Napoleon HYBRID 150, HMF150, HYBRID 200, HMF200 Installation And Operating Instructions Manual

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FR PG 77

W415-1013 / C / 11.19.13

$10.00

HYBRID 150/200

HMF150/200

MULTI-FUEL FURNACES

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: SAVE THESE INSTRUCTIONS

INSTALLATION AND

OPERATING INSTRUCTIONS

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • ask@napoleonproducts.com

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or death. Please read entire manual before you install and use your heater.

- This heater can be very hot when burning.

- Combustible materials such as ﬁ rewood, wet clothing, etc. placed too close can catch ﬁ re.

- Children and pets must be kept from touching the heater when it is hot.

- The chimney must be sound and free of cracks. Before installing this unit, contact the local building or ﬁ re or other authority having jurisdiction and follow their guidelines.

- Operate only with the doors tightly closed.

- Do not use an elevated grate or otherwise raise the ﬁ re.

- This heater is designed to burn natural wood only. Higher efﬁ ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.

- Do not start a ﬁ re with chemicals or ﬂ uids such as gasoline, engine oil, etc.

- Do not burn treated wood, coal, charcoal, coloured paper, cardboard, solvents or garbage.

- Do not let the heater become hot enough for any part to glow red.

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

WARNING

H1.20A

RPT# 415-S-09b-2, 415-S-09c-8.3

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: UL 391 5

Ed 2010, UL 727 9

Ed 2006, CSA B366.1-M91, CSA B140.4-04, CSA B212-00,

CSA B415.1-10.

W415-1013 / C / 11.19.13

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 5

2.3 GENERAL INFORMATION 7

2.3.1 FEATURES 7

2.3.2 HEATING SPECIFICATIONS 7

2.3.3 ELECTRICAL SPECIFICATIONS 7

2.3.4 OPTIONAL MODULES 7

2.3.5 APPLICABLE STANDARDS 7

2.3.6 CALIFORNIA PROP65 7

2.4 RATING PLATE INFORMATION 7

3.0 INSTALLATION PLANNING 8

3.1 LOCATION AND CLEARANCES 8

3.2 OUTSIDE COMBUSTION AIR 8

4.0 UNCRATING AND ASSEMBLY 10

4.1 CRATED UNIT CONTAINS 10

4.2 RECOMMENDED STEP 10

4.3 REMOVAL OF FURNACE FROM BASE OF SKID 11

4.4 CONFIGURING HMF150/200 AS LEFT OR RIGHT "RETURN AIR” (RA) 12

4.5 MOUNT MAIN ELECTRICAL HARNESS TO FURNACE 12

4.6 MOUNTING PRIMARY AIR CONTROL 13

4.7 SECONDARY AIR TUBES 14

4.8 DOOR HANDLE INSTALLATION 16

5.0 CONFIGURATION OF LEFT AND RIGHT RETURN AIR WITH OTHER HYBRID MODULES 17

5.1 HYBRID HMF150/200 AS A "ADD ON" TO EXISTING FURNACE 18

5.2 HYBRID HMF150/200 AS A “STAND ALONE” WOOD FURNACE 23

5.3 HYBRID HMF150/200 AS A COMBINATION “WOOD/OIL” FURNACE 25

5.4 HYBRID HMF150/200 AS A COMBINATION “WOOD/ELECTRIC” FURNACE 33

5.5 HYBRID HMF150/200 AS A “WOOD/OIL/ELECTRIC” FURNACE 36

6.0 PLENUM AND VENTING INSTALLATION/CLEARANCE TO COMBUSTIBLE MATERIALS 37

6.1 FLUE / CHIMNEY FOR HMF150/200 IN CONFIGURATIONS: 37

6.1.1 CONTROLLING DRAFT 37

6.2 VENTING CONFIGURATION FOR WOOD/OIL COMBINATION FURNACE 38

6.3 GENERAL PLENUM AND DUCTING - MINIMUM CLEARANCE TO COMBUSTIBLES 40

6.3.1 HMF150 SHIELDING SPECIFICATIONS 40

6.3.2 HMF200 SHIELDING SPECIFICATIONS 41

6.4 FLUE CONFIGURATION FOR "ADD ON" FURNACE CONFIGURATION 42

6.4.1 CONTROLLING DRAFT 42

6.4.2 MEASURING DRAFT 43

6.5 CONNECTING DUCTWORK/PLENUMS BETWEEN “ADD ON” FURNACE AND ORIGINAL FURNACE 43

6.6 EMBER STOP 44

6.7 CONNECTING A HMF FURNACE SYSTEM TO AIR CONDITIONING 45

6.7.1 SEASONAL DAMPER POSITIONS 46

6.7.2 DIMENSIONAL CONSIDERATIONS FOR BYPASS DUCT 47

6.7.3 INTERLOCKING DAMPER POSITIONS TO THE PRIMARY AIR CONTROL OF THE WOOD FURNACE 47

7.0 ELECTRICAL CONNECTIONS AND SCHEMATICS 49

7.1 LOW VOLTAGE WIRING - THERMOSTAT 49

7.2 THERMOSTAT LOCATION 49

7.3 BLOWER BOX WIRING CONNECTIONS 49

7.3.1 SELECTING AIR CONDITIONING BLOWER SPEEDS 50

7.4 ELECTRIC SCHEMATICS 52

7.4.1 GENERAL HARNESS LAYOUT 52

7.4.2 CONTROL WIRING - ALL CONFIGURATIONS WITHOUT AIR CONDITIONING 53

7.4.3 CONTROL WIRING - “ADD ON” CONFIGURATION WITH AIR CONDITIONING 54

7.4.4 CONTROL WIRING/BLOWER WIRING - WOOD FURNACE WITH AIR CONDITIONING 55

7.4.5 CONTROL WIRING/BLOWER WIRING - WOOD/OIL, WOOD/ELECTRIC, WOOD/OIL/ELECTRIC, WITH AIR CONDITIONING 56

7.4.6 MAIN CONTROL HARNESS WIRING SCHEMATIC 57

8.0 GENERAL OPERATING INSTRUCTIONS 59

8.1 CONTROL SYSTEM - WOOD FURNACE 59

8.1.1 POWER OUTAGE OPERATION 59

8.2 CONTROL SYSTEM - SECONDARY FURNACE "ADD ON", "WOOD/OIL", "WOOD/ELECTRIC", "WOOD/OIL/ELECTRIC" CONFIGURATIONS 60

8.3 CONTROL SYSTEM - SUMMER FAN/CONTINUOUS FAN/HRV’S 60

8.4 OPERATING SOUNDS AND SMELLS 61

8.5 STARTING A FIRE 61

8.6 DRAFT CONTROL 63

8.7 FUEL LOADING AND BURN CYCLE 63

8.8 RE-LOADING THE APPLIANCE 64

8.9 FLASH FIRES 64

8.10 SMOKING 64

8.12 ASH REMOVAL PROCEDURES 65

8.11 INSPECTION OF HEAT EXCHANGERS, FLUES AND CHIMNEYS 65

9.0 MAINTENANCE 66

9.1 RUN-AWAY OR CHIMNEY FIRE 66

9.2 FIRE EXTINGUISHERS AND SMOKE DETECTORS 66

9.3 GLASS AND GASKET REPLACEMENT 66

9.4 FIREBRICKS AND BAFFLES 67

9.5 SELECTING WOOD 67

W415-1013 / C / 11.19.13

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

1.0 INSTALLATION OVERVIEW

HEAT EXCHANGER (Section 9.8.1)

BLOWER MODULE (Section 5.2)

BYPASS DAMPER (Section 8.5)

ELECTRIC FURNACE MODULE (Section 5.4)

DOOR COMPONENT REPLACEMENT (Section 9.6, 9.7)

OIL FURNACE MODULE (Section 5.3)

EMBER STOP (Section 6.6)

SOLID FUEL FIREBOX (Section 4.7)

PRIMARY AIR CONTROL (Section 4.6)

OUTSIDE COMBUSTION AIR (Section 3.2)

CHIMNEY INSTALLATION (Section 6.0)

INSTALLATION OVERVIEW

RATING PLATE INFORMATION (Section 2.4)

9.6 GLASS REPLACEMENT 68

9.7 INSULATION INSERT REPLACEMENT 69

9.8 CREOSOTE FORMATION AND REMOVAL 69

9.8.1 MAINTENANCE OF THE EXCHANGERS 70

9.8.2 CHIMNEY MAINTENANCE 70

9.9 FILTERS 71

9.10 BLOWER MOTOR LUBRICATION 71

9.11 DOOR GASKET MAINTENANCE 71

9.12 CARE OF GLASS (IF EQUIPPED) 71

10.0 REPLACEMENTS 72

11.0 TROUBLE SHOOTING GUIDE 73

12.0 WARRANTY 74

13.0 SERVICE HISTORY 75

WARNING

H68.1

THIS APPLIANCE AND ITS COMPONENTS ARE DESIGNED TO BE INSTALLED AND OPERATED

AS A SYSTEM. ANY ALTERATION TO OR SUBSTITUTION FOR ITEMS IN THIS SYSTEM, UNLESS

ALLOWED BY THESE INSTALLATION INSTRUCTIONS, WILL VOID THE OMNI LISTING AND MAY VOID

THE WARRANTY. IT MAY ALSO CREATE A HAZARDOUS INSTALLATION. READ THROUGH THESE

INSTRUCTIONS THOROUGHLY BEFORE STARTING YOUR INSTALLATION AND FOLLOW THEM

CAREFULLY THROUGHOUT YOUR PROJECT.

W415-1013 / C / 11.19.13

2.0 INTRODUCTION

WARNING

H3.2

• THIS APPLIANCE IS HOT WHEN OPERA TED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not operate without fully assembling all components.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• If the appliance is not properly installed, a house ﬁ re may result. Do not expose the appliance to the elements (ex. rain, etc.) and keep the appliance dry at all times. Wet insulation will produce an odour when the appliance is used.

• The chimney must be sound and free of cracks. Clean your chimney a minimum of twice a year and as required.

• The appliance is designed to burn natural wood only. Do not burn treated wood, coal, charcoal, coloured paper, cardboard, solvents or garbage. This appliance has not been tested with an unvented gas log set. To reduce risk of ﬁ re or injury, do not install an unvented gas log set into the appliance.

• Do not start a ﬁ re with chemicals or ﬂ uids such as gasoline, engine oil, etc.

• Operate only with the doors tightly closed.

• Do not let the appliance become hot enough for any part to glow red.

• Higher efﬁ ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as com- pared to softwoods or too green or freshly cut hardwoods. Burning wet unseasoned wood can cause excessive creosote accumulation. When ignited it can cause a chimney ﬁ re that may result in a serious house ﬁ re.

• Do not use elevated grate or otherwise raise the ﬁ re.

• Do not store the wood within appliance installation clearances or within the space required for re-fueling and ash removal.

• Your appliance requires periodic maintenance and cleaning. Failure to maintain your appliance may lead to smoke spillage in your home.

W415-1013 / C / 11.19.13

2.1 DIMENSIONS

2.2 GENERAL INSTRUCTIONS

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WARNING

H68.2

BEFORE INSTALLING THIS APPLIANCE, CONTACT THE LOCAL BUILDING OR FIRE OR OTHER

AUTHORITY HAVING JURISDICTION AND FOLLOW THEIR GUIDELINES.

THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. FOLLOW THE INSTALLATION

DIRECTIONS. DO NOT OPERATE WITHOUT FULLY ASSEMBLING ALL COMPONENTS.

IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.

DO NOT EXPOSE THE APPLIANCE TO THE ELEMENTS (EX. RAIN, ETC.) AND KEEP THE APPLIANCE DRY AT ALL TIMES. WET INSULATION WILL PRODUCE AN ODOUR WHEN THE APPLIANCE IS USED.

THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

CHILDREN AND PETS MUST BE KEPT FROM TOUCHING THE APPLIANCE WHEN IT IS HOT.

CONTACT YOUR LOCAL AUTHORIZED DEALER / DISTRIBUTOR FOR SAFETY SCREENS THAT MAY

BE AVAILABLE FOR THIS PRODUCT.

COMBUSTIBLE MATERIAL SUCH AS FIREWOOD, WET CLOTHING, ETC. PLACED TOO CLOSE CAN

CATCH FIRE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48"

(1219MM) FROM THE FRONT OF THE APPLIANCE.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES AND WITH THE NATIONAL ELECTRIC CODE ANSI/NF NO. 70-CURRENT (IN THE

UNITED STATES), OR WITH THE CURRENT CSA C22.1 CANADIAN ELECTRIC CODE (IN CANADA).

W415-1013 / C / 11.19.13

AIR FLOW

CIRCULATION AND HEAT TRANSFER

COMBUSTION AIR FLOW

W415-1013 / C / 11.19.13

2.3 GENERAL INFORMATION

2.3.1 FEATURES

2.3.2 HEATING SPECIFICATIONS

IMPORTANT

Differences in chimney height and draft may lower overall burn times. Approximate Heating Capacity up to 2,000 square feet (167.23m2) for HMF150 and 3,000 square feet (278.71m2) for HMF200 (Will vary with the home's ﬂ oor plan, insulation and outside temperature). Maximum burn time up to 12 hours (HMF150), 18 hours (HMF200). Average BTU Output per hour 70,000 - 85,000 (HMF150), 95,000 - 110,000 (HMF200). Oil furnace module up to 91,000 BTU input. Electric furnace up to 20 Kw (HMF150), 25 Kw (HMF200).

2.3.3 ELECTRICAL SPECIFICATIONS

Fully conﬁ gured furnace 13.3 amps, 120 V, when Riello oil burner is used in multi furnace conﬁ guration. Fully conﬁ gured furnace 17.4 amps, 120 V, when Beckett oil burner is used in multifurnace conﬁ guration. (Optional electric furnace module’s up to 85 amps.)

2.3.4 OPTIONAL MODULES

• Maximum log length of 24" (610mm) (HMF150), and 30” (762mm) (HMF200)

• Long burn time - up to 12 hours (HMF150), 18 hours (HMF200)

• Automatic control with thermostat

• Large ﬁ rebox capacity

• Outside air for combustion

• Choice of glass door for radiant heat through front of furnace, or solid door to provide more heating through exchange surfaces

• Firebrick lining for ﬁ rebox creates kiln like tempera- tures for maximum efﬁ ciency and low emissions

2.3.5 APPLICABLE STANDARDS

2.3.6 CALIFORNIA PROP65

Use of this product may produce smoke which contains chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

Rating plate is located on furnace side panel without the return air opening.

2.4 RATING PLATE INFORMATION

Optional Modules Available:

• Glass Door HMFK-GLASS, Solid Door HMFK-SOLID

• “Add On” Furnace Module HMFK-ADDON

• Blower Box Module HMFK-BMP50-1

• HMF/Gas Transition Module HMFK-GT

• Electric Furnace Module HMFK-EF15, -EF18, - EF20 (HMF150), HMFK-EF18, -EF20, -EF25 (HMF200)

• Oil Furnace Module HMFK-CMBCH-1 (HMF150), HMFK-CCH200 (HMF200), HMFK-OFRF40, HMFK-OFBNX, HMFK-WMO

• Bi Energy Module (Quebec) HMFK-BIEK

Certiﬁ cation Standards and Installation Codes:

UL391 UL727 CSA B366.1-M91 CSA B140.4-04 CSA B212-00

CSA B415.1-10 CSA B365-10 CSA B139-09 NFPA 211 CSA 22.1

CAN/CSA-C22.2 NO.0-M91 CAN/CSA-C22.2 NO.3-M1986 ANSI/NF NO.70

H3.31

DO NOT LET THE APPLIANCE BECOME HOT ENOUGH FOR ANY PART TO GLOW RED.

W415-1013 / C / 11.19.13

The Napoleon HMF150/200 may take outside combustion air directly into the appliance through a 4" (102mm) inlet collar at the back of the unit. This inlet is to supply combustion air for the HMF150/200 Wood Furnace only.

Secure and seal the intake liners to the collars using 3 sheet metal screws, and high temperature sealant.

For detailed clearance to combustibles, see Section 6.0 for plenum and consideration of venting location.

3.0 INSTALLATION PLANNING

3.1 LOCATION AND CLEARANCES

3.2 OUTSIDE COMBUSTION AIR

H3.32

WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION.

KEEP HAND TOOLS IN GOOD CONDITION, SHARPEN CUTTING EDGES AND MAKE SURE TOOL

HANDLES ARE SECURE.

DO NOT MAKESHIFT COMPROMISES DURING INSTALLATION. DO NOT BLOCK OR RESTRICT AIR.

DO NOT IMPEDE AIR MOVEMENT ZONES MARKED “CLEARANCE TO COMBUSTIBLES”.

H3.33A

FOR C/HMF150 DO NOT INST ALL INT O ANY AREA HAVING A HEIGHT LESS THAN 6 FEET 3 INCHES

(1.9M) (CAN BE REDUCED TO 6 FEET (1.8M) WHEN SHIELDING SPECIFICATIONS ARE MET). SEE

SECTION 6.3.

FOR C/ HMF200 DO NOT INST ALL INT O ANY AREA HAVING A HEIGHT LESS THAN 7 FEET (2.13M)

(CAN BE REDUCED TO 6 FEET 9 INCHES (2.06M) WHEN SHIELDING SPECIFICATIONS ARE MET) SEE

SECTION 6.3.

THIS APPLIANCE, CONFIGURED WITH ALL MODULES, WEIGHS: C/HMF150 - 700LBS (318KG), C/

HMF200 - 830LBS (375KG). ENSURE THERE IS ADEQUATE FLOOR SUPPORT FOR THE APPLIANCE.

THE VERTICAL HEIGHT OF THE AIR INTAKE LINER MUST NOT BE GREATER THAN 2/3 THE HEIGHT OF

THE CHIMNEY.

H3.34

DO NOT DRAW OUTSIDE AIR FROM GARAGE SPACES. EXHAUST PRODUCTS OF GASOLINE

COMBUSTION ENGINES ARE HAZARDOUS.

DO NOT DRAW OUTSIDE AIR FROM ATTIC SPACES, BASEMENTS OR ABOVE THE ROOFING

WHERE OTHER HEATING APPLIANCES OR FANS AND CHIMNEYS EXHAUST OR UTILIZE AIR.

THESE PRECAUTIONS WILL REDUCE THE POSSIBILITY OF APPLIANCE SMOKING OR AIR FLOW

REVERSAL.

THE OUTSIDE AIR INLET MUST REMAIN CLEAR OF LEAVES, DEBRIS ICE AND/OR SNOW. IT MUST

BE UNRESTRICTED WHILE APPLIANCE IS IN USE TO PREVENT COMBUSTION AIR STARVATION

WHICH CAN CAUSE SMOKE SPILLAGE AND AN INABILITY TO MAINTAIN A FIRE. SMOKE SPILLAGE

CAN ALSO SET OFF SMOKE ALARMS.

NEGATIVE PRESSURE WITHIN YOUR HOME MAY INADVERTENTLY AFFECT YOUR APPLIANCE.

EXHAUST FANS SUCH AS BATHROOM FANS, RANGE HOODS AND CLOTHES DRYERS CAN

STRONGLY INFLUENCE NEGATIVE PRESSURE IN THE HOUSE.

AIR INLET TERMINALS MUST BE INSTALLED WITH ADEQUATE GROUND CLEARANCE AND BE

SUFFICIENTLY SHIELDED FROM PREVAILING WINDS TO PREVENT FROM REVERSING IN THE VENT

SYSTEM.

W415-1013 / C / 11.19.13

510152025

AIR INTAKE LINERS

VERTICAL RISE

The vertical height of the air intake liner must not be greater than 2/3 the height of the chimney.

The duct terminations must be located so they can not be blocked (i.e. snowdrifts). 4' (1.22m) above grade or above maximum snow grade for the area is recommended. Make a 4 1/2" inch (114 mm) hole to suit in an outside wall of the house. From outside, place the fresh air hood into the hole, open side down. Seal with caulking and secure.

Insulating the intake liners is recommended in colder climates to prevent condensation from occurring. The 4" (102mm) inlet can also draw combustion air from the room provided adequate make up air is available. Fresh air makeup for the oil furnaces must follow criteria set in installation standard CSA B139-09 "Installation

Code For Oil Burning Equipment", and installed by a certiﬁ ed oil mechanic. Fresh air makeup for gas ﬁ red furnaces must follow criteria set in installation standard CAN/CGA-B149.1 or

CAN/CGA-B149.2. Fresh air makeup solid fuel furnaces must follow criteria set in installation standard CAN/CSA-B365.

VERTICAL RISE BETWEEN HORIZONTAL RUN

6’ & 10’ (1.83m & 3.05m) MAX 5’ (1.52m)

3’ & 6’ (0.91m & 1.83m) 15’ (4.57m)

1’ & 3’ (0.31m & 0.91m) 20’ (6.10m)

0’ & 1’ (0m & 0.31m) 25’ (7.62m)

H12.10.1

H3.35

WHEN INSTALLING A SYSTEM FOR MAKE UP FRESH AIR, THE INSTALLER MUST TAKE INTO

ACCOUNT A SATISFACTORY AIR MAKE UP RATE IN THE LIKELIHOOD THAT MORE THAN ONE

FUEL-BURNING FURNACE IN A MULTI FURNACE CONFIGURATION MAY OPERATE AT THE SAME

TIME.

W415-1013 / C / 11.19.13

4.0 UNCRATING AND ASSEMBLY

If the crating is too large for maneuvering in the doorways and staircases, remove the crate verticals, diagonals and top pallet.

• Primary Air Control Kit

• Main / Electrical Harness Kit (1 pc.)

• Bricks (37 pcs. HMF150, 53 pcs. HMF200)

• Bafﬂ es (2 pcs.)

• Secondary Air Tubes (4 pcs. HMF150, 5 pcs. HMF200)

• Installation and Operating Manual

• Limit Switch and Mount Bracket (Plenum) (2 pcs.)

• Stand Offs and Hardware

CAUTION

MANOUVERING AND PALLET RE-

MOVAL REQUIRES A MINIMUM OF

TWO PEOPLE.

CAUTION

HIGH CENTRE OF GRAVITY! THIS UNIT IS VERY TOP

HEAVY! USE CAUTION WHEN MANOEUVRING OR RE-

MOVING THE FURNACE FROM THE BASE PALLET.

LIFTING POINTS

4.1 CRATED UNIT CONTAINS

4.2 RECOMMENDED STEP

H3.36

THE BASE PALLET IS SECURED TO THE FURNACE BY ADJUSTING THE LEGS AT THE BOTTOM OF

THE FURNACE.

THE BASE PALLET SHOULD NOT BE REMOVED UNTIL THE FURNACE IS PLACED CLOSE TO ITS

FINAL INSTALLATION LOCATION!

LIFTING OF THE FURNACE SHOULD BE THROUGH THE BASE PALLET - LIFTING OF FURNACE BY

METAL BASE HOUSING CAN RESULT IN DAMAGE

W415-1013 / C / 11.19.13

FURNACE BASE

SECURING BRACKET

BASE SKID

REMOVE LAG BOLT

LOOSEN OFF LOCK NUT

ADJUSTMENT FOOT

CAUTION

HIGH CENTRE OF GRAVITY! USE EXTREME CAUTION TO AVOID TOPPLING OF THE FURNACE

"CRUSH HAZARD"!

STEP #1:

Push the furnace to one side until close to the weight tipping the skid.

STEP #2:

Firmly support side of the furnace (near top) to prevent furnace toppling, when the skid/furnace are tilted.

HIGH CENTRE

OF GRAVITY

2ND INSTALLER

SUPPORTS

WEIGHT OF UNIT

FROM TOP

INSTALLER #1

INSTALLER #2

INSTALLER #1

STEP #3:

Pull the skid from under the unit, and gently tilt the furnace upright onto the levelling feet.

USE EXTREME CAUTION TO AVOID TOPPLING OF UNIT,

"CRUSH HAZARD".

4.3 REMOVAL OF FURNACE FROM BASE OF SKID

W415-1013 / C / 11.19.13

4.4 CONFIGURING HMF150/200 AS LEFT OR RIGHT "RETURN AIR” (RA)

The HMF150/200 can be installed upstream with the return air, (also supply air from pre existing furnace "add on" conﬁ guration), entering from the left or right hand sides of the furnace. The HMF150/200 comes conﬁ gured for left side RA.

RETURN AIR

LEFT AND RIGHT HAND SIDE PANELS ARE REVERSIBLE

STEP #1:

Remove all screws holding side panels.

STEP #3:

Switch panels to opposite sides and reverse process.

Attach the electrical mounting bracket with fasteners supplied.

Line up the bracket mounting holes with the dimple in the furnace side panel.

Note that in both left and right RA conﬁ gurations the mounting bracket goes closest to the rear of the furnace.

LEFT RA RIGHT RA

4.5 MOUNT MAIN ELECTRICAL HARNESS TO FURNACE

Secure the electric harness upper portion to the furnace side panel, and the lower portion to the installed bracket.

LEFT RA

RIGHT RA

PLENUM PLENUM

STEP #2:

Tilt side panels outwards from top and pull up diagonally.

W415-1013 / C / 11.19.13

RIGHT HAND RA

4.6 MOUNTING PRIMARY AIR CONTROL

LEFT HAND RA

Location of the Primary Air Control in left and right RA.

IMPORTANT: This step must follow the plenum installation in Section 6.0. The plenum is not shown in diagrams below, for clarity purposes.

1. Attach Vertical Guide Bracket (VGB) to the Top of the rear air supply chamber. a. Centre the VGB around the control rod opening as per diagram and position the two vertical ﬁ ngers of

the VGB so the bend in these ﬁ ngers are ﬂ ush with the back side of the shutter plate.

b. Locate VGB on screws inserted in the predrilled holes of the rear air supply chamber, as per diagrams.

DO NOT TIGHTEN SCREWS SO BRACKET CAN BE ADJUSTED.

c. With shutter plate pushed towards the front of the furnace in the air damper assembly slot, and the base

of the VGB held ﬁ rmly down on the top of the air supply chamber, position the bend in the vertical ﬁ ngers so there is a 0” to 1/32” gap between the back of the shutter plate and the bend in the vertical ﬁ ngers.

FLUSH TO SHUTTER PLATE

HOLD SHUTTER PLATE FORWARD TOWARDS FRONT OF FURNACE

SHUTTER

PLATE

CONTROL

ROD

OPENING

REAR AIR

SUPPLY

CHAMBER

VGB

H3.37

THE FINGERS MUST NOT EXERT ANY FORWARD FORCE ON THE SHUTTER PLATE WITH THE MOUNTING SCREWS TIGHTENED. THE SHUTTER PLATE MUST SLIDE UP AND DOWN FREELY IN THE SLOT, AND SHOULD READILY FALL (GRAVITY ONLY) INTO THE SLOT IF RAISED BY HAND 2” (51mm) AND RELEASED. IF ANY TENSION EXISTS BETWEEN VGB AND SHUTTER PLATE, THE FRICTION MAY PREVENT THE SHUTTER PLATE FROM FALLING, CAUSING THE FURNACE TO OVER FIRE.

W415-1013 / C / 11.19.13

4.7 SECONDARY AIR TUBES

STEP #1

○ Insert the next tube in the rear most hole in the left side manifold, as illustrated in “A”. ○ Slide the tube towards the right side of ﬁ rebox, into the opposit hole, as illustrated in “B”.

Main air control

box is secured

with (3) screws

into the rear

panel and (1)

through the

inside ﬂ ange of

the main box

and into the furnace top.

The rear most secondary air tubes have been factory installed. The remaining three secondary air tubes in conjunction with the compressed vermiculite bafﬂ es will need to be installed as follows:

NOTE

The holes in the tubes must face to front of furnace.

2. Assemble the control box as illustrated using the fasteners supplied.

3. Check manual override operation of the shutter plate by sliding the primary damper lever up and down at the front of the Top Damper Bracket. Again the shutter shall move up and down freely and the shutter should readily return to the closed position under gravity.

4. Connect electrical control circuit and ensure shutter moves freely (open and close) when the wood thermostat cycles on and off for heat demand.

"B"

"A"

NOTE

The keyway in the secondary tube must align with the keyed part of the acceptance hole in the right hand side secondary manifold.

NOTE

The front 3 secondary tubes on the HMF200 have larger holes than the rear 2.

W415-1013 / C / 11.19.13

STEP #3

○ Carefully pivot the compressed vermiculite bafﬂ es up onto the rear secondary air tubes as illustrated.

Ensure that the top bafﬂ es are pushed all the way to the rear of the ﬁ rebox overlapping the rear bricks, leaving a minimum 2.75" (70mm) (HMF150) / 4.75" (121mm) (HMF200) gap along the front. This will allow the ﬂ ue gases to escape the ﬁ rebox. Spread the bafﬂ es tight to each side to ensure there are not gaps, as illustrated.

2.75"

HMF150 SIDE VIEW

STEP #4

○ Repeat steps 1 thru 3 with remaining tubes until all are installed.

FRONT VIEW

4.75"

HMF200 SIDE VIEW

STEP #2

○ Once the secondary tube has been pushed completely to the right and the key has engaged the keyway,

insert a hitch pin into the left most clearance hole of the secondary tube.

W415-1013 / C / 11.19.13

4.8 DOOR HANDLE INSTALLATION

WARNING

BURNING YOUR APPLIANCE WITH THE DOORS OPEN OR AJAR CREATES A FIRE HAZARD THAT

MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE.

DO NOT STRIKE OR SLAM DOOR.

NEVER REMOVE THE DOOR WHEN THE APPLIANCE IS HOT.

H3.1

NOTE: DOOR MAY NOT BE

AS ILLUSTRATED

DOOR

HANDLE

DOOR

FRONT VIEW

SPRING

WASHER

NUT

DOOR

HANDLE

LATCH

LOCK

WASHER

SPACER

NOTE: POSITION OF DOOR HANDLE LATCH.

H98.2

W415-1013 / C / 11.19.13

Hybrid HMF150/200 as a Stand Alone Wood Furnace, (see Section 5.2).

Hybrid HMF150/200 as a Combination Wood/Oil Furnace (see Section 5.3).

Hybrid HMF150/200 as a Combination Wood/Electric Furnace (see Section 5.4).

Hybrid HMF150/200 as a Combination Wood/ Oil/Electric Furnace (see Section 5.5).

5.0 CONFIGURATION OF LEFT AND RIGHT RETURN AIR WITH OTHER HYBRID MODULES

Hybrid HMF150/200 as a "Add On" to existing furnace (see Section 5.1). In this application the HMFK-BMP50 blower module is not used.

W415-1013 / C / 11.19.13

REQUIRED COMPONENTS: • HMF150/200 Hybrid Furnace

• HMFK-ADDON Kit

• HMFK-SOLID or HMFK-GLASS Door Kit

CAUTION

1. Certiﬁ ed for series connection to the supply plenum outlet only (upstream) of an oil-ﬁ red furnace or gas ﬁ red furnace, or electric furnace;

2. May be added onto one of the following:

• a gas/oil ﬁ red furnace having an output, as shown on the original nameplate, between 60,000 minimum and 85,000 maximum BTU/h (HMF150), up to 100,000 BTU/h (HMF200)

• an electric furnace having a rating as shown on the original nameplate, between 15 minimum and 20 maximum Kw (HMF150), up to 30 Kw (HMF200)

3. Do not connect duct work so that a reverse ﬂ ow is possible

4. Operate the original furnace (oil, gas, electric) unit periodically to ensure that it will operate satisfactorily when needed;

5. Do not relocate, bypass or render inoperable any of the safety controls in the original furnace installation;

6. Maintain sufﬁ cient combustion-air supply to both furnaces. Air starvation is dangerous, see Section 3.2 "Outside Combustion Air";

7. Refer to manufacturer's instruction of existing furnace.

8. Do not use duct elbows having an inside radius of less than 6” inches (150mm).

9. An add-on unit shall only be installed on a furnace duct system and chimney that are in good operating

condition.

10. a) The differential static pressure between the inside and outside of the warm air supply plenum, or the

air-temperature rise at equilibrium across the original furnace is to be measured before any changes are made to the system. Using the following methods the differential of pressure and temperature should be adjusted to the same values after the add-on installation (meeting original manufacturer speciﬁ cations) in order to maintain the air ﬂ ow through the original furnace.

• on a belt-driven system, blower pulleys and motor pulleys may be changed but the electrical current ﬂ owing through the motor shall not exceed the nameplate rating (a blower motor of larger power may be used);

• on a direct-drive system, the motor shall not be changed; however, the speed of the motor may be increased;

• the blower itself shall not be changed;

5.1 HYBRID HMF150/200 AS A "ADD ON" TO EXISTING FURNACE

H3.38A

THE INSTALLATION OF THE FURNACE MUST BE DONE IN ACCORDANCE WITH RULES OF

AUTHORITIES HAVING JURISDICTION AND THE CAN / CSA B365-01 (R2006) STANDARD FOR SOLID

FUEL BURNING APPLIANCES AND EQUIPMENT.

THE HMF/CHMF 150/200 WOOD FURNACES ARE NOT INTENDED FOR USE AS AN “ADD ON”

FURNACE TO A HEAT PUMP SYSTEM. CONNECTION OF THIS CONFIGURATION WILL VOID ALL

WARRANTIES.

W415-1013 / C / 11.19.13

• the equipment shall be installed in accordance with the instructions of the original furnace manufacturer and in a manner acceptable to the regulatory authority by qualiﬁ ed personnel. The operation of the original furnace must be veriﬁ ed for acceptable operation before and after installation of the "Add On".

• the installation shall comply with the applicable requirements of CSA Standard CAN CSA-B365. Changes made to the installation of the oil furnace shall comply with CSA Standard B139, changes made to installation of gas ﬁ red furnace shall comply with CGA Standard CAN/ CGA-B149.1 or CAN/CGA-B149.2; changes made to the installation of the electric furnace shall comply with CSA Standard CSA C22.1.

10. b) When the circulation blower is turned on by the wood limit in “Add On” furnace, the blower speed (controlled through RG contacts), should provide air ﬂ ow thru the combined system of 1100-1300 CFM (HMF150), and 1300-1700 CFM (HMF200).

11. Certiﬁ ed for installation with the allowable duct work described in Section 6.0 - "Plenum and Venting

Installation".

12. Do not connect to any gas ﬁ red furnace that has not been certiﬁ ed initially as complying with Standard

ANSI Z21.47 / CSA 2.3 or its' precedents.

13. Do not connect to any furnace that is not equipped with an air circulation blower.

14. Do not connect under any circumstances to the chimney or vent serving a gas furnace or gas appliance.

15. Disconnect power from both electric furnace and "Add On" furnace before servicing.

16. Refer to original furnace manufactures instructions regarding:

• minimum duct sizes

• permissible openings in casings for ducts

• electric circuit diagrams to be used to determine connection points for circuit from "Add On"

• electric ratings of control relays

• minimum distance to ﬂ ue pipe from electric furnace casing, power supplies and electric wiring

• month and year of certiﬁ cation

STEP #1

The original furnace that "Add-On" furnace will attach to, must meet all speciﬁ cations/parameters as outlined in the "CAUTION" section.

STEP #2

Series ducting of original furnace to "Add-On" furnace must be in adherence with "Allowable" venting conﬁ gurations, as outlined in the “CAUTION" notes and instructions given in Section 6.0.

STEP #3

Ducting from original furnace to "Add-On" furnace, will transition to suit inlet opening on side of "Add-On" furnace.

STEP #4 - Electrical:

10.5”

(267mm)

18”

(457mm)

H3.39

ORIGINAL FURNACE MUST SATISFY ALL SPECIFICATIONS/PARAMETERS DESCRIBED IN THE

"CAUTION" NOTES AT THE BEGINNING OF SECTION 5.1.

ALL 115 VOLT ELECTRICAL PRE ASSEMBLED HARNESSES MUST BE INSTALLED AS PER INSTRUC-

TIONS AND ELECTRICAL CODES.

NO 115V ELECTRIC CIRCUIT HARNESS OR FIELD WIRING MAY PASS THROUGH CLEARANCE

SPACE BETWEEN HMF150 FURNACE BOTTOM AND FLOOR.

FAILURE TO COMPLY MAY RESULT IN ELECTRIC SHOCK, FIRE, PROPERTY DAMAGE OR PERSON-

AL INJURY.

W415-1013 / C / 11.19.13

Install wood limit switch:

• Locate and drill a 7/8" hole in the side of the plenum on the same side as the location of the HMF150/200 main wire harness, as illustrated.

LEFT HAND RETURN AIR CONFIGURATION

22"

12” (305mm)(HMF150) 16” (406mm)(HMF200)

24” (610mm) (HMF150) 31” (787mm) (HMF200)

(559mm)

(165mm)

1/2

”

22"

24” (610mm) (HMF150) 31” (787mm) (HMF200)

12” (305mm)(HMF150) 16” (406mm)(HMF200)

(165mm)

1/2

”

RIGHT HAND RETURN AIR CONFIGURATION

• Locate the wood limit switch bracket on the furnace top, next to the plenum by lining up the clearance holes in the lower switch bracket and the pilot holes in the furnace top (secure with hex head screws).

• Secure the top ﬂ ange of the switch mounting bracket by fastening with 2 hex head self drilling screws into the supply plenum.

• Secure the wood limit switch onto the switch mounting bracket using 4 hex head wildrill screws.

• Secure the ﬂ ex conduit connector on loose end of the wood limit wire harness to the access hole on bottom of the wood limit switch connection box using the lock nut from within the box.

• Connect the wires from the wood limit wire harness to the wood limit terminals as per the diagram.

H3.40

INSTALLATION OF "ADD-ON" CONFIGURATION REQUIRES FIELD WIRING BY A CERTIFIED

ELECTRICIAN. ALL WIRING TO CONFORM TO CSA 22.1.

WOOD FAN/LIMIT WIRING

W415-1013 / C / 11.19.13

• Secure all ﬂ ag connectors to switch terminals, and route ground line to switch chassis.

• Conﬁ rm the set points by checking to see if the straight edge of the pointer indicates the correct temperature listed.

CAUTION

THE PRESET VALUES ON THE FAN LIMIT CONTROL MUST NOT BE CHANGED

FROM THE FACTORY

SETTING.

ANY ADJUSTMENT TO

THIS CONTROL WILL

AFFECT THE OPERATING

EFFICIENCY OF THE

FURNACE AND WILL

VOID THE WARRANTY

COVERAGE.

• Once set point limits have been conﬁ rmed, carefully manipulate wiring inside wood limit connection box so that installation of connection box cover does not disturb or impede mechanical set point tabs and rotary dial.

• Make sure the fan switch is pulled out into the “AUTO” position. Please refer to “Control System - Summer Fan/Continuous Fan” section for more information.

IMPORTANT:

THIS STEP IS FOR "ADD-ON"

CONFIGURATION ONLY!

FOR FURNACE THAT IS NOT AC READY

COM

RELAY FROM LOWER ELECTRICAL BOX ON

HMF150/200

WHITE

BLACK OR BROWN BLACK / YELLOW RED

NL1

BLOWER

NEUTRAL

BLOWER

“LINE“

TERMINAL

WHITE ROGERS FAN CONTROL CENTRE 8A05A-101

• For furnaces that are not AC ready a fan control centre must be added to the original furnace.

WOOD FAN/LIMIT SET POINTS

FAN OFF SET POINT LEVER

115°F (46°C)

FAN ON SET

POINT LEVER

160°F (71°C)

HIGH LIMIT

SET POINT LEVER

250°F (121°C)

W415-1013 / C / 11.19.13

“B” HARNESS CONNECTOR

CONTROL WIRE FOR BLOWER CONTROL ON ORIGINAL FURNACE FIELD INSTALLATION

RELAY BLOCK SUPPLIED IN “ADD ON ” MODULE KIT

LINES 12 & N TO ENGAGE COIL ON RELAY

LOWER ELECTRICAL BOX - MAIN HARNESS HMF150/200

NOTE

• Adjust the motor speed when operating the original furnace, so that temperature and pressure differential measured between warm air supply plenum remain the same before and after addition of the “Add On”.

• Adjustment of motor speed when operating “Add On” should provide an airﬂ ow of 1100-1300 CFM thru the ducting system (HMF150), 1300-1700 CFM (HMF200).

NOTE

a) For ECM motor in original furnace

• relay acts as dry contact for G contact on G13 control board.

b) For PSC motor in original furnace (TYPE 8A05A-101)

• spec White Rogers fan control centre supplied by installer

• control wire can be from R&G contacts of fan centre to dry contact on relay in lower control box

HMF150 c) PRECAUTION - The new fan centre must have same power source as original furnace. d) Motor speed may need to be increased to overcome increased static pressure:

• PSC - move to higher speed as needed

• ECM - adjust taps or control as needed

W415-1013 / C / 11.19.13

REQUIRED COMPONENTS:

• HMF150/200 Hybrid Furnace

• HMFK-BMP50-1 Blower Box Module

• HMFK-SOLID or HMFK-GLASS Door Kit

STEPS: Completely assemble HMF150/200 in required left or right hand "RA" conﬁ guration as required. STEP #1 - #4

Follow Steps 1 to 4 from SECTION 5.1 - HYBRID HMF150/200 AS A "ADD ON" TO EXISTING FURNACE.

STEP #5

○ Locate and level the HMF150/200 while maintain-

ing a minimum 1.25" (32mm) clearance space between the bottom of the furnace and ﬂ oor.

○ Use levelling the legs to compensate for uneven

ﬂ oor and snug lock nuts up to the furnace base to prevent movement through vibration.

○ Remove the contents of the blower module kit

and compare with the contents list on the "Manual" addendum, accompanying the Blower Module.

○ Remove the shipping bracket from the blower.

STEP #6

○ Place the blower box module with the blower

outlet side facing the rectangular opening on the side panel.

○ Adjust the levelling legs on the blower box mod-

ule so that the module is level and clearance hole on the mounting ﬂ anges align with pilot holes on side of the furnace panel.

STEP #7

○ Lift the blower outlet side of blower box so mount-

ing ﬂ ange on the bottom of blower box clears the retaining bracket on the lower edge of the furnace side.

○ Slide the blower box in so the lower mounting

ﬂ ange of the blower box is contained between the ﬂ ange of the retaining bracket and the furnace

side.

○ Fasten the sides and top mounting ﬂ anges of the

blower box using wildrill 1/4" hex head screws.

LEVEL LEG

LOCK NUT

RETAINING FLANGE

5.2 HYBRID HMF150/200 AS A “STAND ALONE” WOOD FURNACE

ITEM

DESCRIPTION

QTY

HMF150/200 HYBRID FURNACE

HMFK-BMP50 BLOWER BOX MODULE

1/4" HEX HEAD WILDRIL SCREW

HMFK - SOLID or HMFK - GLASS DOOR KIT

H3.41

THE INSTALLATION OF THE WOOD FURNACE / COMBINATION WOOD FURNACE MUST BE DONE IN ACCORDANCE WITH RULES OF AUTHORITIES HAVING JURISDICTION AND THE CAN / CSA B365-01

(R2006) STANDARD FOR SOLID FUEL BURNING APPLIANCES AND EQUIPMENT.

W415-1013 / C / 11.19.13

STEP #8

○ Remove the access panel from the rear of the blower box module. ○ Route the harness from the rear of the lower electrical box of the main

electric harness to access the hole on the side of blower box.

○ Match and connect the harness connectors "B" inside the lower electri-

cal box and snap the ﬂ ex conduit connector into the side of the electrical box.

○ Wires from the other end of the harness should pass through the hole

in side of the blower module. The 90° ﬂ ex connector should also be passed through and secured by the connector nut on the inside of box.

STEP #10

○ See SECTION 7.0 - ELECTRICAL CONNECTIONS AND SCHEMATICS.

STEP #9

○ See SECTION 6.0 - PLENUM AND VENTING INSTALLATION.

STEP #11

○ See SECTION 8.0 - OPERATING INSTRUCTIONS.

"B" HARNESS LENGTH: ADJUSTMENT WHEN NOT

USING ELECTRIC FURNACE MODULE

○ The length of "B" harness has been made to allow for instal-

lation of an Electric Furnace Module (HMFK-EF15/18/20/25). If Electric Furnace Module is not being installed, the length of ﬂ ex conduit needs to be reduced by 12" (305mm). Re- move the 90° bulk head connector from end of ﬂ ex conduit, slide the liner off wires far enough that the wiring will not be damaged when adjusting the length of ﬂ ex conduit. Mea- sure 12" (305mm) off end of the ﬂ ex conduit and put small break/kink in the conduit at this point using side cutters or hacksaw blade. The conduit can then be ﬂ exed back and forth over this break until it breaks completely apart, and the 12” (305mm) section can be removed. Feed the wires back through the ﬂ ex conduit and relocate the 90° head connector bracket to the new end of the ﬂ ex conduit.

○ Copy the wire, marking number, located near the end of each

wire, onto a piece of masking tape and stick this marker 14" (355mm) away from wire end. The wire can now be shortened by 12" (305mm).

ACCESS

HOLES

H3.42

ENSURE THE ELECTRICAL WIRING INSIDE THE BLOWER BOX IS ADEQUATELY SECURED AND

PROTECTED FROM SHARP EDGES. FAILURE TO DO SO COULD RESULT IN DAMAGE TO THE

WIRING INSULATION, RESULTING IN POSSIBLE SHORT CIRCUITING TO THE FURNACE CHASSIS.

THIS COULD RESULT IN POSSIBLE INJURY OR PROPERTY DAMAGE.

ALL 115 VOLT ELECTRICAL PRE ASSEMBLED HARNESSES MUST BE INSTALLED AS PER

INSTRUCTIONS AND ELECTRICAL CODES.

NO 115V ELECTRIC CIRCUIT HARNESS OR FIELD WIRING MAY PASS THROUGH CLEARANCE

SPACE BETWEEN HMF150/200 FURNACE BOTTOM AND FLOOR.

FAILURE TO COMPLY MAY RESULT IN ELECTRIC SHOCK, FIRE, PROPERTY DAMAGE OR

PERSONAL INJURY.

W415-1013 / C / 11.19.13

REQUIRED COMPONENTS:

• HMF150/200 Hybrid Furnace

• HMFK-BMP50-1 Blower Box Module

• HMFK-OFRF40 or HMFK-OFBNX Oil Burner Module

STEPS #1 - #9

Follow Steps 1 to 9 from SECTION 5.2 - HYBRID HMF150/200 AS A “STAND ALONE” WOOD FURNACE.

LEFT HAND RA

RIGHT HAND RA

STEP #10

○ Remove the contents of the Oil Burner Module Kit (HMFK-OFRF40 or HMFK-OFBNX) and compare with

the contents list on the "Manual" Addendum accompanying the Oil Furnace Module.

STEP #11

○ Remove (6) hex head screws fastening the bot-

tom front panel to the front corner post and pull the bottom front panel off HMF150/200 furnace assembly.

LEFT HAND RA

○ Remove the oil ﬂ ue blanking plate off the rear

furnace panel (remove 8 hex screws from the blanking plate).

LEFT HAND RA REAR VIEW

5.3 HYBRID HMF150/200 AS A COMBINATION “WOOD/OIL” FURNACE

• HMFK-SOLID or HMFK-GLASS Door Kit

• HMFK-CMBCH-1 (HMF150) or HMFK-CCH200 (HMF200) Oil Combustion/Heat Exchanger

• HMFK-WMO WMO Thermal Safety Switch

H3.43

THE INSTALLATION OF THE WOOD OIL COMBINATION FURNACE MUST BE DONE IN ACCORDANCE

WITH THE RULES OF THE AUTHORITIES HAVING JURISDICTION AND THE CAN / CSA B139-09

STANDARD FOR OIL BURNING HEATING APPLIANCES.

W415-1013 / C / 11.19.13

STEP #12

○ Insert the stainless steel oil furnace combustion chamber/heat exchanger HMFK-CMBCH-1 (HMF150) or

HMFK-CCH200 (HMF200), into the lower cavity of HMF150/200 body (see diagrams). Ensure the heat exchanger is on the same side as the blower.

AIR FLOW DIRECTION FROM BLOWER MODULE

HEAT EXCHANGER

COMBUSTION CHAMBER

AIR FLOW DIRECTION FROM BLOWER MODULE

HEAT EXCHANGER

COMBUSTION CHAMBER

LEFT HAND RA CONFIGURATION (HMF150 SHOWN) RIGHT HAND RA CONFIGURATION (HMF150 SHOWN)

STEP #13

○ Align mounting ﬂ ange and bolts with ﬂ ange pattern on new bottom front panel (supplied) with HMFK-

OFRF40, HMFK-OFBNX module kits in both left and right hand RA versions.

○ Push the oil combustion chamber/heat exchanger into the cavity until the ﬂ ue pipe protrudes through the

opening of the rear furnace panel.

H3.44

TAKE PARTICULAR CARE TO ORIENTATE OIL FURNACE AS PER DIAGRAMS FOR LEFT AND RIGHT

HAND RA. THE OIL FURNACE COMBUSTION CHAMBER AND HEAT EXCHANGER WAS DESIGNED

AND TESTED FOR THE EXCHANGER SECTION OF THE ASSEMBLY TO FACE THE AIR STREAM

COMING FROM THE BLOWER MODULE. INCORRECTLY ASSEMBLED OIL FURNACE COMPONENTS

CAN RESULT IN POOR PERFORMANCE AS WELL AS COMPONENT AND/OR PROPERTY DAMAGE.

W415-1013 / C / 11.19.13

RIGHT HAND RA PANEL

LEFT HAND RA PANEL

NOTE

Not all oil burner module kits require adapter collar and second ﬁ bre gasket. Check "Manual" Addendum accompanying oil furnace module for speciﬁ c assembly details.

FLANGE GASKET

○ Locate ﬂ ange gasket over bolts of oil furnace mounting ﬂ ange, prior to placing

bottom front cover up to mounting ﬂ ange.

○ Align mounting bolts on ﬂ ange align with clearance holes in bottom front panel

when panel loosely ﬁ t in ﬁ nal position.

○ Correct position of bottom front panel has top ﬂ ange of panel over top of ﬁ rebox

front ﬂ ange and underneath furnace bottom.

○ New bottom front panels in oil furnace module kits.

FURNACE BOTTOM

OIL FURNACE

COMBUSTION CHAMBER

FIREBOX

FRONT

OIL FURNACE

FLUE

STEP #14A

○ When using the Riello Oil Burner (kit # HMFK-OFRF40), the

burner mounting ﬂ ange must be located so that the mounting surface of the ﬂ ange is 2.5" (63.5mm) from the ﬁ ring end of the blast tube (combustion head). See diagram.

2.5"

(63.5mm)

STEP #14B

○ Fasten bottom front cover to corner posts using hex head

wildrill screws. Assemble burner, ﬂ ange adapter collar (used with Riello Burner only - kit # HMFK-OFRF40), and gaskets to oil furnace mounting ﬂ ange bolts as per diagram.

○ Attach oil furnace sight glass, gasket, and bracket to bottom

front panel using (2) hex screws.

OIL BURNER

MOUNTING

FLANGE

BRASS NUTS

FIBRE

GASKETS

ADAPTER

COLLAR

OIL FURNACE

FLANGE

BOTTOM FRONT

COVER

LEFT HAND RA CONFIG SHOWN

SIGHT GLASS BRACKET

GASKET

SIGHT GLASS

W415-1013 / C / 11.19.13

OIL FURNACE

MODULE

PROTECTIVE

COVER

NOTCHED RELIEF

CABLE STRAPS

HARNESS "C"

LOWER

ELECTRICAL

BOX (HMF150/200 ELECTRICAL

HARNESS)

LEFT HAND RA CONFIGURATION

RIGHT HAND RA CONFIGURATION

OIL FURNACE

MODULE

PROTECTIVE

COVER

NOTCHED RELIEF

CABLE STRAPS

HARNESS "C"

LOWER

ELECTRICAL

BOX (HMF150/200 ELECTRICAL

HARNESS)

○ Route Harness "C" between oil burner and lower electrical box of HMF150/200 electrical harness. ○ Match and connect harness connectors "C" inside the lower electrical box and snap ﬂ ex conduit connector

into side of electrical box.

○ Flex conduit shall be secured along bottom edge of side panel by screwing cable straps over ﬂ ex conduit -

use dimples provided to locate screws holding cable straps.

○ Wires from other end of harness should pass through appropriate bulk head on frame of oil burner, and the

ﬂ ex conduit shielding secured to the bulk head by the 90° ﬂ ex connector. Connector should be secured from other side of bulk head by connector nut.

○ Power, neutral and ground connections should be made to oil burner controls as per installation/owner

manual for speciﬁ c oil burner.

○ Flex conduit should be secured to ﬂ oor where conduit passes under the oil furnace modules protective

cover. The ﬂ ex conduit should pass directly below the notched relief in the side of the protective cover.

STEP #15

NOTE

Wire harness “C”, which runs from junction box and oil furnace burner, has been supplied at the length required for a right hand RA conﬁ guration. If installing oil furnace with a left hand RA conﬁ guration, the wires in the harness and the ﬂ ex conduit will have to be shortened by approximately 12” (305mm). Attach harness to junction box and secure conduit on HMF150/200 to determine actual length of wires and ﬂ ex conduit.

H3.45

ALL 115V ELECTRICAL PRE ASSEMBLED HARNESSES MUST BE INSTALLED AS PER

INSTRUCTIONS.

NO 115V ELECTRIC CIRCUIT HARNESS OR FIELD WIRING MAY PASS THROUGH CLEARANCE

SPACE BETWEEN HMF150/200 FURNACE BOTTOM AND FLOOR.

FAILURE TO COMPLY MAY RESULT IN ELECTRIC SHOCK, FIRE, PROPERTY DAMAGE OR

PERSONAL INJURY.

W415-1013 / C / 11.19.13

○ Insert the cylindrical probe of limit switch/bracket assembly into the appropriate 7/8" hole in the panel (see

above diagram). Once seated, the bracket can be secured to the panel using (4) self drilling screws.

○ Secure the ﬂ ex conduit connector on loose end of oil limit wire harness to the access hole on bottom of oil

limit switch connection box using lock nut from within box. ○ Connect the wires from the oil limit wire harness to the oil limit terminals as per Figure A. ○ Secure all the ﬂ ag connectors to the switch terminals and route the ground line to the switch chasis. ○ Conﬁ rm the set points by checking to see if the straight edge of the pointer indicates the correct tempera-

ture listed in Figure B.

LEFT HAND RA CONFIGURATION

RIGHT HAND RA CONFIGURATION

OIL

FURNACE

FLUE

BLOWER MODULE

HARNESS

OIL LIMIT & MOUNTING BRACKET

OIL LIMIT

HARNESS

LEFT HAND RA CONFIGURATION

RIGHT HAND RA CONFIGURATION

OIL

FURNACE

FLUE

BLOWER MODULE

HARNESS

OIL LIMIT & MOUNTING

BRACKET

OIL LIMIT

HARNESS

HMF150

HMF200

LEFT HAND RA CONFIGURATION

RIGHT HAND RA CONFIGURATION

HMF150

STEP #16

○ Slide the cover of the oil limit switch off.

FOR HMF150 ONLY:

○ Attach the oil limit switch to the oil limit switch mounting bracket (W080-1101P supplied with HMFK-

CMBCH-1 Oil Furnace Combustion Chamber) using (4) hex head wildrill screws, see following diagram for

correct mounting position depending on left or right hand RA requirement.

FOR HMF200 ONLY:

○ Attach the oil limit switch to the oil limit switch mounting bracket (W080-1170-SV1MT supplied with HMFK-

CCH200 Oil Furnace Combustion Chamber) using (4) hex head wildrill screws, see following diagram for

correct mounting position depending on left or right hand RA requirement.

H3.46

THE MOUNTING LOCATION AND MOUNTING BRACKET FOR THE OIL LIMIT SWITCH ARE NOT THE

SAME FOR THE HMF150 AND HMF200. STRICTLY ADHERE TO THE INSTRUCTION SET PERTAIN-

ING TO THE MODEL BEING INSTALLED. FAILING TO DO SO COULD RESULT IN POOR OPERATION,

PROPERTY DAMAGE AND PERSONAL INJURY.

W415-1013 / C / 11.19.13

CAUTION

THE PRESET VALUES ON THE FAN LIMIT CONTROL MUST NOT BE CHANGED FROM THE FACTORY

SETTING.

ANY ADJUSTMENT TO THIS CONTROL WILL AFFECT THE OPERATING EFFICIENCY OF THE

FURNACE AND WILL VOID THE WARRANTY COVERAGE.

○ Once the set point limits have been conﬁ rmed, carefully manipulate the wiring inside the oil limit connec-

tion box so that installation of the connection box cover does not disturb or impede the mechanical set point tabs and the rotary dial.

○ Make sure the fan switch is pulled out into the “AUTO” position. Please refer to “Control System -

Summer Fan/Continuous Fan” section for more information.

STEP #17 Sealing the oil ﬂ ue and mounting lower heat shield:

○ Slide the ﬂ ue ﬁ bre gasket over on the ﬂ ue. ○ Slide the ﬂ ue plate over the oil furnace ﬂ ue pipe. ○ Secure the 5" (127mm) ﬂ ue plate to the rear panel using hex head screws (8 pcs.).

FIGURE B -

FIGURE A -

HMF200

LEFT HAND RA CONFIGURATION

OIL LIMIT

HARNESS

OIL LIMIT & MOUNTING BRACKET

BLOWER MODULE

HARNESS

OIL

FURNACE

FLUE

RIGHT HAND RA CONFIGURATION

OIL

FURNACE

FLUE

BLOWER MODULE

HARNESS

OIL LIMIT &

MOUNTING

BRACKET

OIL LIMIT

HARNESS

OIL FAN/LIMIT SET POINTS

OIL FAN/LIMIT WIRING

JUMPER

REMOVED

FAN OFF SET POINT

LEVER 80°F (27°C)

FAN ON SET POINT LEVER 100°F (38°C

)

HIGH LIMIT SET POINT LEVER 250°F (121°C)

+ 126 hidden pages

Napoleon HYBRID 150, HMF150, HYBRID 200, HMF200 Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual