Napoleon LHD62PSB, LHD62NSB Installation Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
EN
OPERATING INSTRUCTIONS
CONFORMS TO AMERICAN NATIONAL STANDARDS: ANSI Z21.50, CERTIFIED TO CANADIAN CSA 2.22 FOR VENTED GAS FIREPLACES.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
!
WARNING
If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
LHD62N
NATURAL GAS
LHD62P
PROPANE
SAFETY BARRIER
!
WARNING
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
FR PG 63
Decorative Product: Not for use as a heating appliance.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and
shall be installed.
BARRIER
1.36D
CERTIFIED
W415-1334 / 06.10.14
2
EN
W415-1334 / 06.10.14
TABLE OF CONTENTS
NOTE: The camera icon indicates video tutorials are available as additional reference, visit http:// www.napoleonfi replaces.com/category/product-support/support-centre/
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 6
2.3 GENERAL INFORMATION 7
2.4 RATING PLATE / LIGHTING INSTRUCTION LOCATION 8
2.5 SHIPPING HANDLES 9
3.0 VENTING 9
3.1 VENTING LENGTHS AND COMPONENTS FOR DIRECT VENT INSTALLATIONS 10
3.2 TYPICAL VENT INSTALLATIONS 11
3.3 MINIMUM AIR TERMINAL LOCATION CLEARANCES 12
3.4 VENT APPLICATION FLOW CHART 13
3.5 DEFINITIONS 13
3.6 ELBOW VENT LENGTH VALUES 13
3.7 HORIZONTAL TERMINATION 14
3.8 VERTICAL TERMINATION 16
4.0 INSTALLATION 18
4.1 WALL AND CEILING PROTECTION 18
4.1.1 HORIZONTAL INSTALLATION 19
4.1.2 VERTICAL INSTALLATION 19
4.2 USING FLEXIBLE VENT COMPONENTS 20
4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 20
4.2.2 VERTICAL AIR TERMINAL INSTALLATION 21
4.2.3 APPLIANCE VENT CONNECTION 22
4.3 MOBILE HOME INSTALLATION 22
4.4 GAS INSTALLATION 23
5.0 FRAMING 24
5.1 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 28
5.2 INSTALLING NON-COMBUSTIBLE BOARD 30
5.3 NON-COMBUSTIBLE FINISH MATERIAL 31
5.5 MINIMUM COMBUSTIBLE MANTEL CLEARANCES 32
6.0 FINISHING 33
6.1 SAFETY SCREEN AND DOOR REMOVAL / INSTALLATION 33
6.2 GLASS MEDIA INSTALLATION 35
6.4 OPTIONAL ROCK PLACEMENT 36
6.5 LOGO PLACEMENT 36
7.0 ELECTRICAL CONNECTION 36
7.1 HARD WIRING CONNECTION 36
7.2 RECEPTACLE WIRING DIAGRAM 37
7.3 BATTERY HOLDER INSTALLATION 37
7.4 SCHEMATIC 38
8.0 OPERATION 39
8.1 GENERAL TRANSMITTER LAYOUT 39
8.2 INITIALIZING THE TRANSMITTER/BATTERY HOLDER FOR THE FIRST TIME 39
8.3 TEMPERATURE DISPLAY 40
8.4 FLAME HEIGHT 40
8.5 NIGHT LIGHT DIMMER CONTROL 40
8.6 CONTINUOUS PILOT / INTERMITTENT PILOT (CPI / IPI) SELECTION 41
8.7 KEY LOCK 41
8.8 LOW BATTERY / MANUAL BYPASS 41
9.0 OPERATING INSTRUCTIONS 42
10.0 ADJUSTMENT 43
10.1 RESTRICTING VERTICAL VENTS 43
10.2 PILOT BURNER ADJUSTMENT 43
10.3 VENTURI ACCESS 43
10.4 VENTURI ADJUSTMENT 44
10.5 FLAME CHARACTERISTICS 44
11.0 MAINTENANCE 45
11.1 ANNUAL MAINTENANCE 45
11.2 CONTROL ACCESS 46
11.3 MEDIA REMOVAL/REPLACEMENT 46
11.4 BURNER REMOVAL 47
11.5 BURNER ASSEMBLY REMOVAL 47
11.6 NIGHT LIGHT REPLACEMENT 48
11.8 DOOR LATCH REPLACEMENT 48
11.7 PORCELAIN PANEL REMOVAL 48
11.9 GLASS / DOOR REPLACEMENT 49
11.10 CARE OF GLASS 49
11.11 CARE OF PLATED PARTS 49
12.0 REPLACEMENTS 50
13.0 OVERVIEW 51
14.0 VALVE TRAIN ASSEMBLY 52
15.0 BURNER ASSEMBLY 53
16.0 ACCESSORIES 54
17.0 VENTING 56
18.0 TROUBLESHOOTING 57
19.0 WARRANTY 60
20.0 SERVICE HISTORY 61
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
1.0 INSTALLATION OVERVIEW
3
See the section “FRAMING ­MINIMUM MANTEL CLEARANCES”
See the section “FRAMING ­MINIMUM CLEAR­ANCE TO COMBUSTIBLE ENCLOSURES” for drywall (or other combustible material)”
See the section “RATING PLATE / LIGHTING INSTRUCTION LOCATION”
See the section “FRAMING”
SAFETY BARRIER
See the section “VENTING - VENTING LENGTHS AND AIR TERMINAL LOCATIONS”
See the section “FRAMING ­MINIMUM CLEARANCE TO COMBUS­TIBLE ENCLOSURES” for non­combustible materials such as tile, marble, granite, etc. Important: Extra support may be required
EN
See the section “CONTROL ACCESS” for the control box.
Batteries must be disposed of according to the local laws and regulations. Some batteries may be recycled, and may be accepted for disposal at your local recycling center. Check with your municipality for recycling instructions.
See the section “BATTERY HOLDER
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4
2.0 INTRODUCTION
EN
THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.
Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury.
• Risk of fi re or asphyxiation do not operate appliance with fi xed glass removed.
Do not connect 110 volts to the control valve.
Risk of burns. The appliance should be turned off and cooled before servicing.
Do not install damaged, incomplete or substitute components.
Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.
Do not burn wood or other materials in this appliance.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to
avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other fl ammable material should not be placed on or near the appliance.
Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the fl oor.
Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.
The appliance is a vented gas-fi red appliance. Do not burn wood or other materials in the appliance
It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualifi ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other fl ammable vapors and liquids.
Under no circumstances should this appliance be modifi ed.
This appliance must not be connected to a chimney fl ue pipe serving a separate solid fuel burning appliance.
Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualifi ed service person.
Do not strike or slam shut the appliance glass door.
When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fi re.
Only doors / optional fronts certifi ed with the appliance are to be installed on the appliance.
Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.
As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.
Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
Installation and repair should be done by a qualifi ed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
!
WARNING
3.2C
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2.1 DIMENSIONS
SAFETY BARRIER
41”
1041mm
35 7/8"
911mm
5
EN
76 1/2”
1943mm
20 3/4"
527mm
27 7/8"
708mm
73 7/8”
Ø
8 "
203mm
66 1/2”
1873mm
1626mm
64”
1689mm
Ø
10 "
254mm
ELECTRICAL
INLET
584mm
23"
26 1/2"
673mm
GAS
INLET
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6
A
A
2.2 GENERAL INSTRUCTIONS
EN
!
WARNING
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
PROVIDE ADEQUA TE VENTILA TION.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” (1219mm) FROM
THE FRONT FACE OF THE APPLIANCE.
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
FIRE RISK. EXPLOSION HAZARD.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (35 mb).
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the specifi cs that apply to your area, for example in Massachusetts State:
This product must be installed by a licensed plumber or gas fi tter when installed within the commonwealth of Massachusetts.
The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log.
The appliance off valve must be a “T” handle gas cock.
• The fl exible connector must not be longer than 36 inches (914mm).
A Carbon Monoxide detector is required in all rooms containing gas fi red appliances.
The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.
The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or
NSI Z223.1 and NFPA 54 in the United States.
s long as the required clearance to combustibles is maintained, the most desirable and benefi cial location for an appliance is in the center of a building, thereby allowing the most effi cient use of the heat created. The location of windows, doors and the traffi c fl ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a fl oor or roof joist.
If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.
Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.
W415-1334 / 06.10.14
www.ncertied.org
We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace
®
Institute
(NFI) as NFI Gas
Specialists
4.1B
2.3 GENERAL INFORMATION
7
FOR YOUR SA TISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!
LHD62
NG LP
Altitude (FT) 0-4500 0-4500
Max. Input (BTU/HR) 50,000 50,000
Min. Input (BTU/HR) 37,000 40,000
Min. Inlet Gas Supply Pressure* 4.5” (11mb) w.c. 11” (27mb) w.c.
Max. Inlet Gas Supply Pressure* 7” (17mb) w.c. 13” (32mb) w.c.
Manifold Pressure* 3.5” (9mb) w.c. 10” (25mb) w.c.
* Measure under fl ow conditions.
When the appliance is installed at elevations above 4,500ft (1372m), and in the absence of specifi c recommendations from the local authority having jurisdiction, the certifi ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft (305m). Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Change in fl ame appearance from “HI” to “LO” is more evident in natural gas than in propane.
This appliance is approved for bathroom, bedroom and bed-sitting room installations and is certifi ed for mobile home installation.
EN
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
There are two switches that control the function of the appliance. One on the receiver that must be placed in the middle position. The other is on the control module that must be in the “I” position, which denotes on. If these switches aren’t in these locations the appliance will not work, see “REMOTE RECEIVER INSTALLATION” and “CONTROL MODULE” section.
NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.
This appliance is equipped with a remote control system, which requires batteries (supplied) to be installed. The transmitter takes 3 “AAA” batteries and in the case of a power failure the receiver takes 4 “AA” batteries.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and shall be installed.
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8
2.4 RATING PLATE / LIGHTING INSTRUCTION LOCATION
EN
!
WARNING
ALLOW THE APPLIANCE TO COOL BEFORE PERFORMING ANY MAINTENANCE OR CLEANING.
Both the rating plate and lighting instructions are attached to a cable and inserted in the slot on the lower left side of the appliance. It is recommended to remove the door prior to instruction removal. Using your fi ngers or a tool such as a screw driver or pencil, gently pull both cables toward you. With the cable at the bulb end of the slot, wiggle the rating plate out being careful not to tear the instructions as they pass through the slot.
To replace, slide the instructions and the chain back through the slot and re-attach the door (if removed).
NOTE: The rating plate must remain with the appliance at all times. It must not be removed.
CONFORMS TO / CONFORME AUX: ANSI Z21.50-2014, CERTIFIED TO / CERTIFIE CSA 2.22-2014 VENTED GAS FIREPLACE / FOYER À GAZ VENTILÉ.
VENTED GAS FIREPLACE. APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART
CERTIFIED
CERTIFIED FOR / CERTIFIEE POUR CANADA / USA
REFERENCE # 161746
NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.
WARNING: DO NOT ADD ANY MATERIAL
TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE DECORATIVE PRODUCT: NOT FOR USE AS A HEATING APPLIANCE.
MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS: TOP 0” FLOOR 0” RECESSED DEPTH 26” SIDES 0” BACK 0” VENT TOP 3” VENT SIDES & BOTTOM 2” VERTICAL VENT 1” MANTEL 12”*
TOP SIDES & BACK: PER STAND OFF SPACERS FOR FRAMING MATERIALS. FOR FINISHING MATERIALS SEE OWNER’S MANUAL *MAXIMUM HORIZONTAL EXTENSION / L’EXTENSION HORIZONTALE MAXIMALE: 2”. SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS. SEE OWNER’S INSTRUCTION MANUAL FOR MINIMUM AND MAXIMUM LENGTHS.
ELECTRICAL RATING: 115V.60HZ. LESS THAN 12 AMPERES
WOLF STEEL LTD.
24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA
3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI/NFPA 501A. FOYER À GAZ VENTILÉ. HOMOLOGUÉ POUR INSTALLATION DANS UNE CHAMBRE À COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIÉ POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SÉRIE DE MAISONS MOBILES ÉQUIPÉES AU GAZ EN VIGEUR AU CANADA OU AUX ÉTATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUC­TION DE MAISONS MANUFACTUREE, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D’ÉTATS-UNIS NE PEUT ETRE APPLIQUÉE, SE REFERER A LA NORME RELATIVE AU CRITÈRE DE MESURES DE SÉCURITÉ CONTRE L’INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURÉS, LES SITES ET LES COMMUNAUTÉS, ANSI/NFPA 501A. THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES, IF ANY; IF NONE, FOLLOW THE CURRENT ANSI Z223.1 OR CSA B149, INSTALLATION CODES. INSTALLER L’APPAREIL SELON LES CODES D’INSTALLATION ANSI Z223.1 OU CSA-B149 EN VIGUER.
BARRIÈRE W565-0137. SUIVEZ LES INSTRUCTIONS D'INSTALLATION SE TROUVENT DANS LE MANUEL D'INSTALLATION.
FOR USE ONLY WITH BARRIER W565-0137. FOLLOW THE INSTALLATION INSTRUCTIONS LOCATED IN THE INSTALLATION MANUAL. POUR UNE UTILISER SEULMENT AVEC
MODEL NATURAL GAS /
0-4500FT (0-1370M) ALTITUDE / ÉLÉVATION 0-4500FT (0-1370M) 50,000 BTU/H 37,000 BTU/H REDUCED INPUT / ALIMENTATION RÉDUITE 40,000 BTU/H
3.5” WATER COLUMN/D’UNE COLONNE D’EAU
PRESSION AU COLLECTEUR
4.5“ WATER COLUMN/D’UNE COLONNE D’EAU MINIMUM SUPPLY PRESSURE / 11” WATER COLUMN/D’UNE COLONNE D’EAU
7.0“ WATER COLUMN/D’UNE COLONNE D’EAU MAXIMUM SUPPLY PRESSURE 13” WATER COLUMN/D’UNE COLONNE D’EAU
55.3% P.4 FE 55.3%
THE APPLIANCE MSUT BE VENTED USING THE APPROPRIATE
NAPOLEON VENT KITS. SEE OWNERS INSTALLATION MANUAL
RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR
GAZ NATURAL
LHD62N LHD62P
FOR VENTING SPECIFICS. PROPER REINSTALLATION AND
CLHD62N CLHD62P
INPUT / ALIMENTATION 50,000 BTU/H
MANIFOLD PRESSURE / 10” WATER COLUMN/D’UNE COLONNE D’EAU
PRESSION D’ALIMENTATION MINIMALE
PRESSION D’ALIMENTATION MAXIMALE
INTAKE SYSTEM.
L’APPAREIL DOIT ÉVACUER SES GAZ EN UTILISANT L’ENSEMBLE D’ÉVACUATION PROPRE A NAPOLEON. RÉFÉRER AU MANUEL D’INSTALLATION DE PROPRIÉTAIRE POUR L’EVACUATION PRECISE. IL EST IMPORTANT DE BIEN RÉINSTALLER ET RESCELLER L’EVENT APRÉS AVOIR ASSURÉ LE MAINTIEN DU SYSTÉME DE PRISE D’AIR.
DESSUS, CÔTÉS & ARRIÈRE : SELON LES ESPACEURS DE DÉGAGEMENT POUR LES MATERIAUX D’OSSATURE SELON LA MANUEL DE PROPRIÉTAIRE POUR LES MATÉRIAUX DE FINITION. *L’EXTENSION HORIZONTALE MAXIMALE : 2”. RÉFÉRER AU MANUAL D’INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES. RÉFÉRER AU MANUEL D’INSTALLATION DE PROPRIÉTAIRE.
SERIAL NUMBER/ NO. DE SÉRIE: LHD62
MODEL PROPANE / PROPANE MODÈLE
SPÉCIFICATIONS ÉLECTRIQUES : 115 V, 60HZ. MOINS DE 12 AMPÈRES.
UN COMBUSTIBLE SOLIDE NE PAS ÊTRÉ UTILISÉ AVEC CET APPAREIL. UTILISER AVEC LES PORTE VITRÉES HOMOLOGUÉES SEULEMENT AVEC CETTE UNITÉ.
ADVERTISSEMENT : N’AJOUTEZ PAS
A CET APPAREIL AUCUN MATÉRIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVECT CET APPAREIL PAR LE FABRICANT. PRODUIT DÉCORATIF: NE PAS UTILISER COMME APPAREIL DE CHAUFFAGE
DÉGAGEMENTS MINIMAUX DES MATÉRIAUX COMBUSTIBLES : DESSUS 0” PLANCHER 0” PROFONDEUR DE L’ENCLAVE FACE 26” CÔTÉS 0” ARRIÈRE 0” DESSUS DU CONDUIT D’EVENT 3” CÔTÉS ET DESSOUS DU CONDUIT D’EVENT 2” CONDUIT D’EVENT VERTICAL 1” TABLETTE 12”*
W385-1966
INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
W415-1334 / 06.10.14
2.5 SHIPPING HANDLES
IMPORTANT
This appliance fully dressed weighs 575lbs (261kg).
Shipping brackets were shipped secured to the appliance. The unit can be lifted by inserting the shipping handle through a set of holes. Shipping brackets must eventually be removed if framing to minimum enclosure dimensions.
When preparing to lift the appliance follow the directions and illustrations provided.
1. Locate the shipping handles provided with the bolts and wing nuts already attached.
2. Remove the bolt and wing nut from one end of the shipping handle and insert it into the appropriate set of holes on the shipping bracket, most comfortable for lifting the appliance, as shown below.
3. Once the shipping handle is through the holes, reattach the bolt and wing nut to the handle, ensuring they are secured on the outer sides of the shipping brackets, as shown below.
4. Repeat these steps to secure the second shipping handle on the opposite side of the appliance.
5. In all applications, the shipping handles must be removed once the appliance is located in it’s fi nal position.
9
EN
SHIPPING
HANDLE
3.0 VENTING
RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.
IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3FT
(0.9m) FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM
COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES
FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT
PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.
This fi replaces uses 8” (203.2mm) exhaust / 10” (254mm) air intake vent pipe system.
For safe and proper operation of the fi replace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create diffi culty in burner start-up and/or carboning. Under extreme vent confi gurations, allow several minutes (5-15) for the fl ame to stabilize after ignition. Provide a means for visually checking the vent connection to the fi replace after the fi replace is installed. Use a fi restop, vent pipe shield or attic insulation shield when penetrating interior walls, fl oor or ceiling.
SHIPPING
BRACKETS
!
WARNING
Refer to the section applicable to your installation.
NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.
7.3B
W415-1334 / 06.10.14
10
e
3.1 VENTING LENGTHS AND COMPONENTS FOR DIRECT VENT INSTALLATIONS
EN
For vent systems that provide seals on the inner exhaust fl ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the replace fl ue collar which must be sealed using the black high temperature sealant Mill Pac.
When using Wolf Steel venting components, use only approved Wolf Steel fl exible components with the following termination kits: wall terminal kit GD622R, or 1/12 to 7/12 pitch roof terminal kit GD610, 8/12 to 12/12 roof terminal kit GD611 or fl at roof terminal kit GD612. With fl exible venting, in conjunction with the various terminations, use either the 5 foot (1.5m) vent kit GD620 or the 10 foot (3m) vent kit GD630.
For optimum fl ame appearance and fi replace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.
The minimum allowable vertical vent length is 3 feet (0.9m) maximum allowable vertical vent length is 40 feet (12m). The maximum number of allowable 8” (203mm) vent connections is three horizontally or vertically (excluding the fi replace and the air terminal connections).
When venting, the horizontal run must be kept to a minimum of 36” (914mm) or a maximum of 20 feet (6m). If a 20 foot (6m) horizontal run is required, the fi replace must have a minimum vertical rise immediately off the fi replace of 57” (1448mm). When terminating vertically, the vertical rise is a minimum 36” (914mm) and a maximum 40 feet (12m) above the fi replace.
For optimum performance, it is recommended that all horizontal runs have a minimum 1/4” (6mm) rise per foot/meter. Provide a means for visually checking the vent connection to the fi replace after the replace is installed. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 3/4” (19mm) air gap between the inner and outer liner all around is required for saf operation. Use a fi restop when penetrating interior walls, fl oor or ceiling.
8.4A
W415-1334 / 06.10.14
3.2 TYPICAL VENT INSTALLATIONS
11
EN
16” (406mm)
MINIMUM
20” (508mm)
MAXIMUM
48” (1219mm)
MINIMUM
36”
(914mm)
* See “VENTING” section.
40 FEET (12m)
MAXIMUM
3 FEET (1m)
MINIMUM
84” (2134mm)
MINIMUM
PLUS RISE*
36”
(914mm)
W415-1334 / 06.10.14
12
3.3 MINIMUM AIR TERMINAL LOCATION CLEARANCES
EN
COVERED BALCONY APPLICATIONS
Q
M
R
Q
= 3 feet
MIN
(0.9m)
INSTALLATIONS
CANADA U.S.A. A 12” (304.8mm) 12” (304.8mm) Clearance above grade, veranda porch, deck or balcony. B 12” (304.8mm)
Δ
9” (228.6mm) ΔClearance to windows or doors that open.
C 12” (304.8mm)* 12” (304.8mm)* Clearance to permanently closed windows.
D
E
18”
(457.2mm)**
12”
(304.8mm)**
18” (457.2mm)**
12” (304.8mm)** Clearance to unventilated soffi t.
Vertical clearance to ventilated soffi ts located above the terminal within a horizontal distance of 2’ (0.6m) from the centerline of the terminal.
F 0” (0mm) 0” (0mm) Clearance to an outside corner wall.
0” (0mm)*** 0” (0mm)***
G
2” (50.8mm)*** 2” (50.8mm)***
H 3’ (0.9m) 3’ (0.9m)****
Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chim­ney, etc.).
Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).
Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15’ (4.6m).
I 3’ (0.9m) 3’ (0.9m)**** Clearance to a service regulator vent outlet.
J 12” (304.8mm) 9” (228.6mm)
Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.
K 6’ (1.8m) 3’ (0.9m) Clearance to a mechanical air supply inlet. L 7’ (2.1m)‡ 7’ (2.1m)**** Clearance above a paved sidewalk or paved driveway located on public property.
M
12”
(304.8mm)††
12”
(304.8mm)****
Clearance under a veranda, porch, deck or balcony.
N 16” (406.4mm) 16” (406.4mm) Clearance above the roof. O 2’ (0.61m)†* 2’ (0.61m)†* Clearance from an adjacent wall including neighbouring buildings. P 8’ (2.4m) 8’ (2.4m) Roof must be non-combustible without openings. Q 3’ (0.9m) 3’ (0.9m) See chart for wider wall dimensions.
R 6’ (1.8m) 6’ (1.8m)
The terminal shall not be located less than 6 feet (1.8m) under a window that opens on a horizontal plane in a structure with three walls and a roof.
Δ
* Recommended to prevent condensation on windows and thermal breakage
** It is recommended to maximize the distance to vinyl clad soffi ts.
*** The periscope requires a minimum 18” (457.2mm) clearance from an inside corner.
**** This is a recommended distance. For additional requirements check local codes.
3 feet (0.91m) above if within 10 feet (3.1m) horizontally.
A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.
†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the fl oor.
†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.
See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.
R
= 2 x
MAX
Q
ACTUAL
12.3C
R
G
MAX
P
IHHW
(4.6m)
W415-1334 / 06.10.14
3.4 VENT APPLICATION FLOW CHART
13
Horizontal Termination
Vertical rise is equal
to or greater than
the horizontal run
Horizontal run +
vertical rise to
maximum of 40 feet
(12m)
3.5 DEFINITIONS
For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet
TOP EXIT
Vertical rise is less than horizontal run
Horizontal run +
vertical rise to
maximum of
24.75 feet (7.5m)
4.2 times the
vertical rise equal to
or greater than the
horizontal run
Vertical Termination
Vertical rise is equal
to or greater than
the horizontal run
Horizontal run +
vertical rise to
maximum of 40 feet
(12m)
EN
Vertical rise is less than horizontal run
Horizontal run +
vertical rise to
maximum of 40 feet
(12m)
3 times the vertical
rise equal to or
greater than the
horizontal run
13.1A
14.1
3.6 ELBOW VENT LENGTH VALUES
FEET INCHES MILLIMETERS 0.03 0.5 12.7 15° 0.45 6.0 152.4 30° 0.9 11.0 279.4 45° 1.35 16.0 406.4 90°* 2.7 32.0 812.8
* The fi rst 90° offset has a zero value and is shown in the formula as - 90°
15.1A
W415-1334 / 06.10.14
14
3.7 HORIZONTAL TERMINATION
EN
(HT) < (VT)
Simple venting confi guration (only one 90° elbow)
See graph to determine the required vertical
rise VT for the required horizontal run HT.
40 (12.2)
39 (11.9)
REQUIRED
30 (9.1)
VERTICAL
RISE IN FEET
20 (6.1)
(MEETERS) VT
10 (3.1)
4 (1.2)
0
2.5
(0.8)5 (1.5)
7.5
(2.3)
(3.1)
10
12.5
(3.8)
HORIZONTAL VENT RUN PLUS OFFSET IN
FEET (METERS) H
The shaded area within the lines represents
acceptable values for HT and V
Min. V
= 48"; H
T
HT = V
T
should start at 48"
T
For vent confi gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < V
T
Formula 2: HT + VT < 40 feet (12.2m)
T
15
(4.6)
17.5 (5.3)
20
(6.1)
T
Example: V1 = 3 FT (0.9m)
V2 = 8 FT (2.4m) VT = V1 + V2= 3 FT (0.9m) + 8 FT (2.4m) = 11 FT (3.4m) H1 = 2.5 FT (0.8m) H2 = 2 FT (0.6m) HR = H1 + H2 = 2.5 FT (0.8m) + 2 FT (0.6m) = 4.5 FT (1.4m) HO = .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT (1.6m) HT = HR + HO = 4.5 FT (1.4m) + 5.4 FT (1.6m) = 9.9 FT (3m) HT + VT = 9.9 FT (3m) + 11 FT (3.4m) = 20.9 FT (6.4m)
Formula 1: HT < V
T
9.9 FT (3m) < 11 FT (3.4m) Formula 2: HT + VT < 40 FT (12.2m)
20.9 FT (6.4m) < 40 FT (12.2m) Since both formulas are met, this vent confi guration is acceptable.
90°
90°
V
2
H
2
90°
H
1
V
1
W415-1334 / 06.10.14
15
V
V V V
(HT) > (VT)
Simple venting configuration (only one 90° elbow)
See graph to determine the required vertical rise VT for the
150 (45.7)
147” (44.8)
required horizontal run H
.
T
EN
REQUIRED
VERTICAL
100 (30.5)
RISE IN
INCHES
(METERS)V
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS)H
The shaded area within the lines represents acceptable
T
57” (17.4)
48” (14.6)
50 (15.2) 40 (12.2)
0
(1.5)
2
(0.6)
10
5
(3.1)
12.5 (3.8)
15
(4.6)
19.5 (5.9)
20 (6.1)
T
values for HT and VT
For vent configurations requiring more than one 90° elbow, the following formulas apply:
H
Formula 1: Formula 2: HT + V
< 4.2 V
T
T
< 24.75 feet (7.5m)
T
90°
H
1
H
2
Example:
= VT = 6 FT (1.8m)
1
H
= 3 FT (0.9m)
1
H
= 5 FT (1.5m)
2
H
= H
+ H
R
H
= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7FT (0.8m)
O
H
= H
T
H
+ V
T
= 3FT (0.9m) + 5FT (1.5m) = 8FT (2.4m)
1
2
+ H
= 8FT (2.4m) + 2.7FT (0.8m) = 10.7FT (3.3m)
R
O
= 10.7FT (3.3m) + 6FT (1.8m) = 16.7FT (5.1m)
T
V
1
90°
Formula 1: HT < 4.2 V
4.2 VT = 4.2FT (1.3m) x 6FT (1.8m) = 25.2FT (7.7m)
10.7FT (3.3m) < 25.2FT (7.7m)
Formula 2: HT + V
16.7 (5.1m) < 24.75 (7.5m)
Since both formulas are met, this vent configuration is acceptable.
Example:
= 4 FT (1.2m)
1
= 1.5 FT (0.5m)
2
= V
+ V
T
H
= 2 FT (0.6m)
1
H
= 1 FT (0.3m)
2
H
= 1 FT (0.3m)
3
H
= 1.5 FT (0.5m)
4
H
= H
R
H
= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT (2.5m)
O
H
= H
T
H
+ V
T
= 4FT (1.2m) + 1.5FT (0.5m) = 5.5FT (1.7m)
1
2
+ H2 + H
1
+ H
R
= 13.6FT (4.2m) + 5.5FT (1.7m) = 19.1 FT (5.8m)
T
+ H4 = 2FT (0.6m) + 1FT (0.3m) + 1FT (0.3m) + 1.5FT (0.5m) = 5.5FT (1.7m)
3
= 5.5 FT (1.7m) + 8.1 FT (2.5m) = 13.6 FT (4.2m)
O
Formula 1: HT < 4.2 V
4.2 VT = 4.2FT (1.3m) x 5.5FT (1.7m) = 23.1FT (7m)
T
< 24.75 FT (7.5m)
T
T
90°
90°
90°
H
1
90°
V
1
V
2
H
H
2
3
H
4
13.6 FT (4.2m) < 23.1 FT (7m) Formula 2: HT + V
19.1 FT (5.8m) < 24.75 FT (7.5m)
< 24.75 FT (7.5m)
T
Since both formulas are met, this vent configuration is acceptable.
W415-1334 / 06.10.14
16
3.8 VERTICAL TERMINATION
EN
(HT) < (VT)
Simple venting configurations.
See graph to determine the required vertical rise V
required horizontal run H
40 (12.2)
30 (9.1)
REQUIRED
VERTICAL
RISE IN
FEET
(METERS) V
T
4 (1.2)
20 (6.1)
10 (3.1)
0
5
(1.5)
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS)H
The shaded area within the lines represents acceptable
values for H
For vent configurations requiring one or more 90° elbows the following formulas apply: Formula 1: H
Formula 2: HT + V
< V
T
T
< 40 feet (12.2m)
T
10
(3.1)
and VT
T
15
(4.6)
for the
20
(6.1)
T
T
.
T
Example: V
= 5 FT (1.5m)
1
V
= 6 FT (1.8m)
2
V
= 10 FT (3.1m)
3
V
= V
+ V2 + V3 = 5FT (1.5m) + 6FT (1.8m) + 10FT (3.1m) = 21FT (6.4m)
T
1
H
= 8 FT (2.4m)
1
H
= 2.5 FT (0.8m)
2
H
= H
+ H
R
H
= .03 (four 90° elbows - 90°)
O
= .03 (360° - 90°) = 8.1 FT (2.5m)
H
= H
T
H
+ V
T
Formula 1: HT < V
18.6FT (5.7m) < 21FT (6.4m) Formula 2: HT + V
39.6FT (12.1m) < 40FT (12.2m)
= 8FT (2.4m) + 2.5FT (0.8m) = 10.5 FT (3.2m)
1
2
+ H
= 10.5FT (3.2m) + 8.1FT (2.5m) = 18.6FT (5.7m)
R
O
= 18.6FT (5.7m) + 21FT (6.4m) = 39.6FT (12.1m)
T
T
< 40 FT (12.2m)
T
Since both formulas are met, this vent configuration is acceptable.
V
90°
1
90°
V
3
H
2
V
H
1
2
90°
90°
W415-1334 / 06.10.14
17
(HT) > (VT)
Simple venting configurations.
See graph to determine the required vertical rise V
required horizontal run H
20 (6.1)
19 (5.8)
REQUIRED
4 (1.2)
T
10 (3.1)
0
5
(1.5)
10
(3.1)
15
(4.6)
VERTICAL
RISE IN
FEET
(METERS)V
HORIZONTAL VENT RUN PLUS OFFSET IN FEET
(METERS)H
The shaded area within the lines represents acceptable
values for H
For vent configurations requiring more than two 90° elbows the following formulas apply: Formula 1: H
Formula 2: HT + V
< 3V
T
T
< 40 feet (12.2m)
T
Example: V
= 2 FT (0.6m)
1
V
= 1 FT (0.3m)
2
V
= 1.5 FT (0.5m)
3
V
= V
+ V2 + V3 = 2FT (0.6m) + 1FT (0.3m) + 1.5FT (0.5m) = 4.5FT (1.4m)
T
1
H
= 6 FT (1.8m)
1
H
= 2 FT (0.6m)
2
H
= H
+ H
R
H
= .03 (four 90° elbows - 90°)
O
= .03 (360° - 90°) = 8.1 FT (2.5m)
H
= H
T
H
+ V
T
= 6FT (1.8m) + 2FT (0.6m) = 8 FT (2.4m)
1
2
+ H
= 8FT (2.4m) + 8.1FT (2.5m) = 16.1FT (4.9m)
R
O
= 16.1FT (4.9m) + 4.5FT (1.4m) = 20.6FT (6.3m)
T
90°
H
V
1
1
(6.1)
T
and VT
T
90°
20
V
for the
2
25
(7.6)
T
V
3
.
T
H
2
EN
30
(9.1)
90°
90°
Formula 1: HT < 3V 3VT = 3FT (0.9m) x 4.5FT (1.4m) = 13.5FT (4.1m)
T
16.1FT (4.9m) > 13.5FT (4.1m) Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT + VT < 40 feet (12.2m)
20.6FT (6.3m) < 40 (12.2m)
Since only formula 2 is met, this vent configuration is unacceptable and a new appliance location or vent configuration will need to be established to satisfy both formulas.
W415-1334 / 06.10.14
18
4.0 INSTALLATION
EN
ENSURE TO UNPACK ALL LOOSE MATERIALS FROM INSIDE THE FIREBOX PRIOR TO HOOKING UP
THE GAS AND ELECTRICAL SUPPLY.
IF YOUR APPLIANCE IS SUPPLIED WITH A REMOTE ENSURE THE REMOTE RECEIVER IS IN THE
“OFF” POSITION PRIOR TO HOOKING UP THE GAS AND ELECTRICAL SUPPLY TO THE APPLIANCE.
FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS
ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED
RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC
W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR
WHICH MUST BE SEALED USING MILL PAC.
IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO
ENSURE THE CONNECTION CANNOT SLIP OFF.
DO NOT CLAMP THE FLEXIBLE VENT PIPE.
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING
SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT
VENT SECTIONS PER INSTALLATION INSTRUCTIONS.
RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.
REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO
MAINTAIN CLEARANCES TO COMBUSTIBLES.
4.1 WALL AND CEILING PROTECTION
!
WARNING
EXACTLY.
68.2B
!
WARNING
DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF
MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.
ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.
INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR
OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.
70.1
For optimum performance it is recommended that all horizontal runs have a minimum of 1/4” (6.4mm) rise per foot (0.3m) using fl exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.
W415-1334 / 06.10.14
4.1.1 HORIZONTAL INSTALLATION
THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.
TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE
RETURN FLANGE OF THE MOUNTING PLATE.
This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the fi restop assembly. Dry fi t the fi restop assembly before proceeding to ensure the brackets on the rear surface fi t to the inside surface of the horizontal framing.
The vent shield is telescopic and must be adjusted to shield the full depth of the combustible wall penetration. The length of the vent shield may be cut shorter for combustible walls that are less than 6" (152mm) thick.
A. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the fi restop assembly, fi t the fi restop assembly to the hole and secure using the 4 screws (supplied in your manual baggie).
!
WARNING
CAULKING
FIRESTOP
SPACER
19
EN
VENT
SHIELD
DETERMINE THE CORRECT HEIGHT
FINISHING MATERIAL
B. Once the vent pipe is installed in its fi nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the fi restop.
4.1.2 VERTICAL INSTALLATION
This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specifi c kits required.
A. Determine the air terminal location, cut and frame a square opening as
illustrated in the ceiling and the roof to provide the minimum 1“ (25mm) clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from fi lling up the 1” (25mm) air space around the pipe. Nail headers between the joist for extra support.
B. Apply a bead of caulking (not supplied) to the framework or to the Wolf
Steel vent pipe shield plate or equivalent (in the case of a fi nished ceiling), and secure over the opening in the ceiling. A fi restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a fi restop spacer over the vent shield to restrict cold air from being drawn into the room or around the replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its fi nal position, apply sealant between the pipe and the fi restop assembly.
C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and
tighten. This will prevent any materials, such as insulation, from fi lling up the 1” (25mm) air space around the pipe.
FIRESTOP
UNDERSIDE OF
JOIST
VENT PIPE
SHIELD
SHIELD
21.1
CAULKING
VENT
PIPE
COLLAR
VENT
PIPE
W415-1334 / 06.10.14
20
4.2 USING FLEXIBLE VENT COMPONENTS
EN
DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.
KEEP IT PULLED TIGHT.
SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED
AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS
MUST NOT BE REMOVED.
For safe and proper operation of the appliance, follow the venting instructions exactly. All inner fl ex pipe and outer fl ex pipe joints may be sealed using high
ELBOW
SPACERS
temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner fl ex pipe and the exhaust fl ue collar.
Use only approved fl exible vent pipe kits marked:
!
WARNING
“Wolf Steel Approved Venting” as identifi ed by the stamp only on the outer fl ex pipe.
4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION
A. Stretch the inner fl ex pipe to the required
length needed for the fi nished wall surface. Apply a heavy bead of high temperature sealant W573-0007 Mill Pac (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” (50.8mm) over the inner sleeve of the air terminal and secure with 3 #8 screws.
B. Using the outer fl ex pipe, slide over the outer
combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).
C. Insert the vent pipes through the fi restop
maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).
#10x2"
SCREWS
HI-TEMP
SEALANT
22.1
OUTER FLEX
PIPE
CAULKING
INNER FLEX
PIPE
2" (50.8mm) OVERLAP
HI-TEMP
SEALANT
#8 X 1/2” SELF DRILLING
SCREWS & WASHERS
INNER COUPLER
OUTER COUPLER
D. If more vent pipe needs to be used to
reach the fi replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet (0.9mm) for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1” (25.4mm) clearance to combustibles.
The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return fl ange.
W415-1334 / 06.10.14
OUTER
FLEX PIPE
INNER FLEX PIPE
23.3B
OUTER
FLEX PIPE
4.2.2 VERTICAL AIR TERMINAL INSTALLATION
21
!
WARNING
MAINTAIN A MINIMUM 2” (51mm) SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.
A. Fasten the roof support to the roof using the screws provided. The
roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.
B. Stretch the inner fl ex pipe to the required length. Slip the
inner fl ex pipe a minimum of 2” (51mm) over the inner pipe of the air terminal connector and secure with 6 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).
C. Repeat using the outer fl ex pipe, using a heavy bead of
high temperature sealant W573-0002 (not supplied).
D. Thread the air terminal connector / vent pipe assembly down
through the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” (406mm) above the highest point that it penetrates the roof.
E. Remove nails from the shingles, above and to the sides of the
air terminal connector. Place the fl ashing over the air terminal connector leaving a min. 3/4” (19mm) of the air terminal connector showing above the top of the fl ashing. Slide the fl ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the fl ashing, giving a 3/4” (19mm) margin all around. Fasten to the roof. Do not nail through the lower portion of the fl ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the fl ashing with roofi ng material.
2” (51mm)
F. Aligning the seams of the terminal and air terminal connector,
place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.
G. Apply a heavy bead of weatherproof caulking 2” (51mm)
above the fl ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.
ROOF SUPPORT
INNER PIPE
AIR
TERMINAL
CONNECTOR
HIGH TEMPERATURE SEALANT
INNER FLEX PIPE
OUTER FLEX PIPE
AIR I NL ET BASE
CAULKING
STORM COLLAR
WEA THER SEALANT
FLASHING
EN
H. If more vent pipe needs to be used to reach the fi replace see “HORIZONTAL AIR TERMINAL
INSTALLATION” section.
24.2A
W415-1334 / 06.10.14
22
A
4.2.3 APPLIANCE VENT CONNECTION
A. Install the inner ex pipe to the appliance. Secure with 6 screws
EN
B. Install the outer fl ex pipe to the appliance. Secure with 6 screws
W573-0002 (not supplied).
4.3 MOBILE HOME INSTALLATION
This appliance is also certifi ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home (U.S. only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate.
This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built in appliances are equipped with 1/4” (6.4mm) diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.
and fl at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).
and seal the joints using the high temperature sealant
#8 X 1/2”
SELF
DRILLING
SCREWS
2” (50.8mm) OVERLAP
HIGH TEMP SEALANT
28.6A
This appliance is certifi ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
conversion kit is supplied with the mobile home appliance.
Conversion Kits This appliance is fi eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.
29.1A
W415-1334 / 06.10.14
4.4 GAS INSTALLATION
23
!
WARNING
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS
SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT
WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE
PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT
THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND
ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.
ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG.
VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.
Installation and servicing to be done by a qualifi ed installer. Do not use open ame.
Move the appliance into position and secure.
If equipped with a fl ex connector the appliance is designed to accept a 1/2” (13mm) gas supply. Without the connector it is designed to accept a 3/8” (9.5mm) gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.
Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.
• When fl exing any gas line, support the gas valve so that the lines are not bent or kinked.
Check for gas leaks by brushing on a soap and water solution.
SPARKS OR OPEN FLAMES.
30.1A
EN
NOTE: Connect the gas supply to the 1/2” (13mm) shut off and fl ex connector (supplied). Ensure gas supply is secured.
W415-1334 / 06.10.14
24
5.0 FRAMING
EN
!
WARNING
RISK OF FIRE!
IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING
IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE
APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH
ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO
COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.
DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN
AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH
SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK
OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE
INSULATION AND OTHER MATERIALS ARE SECURED.
WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS
LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING
ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE
FURNACE AT 1382° F (750°C) AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE
MATERIALS.
MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD
COULD RESULT.
THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE
BASE.
IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, OR SPECIFIED IN THE
INSTALLATION INSTRUCTIONS. THEY MUST BE INSTALLED.
FINISHING MUST BE DONE USING A NON-COMBUSTIBLE MATERIAL PLACED FLUSH WITH THE
FRONT FACE OF THE UNIT AND EXTENDING FROM THE TOP OF THE UNIT SUCH AS
CEMENT BOARD, CERAMIC TILE, MARBLE, ETC. DO NOT USE WOOD OR DRYWALL.
ANY FIRE RATED DRYWALL IS NOT ACCEPTABLE.
71.1B
The LHD62 is installed into a rectangular opening. It is best to frame your appliance after it is positioned and the vent system is installed. Use the steel stud frame provided.
Maintain these minimum clearances to combustibles from appliance and vent surfaces: Appliance framing:
Use steel stud framing provided.
Non- Combustible Appliance fi nishing:
Front - 9” (229mm) to sides of appliance opening
- 48” (1219mm) above appliance opening
Combustible Appliance fi nishing:
- 96” (2438mm) from bottom of appliance to enclosure top
- 3” (76mm) to top of vent pipe*
- 2” (51mm) to sides and bottom of vent pipe*
Non-combustible fi nishing material (ie. cement board, brick, stone, tile) must be used to fi nish around the front door of the appliance.
W415-1334 / 06.10.14
25
*HORIZONTAL VENT SECTIONS: A minimum clearance of 3” (76mm) to the top and 2” (51mm) to the sides and bottom of the vent pipe on all horizontal runs to combustibles is required. Horizontal vent sections within enclosures require a minimum clearance of 7” (178mm) at the top of the vent pipe, see “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” section. Use fi restop assembly W010-2883 (supplied).
*VERTICAL VENT SECTIONS: A minimum of 1” (25mm) all around the vent pipe on all vertical runs to combustibles is required except for clearances in appliance enclosures. Vertical vent sections within enclosures require a minimum clearance of 2” (51mm) around the vent pipe. Use fi restop spacer W500-0681 (not supplied).
EN
27"
686mm
27"
686mm
81"
2057mm
81"
2057mm
9"
228mm
83 5/16"
2117mm
3"
76mm
81"
2057mm
124 7/8"
3171mm
W415-1334 / 06.10.14
EN
26
!
WARNING
EDGES ARE SHARP, ALWAYS WEAR GLOVES WHEN WORKING WITH SHEET METAL.
A. Erect the steel frame supplied as illustrated. B. Attach the metal studs (5) to the appliance as illustrated and secure with 2 screws each. C. Set the header onto the studs as illustrated and secure with 2 screws each.
NOTE: For heavier fi nishing materials such as marble, we recommend adding extra support to the frame. Ensure there is adequate fl oor support for the appliance and fi nishing material.
W415-1334 / 06.10.14
27
* When constructing the enclosure allow for fi nishing material thickness to maintain clearances.
IMPORTANT: Before fi nishing in the appliance test the operation using the remote control, cycling it through all of its different modes, see “OPERATION” section. Should trouble shooting be required, access to the controls can be made through the pre-fi nishing access panel.
96”
(2438mm)
MINIMUM
EN
(1956mm)
81”
(2057mm)
This appliance is supplied with two stand-offs. For convenience the stand-offs have been shipped fl at and located on the back of the appliance. Before framing ensure the stand-offs are bent up and screwed into place ensuring a height of 3” (76mm).
STAND-OFFS
Bend and secure the stand-offs as
A
illustrated:
77”
27” (686mm)*
B
C
W415-1334 / 06.10.14
28
5.1 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES
EN
!
WARNING
THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., AS LONG AS THESE MATERIALS NEVER OVERHANG
INTO THE APPLIANCE OPENING.
IMPORTANT: The LHD62 requires a minimum inside enclosure height of 96” (2.4m), measured from the
bottom of the appliance. For temperature requirements, this area must be left unobstructed. It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air.
Before fi nishing in the appliance test the operation using the remote control, cycling it through all of its different
modes, see “OPERATION” section. Check pressure readings, see “PILOT BURNER ADJUSTMENT” section.
Once fi nished in, access to the control components can only be done through the inside of the appliance.
NOTE: JOINT COMPOUNDS AND TAPES THA T ARE RESILIENT TO HEA T AND CRACKING SHOULD BE USED WHEN TAPING AND MUDDING SEAMS.
NON-COMBUSTIBLE
COMBUSTIBLE
7” (178mm) MINIMUM
TOP OF
ENCLOSURE
COMBUSTIBLE
96” (2438mm) MINIMUM
ENCLOSURE
HEIGHT
TOP OF
APPLIANCE
OPENING
* Within the appliance enclosure a minimum 7” (178mm) clearance between the top of the vent pipe and combustible materials is required. All other clearances within the enclosure, including where the vent pipe exits the enclosure are subject to 2” (51mm) to the sides and bottom and 3” (76mm) to the top for horizontal and 1” (25mm) for vertical.
68” (1727mm) MINIMUM
28”
(711mm)
MINIMUM
9”
(228mm)
TO SIDEWALL
DRYWALL
STEEL
STUD
FRAME
** See venting section.
W415-1334 / 06.10.14
TOP OF ENCLOSURE (COMBUSTIBLE)
NON-COMBUSTIBLE
COMBUSTIBLE
29
EN
STEEL
STUD
FRAME
NON-COMBUSTIBLE
(1727mm) MINIMUM
96” (2438mm) MINIMUM
ENCLOSURE
HEIGHT
68”
CEILING
MINIMUM 7” (178mm)
3”
(76mm)
2” (51mm)
FIRESTOP ASSEMBLY
84” (2134mm) PLUS RISE **
0” (0m) IF NON­COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE.
MINIMUM
TOP OF APPLIANCE OPENING
* Within the appliance enclosure a 7” (178mm) clearance between the top of the vent pipe and combustible materials is required. All other clearances within the enclosure, including where the vent pipe exits the enclosure are subject to 2” (51mm) to the sides and bottom and 3” (76mm) to the top for horizontal and 1” (25mm) for vertical.
** See venting section.
IMPORTANT: THE FIRESTOP ASSEMBLY PROVIDED MUST BE USED WHEN THE VENT PIPES PASS THROUGH ANY WALL OR ARE TERMINATED HORIZONTALLY.
28”
(711mm)
MINIMUM
3” (76mm)
W415-1334 / 06.10.14
30
5.2 INSTALLING NON-COMBUSTIBLE BOARD
EN
A NON-COMBUSTIBLE FINISHING MATERIAL BORDER, SUCH AS BRICK, MARBLE, GRANITE, ETC.
IS REQUIRED. FINISHING WITH JUST NON-COMBUSTIBLE BOARD TO THE SIDES AND TOP OF THE
APPLIANCE IS NOT ALLOWED.
THE SURFACE ABOVE THE APPLIANCE GETS VERY HOT. IF PROPER FINISHING MATERIALS ARE
NOT USED, CRACKING CAN OCCUR.
!
WARNING
If using non-combustible board the entire surface must be covered with a non-combustible decorative nish such as brick, marble, granite, etc.
SUPPLIED NON-
COMBUSTIBLE
BOARD
NON-
COMBUSTIBLE
BOARD
REQUIRED
It is not required to cover the entire surface with a non-combustible decorative fi nishing material if using a full sheet of non-combustible board where required. However, a minimum of one course of tile is required to border the sides and top around the door opening. The larger the tile size, the better.
SAFETY BARRIER
NOTE: Keep the securing screws for the non-combustible board a minimum of 6” (152mm) from the side and top of the door opening. This will allow for any slight movement in the normal operation of the appliance.
Joint Compound where required
Joint compounds such as Durabond 90 and tapes that are resilient to heat and cracking should be used when taping and mudding seams.
Setting tiles and grouting
We recommend you use tiles with a dry butt joint to be installed using a two-part mortar with an acrylic latex additive, such as Mapei Kerabond/Kerlastic, to allow for slight movement in the normal operation of the appli­ance. If grout is used between the tiles, a polymer-based grout, such as Mapei Ultracolour plus, is recommended.
Primer/Paint
For a painted surface, use a 100% acrylic latex primer and fi nish coat. Light coloured paints may discolour.
W415-1334 / 06.10.14
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