Napoleon Madison GD-80NT, Madison GD-80PT Operation Instructions

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TABLE of CONTENTS

PG2-6 INTRODUCTION

Warnings

Warranty Fireplace Dimensions Installation Overview General Instructions General Information Care of Glass & Plated Parts

6-12 VENTING

Venting lengths and Air Terminal Locations

Venting Speciﬁ cations Minimum Air Terminal Location Clearances

13-21 INSTALLATION

Wall & Ceiling Protection

Horizontal Installation Vertical Installation Using Flexible Vent Components Horizontal Air Terminal Installation Vertical Air Terminal Installation Fireplace Vent Connection Using Rigid Vent Components Horizontal Air Terminal Installation Extended Horizontal Air Terminal Installation Vertical Venting Installation Mobile Home Installation Gas Installation Restricting Vertical Vents Framing Minimum Clearance to Combustibles Minimum Mantel and Enclosure Clearances

22 ELECTRICAL CONNECTION Hard Wiring Connection

Schematic

23-25 FINISHING

Log Shipping Bracket

Decorative Brick Panel Installation Log Placement Glowing Embers Charcoal Embers

26 REMOTE AND VALVE ACCESS

Door Removal

Night Light™ Replacement Blower Replacement Inner Access Panel Control Door Remote Receiver Removal Valve Removal “Auto Spark” Battery Removal

29-31 OPERATION

General Transmitter Layout

Fireplace Operation Hand Held Remote Operation Temperature Display Room Thermostat Smart Thermostat Flame Height Fan Speed Child Proof Function Night Light™ Low battery / Manual Bypass In the event of a power failure Control Module

32 OPERATING INSTRUCTIONS

33 MAINTENANCE 33 ADJUSTMENTS

Pilot Burner Adjustment

Venturi Adjustment Air Control Rod Access

34-35 REPLACEMENTS

Ordering Replacement Parts

Replacement Parts Flexible Vent Kits Terminal Kits Accessories

36-37 TROUBLE SHOOTING GUIDE 38 SERVICE HISTORY 39-40 NOTES

WARNING

• Do not burn wood or other materials in this fireplace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.

• Clothing or other flammable material should not be placed on or near the fireplace.

• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the fireplace is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the floor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.

• Under no circumstances should this fireplace be modified.

• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

• Do not strike or slam shut the fireplace glass door.

• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire.

• Only doors / optional fronts certified with the unit are to be installed on the appliance.

NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN.

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NAPOLEON® products are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certiﬁ cate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete ﬁ replace is thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED

WARRANTY

The following materials and workmanship in your new NAPOLEON® gas ﬁ replace are warranted against defects for as long as you own the ﬁ replace. This covers: combustion chamber, heat exchanger, stainless steel burner, PHAZER™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims. Electrical (110V and millivolt) components and wearable parts such as the blower, gas valve, thermal switch, switches, wiring, remote control, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty. Light bulbs are not covered by this warranty. Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card ﬁ led with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON® dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas ﬁ replace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the ﬁ replace.

NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price.

In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁ rst year, with respect to this President’s Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the ﬁ rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President’s Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas ﬁ replace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to ﬁ replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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FIGURE 2

FIREPLACE DIMENSIONS

FIGURE 1

INSTALLATION OVERVIEW

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GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, For example: in Massachusetts State:

• The ﬁ replace damper must be removed or welded in the open position prior to installation of a ﬁ replace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36“.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts. In absence of local codes, install to the current CAN/CGA -B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1, and NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/ CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States. The ﬁ replace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the ﬁ replace is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the ﬁ replace shall be installed on a metal or wood panel extending the full width and depth. The optional heat circulating blower is supplied with a cord. If installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition.

Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace.

Objects placed in front of the fireplace must be kept a minimum of 48” from the front face of the unit.

Minimum clearance to combustible construction from fireplace and vent surfaces: Non combustible framing:

Top 0” to stand-offs. Combustible framing: Sides, back, bottom of the unit 0” to stand-offs Non combustible ﬁ nishing: Top 18” to top of ﬁ replace opening Sides 5 3/8” to sides of ﬁ replace opening Combustible ﬁ nishing: Bottom 0” to bottom edge of ﬁ replace Enclosure top 72” from the bottom of ﬁ replace Recessed depth 29 1/4” Vent pipe Ceiling 90” from bottom of unit

** 2” all around

**HORIZONTAL VENT SECTIONS: A minimum clearance of 2" all around the vent pipe on all horizontal runs to combustibles is required

except for clearances in ﬁ replace enclosures. Use ﬁ restop spacer W010-1800 (supplied).

**VERTICAL VENT SECTIONS: A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clear-

ances in ﬁ replace enclosures. Use ﬁ restop spacer W500-0367 (not supplied).

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! Maximum input is 43,000 BTU/hr for both natural gas and propane. When the ﬁ replace is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum output for natural gas is 33,540 BTU/hr at an efﬁ ciency of 78%; and 34,000 BTU/hr for propane at an efﬁ ciency of 79%. Minimum inlet gas supply pressure is 4.5“ water column for natural gas and 11“ water column for propane. Maximum inlet gas pressure is 7“ water column for natural gas and 13“ water column for propane. Manifold pressure under ﬂ ow conditions is

3.5“ water column for natural gas and 10“ water column for propane. This ﬁ replace is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation.

This ﬁ replace is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This ﬁ replace is only for use with the type of gas indicated on the rating plate. This ﬁ replace is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Change in ﬂ ame appearance from “HI” to “LO” is more evident in natural gas than in propane.

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CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The glass is 3/16” ceramic glass available from your Authorized dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the ﬁ rst 10 hours of operation with a recommended gas ﬁ replace glass cleaner. Thereafter clean as required. DO NOT

CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

VENTING

VENTING LENGTHS AND AIR TERMINAL LOCATIONS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or American Metal Amerivent venting components. For Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent, follow the installation procedure provided with the venting

components.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the ﬁ replace ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined. A starter adaptor must be used and may be purchased from the corresponding supplier:

Supplier 5&8 ZC

Dura-Vent W175-0170 Amerivent 5DSC-N2 Direct Temp 5DT-AA

For Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent, follow the installation procedure found on the website for your venting supplier.

VENTING SUPPLIER WEBSITE

Simpson Dura-Vent www.duravent.com Selkirk Direct Temp www.selkirkcorp.com American Metal Amerivent www.americanmetalproducts.com

When using Wolf Steel Ltd. venting components, use only approved Wolf Steel Ltd. rigid / ﬂ exible vent components with the following termination kits: WALL TERMINAL KIT GD422R, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 TO 12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMINAL KIT GD412 or PERISCOPE KIT GD401 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430. These vent kits allow for either horizontal or vertical venting of the ﬁ replace.

The maximum allowable vertical vent length is 40 feet. The maximum number of allowable 5” vent connections is three horizontally or vertically (excluding the ﬁ replace and the air terminal connections).

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

When venting, the horizontal run must be kept to a minimum of 16“ or a maximum of 20 feet. If a 20 foot horizontal run is required, the ﬁ replace must have a minimum vertical rise immediately off the ﬁ replace of 57“. FIGURES 2a-c. When terminating vertically, the vertical rise is a minimum 3 feet and a maximum 40 feet above the ﬁ replace. FIGURE 3.

FIGURES 3a

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FIGURE 3b

FIGURE 3c

Horizontal runs may have a 0“ rise per foot in all cases using Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Wolf Steel Ltd. rigid or ﬂ exible venting components when venting as illustrated in Figures 2a, 2b, and 2c.

For optimum performance, it is recommended that all horizontal runs have a minimum 1“ rise per foot. Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ replace is installed. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼” air gap between the inner and outer liner all around is required for safe operation. Vent lengths that pass through unheated spaces (attics, garages, crawl space) should be wrapped with a protective insulation sleeve to minimize condensation. Use a ﬁ restop when penetrating interior walls, ﬂ oor or ceiling. For safe and proper operation of the ﬁ replace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning.

If vertical rises greater than 57“ are necessary, the increased rise must be deducted from the horizontal run.

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DEFINITIONS

For the following symbols used in the venting calculations and examples are:

> - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (HR) and offsets

(HO) in feet HR - combined horizontal vent lengths in feet H

- offset factor: .03(total degrees of offset - 90°*) in

feet

VT - combined vertical vent lengths in feet

HORIZONTAL TERMINATION

when (HT) < (VT)

Simple venting conﬁ guration (only one 90° elbow)

FIGURE 4

ELBOW VENT LENGTH VALUES

Feet Inches 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* the ﬁ rst 90° offset has a zero value and is shown in the formula as -90°

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: HT < V Formula 2: HT + VT < 40 feet

Example 1:

Simple venting conﬁ guration (only one 90° elbow) See graph to determine the required vertical rise VT for the required horizontal run HT.

VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

and V

FIGURE 5

90°

V1 = 3 ft V2 = 8 ft VT = H1 = 2.5 ft H HR = H1 + H2 = 2.5 + 2 = 4.5 ft HO = .

HT = HR + HO = 4.5 + 5.4 = 9.9 ft

Formula 1: H

Formula 2: HT + VT < 40 feet

20.9 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

V1 +

V2 =

3 + 8 = 11 ft

= 2 ft

03 (three 90° elbows - 90°) = .03(270° - 90°) = 5.4

+ VT = 9.9 + 11 = 20.9 ft

< V

9.9 < 11

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HORIZONTAL TERMINATION

when (HT) > (VT) Simple venting conﬁ guration (only one 90° elbow)

FIGURE 6

See graph to determine the required vertical rise VT for the required horizontal run HT.

Example 3:

90°

FIGURE 8

REQUIRED VERTICAL RISE IN INCHES

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow

the following formulas apply:

Formula 1: HT < 4.2 V

Formula 2: HT + VT < 24.75 feet

Example 2:

90°

VT = V1 + V2 = 4 + 1.5 = 5.5 ft

= 4 ft = 1.5 ft

H1 = 2 ft H2 = 1 ft H

= 1 ft

H4 = 1.5 ft HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft HO = .03 (four 90° elbows - 90°) = .03(360° - 90°) = 8.1

HT = HR + HO = 5.5 + 8.1 = 13.6 ft HT + VT = 13.6 + 5.5 = 19.1 ft

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 5.5 = 23.1 ft

13.6 < 23.1

Formula 2: HT + VT < 24.75 feet

19.1 < 24.75

Since both formulas are met, this vent conﬁ guration is acceptable.

V H1 = 3 ft H HR = H1 + H2 = 3 + 5 = 8 ft H

= VT = 6 ft

= 5 ft

= .03 (two 90° elbows - 90°) = .03(180° - 90°) = 2.7

HT = HR + HO = 8 + 2.7 = 10.7 ft HT + VT =

Formula 1: HT < 4.2 V

4.2 V

10.7 + 6 =16.7

10.7 < 25.2

= 4.2 x 6 = 25.2 ft

Formula 2: HT + VT < 24.75 feet

16.7 < 24.75

Since both formulas are met, this vent conﬁ guration is acceptable.

FIGURE 7

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when (HT) < (VT)

VERTICAL TERMINATION

Example 4:

FIGURE 9

Simple venting conﬁ gurations

See graph to determine the required vertical rise VT for the required horizontal run H

REQUIRED VERTICAL RISE IN FEET

FIGURE 10

90°

H1 = 3 ft H2 = 2.5 ft HR = H1 + H2 = 3 + 2.5 = 5.5 ft HO = .03 (four 90° elbows - 90°)

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 5.5 + 8.1 = 13.6 ft HT + VT = 13.6 + 15 = 28.6 ft

Formula 1: H

Formula 2: HT + VT < 40 feet

28.6 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

= 5 ft = 10 ft

V1 +

V2 =

5 + 10 = 15 ft

< V

13.6 < 15

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

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VERTICAL TERMINATION

when (HT) > (VT) Simple venting conﬁ gurations

FIGURE 11

See graph to determine the required vertical rise VT for the required horizontal run H

MAXIMUM VERTICAL RISE IN FEET

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

The shaded area within the lines represents acceptable values for HT and V

For vent conﬁ gurations requiring more than two 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: HT < 3V

Formula 2: HT + VT < 40 feet

Example 5:

90°

FIGURE 12

H1 = 6 ft

H2 = 2 ft HR = H1 + H2 = 6 + 2 = 8 ft HO = .03 (four 90° elbows - 90°)

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

HT = HR + HO = 8 + 8.1 = 16.1 ft HT + VT = 16.1 + 4.5 = 20.6 ft

= 2 ft = 1 ft = 1.5 ft

V1 +

V2 +

V3 =

2 + 1 + 1.5 = 4.5 ft

90°

Formula 1: H

Since this formula is not met, this vent conﬁ guration is

< 3V

3VT =

16.1 > 13.5

3 x

4.5 = 13.5 ft

unacceptable. Formula 2: HT + VT < 40 feet

20.6 < 40 Since only formula 2 is met, this vent conﬁ guration is unacceptable and a new ﬁ replace location or vent conﬁ guration will need to be established to satisfy both formulas.

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MINIMUM AIR TERMINAL LOCATION CLEARANCES

FIGURE 13

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GD-301

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INSTALLATION

WALL AND CEILING PROTECTION

FOR SAFE AND PROPER OPERATION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY.

**HORIZONTAL VENT SECTIONS: A minimum clearance of 2" all around the vent pipe on all horizontal runs to combustibles is required

except for clearances in the ﬁ replace enclosure. Use ﬁ restop spacer W010-1800 (supplied). VERTICAL VENT SECTIONS: A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances in ﬁ replace enclosures. Use ﬁ restop spacer W500-0367 (not supplied).

HORIZONTAL INSTALLATION

This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall. The recommended framed opening is 12 3/4” W x 12 3/4” H. See ﬁ gure 14.

1. Apply a bead of caulking (not supplied) all around and place a ﬁ restop spacer over the framed hole to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that the spacer maintains the required clearance to combustibles. Once the vent pipe / liner is installed in its ﬁ nal position, apply high temperature sealant W573-0002 (not supplied) between the pipe / liner and the ﬁ restop spacer.

FIGURE 14

VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your Authorized dealer. See Accessories to order the speciﬁ c kit required.

1. Determine the air terminal location, cut and frame a 10 3/4” square opening in the ceiling and the roof to provide the minimum 1“ clearance between the ﬁ replace pipe / liner and any combustible material. Try to centre the exhaust pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the centre of the openings. DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL.

A vent pipe shield and collar will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its ﬁ nal position, apply high temperature sealant W573-0002 (not supplied) between the pipe / liner and the ﬁ restop spacer.

FIGURE 15

FIGURE 16

3. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any material, such as insulation, from ﬁ lling up the 1” air space around the pipe.

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USING FLEXIBLE VENT COMPONENTS

For safe and proper operation of the fireplace, follow the venting instructions exactly. All inner exhaust and outer intake vent pipe joists may be sealed using either red RTV high temperature silicone sealant or black high temperature Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac (not supplied).

WARNING

Do not allow the inside vent pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. An even air gap between the inner vent pipe and outer vent pipe all around is required for safe operation. A spacer is required at the start, middle and end of each elbow to ensure this gap is maintained. See Figure 17.

Use only approved flex vent pipe kits marked:

ELBOW

SPACER

FIGURE 17

NOTE: Eight (8”) inches is the minimum bend radius allowed for the 8” diameter ﬂ exible vent pipe.

“Wolf Steel Approved Venting” as identified by the stamp only on the 8” outer liner.

HORIZONTAL AIR TERMINAL INSTALLATION

1. Secure the terminal to the terminal extension plate (see ﬁ gure 18).

2. Stretch the 5” diameter ﬂ ex vent pipe to the required length taking into

account the additional length needed for the ﬁ nished wall surface. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant W573-0002 (not supplied).

3. Using the 8” diameter ﬂ ex vent pipe, slide over the outer combustion air

sleeve of the air terminal and secure with 3 #8 screws. Seal as before.

4. Insert the vent pipe through the ﬁ restop maintaining the required clearance to combustibles. Secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

5. Apply a heavy bead of the high temperature sealant, Mill Pac W573-0007 (not supplied) with the unit, to the inside of the 5” liner approximately 1” from the end. Slip the vent pipe a minimum of 2” over the ﬁ replace vent collar and secure with 3 #8 screws.

FIGURE 18

6. Using the 8” diameter ﬂ ex vent pipe, apply high temperature sealant W573-0002 (not supplied), slide a minimum of 2” over the ﬁ replace combustion air collar and secure with 3 #8 screws.

7. If more liner needs to be used to reach the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain clearances to combustibles.

W415-0695 / 05.12.08

FIGURE 19

Page 15

VERTICAL AIR TERMINAL INSTALLATION

1. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

2. Stretch the 5” diameter ﬂ ex vent pipe to the required length. Slip the liner a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. Seal using a heavy bead of the high temperature sealant W573-0002 (not supplied).

3. Repeat using 8” diameter ﬂ ex vent pipe.

4. Thread the air terminal pipe assembly down through the roof. The air terminal must

be located vertically and plumb. Attach the air terminal assembly to the roof support, ensuring that a minimum 16” of air terminal will penetrate the roof when fastened.

DO NOT CLAMP THE FLEX VENT PIPE.

FIGURE 20

FIGURE 21

INNER SLEEVE

5. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

6. Apply a heavy bead of weatherproof caulking 2“ above the ﬂ ashing. NOTE: Maintain a minimum 2” space between the air inlet base and the storm collar. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. Attach the other storm collar centred between the air intake and the air exhaust slots onto the air terminal. Tighten securely. Attach the vertical rain cap.

7. If more liner needs to be used to reach the ﬁ replace, couple them together as illustrated in Figure 19. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain clearances to combustibles.

FIREPLACE VENT CONNECTION

1. Install the 5“ diameter aluminium ﬂ exible liner to the ﬁ replace. Secure with 3 screws and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant Mill Pac W573-0007 (not supplied).

AIR

TERMINAL

CONNECTOR

HIGH TEMPERATURE SEALANT

EXHAUST

AIR INTAKE VENT PIPE

FIGURE 22

2. Install the 8“ diameter aluminium ﬂ exible liner to the ﬁ replace. Attach and seal the joints with high temperature sealant W573-0002 (not supplied).

FIGURE 23

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Page 16

USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

All inner exhaust and outer intake vent pipe joists may be sealed using either red high temperature silicone sealant W573-0002 or black high temperature Mill Pac W573-0007 with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac (not supplied).

HORIZONTAL AIR TERMINAL INSTALLATION

FIGURE 24

1. Move the ﬁ replace into position. Measure the vent length required between terminal and ﬁ replace taking into account the additional length needed for the ﬁ nished wall surface and any 1¼” overlaps between venting components.

2. Apply high temperature sealant W573-0007 (not supplied) to the outer edge of the 5” inner collar of the ﬁ replace. Attach the ﬁ rst vent component and secure using 3 self tapping screws. Repeat using 8” piping.

3. Holding the air terminal insert the terminal into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied).

EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION

1. Follow the instructions for “Horizontal Air Terminal Installations”, items 1 to 3.

2. Continue adding components alternating inner and outer venting. Ensure that all 5”

venting and elbows have sufﬁ cient vent spacers attached and each component is securely fastened to the one prior. Attach the 5” telescopic sleeve to the vent run.

Repeat using a 8” telescopic sleeve. Secure and seal as before. To facilitate completion, attach 5” and 8” couplers to the air terminal.

3. Install the air terminal. See item 3 of the Horizontal Air Terminal Installation. Extend the 5” telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal. Repeat using the 8” telescopic sleeve.

VERTICAL VENTING INSTALLATION

1. Move the ﬁ replace into position.

2. Fasten the roof support to the roof using the screws provided. The roof support is optional. In

this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

3. Apply high temperature sealant W573-0002 (not supplied) to the outer edge of the inner sleeve of the air terminal. Slip a 5” diameter coupler a minimum of 2” over the sleeve and secure using 3 screws.

4. Apply high temperature sealant W573-0002 (not supplied) to the outer edge of the of the outside sleeve of the air terminal. Slip a 8” diameter coupler over the sleeve and secure as before. Trim the 8” coupler even with the 5” coupler end.

FIGURE 25

FIGURE 26

5. Thread the air terminal pipe assembly down through the roof support and attach, ensuring that a minimum 16” of air terminal will penetrate the roof when fastened. If the attic space is tight, we recommend threading the

Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic. The air terminal must be located vertically and plumb.

6. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂ ashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

W415-0695 / 05.12.08

FIGURE 27

Page 17

7. Apply a heavy bead of waterproof caulking 2“ above the ﬂ ashing. Slide the storm collar around the air ter- minal and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. Attach the other storm collar centred between the air intake and air exhaust slots onto the air terminal. Tighten securely. Attach the rain cap.

8. Continue adding rigid venting sections, sealing and securing as above. Attach a 5” collapsed telescopic pipe to the last section of rigid piping. Secure with screws and seal. Repeat using a 8” telescopic pipe.

9. Run a bead of high temperature sealant Mill Pac W573-0007 (not supplied) around the outside of the 5” collar on the ﬁ replace. Pull the adjustable pipe a minimum of 2” onto the collar. Secure with 3 screws. Repeat with the 8” telescopic pipe.

10. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

MOBILE HOME INSTALLATION

This appliance may be installed as an OEM (Original Equipment Manufacturer) Installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer's instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home listed appliance comes factory equipped with means to secure the unit.

The ﬁ replace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations, the ﬁ replace must be fastened in place. Use #10 screws, inserted through the holes in the base to secure. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the fireplace, permanently ensure that the logs are positioned correctly.

FIGURE 28

This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only to be used with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gasses, unless a certiﬁ ed kit is used.

CONVERSION KITS

The mobile home appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.

GAS INSTALLATION

Proceed once the vent installation is complete.

NOTE: All gas connections must be contained within the fireplace when complete.

1. The ﬁ replace is designed to accept a ½” gas supply line. The ﬁ replace is equipped with a ½” manual shut-off valve, and an 18” listed ﬂ exible gas connector.

2. The access to the gas inlet is located on the right side of the outer shell.

3. To ease the connection, the shut off can be ﬂ exed out through the side of the ﬁ replace

where the connection can be made and then returned into the shell.

4. When ﬂ exing any gas line, support the gas valve so that the lines are not bent. (See Access Pg. 20).

5. Check for gas leaks by brushing on a soap and water solution. Do not use open flame.

Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door.

FIGURE 30

FIGURE 29

TOP OF THE

FIREBOX

RESTRICTOR PLATE

FLUE COLLAR

FIGURE 31

RESTRICTING VERTICAL VENTS

Vertical terminations may display a very active ﬂ ame. If this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-0205. This reduces the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional appearance. The plate has a series of holes to allow for adjustment. Remove the two screws on either side of the exhaust collar inside the ﬁ rebox. Install the plate in the desired set of holes, then replace the screws.

W415-0695 / 05.12.08

Page 18

FRAMING

The Madison must be installed with either an arched opening

WARNING

THE STANDOFFS HAVE

BEEN SHIPPED FLAT.

BEFORE FRAMING

ENSURE THE STANDOFFS

ARE BENT UP AND

SCREWED INTO PLACE.

ATTENTION ATENCIÓN

LES ESPACEURS SONT

EMBALLÉS À PLAT. AVANT DE

CONSTRUIRE L'OSSATURE,

ASSUREZ-VOUS QUE LES

ESPACEURS SONT PLIÉS

ET FIXÉS EN PLACE À

L'AIDE DE VIS.

LAS TRABAS PERMANECEN

PLANAS DURANTE EL ENVÍO.

ANTES DE LA INSTALACIÓN, VERIFIQUE QUE LAS TRABAS SE PLIEGUEN HACIA ARRIBA

Y SE ATORNILLEN

CORRECTAMENTE.

(FK80-A) or a rectangular opening (FK80-R) using one of the above kits.

The framing kits serve two purposes. They are necessary if optional doors (DK80) are to be installed. Secondly, they act as a reference when ﬁ nishing to the ﬁ replace opening.

The FK80 is designed to accommodate 1/2” to 1 1/2” ﬁ nishing material. They are adjustable to ensure doors open fully . If ﬁ nishing material is thicker than 1 1/2”, an optional extension kit is available (EK80).

It is best to frame your ﬁ replace after it is positioned and the vent

FIGURE 32

system is installed. Use 2x4’s and frame to local building codes.

NOTE: In order to avoid the possibility of exposed insulation or vapor barrier coming in contact with the ﬁ replace body, it is recommended that the walls of the ﬁ replace enclosure be “ﬁ nished” (ie: drywall/sheetrock), as you would ﬁ nish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

It is not necessary to install a hearth extension, but the ﬁ replace should be raised to be ﬂ ush with either the hearth or the ﬁ nished ﬂ oor.

When roughing in the ﬁ replace, raise the ﬁ replace to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the removal of the hearth strip, which must be removed to access the ﬁ rebox.

If the intent is to use the Chelmsford mantel, a riser is required to lift the unit, while at the framing stage.

Objects placed in front of the ﬁ replace should be kept a minimum of 48” away from the front face.

FIGURE 33

FIGURE 34

FIGURE 35

W415-0695 / 05.12.08

FIGURE 36

Page 19

72”

MINIMUM

ENCLOSURE

HEIGHT

FIGURE 37

WARNING

Do not build into this area - it must be left clear to provide adequate clearance for the vent in this 14” wide area centered along the front of the fireplace. No combustibles are allowed.

5 1/2” MAX

14” MIN

5 1/2”

MAX

29 1/4”

47”

48 3/4”

W415-0695 / 05.12.08

Page 20

MINIMUM CLEARANCE TO COMBUSTIBLES

IMPORTANT:

The Madison requires a minimum inside enclosure height of 72”.

For temperature requirements, the enclosure space around and above the ﬁ replace must be left unobstructed.

It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air.

FIGURE 38

WARNING

Use only non-combustible material such as cement board, ceramic tile, marble, etc. when ﬁ nishing to the ﬁ replace. DO NOT USE WOOD

OR DRYWALL.

Facing and/or ﬁ nishing material must never overhang into the ﬁ replace opening.

Do not distort or force the frame kit components.

When using a rough ﬁ nish material (i.e.; stone), maintain a ¼” - ½” border from the framing components.

FIGURE 39

3 1/2” **

7” **

72”

MINIMUM

STAND OFF SPACER

ENCLOSURE

HEIGHT

NONCOMBUSTIBLE

W415-0695 / 05.12.08

2”

0” IF NONCOMBUSTIBLE FINISHING IS USED SUCH

2”

AS BRICK AND STONE.

2”

53 3/4”

MINIMUM

PLUS RISE*

* See venting section

** Within the ﬁ replace enclosure a 7” clearance between the vertical vent run and the combustible materials on the front facing of the enclosure is required. Similarly, a 3 1/2” clearance to combustible materials from the top of the horizontal vent run is required. All other clearances within the enclosure, including where the vent pipe exits the enclosure are subject to 2” for horizontal and 1” for vertical.

Page 21

MINIMUM MANTEL AND ENCLOSURE CLEARANCES

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.

FIGURE 40a

FIGURE 40b

W415-0695 / 05.12.08

Page 22

ELECTRICAL CONNECTION

Do NOT use the ﬁ replace if any part has been under water. Call a qualiﬁ ed service technician IMMEDIATELY to have the ﬁ replace inspected for damage to the electrical circuit.

If access to the control area is necessary BEFORE INSTALLATION, remove the access panel. The access panel must be re-installed before operating the unit.

HARD WIRING CONNECTION

It is necessary to hard wire this fireplace.

Permanently framing the ﬁ replace with an enclosure, requires the ﬁ replace junction box to be hardwired. This ﬁ replace must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States.

SCHEMATIC

FIGURE 41

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Page 23

FINISHING

TAB

LEFT

CENTRE

RIGHT

¼" AIR

SPACE

FRONT HEARTH

LOG

BRACKET

ANDIRON

/ GRATE

MOUNTING

SCREW (

SECURING

SCREW

LOG SHIPPING BRACKET

FIGURE 42

Before installing the logs, you must ﬁ rst remove the log shipping bracket. Lift up to remove.

LOG SHIPPING

BRACKET

DECORATIVE BRICK PANEL INSTALLATION

1. Remove the hearth strip / screen assembly and glass door. (Refer to manual).

2. Remove the andiron / grate assembly by removing the 2 screws located behind the andirons.

3. Remove the right log bracket, as shown. Note the position of the securing screw in the bracket.

4. Install the right, left and centre hearth bricks into the ﬁ rebox, as illustrated. The hearth should appear seamless across

the front. Ensure that a ¼" space exists between the hearth bricks and the perimeter of the burner.

FIGURE 43-46

TAB

ANDIRON

/ GRATE

MOUNTING

SCREW (

SECURING

SCREW

BRACKET

LOG

¼" AIR

SPACE

LEFT

CENTRE

RIGHT

FRONT HEARTH

5. Ensure that the tabs, located on the back wall of the ﬁ rebox, have been bent forward horizontally.

6. Install the panels in the following order:

A - RIGHT B - REAR C - LEFT D - BAFFLE

W415-0695 / 05.12.08

Page 24

RETAINER

7. Secure the side panel using the retainers located in

the top

left and right corners of the ﬁ rebox.

8. Replace the components removed in steps 2 - 3.

9. Remove one end of the hearth assembly so that the

three front concrete hearth pieces can replace the end.

be inserted, then

FIGURE 47

LOG PLACEMENT

PHAZERTM logs, exclusive to Wolf Steel Ltd. Fireplaces, provide a unique and realistic glowing effect that is different in every installation. The Madison logs are fuel specific. Do not in-

terchange. Refer to the replacement parts list.

1. Place the rear log #1 onto the locating studs along the back edge of the PHAZERAMIC™ burner.

RETAINER

FIGURE 48a-f

2. Position log #2 onto the locators on the PHAZERAMIC™ burner.

3. Position the slot on the bottom of log #3 onto the bracket shown with the charred face of the log to the front.

W415-0695 / 05.12.08

Page 25

NOTE:

For propane, remove the screw from the #3 log support bracket. Move the bracket to the right most location, then install the log.

BRACKET

4. Place log #4, with the charred branch pointed inward. Locate the pins into the holes in log#1 and log#2, this will hold the rear log in position.

5. Place the end of log #5 on the right end of log #1. The fork in the log should straddle the knot on top of log #2.

6. Replace the glass door and screen assembly.

GLOWING EMBERS

Glowing embers are NOT recommended. The burner has been designed to achieve maximum glow without embers.

CHARCOAL EMBERS

Charcoal provided could be randomly placed on the ﬁ bre hearth on both sides of the burner, and across the front, especially at the hearth joint.

Log colors burn in during the heat activated curing process.

Positioning the logs improperly will cause flame impingement and carboning.

Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZER exposed to direct ﬂ ame. Use only certiﬁ ed PHAZERTM logs available from your Authorized dealer.

may vary. During the initial use of the fireplace, the colors will become more uniform as color pigments

logs glow when

W415-0695 / 05.12.08

Page 26

REMOTE AND VALVE ACCESS

DOOR REMOVAL

Before the glass door can be removed, the control doors, the screen assembly and the hearth strip must be removed.

FIGURE 49

The curtain assembly can be removed by lifting the rod out from the three hooks at the top inside edge of the door opening. Lift the hearth strip up and away from the front of the ﬁ replace.

The glass door is secured to the top front edge of the ﬁ rebox. Pull the handle of the latch forward, then lift the hook out from the slot in the door frame to release the top of the door. Lift the door out from the retainer along the bottom of the door using the top and bottom handles. Pull the bottom edge of the door out from the ﬁ replace until the top will pivot forward.

FIGURE 50

FIGURE 51

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Page 27

INNER ACCESS PANEL

The control area can be accessed either through the control door or through the inner access panel inside the ﬁ rebox. Follow the door removal instructions (PG 26). Remove the right side brick panel. Remove the four screws from the inner

access panel (see Figure 57).

NOTE: A new gasket will be required, when re-installing the access panel (see replacement parts).

NIGHT LIGHT™ REPLACEMENT

Your comes equipped with our “Night Light™”. The light has been pre-wired and is controlled from the remote control. If in the event the lamp or lens needs to be replaced, follow the instructions below.

1. Unplug the

2. Remove the four screws that secure the lens frame. This frame retains the glass lens. The lamp can now be accessed.

LENSE FRAME

remote receiver from the junction box located behind the inner access panel (see Figure 57).

NOTE: Do not handle the lamp (bulb) with bare ﬁ ngers, protect with a clean dry cloth.

The lamp will pull straight out of the socket. Replace with Wolf Steel

FIGURE 52

SCREWS

FIREBOX TOP

parts only, as lamp and lens are special “high temperature” products. When re-installing, ensure integrity of gasket seal.

THE FIREBOX MUST BE SEALED.

Over tightening the screws could break the lens. “Light Leakage” from the upper area may be observed. The holes in the lamp housing are necessary for ventilation and must not be covered.

COLOURED

FIGURE 53

GASKET

E U

SID

LENSE

FRAME

BLOWER REPLACEMENT

The MADISON comes equipped with a heat circulating blower. The blower is pre-wired and is controlled by the remote control supplied with the unit. For control details, see operation.

Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

1. Turn off the power to the ﬁ replace.

2. Turn off the gas valve.

3. Remove the glass door, logs, rear log support, side brick

panels, rear bafﬂ e, and rear panel.

4. The mounting plate can now be removed. Remove the six screws that secure the plate to the ﬁ rebox back. The blower is secured to this plate.

5. Disconnect the wire connectors and ground before attempting to remove the blower from the plate.

FIGURE 54

FIGURE 55

6. When re-installing the replacement blower, it will be necessary to replace the gasket (W290-0091) on the mounting plate.

FIGURE 56

W415-0695 / 05.12.08

Page 28

FIGURE 58

FIGURE 59

CONSTANTLY POWERED 120V OUTLET

FAN OUTLET

120V AUX OUTLET

MAINS VOLTAGE

SUPPLY CORD

MODULE ON/OFF SWITCH

COMMUNICATION BUS (3 PIN)

FIGURE 57

REMOTE RECEIVER REMOVAL

1. Open the right control door by pulling bottom portion away from magnet catch.

2. Remove the hearth strip by lifting up and away from unit.

3. Remove the receiver by pulling the left side of the plate away from the bracket.

4. Once disengaged pull the wiring harness out from the back of receiver.

FIGURE 60

VALVE REMOVAL

The valve on the Madison is piped with two ﬂ ex connectors (one inlet, one outlet). It can be removed or pulled forward for service.

1. Remove the hearth strip.

2. Open the right control door.

3. Remove the switch plate by pulling on the left side.

4. Remove the valve housing by pulling on the handle.

5. Lift up and set the housing towards the back of the ﬁ replace.

6. Remove the wing nut and pivot the valve out from the slot at the bottom of the valve.

7. Slowly pull the valve through the control door careful not to kink the gas lines or wires.

8. Replace all components before returning the ﬁ replace to service.

“AUTO SPARK” BATTERY REMOVAL

This unit is equipped with a spark module that will provide the spark to pilot when the pilot knob is pushed in. It will be necessary to install the “AAA” battery supplied. Install and replace batteries as noted below:

1. Open the right control door by pulling bottom portion away from magnet catch.

2. Remove the hearth strip by lifting up and away from unit.

3. The spark module is located in the front right corner of the

unit (see photo below).

4. Disengage the battery compartment door from the top of module.

5. Replace battery and re-install compartment door.

FIGURE 61

FIGURE 62b

FIGURE 62a

W415-0695 / 05.12.08

Page 29

OPERATION

GENERAL TRANSMITTER LAYOUT

FIGURE 63

FIREPLACE OPERATION

1. Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required as back up to household electricity).

2. Place the 3 position slider switch in the “Remote” position.

3. Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole marked “PRG” on the receiver front

cover. The receiver will “beep” three (3) times to indicate that it is ready to synchronize with the transmitter.

4. Install the 3 AAA batteries in the transmitter battery bay, located on the base of the transmitter. With the batteries already installed in the transmitter, push the “ON” button. The receiver will “beep” four times to indicate the transmitter’s command is accepted and set to the particular code of that transmitter. The system is now initialized.

HAND HELD REMOTE OPERATIONS

1. Press the ON/OFF key on the transmitter. The transmitter display will show all active icons on the screen. At the same time the receiver connects the thermopile to the gas valve millivolt coil and the appliance main burner turns on. A single “beep” from the receiver will conﬁ rm reception of the command.

2. Press the ON/OFF key on the transmitter. The transmitter LCD display will only show the room temperature and icon. At the same time the receiver disconnects the thermopile from the gas valve millivolt coil and the appliance burner turns off. A single “beep” from the receiver conﬁ rms reception of the command.

FIGURE 64

TEMPERATURE DISPLAY

1. With the system in the “OFF” position, press the Thermostat Key and the Mode Key at the same time to change from degrees F to C.

2. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display.

FIGURE 66FIGURE 65

W415-0695 / 05.12.08

Page 30

ROOM THERMOSTAT

The remote transmitter can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room.

1. Press the Thermostat Key. The LCD display on the Transmitter will show that the room is “ON” and the set temperature is now displayed.

2. To adjust the set temperature, press the Up/Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

SMART THERMOSTAT

The Smart Thermostat function adjusts the ﬂ ame height according to the difference between the set temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will automatically adjust the ﬂ ame down.

1. Press the thermostat key unit the word “SMART” appears to the right of the temperature bulb graphic.

2. To adjust the set temperature, press the Up/Down arrow keys until the desired set temperature is displayed on the LCD screen at the Transmitter.

FIGURE 67

FLAME HEIGHT

The remote control has six (6) ﬂ ame levels. With the system on and the ﬂ ame level at the maximum, press the Down Arrow Key once and it will reduce the ﬂ ame height by one step until the ﬂ ame is turned off.

The Up Arrow Key will increase the ﬂ ame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the ﬂ ame is off, the ﬂ ame will come on the high position. A single “beep” will conﬁ rm reception of the command.

FIGURE 68

FIGURE 69 FIGURE 70

Flame OFF Flame at level 1

FIGURE 71 FIGURE 72

Flame at level ﬁ ve Flame at “HI” level six

If the appliance is equipped with a hot air circulating fan, the speed of the fan can be controlled by the remote system. The fan speed can be adjusted through six (6) speeds.

1. Use the Mode key to guide you to the fan control icon.

2. Use the Up/Down Arrow keys to turn ON/OFF or adjust the

fan speed. A single “beep” will conﬁ rm reception of the command.

W415-0695 / 05.12.08

FAN SPEED

FIGURE 73 FIGURE 74

Blower Off Blower at HI

Page 31

CHILD PROOF FUNCTION

This function will lock the keys to avoid unsupervised operation.

1. Press the MODE and UP keys at the same time.

2. To de-activate this function, press the MODE and UP keys at the same time.

NIGHT LIGHT™

The auxiliary function controls the AUX power outlet on the Control Module which controls the NIGHT LIGHT™.

1. Use the Mode Key to guide you to the AUX icon.

2. Pressing the Up Arrow Key will activate the NIGHT LIGHT™.

3. Pressing the Down Arrow Key will turn the NIGHT LIGHT™ off.

A single “beep” will conﬁ rm the reception of the command.

FIGURE 75

FIGURE 76 FIGURE 77

LOW BATTERY / MANUAL BYPASS

The life span of the remote batteries depends on various factors: quality of the batteries, the number of ignitions, the number of changes to the room thermostat set point, etc.

When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. When the batteries are replaced this Icon will disappear.

Not applicable when plugged into 110V. When the receiver batteries are low, no “beep” will be emitted from the receiver when it receives an ON/ OFF command. This is an alert for the receiver that there’s low battery. When the batteries are replaced the “beep” will be emitted from the receiver when the ON/OFF Key is pressed.

If the batteries of the receiver or transmitter are low, the appliance can be turned on manually by sliding the three position slider switch on the receiver to the “ON” position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the “ON” position.

FIGURE 78

IN THE EVENT OF A POWER FAILURE

Refer to remote operation when communications between receiver and transmitter have been lost. If the receiver is equipped with batteries they will enable the on/off or thermostat function to control the ﬁ replace during a power failure. If the receiver is not equipped with back up batteries the blower and night light™ features will not operate during a power failure.

The receiver will emit a “beep” sound to conﬁ rm programming has been successful once power is restored.

CONTROL MODULE

Control Module (CM) offers the added ability to control the fan speed through six (6) speeds, a remotely actuated 120V AUX outlet for the night light™ and a constantly powered 120V outlet.

NOTE: Control module ON/OFF switch should always be in the “ON” position. If for any reason the module is turned “OFF”, the components plugged into the module won’t have power.

FAN OUTLET

CONSTANTLY POWERED 120V OUTLET

120V AUX OUTLET

MAINS VOLTAGE

SUPPLY CORD

MODULE ON/OFF SWITCH

COMMUNICATION BUS (3 PIN)

FIGURE 79

W415-0695 / 05.12.08

Page 32

OPERATING INSTRUCTIONS

When lit for the ﬁ rst time, the ﬁ replace will emit a slight odour for a few hours. This is a normal temporary condition caused by the “burn-in” of paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufﬁ ciently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufﬁ ciently ventilate the room.

Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner

before closing the door.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This ﬁ replace is equipped with a pilot which must be lit by hand while following these instructions exactly. B. Before operating smell all around the ﬁ replace area for gas and next to the ﬂ oor because some gas is heavier than air

and will settle on the ﬂ oor. C. Use only your hand to turn the gas control knob / manual shut-off knob. Never use tools. If the knob will not turn by hand, do not try to repair it. call a qualiﬁ ed service technician. force or attempted re pair may result in a ﬁ re or explosion. D. Do not use this ﬁ replace if any part has been under water. immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

WHAT TO DO IF YOU SMELL GAS

• Do not touch any electric switch.

• Do not use any phone in your building.

• If you cannot reach your gas supplier, call the ﬁ re department.

• Turn off all gas to the ﬁ replace.

• Do not try to light any appliance.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

FIGURE 80

GAS KNOB

LIGHTING INSTRUCTIONS

Warning: if you do not follow these instructions exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life. Initial lighting of the pilot and main burners must be done with the glass door off. Do not connect valve or wall switch to electricity. See installation instructions. When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob it depressed slightly.

1. STOP! read the safety information on the operating label.

2. Turn off all electric power to the ﬁ replace.

3. Turn the gas knob clockwise

4. Wait 5 minutes to clear out any gas. If you smell gas, including near the ﬂ oor, STOP! Follow “B” on the operating

label. If you don’t smell gas, go to the next step.

5. If the ﬁ replace is equipped with a ﬂ ame adjustment valve, turn clockwise to off.

6. Find pilot located infront of the back log on the right side.

7. Turn gas knob counter-clocwise

8. This unit is equipped with an auto-spark. Depress and hold gas knob . Keep knob fully

depressed for one minute, then release. If pilot does not continue to burn repeat steps 3 through 7.

9. With pilot lit, turn gas knob counter-clockwise

10. If equipped with ﬂ ame adjustment valve, push and turn knob to high.

11. If equipped with remote on-off switch, main burner may not come on when

you turn the valve to on or high. Remote switch must be in the on position to ignite burner.

12. Turn on all electric power to the ﬁ replace.

1. Turn off all electric power to the ﬁ replace if service is to be performed.

2. For a complete shut-down procedure: push in gas control knob slightly and turn clockwise to off. Do not force.

3. For a temporary shut-down procedure: set thermostat to lowest setting or remote switch to off. Press and turn the gas

knob clockwise to pilot.

to off.

to pilot.

to on.

FIGURE 81

TO TURN OFF GAS

W415-0695 / 05.12.08

Page 33

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This ﬁ replace and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming

or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5

to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Authorized dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

FIGURE 82

VENTURI ADJUSTMENT

Air Shutter Openings

LP 3/8”

NG 3/16”

Closing the air shutter will cause a more yellow ﬂ ame, but can lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame color to be established.

AIR CONTROL ROD ACCESS

1. Remove the glass door.

2. Remove the logs.

3. Remove the air deﬂ ector / light housing (It is not necessary to

disconnect the wires. The assembly can lay along the right side of the ﬁ rebox).

4. The air control rod can now be adjusted. Pushing the rod towards the back will open the air shutter (larger hole, larger opening), pulling the rod towards the front will close the shutter (smaller hole, smaller opening).

FIGURE 83

FIGURE 84

FIGURE 85

W415-0695 / 05.12.08

Page 34

REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Authorized dealer or distributor. When ordering replacement parts always give the following information:

FOR WARRANTY REPLACEMENT PAR TS , A PHOTOCOPY OF

THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR

THE CLAIM.

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR

FURTHER INFORMATION, CONTACT YOUR AUTHORIZED

DEALER.

REPLACEMENT PARTS

PART NO. DESCRIPTION

1 W135-0205 #1 - REAR LOG 2 W135-0206 #2 - MIDDLE LOG - NG 3 W135-0207 #3 - RIGHT LOG 4 W135-0208 #4 - LEFT LOG 5 W135-0218 #5 - CROSSOVER LOG 6 GL-644 LOG SET ASSEMBLY - NG 7 GL-647 LOG SET ASSEMBLY - LP 8 W135-0221 #2 - MIDDLE LOG - LP 9* W390-0002 DOOR LATCH ( 10 W725-0047 NATURAL GAS VALVE - MODULATING 10 W725-0048 PROPANE GAS VALVE - MODULATING 11 W455-0024 #30 NATURAL GAS ORIFICE 11 W455-0042 #49 PROPANE GAS ORIFICE 12 W680-0014 THERMOCOUPLE** 13 W240-0005 ELECTRODE 14 W680-0015 THERMOPILE 15 W010-1194 NATURAL GAS PILOT ASSEMBLY 15 W010-1201 PROPANE GAS PILOT ASSEMBLY 16 W455-0070 NG PILOT INJECTOR 16 W455-0068 LP PILOT INJECTOR 17* W385-0245 NAPOLEON® LOGO 18* W562-0037 DOOR GASKET (132“) 19 W010-1800 FIRESTOP 20 W010-1202 BURNER 21 W062-0010 BLOWER 22 W660-0041 SPARK SWITCH 23 W660-0071 REMOTE TRANSMITTER 24 W660-0070 REMOTE RECEIVER 25 W190-0017 DC SPARK UNIT CONTROL 26* W715-0629 CAST IRON TRIM 27 W185-0020 CAST GRATE 28 W010-1342 DOOR WELD ASSEMBLY 29* W010-1289 GLASS 30 W565-0078 SCREEN 31* W290-0091 BLOWER MOUNTING GASKET 32* W120-0054 CURTAIN ROD CAP 33 W500-0206 TERMINAL EXTENSION PLATE 34 W290-0099 ACCESS DOOR GASKET 35 W300-0086 NIGHT LIGHT™ GLASS 36 W387-0006 NIGHT LIGHT™ LAMP 37 W750-0178 NIGHT LIGHT™ WIRE HARNESS 38 W290-0080 NIGHT LIGHT™ LENSE GASKET 39 W660-0069 CONTROL MODULE

** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.

EA)

C/W LEAD

C/W GASKET

WARNING

1. MODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

ART NUMBER

3. P

4. D

ESCRIPTION OF PAR T

INISH

5. F

WARNING

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY.

FLEXIBLE VENT KITS

GD420 (5 FT)

40* W010-0772 5” FLEX VENT PIPE

- (5 FT) C/W SPACERS 40* W730-0012 8” FLEX VENT PIPE - (5 FT)

GD430 (10 FT)

40* W730-0013 8” FLEX VENT PIPE - (10 FT) 40* W010-0773 5” FLEX VENT PIPE

- (10

FT) C/W SPACERS

TERMINAL KITS

41* W010-0810 WALL SUPPORT ASSEMBLY 42 GD401 PERISCOPE

ROOF TERMINAL KITS

43 GD422R WALL TERMINAL KIT 44 GD410 1/12 TO 7/12 PITCH 45 GD411 8/12 TO 12/12 PITCH 46 GD412 FLAT ROOF 47 W670-0007 5/8 AIR TERMINAL 48 W490-0074 5/8 INNER/OUTER SLEEVE 49 W170-0086 STORM COLLAR 50 W010-0453 ROOF SUPPORT 51 W263-0065 / ROOF FLASHING, FLAT W263-0066 / 1/12 TO 7/12 W263-0055 8/12 TO 12/12

ACCESSORIES

52* W573-0007 HI-TEMP SEALANT 53* GD501 HEAT GUARD 54 GA-566 HOT AIR DISTRIBUTION KIT 55 GA-72 HOT AIR EXHAUST KIT 56 GA-70 EXTENSION KIT, 5FT FLEX VENT 57* W010-0370 WALL SUPPORT ASSEMBLY 58* W175-0166 5” COUPLER 59* W175-0002 8” COUPLER 60* W175-0260 CONVERSION KIT 61* W175-0261 CONVERSION KIT - LP TO NG 62 FK80-R FRAMING KIT - RECTANGULAR 63 FK80-A FRAMING KIT - ARCHED 64 DK80A-HC DECORATIVE DOORS65 DK80R-HC DECORATIVE DOORS-HAMMERED COPPER-RECTANGULAR 64 DK80A-HP DECORATIVE DOORS-HAMMERED PEWTER-ARCHED 65 DK80R-HP DECORATIVE DOORS-HAMMERED PEWTER-RECTANGULAR 66 GD800-KT OLD TOWN RED BRICK KIT 67 GD806-KT HERRINGBONE/SANDSTONE BRICK KIT 67 GD807-KT SANDSTONE BRICK KIT 67 PRP80 PORCELAIN REFLECTIVE PANELS BRICK KIT

NG TO LP

HAMMERED COPPER-ARCHED

W415-0695 / 05.12.08

Page 35

W415-0695 / 05.12.08

Page 36

TROUBLE SHOOTING GUIDE

BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.

SYMPTOM PROBLEM TEST SOLUTION

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Flames are consistently too large or too small. Carboning occurs.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

White / grey ﬁ lm forms.

Exhaust fumes smelled in room, headaches.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot burning; no gas to main burner; gas knob is on ‘HI’; wall switch / thermostat is on.

Pilot goes out while standing; Main burner is in ‘OFF’ position.

Blockage in vent.

Incorrect installation.

Unit is over-ﬁ red or under-ﬁ red.

Air shutter has become blocked

Flame is impinging on the logs or combustion chamber.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Fireplace is spilling. - check door seal and relief ﬂ ap seal.

System is not correctly purged. Out of propane gas. - ﬁ ll the tank. Pilot ﬂ ame is not large enough - turn up the pilot ﬂ ame. Pilot ﬂ ame is not engulﬁ ng the

thermocouple. Thermocouple shorting / faulty.

Faulty valve.

Thermostat or switch is defective.

Wall switch wiring is defective. - disconnect switch wires &connect a jumper wire across terminals 1 & 3; if

Main burner oriﬁ ce is plugged. - remove stoppage in oriﬁ ce. Faulty valve.

Gas piping is undersized. - turn on all gas appliances and see if pilot ﬂ ame ﬂ utters, diminishes or

- remove blockage. In really cold conditions, ice buildup may occur on the terminal and should be removed as required.

- refer to Figure 13 to ensure correct location of storm collars.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”. Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”. AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE. Leak test with a soap and water solution.

- ensure air shutter opening is free of lint or other obstructions.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- check that the door gasketing is not broken or missing and that the seal is tight.

- check that both 4” and 7” vent liners are free of holes and well sealed at all joints.

- check that minimum rise per foot has been adhered to for any horizontal venting.

- clean the glass with a gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT. If deposits are not cleaned off regularly, the glass may become permanently marked.

- check for chimney blockage

- check that the paint curing process is complete

- purge the gas line with the glass door open.

- gently twist the pilot head to improve the ﬂ ame pattern around the thermocouple.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- replace.

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

the main burner lights, check the wires for defects and / or replace wires.

- replace.

extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

W415-0695 / 05.12.08

Page 37

SYMPTOM PROBLEM TEST SOLUTION

Pilot will not light. - check if pilot can be lit by a match

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Remote wall switch is in “OFF” position; main burner comes on when gas knob is turned to “ON” position.

No spark at pilot burner

Out of propane gas

Spark gap is incorrect

No gas at the pilot burner

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch.

Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON” Vent is blocked Vent is re-circulating

4” ﬂ exible vent has become disconnected from ﬁ replace.

Wall switch is mounted upside down

ing.

grounding.

Faulty valve.

- check that the wire is connected to the spark module ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the spark module batteries (AAA).

- ﬁ ll the tank.

- spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (ﬁ nger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot oriﬁ ce for blockage.

- replace the valve.

- call the gas distributor.

- turn up pilot ﬂ ame.

- replace pilot assembly.

- replace thermopile / valve.

- shorten wire to correct length or wire gauge.

- replace.

- check for vent blockage.

- check joint seals and installation.

- re-attach to ﬁ replace.

- reverse.

- replace.Remote wall switch is ground-

- check for ground (short); repair ground or replace wire.Remote wall switch wire is

- replace.

W415-0695 / 05.12.08

Page 38

Service Performed Special ConcernsDealer Name

Name

Service Technician

Wolf Steel Fireplace Service History

This fireplace must be serviced annually depending on usage.

Date

W415-0695 / 05.12.08

Page 39

NOTES

W415-0695 / 05.12.08

Page 40

NOTES

W415-0695 / 05.12.08