Napoleon MIRAGE 605 Assembly And Operating Instructions Manual

APPLY SERIAL NUMBER LABEL FROM CARTON

Serial No. XXXXXX000000
MODEL NO.

ASSEMBLY AND OPERATING INSTRUCTIONS

OUTDOOR STAINLESS STEEL GAS GRILL

READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING GRILL.

DO NOT TRY TO LIGHT THIS APPLIANCE WITHOUT READING LIGHTING INSTRUCTIONS

214 BA YVIEW DR., BARRIE, ONTARIO, CANADA L4N 4Y8 PHONE: [phone]

FAX: [phone] EMAIL: [e-mail] WEB SITE: www.napoleongrills.com

MIRAGE 605

FOR OUTDOOR USE ONLY

SECTION OF THIS MANUAL

NAPOLEON APPLIANCE CORPORATION. ,

N415-0157CE FEB 03/09

THANK YOU FOR CHOOSING NAPOLEON

NAPOLEON products are designed with superior components and materials, and are assembled by trained

craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired

at a quality test station. This grill has been thoroughly inspected by a qualified technician before packaging

and shipping to ensure that you, the customer, receive the quality product you expect from NAPOLEON.

We at Napoleon are dedicated to you, “our valued customer”. It is our goal to provide you with the

neccessary tools to make this an unforgetable grilling experience. This manual is provided to assist you in

assuring your new grill is assembled, installed, maintained and cared for properly. It is important to read

and understand this entire manual before operating your new grill to ensure you fully understand all safety

precautions and features your grill has to offer. By carefully following the instructions inside this manual you

will enjoy years of trouble free grilling. For whatever reason if we fail to meet your expectations please call

our customer service department at 1-866-820-8686 between 9 AM and 5 PM (eastern standard time) or visit

our website.

NAPOLEON GAS GRILL PRESIDENT'S LIMITED LIFETIME WARRANTY

NAPOLEON warrants the following materials and workmanship in your new NAPOLEON gas grill against
defects for as long as you own the gas grill. This covers: aluminum castings (excluding paint), LUXIDIO® trays,
stainless steel burners, stainless steel lid inserts, and lid handles. Subject to the following conditions. During
the first five years NAPOLEON will provide replacement parts at our option free of charge. From the sixth year
to lifetime NAPOLEON will provide replacement parts at 50% of the current retail price.

Components such as stainless steel sear plates, stainless steel cooking grids, valves with ignition system,
temperature gauges, knobs, ceramic infrared burners are covered and Napoleon will provide parts free of
charge during the first two years of the limited warranty .

Components such as regulators, casters, warming racks, hoses and connectors, I-GLOW™, fasteners and
accessories are covered and NAPOLEON will provide parts free of charge during the first year of the limited
warranty .

NAPOLEON shall not be liable for any transportation charges, labour costs or export duties.

CONDITIONS AND LIMITATIONS

"NAPOLEON warrants its products against manufacturing defects to the original purchaser only, provided that the purchase was made through an authorized

NAPOLEON dealer and is subject to the following conditions and limitations:"

This factory warranty is non-transferable and may not be extended what-so-ever by any of our representatives.
The gas grill must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation

instructions included with the product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, grease fires, hostile environments, accident, alterations, abuse or

neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, painted finishes, corrosion or discolouring by heat, abrasive and chemical cleaners, nor

chipping on porcelain enamel parts, nor any components used in the installation of the gas grill.

Should deterioration of parts occur to the degree of non-performance within the duration of the warranted coverage, a replacement part will be provided.
In the first year only, this warranty extends to the replacement of warranted parts which are defective in material or workmanship provided that the product has

been operated in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty NAPOLEON may, at its discretion, fully discharge all obligations with respect to

this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

NAPOLEON will not be responsible for the installation, labour or any other costs or expenses related to the re-installation of a warranted part, and

such expenses are not covered by this warranty.

Notwithstanding any provision contained in this President's Limited Lifetime Warranty NAPOLEON's responsiblity under this warranty is defined as above and

it shall not in any event extend to any incidental, consequential, or indirect damages.

This warranty defines the obligation and liability of NAPOLEON with respect to the NAPOLEON gas grill and any other warranties expressed or implied with

respect to this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON

will not be responsible for: over firing, blow outs caused by environmental conditions such as strong winds, or inadequate ventilation.

Any damages to the gas grill due to weather damage, hail, rough handling, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from NAPOLEON.
NAPOLEON reserves the right to have its representative inspect any product or part prior to honouring any warranty claim.
NAPOLEON shall not be liable for any transportation charges, labour costs, or export duties.

2

SAFETY PRECAUTIONS

WARNING

Failure to follow these instructions could result in property damage, personal injury or death. Read
and follow all warnings and instructions in this manual prior to operating grill. Any modification of
the appliance may be dangerous.

SAFE OPERATING PRACTICES

DANGER: READ ALL INSTRUCTIONS CAREFULL Y BEFORE OPERA TING GRILL. FAILURE T O FOLLOW
THESE INSTRUCTIONS EXACTL Y COULD RESUL T IN A FIRE CAUSING SERIOUS INJURY OR DEA TH.
DO NOT MOVE THE APPLIANCE DURING USE.

•Read the entire instruction manual before operating grill.

•Under no circumstance should this gas grill be modified.

•Follow lighting instructions carefully when operating grill.

•Gas must be turned off at the propane cylinder valve when the gas grill is not in use.

•Keep children and pets away from hot grill, DO NOT allow children to climb inside cabinet.

•Do not leave the grill unattended while in use.

•Do not move grill when hot or operating.

•This gas grill must not be installed in or on recreational vehicles and/or boats.

•This gas grill must only be stored outdoors in a well-ventilated area and must not be used inside a building, garage
or any enclosed area.

•Maintain proper clearance to combustibles (410mm to rear of unit 180mm” to sides). Additional clearance
(610mm) is recommended near vinyl siding or large panes of glass.

•At all times keep the ventilation openings of the cylinder enclosure free and clear from debris.

•Do not locate unit under unprotected combustible construction.

•Do not locate in windy settings. High winds adversely affect the cooking performance of the gas grill.

•When the gas grill is stored indoors, the propane cylinder must be disconnected from the grill and stored outdoors
in a well ventilated area, disconnected cylinders must not be stored in a building, garage or other enclosed area.

•Inspect the gas line hose before each use. If there is evidence of excessive abrasion or wear, it must be replaced
before using the gas grill, with a replacement hose assembly specified by the manufacturer.

•Never store a spare LP gas cylinder under or near this grill.

•Leak test all connection before first use, even if the grill was purchased fully assembled, annually or whenever any
gas component has been replaced.

•Never use natural gas in a unit designed for liquid propane gas.

•Never use lighter fluid in a gas grill.

•Use charcoal briquettes only with a Napoleon charcoal tray designed for this unit.

•Burner controls must be off when turning supply cylinder on.

•Do not light burner with lid closed.

•Do not operate rear burner with main burner operating.

•The lid is to be closed during the preheat period.

•Do not route hose underneath drip pan-proper hose clearance to bottom of unit must be maintained.

•Clean grease tray and sear plates regularly to avoid build-up which may lead to grease fires.

•Ensure sear plates are positioned properly according to sear plate installation instructions.

•Do not use side shelves to store lighter, matches or any other combustibles.

•Keep the gas line away from heated surfaces

•Keep electrical supply cords away from water or heated surfaces.

•Inspect infrared burner venturi tube for spider webs and other obstructions periodically . Clean the tubes com­pletely if you find any such obstructions.

W ARNING

3

GAS CYLINDER

Use only gas cylinders which meet national and regional codes. The minimum cylinder size for butane units
is 13kg, and for propane units is 6kg. Ensure that the cylinder can provide enough fuel to operate the appli­ance. If in doubt, check with your local gas supplier.

• Use caution when handling the cylinder valve.

• Never connect a cylinder which does not meet local codes.

• All cylinders 7kg or larger must be placed outside the enclosure (under the right side shelf) on level ground.
Cylinders smaller than 7kg may be placed inside the enclosure, on the bottom shelf. Only cylinders con­nected to the appliance may be stored in the enclosure, or close to the appliance. Spare cylinders must not
be stored in close proximity of an operating unit. Cylinders must not be exposed to extreme heat or direct
sunlight.

IMPORTANT: Ensure that the hose is routed to maintain proper clearance to the underside of the
unit. Hoses that contact high temperature surfaces may melt and leak, causing a fire.

CYLINDER CONNECTION: Ensure that the gas regulator hose is kink free. Remove the cap or plug from

the cylinder fuel valve. Tighten regulator to cylinder valve. Leak test all joint s prior to using the barbecue. A
leak test must be performed annually , and each time a cylinder is hooked up, or if a part of the gas system is
replaced.

CAUTION

IMPORTANT

• The installation must be performed by a licensed gas fitter, and all connections must be leak tested before
operating the grill.

• Do not route hose underneath drip pan.

• Do not route hose between space in bottom shelf and back panel.

• Do not route hose over top of back panel.

• Ensure all hose connections are tightened using two wrenches. Do not use teflon tape or pipe dope on any hose
connection.

• Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire.

• Do not use enclosure to store excess hose, as there is a greater chance of the hose contacting a hot surface, it
may melt and leak causing a fire.

• Leak test all the connections using a soap and water solution, as per the leak testing instructions found in the this
manual.

4

GAS HOSE

• If the hose and regulator are not included by the manufacturer, then only hoses and regulators which meet
national and regional codes are to be used.

• Ensure that the hose does not come into contact with grease, other hot drippings, or any hot surfaces on
the appliance.

• Check hose regularily . In the case of rips, melting or wear, replace hose before using the appliance.

• The recommended hose length is 0.5m. The hose must not be longer than 1.5m.

• Ensure that the hose is twist and kink free when installed.

• Replace the hose before expiry date printed on the hose.

TECHNICAL DATA

The following table lists input values for the appliance.
BURNER ORIFICE SIZE (GROSS)HEAT INPUT GAS USAGE (TOT AL)

I (TOT AL)
MAIN 58 (1.07mm) 19.2 kw 1396 g/h
BACK 58 (1.07mm) 5.3 kw 385 g/h
SIDE 66 (0.84mm) 2.8 kw 204 g/h

Certified Gases / Pressures - Check rating plate to ensure that it corresponds with following list.

Gas Categor y I
Or ifice S izes (see abov e ) III

Gases / Pre ssur es

Countries DK, FI, NL, NO, SEBE, ES, F R, G B,

3B/P(30)

Butane 30mbar
Propane 30mbar

I

3+(28-30/37)

Butane 28-30mbar
Propane 37mbar

IE, IT, PT

I

3B/P(50)

Butane 50mbar
Propane 50mbar

DE,AT

Do not tamper with or modify regulator. Use only regulators which supply the pressure listed in the table
above. A regulator of 28-30mbar must be used for butane or a 37mbar regulator for prop ane. For grills set up
to operate at 50mbar, the grill is equipped with an internal regulator. This internal regulator has an outlet
pressure of 30mbar and must not be modified or adjusted. For replacement, use only the regulator specified
by the manufacturer: Maxitrol model number RV47LSMF.

5

LIGHTING INSTRUCTIONS

LIGHTING INSTRUCTIONS ARE ALSO
LOCATED UNDER SIDE BURNER LID.

OPEN LID.

ENSURING BURNER CONTROLS

ARE IN THE OFF POSITION, TURN

ON THE GAS SUPPLY V AL VE.

MAIN BURNER LIGHTING

1. PUSH AND TURN ANY MAIN
BURNER KNOB SLOWL Y TO

THE ’HI’ POSTION. THIS ACTION

WILL IGNITE THE PILOT FLAME

WHICH WILL IN TURN LIGHT THE

SELECTED BURNER. IF THE

PILOT LIGHTS, CONTINUE TO

PUSH DOWN ON THE CONTROL

KNOB UNTIL THE BURNER

LIGHTS AND THEN RELEASE.

2. IF THE PILOT DOES NOT
IGNITE, THEN IMMEDIATEL Y

TURN THE CONTROL KNOB

BACK TO THE ‘OFF POSITION

AND REPEAT STEP 1 SEVERAL

TIMES.

3. IF THE PILOT AND BURNER WILL
NOT IGNITE WITHIN 5 SECONDS,

TURN THE CONTROL KNOB TO THE

‘OFF’ POSITION AND WAIT 5
MINUTES FOR ANY EXCESS GAS TO
DISSIPA TE. EITHER REPEA T STEPS 1

AND 2 OR LIGHT WITH A MA TCH.

LEFT

BURNER

REAR BURNER LIGHTING

(ROTISSERIE BURNER)

ROTISSERIE BURNER CONTROL

POSITION. THIS ACTION WILL

IGNITE THE PILOT FLAME WHICH

BURNER. IF THE PILOT LIGHTS,

CONTINUE TO PUSH DOWN ON

THE BURNER CONTROL KNOB

3. IF THE BURNER DOES NOT
IGNITE, THEN IMMEDIATEL Y

TURN THE CONTROL KNOB

BACK TO THE ‘OFF’ POSITION

AND REPEAT STEP 2 SEVERAL

4. IF THE BURNER WILL NOT IGNITE WITHIN 5
SECONDS, TURN THE CONTROL KNOB TO

THE ‘OFF’ POSITION AND WAIT 5 MINUTES

FOR ANY EXCESS GAS T O
DISSIPA TE. EITHER REPEA T STEPS
2 AND 3 OR LIGHT WITH A MA TCH.

REAR

BURNER

1. REMOVE THE

WARMING RACK

2. PUSH AND TURN THE

KNOB SLOWLY TO THE ‘HI’

WILL IN TURN LIGHT THE

UNTIL THE BURNER LIGHTS

THEN RELEASE.

TIMES.

CENTER
BURNER

RIGHT

BURNER

SIDE

BURNER

SIDE BURNER LIGHTING

2. PUSH AND TURN THE
SIDE BURNER CONTROL

3. IF THE BURNER DOES NOT
IGNITE, THEN IMMEDIATEL Y
TURN THE CONTROL KNOB

BACK TO THE ‘OFF’ POSITION

AND REPEAT STEP 2 SEVERAL

4. IF THE BURNER WILL NOT IGNITE
WITHIN 5 SECONDS, TURN THE

CONTROL KNOB TO THE ‘OFF’

POSITION AND W AIT 5 MINUTES

DISSIPA TE. EITHER REPEA T STEPS
2 AND 3 OR LIGHT WITH A MA TCH.

INFRARED

BURNER

1. OPEN SIDE BURNER
COVER.

KNOB SLOWLY TO THE

‘HI’ POSITION. THIS

ACTION WILL IGNITE

THE SIDE BURNER

TIMES.

FOR ANY EXCESS GAS T O

Warning ! Do not use the rear burner (rotisserie burner) with the main burners operating.

If lighting the unit with a match, clip the match into the supplied lighting rod. Hold the lit
match down through the grill and sear plate while turning the corresponding burner

6

valve to high.

OPERATING THE GRILL

BURN IN PROCEDURE

When lit for the first time, the gas grill will emit a slight odour. This is a normal temporary condition caused by the "burn­in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply run the main
burners on high for approximately ½ hour with the lid closed.

MAIN BURNER USE:

When searing foods, preheating is recommended by operating all main burners in the high position with the lid closed for
approximately 15 minutes. Food cooked for a short period of time (fish, vegetables) may be grilled with the lid open.
Cooking with the lid closed will ensure higher, more even temperatures that will reduce cooking time and cook meat more
evenly. When cooking very lean meat s, such as chicken breasts, or lean pork, the grids can be oiled before pre-heating
to reduce sticking. Cooking meat with a high degree of fat content, may create flare-ups. Either trim some fat or reduce
temperatures to prevent this. Should a flare-up occur, move food away from flames, reduce heat. Leave the lid open. See
'Y our All Season Grill' cookbook by Napoleon for more detailed instructions.

INFRARED MAIN BURNER USE:

1. Follow the infrared burner ignition procedures and operate on high for 5 minutes with the lid closed or until the ceramic

burners glow red.

2. Place food on grills and cook according to times listed in the Infrared Grilling Chart.

3. Depending upon your taste, continue cooking over infrared burners on high, medium or low , turning food frequently , or

place food away from infrared burners, close lid, and allow oven temperature to slowly finish cooking your food.

Caution: Due to the intense heat the infrared burners provide, food left unattended over burners will burn quickly . Keep
the lid open when cooking with the infrared burners on high. The intense heat ensures adequate searing temperatures
even with the lid open. This also allows observation of the food, so as to prevent burning.

DIRECT COOKING:

Place food to be cooked on the grill directly over the heat. This method is generally used for searing or for foods that do
not require prolonged cooking times - hamburgers, steaks, chicken pieces, vegetables, etc. The food is first seared to trap
in the juices and flavor, and then the temperature is lowered to finish cooking the food to your preference.

INDIRECT COOKING:

With one or more burners operating place food to be cooked on the grill over one of the burners that is not operating. The
heat circulates around the food, cooking slowly and evenly . Cooking in this manner is much the same as cooking in your
oven and is generally used for larger cuts of meats such as roasts, chickens or turkeys, but can also be used for cooking
foods that are prone to flare ups. Cooking in this method with lower temperatures and slower cooking times will result in
tender foods every time you grill.

PROTECTION OF YOUR INFRA RED BURNERS - The infrared burners of your grill are designed to provide a long
service life. However, there are step s you must take to prevent cracking of their ceramic surfaces, which will cause the
burners to malfunction.

• Never let water come in direct contact with your ceramic burner.

• Do not allow hard objects to impact the infra red burner .

• Do not allow cold water (rain, sprinkler, hose, etc.) to come in cont act with hot ceramic burners. A large temperature
differential can cause cracking of the ceramic tile.

Damage caused by failure to follow these steps is not covered by your grill warranty.

SIDE BURNER USE:

The side burner can be used like any range top burner, for gravies, soups etc. The gas grill should be located so that the
side burner is protected from the wind, because the wind will adversely affect it’s performance. DO NOT use side burner
to deep fry foods as cooking with oil can create a dangerous situation. The recommended pan diameter is 200 to 250mm.

REAR BURNER USE:

Remove the warming rack prior to use. Cooking grids should also be removed if they interfere with the rotisserie.
This gas grill is equipped with a 5.3 kw rear burner. The rear burner is designed to be used in conjunction with the rotisserie
kit available from your dealer. See the rotisserie kit assembly instructions.
rotisserie motor from the gas grill. Place the spit with meat being cooked across the hangers inside the grill. The meat will
naturally hang with the heavy side down. Tighten the counterbalance arm and weight, so that the arm is facing up. Slide
the counterweight in or out to balance the load, and tighten in place. Re-install the motor and begin cooking. Place a dish
underneath to collect drippings for basting and naturally delicious gravy . Basting liquid may be added as required. T o seal
in juices, first operate rear burner on high until browned, then reduce the heat to thoroughly cook foods. Keep the lid
closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender on the inside.
For example, a 1.5kg chicken on the rotisserie will be done in approximately 1½ hours on medium to high. See 'Y our all
Season Grill' cookbook by Napoleon for more detailed instructions.

To use the counterbalance, remove the

7

INFRARED HEAT

Most people don’t realize that the heat source that we are most familiar with, namely the sun warms the earth using
mainly infrared energy . Infrared energy is a form of electro-magnetic energy that has a wavelength just greater than the
red end of the visible light spectrum, but less than that of radio waves. This energy was discovered in 1800 by Sir
William Herschel who, dispersed sunlight into its component colours using a prism. He showed that most of the heat
in the beam fell into the spectral region just beyond the red end of the spectrum, where no visible light existed. This is
infrared energy . Most materials readily absorb infrared radiation in a wide range of wavelengths, causing an increase in
temperatures of the materials. This is the same phenomenon that causes us to feel warmth when we are exposed to
sunlight. The infrared rays from the sun travel through the vacuum of space, through the atmosphere and penetrate our
skin. This causes increased molecular activity in the skin, which creates internal friction and generates heat, allowing
us to feel warmth.

Foods cooked over infrared heat sources are heated by the same principle. Charcoal is the traditional way of infrared
cooking that we are all familiar with. The glowing briquettes emit infrared energy to the food being cooked, with very
little drying effect. Any juices or oils that escape from the food drip down onto the charcoal and vaporize into smoke
giving the food its delicious grilled taste. The Napoleon infrared burner cooks in the same way . In each burner , 10000
ports each with its own tiny flame cause the surface of the ceramic to glow red. This glow emits the same type of
infrared heat to the food, without the hassle or mess of charcoal. It also provides a more consistent heated area that is
far easier to regulate than a charcoal fire. For instantaneous searing the burners can be set to high, yet they can also
be turned down for slower cooking. We all know how difficult that is on a charcoal fire. Traditional gas burners heat the
food in a different way . The air surrounding the burner is heated by the combustion process and then rises up to the
food being cooked. This generates lower grill temperatures that are ideal for more delicate cuisine such as seafood or
vegetables. The bottom line is that Napoleon’s infrared burners produce searing heat for juicier , tastier steaks,
hamburgers and other meats. For cooking times and tips refer to the Infrared Grilling Chart.

FOOD

Steak

1” Thick

Hamburger

1/2” Thick

Chicken

Pieces

Pork Chops

INFRARED GRILLING CHART

CONTROL SETTING COOKING TIME HELPFUL SUGGESTIONS

High setting 2 min. each side 4 min. - Rare
High setting 2 min. each side

then medium setting

High setting 2 min. each side

then medium setting

High setting 2 min. each side 4 min. - Rare

High setting 2 1/2 min. each

side

High setting 3 min. each side

High setting 2 min. each side

medium-low to low setting

Medium 6 min. per side

6 min. - Medium

8 min. - Well Done

5 min. - Medium

6 min. - Well Done

20-25 min.

When selecting meat for grilling, ask for meat
with a marbled fat distribution. The fat acts as a
natural tenderizer while cooking and will keep
the meat moist and juicy.

Preparing hamburgers to order is made easier
by varying the thickness of your patties. To add
an exotic taste to your meat, try adding hickory­flavored woodchips into Napoleon’s woodchip
smoker.

The joint connecting the thigh and the leg from
the skinless side, should be sliced 3/4 of the
way though in order for the meat to lay flatter on
the grill. This will help it to cook faster and more
evenly. To add a trademark taste to your cooking,
try adding mesquite-flavoured woodchips in your
Napoleon woodchip smoker.

Trim off the excess fat before grilling. Choose
thicker chops to get more tender meat.

Spare Ribs

Lamb Chops

Hot Dogs

High setting for 5 minutes

low to finish

High setting for 5 minutes

medium to finish

Medium - Low 4-6 min.

8

20 min. per side

turn often

15 min. per side

Choose ribs that are lean and meaty. Grill until
meat easily pulls away from the bone.

Trim off the excess fat before grilling. Choose
extra thick chops to get more tender meat.

Select the larger size wieners. Slit the skin
lengthwise before grilling.

MAINTENANCE/CLEANING INSTRUCTIONS

It is recommended that this gas grill be thoroughly inspected and serviced annually by a qualified service
person.

Note: Stainless steel tends to oxidize or st ain in the presence of chlorides and sulfides, particularly in coastal areas
and other harsh environments, such as the warm, high humidity atmosphere around pools and hot tubs. These stains
may be perceived as rust, but can be easily removed and prevented. To ensure stain prevention, wash all stainless
steel surfaces every 3-4 weeks with fresh water and stainless steel cleaner or as often as required.

•Do not use a pressure washer to clean any part of the unit.

•Ensure that the burners are turned off prior to cleaning. Avoid unprotected contact with hot surfaces. Clean grill in an area
where cleaning solutions will not harm decks, lawns or patios. Do not use oven cleaner to clean any part of this gas grill.
Do not use a self cleaning oven to clean cooking grids or any other parts of the gas grill. Barbecue sauce and salt can be
corrosive and will cause rapid deterioration of the gas grill components unless cleaned reqularly .

•Turn off the gas at the source and disconnect unit before servicing. Maintenance should only be done when the grill is
cool, to avoid the possibility of burns. A leak test must be performed annually , and whenever any component of the gas
train is replaced.

GRIDS AND WARMING RACK - The grids and warming rack are best cleaned during the pre-heat period with a soft
brass wire brush. Steel wool can be used for stubborn st ains. S tainless grids will discolour permanently from normal
usage, due to the high temperature of the cooking surface.

CLEANING INSIDE THE GAS GRILL - Remove cooking grids. Use a soft brass wire brush to clean loose debris
from casting sides and insides of the lid. Scrape sear plates with a putty knife or scraper, and use a wire brush to
remove ash. Remove sear plates and brush debris off of burners with a brass wire brush. Brush all debris from inside
the gas grill into the removable drip pan. Ensure that the sear plates are placed properly when they are reinstalled
(Check assembly instructions for proper orientation).

DRIP P AN - Slide the drip pan out for easy cleaning. It should be cleaned frequently (every 4-5 uses) to avoid grease
buildup. Grease and excess drippings pass through to the drip pan, located under the gas grill, and accumulate in the
disposable grease tray below the drip pan. Accumulated grease can cause a fire hazard. Do not line the drip pan with
aluminum foil, sand or any other material as it can prevent the grease from flowing properly . The pan should be
scraped out with a putty knife or scraper, and all the debris should be scraped into the disposable grease tray. This
tray should be replaced every two to four weeks, depending on gas grill usage. For supplies, see your Napoleon Gas
Grill dealer.

HOSE - Check for abrasion, melting, cuts and cracks. If any of these conditions exist, do not use gas grill. Have
part replaced by your Napoleon Gas Grill dealer , or qualified gas installer .

CLEANING THE OUTSIDE OF THE GAS GRILL - Do not use abrasive cleaners to clean any painted, porcelain or
stainless steel parts. Porcelain enamel components must be handled with additional care. The baked on enamel
finish is glass like, and will chip if struck. Touch-up enamel is available from your Napoleon Gas Grill dealer . Exterior
grill surfaces should be cleaned while warm to the touch, with warm soapy water. To clean stainless surfaces, use a
stainless steel cleaner or a non-abrasive cleaner . Always wipe in the direction of the grain. Do not use steel wool, as it
will scratch the finish. St ainless steel parts will discolour when heated, usually to a golden or brown colour. This
discolouration is normal and will not affect the performance of the grill.

TUBE BURNER - The burner is made from heavy wall 304 stainless steel, but due to the extreme heat and corrosive
environment, surface corrosion will occur. Use a brass wire brush to remove surface corrosion. Clean any blocked
ports using an opened paper clip. Do not enlarge the burner ports. S piders and insect s are attracted to the smell of
propane and natural gas. The burner is equipped with an insect screen on the air shutter , which will reduce the likeli­hood of insects building nests inside the burner , but does not entirely eliminate the problem. The nest or web will
cause the burner to burn with a soft yellow or orange flame or cause a fire (flashback) at the air shutter underneath the
control panel. To clean the inside of the burner , it must be removed from the gas grill. Remove the screw located in the
center of each burner. Lif t the back of the burner upwards to remove. Use a flexible venturi tube cleaning brush to
clean out the inside of the burner. Shake any loose debris out of the burner, through the gas inlet. Ensure that the
insect screen is clean, tight, and free of any lint or other debris. Check also that the valve orifices are clean. Do not
enlarge the orifices. Re-install the burner.

9

CAUTION BEWARE OF SPIDERS

W ARNING

It is very important when re-installing the burner after
cleaning that the valve/orifice enters the burner tube before
lighting your gas grill. If the valve is not inside the burner
tube a fire or explosion could occur.

INFRA RED BURNER - Because of the high intensity of the infrared burner , most drippings and food particles that fall

onto the burner surface are immediately incinerated. However, some debris and residue may remain. T o remove this
residue after cooking, turn the grill on high with lid closed for 5-10 minutes. Never use a brush or pressure washer to
clean the infra red burners.

10

TROUBLESHOOTING

Problem Possible Causes Solution

Low heat / Low flame when
valve turned to high.

Excessive flare-ups/uneven
heat.

Burners burn with yellow
flame, accompanied by the
smell of gas.

Flames lift away from
burner, accompanied by the
smell of gas, and possibly
difficulties in lighting.

Regulator ‘Hums’ when
unit is operating.

For propane - improper lighting
procedure.

For natural gas - undersized
supply line.

For both gases - improper
preheating.

Sear plates installed incorrectly.

Improper pre-heating.

Excessive grease and ash build
up on sear plates and in drip
pan.

Possible spider web or other
debris, or improper air shutter
adjustment.

Improper air shutter adjustment.

Normal occurence on hot days.

Ensure lighting procedure is followed carefully. All gas grill
valves must be in the off position when the tank valve is
turned on. Turn tank on slowly to allow pressure to
equalize. See lighting instructions.

Pipe must be sized according to installation code.

Pre-heat grill with both main burners on high for 10 to 15
minutes.

Ensure sear plates are installed with the holes towards the
front, and the slots on the bottom. See assembly
instructions.

Pre-heat grill with both main burners on high for 10 to 15
minutes.

Clean sear plates and drip pan regularly. Do not line pan
with aluminum foil. Refer to cleaning instructions.

Thoroughly clean burner by removing. See general
maintenance instructions. Open air shutter slightly
according to combustion air adjustment instructions.

Close air shutter slightly according to combustion air
adjustment instructions.

This is not a defect. It is caused by internal vibrations in the
regulator, and does not affect the performance or safety of
the gas grill. Humming regulators will not be replaced.

Burners will not crosslight
each other.

"Paint" appears to be
peeling inside lid or hood.

Infrared burner flashes
back (during operation the
burner abruptly makes a
loud “whoosh” sound,
followed by a continuous
blow-torch type sound and
grows dim.)

Plugged ports at back of burner.

Grease build up on inside
surfaces.

Ceramic tiles overloaded with
grease drippings and build-up,
ports are clogged.

Burner overheated due to
inadequate ventilation (too
much grill surface covered by
griddle or pan.)

Cracked ceramic tile.

Leaking gasket surrounding the
ceramic tile, or a weld failure in
the burner housing.

Clean burner ports. See burner maintenance instructions.

This is not a defect. The finish on the lid and hood is
stainless steel, and will not peel. The peeling is caused
by hardened grease, which dries into paint-like shards,
that will flake off. Regular cleaning will prevent this. See
cleaning instructions.

Turn burner off and allow to cool for at least two minutes.
Relight burner and burn on high for at least five minutes or
until the ceramic tiles are evenly glowing red.

Ensure that no more than 75% of the grill surface is
covered by objects or accessories. Turn burner off and
allow to cool for at least two minutes, then relight.

Allow burner to cool and inspect very closely for cracks. If
any cracks are found, contact your authorized Napoleon
dealer for ordering a replacement burner assembly.

Contact your authorized Napoleon dealer for instructions
on ordering a replacement burner assembly.

11

ORDERING REPLACEMENT PARTS

WARRANTY INFORMATION

MODEL:
DA TE OF PURCHASE:

KEEP YOUR RECEIPT AS

PROOF OF PURCHASE

TO V ALIDATE YOUR

WARRANTY

SERIAL NUMBER:

(record information here for easy reference)

Before contacting the customer care department, check the NAC web site for more extensive cleaning, maintenance,
troubleshooting and part replacement instructions at www.napoleongrills.com. Cont act the factory directly for replace­ment parts and warranty claims. The customer care department is available between 9 AM and 5 PM (Eastern S tandard
Time) at 1-866-820-8686 or fax at 1-705-727-4282. In order to process a claim, we must be provided with the following
information:

1. Model and serial number of the unit.

2. Part number and description.

3. A concise description of the problem ('broken' is not suf ficient).

4. Proof of purchase (photocopy of the invoice).
In some cases the customer care representative may request to have the parts returned to the factory for inspection,
before providing replacement parts. The parts must be shipped prepaid to the attention of the customer care department
with the following information:

1. Model and serial number of the unit.

2. A concise description of the problem ('broken' is not suf ficient).

3. Proof of purchase (photocopy of the invoice).

4. Return Authorization number - provided by the customer care represent ative.
Before contacting customer care, please note that the following items are not covered by the warranty:

-costs for transportation, brokerage or export duties

-labor costs for removal and re-installation

-costs for service calls to diagnose problems

-discoloration of stainless steel parts

-part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner).

12

ASSEMBLY INSTRUCTIONS

CAUTION: During unpacking and assembly it is recommended that you wear work gloves

and safety glasses for your protection. Although we make every ef fort to make the assembly
process as problem free and safe as possible, it is characteristic of fabricated steel parts that the
edges and corners may be sharp and can cause cuts if handled incorrectly during assembly .

GETTING STARTED

1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any compo­nents packed inside. Use the parts list to ensure all necessary parts are included.

2. Do not destroy packaging until grill has been fully assembled and operates to your satisfaction.

3. Assemble BBQ where it is to be used, lay down cardboard or a towel to protect parts from being
lost or damaged while assembling.

4. Most stainless steel parts are supplied with a protective plastic coating that must be removed prior
to using grill.

5. Follow all instructions in the order that they are layed out in this manual.

6. T wo people are required to lift the grill head onto the assembled cart.

TOOLS REQUIRED FOR ASSEMBLY (tools not included)

10mm
WRENCH

OR RATCHET

11mm

10mm

WRENCH
OR RATCHET

FLA T AND PHILIPS

11mm

SCREWDRIVERS

HAMMER

If you have any questions about assembly or grill operation, or if there

are damaged or missing parts please call our customer care department

at 1-866-820-8686 between 9 AM and 5 PM (Eastern Standard Time)

13

2 x N430-0002
MAGNET CA TCH

1

M agnet Installation

Snap magnets into slots in front of bottom shelf.

16 X
N570-0073 (1/4-20 X 3/8”)

16 X
N450-0027 (1/4-20)

11mm

10 mm

2

Caster Installation

Attach (4) casters using (4) 1/4 - 20 X 3/8” screws and (4) 1/4-20 lock nuts
for each caster. Attach brackets under front casters as illustrated below.
Tighten securely.

non revolving caster- left side

14

4 X
N570-0080 (#14 X 1/2")

10 mm

3

Left and Right Cart Panel Installation

Install end cart panels ensuring slots in panel are to the top, rest panel on bottom
shelf and line up holes. Fasten using (4) #14 x 1/2” screws.

15

6 X
N570-0080 (#14 X 1/2")

10 mm

4

Rear Cart Panel Installation

Fit rear cart panel between the two end panels, ensure large hole in panel is to
the bottom right hand corner as illustrated. Fasten using (6) #14 x 1/2” screws,
three on each side.

5

Condiment Basket

Rotate basket slightly to allow wire to enter the holes in the side panel. Push
through and upwards, rotating to allow the bend in the wire to pass through the
holes. Lay basket flat against the side panel.

16

8 X
N570-0080 (#14 X 1/2")

10 mm

2 x N430-0002
MAGNET CATCH

6

Front Cabinet Support Installation

Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws.
For ease of installation, start all screws before tightening completely. Attach
magnet brackets to bottom of top rail using (2) #14 x 1/2” screws per bracket,
and snap magnets into place as shown.

10 mm

2 X
N570-0080 (#14 X 1/2")

7

Propane Tank Heat Shield Installation

PROPANE ONLY

Attach propane tank heat shield above propane tank ring. Attach one end under
lip of back panel in hole provided and other end to underside of front cabinet
support.

17

6 x
N570-0073 (1/4-20 x 3/8”)

10 mm

8

Grill Head Installation

PROPANE ONLY - To avoid assembly difficulties, prior to mounting the grill
head, remove zip tie holding regulator up under control panel. This was installed
at the factory to protect the regulator hose during shipping and is no longer re­quired. (Take care when removing the tie not to damage the hose).

Lift grill head and place on assembled cart, lining up holes in top of side cart pan­els with holes in bottom of base. Fasten from inside using (4)1/4-20 x 3/8”screws,
two per side. Install battery pack below vent slots on left hand panel using magnet
supplied with battery pack. Plug wire from LED (lights) located underneath control
panel into wire from battery pack. Install rotisserie mount bracket to left side of
barbecue as shown using (2) 1/4-20 x 3/8” screws.

TWO PEOPLE ARE REQUIRED

FOR THIS STEP

18

10 x
N570-0073 (1/4-20 x 3/8")

10 mm

9 Assembling End Caps to Side Shelf / Side Burner

Peel protective coating from side shelf / side burner. Attach corresponding end
cap as shown using (5) 1/4-20 x 3/8” screws.

Bend tabs on front
of shelf up with a
flat head screw
driver, insert screw
through tab and
into end cap.

Engage

4 X
N570-0082 (1/4-20 x 5/8")

10

Side Shelf Installation

4 X
N735-0001 (1 1/16” insulated washer)

Insert (4) 1/4-20 x 5/8” screws through washers into threaded holes in side of
base, do not tighten all the way. Slide assembled side shelf over screw heads
and finish tightening.

10 mm

19

4 X
N570-0082 (1/4-20 x 5/8")

1 X
N160-0016

4 X
N735-0001 (1 1/16” insulated washer)

10 mm

11

Side Burner Installation

Insert (4)1/4-20 x 5/8” screws through washers into threaded holes in side of base.
Do not tighten all the way. Slide assembled side burner over screw heads and
finish tightening. Fit orifice into burner tube and secure with hose retainer clip sup­plied. Attach wire from manifold to side burner electrode.

20

4 X
N570-0080 (#14 X 1/2")

10 mm

12

Front Fascia Installation

Attach front fascia to center of support beam. Slide top of fascia up under sup­port beam as shown, resting bottom on bottom shelf. Fasten with (4) #14 x 1/2”
screws.

PROPANE ONLY

13 Tank Inhibitor Rod Installation

Insert one end of tank inhibitor rod into hole in back panel and other end into hole
in back side of fascia as illustrated.

21

16 X
N570-0080 (#14 X 1/2")

10 mm

14

Assembling Side Enclosures

Take (1) side enclosure panel and place on solid surface. Fasten top and bottom
to side using (8) #14 x 1/2” screws. Repeat for other side.

10 mm

12 X
N570-0080 (#14 X 1/2")

15

Side Enclosure Installation

Insert (2) #14 x 1/2” screws into holes in back of side cabinet panel as shown.
Do not tighten. Slide enclosure over two screw heads, hold in place and insert (4)
#14 x 1/2” screws into remaining holes. Tighten all screws. Repeat for other
side.

22

8 x N120-0010
THREAD CAPS

16

Thread Cap Installation

Attach the supplied thread caps to the threads of the screws inside your
grill cabinet as illustrated, both top and bottom.

10 mm

4 x N430-0002

6 x N105-0011 DOOR BUSHING

17

Bushing and Magnet Installation

MAGNET CATCH

Insert bushing into either end of bottom shelf and into either end of side enclo­sures both top and bottom. Snap remaining magnets into top and bottom of enclo­sures.

BUSHING

23

4 x N570-0073
(1/4-20 X 3/8")

10 mm

4 X N735-0003
(1/4” LOCK WASHER )

18

Cabinet Door Installation

Install door handle onto front of door using (2) 1/4-20 x 3/8” screws and (2) 1/4”
washers per door.

Insert pivot rod through hole on inside top of door. Holding door in one hand,
direct pivot rod into hole in underside of front beam. Once secure, let rod slide

down and through hole in bottom of door and into bushing in bottom shelf.

22 1/2”

24

4 x N570-0073
(1/4-20 X 3/8")

10 mm

4 X N735-0003
(1/4” LOCK WASHER )

19

Side Enclosure Door Installation

Install door handle onto front of door using (2) 1/4-20 x 3/8” screws and (2) 1/4”
lock washers per door.

Insert pivot rod through hole on inside top of door. Holding door in one hand,
direct pivot rod into top bushing on the enclosure. Once secure, let rod slide
down and through hole in bottom of door and into bushing.

27”

25

3 X N305-0057
3 X N305-0060

1 X N520-0024

20

Sear Plate,Grill and Warming Rack Installation.

Insert sear plates into base, positioning one over each tube burner with slots
down to allow drippings to travel through.

Rest warming rack on brackets inside hood, and insert grills into unit so they sit
on back and front lip of base.

26

21

Clip the wire grease tray holder into the two holes located in the center of the
back panel. Place the aluminum grease tray into the grease tray holder.

Grease Tray and Holder Installation

22

Slide drip pan into rear of base as shown. Ensure drip pan rides along rails on
bottom of base.

Drip Pan Installation

27

PROPANE ONLY - PROPER HOSE CONNECTION

Ensure the regulator drops into the
small opening, between the tank
heat shield and the right side of
the cabinet.

CLIP HOSE TO

SIDE PANEL

USING HOSE

RET AINER CLIP

SUPPLIED

PROPANE ONLY - IMPROPER HOSE CONNECTION

“WARNING - FIRE HAZARD”

The regulator hose must be attached so
that no part of the hose touches the under­side of the grill or drippan. A fire will result
if these directions are ignored.

28

LEAK TESTING INSTRUCTIONS

DANGER

Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while
you check for leaks. Sparks or open flames will result in a fire or explosion, damage to property, serious bodily
injury or death.

LEAK TESTING: This must be done before initial use, annually and whenever any gas components are replaced or

serviced. Do not smoke while performing this test, and remove all sources of ignition. See Leak Testing Diagram for areas
to check.

1. Turn all burner controls to off. Turn supply valve on.

2. Brush a half and half solution of liquid soap and water onto all joints and connections of the regulator , hose, manifolds

and valves.

3. Bubbles will indicate a gas leak. Either tighten the loose joint or have the part replaced with one recommended by the

customer care department.

4. If the leak cannot be stopped, shut off the gas supply, disconnect it and have the barbecue inspected by your gas

supplier or dealer. Do not use the appliance until the leak has been corrected.

5. Turn of f gas supply .

A LEAK TEST MUST BE PERFORMED AT THE
FOLLOWING TIMES:

•BEFORE INITIAL USE EVEN IF THE GRILL W AS
DEALER ASSEMBLED.

•A T LEAST ONCE PER YEAR.

•WHENEVER ANY GAS COMPONENT HAS BEEN
REPLACED.

29

30

PARTS LIST

Item Part # Desc ription 605

1 N135-0024K left side lid casting x
2 N385-0129 NAPOLEON logo x

W450-0005 logo spring clips x
3 N570-0082 screw 1/4-20 x 5/8" x
4 N510-0010 black silicone lid bumper x
5 N 6 85 -0005 temperature gauge x
6 N 1 85 -0003 ice bucket x
7 N335-0044L stainless steel lid insert x
8 N585-0042 heat shield lid x
9 N 0 10 -0588 li d ha ndle x

10 N135-0025K right side lid casting x
11 N570-0015 lid pivot screw x
12 N010-0592 hood assembly x
13 N570-0008 #8 x 1/2" screw x
14 N570-0073 1/4-20 x 3/8" screw x
15 N735-0003 1/4" lockw asher x
16 N520-0024 warming rack x
17 N305-0060 cooking grids - stainless rod x
18 N305-0057 sear plate x
19 N010-0586 stainless steel side shelf - right x
20 N120-0009 LUXIDIO side shelf end cap, right x
21 N570-0080 screw #14 x 1/2" x
22 N010-0616 stainless steel side shelf - left x

n335-0048 lid shelf ice bucket x

23 N120-0008 LUXID IO side shelf end cap, left x
24 N500-0035K side burner plate x
25 N100-0037 side burner x
26 N335-0043 side burner lid x
27 N305-0070 side burner grate x
28 N555-0019 side burner lid pivot rod x
29 N100-0036 mai n burner x
30 N080-0208 mai n burner cross light bracket x
31 N475-0199 rotisserie mount x
32 N010-0598 base x
33 N010-0512 drip pan x
34 N160-0014 grease tray holde r x
35 N710-0062 grease tray x
36 N200-0079P back cover x
37 N475-0240-GB control panel UK x

N475-0240-NL control panel NL x

N475-0240-IT control panel IT x

38 N380-0011 control knob x
39 N051-0003 control knob bezel x
40 N530-0017 1-outlet regulator UK x

N530-0019 1-outlet regulator NL x

N345-0005 gas hose IT x

41 N010-0510-30 manifold assembly c/w valves x
42 N720-0044 manifold flex connector x
43 N255-0027 union fitting 3/8" - 3/8" x
44 N725-0034-30 main burner valve c/w #58 orifice x
45 N725-0032 side burner valve x

N455-0057 side burner orifice #66 x

N720-0055 side burner supply tube x

N160-0016 side burner orifice clip x

N750-0016 side burner electrode w ire x

N555-0025 ligting rod x

PARTS LIST

Item Part # Desc ription 605

46 N725-0036 rear burner valve x
47 N475-0236P left / right side panel cabinet enclosure x
48 N555-0018 door pivot rod x
49 N010-0506 cart door assembly x
50 N325-0048 door handl e x
51 N570-0073 door handl e screw s x
52 N590-0150P bottom shelf x
53 N010-0515 front cabinet support x
54 N475-0189P rear cart panel x
55 N585-0041P heat shield x
56 N105-0002 snap bushing x
57 N105-0011 door bushings x
59 N430-0002 magnetic catch x

N3 70 -0525 main assembl y baggie x
60 N080-0210 top magnet bracket x
61 N750-0021 w iring harness led x
62 N190-0001 battery pack x

W043-0 002 batte ry "AA' x
64 N735-0001 insulated w asher x

N105-0001 bushing 7/8" x
66 N640-0001 hose retainer clip x
68 N130-0012 revolving caster x
69 N450-0027 locking nut 1/4-20 x
70 N010-049 9 infra red main burner x
71 N080-0207 support bracket infra red burner x
72 N010-0527P-30 infra red rear burner x

N720-0053 rear burner supply tube x
74 N240-0024P rear burner electrode c/w pilot x
75 N080-0206 rear burner electrode cover x

N570-0079 rear burner electrode cover screw x

N615-0011 rear burner electrode cover spacer x
76 N200-0080 infra red rear burner cover x
77 N475-0200 front cabinet fascia x
78 N475-0191P left/right side pane l side enclosure x
79 N475-0192P to p/b ot tom panel side en closure "A" x
80 N475-0198P to p/b ot tom panel side en closure "B" x
81 N010-0516 enclosure door assembly x
82 N555-0023 pivot rod door enclosure x
83 N080-0212P stabi lizer brackets x
84 N590-0164 condiment basket x
85 N555-0027 tank inhibitor rod x
86 N130-0013 non revolving caster x

64605-GB rotisserie kit U K ac

64605-NL rotisserie kit NL/IT ac

63605 vinyl cover ac

56017 stainless steel griddle ac

67730 charcoal tray ac

62007 replacement grease trays (5 pieces) ac

x - standard ac - accessory

31

6

32

FAX TO: 705 727 4282

ACCESSORIE S & PARTS ORDER FORM

PLEASE PRINT CLEARLY

CONTACT NAME:______________________________________________________________________

SHIP TO :_____________________________________________________________________________

_____________________ ____ ________ ____ ____ ____ ____ ________ ____ ____ ____ ________ ____ ____ ____

_____________________ ____ ________ ____ ____ ____ ____ ________ ____ ____ ____ ________ ____ ____ ____

_____________________ ____ ________ ____ ____ ____ ____ ________ ____ ____ ____ ________ ____ ____ ____

TEL :_________________________________ FAX :______________________________

EMAIL: __________________________________________________________________

VIS A O R M ASTERCARD # :_______________________________________ EX P I RY DATE: _____________

SIGNATURE : _ ___ ____ ________ ____ ____ ____ ____ ________ ____ ____ ____ ____ ________ ____ ____ ____ _

QUANTITY

TAXES MAY APPLY
SHIPPING EXTRA

IF CONF IRMAT ION IS REQUIRED P L EAS E INCLUDE A F AX NUMB ER OR EM AIL ADDR ES S

PART NUMBER DESCRIP T ION

33

34