Napoleon IR3GN, IR3GP Operating Instructions Manual

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

IR3GN

NATURAL GAS

IR3GP

PROPANE

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH, in Canada.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

$10.00

1.36

CERTIFIED

W415-1034 / 09.01.11

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 MINIMUM CLEARANCE TO COMBUSTIBLES 5

2.3 GENERAL INSTRUCTIONS 5

2.4 GENERAL INFORMATION 6

2.5 RATING PLATE INFORMATION 7

3.0 INSTALLATION 8

3.1 LEVELLING THE APPLIANCE 8

3.2 CHIMNEY CONNECTION 9

3.3 GAS INSTALLATION 10

4.0 FINISHING 11

4.1 MINIMUM MANTEL CLEARANCES 11

4.2 DOOR REMOVAL AND INSTALLATION 12

4.3 MEDIA TRAY INSTALLATION 13

4.4 MEDIA INSTALLATION 13

4.5 LOGO PLACEMENT 13

5.0 OPERATION 14

5.1 OPERATING AND LIGHTING INSTRUCTIONS 14

6.0 ADJUSTMENTS 15

6.1 PILOT BURNER ADJUSTMENT 15

6.2 VENTURI ADJUSTMENT 15

6.3 FLAME CHARACTERISTICS 16

7.0 ELECTRICAL INFORMATION 17

7.1 WIRING DIAGRAM 17

8.0 OPERATION 18

8.1 GENERAL TRANSMITTER LAYOUT 18

8.2 APPLIANCE OPERATION 18

8.3 HAND HELD REMOTE OPERATIONS 19

8.4 TEMPERATURE DISPLAY 19

8.5 ROOM THERMOSTAT 19

8.6 SMART THERMOSTAT 19

8.7 FLAME HEIGHT 20

8.8 CHILD PROOF FUNCTION 20

8.9 NIGHT LIGHT 20

8.10 LOW BATTERY / MANUAL BYPASS 21

8.11 IN THE EVENT OF A POWER FAILURE 21

8.12 CONTROL MODULE 21

8.13 ANTI CONDENSATION CONTROL SWITCH (OPTIONAL) 22

8.14 TIMED BLOWER 22

9.0 MAINTENANCE 23

9.1 CARE OF GLASS 23

9.2 CARE OF PLATED PARTS 23

9.3 DOOR GLASS REPLACEMENT 24

10.0 REPLACEMENTS 25

11.0 TROUBLESHOOTING 29

12.0 WARRANTY 32

13.0 SERVICE HISTORY 33

NOTE: changes, other than editorial, are denoted by a vertical line in the margin.

W415-1034 / 09.01.11

1.0 INSTALLATION OVERVIEW

Venting, see “INSTALLATION

- CHIMNEY CONNECTION” section.

Rating Plate, see “RATING PLATE INFORMATION” section.

Media, see “FINISHING - MEDIA INSTALLATION” section.

Glass, see “FINISHING - GLASS BURNER INSTALLATION” section.

W415-1034 / 09.01.11

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS

AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate

appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges

may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot

surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance

• It is imperative that the control compartments, burners and circulating blower and its passageway in the

appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to

inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass

should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to

prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all

plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as

well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance.

Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components.

WARNING

W415-1034 / 09.01.11

3.2B

2.1 DIMENSIONS

201/

91/

171/

2.2 MINIMUM CLEARANCE TO COMBUSTIBLES

This appliance must be recessed into a vented noncombustible wood-burning appliance (prefabricated or masonry) only. The minimum appliance opening size in which the appliance is to be installed is:

HEIGHT 211/2" WIDTH 29" DEPTH *131/2" The minimum allowable chimney ﬂ ue size is 7" round. *Add 4" for optional blower.

The minimum distance, from the bottom of a combustible mantle projecting 3" maximum from the wall to the top of the appliance, is 14" (see Minimum Mantel Clearances section).

283/

227/

295/

91/

131/

2.3 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE UNIT.

FIRE RISK. EXPLOSION HAZARD.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

W415-1034 / 09.01.11

A A

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

2.4 GENERAL INFORMATION

FOR YOUR SA TISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace Institute

(NFI) as NFI Gas

Specialists

4.1A

IR3G

NG LP

Altitude (FT) 0-4,500 0-4,500 Max. Input (BTU/HR) 24,000 24,000 Max. Output (BTU/HR) 19,200 19,200 Efﬁ ciency (w/the fan on) 80% 80% A.F.U.E. (maximum value) 77% 77% Min. Inlet Gas Supply Pressure 4.5" Water

Column

Max. Inlet Gas Supply Pressure 7" Water Col-

Manifold Pressure (Under Flow Conditions) 3.5" Water

umn

Column

11" Water

Column

13" Water

Column

10" Water

Column

W415-1034 / 09.01.11

When the appliance is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations

THET

THATWILWIL

COMECO

NIN

HTHAATT

SUP

UE MANU

ACTURER ACTURER

IR3GP

PropPro

CE FOYECE FO

CONJCONJ

POO

L / APPAREIL

À GAZ VE À GA

N ROAD, BARRIE. ONT

ASS DOORS CERTIFIED ASS DOORS CERTIFIED

OR VENTING SPECIFICS. PROPER REINSTALLATNG SPECIFICS. PROPER REINSTALL

INTO A VENTED NON-COMBUSTIBLE FIREPLACNON-COMBUSTIBLE FIREPLAC

S: HEIGHT 20.5”, DEPTH 13.25”, WIDTH 29”. THE MHEIGHT 20.5”, DEPTH 13.25”, WIDTH 29”. THE

MUM DISTANCE FROM THE BOTTOM OF A COMBMUM DISTANCE FROM THE BOTTOM OF

DE/ELEVATION DE/ELEVAT

4500FT 4500FT

PUT/ALIMENTATION REDUITE ALIMENTATION REDUIT

ATER COLUMNATER COLUMN

COLONNE D’EAUOLONNE D’EAU

.0” WATER COLUMNATER COLUMN

’UNE COLONNE D’EAULONNE D’EAU

AFUE:AFUE:

% 63.9%

:MANIFOLD P

10” W

PRESSION AU COLLECTEUPRESSION A

MINIMUM SUPPLY PRESMINIMUM SUPP

PRESSION D’ALIMENESSION D’ALIM

MAXIMUM SUPPLYMUM SUPPLY

PERSSION D’ALPERSSION D’AL

:AFU

63.9%9%

HOMOLOGUÉ POUR INSTALLATION DANS

LOGUÉ POUR INSTALLATION DANS

ALLATION DANS UNE MAISON MOBILE SI SOUNE MAISON MOBILE SI SO

MAISONS MOBILES ÉQUIPÉES AU GAZ, EN VMAISONS MOBILES ÉQUIPÉES AU GAZ, EN V

ÉTATS-UNIS, SELON LA NORME DE SÉCURÉTATS-UNIS, SELON LA NORME DE SÉCU

MAISONS MANUFACTURÉES, TITRE 24 MAISONS MANUFACTURÉES, TITRE 24

OÙ CETTE NORME DES ÉTATS-UNIS OÙ CETTE NORME DES ÉTATS-UNIS

RÉFÉRER À LA NORME RELATIVE ARÉFÉRER À LA NORME RELATIV

CONTRE L'INCENDIE POUR LESCONTRE L'INCENDIE POUR LES

MANUFACTURÉES, LES SITESNUFACTURÉES, LES SITE

from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

This appliance is not approved for closet or recessed installations. It is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile homes. The natural gas model is suitable for installation in a mobile home that is permanently positioned on its site and fuelled with natural gas.

64.2%

IR3G

2.5 RATING PLATE INFORMATION

CERTIFIED UNDER / HOMOLOGUÉ SELON LES NORMES: ANSI Z21.88b-2009, CSA 2.22b-2009 VENTED GAS FIREPLACE / APPAREIL À GAZ V E N T I L É S .

DO NOT TURN ON IF CHILDREN OR OTHER AT RISK INDIVIDUALS ARE NEAR THE FIREPLACE. DIRECT VENT GAS FIREPLACE HEATER. SUITABLE FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A.

THIS VENTED GAS FIREPLACE HEATER IS NOT FOR USE WITH AIR FILTERS. FOR USE WITH GLASS DOORS CERTIFIED FOR THIS UNIT ONLY. NOT FOR USE WITH SOLID FUEL.

WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE THAT WILL COME IN

CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE.

ELECTRICAL RATING: 115V 1.5AMP 60HZ THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS. SEE OWNER’S INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. WARNING: FOR INSTALLATION INTO A VENTED NON-COMBUSTIBLE FIREPLACE ONLY. THE MINIMUM FIREPLACE SIZE IS: HEIGHT 20.5”, DEPTH 13.25”, WIDTH 29”. THE MINIMUM INSIDE FLUE SIZE IS 6”. THE MINIMUM DISTANCE FROM THE BOTTOM OF A COMBUSTIBLE MANTEL PROJECTING A MAXIMUM 3” FROM THE WALL TO THE TOP OF THE UNIT IS 12”. SEE OWNER’S MANUAL FOR GREATER EXTENSIONS. OPTIONAL FAN KIT - GZ550-KT, GD65.

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 4Y8 CANADA

Natural Gas/Gaz Naturel Propane

IR3GN IR3GPCIR3GN CIR3GPMODEL

PRESSION D’ALIMENTATION MINIMALE: 4.5” D’UNE COLONNE D’EAU

PERSSION D’ALIMENTATION MAXIMALE: 7.0” D’UNE COLONNE D’EAU

4500FT (0-1370m) ALTITUDE/ELEVATION 4500FT (0-1370m) 24,000 BTU/h INPUT/ALIMENTATION 24,000 BTU/h 15,000 BTU/h REDUCED INPUT/ALIMENTATION REDUITE 17,000 BTU/h

MANIFOLD PRESSURE: 3.5” WATER COLUMN

PRESSION AU COLLECTEUR: 3.5” D’UNE COLONNE D’EAU

MINIMUM SUPPLY PRESSURE: 4.5” WATER COLUMN

MAXIMUM SUPPLY PRESSURE: 7.0” WATER COLUMN

APPLIANCETHA

SUPPLIED B

Y THE MAN

CERTIFIED

CERTIFIED FOR CERTIFIEE POUR

REFERENCE #161746

AFUE: 63.9%

63.9

CANADA USA

NE PAS ALLUMER SI DES ENFANTS OU D’AUTRES INDIVIDUS À RISQUE SONT À PROXIMITÉ DU FOYER. APPAREIL DE CHAUFFAGE À ÉVACUATION DIRECTE. HOMOLOGUÉ POUR INSTALLATION DANS UNE CHAMBRE À COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIÉ POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION EST CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SÉRIE DE MAISONS MOBILES ÉQUIPÉES AU GAZ, EN VIGUEUR AU CANADA, OU AUX ÉTATS-UNIS, SELON LA NORME DE SÉCURITÉ ET DE CONSTRUCTION DE MAISONS MANUFACTURÉES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OÙ CETTE NORME DES ÉTATS-UNIS NE PEUT ÊTRE APPLIQUÉE, SE RÉFÉRER À LA NORME RELATIVE AU CRITÈRE DE MESURES DE SÉCURITÉ CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURÉES, LES SITES ET LES COMMUNAUTÉS, ANSI/NFPA 501A.

IR3GP

ANIFOLD PRESSURE

MANIFOLD PRESSURE: 10” WATER COLUMN PRESSION AU COLLECTEUR: 10” D’UNE COLONNE D’EAU MINIMUM SUPPLY PRESSURE: 11” WATER COLUMN PRESSION D’ALIMENTATION MINIMALE: 11” D’UNE COLONNE D’EAU MAXIMUM SUPPLY PRESSURE: 13” WATER COLUMN PERSSION D’ALIMENTATION MAXIMALE: 13” D’UNE COLONNE D’EAU AFUE: 63.9%

AFUE

CE FOYER À GAZ VENTILÉS NE DOIT PAS ÊTRE UTILISÉ CONJOINTEMENT AVEC DES FILTRES À AIR.UTILISER AVEC LES PORTES VITRÉES HOMOLOGUÉES AVEC CETTE UNITÉ SEULEMENT. UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL.

AVERTISSEMENT: N'A JOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT

ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI A VEC CET APPAREIL PAR LE FABRICANT.

CLASS : 115V, 1.5AMP, 60HZ L’APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L’ENSEMBLE D’EVACUATION PROPRE A WOLF STEEL. REFERER AU MANUEL D’INSTALLATION DE PROPRIETAIRE POUR L’EVACUATION PRECISE. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L’EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D’AIR. ATTENTION : POUR INSTALLATION DANS UN FOYER VENTILE EN MACONNERIE. LES DIMENSIONS MINIMUMS SONT: HAUTER 19.75”, PROFONDEUR 13.25”, LARGEUR 29” LE DIAMETRE INTERIEUR MINIMUM DE CONDUIT D’EVACUATION EST DE 6”. LA DISTANCE MINIMALE, DU BAS DU MANTEAU COMBUSTIBLE FORMANT UNE PROJECTION MAXIMALE DE 3” DU MUR AU DESSUS DE LA GARNITURE NORMALE EST 12”. REFERER AU MANUEL D’INSTALLATION POUR DES EXTENSIONS PLUS GRANDES. SOUFFLERIE OPTIONELLE

GZ550-KT, GD65.

SERIAL NUMBER/NO. DE SERIE: IR3G/CIR3G

/ APPAREI

W385-0659

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.

For rating plate location, see “INSTALLATION OVERVIEW” section. This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

W415-1034 / 09.01.11

3.0 INSTALLATION

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

Clean out ashes from the inside of the wood-burning appliance. Make sure that the chimney and wood-burning appliance are in a clean and sound condition and constructed of non-combustible materials. If necessary have any repair work done by a qualiﬁ ed person before installing the insert. Remove the existing appliance damper or lock into an open position.

Using screws, attach the appliance warning tag to the inside of the ﬁ rebox of the appliance into which the insert is being installed.

The sheet-metal parts of the appliance, in which the gas appliance insert is to be installed, must not be cut.

If the wood-burning factory-built appliance has no gas access hole(s) provided, an access hole of 1½ inch or less may be drilled through the lower sides or bottom of the appliance in a proper workman like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.

WARNING

WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE

INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE-APPROVED BY THE AUTHORITY HAVING JURISDICTION.

ATTENTION: CE FOYER A ETE CONVERTI AFIN D’ETRE UTILISE SEULEMENT

COMME FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU TOUT AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR LES AUTORITES AYANT JURIDICTION.

ADVERTENCIA: ESTA CHIMENEA SE REMODELÓ PARA USARSE SOLO CON UNA

INSERCIÓN DE CHIMENEA A GAS Y NO PUEDE USARSE PARA QUEMAR MADERA NI COMBUSTIBLES SÓLIDOS, A MENOS QUE SE HAYAN REEMPLAZADO TODAS LAS PIEZAS ORIGINALES, Y LA AUTORIDAD JURISDICCIONAL LA HAYA VUELTO A APROBAR.

W385-0199_B

Ensure that existing chimney cleanouts ﬁ t properly. The refractory, glass doors, screen rails, screen mesh and log grates may be removed from the existing appli-

ance before installing the gas appliance insert. Smoke shelves, shields and bafﬂ es may be removed if attached by mechanical fasteners. The ventilation openings in the existing appliance may be obstructed by the backer plates, aluminium trim etc.

but these parts are not to be applied so as to have an airtight seal.

3.1 LEVELLING THE APPLIANCE

Move the appliance close to its ﬁ nal position. This appliance is equipped with levelling screws located on the base. Level using the levelling screws. Levelling the appliance will eliminate rocking or excessive noise when the fan is in operation. Once the appliance is level, move it partially into place to allow for all connections to be made. It is not practical to level the appliance once it has been installed. Determine the required depth prior to installing the appliance and adjust the levelling screws accordingly.

68.4A

67.2

W415-1034 / 09.01.11

3.2 CHIMNEY CONNECTION

Chimney installation must conform to both national and local code requirements. The chimney must be lined with one 3" diameter liner for intake and one 3" diameter liner for exhaust. The minimum and maximum vent lengths are 10 and 35 feet respectively. Recommended kits come in 3 lengths:

2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:

While the liners must be continuous from the appliance to the chimney cap, to achieve the needed length, they may be coupled, using an approved coupler. We recommend that exhaust vents that pass through unheated spaces, such as tall exterior chimneys, be wrapped in a protective sleeve to minimize condensation and reverse ﬂ ow symptoms. See Trouble Shooting for details. This appliance is approved for use with a 3" exhaust and air intake.

A. OUTSIDE: Slip the one end of a liner a minimum of 2" over the

sleeve of the air terminal. Secure using 3 screws. Then seal the joint and screw heads with high temperature sealant. Repeat with the other liner.

GDI-320KT VENT KIT 20FT GDI-325KT VENT KIT 25 FT GDI-335KT VENT KIT 35 FT

EXHAUST

INTAKE

FLASHING PLATE

2” OVERLAP

SEALANT HI-TEMP

NOTE: We recommend that the other end of the exhaust liner be marked to eliminate the

exhaust liner being connected to the intake collar at the

3”

LINERS

appliance.

B. Gently stretch the liners to the

required lengths and insert into the chimney. Trim and ﬁ t the ﬂ ashing plate to suit the chimney termination. Place

HIGH TEMP

SEALANT

2”

OVERLAP

SLIDER

MOUNTING

PLATE

the air terminal onto the top of the chimney. Make weather tight by sealing with caulking

INTAKE

(not supplied). Fasten to the chimney with screws and plugs

EXHAUST

(not supplied).

C. INSIDE: Remove the securing

screw from the front of the vent mounting plate. Pull the vent mounting plate only, back into the track, to the front stop. Start the slider back into position. Resecure the screw. The appliance may now be pushed into its ﬁ nal position inside the wood burning appliance, and the screw tightened until the slider has been pulled tight to the front stop.

SECURING

SCREW

D. Route the ﬂ ex liners through the slider. Attach and secure the liners to the vent mounting plate using

the same procedure as before, ensuring that the marked exhaust liner is attached to the exhaust collar.

W415-1034 / 09.01.11

3.3 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer.

A. Move the appliance into position and secure. B. If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the

connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the

current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

D. When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked. E. The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner

assembly on it’s side to aid with servicing components.

F. Check for gas leaks by brushing on a soap and water solution. Do not use open ﬂ ame.

WARNING

SPARKS OR OPEN FLAMES.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

30.1A

W415-1034 / 09.01.11

4.0 FINISHING

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

4.1 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

WARNING

RISK OF FIRE!

WARNING

72.1A

73.1

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. These same requirements apply to any combustibles protruding on either side of the appliance.

6” MANTEL

16”

5”

15”

4”

3”

14”

7 (

+ (

* + 7

17”

MANTEL DEPTH

201/2”

W415-1034 / 09.01.11

4.2 DOOR REMOVAL AND INSTALLATION

WARNING

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

The optional front must be removed to allow the door to be opened or closed. Release the top left and right door latches, located at the top of the door. Tilt forward and lift from slots.

75.1

4.3 MEDIA INSTALLATION

CLEAN THE GLASS MEDIA PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE

DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE. IF

REPLACING, USE ONLY THE REPLACEMENT GLASS MEDIA AVAILABLE FROM YOUR AUTHORIZED

GLASS MEDIA OVER THE BURNER MUST NOT BE MORE THAN ONE LAYER HIGH. MORE THAN ONE LAYER

OVER THE BURNER WILL CAUSE FLAME LIFTING AND SOOTING PROBLEMS.

Evenly spread the glass media onto the media tray, covering the burner tube and following the natural shape o the media tray.

In some installations, glass media over the burner tube may cause a “Pufﬁ ng” sound. If this sound is excessive, simply push the media away from the burner ports.

NOTE: The distribution of glass media over the burner tube will inﬂ uence the ﬂ ame height. When the ﬂ ames impinge on the glass, the glass may discolour slightly and the edges may soften.

CLEANING GLASS MEDIA

Glass media may have a ﬁ ne oil residue that needs to be cleaned prior to installation. Clean the glass with mild dish soap, drain, rinse thoroughly and dry before placing over the burner.

WARNING

THAT IT IS DRY.

DEALER / DISTRIBUTOR.

DOOR LATCH

74.1A

W415-1034 / 09.01.11

4.4 LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

4.5 BATTERY INSTALLATION

4 AA batteries must be installed into the receiver before operation is possible in the XIR3. The receiver is located in the bottom left corner of the appliance.

If receiver removal is necessary, remove the left access panel from the front of the appliance. Remove the 2 screws holding the receiver in place. Pull the receiver through the access hole and replace.

½"

LOGO

½"

97.1

RECEIVER

PLATE

SCREWS

W415-1034 / 09.01.11

5.0 ELECTRICAL INFORMATION

5.1 WIRING DIAGRAM

WARNING

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED

SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE

ELECTRICAL CIRCUIT.

RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE

APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

THE UNITED STATES.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

This appliance comes equipped with a battery back-up. If this back-up is used, install 4 AA batteries (not supplied) into the holder and connect to the receiver.

69.2

Wire

Harness

Plug

ACS/IPI Switch

(OPTIONAL)

Fan

(OPTIONAL)

120V OUT

Receiver

Wire Harness

FAN

AUX OUT

Control Module

POWER

COM

Night Lights

Valve

Electronic Modulation

Wire Harness Assembly

Spark Electrode

Flame

Sensor

Pilot

Ground

Wire

IPI Board

W415-1034 / 09.01.11

6.0 OPERATION

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

THE GLASS DOOR OPENED OR REMOVED.

When lit for the ﬁ rst time, the appliance will emit a slight odour for a few hours. This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufﬁ ciently ventilate the room. After extended periods of non- operation such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufﬁ ciently ventilate the room.

6.1 OPERATING AND LIGHTING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE OPERATING / POURVOTRE SÉCURITÉ LIRE AVANT DE FAIRE FONCTIONNER

OPERATING INSTRUCTIONS / INSTRUCTIONS D’OPERATION

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUC-

TIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. INITIAL LIGHTING OF THE PILOT AND MAIN BURNERS MUST BE DONE WITH THE GLASS DOOR OFF. DO NOT CONNECT VALVE OR WALL SWITCH TO ELECTRICITY. SEE INSTALLATION INSTRUCTIONS.

A. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT BY HAND. B. BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR.

WHAT TO DO IF YOU SMELL GAS:

 TURN OFF ALL GAS TO THE FIREPLACE.  OPEN WINDOWS.  DO NOT TRY TO LIGHT ANY APPLIANCE.  DO NOT TOUCH ANY ELECTRIC SWITCH DO NOT USE ANY PHONE IN YOUR

BUILDING.  IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR¶S PHONE. FOLLOW THE GAS SUPPLIER¶S INSTRUCTIONS.  IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT. C. DO NOT TRY TO REPAIR ANY PART OF THIS ASSEMBLY. CALL A QUALIFIED SERVICE TECHNICIAN. FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION. D. DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FIREPLACE AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.

LIGHTING INSTRUCTIONS / INSTRUCTIONS D’ALLUMAGE

1. STOP! READ ALL INFORMATION OF OPERATING AND LIGHTING

INSTRUCTIONS BEFORE PROCEEDING.

2. TURN OFF ELECTRIC POWER TO THE FIREPLACE.

3. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH

AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND.

4. OPEN THE GLASS DOOR.

5. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF.

6. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS

INCLUDING NEAR THE FLOOR, STOP! FOLLOW “B” OF THE OPERATING INSTRUCTIONS. IF YOU DON’T SMELL GAS GO TO THE NEXT STEP.

7. TURN MANUAL SHUTOFF VALVE COUNTER-CLOCKWISE TO ON.

8. CLOSE THE GLASS DOOR.

9. TURN ON ALL ELECTRIC POWER TO THE FIREPLACE.

10. TURN ON MAIN BURNER.

ATTENTION: SI CES INSTRUCTIONS NE SONT PAS OBSERVÉES A LA LETTRE, UN FEU OU UNE EXPLOSION POURRAIT S¶ENSUIVRE CAUSANT DES DOMMAGES A LA PROPRIETE, DES BLESSURES CORPORELLES OU PERTE DE VIE. L¶ ALLUMAGE INITIAL DE LA VEITLLEUSE ET DU BRULEUR PRINCIPAL DOIT SE FAIRE AVEC LA PORTE VITREE ENLEVEE. NE RACCORDE= PAS LA SOUPAPE OU L¶INTERRUPTEUR MURALA L¶ELECTRICITE. CONSULTE= LES INSTRUCTIONS D¶INSTALLATION.

A. CET APPAREIL EST MUNI D¶UN DISPOSITIF D¶ALLUMAGE QUI ALLUME LA VEILLEUSE AUTOMATIQUEMENT. N¶ESSAYE= PAS D¶ALLUMER LA VEILLEUSE MANUELLEMENT. B. AVA NT D¶ALLUMER SENTE= L¶AIR AUTOUR DE L¶APPAREIL ET PRÊS DU PLANCHER (CERTAINS GA= SONT PLUS LOURDS QUE L¶AIR ET SE DÉPOSERONT AU NIVEAU DU PLANCHER) POUR DÉTECTER UNE FUITE POSSIBLE. QUE FAIRE SI VOUS DÉTECTEZ UNE ODEUR DE GAZ:

 COUPEZ L¶ALIMENTATION DE GAZ PRINCIPALE.  OUVREZ LES FENETRES.  N¶ALLUMEZ AUCUN APPAREIL.  NE TOUCHEZ PAS ¬ AUCUN INTERRUPTEUR ÉLECTRIQUE N¶UTILISEZ AUCUN TÉLÉPHONE

DANS VOTRE IMMEUBLE.  APPELEZ IMMÉDIATEMENT VOTRE FOURNISSEUR DE GAZ D¶UN TÉLÉPHONE VOISIN ET SUIVEZ SES INSTRUCTIONS.  SI VOUS NE POUVEZ PAS REJOINDRE VOTRE FOURNISSEUR DE GAZ, APPELEZ LE SERVICE DES INCENDIES. C. N¶ESSAYEZ PAS DE RÉPARER AUCUNE PIÊCE DE CET ASSEMBLAGE. APPELEZ UN TECHNICIEN QUALIFIÉ. FORCER OU TENTER DE RÉPARER L¶ASSEMBLAGE POURRAIT CAUSER UN FEU OU UNE EXPLOSION. D. N¶UTILISEZ PAS CET APPAREIL SI UN DE SES COMPOSANTS ¬ ÉTÉ SUBMERGÉ. CONTACTEZ IMMÉDIATEMENT UN TECHNICIEN DE SERVICE QUALIFIÉ POUR INSPECTER L¶APPAREIL ET REMPLACER TOUT SYSTÊME DE CONTRÐLE DE GAZ TOUCHÉ PAR L¶EAU.

1. ARRÊTEZ! LISEZ TOUTES LES INSTRUCTIONS DE FONCTIONNEMENT ET D’ALLUMAGE AVANT DE CONTINUER.

2. COUPEZ L’ALIMENTATION ÉLECTRIQUE À L’APPAREIL.

3. CET APPAREIL EST MUNI D’UN DISPOSITIF D’ALLUMAGE QUI ALLUME

LA VEILLEUSE AUTOMATIQUEMENT, N’ESSAYEZ PAS D’ALLUMER LA VEILLEUSE MANUELLEMENT.

4. OUVREZ LA PORTE VITRÉE.

5. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA

DROITE A “OFF”.

6. ATTENDEZ CINQ (5) MINUTES POUR QUE LE GAZ PUISSE S’ÉCHAPPER. SI VOUS DÉTECTEZ UNE ODEUR DE GAZ, ARRÊTEZ! SUIVEZ « B » DANS LES INSTRUCTIONS DE FONCTIONNEMENT. S’IL N’Y A PAS D’ODEUR DE GAZ, PASSEZ À L’ÉTAPE SUIVANTE.

7. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA GAUCHE A “ON”.

8. FERMEZ LA PORTE VITRÉE.

9. RÉTABLISSEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER.

10. ALLUMEZ LE BRÛLEUR PRINCIPAL.

W385-0460

1. TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS TO BE PERFORMED.

2. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF. DO NOT FORCE.

TO TURN OFF GAS / INSTRUCTIONS POUR COUPER LE GAZ

1. COUPEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER SI UN TRAVAIL

D’ENTRETIEN DOIT SE FAIRE.

2. TOURNEZ LA SOUPAPE D’ARRÉT MANUELLE VERS LA DROITE À “OFF” NE FORCEZ PAS.

W415-1034 / 09.01.11

A A

6.2 GENERAL TRANSMITTER LAYOUT

TRANSMISSION

THERMOSTAT

OFF/ON/SMART

CHILD SAFETY

LOCK OUT

LOW BATTERY

ALARM

ROOM

TEMPERATURE

TEMPERATURE SET POINT/ LEVEL/ STATUS

AUX. OUTPUT

FANFLAME

35.1

6.3 APPLIANCE OPERATION

. Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required

as back up to household electricity). B. Place the 3 position slider switch of the receiver in the “Remote” position. C. Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole

marked “PRG” on the receiver front cover. The receiver will “beep” three (3) times to indicate that it is

ready to synchronize with the transmitter. D. Install the 3 AAA batteries in the transmitter battery bay, located on the base of the transmitter.

With the batteries already installed in the transmitter, push the “ON” button. The receiver will “beep”

four times to indicate the transmitter’s command is accepted and set to the particular code of that

transmitter. The system is now initialized.

35.2A

6.4 HAND HELD REMOTE OPERATIONS

. Press the ON/OFF key on the transmitter. The transmitter

display will show all active icons on the screen. A single “beep” from the receiver will conﬁ rm reception of the command.

BLUE LCD DISPLAY

ON/OFF KEY THERMOSTAT KEY UP/DOWN

ARROW KEY

MODE KEY

W415-1034 / 09.01.11

35.4

6.5 TEMPERATURE DISPLAY

. With the system in the “OFF” position, press the

Thermostat Key and the Mode Key at the same time to change from degrees F to C.

B. Look at the LCD screen on the Transmitter to

verify that a C or F is visible to the right of the Room Temperature display.

6.6 ROOM THERMOSTAT

The remote transmitter can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room.

. Press the Thermostat Key. The LCD display on the

Transmitter will show that the room is “ON” and the set temperature is now displayed.

°F

35.5

ROOM TEMPERATURE

°C

°F

B. To adjust the set temperature, press the Up/Down Arrow

Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

6.7 SMART THERMOSTAT

The Smart Thermostat function adjusts the ﬂ ame height according to the difference between the set temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will automatically adjust the ﬂ ame down.

. Press the thermostat key unit the word “SMART” appears to the right of the

temperature bulb graphic.

B. To adjust the set temperature, press the Up/Down arrow keys until the

desired set temperature is displayed on the LCD screen at the Transmitter.

SET TEMPERATURE

35.6

SMART

MAX

35.7

°F

W415-1034 / 09.01.11

6.8 FLAME HEIGHT

The remote control has six (6) ﬂ ame levels. With the system on and the ﬂ ame level at the maximum, press the Down Arrow Key once and it will reduce the ﬂ ame height by one step until the ﬂ ame is turned off. The Up Arrow Key will increase the ﬂ ame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the ﬂ ame is off, the ﬂ ame will come on the high position. A single “beep” will conﬁ rm reception of the command.

OFF

FLAME OFF

°F

FLAME AT LEVEL 1

6.9 CHILD PROOF FUNCTION

This function will lock the keys to avoid unsupervised operation. A. Press the MODE and UP keys at the same time.

B. To de-activate this function, press the MODE and UP keys at the same time.

6.10 NIGHT LIGHT

°F

FLAME AT LEVEL 5

FLAME AT “HI” LEVEL 6

35.8

35.10

°F

The auxiliary function controls the AUX power outlet on the Control Module which controls the NIGHT LIGHT™.

A. Use the Mode Key to guide you to the AUX icon. B. Pressing the Up Arrow Key will activate the

NIGHT LIGHT™.

C. Pressing the Down Arrow Key will turn the

NIGHT LIGHT™ off. A single “beep” will conﬁ rm the reception of the command.

W415-1034 / 09.01.11

SMART

OFF

°F

SMART

°F

35.12

6.11 LOW BATTERY / MANUAL BYPASS

The life span of the remote batteries depends on various factors: quality of the batteries, the number of ignitions, the number of charges to the room thermostat set point, etc.

When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. When the batteries are replaced this icon will disappear.

Not applicable when plugged into 110V. When the receiver batteries are low, no “beep” will be emitted from the receiver when it receives an ON/OFF command. This in an alert for the receiver that there’s low battery. When the batteries are replaced the “beep” will be emitted from the receiver when the ON/OFF key is pressed.

If the batteries of the receiver or transmitter are low, the appliance can be turned on manually by sliding the three position slider switch on the receiver to the “ON” position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the “ON” position.

6.12 IN THE EVENT OF A POWER FAILURE

If the receiver is equipped with batteries they will enable ﬂ ame height control, ON/OFF or thermostat function to control the ﬁ replace during a power failure. Refer to “APPLIANCE OPERATION” section when communications between receiver and transmitter have been lost. The will receiver emit a “beep” sound to conﬁ rm programming has been successful once power is restored. During a power failure, if the ﬁ replace was on, the ﬂ ame height will stay at the setting prior to the failure. If off when the failure occurs and then turned on, the ﬂ ame height will come on at “HI”. The ﬂ ame height can then be controlled by the remote.

35.13

°F

6.13 CONTROL MODULE

The control module offers a remotely actuated 120V AUX outlet for the accent lights and a constantly powered 120V outlet.

NOTE: Control module ON/OFF switch should always be in the “ON” position. If for any reason the module is turned “OFF”, the components plugged into the module won’t have power.

CONSTANTLY POWERED 120V OUTLET

35.14

120V AUX OUTLET

35.16

MAINS VOLTAGE

SUPPLY CORD

MODULE ON/OFF

SWITCH (SHOWN IN

THE ON POSITION)

COMMUNICATION

BUS (3 PIN)

W415-1034 / 09.01.11

6.14 TIMED BLOWER

Your remote system may have a built in timer (in thermostat mode) that enables the blower to cycle on and off automatically when the burner turns on and off. With the remote control fan speed preset at the preferred speed, the blower will come on approximately 5 minutes after the main burner comes on and will shut off approximately 12 minutes after the burner shuts off. This time delay is designed to maximize the blower distribution of heated air. If at any time the burner re-ignites before the twelve minutes are over, the fan will continue to run.

NOTE: At any time in the sequence, the blower can be manually turned on/off using the remote control.

6.15 ANTI CONDENSATION CONTROL SWITCH (OPTIONAL)

This appliance has the option to go from an electronic intermittent pilot ignition to a standing pilot for cold climates.

35.19A

RIGHT SIDE OF

DOOR FRAME

(OPERATING SIDE)

ANTI CONDENSATION

CONTROL SWITCH

W415-1034 / 09.01.11

7.0 ADJUSTMENTS

7.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counterclockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution.

ELECTRODE

FLAME

SENSOR

PILOT

BURNER

FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR

PILOT SCREW

7.2 VENTURI ADJUSTMENT

This appliance has an air shutter that has been factory set open according to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

39.1A

VENTURI BURNER

AIR SHUTTER OPENING

ORIFICE

49.1

IR3G

NG 1/4”

LP 1/2"

W415-1034 / 09.01.11

7.3 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustra- tions provided. If any ﬂ ames appear abnormal call a service person.

IR3G

PILOT

BURNER

ELECTRODE

FLAME

SENSOR

FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR

54.1A

W415-1034 / 09.01.11

8.0 MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to expose both assemblies.

2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple / thermopile as well as reaches the burner.

5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning which can be distributed in the surrounding living area.

6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions provided for the initial installation.

8.1 CARE OF GLASS

MAINTENANCE

DO NOT USE ABRASIVE CLEANERS.

WARNING

40.1

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the ﬁ rst 10 hours of operation with a recommended ﬁ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

8.2 CARE OF PLATED PARTS

If the appliance is equipped with plated parts, you must clean ﬁ ngerprints or other marks from the plated surfaces before operating the appliance for the ﬁ rst time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before operating for the ﬁ rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the ﬁ ngerprints and oils will not affect the ﬁ nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.1

6.1

W415-1034 / 09.01.11

8.3 DOOR GLASS REPLACEMENT

DO NOT USE SUBSTITUTE MATERIALS.

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR

DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE

APPLIANCE BEFORE OPERATION.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

WARNING

A. Place the door frame face down careful not to scratch the

paint.

B. Center the gasketed glass inside the door frame with the thick

side of the gasket facing up.

C. Bend the glass retainers located along the edge of the door

frame over the gasket holding the glass in place. Careful not to break the glass.

NOTE: Care must be taken when removing and disposing of any broken glass or damaged components. Be sure to vacuum up any broken glass from inside the appliance before operation.

8.4 MEDIA TRAY INSTALLATION

Secure the media tray to the burner using 6 screws (W570-0001).

GASKET

GLASS

DOOR FRAME

GLASS RETAINER

56.1A

When removing the media tray make sure the glass media is away from the center of the screen, exposing the burner, remove screws and lift media tray out.

When replacing burner, absolutely no glass media can be surrounding the oriﬁ ce. HINT: If glass surrounds the oriﬁ ce,

insert a clean bag into a vacuum cleaner and vacuum out glass media. Replacement glass media can be ordered from Wolf Steel Ltd.

W415-1034 / 09.01.11

8.5 NIGHT LIGHT™ REPLACEMENT

Your appliance comes equipped with our “Night Light™”. The light has been pre-wired and is controlled from the remote control.

If the lamp or lens needs to be replaced, follow the instructions below.

A. Unplug the fan control module from the junction box located behind the

left access panel.

B. Remove the four screws that secure the lens frame. This frame retains

the glass lens. The lamp can now be accessed.

NOTE: Do not handle the lamp (bulb) with bare ﬁ ngers, protect with a clean dry cloth.

The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as lamp and lens are special “high temperature” products. When re-installing, ensure integrity of gasket seal.

THE FIREBOX MUST BE SEALED.

Over-tightening the screws could break the lens. “Light Leakage” from the upper area may be observed. The holes in the lamp housing are necessary for ventilation and must not be covered.

COLOURED SIDE UP

GASKET

LENSE

FRAME

8.6 NIGHT LIGHT™ REPLACEMENT

Your appliance comes equipped with our “Night Light™”. The light has been pre-wired and is controlled from the remote control.

If the lamp or lens needs to be replaced, follow the instructions below.

A. Unplug the fan control module from the junction box located behind the

left access panel.

B. Remove the four screws that secure the lens frame. This frame retains

the glass lens. The lamp can now be accessed.

NOTE: Do not handle the lamp (bulb) with bare ﬁ ngers, protect with a clean dry cloth.

The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as lamp and lens are special “high temperature” products. When re-installing, ensure integrity of gasket seal.

THE FIREBOX MUST BE SEALED.

Over-tightening the screws could break the lens. “Light Leakage” from the upper area may be observed. The holes in the lamp housing are necessary for ventilation and must not be covered.

COLOURED SIDE UP

GASKET

LENSE

FRAME

W415-1034 / 09.01.11

8.7 VALVE TRAIN REPLACEMENT

A. Remove the glass door. See "DOOR REMOVAL AND INSTALLATION" section. Remove the burners,

see "BURNER REMOVAL" section.

B. Remove the 14 screws holding the valve train in place.

NOTE: A new gasket may be required when reinstalling the valve train assembly. Contact your local authorized dealer/distributor.

C. Carefully lift the valve train assembly out far enough to access the manual shut off valve and turn to

the off position. Disconnect the ﬂ ex connector from the valve. You may now lift the valve train out of the appliance.

W415-1034 / 09.01.11

9.0 REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMA TION, CONTACT YOUR AUTHORIZED DEALER.

REF NO. PART NO DESCRIPTION

1 W725-0056 NATURAL GAS VALVE 1 W725-0057 PROPANE GAS VALVE 2 W456-0042 #42 NATURAL GAS BURNER ORIFICE 2 W456-0053 #53 PROPANE GAS BURNER ORIFICE (FRONT BURNER) 3 W010-1865 NATURAL GAS PILOT ASSEMBLY 3 W010-1866 PROPANE GAS PILOT ASSEMBLY 4* W455-0070 NATURAL GAS PILOT INJECTOR 5* W455-0068 PROPANE GAS PILOT INJECTOR 6* W385-0334 NAPOLEON LOGO 7* W562-0008 GLASS GASKET 8* W010-2701 GLASS W/ GASKET 9 W010-2702 DOOR, GLASS & GASKET ASSEMBLY 10 W010-2705 BURNER TUBE ASSEMBLY 11* W190-0029 IPI BOARD 12* W707-0010 NIGHT LIGHT TRANSFORMER 13* W290-0080 NIGHT LIGHT GASKET 21* W387-0006 NIGHT LIGHT BULB 31* W300-0086 NIGHT LIGHT LENS 32* W300-0135 TOPAZ GLASS

COMPONENTS

WARNING

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

41.1

REF NO. PART NO. DESCRIPTION

14 GDI-226 TERMINAL

REF NO. PART NO. DESCRIPTION

2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:

15* GDI-320KT VENT KIT 20FT 15* GDI-325KT VENT KIT 25 FT 15* GDI-335KT VENT KIT 35 FT

TERMINAL KITS

VENT KITS

W415-1034 / 09.01.11

ACCESSORIES

REF NO. PART NO. DESCRIPTION

16* GI-RB RISER BOX - PAINTED BLACK 17* W175-0343 CONVERSION KIT - LP-NG 17* W175-0342 CONVERSION KIT - NG-LP 18* W660-0081 WALL MOUNT DIGITAL THERMOSTAT 19* W660-0026 PROGRAMMABLE TIMER, BATTERY OPERATED 20* GDI-226 TERMINAL VENTING KIT 22 I3S6 5 PC SURROUND < 25.5H X 37.5W - MATTE BLACK 22 I3S9 5 PC SURROUND < 30H X 48W - MATTE BLACK 23 I3DS6 DELUXE 1 PC SURROUND <25.5H X 37.5W - MATTE BLACK 23 I3DS9 DELUXE 1 PC SURROUND < 30H X48W - MATTE BLACK 24 CI3S CAST IRON SURROUND KIT < 29H X 46W - MATTE BLACK 25 I3CRFK CONTEMPORARY RECTANGULAR FRONT - GLOSS BLACK 25 I3CRFHC CONTEMPORARY RECTANGULAR FRONT - HAMMERTONE COPPER 25 I3CRFSS CONTEMPORARY RECTANGULAR FRONT - SATIN CHROME PLATED 26 I3DW WROUGHT IRON DOOR W/SCREEN - BLACK 27 I3DZMK ZEN MODERN DOOR - BLACK 27 I3DZWI ZEN MODERN DOOR - WROUGHT IRON 27 I3DZHC ZEN MODERN DOOR - HAMMERTONE COPPER 28 I3DPS PREMIUM SCALLOPED ARTISIAN DOOR - WROUGHT IRON 28 I3FS6 PREMIUM SCALLOPED STEEL FRAME (FOR I3DS6) 28 I3FS9 PREMIUM SCALLOPED STEEL FRAME (FOR I3DS9) 29 I3SS SAFETY SCREEN 30 I3BK BLOWER KIT, REMOTE CONTROLLED

W415-1034 / 09.01.11

10.0 TROUBLESHOOTING

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Remote controls Crystalite / Night light but no spark or ﬂ ame.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Flames are consistently too large or too small. Carboning occurs.

Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces.

White / grey ﬁ lm forms.

Remote is locked out. - Reset by turning power source off then on.

Blockage in vent. - Remove blockage. In really cold conditions, ice

Incorrect installation. - Refer to “VENTING” section to ensure correct

Unit is over-ﬁ red or underﬁ red.

Air shutter has become blocked.

Flame is impinging on the glass, logs, rocks, media or combustion chamber.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

NOTE: If back up batteries are installed, they must also be removed to re-program.

buildup may occur on the terminal and should be removed as required. To minimize this from happening again, it is recommended that the vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be wrapped with an insulated mylar sleeve. Prevent sleeve from sagging. Contact your local authorized dealer for more information.

location of storm collars.

- Check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (minimum 11”) water column for propane. Check that main burner is operating on ‘HI’. Outlet pressure can be checked the same as above using screw (B). Gauge should read

3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on ‘HI’.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE.

Leak test with a soap and water solution.

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the glass, logs, rocks, media are correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot has been adhered to for any horizontal venting.

- Clean the glass with a recommended gas ﬁ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

- If deposits are not cleaned off regularly, the glass may become permanently marked.

42.1B

W415-1034 / 09.01.11

SYMPTOM PROBLEM TEST SOLUTION

Exhaust fumes smelled in room, headaches.

Pilot will not light. Makes noise with no spark at pilot burner.

Pilot will not light. Makes no noise with no spark at pilot burner. Crystalites™ and (optional) blower operates.

Appliance is spilling. - Ensure exhaust bracket gasket seal.

- Check door seal.

- Check for exhaust blockage.

- Check that venting is installed correctly.

- Room is in negative pressure; increase fresh air supply.

Wiring. - Verify the wire for the sensor and the wire for the ignitor

are connected to the correct terminals (not reverse) on the module and pilot assembly.

Loose connection. - Verify no loose connections, electrical shorts in the

wiring or ground out to any metal object.

Igniter Spark gap is incorrect.

A shorted or loose connection.

Module is not grounded. - Verify the valve and pilot assemblies are properly

Ignition box has been locked out.

NOTE: Starting from OFF, press the ON button on the transmitter. Approximately 4 seconds after the ON/OFF button is pressed the ignition board will start the spark. The ﬁ rst try for ignition will last approximately 60 seconds. If there is no ﬂ ame ignition (rectiﬁ cation) the board will stop sparking for approximately 35 seconds. After the wait time the board will start the second try for ignition by sparking for approximately 60 seconds. If there is still no positive ignition, the board will go into lock out.

- Spark gap of the ignitor to the pilot should be .125” (1/8”).

- Remove and reinstall the wiring harness that plugs into the module.

- Remove and verify continuity of each wire in the wiring harness.

grounded to the metal chassis of the ﬁ replace.

Choose one of the 4 methods below to reset the system.

1. To reset ignition box when locked out. Turn off power supply and remove batteries (if used) from the receiver.

2. To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times using the transmitter ON/OFF button:

Step 1: Turn the system off by pressing the ON/ OFF button to turn the system off. Step 2: After approximately 2 seconds press the ON/OFF button on the transmitter again. THE DFC Board will reset and the ignition sequence will start again.

3. To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times by cycling ﬂ ame:

Step 1: In the manual ﬂ ame control mode, use the down arrow button to reduce the ﬂ ame to off, indicated by the word OFF displayed on the trasmitter LCD screen. Step 2: Wait approximately 2 seconds and press the up arrow button, the ignition sequence will start.

4. To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times using the receiver switch.

Step 1: With the transmitter off, move the slider switch on the receiver to the OFF position. Step 2: Wait approximately 2 seconds and move the receiver slider switch to the ON position. The ignition sequence will start again.

42.1_2

W415-1034 / 09.01.11

SYMPTOM PROBLEM TEST SOLUTION

Pilot sparks but will not light.

Continues to spark and pilot lights, but main burner will not light.

Appliance won’t perform any functions.

Night light or (optional) blower won’t function

Gas supply. - Verify that the incoming gas line ball valve is “Open”.

- Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14” W.C.

Module is not grounded. - Verify the value and pilot assemblies are properly

grounded to the metal chassis of the ﬁ replace.

Out of propane gas. - Fill the tank. Short or loose connection

in sensor rod.

Poor ﬂ ame rectiﬁ cation or contaminated sensor rod.

Poor grounding between pilot assembly and gas valve.

Damaged pilot or dirty sensor rod.

Receiver switch is in the wrong position.

No power to the system. - Check breaker to verify it’s in the “ON” position. Transmitter isn’t

operational. Control module switch is

in the wrong position. COM switch is

unplugged.

Verify all connections. Verify the connections from the pilot assembly are tight; also verify these connections are not grounding out to any metal.

- Verify the ﬂ ame is engulﬁ ng the sensor rod. This will increase the ﬂ ame rectiﬁ cation. Verify correct pilot oriﬁ ce is installed and inlet gas speciﬁ cations to manual. (Remember, the ﬂ ame carries the rectiﬁ cation current, not the gas. If the ﬂ ame lifts from pilot hood, the circuit is broken. A wrong oriﬁ ce or too high of an inlet pressure can cause the pilot ﬂ ame to lift.) The sensor rod may need cleaning.

- Verify that the wire harness is ﬁ rmly connected to module.

- Verify that the ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify the connection from the sensor rod to the sensor wire. Clean sensor rod with an emery cloth to remove any contamination that may have accumulated on the sensor rod. Verify continuity with multimeter with ohms set at the lowest range.

- Verify that the 3 position switch on the receiver is in the “REMOTE” position (middle).

- Check battery power and battery orientation.

- Verify ON/OFF switch is in the “I” position which denotes on.

- Verify “COM” switch is plugged into the front of the control module.

W415-1034 / 09.01.11

42.1_3

11.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance

NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great

pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete appliance is

again thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality

NAPOLEON® GAS APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c appliance.

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your appliance is subject to the following conditions and limitations: Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas appliance must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®. All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON® will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender. Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered by this warranty.

Certiﬁ cate.

product that you expect from NAPOLEON®.

CONDITIONS AND LIMITATIONS

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.

2.1B

W415-1034 / 09.01.11

12.0 SERVICE HISTORY

W415-1034 / 09.01.11

43.1

12.0 NOTES

44.1

W415-1034 / 09.01.11

44.1

Napoleon IR3GN, IR3GP Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual