Napoleon M605RBCSS-1 MIRAGE 605, M605RBCSS-1 605 User Manual

APPLY SERIAL NUMBER LABEL FROM CARTON

Serial No. XXXXXX000000
MODEL NO.

OUTDOOR CHARCOAL GRILL

ASSEMBLY USE AND CARE MANUAL

THIS GRILL MUST ONLY BE USED OUTDOORS IN A WELL-VENTILATED SPACE

RETAIN THIS MANUAL FOR FUTURE REFERENCE

Do not try to light this appliance without
reading lighting instructions section of this
manual.

FAILURE TO FOLLOW THESE INSTRUCTIONS EXACTLY COULD RESULT IN A FIRE
CAUSING SERIOUS INJURY OR DEATH.

214 BA YVIEW DR., BARRIE, ONT ARIO, CANADA L4N 4Y8 PHONE: [phone]

FAX: [phone] EMAIL: [e-mail] WEB SITE: www .napoleongrills.com

DANGERW ARNING

Burning charcoal gives off carbon monoxide.
Do not burn charcoal inside homes, garages,
tents, vehicles or any enclosed areas.

NAPOLEON APPLIANCE CORPORA TION.,

N415-0176 APR 30/09

THANK YOU FOR CHOOSING NAPOLEON

NAPOLEON products are designed with superior components and materials, and are assembled by trained

craftsmen who take great pride in their work. This grill has been thoroughly inspected by a qualified technician

before packaging and shipping to ensure that you, the customer, receive the quality product you expect from

NAPOLEON.

We at Napoleon are dedicated to you, “our valued customer”. It is our goal to provide you with the

neccessary tools to make this an unforgetable grilling experience. This manual is provided to assist you in

assuring your new grill is assembled, installed, maintained and cared for properly. It is important to read and

understand this entire manual before operating your new grill to ensure you fully understand all safety precau-

tions and features your grill has to offer. By carefully following the instructions inside this manual you will enjoy

years of trouble free grilling. For whatever reason if we fail to meet your expectations please call our customer

care department at 1-866-820-8686 between 9 AM and 5 PM (Eastern Standard Time) or visit our website.

NAPOLEON GRILL PRESIDENT'S LIMITED LIFETIME WARRANTY

NAPOLEON warrants the following materials and workmanship in your new NAPOLEON grill against defects
for as long as you own the grill. This covers: aluminum castings (excluding paint), wheels, knobs, stainless
steel lid inserts, and lid handles. Subject to the following conditions. During the first five years NAPOLEON
will provide replacement parts at our option free of charge. From the sixth year to lifetime NAPOLEON will
provide replacement parts at 50% of the current retail price.

Components such as cast iron cooking grids, lifting mechanism, and temperature gauges are covered and
NAPOLEON will provide part s free of charge during the first two years of the limited warranty.

Components such as casters, warming racks, fasteners and accessories are covered and NAPOLEON will
provide parts free of charge during the first year of the limited warranty.

NAPOLEON shall not be liable for any transportation charges, labour costs or export duties.

CONDITIONS AND LIMITA TIONS

"NAPOLEON warrants its products against manufacturing defects to the original purchaser only, provided that the purchase was made through an authorized

NAPOLEON dealer and is subject to the following conditions and limitations:"

This factory warranty is non-transferable and may not be extended what-so-ever by any of our representatives.
The grill must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions

included with the product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, grease fires, hostile environments, accident, alterations, abuse or

neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, painted finishes, corrosion or discolouring by heat, abrasive and chemical cleaners, nor

chipping on porcelain enamel parts, nor any components used in the installation of the grill.

Should deterioration of parts occur to the degree of non-performance within the duration of the warranted coverage, a replacement part will be provided.
In the first year only, this warranty extends to the replacement of warranted parts which are defective in material or workmanship provided that the product has

been operated in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty NAPOLEON may, at its discretion, fully discharge all obligations with respect to

this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

NAPOLEON will not be responsible for the installation, labour or any other costs or expenses related to the re-installation of a warranted part, and

such expenses are not covered by this warranty.

Notwithstanding any provision contained in this President's Limited Lifetime Warranty NAPOLEON's responsiblity under this warranty is defined as above and

it shall not in any event extend to any incidental, consequential, or indirect damages.

This warranty defines the obligation and liability of NAPOLEON with respect to the NAPOLEON grill and any other warranties expressed or implied with respect

to this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON

will not be responsible for: over firing, blow outs caused by environmental conditions such as strong winds, or inadequate ventilation.

Any damages to the grill due to weather, hail, rough handling, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from NAPOLEON.
NAPOLEON reserves the right to have its representative inspect any product or part prior to honouring any warranty claim.
NAPOLEON shall not be liable for any transportation charges, labour costs, or export duties.

2

SAFE OPERA TING PRACTICES

DANGER: READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING GRILL.
FAILURE TO FOLLOW THESE INSTRUCTIONS EXACTLY COULD RESULT IN A FIRE
CAUSING SERIOUS INJURY OR DEATH.

Read the entire instruction manual before
operating grill.

Under no circumstance should this grill be
modified.

Follow lighting instructions carefully when
operating grill.

Do not light charcoal with lid closed.
Do not lean over grill when lighting.
Prior to lighting rear chamber (burner) it must

be in position on brackets inside hood.
Do not use gasoline, alcohol, or other highly

volatile fluids to ignite charcoal. Use ONL Y
charcoal starter fluid approved for lighting
charcoal, and make sure that any fluids that
have drained through the bottom of the grill are
removed before lighting the charcoal.

Charcoal starter fluid should never be added to
hot or even warm coals.

After use and before lighting, charcoal starter
fluid should be capped and stored a safe
distance away from the grill, at least 25 feet.

Keep children and pets away from hot grill, DO
NOT allow children to climb inside cabinet.

Do not leave the grill unattended while in use.
Do not move grill when hot or operating.
This grill must not be installed in or on recre-

ational vehicles and/or boats.
This grill must only be stored outdoors in a well-

ventilated area and must not be used inside a
building, garage, screened in porch, gazebo or
any enclosed area.

Maintain proper clearance to combustibles (16”
to rear of unit 7” to sides). This clearance is
also recommended near vinyl siding or large
panes of glass.

At all times keep the ventilation openings of the
enclosure free and clear from debris.

Do not place hands inside grill when adjusting
charcoal tray. Keep hands and fingers away
from lifting mechanism at all times.

Do not locate unit under unprotected combus­tible construction.

Do not operate this grill under any overhead
construction such as roof coverings, carports,
awnings or overhangs.

Do not locate in windy settings. High winds
adversely affect the cooking performance of the
grill.

The lid is to be closed during the preheat
period.

Ash/Grease tray must be in place when using
the grill.

Clean ash/grease tray regularly to avoid build­up which may lead to grease fires.

Do not use side shelves to store lighter,
matches or any other combustibles.

Grill should be on level ground at all times.
Do not use water to control flare ups or extin-

guish coals, as it may damage your grill’s
finish.

To control flare-ups, slightly close the vents on
your grill. To completely extinguish coals/fire,
close all vents and lid completely.

Use proper grilling tools with long, heat-resis­tant handles.

Use barbecue mitts or hot pads to protect
hands while cooking or adjusting the vents.

Do not remove ashes from grill until all char­coal is completely burned out and fully extin­guished. Allow ample time to cool.

Remaining coal and ashes are to be removed
from grill and stored in a non-combustible
metal container . Allow to remain in metal
container 24 hours before disposing of.

Keep electrical supply cords away from water
or heated surfaces.

Always use this grill in accordance with local
codes.

3

LIGHTING INSTRUCTIONS

LOCT A TE THE GRILL OUTDOORS ON A SOLID, LEVEL, NON-COMBUSTIBLE SURFACE. NEVER USE
GRILL ON WOODEN OR OTHER SURF ACES THA T COULD BURN.

DO NOT LEAN OVER GRILL WHEN LIGHTING CHARCOAL.

OPEN LID.

WARNING: ASHPAN MUST BE IN PLACE DURING

LIGHTING AND ANYTIME DURING USE.

ENSURE THE VENTS ARE FULL Y OPEN.

CHARCOAL NEEDS OXYGEN TO BURN,

SO BE SURE NOTHING BLOCKS THE

VENTS.

MAIN CHAMBER LIGHTING

VENT SLIDER

OPENEDCLOSED

REAR CHAMBER LIGHTING

(ROTISSERIE BURNER)

PLACE THE CHARCOAL BRIQUETTES, (UP TO 10LBS)

INTO THE CHARCOAL TRA Y. DO NOT OVER FILL. ST ACK

IN A PYRAMID SHAPED PILE.

ADD CHARCOAL ST ARTER FLUID FOLLOWING THE

DIRECTIONS ON THE FLUID CONT AINER. WITH GRILL LID

OPEN ALLOW 2 T O 3 MINUTES FOR FLUID TO SOAK INT O
CHARCOAL. MAKE SURE THAT ANY FLUIDS THA T HA VE

DRAINED THROUGH THE BOTTOM OF THE GRILL ARE

REMOVED PRIOR TO LIGHTING CHARCOAL. REPLACE

THE CAP AND ST ORE CHARCOAL ST AR TER FLUID A W A Y

FROM THE GRILL.

WITH LID OPEN STAND BACK AND CAREFULL Y

LIGHT CHARCOAL WITH A LONG MA TCH OR

LIGHTER. ALLOW T O BURN UNTIL COVERED

WITH A LIGHT ASH (APPROXIMATEL Y 20

MINUTES).

ONCE THE BRIQUETTES ARE COVERED WITH A
LIGHT GREY ASH SPREAD COALS IN A SINGLE

LAYER USING T ONGS WITH LONG , HEA T -

RESISTANT HANDLES AND BEGIN COOKING.

PLACE THE CHARCOAL BRIQUETTES INTO THE

CHARCOAL BASKET. DO NOT OVER FILL.

REMOVE THE WARMING RACK. ENSURE REAR

CHAMBER IS IN POSITION, HANGING FROM HOOD

BRACKETS, PRIOR TO LIGHTING .

ADD CHARCOAL ST ARTER FLUID FOLLOWING THE

DIRECTIONS ON THE FLUID CONT AINER. WITH GRILL LID
OPEN ALLOW 2 T O 3 MINUTES FOR FLUID TO SOAK INT O
CHARCOAL. MAKE SURE THA T ANY FLUIDS THA T HA VE

DRAINED THROUGH THE BOTTOM OF THE GRILL ARE

REMOVED PRIOR TO LIGHTING CHARCOAL. REPLACE THE

CAP AND STORE CHARCOAL STAR TER FLUID AWA Y

FROM THE GRILL.

WITH LID OPEN STAND BACK AND CAREFULL Y

LIGHT CHARCOAL WITH A LONG MA TCH OR
LIGHTER. ALLOW T O BURN UNTIL COVERED

WITH A LIGHT ASH (APPROXIMATEL Y 20

MINUTES).

ONCE THE BRIQUETTES ARE COVERED WITH A

LIGHT GREY ASH SPREAD COALS OUT

EVENLY USING TONGS WITH LONG , HEA T -

RESISTANT HANDLES AND BEGIN COOKING .

AS AN ALTERNA TIVE TO USING CHARCOAL ST ARTER FLUID LIGHTL Y SOAK A CRUMBLED PIECE OF P APER OR

CARDBOARD IN VEGET ABLE OIL. PLACE SOAKED PAPER/CARDBOARD IN THE CENTER OF THE CHARCOAL TRA Y AND

PYRAMID CHARCOAL BRIQUETTES AROUND P APER. CAREFULL Y LIGHT USING LONG MA TCH. IF USING THIS METHOD

DO NOT USE CHARCOAL ST ARTER FLUID AS OUTLINED ABOVE.

DO NOT OPERA TE REAR CHAMBER WITH MAIN CHAMBER OPERA TING .

4

OPERA TING THE GRILL

BURN IN PROCEDURE

When lit for the first time, the grill will emit a slight odour. This is a normal temporary condition caused by the
"burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply
burn the grill on high for approximately ½ hour with the lid closed.

MAIN CHAMBER USE:

The charcoal tray has six positions in which it can oper­ate, we recommend locking the charcoal tray in the up­permost position, as close to the cooking grids as pos­sible, for optimal performance. Temperatures can be
reduced by lowering the tray away from the food as de­sired, and closing the intake vents.

CAUTION

Do not place hands inside grill when adjusting
charcoal tray. Keep hands and fingers away from
lifting mechanism at all times.

Preheating is recommended by operating the grill with
the lid closed for approximately 20 minutes. Coals are ready when they have a light coating of grey ash.
Food cooked for a short period of time (fish, vegetables) may be grilled with the lid open. Cooking with the lid
closed will ensure higher, more even temperatures that will reduce cooking time and cook food more evenly.
When cooking very lean meat, such as chicken breast, or lean pork, the grids can be oiled before pre­heating to reduce sticking. Cooking meat with a high degree of fat content, may create flare-ups. Either trim
some fat or reduce temperatures to prevent this. Should a flare-up occur, move food away from flames,
reduce heat (reduce vent opening and lower charcoal tray). Leave the lid open.

As a general rule plan on using about 30 Briquettes to cook 1 pound of meat. If cooking for more
than 30 to 40 minutes additional briquettes must be added to the fire. When the weather is cold or
windy, you will need more briquettes to reach ideal cooking temperatures.

DIRECT COOKING:

Place food to be cooked on the grill directly over the heat. This method is generally used for searing or for
foods that do not require prolonged cooking times - hamburgers, steaks, chicken pieces, vegetables, etc.
The food is first seared to trap in the juices and flavor, and then the temperature is lowered to finish cooking
the food to your preference.

INDIRECT COOKING:

When cooking by the indirect method. Charcoal should be positioned, in the charcoal tray on the opposite
side in which you intend to place your food. The heat circulates around the food, cooking slowly and evenly .
Cooking in this manner is much the same as cooking in your oven and is generally used for larger cuts of
meats such as roasts, chickens or turkeys, but can also be used for cooking foods that are prone to flare
ups. Cooking in this method with lower temperatures and slower cooking times will result in tender foods
every time you grill.

ADDING CHARCOAL DURING COOKING:

Carefully open door located on front of base. Use caution since flames may flare up when coals come in
contact with fresh air . Stand back a safe distance and use long heat-resistant handle cooking tongs to add
additional charcoal briquettes.
Warning: Never add charcoal starter fluid to hot or warm coals, once charcoal is ignited no more fluid is
required.

5

OPERATING THE VENTS:

Vents on a covered grill are usually left open to allow oxygen into the
grill. Oxygen will increase the temperature of the coals. You can regu­late the grills temperature by adjusting the vents. This can be accom­plished by sliding the vent slide to the right or left. Closing the vents
either partially or completely may help to cool down the coals. Do not
completely close air vents and lid unless trying to cool down or suffo­cate a flame.

CLOSED

VENT SLIDER

OPENED

REAR CHAMBER USE (ROTISSERIE BURNER):

Only install rear chamber when using.

Remove the warming rack prior to use. Cooking grids should also be removed if they interfere with the
rotisserie. Ensure rear chamber is installed on brackets located inside hood prior to lighting. The rear burner
is designed to be used in conjunction with the rotisserie kit (included with rear burner units) available from
your dealer. See the rotisserie kit assembly instructions. To use the counterbalance, remove the rotisserie
motor from the grill. Place the spit with meat being cooked across the hangers inside the grill. The meat will
naturally hang with the heavy side down.

Tighten the counterbalance arm and weight, so that the arm is facing up. Slide the counterweight in or out to
balance the load, and tighten in place. Re-install the motor and begin cooking. Place a dish underneath to
collect drippings for basting and naturally delicious gravy . Basting liquid may be added as required. Keep the
lid closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender
on the inside. For example, a 3 pound chicken on the rotisserie will be done in approximately 1½ hours on
medium to high.

To add additional charcoal briquettes during cooking stand back a safe distance and use long heat-resistant
handle cooking tongs.
Warning: Never add charcoal starter fluid to hot or warm coals, once charcoal is ignited no more fluid is
required.

CHARCOAL COOKING GUIDE

Charcoal is the traditional way of cooking that we are all familiar with. The glowing briquettes emit infrared
energy to the food being cooked, with very little drying effect. Any juices or oils that escape from the food
drip down onto the charcoal and vaporize into smoke giving the food its delicious grilled taste. For
instantaneous searing the charcoal tray can be set to its uppermost position, yet the tray can also be
lowered for slower cooking. The bottom line is that Napoleon’s charcoal grill produces searing heat for
juicier, tastier steaks, hamburgers and other meats. For cooking times and tips refer to the Charcoal
Grilling Chart.

The following grilling chart is meant to be a guideline only . Cooking times are affected by such factors as
altitude, outside temperature, wind, and desired doneness which will be reflected in your cooking time.

6

CHARCOAL GRILLING CHART

FOOD

Steak

1” Thick

Hamburger

1/2” Thick

Chicken

Pieces

Pork Chops

Spare Ribs

Lamb Chops

DIRECT/INDIRECT HEA T COOKING TIME HELPFUL SUGGESTIONS

Direct Heat

Direct Heat

Direct Heat approx 2min per

side.

Indirect Heat for the remaing

18-20min

Direct Heat 10-15 min.

Direct Heat for 5 minutes.

Indirect Heat to finish.

Direct Heat

6-8 min. -Medium

6-8 min. -Medium

20-25 min.

1.5 - 2 hrs

turning often

25-30 min

When selecting meat for grilling, ask for meat
with a marbled fat distribution. The fat acts as a
natural tenderizer while cooking and will keep
the meat moist and juicy.

Preparing hamburgers to order is made easier
by varying the thickness of your patties. To add
an exotic taste to your meat, try adding hickory­flavored woodchips in with the charcoal.

The joint connecting the thigh and the leg from
the skinless side, should be sliced 3/4 of the
way though in order for the meat to lay flatter on
the grill. This will help it to cook faster and more
evenly. To add a trademark taste to your cooking,
try adding mesquite-flavoured woodchips in with
the charcoal.

Trim off the excess fat before grilling. Choose
thicker chops to get more tender meat.

Choose ribs that are lean and meaty. Grill until
meat easily pulls away from the bone.

Trim off the excess fat before grilling. Choose
extra thick chops to get more tender meat.

Hot Dogs

Direct Heat 4-6 min.

Select the larger size wieners. Slit the skin
lengthwise before grilling.

AFTER USE SAFETY

• Close lid and all vents to extinguish fire.

• Always allow the grill to cool completely before handling.

• Never leave coals and ashes in grill unattended. Make sure coals and ashes are completely extinguished
before removing.

• Remove remaining coals and ashes from grill. Use caution to protect yourself and property from
damage. Place remaining coals and ashes in a non-combustible metal container and completely saturate
with water. Leave in metal container an additional 24 hours before disposing of.

MAINTENANCE / CLEANING INSTRUCTIONS

It is recommended that the ashtray/drip pan be emptied out after each use. Make sure the grill is
cool and all coals are completely extinguished prior to removing any part from your grill.

•Do not use pressure washer to clean any part of the grill.
Avoid unprotected contact with hot surfaces. Clean grill in an area where cleaning solutions will not harm

decks, lawns or patios. Do not use oven cleaner to clean any part of this gas grill. Do not use a self clean­ing oven to clean cooking grids or any other parts of the gas grill. Barbecue sauce and salt can be corro­sive and will cause rapid deterioration of the gas grill components unless cleaned regularly .

Maintenance should only be done when the grill is cool, to avoid the possibility of burns.

7

GRIDS AND WARMING RACK: The grids and warming rack are best cleaned during the pre-heat

period with a soft brass wire brush. Steel wool can be used for stubborn stains.

CLEANING INSIDE THE GRILL: Remove cooking grids. Use a soft brass wire brush to clean

loose debris from casting sides and insides of the lid. Scrape inside base with a putty knife or scraper, and
use a wire brush to remove ash. Brush all debris from inside the grill into the removable ash/drip pan. If
desired you can wash the inside of the grill with a mild detergent and water. Rinse well with clear water
and wipe dry .

ASH/DRIP PAN: Slide the drip pan out for easy cleaning. It should be cleaned after each use to avoid

buildup. Ashes, grease and excess drippings pass through to the drip p an, located under the charcoal grill,
and accumulate. Accumulated grease can cause a fire hazard. The pan should be scraped out with a
putty knife or scraper, and all the debris should be scraped into a non-combustible metal container. Wash
the ash/drip pan with a mild detergent and water. Rinse well with clear water and wipe dry.

CLEANING THE OUTSIDE OF THE GAS GRILL: Do not use abrasive cleaners to clean

any painted, porcelain or stainless steel parts. Exterior grill surfaces should be cleaned while warm to the
touch, with warm soapy water. To clean stainless surfaces, use a stainless steel cleaner or a non-abra­sive cleaner. Always wipe in the direction of the grain. Do not use steel wool, as it will scratch the finish.
Stainless steel parts will discolour when heated, usually to a golden or brown colour. This discolouration is
normal and will not affect the performance of the grill.

TROUBLE SHOOTING

Problem Possible Causes Solution

Low heat / Low flame. Improper preheating.

Not enough airflow.

Low charcoal.
Improper charcoal tray location.

Excessive flare-ups/uneven
heat.

"Paint" appears to be
peeling inside lid or hood.

Improper pre-heating.

Excessive grease and ash build
up in ash/drip pan.

Improper charcoal tray location.

Grease build up on inside
surfaces.

Allow charcoal to burn until covered with a light grey ash.
(usually 20-25min).

Open Vents.

Add more charcoal to charcoal tray.
Raise charcoal tray to highest position.

Pre-heat grill with lid closed for 20 - 25 mins.

Clean ash/drip pan regularly. Do not line pan with
aluminum foil. Refer to cleaning instructions.

Lower charcoal tray to lowest position.

This is not a defect. The finish on the lid and hood is
stainless steel, and will not peel. The peeling is caused
by hardened grease, which dries into paint-like shards,
that will flake off. Regular cleaning will prevent this. See
cleaning instructions.

8

ORDERING REPLACEMENT P ARTS

WARRANTY INFORMATION

MODEL:
DA TE OF PURCHASE:

KEEP YOUR RECEIPT AS

PROOF OF PURCHASE

TO VALIDATE YOUR

WARRANTY

SERIAL NUMBER:

(record information here for easy reference)

Before contacting the customer care department, check the NAC web site for more extensive cleaning, maintenance, trouble­shooting and part replacement instructions at www.napoleongrills.com. Contact the factory directly for replacement parts and
warranty claims. The customer care department is available Monday to Friday between 9 AM and 5 PM (Eastern Standard Time)
at 1-866-820-8686 or fax at 1-705-727-4282. In order to process a claim, we must be provided with the following information:

1. Model and serial number of the unit.

2. Part number and description.

3. A concise description of the problem ('broken' is not sufficient).

4. Proof of purchase (photocopy of the invoice).
In some cases the customer care representative may request to have the parts returned to the factory for inspection, before
providing replacement parts. The parts must be shipped prepaid to the attention of the customer care department with the
following information:

1. Model and serial number of the unit.

2. A concise description of the problem ('broken' is not sufficient).

3. Proof of purchase (photocopy of the invoice).

4. Return Authorization number - provided by the customer care representative.
Before contacting customer care, please note that the following items are not covered by the warranty:

-costs for transportation, brokerage or export duties

-labor costs for removal and re-installation

-costs for service calls to diagnose problems

-discoloration of stainless steel parts

-part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner).

9

ASSEMBL Y INSTRUCTIONS

CAUTION: During unpacking and assembly it is recommended that you wear work gloves

and safety glasses for your protection. Although we make every ef fort to make the assembly
process as problem free and safe as possible, it is characteristic of fabricated steel parts that the
edges and corners may be sharp and can cause cuts if handled incorrectly during assembly .

GETTING STARTED

1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any compo­nents packed inside. Use the parts list to ensure all necessary parts are included.

2. Do not destroy packaging until grill has been fully assembled and operates to your satisfaction.

3. Assemble BBQ where it is to be used, lay down cardboard or a towel to protect p arts from being
lost or damaged while assembling.

4. Most stainless steel parts are supplied with a protective plastic coating that must be removed prior
to using grill.

5. Follow all instructions in the order that they are laid out in this manual.

6. T wo people are required to lift the grill head onto the assembled cart.

TOOLS REQUIRED FOR ASSEMBLY (tools not included)

3/8 (10mm)
WRENCH
RATCHET OR
DRIVER

3/8

7/16
WRENCH
RATCHET OR
DRIVER

7/16

If you have any questions about assembly or grill operation, or if there

are damaged or missing parts please call our customer care department

at 1-866-820-8686 Monday to Friday between 9 AM and 5 PM (Eastern

Standard Time)

10

1 x N430-0002
MAGNET CA TCH

1

M agnet Installation

Snap magnet into slot in front of bottom shelf.

16 X
N570-0073 (1/4-20 X 3/8”)

16 X
N450-0027 (1/4-20)

7/16

3/8

2

Caster Installation

Attach (4) casters using (4) 1/4 - 20 X 3/8” screws and (4) 1/4-20 lock nuts
for each caster. Tighten securely.

non revolving caster- right side

11

4 X
N570-0080 (#14 X 1/2")

3/8

3

Left and Right Cart Panel Installation

Install end cart panels ensuring slots in panel are to the top, rest panel on bottom
shelf and line up holes. Fasten using (4) #14 x 1/2” screws.

6 X
N570-0080 (#14 X 1/2")

4

Rear Cart Panel Installation

Fit rear cart panel between the two end panels. Fasten using (6) #14 x 1/2”
screws, three on each side.

3/8

12

6 X
N570-0073 (1/4-20 X 3/8”)

3/8

5

Grill Head Installation

Lift grill head and place on assembled cart, lining up holes in top of side cart panels
with holes in bottom of base. Fasten from inside using (4)1/4-20 x 3/8” screws, two
per side. Install rotisserie mount bracket to left side of grill as shown using (2) 1/4-20
x 3/8” screws.

TWO PEOPLE ARE REQUIRED

FOR THIS STEP

13

8 X

8 X

3/8

N570-0082 (1/4-20 x 5/8")

6

Side Shelf Installation

N735-0001 (1 1/16” insulated washer)

Insert (2) 1/4-20 x 5/8” screws through washers into the top holes in side of base,
do not tighten all the way. Slide side shelf over screw heads. Align bottom holes
in side shelf with bottom holes in base, place remaining washers between side
shelf and base as shown. Insert remaining screws through side shelf into base
and finish tighting all screws.

LEFT SHELF RIGHT SHELF

14

1 X

1 X

3/8

7/16

N570-0084 (1/4-20 x 2")

7

Handle Installation Charcoal Tray Adjustment

W450-0032 (1/4-20)

Insert handle through slot in side shelf as shown. Fit over shaft protruding from
base. Align holes and secure with (1) 1/4-20 x 2” screw and (1) 1/4-20 locking nut.

15

2 x N105-0011 DOOR BUSHING

8

Bushing Installation

Insert bushing into either end of bottom shelf.

4 x N570-0073
(1/4-20 X 3/8")

4 X N735-0003
(1/4” LOCK WASHER )

3/8

9

Door Handle Installation

Install door handle onto front of door using (2) 1/4-20 x 3/8” screws and (2) 1/4”
washers per door.

16

10

Insert pivot rod (crimped end down) through hole on inside top of door. Holding
door in one hand, direct pivot rod into hole in underside of front panel. Once se­cure, let rod slide down and through hole in bottom of door and into bushing in
bottom shelf.

Cabinet Door Installation

Crimped End

11

Slide drip pan into front of base as shown. Ensure drip pan rides along rails on
bottom of base.

Ash Tray / Drip Pan Installation

17

12

Only Install rear chamber when using.

Slide rear chamber over brackets on inside of hood as shown.

Rear Chamber Installation (Rotisserie Burner)

3 X N305-0064
1 X N520-0024

13

Rest warming rack on brackets inside hood, and insert grills into unit so they sit on
back and front lip of base.

Grill and Warming Rack Installation.

18

14

Rotisserie Kit Installation (optional)

NOTES

19

PAR TS LIST

Item Part # Desc ript i on 605

1 N570-0015 li d pivot screw x
2 N385-0129 NAPOLEON logo x

W450-0005 logo spring clips x

N510-0010 black silicone lid bumper x
3 N570-0073 1/4-20 x 3/8" screw x
4 N010-0517 li d handle x
5 N685-0005 temperature gauge x
7 N335-0044L stainless steel lid insert x
8 N585-0042 heat shield lid x
9 N135-0024K left side lid casting x

10 N135-0025K right side lid casting x
11 N010-0553 hood assembly x
12 N010-0550P rear burner assembly x
13 N565-0005 rear burner screen x
14 N570-0008 #8 x 1/2" screw x
15 N305-0064 cooking grids - cast iron x
16 N325-0054 handle outer charcoal tray lever x
17 N540-0004 snap ring x
18 W450-0032 locking nut 1/4-20 x
19 N010-0555P handle assembly charcoal tray lever x
20 N570-0084 1/4-20 x 2" screw x
21 N010-0606P charcoal tray assembly x
22 N010-0551P charcoal tray frame assembly x
23 N475-0199 rotisserie mount x
24 N590-01 66 stainless steel sid e shelf - left x
25 N570-0082 1/4-20 x 5/8" screw x
26 N735-0001 insulated w asher x
27 N080-0241P bracket offset x
28 N010-0552P lever assembly x
29 N080-0219 bracket rear arm x
30 N655-0103P support arm x
31 N485-0012 cotter pin x
32 N590-0167 stainless steel side shelf - right x
33 N010-0549 base assembly x
34 N510-0010 black silicone lid bumper x
35 N630-0004 s pring x
36 N570-0082 1/4-20 x 5/8" screw x
37 N010-0562 base fr ont panel assembly x
38 N570-0013 #8 x 1/2" screw x
39 N555-0034 pivot rod charcoal acc ess door x
40 N010-0554 charcoal access door assembly x
41 N570-0082 1/4-20 x 3/8" screw x
42 N710-0057P ash tray / drip pan x
43 N475-0214P rear cart panel x
44 N475-0213P left and right cart panel x
45 N010-0548 cart do or assembly x
46 N325-0048 door handle x

N570-0073 1/4-20 x 3/8" screw x

N735-0003 1/4" lockwasher x

47 N555-0018 door pivot rod x
48 N105-0011 door bushings x
49 N130-0012 revolving caster x
50 N430-0002 magnetic catch x

20

PAR TS LIST

Item Part # Desc ription 605

51 N590-0165P bottom shelf x
52 N130-0013 non revolving caster x
53 N450-0027 locking nut 1/4-20 x
54 N520-0024 w arming rack x
55 N080-0212P stability bracket x

N370-0454 rotisserie kit ac

N555-0021 rotisserie spit ac

63605 vinyl cover ac
56 017 stainless steel griddle ac

x - standard ac - accessory

21

22

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23