Napoleon High Country NZ3000 Installation And Operating Instructions Manual

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Page 1

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

THIS FIREPLACE HAS BEEN TESTED AND LISTED BY INTERTEK TESTING SERVICES LTD. AS PER THE STANDARDS: CAN/ULC S610, UL 127 FOR FACTORY BUILT

FIREPLACES AND TO ULC S639 FOR STEEL LINER ASSEMBLIES FOR SOLID FUEL BURNING MASONRY FIREPLACES. CERTIFIED UNDER USA ENVIRONMENTAL

PROTECTION AGENCY (EPA).

NZ3000

SOLID FUEL BURNING

ZERO CLEARANCE APPLIANCE

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or death. Please read entire manual before you install and use your heater. This heater has not been tested with an unvented gas log set. To reduce risk of ﬁ re or injury, do not install an unvented gas log set into the heater.

- This heater can be very hot when burning.

- Combustible materials such as ﬁ rewood, wet clothing, etc. placed too close can catch ﬁ re.

- Children and pets must be kept from touching the heater when it is hot.

- The chimney must be sound and free of cracks. Before installing this unit, contact the local building or ﬁ re authority and follow their guidelines.

- Operate only with the doors tightly closed.

- Burn wood behind the log retainer directly on the ﬁ rebricks.

- Do not use an elevated grate or otherwise raise the ﬁ re.

- This heater is designed to burn natural wood only. Higher efﬁ ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.

- Do not start a ﬁ re with chemicals or ﬂ uids such as gasoline, engine oil, etc.

- Do not burn treated wood, coal, charcoal, coloured paper, cardboard, solvents or garbage.

- Do not let the heater become hot enough for any part to glow red.

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

FR PG 49

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

$10.00

1.26B

W415-0711 / D / 05.09.13

Page 2

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 SPECIFICATIONS 5

2.3 GENERAL INSTRUCTIONS 6

2.4 EPA COMPLIANCE 6

2.5 RATING PLATE INFORMATION 7

2.6 HI-EFFICIENCY HEATING 8

2.6.1 HOT AIR GRAVITY VENT SYSTEM (NZ220) 8

2.6.2 CENTRAL HEATING SYSTEM (NZ62CH) 9

2.6.3 BLOWER CIRCULATION (NZ64) 9

3.0 INSTALLATION PLANNING 10

3.1 APPLIANCE PLACEMENT 10

3.2 OUTSIDE COMBUSTION AIR 11

3.3 FLOOR PROTECTION 12

3.3.1 EMBER STRIP AND HEARTH EXTENSIONS 12

3.3.2 HEARTH EXAMPLES 13

4.0 INSTALLATION 14

4.1 CHIMNEY 14

4.2 TYPICAL CHIMNEY INSTALLATION 15

4.3 ADDING CHIMNEY SECTIONS 16

4.4 OFFSET CHIMNEY INST ALLA TION 17

4.5 INSTALLING FLASHING AND STORM COLLAR 18

4.6 TYPICAL EXISTING MASONRY 18

5.0 FRAMING 19

5.1 CLEARANCE TO COMBUSTIBLES 20

5.2 MINIMUM ENCLOSURE CLEARANCES 20

5.3 MINIMUM MANTEL CLEARANCES 21

6.0 FINISHING 22

6.1 VENTILATION OPENINGS 23

6.2 BAFFLE AND INSULATION BLANKET INSTALLATION 24

6.3 FACE PLATE, UPPER GRILLE, KEYSTONE AND DOOR INSTALLATION 25

6.3.1 TEMPLATE REMOVAL 25

6.3.2 FACEPLATE, HINGE, ASH LIP AND AIR CONTROL ARM INSTALLATION 25

6.3.3 H336-WI DOOR ASSEMBLY 26

6.3.4 WI DOOR AND TRIM INSTALLATION 26

6.3.5 H336-K/SS/BC DOOR ASSEMBLY 27

6.3.6 H336-K/SS/BC DOOR AND FPHK/FPMK TRIM INSTALLATION 27

7.0 OPTIONAL INSTALLATION 28

7.1 OPTIONAL SPARK SCREEN INSTALLATION 28

7.2 OPTIONAL NZ64 BLOWER INSTALLATION 29

8.0 SELECTING WOOD 31

9.0 OPERATION 32

9.1 APPLIANCE OPERATION 32

9.2 OPERATING SOUNDS AND SMELLS 32

9.3 AIR CONTROL 32

9.4 FIRE EXTINGUISHERS AND SMOKE DETECTORS 33

9.5 FUEL LOADING AND BURN CYCLE 33

9.6 LIGHTING A FIRE 34

9.6.1 FLASH FIRES 36

9.7 SMOKING 36

9.8 OVERNIGHT BURN 36

9.9 RE-LOADING THE APPLIANCE 37

10.0 MAINTENANCE 37

10.1 ASH REMOVAL PROCEDURES 37

10.2 CREOSOTE FORMATION AND REMOVAL 37

10.3 RUN-AWAY OR CHIMNEY FIRE 38

10.4 CHIMNEY CLEANING 38

10.5 WROUGHT IRON GLASS AND GASKET REPLACEMENT 39

10.6 CAST IRON GLASS AND GASKET REPLACEMENT 39

10.7 CARE OF GLASS 40

10.8 CARE OF PLATED PARTS 41

10.9 NZ64 BLOWER REPLACEMENT 41

11.0 REPLACEMENTS 42

12.0 TROUBLESHOOTING GUIDE 44

13.0 WARRANTY 45

14.0 SERVICE HISTORY 46

15.0 NOTES 47

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

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1.0 INSTALLATION OVERVIEW

THIS APPLIANCE AND ITS COMPONENTS ARE DESIGNED TO BE INSTALLED AND OPERATED AS A

SYSTEM. ANY ALTERATION TO OR SUBSTITUTION FOR ITEMS IN THIS SYSTEM, UNLESS ALLOWED

BY THESE INSTALLATION INSTRUCTIONS, WILL VOID THE WARNOCK HERSEY LISTING AND MAY

VOID THE PRODUCT WARRANTY. IT MAY ALSO CREATE A HAZARDOUS INSTALLATION. READ

THROUGH THESE INSTRUCTIONS THOROUGHLY BEFORE STARTING YOUR INSTALLATION AND

FOLLOW THEM CAREFULLY THROUGHOUT YOUR PROJECT.

See the section “MINIMUM MANTEL CLEARANCES”

See the section “VENTILATION OPENINGS”

See the sections “FINISHING” for drywall (or other combustible material)

See the section “FRAMING”

Side Wall

See the section “COMBUSTION AIR”

See the section “FINISHING” for non-combustible material

See the section “CHIMNEY INSTALLATION”

See the section “FRAMING”

See the section “HEARTH EXAMPLES” for ember strip installation

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Page 4

2.0 INTRODUCTION

WARNING

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Before installing this appliance, contact the local building or ﬁ re authority and follow their guidelines.

• This appliance must be installed by a qualiﬁ ed installer .

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not operate without fully assembling all components.

• Do not let the appliance become hot enough for any part to glow red.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance. Objects placed in front of the appliance must be kept a minimum of 48” (1219.2mm) away from the front face of the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe servicing a separate solid fuel burning appliance.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• Operate only with the doors tightly closed.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• If the appliance is not properly installed, a house ﬁ re may result. Do not expose the appliance to the elements (ex. rain, etc.) and keep the appliance dry at all times. Wet insulation will produce an odour when the appliance is used.

• The chimney must be sound and free of cracks. Clean your chimney a minimum of twice a year and as required.

• Do not start a ﬁ re with chemicals or ﬂ uids such as gasoline, engine oil, etc.

• Your appliance requires periodic maintenance and cleaning. Failure to maintain your appliance may lead to smoke spillage in your home.

• Higher efﬁ ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or too green or freshly cut hardwoods. Burning wet unseasoned wood can cause excessive creosote accumulation. When this is ignited it can cause a chimney ﬁ re that may result in a serious house ﬁ re.

• This appliance is designed to burn natural wood only. Do not burn treated wood, coal, charcoal, coloured paper, cardboard, solvents or garbage.

• Burn wood directly on the ﬁ rebricks. Do not elevate grate or otherwise raise the ﬁ re.

• Do not store wood within appliance installation clearances or within the space required for re-fueling and ash removal.

• Ashes must be disposed in a metal container with a tight lid and placed on a non-combustible surface well away from the home or structure until completely cool.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.

3.17D

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Page 5

(1098.5mm)

(944.6mm)

(139.7mm)

42" (1066.8mm)

(666.7mm)

40" (1016mm)

(435mm)

(127mm)

(743mm)

AIR INLET ON LEFT SIDE

(395.3mm)

ELECTRICAL INLET

2.1 DIMENSIONS

2.2 SPECIFICATIONS

WIDTH 42"(1066.8mm) DEPTH 29 1/4" (743mm) FLUE CENTER LINE TO REAR 15 9/16 (141.2mm) FLUE CENTER LINE TO SIDE 21" (533.4mm) HEIGHT 43 1/4" (1098.5mm) CHAMBER (D.W.H.) 13.75" x 25.75" x 13.75" (349.2mm x 654mm x 349.2mm) CAPACITY 2.78 CUBIC FEET (0.08 CUBIC METER) APPROXIMATE AREA HEATED* UP TO 3,000 SQUARE FEET (278.7 SQUARE METER) HEAT OUTPUT (HIGH BURN)** 60,000 BTU (17.6 KW) DURATION LOW FIRE* 12 HRS WEIGHT 575 LBS (260.8 KG) IDEAL WOOD LENGTH 25" (635mm)

OPTIONAL BLOWER 318 CFM COMBUSTION AIR INSIDE OR OUTSIDE ELECTRICAL DRAW < 12 AMPS

* Figures will vary considerably with individual conditions. ** Wolf Steel Ltd. estimated realistic BTU/h with hardwood logs and regular refueling.

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Page 6

2.3 GENERAL INSTRUCTIONS

BEFORE INSTALLING THIS APPLIANCE, CONTACT THE LOCAL BUILDING OR FIRE AUTHORITY AND

THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. FOLLOW THE INSTALLATION

DIRECTIONS. DO NOT OPERATE WITHOUT FULLY ASSEMBLING ALL COMPONENTS.

IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.

DO NOT EXPOSE THE APPLIANCE TO THE ELEMENTS (EX. RAIN, ETC.) AND KEEP THE APPLIANCE

DRY AT ALL TIMES. WET INSULATION WILL PRODUCE AN ODOUR WHEN THE APPLIANCE IS USED.

THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

CHILDREN AND PETS MUST BE KEPT FROM TOUCHING THE APPLIANCE WHEN IT IS HOT. CON-

TACT YOUR LOCAL AUTHORIZED DEALER / DISTRIBUTOR FOR SAFETY SCREENS THAT MAY BE

COMBUSTIBLE MATERIAL SUCH AS FIREWOOD, WET CLOTHING, ETC. PLACED TOO CLOSE CAN

CATCH FIRE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48"

FOLLOW THEIR GUIDELINES.

AVAILABLE FOR THIS PRODUCT.

FROM THE FRONT OF THE APPLIANCE.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA C22.1

CANADIAN ELECTRIC CODE (IN CANADA) OR THE ANSI/NFPA NO. 70 NATIONAL ELECTRIC CODE

IN THE UNITED STATES.

2.4 EPA COMPLIANCE

This appliance has been tested in accordance with standard 40, section 60 of the Environmental Protection Agency (EP A).

CALIFORNIA PROP 65 WARNING: Use of this product may produce smoke which contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Y our appliance must be installed in accordance with all national and local building code standards and the standard of Chimney and Appliances, V ents and Solid Fuel Burning Appliances NFP A #21 1. Consult the authority having jurisdiction (such as municipal building department, ﬁ re department, ﬁ re prevention bureau, etc.) to determine the need to obtain a permit. If you are in doubt about the proper installation for your situation, contact your dealer or local building or ﬁ re ofﬁ cial. The manufacturer does not guarantee that this appliance and its options will completely heat your entire home.

W415-0711 / D / 05.09.13

Page 7

THIS HEATER HAS BEEN TESTED IN ACCORDANCE WITH STAN

THE ENVIRONMENTAL PROTECTION AGE

OVE THIS LABEL

NE RETIREZ PAS CETTE PLAQUE

CHAUFFAGEA ÉTÉ TESTÉ EN CONFORMITÉ AVEC LA NORME 40, SECTION 60 DE

L’EPA(AGENCE POUR LA PROTECTION DE L’ENVIRONNEMENT).

2.5 RATING PLATE INFORMATION

DARD 40, SECTION 60 OF DARD 40, SECTION 60 OF

R'S INSTALLATION AND OPERATING

MANU

MANUAL.

UFACTURER'S

ACTURER'S

N INSTRUCTIONS.

RUCTIONS.

DGE OF FACEPLATEEPLATE

TO EDGE OF FACEPLATE

O EDG

FROM FRONT OF UNITFROM FRONT

153 mm)153 mm)

FROM SIDES OF UNITFROM SIDE

84"(2.13 m)84"(2.13 m)

FROM BASE OF UNITFROM BASE OF UNIT

DÉGA

ITT

DO NOT REDO NOT RE

CET APPAREIL DECET APPAREIL D

EXIGENCES POUR LA CHEMINÉE (voir leEXIGENCES POUR LA CHEMINÉE (voir le

La cheminée doit être certifiée selon l'une des normes suivLa cheminée doit être certifiée selon l'une des normes sui

pour le Canada ou selon les normes UL 103HT oupour le Canada ou selon les normes UL 103HT o

Installation dans une cheminée en maçonnerie : Lanstallation dans une cheminée en maçonnerie : L

certifiée selon les normes ULC S640 M92 ou ULCtifiée selon les normes ULC S640 M92 ou UL

UL 1777 pour leour l

Cheminée refroidie à l'air :

D WITH THE DOD WITH THE DO

RDWARERDWARE

ollowing standards ULC S604, ULC S610llowing standards ULC S604, ULC S

03HT or UL-127 for the United States03HT or UL-127 for the United States

nada or UL 1777 for the United Statesada or UL 1777 for the United States

C LE FOYERC LE FOYER

:LA FAÇADE :

EAILL

15 ft (4.57 m) MAXIMUM NUMBER OF ELBOWS 4) MAXIMUM NUMBER OF ELBOWS 4

ø7"ø

ANGLE DE DÉVIATION MAXIMAL ANGLE

Rating plate is located behind the appliance faceplate.

9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)

INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION AND OWNER'S MANUAL. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA. DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE.

POUR INSTALLATION ET UTILISATION CONFORMÉMENT AUX MANUEL D'INSTRUCTIONS DU FABRICANT. RENSEIGNEZ-VOUS AUPRÈS DES AUTORITÉS LOCALES DU BÂTIMENT OU DU SERVICE DES INCENDIES AU SUJET DES RESTRICTIONS ET DES INSPECTIONS D'INSTALLATION DANS VOTRE RÉGION. NE PAS RACCORDER À LA CHEMINÉE D'UN AUTRE APPAREIL.

REFERENCE

#16009

MANUFACTURE DATE:

DATE DE FABRICATION:

2011 2012 2013 2014

Jan/Janv. Apr/Avr. Jul/Juill. Oct/Oct.

Feb/Févr. May/Mai Aug/Août. Nov/Nov. Mar/Mars Jun/Juin Sep/Sept. Dec/Déc.

WARNING:

2SHUDWHZLWKIHHGGRRUV

closed. Open to feed fire only.

7UDQVSRUWDVKHVLQDQDLUWLJKW

non-combustible container.

)RUXVHZLWKFRUGZRRGRQO\ 1RWIRUXVHLQD0RELOH+RPH

THIS HEATER HAS BEEN TESTED IN ACCORDANCE WITH STANDARD 40, SECTION 60 OF

THE ENVIRONMENTAL PROTECTION AGENCY (EPA).

MINIMUM CLEARANCES TO COMBUSTIBLES:

0"(0 mm)

REAR SIDE

HEADER

CHIMNEY

MANTEL TOP FACING SIDE FACING ADJACENT SIDEWALL

HEARTH PROTECTION HEARTH PROTECTION *TOP OF UNIT

(ENCLOSURE CEILING)

*FOR FURTHER INFORMATION SEE THE

MANUFACTURER'S INSTALLATION AND OPERATING

6"(153 m) 96"(2.44 m)

FROM BASE OF UNIT

2"(51 mm)

REFER TO MANUFACTURER'S INSTALLATION INSTRUCTIONS.

12"(305 mm)

TO TOP EDGE OF FACEPLATE

96"(2.44 m)

FROM BASE OF UNIT

FROM SIDE OF UNIT

6"(153 mm)

TO EDGE OF FACEPLATE

21"(534 mm)

FROM FRONT OF UNIT

21"(534 mm)

6"(153 mm)

FROM SIDES OF UNIT

84"(2.13 m)

FROM BASE OF UNIT

AL.

MANUAL.

TO STAND-OFFS FROM SIDE OF UNIT

CERTIFIED TO / CERTIFIÉ SELON: ULC S610, UL-127

SERIAL

NO.

LISTED FACTORY BUILT FIREPLACE

FOYER PRÉFABRIQUÉ HOMOLOGUÉ

OPTIONAL COMPONENTS / PIECES OPTIONNELS

BLOWER KIT / SOUFFLERIE : NZ64 HOT AIR GRAVITY VENTS / VENTILATION PAR GRAVITE: NZ220

ACCESSORIES PROVIDED BY MANUFACTURER ARE TO BE UTILIZED

ONLY/ SEULS LES ACCESSOIRES FOURNIS PAR LE FABRICANT

AVERTISSEMENT :

7HQLUOHVSRUWHVIHUPpHV

lorsque le foyer fonctionne. N'ouvrez que pour ravitailler le feu.

7UDQVSRUWHUOHVFHQGUHVGDQVXQ

contenant incombustible possédant un couvercle étanche.

3RXUHPSORLDYHFGXERLVGHFRUGH

seulement.

1HSHXWrWUHLQVWDOOpGDQVXQHmaison

mobile.

24 NAPOLEON ROAD. BARRIE, ONTRAIO L4M 0G8 CANADA

NZ3000

MODEL NO. NZ3000 N° DE MODÈLE NZ3000

PEUVENT ÊTRE UTILISÉS.

COMPONENTS REQUIRED FOR INSTALLATION:

SHIPPED WITH THE FIREPLACE: INSTALLATION MANUAL BAFFLE EMBER STRIP

CHIMNEY REQUIREMENTS (see installation manual):

Chimney must be certified to one of the following standards ULC S604, ULC S610

or ULC S629 for Canada or UL 103HT or UL-127 for the United States

Masonry chimney installation: Stainless steel liner must be certified to ULC S640

M92 or ULC 639 for Canada or UL 1777 for the United States

MINIMUM CHIMNEY HEIGHT 15 ft (4.57 m) MAXIMUM NUMBER OF ELBOWS 4 MAXIMUM CHIMNEY HEIGHT 34 ft (10.36 m) FLUE COLLAR 7"ø MAXIMUM OFFSET ANGLE 30º US - 45º CANADA

COMPOSANTS REQUIS POUR L'INSTALLATION:

LIVRÉ AVEC LE FOYER MANUEL D'INSTRUCTIONS DÉFLECTEUR PARE-BRAISES

EXIGENCES POUR LA CHEMINÉE (voir le manuel d'instructions)

La cheminée doit être certifiée selon l'une des normes suivantes : ULC S610 ou ULC S629

Installation dans une cheminée en maçonnerie : La gaine en acier inoxydable doit être

certifiée selon les normes ULC S640 M92 ou ULC 639 pour le Canada ou selon la norme

HAUTEUR MINIMALE DE LA CHEMINÉE 15 pi (4.57 m) NOMBRE MAXIMAL DE COUDES 4 HAUTEUR MAXIMALE DE LA CHEMINÉE 34 pi (10.36 m) BUSE D'ÉVACUATION 7"ø ANGLE DE DÉVIATION MAXIMAL 30º US - 45º CANADA

CET APPAREIL DE CHAUFFAGE A ÉTÉ TESTÉ EN CONFORMITÉ AVEC LA NORME 40, SECTION 60 DE

DÉGAGEMENTS MINIMAUX DE LA CHEMINÉE PRÉFABRIQUÉE

STANDARD AUX MATÉRIAUX COMBUSTIBLES

ARRIÈRE 0"(0 mm) AUX ESPACEURS CÔTÉ 6”(153 mm) DU CÔTÉ DE L’APPAREIL LINTEAU 96"(2.44 m) DE LA BASE DE L'APPAREIL CHEMINÉE 2"(51 mm) RÉFÉREZ-VOUS AU MANUEL D'INSTRUCTIONS DU FABRICANT TABLETTE 12"(305 mm) DU HAUT DE LA FAÇADE DESSUS 96"(2.44 m) DE LA BASE DE L'APPAREIL CÔTÉ 6"(153 mm) DU CÔTÉ DE L'APPAREIL MUR LATÉRAL ADJACENT 21"(534 mm) DU BORD DE LA FAÇADE PROTECTION DE PLANCHER 21"(534 mm) DU DEVANT DU FOYER PROTECTION DE PLANCHER 6"(203 mm) DES CÔTÉS DU FOYER *HAUT DE L'APPAREIL 84"(2.13 m) DE LA BASE DE L'APPAREIL (PLAFOND DE L'ENCLAVE)

*POUR PLUS D'INFORMATIONS, CONSULTEZ LE MANUEL

Air cooled chimney: Use only FMI 8DM

pour le Canada ou selon les normes UL 103HT ou UL-127 pour les États-Unis

UL 1777 pour les États-Unis

Cheminée refroidie à l'air : Utilisez seulement FMI 8DM

L’EPA (AGENCE POUR LA PROTECTION DE L’ENVIRONNEMENT).

D'INSTRUCTIONS DU FABRICANT.

SHIPPED WITH FACEPLATE: INSTALLATION INSTUCTIONS AND HARDWARE

SHIPPED WITH THE DOOR(S): INSTALLATION INSTUCTIONS AND HARDWARE

LIVRÉ AVEC LA FAÇADE :

LIVRÉ AVEC LA FAÇADE INSTRUCTIONS D'INSTALLATION ET

UINCAILLERI

QUINCAILLERIE

LIVRÉ AVEC LA/LES PORTE(S) : INSTRUCTIONS D'INSTALLATION ET QUINCAILLERIE

PREVENT CREOSOTE FIRE: INSPECT CHIMNEY AND CHIMNEY CONNECTOR, IF APPLICABLE, TWICE MONTHLY AND CLEAN IF NECESSARY. DO NOT OVERFIRE: IF EXTERIOR OF UNIT GLOWS RED, YOU ARE OVERFIRING. KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS A CONSIDERABLE DISTANCE AWAY FROM APPLIANCE. TYPE OF FUEL: WOOD ONLY.

PREVENIR LES FEUX DE CREOSOTE: INSPECTEZ LA CHEMINEE OU LE RACCORD DE CHEMINEE, SI APPLICABLE, DEUX FOIS PAR MOIS ET NETTOYEZ SI NECESSAIRE. NE SURCHAUFFEZ PAS: SI L'EXTERIEUR DE L'UNITE DEVIENT ROUGE, VOUS SURCHAUFFEZ. GARDEZ LES MEUBLES ET AUTRES

MATERIELS COMUSTIBLES A UNE DISTANCE CONSIDERABLE DE L'APPAREIL DE CHAUFFAGE. TYPE DE COMBUSTIBLE: BOIS SEULEMENT.

BEFORE COMMENCING INSTALLATION REFER TO THE LABEL LOCATED BEHIND THE FACEPLATE AND TO THE MANUFACTURER'S INSTALLATION INSTRUCTIONS PACKAGED TOGETHER WITH THIS UNIT. THE INSTALLATION MUST BE APPROVED BY THE AUTHORITY HAVING JURISDICTION. AVANT DE COMMENCER L'INSTALLATION, REFEREZ-VOUS À L'ÉTIQUETTE QUI SE TROUVE DERRIÈRE LA FAÇADE AINSI QU'AUX INSTRUCTIONS D'INSTALLATION DU MANUFACTURIER FOURNIES AVEC L'UNITÉ. L'INSTALLATION DOIT ÊTRE APPROUVÉE PAR L'AUTORITÉ COMPÉTENTE.

LA FAÇADE DOIT ÊTRE COMPOSÉE D’UN PANNEAU DE

CIMENT D’UNE

HAUTEUR

MINIMALE DE 96",

SELON LA

HAUTEUR DU

PLAFOND.

UNE FAÇADE

COMBUSTIBLE ET

UNE OSSATURE DE

BOIS PEUVENT

ÊTRE UTILISÉS À

PARTIR D’UNE

HAUTEUR DE 96"

AU-DESSUS DE LA

BASE DE

L’APPAREIL.

PANNEAU DE CIMENT SUR

LE CÔTÉ DE L’APPAREIL JUSQU’AUX MATÉRIAUX

COMBUSTIBLES.

Une ouverture de ventilation de 40 pouces carrés minimum est requise dans le haut et le bas de l’enceinte.

Les ouvertures de ventilation sont requises pour toutes les enceintes allant jusqu’à 96" de hauteur. Elles sont recommandées pour toutes les enceintes. Au-delà de 84", des matériaux de finition combustibles peuvent être utilisés en façade.

IMPORTANT

84" HAUTEUR MINIMALE DE L’ENCEINTE.

OUVERTURES DE

VENTILATION

REQUISES POUR

TOUTES

ENCEINTES ENTRE

84" ET 96"

W385-0411 / C

DO NOT REMOVE THIS LABEL

NOTE: The rating plate must remain with the appliance at all times. It must not be removed.

NE RETIREZ PAS CETTE PLAQUE

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Page 8

2.6 HI-EFFICIENCY HEATING

To operate this hi-efﬁ ciency appliance as a basic system, the blower is not required, however, to enhance its

2.6.1 HOT AIR GRAVITY VENT SYSTEM (NZ220)

efﬁ ciency a blower is recommended.

ALL HOT AIR GRAVITY VENTS MUST BE INSULATED.

May be used to distribute heat to an adjoining room (located either above, or beside the room containing the appliance) by way of vents, eliminating the need of an additional blower. While this system may be used in conjunction with the optional blowers, it could reduce the flow of hot air being distributed to additional rooms. It must be experimented with and the dampers adjusted manually to suit your requirements. This may take a few attempts; thereafter adjustments should no longer be required as is normally experienced with your central heating system registers. No more than two hot air gravity vents can be installed to appliance. Individual vent runs are not to exceed 10 feet (3m).

5 FT (1.5M)

MINIMUM

FROM FLOOR

GROUND FLOOR

12” (304.8MM)

MINIMUM PIPE

TO CEILING

5 FT (1.5M)

MINIMUM

FROM FLOOR

DUCTING

When installed with a masonry chimney, the hot air gravity and central heating system can only be installed off the sides.

GRAVITY VENT

OPTION (1 DUCT)

GRAVITY VENT

OPTION (2 DUCTS)

GRAVITY VENT OPTION

SIDES

ONLY

CENTRAL HEATING &

GRAVITY VENT OPTION

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Page 9

2.6.2 CENTRAL HEATING SYSTEM (NZ62CH)

May be used to heat rooms up to 50 feet (15.2m) from the appliance. A wall mounted thermostat located in the room to be heated controls the blower supplying warm air from the room containing the appliance. Consult with a heating specialist to ensure a proper duct layout for your home. If the NZ62CH is installed at the bottom of the appliance, it could introduce a cool draft into the room that the appliance is installed in. When attached to the top or sides of the appliance, it provides a higher heat output. This option may not be used in mobile homes.

EXAMPLE OF DEDICATED DUCTING SYSTEM

DUCTING

When installed with a masonry chimney, the hot air gravity and central heating system can only be installed off the sides.

CENTRAL HEATING

2.6.3 BLOWER CIRCULATION (NZ64)

The NZ64 provides an ideal means of circulating warm air within the room it resides. The blower will only operate when the doors are fully closed. We recommend installing the blower in a different room or even a different level of the house. This will generate greater air movement and improve the distribution of the warm air coming from the appliance as well as improving air movement in the summer months if using the summer by pass switch option. These options may be incorporated with one another. If the optional blower is to be installed, make provision during framing to route a 1 10 volt power line to the appliance. Detailed installation instructions are included with each venting kit.

SIDES

ONLY

CENTRAL HEATING &

GRAVITY VENT OPTION

BLOWER LOCATION OPTIONS

ATTI C

NZ3000P

BLOWER

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Page 10

3.0 INSTALLATION PLANNING

WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION.

CAREFULLY FOLLOW THE INSTRUCTIONS FOR ASSEMBLY OF THE PIPE AND OTHER PARTS

NEEDED TO INSTALL THE APPLIANCE. FAILURE TO DO SO MAY RESULT IN A FIRE, ESPECIALLY IF

COMBUSTIBLES ARE TOO CLOSE TO THE APPLIANCE OR CHIMNEY AND AIR SPACES ARE

BLOCKED, PREVENTING THE FREE MOVEMENT OF COOLING AIR.

DO NOT DRAW OUTSIDE AIR FROM GARAGE SPACES. EXHAUST PRODUCTS OF GASOLINE ENGINES ARE

DO NOT INSTALL OUTSIDE AIR DUCTS SUCH THAT THE AIR MAY BE DRAWN FROM ATTIC SPACES, BASEMENTS

OR ABOVE THE ROOFING WHERE OTHER HEATING APPLIANCES OR FANS AND CHIMNEYS EXHAUST OR UTILIZE

AIR. THESE PRECAUTIONS WILL REDUCE THE POSSIBILITY OF APPLIANCE SMOKING OR AIR FLOW REVERSAL.

THE OUTSIDE AIR INLET MUST REMAIN CLEAR OF LEAVES, DEBRIS ICE AND/OR SNOW. IT MUST BE UNRE-

STRICTED WHILE APPLIANCE IS IN USE TO PREVENT ROOM AIR STARVATION WHICH CAN CAUSE SMOKE SPILL-

AGE AND AN INABILITY TO MAINTAIN A FIRE. SMOKE SPILLAGE CAN ALSO SET OFF SMOKE ALARMS.

NEGATIVE PRESSURE WITHIN YOUR HOME MAY INADVERTENTLY AFFECT YOUR APPLIANCE.

TO PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION, THE APPLIANCE MUST NOT BE INSTALLED

AGAINST VAPOUR BARRIERS OR EXPOSED INSULATION. LOCALIZED OVERHEATING COULD OCCUR AND A FIRE

WARNING

HAZARDOUS.

COULD RESULT.

DO NOT USE MAKESHIFT COMPROMISES DURING INSTALLATION. DO NOT BLOCK OR RESTRICT AIR, GRILLE OR

LOUVRE OPENINGS. DO NOT ADD A HOOD.

KEEP HAND TOOLS IN GOOD CONDITION, SHARPEN CUTTING EDGES AND MAKE SURE TOOL HANDLES ARE

ALWAYS MAINTAIN THE MINIMUM AIR SPACE REQUIRED TO THE ENCLOSURE TO PREVENT FIRES.

3.1 APPLIANCE PLACEMENT

DO NOT INST ALL INT O ANY AREA HAVING A HEIGHT LESS THAN 7 FEET (CEILING OF ENCLOSURE T O

APPLIANCE BOTTOM, EXCLUDING HEARTH HEIGHT).

IMPORTANT

This appliance, fully dressed, weighs 575 lbs (260.8kg). Ensure there is adequate ﬂ oor support for the appliance, chimney and ﬁ nishing material. Some material could weigh thousands of pounds.

We recommend that the appliance be secured to the ﬂ oor in all cases.

Remove and discard the lifting handles. Bend the tabs down and secure the appliance to the ﬂ oor.

SECURE.

68.3A

The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the chimney will pass through the house without cutting a ﬂ oor or roof joist.

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Page 11

3.2 OUTSIDE COMBUSTION AIR

Model NZ3000 has the option of taking outside air directly into the appliance through the opening on the left hand side or taking inside air through the lower front grille or a combination of both. For inside air push in the control slider.

If the optional outside air kit (available through your authorized dealer) is installed, it must not draw air from the attic or garage. For outside air pull out the air control slider. It may only come from outside the house. The maximum length of the 4"(101.6mm) air duct is 20 feet (6m); for greater lengths enlarge the duct to a 6"(152.4mm) diameter.

Decide on the most convenient location for the outside air inlet duct and hood which may be installed above or below ﬂ oor level but must be installed above grade level.

Make a 5"(127mm) hole in an outside wall of the house. From outside, place the outside air hood into the hole, open side down.

At each end, carefully pull back the insulation sleeve exposing the ﬂ exible duct. Apply sealant to both the outside air hood collar and the connector collar at the appliance. Place the insulated

OUTSIDE AIR

ﬂ exible duct over the outside air hood and over the appliance outside air connector. Carefully push the insulation sleeve back over the duct. Using the clamps, fasten the insulated duct into place on both sides.

INSIDE AIR

Cold air ﬂ ow can be minimized by putting a dip or loop in the duct creating a cold air trap. This trap can also help prevent heat build-up and exhausting out the intake due to stack effect. The

ADJUSTABLE COMBUSTION AIR CONTROL LEVER When this control is in it’s lowest setting the micro switch shuts off the blower.

outside air kit inlet should be positioned in a manner that will not allow snow, leaves, etc. to block the inlet. In some installations the air duct may need to be run vertically.

OPEN POSITION

INSIDE AIR (PUSHED IN)

CLAMPS

ADJUSTABLE COMBUSTION AIR CONTROL LEVER

MICRO SWITCH

CLOSED POSITION

INSIDE / OUTSIDE AIR CONTROL SLIDER

OUTSIDE AIR (PULLED OUT)

PARTIALLY OPEN COMBINATION OF BOTH

COLD AIR

TRAP

NOTE: Appliance must be set for inside air if outside air is not connected.

INSULATION SLEEVE

FLEXIBLE DUCT

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Page 12

EMBER STRIP (See “HEARTH EXAMPLES” Section)

3.3 FLOOR PROTECTION

3.3.1 EMBER STRIP AND HEARTH EXTENSIONS

HEARTH EXTENSIONS ARE TO BE INSTALLED ONLY AS DESCRIBED TO PREVENT HIGH

TEMPERATURES FROM OCCURRING ON CONCEALED COMBUSTIBLE MATERIALS. HEARTH

EMBER STRIPS PREVENT BURNING OR HOT PARTICLES FROM INADVERTENTLY FALLING

DIRECTLY ON COMBUSTIBLE SURFACES IN THE EVENT THE BUILDING SHOULD SETTLE AND

DISTURB THE ORIGINAL CONSTRUCTION.

An acceptable 54" x 20"(1371.6mm x 508mm) non-combustible (i.e. brick, stone or ceramic tile) hearth extension must be installed.

The hearth must extend a minimum 20"(508mm) in front of the appliance although if raised a minimum of 6 1/2"(165.1mm) the 20"(508mm) may be reduced to a minimum of 18"(457.2mm).

The hearth must extend a minimum of 6"(152.4mm) to both sides of the appliance 54"(1371.6mm).

The hearth must be a minimum of 1"(25.4mm) thick cement board (or equivalent) plus ¼" (6.4mm) ceramic tile.

Ensure that the gap between the appliance and a non-combustible hearth extension is sealed with sand/cement grout or covered with an ember strip (or both) to prevent sparks and embers from falling into this area.

Raised hearths must be constructed of non-combustible materials such as cement blocks or bricks. While the appliance can be installed directly on the ﬂ oor, a non-combustible hearth extension is required in

front of the appliance, that must not be built higher than the bottom of the appliance faceplate. It may therefore be advisable to build the appliance on a raised platform.

A raised hearth together with the appliance built on a raised platform is recommended for easier wood loading and ﬁ re viewing.

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Page 13

3.3.2 HEARTH EXAMPLES

FLUSH HEARTH

MIN. 1/4” (6.4mm) TILE OR MARBLE

COMBUSTIBLE FLOOR

RAISED HEARTH

COMBUSTIBLE FLOOR

20” MIN. (508mm)

MIN. 1” (25.4mm) CEMENT BOARD

18” MIN.

(457.2mm)

”

(165.1mm)

NON-COMBUSTIBLE MATERIALS

SUCH AS CEMENT

BLOCKS OR BRICKS

EMBER STRIP

RAISED APPLIANCE

MIN. 1/4” (6.4mm) TILE OR MARBLE

MIN. 1” (25.4mm)

CEMENT BOARD

PLYWOOD

RAISED HEARTH AND APPLIANCE

MIN. 1/4” (6.4mm)

MARBLE OR STONE

NON-COMBUSTIBLE

MATERIALS SUCH

AS CEMENT BLOCKS

OR BRICKS

PLYWOOD

18” MIN.

(457.2mm)

RAISED APPLIANCE

COMBUSTIBLE FRAMING

18” MIN.

(457.2mm)

RAISED APPLIANCE

COMBUSTIBLE FRAMING

EMBER STRIP

RAISED HEARTH

EMBER STRIP

INCREASE HEADER HEIGHT THIS DIMENSION See “Framing” section

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Page 14

4.0 INSTALLATION

MAINTAIN A MINIMUM 2" AIR CLEARANCE TO ALL PARTS OF THE CHIMNEY SYSTEM AT ALL TIMES.

4.1 CHIMNEY

NOTE: All venting connections must be in compliance with the chimney manufacturers installation instructions.

NEVER INSTALL A SINGLE WALL SLIP SECTION OR SMOKE PIPE IN A CHASE STRUCTURE.

THE HIGHER TEMPERATURE OF THIS SINGLE WALL PIPE MAY RADIATE SUFFICIENT HEAT TO

COMBUSTIBLE CHASE MATERIALS TO CAUSE A FIRE.

TO AVOID DANGER OF FIRE, ALL INSTRUCTIONS MUST BE STRICTLY FOLLOWED, INCLUDING

THE PROVISION OF AIR SPACE CLEARANCE BETWEEN CHIMNEY SYSTEM AND ENCLOSURE.

TO PROTECT AGAINST THE EFFECTS OF CORROSION ON THOSE PARTS EXPOSED TO THE

WEATHER, WE RECOMMEND THAT THE CHASE TOP BE PAINTED WITH A RUST-RESISTANT PAINT.

FAILURE TO MAINTAIN THIS 2" AIR CLEARANCE WILL CAUSE A STRUCTURE FIRE.

DETAILED INSTRUCTIONS FOR INSTALLATION OF THE CHASE TOP, STORM COLLAR AND

TERMINATION CAP ARE PACKAGED WITH THESE PARTS.

FIRESTOP SPACERS MUST BE USED WHENEVER THE CHIMNEY PENETRATES A CEILING/FLOOR

AREA.

THE CHIMNEY MUST BE SOUND AND FREE OF CRACKS. CLEAN YOUR CHIMNEY A MINIMUM OF TWICE

A YEAR AND AS REQUIRED.

This appliance was tested to CAN/ULC S610 and UL 127 Factory Built Fireplace Standards. This appliance has met the test criteria for Zero Clearance Installation to Combustible Surfaces and Certiﬁ ed to burn ﬁ rewood only .

ny 7” (177.8mm) or 8” (203.2mm) diameter chimney listed to these standards may be installed. In accordance with these standards, the appliance may also be connected to any chimney listed to CAN/ULC-S604 and CAN/ ULC-S629 for Canada or UL-103HT for the United states.

Installation of all types of factory-built chimney systems is to be in accordance with the chimney manufacturers installation instructions. An appropriate chimney manufacturers anchor base plate is required in order to initiate their system. An anchor base plate gasket is supplied that suits a 7” (177.8mm) chimney . If 8” (203.2mm) is used then cut hole in gasket to suit. Use the high temperature gasket, supplied, to seal between the anchor plate and the appliance top.

Complete installation instructions for Selkirk Ultra Temp Chimney for Canada and Ultra Temp Platinum Chimney for USA, refer to: www.selkirkinc.com/products/chimney.aspx

chimney venting the appliance shall not vent any other appliance. The minimum overall chimney height from the top of the appliance is 15 feet (4.6m). The maximum overall chimney height from the top of the appliance is 34 feet (10.4m).

Factory-built chimney systems for use in dwellings constructed for three or more families must be enclosed above the room in which the appliance is located. This enclosure must have a ﬁ re resistance rating equal to or greater than that of the ﬂ oor or roof assembly through which they pass. The chimney should not be built with an offset angle in excess of 45° in Canada and 30° in USA. Ensure that minimum clearances are maintained. Portions of the chimney that extend through accessible spaces must always be encased to avoid personal contact with the chimney and thereby avoid damage to the chimney . The chimney must be supported at a maximum of 20 foot (6.1m) intervals (approx. 200 lbs/20 FT (90.7k/6.1m)).

W415-0711 / D / 05.09.13

ANCHOR PLATE FOR A FACTORY

ANCHOR PLATE

ANCHOR PLATE GASKET

APPLIANCE TOP

BUILT CHIMNEY

63.1A

Page 15

4.2 TYPICAL CHIMNEY INSTALLATION

RAIN CAP

STORM COLLAR ROOF FLASHING

ATTIC INSULATION

SHIELD

15 FT

(4.6m)

MINIMUM

34 FT

(10.4m)

MAXIMUM

STORM COLLAR ROOF FLASHING

ATTIC INSULATION

STRAIGHT CHIMNEY SINGLE OFFSET

CHIMNEY

SHIELD

OFFSET

SUPPORT

RAIN CAP

MINIMUM

(10.4m)

MAXIMUM

FIRESTOP

12” (304.8mm)

STORM COLLAR ROOF FLASHING

ATTIC INSULATION

SHIELD

15 FT

(4.6m)

CEILING RADIATION

34 FT

MIN*

DOUBLE OFFSET

RAIN CAP

SHIELD

OFFSET

SUPPORT

CHIMNEY

15 FT

(4.6m)

MINIMUM

34 FT

(10.4m)

MAXIMUM

FIRESTOP

12” (304.8mm)

MIN*

* The ﬁ rst ﬂ ue offset closest to the top of the appliance must be a minimum distance of 12” (304.8mm) from the top of the appliance.

1. Move the appliance into position. Try to center the exhaust ﬂ ue of the appliance, midpoint between two joists to prevent having to cut them. Use a plumb bob to line up the centre.

2. Cut and frame an opening in the ceiling to provide a minimum clearance of 2” (50.8mm) between the outside of the chimney and any combustible material.

HEADERS

DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL! Nail headers between the joists for extra

support. Firestop spacers must be placed on each framed opening in any ﬂ oor or ceiling that the chim- ney passes through.

3. Hold a plumb bob from the underside of the roof

FIRESTOP SPACER UNDERSIDE OF JOIST

2" (50.8mm)

Min.

to determine where the opening in the roof should be. Cut and frame the roof opening maintaining proper 2” (50.8mm) clearances.

NOTE: 30° or 45° offsets may be installed back to back.

(50.8mm)

Min.

(50.8mm)

Min.

Typical Roof Joist FramingTypical Joist Framing

63.5A

(50.8mm)

Min.

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Page 16

4.3 ADDING CHIMNEY SECTIONS

dd chimney sections, securely, to the required height.

If the chimney system is enclosed within the attic area, a rafter radiation shield is required. The chimney must extend at least 3ft (0.9m) above its point of contact with the roof and at least 2ft (0.6m) higher than any wall, roof or building within 10ft (3.1m). If the chimney extends more than 5ft (1.5m) above the roof, it must be secured using a roof brace or guide wires.

raincap must be installed to avoid internal damage and

corrosion.

3 ft.

(0.9m)

MIN.

3 ft. (0.9m)

2ft.

(0.6m)

10 ft. (3.1m)

MIN.

2ft.

(0.6m)

Ceiling Joist

LIVING SP ACE

Chimney must be totally enclosed when passing through living space with a minimum 2” (50.8mm) clearance to combustibles.

Floor, Ceiling Joist

Chimney Lengths

Framed Enclosure

2” (50.8mm) clearance from

chimney to combustible wall

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59.2A

Page 17

4.4 OFFSET CHIMNEY INST ALLA TION

CHIMNEY SECTIONS INSTALLED BETWEEN AN OFFSET AND RETURN REQUIRE STRUCTURAL

SUPPORT TO REDUCE OFF-CENTER LOADING AND TO PREVENT CHIMNEY SECTIONS FROM

SEPARATING AT THE CHIMNEY JOISTS.

THE CHIMNEY SHOULD NOT BE BUILT WITH AN OFFSET ANGLE IN EXCESS OF 45° IN CANADA AND

30° IN USA. DO NOT COMBINE OFFSET CHIMNEY COMPONENTS TO EXCEED THESE ANGLES.

The first flue offset closest to the top of the unit must be a minimum distance of 12" (304.8mm) from the top of the appliance.

Attach an elbow to the chimney section, angled toward the offset. Secure with 3 sheet metal screws. To achieve the minimum offset, attach and secure a second elbow. To achieve longer offsets, you may install any available length of chimney pipe between the elbows. Supports must be used on the first vertical chimney section after a return elbow.

WARNING

Storm Collar

Roof Joist

Chimney Section

Rain Cap

Roof Flashing

Attic Insulation Shield

Elbow Support Straps

Elbow

Elbow Support Band

Elbow

Floor , Ceiling Joist

Firestop

If the offset length is more than 36” (914.4mm), an intermediate support must be employed. To achieve longer offsets, you may install any available length of chimney pipe between the elbows.The intermediate support must be used in conjunction with an offset support.

63.6A

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Page 18

4.5 INSTALLING FLASHING AND STORM COLLAR

Remove the nails from the shingles above and to the sides of

the chimney. Place the ﬂ ashing over the chimney pipe and slide underneath the sides and upper edge of the shingles. Ensure that the chimney pipe is properly centered within the ﬂ ashing, giving a 3/4” (19.1mm) margin all around. Fasten to the roof on the top and sides. DO NOT NAIL through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material. Apply waterproof caulking, provided with the ﬂ ashing, around the chimney, 1” (25.4mm) above the top of the ﬂ ashing and push the storm collar down into the caulking. Insert a rain cap onto the top of the last chimney section.

4.6 TYPICAL EXISTING MASONR Y

RAIN CAP

CAULKING STORM COLLAR

WEATHER SEALANT

FLASHING

88.1A

The appliance may be connected to either a lined or unlined masonry chimney.

IF THE CHIMNEY IS LINED:

The ﬂ ues must be made of vitriﬁ ed clay and be in sizes of 8”

(203.2mm) square or 8” (203.2mm) round (inside diameters) or 8”x12” [(203.2mm x 304.8mm)] with a minimum height of 15 feet (4.6m) above the appliance.

8” (203.2mm) round ﬂ ues are

FLUE TILE

HI-TEMP GASKET

ANGLE IRON TO SUPPORT CHIMNEY WEIGHT

ANGLE IRON RESTS

ON BRICK SIDE-WALLS,

APPLIANCE TOP

FREE OF UNIT.

FLUE TILE SUPPORT

USE AN 7” (177.8mm) OR 8" (203.2mm) LINER WITH A DRIPLESS TYPE A CONNECTOR (IF USING 7” (177.8mm) AN INCREASER MUST ALSO BE USED).

LINER

SUPPORT

recommended. Installation must conform to

both national and local code requirements.

IF THE CHIMNEY IS UNLINED:

LINED CHIMNEY INSTALL

UNLINED CHIMNEY INSTALL

stainless steel liner listed to either Standard ULC-S640M in Canada or UL-1777 in the USA, must be used: Liners for New Masonry Chimneys, may be used to connect the appliance to the chimney. The liner must be continuous from the appliance to the chimney cap and be installed only per manufacturers instructions.

In both cases, the chimney structure must be supported by angle iron anchored into the masonry walls. The allowable masonry

FOR A MASONRY FIREPLACE USE A

used in chimney construction is 3 1/2” (88.9mm) brick, solidly mortared and must fully encase the ﬂ ue. Ensure there are no

PRE-FABRICATED CHIMNEY USE AN

leaks.

HI-TEMP GASKET

FIREPLACE TOP

FLUE TILE SUPPORT. FOR A

ANCHOR PLATE.

In no case is the masonry enclosure to be supported by the appliance. Allow a 1” (25.4mm) air cavity for expansion. Use the ﬂ ue tile support accessory, see your local authorized dealer / distributor.

NOTE: The ﬂ ue tile support is to be suspended on appropriate lintels.

62.4C

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Page 19

5.0 FRAMING

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER

COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF

THE APPLIANCE ENCLOSURE BE “FINISHED” (I.E.: DRYWALL / SHEETROCK), AS YOU WOULD

FINISH ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO

A MINIMUM OF 6 INCHES (152.4MM) TO COMBUSTIBLE MATERIALS IS REQUIRED TO BOTH SIDES

OF THE APPLIANCE, SEE "MINIMUM CLEARANCE TO COMBUSTIBLES" SECTION.

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO

MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS

LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING

ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE

FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.

84” (2133.6MM)*

MINIMUM

ENCLOSURE

HEIGHT

”

(749.3MM)**

54”

(1371.6MM)**

(1117.6MM)*

”

(1079.5MM)***

STEEL STUD

STEEL HEADER

44”

* Allow for ﬁ nished ﬂ oor and hearth thickness when setting these dimensions. ** When constructing the enclosure allow for ﬁ nishing material thickness and to maintain clearances.

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Page 20

5.1 CLEARANCE TO COMBUSTIBLES

MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES: Framed Enclosure:

Rear - 0" to stand-offs Sides - 6" (152.4mm) Ceiling (Enclosure) - 84" (2133.6mm) from the base of the appliance Ceiling (Room) - 84" (2133.6mm) from the base of the appliance Chimney - 2" (50.8mm) Hot Air Gravity Ductwork Insulation - 1" (25.4mm)

Objects placed in front of the appliance must be kept a minimum of 48" (1219.2mm) away from the front of the appliance.

5.2 MINIMUM ENCLOSURE CLEARANCES

6” (152.4MM)

MIN

A minimum of 6" is required to combustibles from the side of the appliance.

42” (1066.8MM)

(749.3MM)

6” (152.4MM)

MIN

”

/16”

(1913MM)

”

42” (1066.8MM)

106

54” (1371.6MM)

(2552.7MM)

(749.3MM)

6”

(152.4MM)

MIN

42” (1066.8MM) 54” (1371.6MM)

6”

(152.4MM)

MIN

NOTE: When constructing the enclosure allow for ﬁ nishing material thickness to maintain clearances.

”

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Page 21

5.3 MINIMUM MANTEL CLEARANCES

FACING, MANTEL AND / OR FINISHING MA TERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH

AIR OPENINGS, LOUVRES, OPERA TION OF LOUVRES OR DOORS OR ACCESS FOR SERVICE.

An optional combustible mantel must be a minimum of 12"(304.8mm) above the top of the faceplate and not to extend more than 2"(50.8mm) from the surface. See chart below for further information.

20 18

MANTEL

HEIGHT

16 14 12 10

MANTEL

WIDTH

10864

MANTEL DIMENSIONS

Ref Height Depth

A 37 3/16” (944.5mm) B 12” (304.8mm) 2"(50.8mm) C 14” (355.6mm) 4"(101.6mm) D 16” (406.4mm) 6"(152.4mm) E 18”(457.2mm) 8"(203.2mm)

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Page 22

6.0 FINISHING

VENTILATION OPENINGS ARE REQUIRED IN ENCLOSURES UP TO 96" HIGH. THEY ARE

RECOMMENDED FOR ALL ENCLOSURES. ABOVE 84" COMBUSTIBLE FINISHING MATERIALS MAY

USE ONLY A NON-COMBUSTIBLE MATERIAL TO FINISH THE FACE OF THE APPLIANCE. A NON-

COMBUSTIBLE MA TERIAL SUCH AS CEMENT BOARD IS REQUIRED FOR THIS PURPOSE.

The appliance is shipped with a template that is 1/8" (3.2mm) larger on the top, bottom and each side than the faceplate. Leave the template in place when installing the ﬁ nishing material to insure the faceplate will ﬁ t inside the ﬁ nishing material edging..

NOTE: A ventilated enclosure is recommended. See "VENTILATION OPENINGS" section.

WARNING

BE USED ON THE FRONT FACE.

DO NOT INSULA TE AROUND THE APPLIANCE.

TEMPLATE

NON-COMBUSTIBLE MATERIAL

DRYWALL

NOTE: JOINT COMPOUNDS AND TAPES THAT ARE RESILIENT TO HEAT AND CRACKING SHOULD BE USED WHEN TAPING AND MUDDING SEAMS.

7 3/4”

(196.8MM)

MIN

55 1/2”

(1409.7MM)

40”

(1016MM)

FACE MUST

HAVE A

MINIMUM

84”(2133.6MM)

HEIGHT OF

CEMENT BOARD

DEPENDING

UPON CEILING

HEIGHT

COMBUSTIBLE

FACING AND

WOOD FRAMING

MAY START AT 84”(2133.6MM)

ABOVE THE

BASE OF THE

UNIT

EMBER STRIP

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7 3/4” (196.8MM) MIN CEMENT

BOARD FROM THE SIDE OF

THE UNIT TO COMBUSTIBLES

Page 23

6.1 VENTILATION OPENINGS

12” (304.8MM)

MAXIMUM

84”(2133.6MM) MIN.

ENCLOSURE

HEIGHT

VENTILATION REQUIRED IN

ENCLOSURES

BETWEEN

84”(2133.6MM)

AND 96”

(2438.4MM)

MINIMUM 40 SQUARE INCHES (1016MM) OF VENTILATION OPENING REQUIRED, BOTH AT THE TOP AND BOTTOM OF THE ENCLOSURE.

NOTE: As an alternate to grates a 1" x 40" (25.4mm x 1016mm )wide gap can be left in the bottom and top of any ﬁ nishing material to circulate the air from the ﬂ oor, around the appliance and out the top.

12” (304.8MM)

MAXIMUM

1”(25.4MM)

OPEN

84”(2133.6MM) MIN.

ENCLOSURE

HEIGHT

VENTILATION REQUIRED IN

ENCLOSURES

BETWEEN

84”(2133.6MM)

AND 96”(2438.4MM)

1”(25.4MM)

OPEN

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Page 24

6.2 BAFFLE AND INSULATION BLANKET INSTALLATION

OPERATION OF THE APPLIANCE WITHOUT THE BAFFLES CAN RESULT IN EXCESSIVE TEMPERA-

TURES THAT COULD DAMAGE THE APPLIANCE, CHIMNEY AND THE SURROUNDING ENCLOSURE.

INSULATION BLANKET

BAFFLE

The NZ3000 contains two identical bafﬂ e pieces. Lay the ﬁ rst piece to the back of the appliance on top of the Secondary Air Tubes and interlock the second piece as illustrated.

NOTE: Insulation blanket (W361-0114) must lay ﬂ at on top of the bafﬂ es. Incorrect installation will result in poor draw and smoke will be expelled into the room when doors are open.

SECONDARY AIR TUBES

FRONT/ FAÇADE

BAFFLE / DÉFLECTEUR

ANDIRON

INSULATION BLANKET / ENVELOPPE ISOLANTE

FRONT/ FAÇADE

BAFFLE / DÉFLECTEUR

INSULATION BLANKET / ENVELOPPE ISOLANTE

SECONDARY AIR TUBES / TUYAUX D'AIR SECONDAIRES

NOTE: Insulation blanket (W361-0114) must lay flat on top of the baffles. Incorrect installation will result in poor draw and smoke will be expelled into the room when doors are open.

NOTE : L'enveloppe isolante (W361-0114) doit être à plat sur les déflecteurs. Une installation inadéquate entraînera un mauvais tirage et un refoulement de fumée dans la pièce lorsque les portes sont ouvertes.

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SECONDARY AIR TUBES / TUYAUX D'AIR SECONDAIRES

W385-0648 / B

Page 25

6.3 FACE PLATE, UPPER GRILLE, KEYSTONE AND DOOR INSTALLATION

FRONT ARCHED PANEL X 9

AIR

CONTROL

SLOT

ASH LIP X 3

6.3.1 TEMPLATE REMOVAL

Template

Remove the screws and template, discard once all the ﬁ nished facing material has been installed.

6.3.2 FACEPLATE, HINGE, ASH LIP AND AIR CONTROL ARM INSTALLATION

NOTE: The faceplate is shipped with the upper and lower grilles assembled. Remove both grilles before proceeding.

A. Assemble the air control arm by

removing the 2nd screw, rotating the arm in line and re-installing the screw.

B. Install the ash lip.

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6.3.3 H336-WI DOOR ASSEMBLY

Install hardware as shown in the order of 1 through 4.

NOTE: Doors may need to be adjusted to ensure air tightness.

LEFT DOOR

ASSEMBLY

4 **

RIGHT DOOR

ASSEMBLY

TOP DOOR ADJUSTMENT

HANDLE PIN

(FLAT SIDE OF “D”

SHAPE INWARDS)

LOCK WASHER

NUT

** The ﬁ nal angle of the left door handle should mirror the right door handle in the closed position. Tighten the nut to secure the handle at the desired angle.

NUT

ADJUSTMENT

FLAT WASHER

DOOR BUSHING

BOTTOM LATCH

6.3.4 WI DOOR AND TRIM INSTALLATION

A. Install hinges to ﬁ rebox front.

(Later adjustment may be required - see 4).

B. Install the upper

grill.

C. Install the lower

grill.

D. Install doors.

Loosen the hinge screws and move the hinge in or out for door alignment

Bottom Latch Adjustment:

For desired

tightness, place appropriate quantity of washers between latch and door. See "H336-WI DOOR ASSEMBLY" section. Washers placed in this position will relax or loosen the door seal.

UPPER GRILL X 4

LOWER GRILL X 2

HINGES X 8

SCREW

DOOR

Top Door Adjustment:

Adjust to tighten the top of the door using the top door adjustment bracket. See "H336-WI DOOR

ASSEMBLY" section.

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Page 27

Set

Screw

Hinge

6.3.5 H336-K/SS/BC DOOR ASSEMBLY

Left Door Assembly Right Door Assembly

Latch

Washer

Adjustment

Left Door Handle

Nut

Lock

Washer

Lock

Nut

Flat

Right Door

Handle

Left Door

Install the left door handle through the left door assembly. Secure using the lock washer and nut provided.

** The ﬁ nal angle of the left door handle should mirror the right door handle in the closed position. Tighten the nut to secure the handle at the desired angle.

Install the hinges to the ﬁ rebox front using the screws supplied.

Right Door Install the right door handle through the right door assembly. Install the three ﬂ at washers and the door latch as illustrated. Secure using the lock nut provided. Do not over tighten.

Handle must rotate freely.

Door latch adjustment may be required, move one or more washers as shown.

6.3.6 H336-K/SS/BC DOOR AND FPHK/FPMK TRIM INSTALLATION

HINGE

TOP INSET

ustrated

Install the upper grill using the 4 screws provided as illustrated. Install the lower grill using the 2 screws provided as illustrated. Install doors.

BOTTOM INSET

To adjust the door alignment, loosen the set screw on the side of each door hinge. With the doors closed and not tightly latched, rotate the hinge pin using a slotted screw driver to the desired position and tighten the set screw.

Hinge

Set

Screw

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Page 28

7.0 OPTIONAL INSTALLATION

7.1 OPTIONAL SPARK SCREEN INSTALLATION

NEVER LEAVE APPLIANCE OPERATING UNSUPERVISED WITH SPARK SCREEN IN PLACE.

USE CAUTION WHEN PLACING THIS SPARK SCREEN ON AN OPERATING APPLIANCE.

TURN OFF THE BLOWER BEFORE OPERATING WITH THE SPARK SCREEN.

USE ONLY APPROVED WOLF STEEL OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES AND REPLACEMENT PARTS (BLOWERS,

DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENT COMPONENTS, ETC.) COULD RESULT IN A

SAFETY HAZARD AND WILL VOID THE LIMITED LIFETIME WARRANTY.

Use the spark screen when you are in the room to enjoy the ambience of an open, wood crackling ﬁ re.

Medium sized wood loads should be used to prevent logs from rolling against the spark screen.

Chimney action may not allow the spark screen to be used in some installations due to the resulting smoke spillage.

Wood will burn at a faster rate and heat output will be less with the spark screen compared to the appliance operation with the glass doors closed.

Do not use any type of wood that produces excess sparks. (ie. Cedar)

Spark screen must be removed in order to close the glass operating doors.

A. Open the glass operating doors. B. Tilt the top of the spark screen forward and slide the top clip behind the top edge of the appliance

opening.

C. Swing the bottom of the spark screen into position, allowing the bottom clip to rest on the bottom

opening.

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Page 29

7.2 OPTIONAL NZ64 BLOWER INSTALLATION

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES AND WITH THE NATIONAL ELECTRIC CODE ANSI/NF NO. 70-CURRENT (IN THE

UNITED STATES), OR WITH THE CURRENT CSC22.1 CANADIAN ELECTRIC CODE (IN CANADA).

This appliance is supplied with two micro (pressure) switches (the blower on high draws 3.0 amps using 120V (approx. 360w) and a thermally activated switch.

Ensure that the pressure switch actuating arm protrudes through the faceplate when installed and moves freely. The blower will only operate when the doors are fully closed and the air control is not set to it’s “super low” burn rate.

BLOWER INSTALLATION NOTE: Consideration should be made for blower location as the closer to

the appliance the greater the air ﬂ ow noise will be. Blower may be installed on either side of the unit. A. Position the blower to an inside or outside wall into a framed

opening 12 3/8” wide by 10 1/2” high (314.3mm by 266.7mm). (Outside wall not recommended in colder climates as cold air may be drawn into the house even when the blower is off.)

The blower housing should be installed onto a level surface

large enough to support the blower assembly . Allow for ﬁ nishing material when securing the blower housing, as the grille mounts to the housing.

NOTE: Blower housing may be installed in side a home that has

sufﬁ cient air ﬂ ow.

COLLAR INST ALLATION B. Determine which side of the appliance the blower is to be located

on. Remove and discard the cover plate and install the 6”

(152.4mm) collar. Secure by reaching through the collar and bending the tabs. Use sealant to ensure that the connection is air tight.

ELECTRICAL CONNECTION C. Remove the junction box covers on the appliance and the

blower. Removing the junction box cover on the appliance exposes 4

black, labeled wires: Two wires labelled "by-pass" - go to by-pass (summer) switch

(not supplied - overrides the thermally activated switch enabling the user to run the blower without heat).

IMPORTANT: If the by-pass, (summer) switch is not desired, terminate the wires by attaching wire nuts to by-pass (summer) switch wire leads separately (do not connect together).

One wire labelled "blower" - connects to fan-speed control rheostat and then the fan-speed control connects to white blower wire.

One wire labelled "L1" - connects to power (hot lead).

- Removing the junction box cover on the blower exposes 3 coloured wires:

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Page 30

One black wire

- connects to power "L2" (neutral lead).

One green wire

- connects to ground. One white wire

- connects to the fan- speed control, rheostat, or wall switch,or thermostat.

INSTALL THE KB35 AND BY-PASS SWITCHES IN A CONVENIENT LOCATION

BY-PASS

(SUMMER)

SWITCH

NOT SUPPLIED

THERMODISC

(RHEOSTAT {VARIABLE SPEED SWITCH})

FAN-SPEED CONTROL

or WALL SWITCH or THERMOSTAT

NOT SUPPLIED

PRESSURE

SWITCH

FAN

FILTER

GRILL

ALLOW FOR THICKNESS OF FINISHING MATERIAL

VENT CONNECTION D. Connect the 6”(152.4mm) liner to the 6"(152.4mm) appliance collar and blower collars. Secure using

3 screws on each end and seal with caulking. Liner stretches to a maximum of 10’(3m).

GRILL AND FILTER INSTALLATION E. Insert the ﬁ lter into the grill. Foam gasket (1/2”(12.7mm) weather stripping) between the grill and

blower housing is recommended, but not supplied. The blower ﬁ lter is washable. The bottom lip of the grill latches over the bottom lip of the housing. Use two screws to secure the top of the grill to the facing.

NOTE: FOR COMPLETE INSTALLATION INSTRUCTIONS REFER TO THE BLOWER KIT.

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Page 31

8.0 SELECTING WOOD

THIS APPLIANCE IS DESIGNED TO BURN NATURAL WOOD ONLY. DO NOT BURN TREATED

WOOD, COAL, CHARCOAL, COLOURED PAPER, CARDBOARD, SOLVENTS OR GARBAGE. THIS

APPLIANCE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE RISK OF FIRE

OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO THE APPLIANCE.

HIGHER EFFICIENCIES AND LOWER EMISSIONS GENERALLY RESULT WHEN BURNING AIR DRIED

SEASONED HARDWOODS, AS COMPARED TO SOFTWOODS OR TOO GREEN OR FRESHLY CUT

HARDWOODS.

BURNING WET UNSEASONED WOOD CAN CAUSE EXCESSIVE CREOSOTE ACCUMULATION. WHEN

IGNITED IT CAN CAUSE A CHIMNEY FIRE THAT MAY RESULT IN A SERIOUS HOUSE FIRE.

DO NOT STORE FUEL WITHIN THE CLEARANCE TO COMBUSTIBLES, OR IN THE SPACE REQUIRED

FOR RE-FUELING AND ASH REMOV AL.

When loading the appliance, ensure that the upper ﬁ bre bafﬂ es are not forced out of position. For maximum efﬁ ciency, when the appliance is thoroughly hot, load it fully to the top of the door opening and burn at a medium low setting. The whiteness of the bricks and the cleanliness of the glass are good indicators of your operating efﬁ ciency. Not enough heat is produced when only a few pieces of wood are burned or the wood may not burn completely .

Fuel for the appliance must not be stored closer than the required clearances to combustibles (heat sensitive material).NEVER

STORE WOOD IN THE ASH PAN COMPARTMENT (if applicable). NOTE: When loading the appliance, ensure to keep fuel back from the glass. If coals are to accumulate on the front lip,

there is a chance they will fall out when the door is opened.

Burn only dry, clean unpainted wood that has been seasoned. It produces more heat and less soot or creosote. Freshly cut wood contains about 50% moisture while after proper seasoning only about 20% of the water remains. As wood is burned, this water boils off consuming energy that should be used in heating. The wetter the wood, the less heat is given off and the more creosote is produced. Dry ﬁ rewood has cracks in the end of the grain.

Both hardwood and softwood burn equally well in this appliance but hardwood is denser, will weigh more per cord and burn a little slower and longer.

Firewood should be split, stacked in a manner that air can get to all parts of it and covered in early spring to be ready for burning that fall. Dry ﬁ rewood has cracks in the end grain.

Cut the wood so that it will ﬁ t horizontally, front to back, making for easier loading and less of a likelihood that the wood will roll onto the glass.

Manufactured ﬁ relogs made by compressing 100% natural wood ﬁ bre can be safely used as fuel. Do not use manufactured ﬁ relogs if they contain additives such as parafﬁ n, wax, binders etc. Never burn more than two manufactured ﬁ relogs at a time.

DO’S

• Build a hot ﬁ re.

• Use only dry wood.

• Several pieces of medium sized wood are better than a few big pieces.

• Clean chimney regularly.

• Refuel frequently using medium sized wood.

• “Fine Tune” the air settings for optimum performance.

DONT’S

• Take ash out immediately. Let it accumulate to a depth of at least one inch. A good ash layer provides for a longer lasting and better burning ﬁ re.

• Burn wet wood.

• Close the door too soon or damper down too quickly.

• Burn one large log rather than two or three smaller, more reasonably sized logs.

• Burn at continually “low setting”, if glass door is constantly blackened. This means the ﬁ rebox temperature is too low.

87.1B

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Page 32

9.0 OPERATION

Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

TIPS FOR BURNING:

• Create a large ﬁ re to heat up the appliance before adjusting to a slower burn.

• To create a large, quick burning ﬁ re, use small pieces of wood.

• For a lower, but extended burn, stack larger pieces of wood close together.

• For long burns, leave a 1” (25.4mm) - 2” (50.8mm) bed of ashes.

• Burn dry wood only.

• With the exception of overnight burns, create large, quick burning ﬁ res whenever possible. Smaller, slow burning ﬁ res, using large logs, cause the glass to become dirty. Larger, quick burning ﬁ res using medium sized wood to refuel frequently are much more efﬁ cient.

9.1 APPLIANCE OPERATION

Primary combustion air enters through the air control inlet box regulated by a draft control, travels up the side through a duct and enters the top centre of the combustion chamber into a preheating airwash located across the top and then down the window to feed the ﬁ re and also to ensure that the glass remains clean. Secondary air feeds directly into the combustion chamber at hearth level then travels to the secondary air chamber and shoots out to oxidize the gases rising to the smoke exit.

47.18A

9.2 OPERATING SOUNDS AND SMELLS

slight humming sound may be heard depending on the location of the blower. This sound may be

minimized by turning down the blower speed. When ﬁ rst installed, the appliance and the steel are cold and must become hot before the appliance will

function well. During the break-in period (the ﬁ rst 2 or 3 ﬁ res) create only small, hot ﬁ res using kindling; this will allow the ﬁ rebrick to cure. Do not be alarmed if small hairline cracks develop in the ﬁ rebrick. This is a normal occurrence and does not pose a safety hazard. The paint may also smell a little for the ﬁ rst few ﬁ res as it cures and you may wish to open a door or window to alleviate the smell.

There are many different ways to start a ﬁ re, review the hints and warnings in this section to ensure the ﬁ re is started properly.

90.1

9.3 AIR CONTROL

ALWAYS OPERATE THIS APPLIANCE WITH THE DOOR CLOSED AND LATCHED EXCEPT

DURING START-UP AND RE-FUELING.

Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney depends on the length of the chimney, local geography, nearby obstructions and other forces. Adjusting the air control regulates the temperature. The draft can be adjusted from a low burn rate with the air control on the low setting to a fast burn rate with the air control on the high setting (far left position). Inadequate draft may cause back-pufﬁ ng into the room and may cause plugging of the chimney. Too much draft may cause an excessive temperature in the appliance, glowing red appliance parts or an uncontrollable burn which can all lead to a chimney ﬁ re or a permanent damage to the appliance.

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Page 33

9.4 FIRE EXTINGUISHERS AND SMOKE DETECTORS

ll homes with a solid fuel burning appliance should have at least one ﬁ re extinguisher in a central location, known to all, and at least one smoke detector in the room containing the appliance. If it sounds an alarm, correct the cause but do not de-activate or relocate the smoke detector.

9.5 FUEL LOADING AND BURN CYCLE

BURN WOOD BEHIND THE LOG RETAINER DIRECTLY ON THE FIREBRICKS.

DO NOT USE ELEVATED GRATE OR OTHERWISE RAISE THE FIRE.

DO NOT STORE WOOD WITHIN APPLIANCE INSTALLATION CLEARANCES OR WITHIN THE SPACE

REQUIRED FOR RE-FUELING AND ASH REMOVAL.

The bricks will be nearly all white and the glass mostly clear. The whiteness of the bricks and the cleanness of the glass are good indicators of your operating efﬁ ciency. Not enough heat is produced when only one or two pieces of wood are burned. A minimum of three pieces are needed to encase a bed of coals that sustains the ﬁ re. Loosely stacked wood burns quicker than a tightly packed load. Wood burns in cycles rather than giving a steady output of heat. It is best to plan these cycles around your household routine so that only enough coals are left to start the next load. In the evening load your appliance at least a half-hour before bed to ensure the ﬁ re is hot enough to close the draft control for an overnight burn. Burn only dry seasoned wood. It produces more heat and less soot or creosote. Do not burn ocean beach wood. Its salt content can produce a metal eating acid.

91.1

INSUFFICIENT FIREWOOD

SUFFICIENT FIREWOOD

92.1

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Page 34

9.6 LIGHTING A FIRE

ALWAYS OPERATE THIS APPLIANCE WITH THE DOOR CLOSED AND LATCHED EXCEPT DURING START UP AND RE-FUELING OR WHEN USING THE SPARK SCREEN. ALWAYS WEAR GLOVES TO PREVENT INJURY. DO NOT LEAVE THE FIRE UNATTENDED WHEN THE DOOR IS UNLATCHED OR

WHEN USING A SPARK SCREEN AS UNSTABLE WOOD COULD FALL OUT OF THE FIRE CHAMBER

NEVER LEAVE CHILDREN UNATTENDED WHEN THERE IS A FIRE BURNING IN THE APPLIANCE.

NEVER USE GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR

SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THIS APPLIANCE. KEEP ALL SUCH

THIS APPLIANCE HAS NOT BEEN TESTED WITH ANY VENTED OR UNVENTED GAS LOG SET. TO

REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL A VENTED OR UNVENTED GAS LOG SET INTO

BURNING YOUR APPLIANCE WITH THE DOORS OPEN OR AJAR CREATES A FIRE HAZARD THAT

Make sure the air control lever is set to high. You may also open the doors 1" (25.4mm) to 2" (50.8mm) during the ﬁ rst ﬁ ve minutes of start-up, if additional air is needed see "COMBUSTION AIR" section.

Remove all source of gasoline or other ﬂ ammable vapours and liquids in the vicinity of this or other appliances prior to lighting.

Use plenty of newspaper and kindling to ensure the appliance quickly reaches a proper temperature. Once the kindling is burning rapidly, place a few larger pieces of wood onto the ﬁ re.

Tip: When ﬁ rst lighting a ﬁ re, if the smoke is not quickly drawn into the chimney, there may be a downdraft or cold air in the chimney. By ﬁ rst burning large amounts of crumpled newspaper, the chimney will get heated and the smoke will quickly vent up the chimney.

CREATING A FIRE HAZARD TO YOUR HOME.

LIQUIDS WELL AWAY FROM THE APPLIANCE.

THIS APPLIANCE.

MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE.

A. To start, a brisk ﬁ re is

required. Roll up some newspaper (loosely crumpled), light it and place it near the appliance ﬂ ue until the chimney begins to draw.

W415-0711 / D / 05.09.13

B. Cover with dry kindling. C. Fully open the draft control. See

"OPERATION" section. Light the paper and leave the door slightly ajar (one to two inches) until all kindling is burning.

89.1B

Page 35

D. To maintain a brisk ﬁ re, a hot

coal bed must be established and maintained.

When a ﬁ re is burning, open the doors slowly to avoid drawing smoke into the room.

Closing the doors too quickly after refuelling will reduce the ﬁ rebox temperature and may result in an unsatisfactory burn.

G. As soon as the doors are closed, you will observe a change

in the ﬂ ame pattern. The ﬂ ames will get smaller and lazier because less oxygen is getting into the combustion chamber. The ﬂ ames, however, are more efﬁ cient. The ﬂ ames will remain lazy but become larger again as soon as the ﬁ rebricks have been heated thoroughly and the chimney becomes heated and provides a good draft.

H. With the doors opened the ﬁ re is wastefully drawing heated

room air up the chimney, certainly not desirable. Always operate with the doors fully closed once the medium sized logs have caught ﬁ re.

You can now add larger pieces of wood and operate the appliance normally. Once the appliance is entirely hot, it will burn very efﬁ ciently with little smoke from the chimney. There will be a bed of hot coals in the ﬁ rebox so you can safely ﬁ ll the ﬁ rebox with wood to the top of the andirons.

E. Slowly add larger wood (2x4

size pieces). Lay the pieces length wise from side to side in the hot coal bed with a shallow trench between, so that the primary air can ﬂ ow directly into this trench and ignite the fuel above.

F. When the ﬁ re seems to be at

its peak, medium sized logs may be added. Once these logs have caught ﬁ re, carefully close the doors.

OPERATING WITH DOOR CLOSED

OPERATING WITH DOOR OPEN

Can't get the appliance operating? Use more kindling and paper.

Assuming the chimney and vent are sized correctly and there is sufﬁ cient combustion air, the lack of sufﬁ ciently dry quantities of small kindling is the problem. Thumb size is a good gauge for small kindling diameter.

Can't get heat out of the appliance? One of two things may have happened. The appliance door may have been closed prematurely and the appliance itself has not reached optimum temperature. Re-open the door and/or draft control to re-establish a brisk ﬁ re. The other problem may have been wet wood. The typical symptom is sizzling wood and moisture being driven from the wood.

NOTE: Appliances surrounded by solid rock or brick, will experience a longer heat up period as those materials absorb the heat being generated.

89.1_2

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Page 36

9.6.1 FLASH FIRES

9.7 SMOKING

A properly installed appliance should not smoke. If yours does, check the following:

• Has the chimney had time to get hot?

• Is the smoke passage blocked anywhere in the appliance, chimney connector or chimney?

• Is the room too airtight and the air intake not connected to the outside? Try with a window partly open.

• Is the smoke ﬂ ow impeded by too long a horizontal pipe or too many bends?

• Is it a weak draft perhaps caused by a leaky chimney, a cold outside chimney, too large a diameter of a

A ﬂ ash ﬁ re is a small ﬁ re burned quickly when you don't need much heat. After your kindling has "caught", load at least 3 pieces of wood, stacked loosely. Burn with the draft control fully open or closed only slightly.

93.1

chimney, too short a chimney, or a chimney too close to trees or a higher roof?

83.1

9.8 OVERNIGHT BURN

A. Get the appliance hot by moving the air control to high and let-

ting the appliance burn for 15 minutes.

B. Load your larger pieces of wood compactly, packed close

enough to prevent the ﬂ ames from penetrating it completely.

C. After approximately 30 minutes, depending on the size of the

load, reduce the draft control setting making sure that the ﬁ re is not extinguished.

D. In the morning the appliance should still be hot, with embers in

the coal bed. Stir the coals and load small pieces of wood to re-ignite the ﬁ re, if desired.

NOTE: Differences in chimney height and draft may lower overall burn times. DO NOT OVERFIRE THE APPLIANCE! Overﬁ ring can occur by burning large amounts of smaller wood

pieces or vigorously burning large loads of wood with the draft control on "HIGH" (fully open) for long periods of time (one or two hours).

94.1

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Page 37

9.9 RE-LOADING THE APPLIANCE

BURNING WET, UNSEASONED WOOD CAN CAUSE EXCESSIVE CREOSOTE ACCUMULATION, WHICH

WHEN IGNITED CAN CAUSE A CHIMNEY FIRE THAT MAY RESULT IN A SERIOUS HOUSE FIRE.

When refuelling open the door slowly to prevent smoke spillage. Use a pair of long appliance gloves when feeding the ﬁ re. Keep a small steel shovel nearby to use as a poker and to remove ashes. Do not store wood within 4 feet (1.2m) of the appliance. Follow the directions below to minimize smoke spillage while re-loading the appliance.

A. Move the air control to high. B. Open the door slightly. Allow the airﬂ ow inside the ﬁ rebox to stabilize before opening the doors fully. C. Load wood to the top of the cast retainers and burn at a medium low setting.

10.0 MAINTENANCE

10.1 ASH REMOVAL PROCEDURES

95.1A

IMPROPER DISPOSAL OF ASHES RESULT IN FIRES. DO NOT DISCARD ASHES IN CARDBOARD

BOXES, DUMP IN BACK YARDS, OR STORE IN GARAGES.

IF USING A VACUUM TO CLEAN UP ASHES, BE SURE THE ASHES ARE ENTIRELY COOLED. USING A

VACUUM TO CLEAN UP WARM ASHES COULD CAUSE A FIRE INSIDE THE VACUUM.

A bed of ashes approximately 1"(25.4mm) deep should be left on the ﬁ rebox bottom to help maintain a hot charcoal bed. When the ﬁ re has burned down and cooled, remove any excess ashes. To remove the ash, follow the directions below.

A. After the last coal has extinguished, let the appliance

cool at least two hours.

B. Open the appliance doors. C. Scoop the ash from the ﬁ rebox into a metal, airtight,

container with a lid. Cover the container with the lid and move the container away from the appliance onto a suitable non-combustible surface to ensure the ashes cool. Dispose of the ashes.

10.2 CREOSOTE FORMATION AND REMOVAL

When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cooler chimney ﬂ ue of a slow-burning ﬁ re. As a result, creosote residue accumulates on the ﬂ ue lining. When ignited this creosote makes an extremely hot ﬁ re.

The chimney connector and chimney should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred.

If creosote has accumulated it should be removed to reduce the risk of a chimney ﬁ re.

84.1A

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10.3 RUN-AWAY OR CHIMNEY FIRE

A CHIMNEY FIRE CAN PERMANENTLY DAMAGE YOUR CHIMNEY SYSTEM. THIS DAMAGE CAN

ONLY BE REPAIRED BY REPLACING THE DAMAGED COMPONENT PARTS. CHIMNEY FIRES ARE

NOT COVERED BY THE LIFETIME LIMITED WARRANTY.

CAUSES:

• Using incorrect fuel, or small fuel pieces which would normally be used as kindling.

• Leaving the door ajar too long and creating extreme temperatures as the air rushes in the open door.

• Improperly installed or worn gaskets.

• Creosote build up in chimney.

SOLUTIONS:

• Do not burn treated or processed wood, coal, charcoal, coloured paper or cardboard.

• Be careful not to overﬁ re the appliance by leaving the door open too long after the initial start-up. A thermometer on the chimney connector and/or appliance top helps.

• Replace worn, dried out (inﬂ exible) gaskets.

• Have chimney regularly cleaned.

IN CASE OF A CHIMNEY FIRE:

• Have a well understood plan for evacuation and a place outside for everyone to meet. Prepare to evacuate to ensure everyone’s safety.

• Close air control on appliance.

• Call local ﬁ re department. Have a ﬁ re extinguisher handy. Contact local authorities for further informa- tion on how to handle a chimney ﬁ re.

• After the chimney ﬁ re is out, clean and inspect the chimney or chimney liner for stress and cracks prior to lighting another ﬁ re. Also check combustibles around the chimney and the roof.

85.2

10.4 CHIMNEY CLEANING

Both the chimney and the appliance must be inspected and cleaned if necessary at least once a year. For serious wood burners, chimney cleaning must be done as needed to avoid chimney ﬁ res; the venting systems for controlled combustion appliances may need cleaning as often as once a month. These rates, however, depend on the burning habits of the individual operating the appliance. For example, it is possible to clog a solid fuel appliance chimney in a few days if slow, smoldering ﬁ res are burned and the chimney is cold.

NOTE: Appliances burned consistently without hot ﬁ res may result in signiﬁ cant creosote accumulations in the chimney.

Certain items and considerations are important in chimney cleaning:

• Proper tools should be used, including a brush speciﬁ cally designed for chimney cleaning.

• The chimney connector and dampers as well as the chimney should be cleaned.

• The appliance’s ﬁ rebox and bafﬂ e system should be cleaned if needed.

• The chimney should be inspected and repairs made if needed, preferably by a qualiﬁ ed chimney sweep or mason.

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10.5 WROUGHT IRON GLASS AND GASKET REPLACEMENT

MAKE SURE THAT THE GLASS AND GASKET ARE FULLY INSTALLED DOWN INTO THE GLASS

RETAINER. IF THE GLASS PROTRUDES TOO FAR OUT OF THE RETAINER, THE GLASS WILL

SHATTER WHEN THE DOOR IS CLOSED.

At the end of each burning season inspect the door gasket ensuring that it is not worn or loose. Replace with proper ﬁ berglass rope. The purpose of door gasketing is to seal the ﬁ rebox. If the doors are not sealed, air leaks into the ﬁ rebox, creating a quick burning ﬁ re. This situation is not desirable for overnight or extended burns and

may even damage your appliance.

Replace cracked or broken glass immediately. When re-installing the glass, be sure that the glass and gasket create a solid seal around door frame. Follow the instructions below for glass removal. You may require a ﬂ at tool to gently press the gasket between the glass and the door.

10.6 CAST IRON GLASS AND GASKET REPLACEMENT

Remove the doors from the appliance (If necessary, refer to your Installation Instructions). Place them facedown on a protected surface to avoid any damages.

INSTALLATION INSTRUCTIONS FOR THE RIGHT DOOR:

A. Remove the damaged gasket. B. Apply a thin bead of adhesive (red high

temperature silicone (RTV) or wood stove gasket cement) in the top, side and bottom gasket grooves. The adhesive should follow the same path as the gasket, as shown.

C. Wrap a piece of tape around one end of the 1/2”

(12.7mm) gasket and cut through the center. This will stop the gasket from fraying.

D. Place the taped end of the gasket into the

groove, ensure it remains ﬂ ush with the side of the door (recessed point). Without stretching or compressing the gasket, place it naturally along the top, side and bottom gasket groove and into the adhesive, as shown.

E. When you reach the end point, wrap a piece

of tape around the gasket and cut through the center, ensuring the gasket is ﬂ ush with recessed point, as shown above.

1/2”(12.7mm)

GASKET

RECESSED POINTS

Continued on next page

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TAPE

Page 40

INSTALLATION INSTRUCTIONS FOR THE LEFT DOOR:

A. Remove the damaged gasket. B. Apply a thin bead of adhesive (red high

temperature silicone (RTV) or wood stove gasket cement) in the top, sides and bottom gasket grooves. The adhesive should follow the same path as the gasket illustrated in Figures 1 and 2.

C. Wrap a piece of tape around one end of the

1/2”(12.7mm) gasket and cut through the center. This will stop the gasket from fraying.

D. Place the taped end of the gasket centered in the

groove at the bottom of the door. Without stretching or compressing the gasket, lay it naturally into the groove, on top of the adhesive as a continuous loop, as shown in Figures 1 and 2.

E. When you return to the other end of the gasket,

wrap a piece of tape around the other end of the gasket and cut through the center, refer to Figures 1 and 2.

FIG. 1

FRONT SIDE

1/2”(12.7mm) GASKET

TAPE

REAR SIDE

FIG. 2

10.7 CARE OF GLASS

If the glass is not kept clean permanent discolouration and / or blemishes may result. Normally a hot ﬁ re will clean the glass. The most common reasons for dirty glass include: not using sufﬁ cient fuel to get the appliance thoroughly hot, using green or wet wood, closing the draft so far that there is insufﬁ cient air for complete combustion. If it is necessary to clean the glass, buff lightly with a clean dry cloth and non-abrasive cleaner.

DO NOT CLEAN GLASS WHEN HOT! Clean the glass after the ﬁ rst 10 hours of operation with a recommended appliance glass cleaner. Thereafter clean as required.

The glass is very strong but do not let burning fuel rest or fall against it and always close the door gently.

NEVER FORCE IT SHUT!

If the glass should ever crack or break while the ﬁ re is burning, do not open the door until the ﬁ re is out and do not operate the appliance again until the glass has been replaced, available from your Authorized dealer. DO

NOT SUBSTITUTE MATERIALS.

1/2” (12.7mm) GASKET

TAPE

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.3

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10.8 CARE OF PLATED PARTS

If the appliance is equipped with plated parts, you must clean ﬁ ngerprints or other marks from the plated surfaces before operating the appliance for the ﬁ rst time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before operating for the ﬁ rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the ﬁ ngerprints and oils will not affect the ﬁ nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

10.9 NZ64 BLOWER REPLACEMENT

A. Remove the grill and filter by removing the 2 securing screws. B. Remove the nut securing the blower bracket to the housing. C. Lift the handles to pull the blower and bracket off of the stud. D. Slide the bracket and blower out of the housing. E. Disconnect the wire connector from the blower. F. Remove the old blower from the bracket by removing the four

screws. G. Secure the new blower to the existing bracket using the four

screws.

6.1

NUT

H. Slide the new blower/bracket assembly into the housing.

Ensure that the blower bracket slides into the clips at the back of the housing on either side.

I. Push the assembly into the housing as far in as possible. J. Secure the assembly to the housing using the nut removed in

step B.

K. Re-secure the grill by replacing the 2 securing screws.

BLOWER

BRACKET

STUD

HANDLES

HOUSING

CLIP

BLOWER/BRACKET ASSEMBL Y

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11.0 REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally

all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONT ACT YOUR AUTHORIZED DEALER.

REF PART NUMBER DESCRIPTION

1* W690-0005 120V THERMOSTAT 2 W090-0146 BRICK, FRONT LEFT 3 W090-0147 BRICK, FRONT SIDE (2PC REQUIRED) 4 W090-0148 BRICK, SIDE (2PC REQUIRED) 5 W090-0149 BRICK, REAR 6 W090-0150 BRICK, BASE RIGHT SIDE 7 W090-0151 BRICK, BASE LEFT SIDE 8 W090-0156 BRICK, FRONT RIGHT 9 W018-0116 BAFFLE (2 pc required) 10* 11* W660-0065 HEAT SENSOR 12* W361-0082 BAFFLE BLANKET 13* W325-0048 PRIMARY AIR CONTROL HANDLE 14 W715-0773 ANDIRONS 15* W385-0334 NAPOLEON® LOGO 16 W010-1974 SECONDARY AIR MANIFOLD (INCLUDES AIR TUBES) 17 W720-0126 SECONDARY AIR TUBE 18* W290-0142 GASKET, SECONDARY AIR MANIFOLD 19* W450-0028 NUT, HEX BRASS 20* W010-1896 PILOT TUBE 21* W615-0106 SPACER 22 W660-0079 SWITCH, PRESSURE SWING DOOR 23* W250-0005 BLOWER FILTER 24 W305-0007 BLOWER GRILL 25 W290-0148 ANCHOR PLATE GASKET H336-WI - ARCHED DOUBLE DOORS - WROUGHT IRON FINISH 26 W300-0103 DOOR GLASS 27* W562-0058 DOOR GASKET 7/8 x 43" (22.2mm x 1092.2mm) 28* W562-0002 DOOR GASKET - CENTRE 1/2" x 20" (12.7mm x 508mm) 29* W010-1933 GLASS & GASKET 30 W010-1776 LEFT DOOR ASSEMBLY (INCLUDES GLASS, GASKET & HANDLE / LATCH HARDWARE) 31 W010-1775 RIGHT DOOR ASSEMBLY (INCLUDES GLASS, GASKET & HANDLE / LATCH HARDWARE) 32 W325-0029 DOOR HANDLE - BIRD CAGE

KB-35 VARIABLE SPEED CONTROL - INCLUDING KNOB

REPLACEMENT PARTS

WARNING

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

41.1

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REPLACEMENT PARTS

REF PART NUMBER DESCRIPTION

H336-BC/H336-K/H336-SS - ARCHED CAST IRON DOUBLE DOORS 33* W300-0134 DOOR GLASS 34* W562-0061 DOOR GASKET WROUGHT IRON 35* W562-0065 GLASS GASKET CAST IRON 36* N325-0054 DOOR HANDLE 37* W010-2496 GLASS C/W GASKET

ACCESSORIES

REF PART NUMBER DESCRIPTION

38 H336-WI ARCHED DOUBLE DOORS - WROUGHT IRON FINISH 39 FPWI3 FACEPLATE ARCHED - WROUGHT IRON FINISH 40 NSK3 ARCHED SPARK SCREEN KIT 41* NZ220 GRAVITY HOT AIR VENT KIT 42* NM228-M FLUE TILE SUPPORT 43 NZ64 BLOWER KIT 44* NZ62CH CENTRAL HEATING SYSTEM 45* H336-BC ARCHED CAST IRON DOUBLE DOORS W/COPPER INLAY 45* H336-SS ARCHED CAST IRON DOUBLE DOORS W/STAINLESS STEEL INLAY 45* H336-K ARCHED CAST IRON DOUBLE DOORS 46* FPHK FACEPLATE - MODERN 46* FPMK FACEPLATE - HERITAGE

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12.0 TROUBLESHOOTING GUIDE

SYMPTOM PROBLEM TEST SOLUTION

Smoke enters the room during start-up.

Kindling does not start ﬁ re smolders.

Smoke enters the room while re-loading.

Appliance does not burn hot enough.

Blower does not run. Appliance is not up to

Faceplate is cold. This is normal. - The air leading into the ﬁ rebox could come from the

Appliance does not burn overnight.

Appliance smoking.

Cold air blockage in chimney. - Burn a piece of newspaper to establish a draft. Close the doors. - If the ﬂ ame is not getting enough air, ﬁ rst make sure the

air control is open. If additional air is needed, open the

doors a small crack only. Cold air blockage in chimney. - Burn a piece of newspaper to establish a draft. Not enough starter paper. - Use additional newspaper if necessary. Not enough air. - First make sure the air control is fully open. If additional

air is needed, a small crack in the doors is all that is

needed. Insufﬁ cient draft. - Chimney height and outside conditions can negatively

affect draft. In these cases a small amount of smoke

may enter the home. Adding more pipe or a draft-

inducing cap may help.

- Clean chimney Wood is wet. - See the section on “Selecting Wood” for details. Insufﬁ cient draft. - Chimney height and outside conditions can negatively

affect draft. In these cases a small amount of smoke may enter the home. Adding more pipe or a draftinducing cap may help.

- Clean chimney. Air control is not wide open. - Make sure the air control is open all the way. Slide the

control back and forth rapidly to insure the control is not stuck.

- This is normal. The blower will come on when the temperature.

Electricity is cut to the blower. - Check the household breaker or fuse to make sure it is

Door is ajar. - Appliance door must be closed for blower to operate.

The doors are not sealing. - See the section “Door Glass / Gasket Replacement” for

appliance is heated up enough to heat the room.

operable.

exterior. In these cases this air comes into the ﬁ rebox and exits the chimney. This will not damage the appliance.

details.

- Has the chimney had time to get hot?

- Is there adequate supply of combustion air?

- Is the outside air damper opened?

- Is the smoke passage blocked anywhere in the

appliance or chimney?

- Is the smoke ﬂ ow impeded by too long of a horizontal

pipe or too many bends?

- Is it a weak draft perhaps caused by a leaky chimney, a

cold outside chimney, too short a chimney, or a chimney too close to a tree or a higher roof?

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42.19

Page 45

13.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance

NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great

pride in their work. The complete appliance is again thoroughly inspected by a qualiﬁ ed technician before packaging to ensure

that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® WOOD APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® wood appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components, aluminum extrusion trims, vortex bafﬂ es, ash drawer and iron castings.

Electrical (110V) components and wearable parts such as blowers, thermal switch, switches, wiring, ﬁ rebrick, stainless steel bafﬂ e retainer, secondary air tubes, and gasketing are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty. *

Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. Parts such as ﬁ rebricks and bafﬂ es should routinely be removed by the operator as part of the regular service and therefore, any warranty replacement of these parts does not qualify for any labour allowances. * Construction of models vary. Warranty applies only to components included with your speciﬁ c appliance.

Certiﬁ cate.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your appliance is subject to the following conditions and limitations: Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The wood appliance must be installed by an authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any venting components used in the installation of the appliance. This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to the President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). After the ﬁ rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’s responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® wood appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to appliance, combustion chamber, heat exchanger, plated trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON® will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender. Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered by this warranty.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.

2.2B

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14.0 SERVICE HISTORY

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43.1

Page 47

15.0 NOTES

44.1

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Products

Other Napoleon

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24 Napoleon Road, Barrie, Ontario, Canada L4M 0G8 214 Bayview Drive, Barrie, Ontario, Canada L4N 4Y8 103 Miller Drive, Crittenden, Kentucky, USA 41030 7200 Trans Canada Highway, Montreal, Quebec, Canada H4T 1A3

Fireplaces / Heating & Cooling call: 705-721-1212 • Grills call: 705-726-4278 napoleonproducts.com

Napoleon High Country NZ3000 Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual