCLOSURE TO PREVENT FIRES.

3.1 APPLIANCE PLACEMENT

DO NOT INSTALL INTO ANY AREA HAVING A HEIGHT LESS THAN 7 FEET (CEILING OF ENCLOSURE TO

APPLIANCE BOTTOM, EXCLUDING HEARTH HEIGHT).

IMPORTANT

This appliance, fully dressed, weighs 551 LBS (249.9kg). Ensure there is adequate ﬂ oor support for the appliance, chimney and ﬁ nishing material. Some material could weigh thousands of pounds.

We recommend that the appliance be secured to the ﬂ oor in all cases.

68.3C

Remove and discard the lifting handles. Bend the tabs down and secure the appliance to the ﬂ oor.

The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the chimney will pass through the house without cutting a ﬂ oor or roof joist.

W415-1517 / A / 09.02.16

3.2 OUTSIDE COMBUSTION AIR

Model NZ3000H has the option of taking outside air directly into the appliance through the opening on the left hand side or taking inside air through the lower front grille or a combination of both. For inside air, push in the control slider.

If the optional outside air kit (available through your authorized dealer) is installed, it must not draw air from the attic or garage. For outside air, pull out the air control slider. It may only come from outside the house. The maximum length of the 4"(101.6mm) air duct is 20 feet (6m); for greater lengths enlarge the duct to a 6"(152.4mm) diameter.

Decide on the most convenient location for the outside air inlet duct and hood which may be installed above or below ﬂ oor level but must be installed above grade level.

Make a 5"(127mm) hole in an outside wall of the house. From outside, place the outside air hood into the hole, open side down.

At each end, carefully pull back the insulation sleeve exposing the ﬂ exible duct. Apply sealant to both the outside air hood collar and the connector collar

OUTSIDE AIR

at the appliance. Place the insulated ﬂ exible duct over the outside air hood and over the appliance outside air connector. Carefully push the insulation sleeve back over the duct. Using the clamps, fasten the insulated duct into place on both sides.

INSIDE AIR

Cold air ﬂ ow can be minimized by putting a dip or loop in the duct creating a cold air trap. This trap can also help prevent heat build-up and exhausting out the intake due to stack

ADJUSTABLE COMBUSTION AIR CONTROL LEVER When this control is in it’s lowest setting the micro switch shuts off the blower.

effect. The outside air kit inlet should be positioned in a manner that will not allow snow, leaves, etc. to block the inlet. In some installations the air duct may need to be run vertically.

OPEN POSITION

INSIDE AIR (PUSHED IN)

CLAMPS

ADJUSTABLE COMBUSTION AIR CONTROL LEVER

MICRO SWITCH

CLOSED POSITION

INSIDE / OUTSIDE AIR CONTROL SLIDER

OUTSIDE AIR (PULLED OUT)

PARTIALLY OPEN COMBINATION OF BOTH

COLD AIR

TRAP

NOTE: Appliance must be set for inside air if outside air is not connected.

INSULATION SLEEVE

FLEXIBLE DUCT

W415-1517 / A / 09.02.16

EMBER STRIP (See “HEARTH EXAMPLES” Section)

3.3 FLOOR PROTECTION

3.3.1 EMBER STRIP AND HEARTH EXTENSIONS

HEARTH EXTENSIONS ARE TO BE INSTALLED ONLY AS DESCRIBED TO PREVENT HIGH

TEMPERATURES FROM OCCURRING ON CONCEALED COMBUSTIBLE MATERIALS. HEARTH

EMBER STRIPS PREVENT BURNING OR HOT PARTICLES FROM INADVERTENTLY FALLING

DIRECTLY ON COMBUSTIBLE SURFACES IN THE EVENT THE BUILDING SHOULD SETTLE AND

DISTURB THE ORIGINAL CONSTRUCTION.

An acceptable 54" x 20"(1371.6mm x 508mm) non-combustible (i.e. brick, stone or ceramic tile) hearth extension must be installed.

The hearth must extend a minimum 20"(508mm) in front of the appliance although if raised a minimum of 6 1/2"(165.1mm) the 20"(508mm) may be reduced to a minimum of 18"(457.2mm).

The hearth must extend a minimum of 6"(152.4mm) to both sides of the appliance 54"(1371.6mm).

The hearth must be a minimum of 1"(25.4mm) thick cement board (or equivalent) plus ¼" (6.4mm) ceramic tile.

Ensure that the gap between the appliance and a non-combustible hearth extension is sealed with sand/cement grout or covered with an ember strip (or both) to prevent sparks and embers from falling into this area.

Raised hearths must be constructed of non-combustible materials such as cement blocks or bricks.

While the appliance can be installed directly on the ﬂ oor, a non-combustible hearth extension is required in front of the appliance, that must not be built higher than the bottom of the appliance faceplate. It may therefore be advisable to build the appliance on a raised platform.

A raised hearth together with the appliance built on a raised platform is recommended for easier wood loading and ﬁ re viewing.

W415-1517 / A / 09.02.16

3.3.2 HEARTH EXAMPLES

FLUSH HEARTH

MIN. 1/4” (6.4mm) TILE OR MARBLE

COMBUSTIBLE FLOOR

RAISED HEARTH

COMBUSTIBLE FLOOR

20” MIN.

(508mm)

MIN. 1” (25mm) CEMENT BOARD

18” MIN. (457mm)

”

(165mm)

NON-COMBUSTIBLE MATERIALS

SUCH AS CEMENT

BLOCKS OR BRICKS

EMBER STRIP

RAISED APPLIANCE

MIN. 1/4” (6.4mm) TILE OR MARBLE

MIN. 1” (25mm)

CEMENT BOARD

PLYWOOD

RAISED HEARTH AND APPLIANCE

MIN. 1/4” (6.4mm)

MARBLE OR STONE

NON-COMBUSTIBLE

MATERIALS SUCH

AS CEMENT BLOCKS

OR BRICKS

PLYWOOD

18” MIN.

(457mm)

RAISED APPLIANCE

COMBUSTIBLE FRAMING

18” MIN.

(457mm)

RAISED APPLIANCE

COMBUSTIBLE FRAMING

EMBER STRIP

RAISED HEARTH

EMBER STRIP

INCREASE HEADER HEIGHT THIS DIMENSION See “Framing” section

W415-1517 / A / 09.02.16

4.0 INSTALLATION

NEVER INSTALL A SINGLE WALL SLIP SECTION OR SMOKE PIPE IN A CHASE STRUCTURE.

THE HIGHER TEMPERATURE OF THIS SINGLE WALL PIPE MAY RADIATE SUFFICIENT HEAT TO

TO AVOID DANGER OF FIRE, ALL INSTRUCTIONS MUST BE STRICTLY FOLLOWED, INCLUDING

THE PROVISION OF AIR SPACE CLEARANCE BETWEEN CHIMNEY SYSTEM AND ENCLOSURE. TO

PROTECT AGAINST THE EFFECTS OF CORROSION ON THOSE PARTS EXPOSED TO THE WEATHER,

WE RECOMMEND THAT THE CHASE TOP BE PAINTED WITH A RUST-RESISTANT PAINT.

MAINTAIN A MINIMUM 2" AIR CLEARANCE TO ALL PARTS OF THE CHIMNEY SYSTEM AT ALL

TIMES. FAILURE TO MAINTAIN THIS 2" AIR CLEARANCE WILL CAUSE A STRUCTURE FIRE.

DETAILED INSTRUCTIONS FOR INSTALLATION OF THE CHASE TOP, STORM COLLAR AND

FIRESTOP SPACERS MUST BE USED WHENEVER THE CHIMNEY PENETRATES A CEILING/FLOOR

THE CHIMNEY MUST BE SOUND AND FREE OF CRACKS. CLEAN YOUR CHIMNEY A MINIMUM OF TWICE

COMBUSTIBLE CHASE MATERIALS TO CAUSE A FIRE.

TERMINATION CAP ARE PACKAGED WITH THESE PARTS.

AREA.

A YEAR AND AS REQUIRED.

4.1 CHIMNEY

NOTE: All venting connections must be in compliance with the chimney manufacturers installation instructions.

This appliance was tested to CAN/ULC S610 and UL 127 Factory Built Fireplace Standards. This appliance has met the test criteria for Zero Clearance Installation to Combustible Surfaces and Certiﬁ ed to burn ﬁ rewood only .

Any 7” (177.8mm) diameter chimney listed to these standards may be installed. In accordance with these standards, the appliance may also be connected to any chimney listed to CAN/ULC-S604 and CAN/ULC-S629 for Canada or UL-103HT for the United states.

Installation of all types of factory-built chimney systems is to be in accordance with the chimney manufacturers installation instructions. An appropriate chimney manufacturers anchor base plate is required in order to initiate their system. An anchor base plate gasket is supplied that suits a 7” (177.8mm) chimney . Use the high temperature gasket, supplied, to seal between the anchor plate and the appliance top.

For complete installation instructions, refer to instructions provided with the manufactured chimney system.

A chimney venting the appliance shall not vent any other appliance. The minimum overall chimney height from the top of the appliance is 15 feet (4.6m). The maximum overall chimney height from the top of the appliance is 34 feet (10.4m).

Factory-built chimney systems for use in dwellings constructed for three or more families must be enclosed above the room in which the appliance is located. This enclosure must have a ﬁ re resistance rating equal to or greater than that of the ﬂ oor or roof assembly through which they pass.

The chimney should not be built with an offset angle in excess of 45° in Canada and 30° in USA. Ensure that minimum clearances are maintained. Portions of the chimney that extend through accessible spaces must always be encased to avoid personal

contact with the chimney and thereby avoid damage to the chimney . The chimney must be supported at a maximum of 20 foot (6.1m) intervals (approx. 200 lbs/20 FT (90.7k/6.1m)).

ANCHOR PLATE

ANCHOR PLATE GASKET

APPLIANCE TOP

ANCHOR PLATE FOR A FACTORY

BUILT CHIMNEY

W415-1517 / A / 09.02.16

63.1C

4.2 TYPICAL CHIMNEY INSTALLATION

RAIN CAP

STORM COLLAR ROOF FLASHING

ATTIC INSULATION

SHIELD

15 FT

(4.6m)

MINIMUM

34 FT

(10.4m)

MAXIMUM

STORM COLLAR ROOF FLASHING

ATTIC INSULATION

STRAIGHT CHIMNEY SINGLE OFFSET

CHIMNEY

SHIELD

OFFSET

SUPPORT

RAIN CAP

MINIMUM

MAXIMUM

FIRESTOP

12” (304.8mm)

STORM COLLAR ROOF FLASHING

ATTIC INSULATION

SHIELD

15 FT

(4.6m)

CEILING RADIATION

34 FT

(10.4m)

MIN*

DOUBLE OFFSET

RAIN CAP

SHIELD

OFFSET

SUPPORT

CHIMNEY

15 FT

(4.6m)

MINIMUM

34 FT

(10.4m)

MAXIMUM

FIRESTOP

12” (304.8mm)

MIN*

* The ﬁ rst ﬂ ue offset closest to the top of the appliance must be a minimum distance of 12” (304.8mm) from the top of the appliance.

1. Move the appliance into position. Try to center the exhaust ﬂ ue of the appliance, midpoint between two joists to prevent having to cut them. Use a plumb bob to line up the centre.

2. Cut and frame an opening in the ceiling to provide a minimum clearance of 2” (50.8mm) between the outside of the chimney and any combustible material.

HEADERS

DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL! Nail headers between the joists for extra

support. Firestop spacers must be placed on each framed opening in any ﬂ oor or ceiling that the chim- ney passes through.

3. Hold a plumb bob from the underside of the roof

FIRESTOP SPACER UNDERSIDE OF JOIST

2" (50.8mm)

Min.

to determine where the opening in the roof should be. Cut and frame the roof opening maintaining proper 2” (50.8mm) clearances.

NOTE: 30° or 45° offsets may be installed back to back.

(50.8mm)

Min.

(50.8mm)

Min.

Typical Roof Joist FramingTypical Joist Framing

63.5A

(50.8mm)

Min.

W415-1517 / A / 09.02.16

4.3 ADDING CHIMNEY SECTIONS

dd chimney sections, securely, to the required height.

If the chimney system is enclosed within the attic area, a rafter radiation shield is required. The chimney must extend at least 3ft (0.9m) above its point of contact with the roof and at least 2ft (0.6m) higher than any wall, roof or building within 10ft (3.1m). If the chimney extends more than 5ft (1.5m) above the roof, it must be secured using a roof brace or guide wires.

raincap must be installed to avoid internal damage and

corrosion.

3 ft.

(0.9m)

MIN.

3 ft. (0.9m)

2ft.

(0.6m)

10 ft. (3.1m)

MIN.

2ft.

(0.6m)

Ceiling Joist

LIVING SP ACE

Chimney must be totally enclosed when passing through living space with a minimum 2” (50.8mm) clearance to combustibles.

Floor, Ceiling Joist

Chimney Lengths

Framed Enclosure

2” (50.8mm) clearance from

chimney to combustible wall

W415-1517 / A / 09.02.16

59.2A

4.4 OFFSET CHIMNEY INSTALLATION

WARNING

CHIMNEY SECTIONS INSTALLED BETWEEN AN OFFSET AND RETURN REQUIRE STRUCTURAL

SUPPORT TO REDUCE OFF-CENTER LOADING AND TO PREVENT CHIMNEY SECTIONS FROM

SEPARATING AT THE CHIMNEY JOISTS.

THE CHIMNEY SHOULD NOT BE BUILT WITH AN OFFSET ANGLE IN EXCESS OF 45° IN CANADA AND

30° IN USA. DO NOT COMBINE OFFSET CHIMNEY COMPONENTS TO EXCEED THESE ANGLES.

The first flue offset closest to the top of the unit must be a minimum distance of 12" (304.8mm) from the top of the appliance.

Attach an elbow to the chimney section, angled toward the offset. Secure with 3 sheet metal screws. To achieve the minimum offset, attach and secure a second elbow. To achieve longer offsets, you may install any available length of chimney pipe between the elbows. Supports must be used on the first vertical chimney section after a return elbow.

Storm Collar

Roof Joist

Chimney Section

Rain Cap

Roof Flashing

Attic Insulation Shield

Elbow Support Straps

Elbow

Elbow Support Band

Elbow

Floor , Ceiling Joist

Firestop

If the offset length is more than 36” (914.4mm), an intermediate support must be employed. To achieve longer offsets, you may install any available length of chimney pipe between the elbows.The intermediate support must be used in conjunction with an offset support.

63.6A

W415-1517 / A / 09.02.16

4.5 INSTALLING FLASHING AND STORM COLLAR

Remove the nails from the shingles above and to the sides of the chimney. Place the ﬂ ashing over the chimney pipe and slide

RAIN CAP

underneath the sides and upper edge of the shingles. Ensure that the chimney pipe is properly centered within the ﬂ ashing, giving a 3/4” (19.1mm) margin all around. Fasten to the roof on the top

CAULKING

STORM COLLAR

and sides. DO NOT NAIL through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material. Apply waterproof caulking, provided with the ﬂ ashing, around the chimney, 1” (25.4mm) above the top of the ﬂ ashing and push the storm collar

FLASHING

down into the caulking. Insert a rain cap onto the top of the last chimney section.

88.1A

4.6 TYPICAL EXISTING MASONRY

The appliance may be connected to either a lined or unlined masonry chimney.

IF THE CHIMNEY IS LINED:

The ﬂ ues must be made of vitriﬁ ed clay and be in sizes of 8” (203.2mm) square or 8” (203.2mm) round (inside diameters) or 8”x12” [(203.2mm x 304.8mm)] with a minimum

HI-TEMP GASKET ANGLE IRON TO SUPPORT CHIMNEY WEIGHT

ANGLE IRON RESTS

ON BRICK SIDE-WALLS,

FREE OF UNIT.

FLUE TILE

FLUE TILE SUPPORT

APPLIANCE TOP

USE AN 7” (177.8mm) OR 8" (203.2mm) LINER WITH A DRIPLESS TYPE A CONNECTOR (IF USING 7” (177.8mm) A 7” TO 8” INCREASER FROM LINER TO FLUE ALSO CAN BE USED.)

height of 15 feet (4.6m) above the appliance. 8” (203.2mm) round ﬂ ues are recommended.

Installation must conform to both national and local code

LINED CHIMNEY INSTALL

requirements.

IF THE CHIMNEY IS UNLINED:

A stainless steel liner listed to either Standard ULC-S640M in Canada or UL-1777 in the USA, must be used: Liners for New Masonry Chimneys, may be used to connect the appliance to the chimney. The liner must be continuous from the appliance to the chimney cap and be installed only per manufacturers instruc-

HI-TEMP GASKET

tions. In both cases, the chimney structure must be supported by angle

iron anchored into the masonry walls. The allowable masonry used in chimney construction is 3 1/2” (88.9mm) brick, solidly mortared and must fully encase the ﬂ ue. Ensure there are no leaks.

FOR A MASONRY FIREPLACE USE A

PRE-FABRICATED CHIMNEY USE AN

FIREPLACE TOP

FLUE TILE SUPPORT. FOR A

ANCHOR PLATE.

In no case is the masonry enclosure to be supported by the appliance. Allow a 1” (25.4mm) air cavity for expansion. Use the ﬂ ue tile support accessory, see your local autho- rized dealer / distributor.

NOTE: The ﬂ ue tile support is to be suspended on appropriate lintels.

LINER

SUPPORT

UNLINED CHIMNEY INSTALL

WEATHER SEALANT

W415-1517 / A / 09.02.16

5.0 FRAMING

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE INNER WALLS OF

THE APPLIANCE ENCLOSURE BE “FINISHED” (I.E.: DRYWALL / SHEETROCK), AS YOU WOULD

FINISH ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO

COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.

A MINIMUM OF 6 INCHES (152.4MM) TO COMBUSTIBLE MATERIALS IS REQUIRED TO BOTH SIDES

OF THE APPLIANCE, SEE "MINIMUM CLEARANCE TO COMBUSTIBLES" SECTION.

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO

MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS

LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING

ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE

FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

PRIOR TO FRAMING, REFER TO "CATALYST PROBE INSTALLATION" SECTION.

84” (2134MM)*

MINIMUM

ENCLOSURE

HEIGHT

(749MM)**

(1372MM)**

”

54”

”

(1080MM)

STEEL STUD

STEEL HEADER

44”

(1118MM)*

* Allow for ﬁ nished ﬂ oor and hearth thickness when setting these dimensions. ** When constructing the enclosure allow for ﬁ nishing material thickness and to maintain clearances.

W415-1517 / A / 09.02.16

5.1 CLEARANCE TO COMBUSTIBLES

MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES: Framed Enclosure:

Rear - 0" to stand-offs Sides - 6" (152mm) Ceiling (Enclosure) - 84" (2134mm) from the base of the appliance Ceiling (Room) - 84" (2134mm) from the base of the appliance Chimney - 2" (51mm) Hot Air Gravity Ductwork Insulation - 1" (25mm)

Objects placed in front of the appliance must be kept a minimum of 48" (1219mm) away from the front of the appliance.

5.2 MINIMUM ENCLOSURE CLEARANCES

6” (152MM)

MIN

A minimum of 6" is required to combustibles from the side of the appliance.

42” (1067MM) 54” (1372MM)

(749MM)

6”

(152MM)

MIN

”

/16”

(1913MM)

”

42” (1067MM)

106

54” (1372MM)

(2553MM)

NOTE: When constructing the enclosure allow for ﬁ nishing material thickness to maintain clearances.

W415-1517 / A / 09.02.16

5.3 MINIMUM MANTEL CLEARANCES

FACING, MANTEL AND / OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH

AIR OPENINGS, LOUVRES, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR SERVICE.

An optional combustible mantel must be a minimum of 12"(305mm) above the top of the faceplate and not to extend more than 2"(51mm) from the surface. See chart below for further information.

20 18

MANTEL

HEIGHT

16 14 12 10

10864

MANTEL

WIDTH

MANTEL DIMENSIONS

Ref Height Depth

37 3/16” (945mm)

12” (305mm) 2"(51mm)

14” (356mm) 4"(102mm)

16” (406mm) 6"(152mm)

18”(457mm) 8"(203mm)

W415-1517 / A / 09.02.16

6.0 FINISHING

WARNING

VENTILATION OPENINGS ARE REQUIRED IN ENCLOSURES UP TO 96" HIGH. THEY ARE

RECOMMENDED FOR ALL ENCLOSURES. ABOVE 84" COMBUSTIBLE FINISHING MATERIALS MAY

BE USED ON THE FRONT FACE.

USE ONLY A NON-COMBUSTIBLE MATERIAL TO FINISH THE FACE OF THE APPLIANCE. A NON-

COMBUSTIBLE MATERIAL SUCH AS CEMENT BOARD IS REQUIRED FOR THIS PURPOSE.

DO NOT INSULATE THE STEEL BODY OF THE APPLIANCE.

The appliance is shipped with a template that is 1/8" (3.2mm) larger on the top, bottom and each side than the faceplate. Leave the template in place when installing the ﬁ nishing material to insure the faceplate will ﬁ t inside the ﬁ nishing material edging.

TEMPLATE

NOTE: A ventilated enclosure is recommended. See "VENTILATION OPENINGS" section.

NON-COMBUSTIBLE MATERIAL

DRYWALL

NOTE: JOINT COMPOUNDS AND TAPES THAT ARE RESILIENT TO HEAT AND CRACKING SHOULD BE USED WHEN TAPING AND MUDDING SEAMS.

7 3/4"

(197MM)

MIN

55 1/2"

(1410MM)

40"

(1016MM)

FACE MUST

HAVE A

MINIMUM

84"(2134MM)

HEIGHT OF

CEMENT BOARD

DEPENDING

UPON CEILING

HEIGHT

COMBUSTIBLE

FACING AND

WOOD FRAMING

MAY START AT

84"(2134MM)

ABOVE THE

BASE OF THE

UNIT

W415-1517 / A / 09.02.16

EMBER STRIP

7 3/4" (197MM) MIN CEMENT

BOARD FROM THE SIDE OF

THE UNIT TO COMBUSTIBLES

6.1 VENTILATION OPENINGS

12" (305MM)

MAXIMUM

84(2134MM) MIN.

ENCLOSURE

HEIGHT

VENTILATION REQUIRED IN

ENCLOSURES

BETWEEN

84"(2134MM)

AND 96"

(2438MM)

MINIMUM 40 SQUARE INCHES (1016MM) OF VENTILATION OPENING REQUIRED, BOTH AT THE TOP AND BOTTOM OF THE ENCLOSURE.

NOTE: As an alternate to grates a 1" x 40" (25mm

x 1016mm) wide gap can be left in the bottom and

top of any ﬁ nishing material to circulate the air

from the ﬂ oor, around the appliance and out the

top.

12" (305MM)

MAXIMUM

1"(25MM)

OPEN

84"(2134MM) MIN.

ENCLOSURE

HEIGHT

VENTILATION REQUIRED IN

ENCLOSURES

BETWEEN

84"(2134MM)

AND 96"(2438MM)

1" (25MM)

OPEN

W415-1517 / A / 09.02.16

6.2 BAFFLE INSTALLATION

OPERATION OF THE APPLIANCE WITHOUT THE BAFFLES CAN RESULT IN EXCESSIVE

TEMPERATURES THAT COULD DAMAGE THE APPLIANCE, CHIMNEY AND THE SURROUNDING

ENCLOSURE.

DURING SHIPPING CATALYST MAY HAVE SHIFTED FROM ITS PROPER LOCATION. PRIOR TO

INITIAL BURN, ENSURE CATALYST IS CORRECTLY INSTALLED. REFER TO THE "CATALYST

INSPECTION AND REPLACEMENT" SECTION.

CATALYST

CATALYST SHIELD

CERAMIC FIBRE BAFFLE

SECONDARY AIR TUBES

ANDIRON

The NZ3000H contains a ceramic ﬁ bre bafﬂ e, catalyst and catalyst shield. It is important that each of these components are installed correctly prior to operating the unit.

To install the ceramic bafﬂ e, insert it through the front of the unit and rest it on top of the secondary tubes as far back as possible ensuring proper orientation as shown.

To install the catalyst refer to the "Catalyst Inspection and Replacement" section in this manual.

W415-1517 / A / 09.02.16

6.3 FACE PLATE INSTALLATION

FRONT ARCHED PANEL X 9

AIR

CONTROL

SLOT

ASH LIP X 3

6.3.1 TEMPLATE REMOVAL

Template

Remove the screws and template, discard only the template once all the facing material has been installed. Retain the screws for installing the faceplate.

6.3.2 FACEPLATE, HINGE, ASH LIP AND AIR CONTROL ARM INSTALLATION

PRIOR TO INSTALLATION, ENSURE CATALYST PROBE IS INSTALLED. SEE "CATALYST

PROBE INSTALLATION/REPLACEMENT" SECTION FOR DETAILS.

NOTE: The FPWI3-H faceplate is shipped with the upper and lower grilles assembled. Remove both grilles before proceeding.

A. Assemble the air control arm by removing

B. Install the ash lip.

the 2nd screw, rotating the arm in line and re-installing the screw.

W415-1517 / A / 09.02.16

6.3.3 DOOR INSTALLATION

Install the left door handle through the left door assembly.

Secure using the lock washer and nut provided.

** The ﬁ nal angle of the left door handle should mirror the right door

handle in the closed position. Tighten the nut to secure the handle

at the desired angle.

1 2

Left Door

Right Door

Install the right door handle through the right door assembly. Install the three ﬂ at washers and the door latch as illustrated. Secure using the lock nut provided. Do not over tighten.

Handle must rotate freely.

Door latch adjustment may be required. Move one or more washers as shown.

Left Door Assembly

Left Door Handle

Nut

Lock Washer

Latch

Lock Nut

Right Door Assembly

Flat

Washer

Adjustment

Right Door Handle

W415-1517 / A / 09.02.16

Install hinges to ﬁ rebox front, using screws provided.

6.3.4 DOOR GAP ADJUSTMENT

The door gap for the NZ3000H (see graphic below) can be set by adjusting the hinges of each door ( x4). Each hinge contains a set screw located on the side of the hinge. Loosen the set screw and turn the slotted hinge pin to create an even gap. Each hinge can be adjusted independently.

HINGES X4

Top Gap

Bottom Gap

Door gap and hinge location

W415-1517 / A / 09.02.16

6.3.5 CATALYST PROBE INSTALLATION/ REPLACEMENT

IT IS IMPORTANT TO INSTALL THE REPLACEMENT CATALYST PROBE PRIOR TO FRAMING IN THE UNIT COMPLETELY. IF WALL MOUNTING THE CATALYST MONITOR, PROVISIONS MUST BE MADE IN ORDER TO MAKE FISHING THE WIRE THROUGH THE WALL EASIER IN THE EVENT OF REPLACEMENT (I.E. CONDUIT)

Before installing catalyst monitor, determine how it will be mounted. The options for mounting are:

1. Wall mounted left of appliance

2. Wall mounted right of appliance

3. Hearth mounted Remove the top and bottom trim (if hearth mounted) off of the unit.

TOP TRIM REMOVAL

Loosen set screw, unthread and remove

the knob on the right side of the

decorative trim.

Pull decorative trim away from

appliance.

Unscrew the four retaining screws.

BOTTOM TRIM REMOVAL

Remove the screws on the left & right

side of the decorative trim.

W415-1517 / A / 09.02.16

Pull decorative trim away from unit.

SETTING DEPTH OF PROBE

Slide collet onto probe.

Set the depth to 3.5" and secure with

set screw.

WIRE ROUTING FOR WALL MOUNT

TAKE CARE WHEN ROUTING THE PROBE WIRE NOT TO DAMAGE OR CUT IT.

WHEN WALL MOUNTING, IT IS IMPORTANT TO KEEP THE MONITOR AT LEAST 8" AWAY FROM THE

SIDE OF THE UNIT. NEVER INSTALL DIRECTLY ABOVE THE APPLIANCE.

If wall mounting, remove the knock-out and cut out corresponding insulation for routing the probe wire.

Remove the knockout tab.

Cut away or poke through the insulation

to provide a route for the probe.

W415-1517 / A / 09.02.16

From the outside of the appliance insert

the probe rod end through the

knockout hole.

Removing side panels is not necessary.

The diagram above is for illustrative

purposes only.

Insert the probe on an angle and gradually straighten the probe so that it aims down.

Liberally spread stove cement (not

supplied) along the bottom of depth

gauge.

Slide the straightened probe into the hole.

W415-1517 / A / 09.02.16

+ 98 hidden pages