Napoleon HIGH COUNTRY 3000H Installation And Operation Manual

This wood appliance needs periodic inspection and repair. It is against United States federal regulations to operate this wood
appliance in a manner inconsistent with the operating instructions in this manual.
INSTALLATION AND
ADD MANUAL TITLE
OPERATION MANUAL
ENGLISH
FRENCH
PG. 59
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
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SAFETY INFORMATION
!
WARNING
If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or death. Please read the entire manual before you install and use your appliance. This heeater has not been tested with an unvented gas log set. To reduce risk of fi re or injury, do not install an unvented gas log set into the heater.
- This heater can be very hot when burning.
- Combustible materials such as fi rewood, wet clothing, etc. placed too close can catch fi re.
- Children and pets must be kept from touching the heater when it is hot.
- The chimney must be sound and free of cracks. Before installing this appliance, contact the local building or fi re authority and follow their guidelines.
- Always operate this appliance with the door(s) or screen (where applicable) tightly closed.
- Burn wood behind the log retainer directly on the fi rebricks.
- Do not use an elevated grate or otherwise raise the fi re.
- This appliance is designed to burn natural wood only. Higher effi ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.
- Do not start a fi re with chemicals or fl uids such as gasoline, engine oil, etc.
- Do not burn trash or garbage, lawn clippings/waste, rubber, waste petroleum products, paints or paint thinners/solvents, plastic, materials containing asbestos, construction debris, railroad ties or treated wood, manure or animal remains, salt water driftwood or salted materials, unseasoned wood, coal, charcoal, coloured papeer, cardboard, plywood or particleboard. Burning these materials may result in release of toxic fumes or render the appliance ineffective and cause smoke.
- Do not let the appliance become hot enough for any part to glow red.
Wood Stoves ONLY
- At least 14 squares inches (90.3 square centimeters) of outside air must be admitted to the room or directly to the appliance through a 4” (101.6mm) diameter pipe.
- KEEP THE STOVE TOP TEMPERATURE BELOW 700°F (371°C). Attempts to achieve heat output rates that exceed design specifications can result in steel distortion and damage.
CSA / OMNI
/ INTERTEK
LOGO
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone 1 (866) 820-8686 • www.napoleon.com • hearth@napoleon.com
HIGH COUNTRY™ 3000H
(MUST use title from Price Book)
PRODUCT NAME™
Eco Solid Fuel Burning Zero
Clearance Appliance
ADD ____ ILLUSTRATED
ADD ____ ILLUSTRATED
ADD PRODUCT IMAGE
ADD PRODUCT IMAGE ADD PRODUCT IMAGE
ADD PRODUCT IMAGE
FOR INDOOR USE ONLY
THIS APPLIANCE HAS BEEN SAFETY TESTED AND LISTED BY INTERTEK
TESTING SERVICES LTD. AS PER THE STANDARDS: CAN/ULC S610, UL 127
ASSEMBLIES FOR SOLID FUEL BURNING MASONRY APPLIANCES. CERTIFIED
TO MEET U.S. EPA’S CRIBWOOD EMISSION STANDARDS FOR WOOD HEATERS
ADD SAFETY STANDARD INFORMATION
& EPA QUALIFICATION (IF APPLICABLE)
FACTORY BUILT APPLIANCES AND TO ULC S639 FOR STEEL LINER
SOLD AFTER MAY 15, 2015 (EPA 40 CRF PART 60).
IF INSTALLATION + OPERATION, ADD SERIAL
NUMBER LABEL HERE
IF SEPARATE MANUALS, ADD “PLACE
BARCODE LABEL ON THE OWNER’S MANUAL”
$10.00
W415-1761 / B / 12.21.18
EN
safety information
WARNING
!
• This appliance is hot when operated and can cause severe burns if contacted.
• Any changes or alterations to this appliance or its controls can be dangerous and is prohibited.
• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury.
• Before installing this appliance, contact the local building or fi re authority and follow their guidelines.
• This appliance must be installed by a qualifi ed installer. Never try to repair or replace any part of the appliance unless instructions are given in this manual. All other work should be done by a trained technician.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not operate without fully assembling all components. Do not install damaged, incomplete or substitute components.
• Do not let the appliance become hot enough for any part to glow red.
• Risk of cuts and abrasions. Wear protective gloves, footwear and safety glasses during installation. Sheet metal edges may be sharp.
• All wiring should be done by a qualifi ed electrician and shall be in compliance with local codes. in the absence of local codes, use the current CSA22.1 Canadian Electric Code in Canada or the current National Electric Code ANSI/NFPA No. 70 in the United States.
• If equipped, burning your appliance with the ash dump door ajar creates a fi re hazard that may result in discolouration to the door, internal damage to the appliance or a house and/or chimney fi re.
• Do not connect this appliance to a chimney fl ue serving another appliance.
• Clothing or other fl ammable material should not be placed on or near the appliance. Objects placed in front of the appliance must be kept a minimum of 48” (121.9cm) away from the front face of the appliance.
• Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
• Even after the appliance is off, it will remain hot for an extended period of time.
• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
• Under no circumstances should this appliance be modifi ed.
• This appliance must not be connected to a chimney fl ue pipe servicing a separate solid fuel burning appliance.
• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualifi ed service person.
• Do not strike or slam shut the appliance glass door.
• Only doors / optional fronts certifi ed with the appliance are to be installed on the appliance.
• If the appliance is not properly installed, a house fi re may result. Do not expose the appliance to the elements (ex. rain, etc.) and keep the appliance dry at all times. Wet insulation will produce an odour when the appliance is used.
• The chimney must be sound and free of cracks. Clean your chimney a minimum of twice a year and as required.
• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
• Ensure you have incorporated adequate safety measures to protect infants/toddlers from touching hot surfaces.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the fl oor.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.
• Do not start a fi re with chemicals or fl uids such as gasoline, engine oil, etc.
2
W415-1761 / B / 12.21.18
!
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
safety information
WARNING
!
• Your appliance requires periodic maintenance and cleaning. Failure to maintain your appliance may lead to smoke spillage in your home.
• Ashes must be disposed in a metal container with a tight lid and placed on a non-combustible surface well away from the home or structure until completely cool.
• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a TV or other electronic components.
!
WARNING:
which are known to the State of California to cause cancer, and chemicals including carbon monoxide, which are known to the State of California to cause birth defects or other reproduc­tive harm. For more information, go to www.P65Warnings.ca.gov.
For wood appliances:
• Lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or too green or freshly cut hardwoods. Burning wet unseasoned wood can cause excessive creosote accumulation. When this is ignited it can cause a chimney fi re that may result in a serious house fi re.
• This appliance is designed to burn natural wood only. Do not burn trash or garbage, lawn clippings / waste, rubber, waste petroleum products, paints or paint thinners / solvents, plastic, materials containing asbestos, construction debris, railroad ties or treated wood, manure or animal remains, salt water driftwood or salted materials, unseasoned wood, coal, charcoal, coloured paper, gift wrapping, cardboard, plywood or particleboard. Burning these materials may result in release of toxic fumes or render the appliance ineffective and cause smoke.
• Burn wood directly on the fi rebricks. Do not elevate grate or otherwise raise the fi re.
• Do not store wood within appliance installation clearances or within the space required for re-fueling and ash removal.
• If equipped, the catalyst must be installed and in good working order. It is recommended that the catalyst is inspected at least three times per heating season.
Add California Prop 65 warning
This product can expose you to chemicals including lead and lead compounds,
EN
Do not use makeshift compromises during installation. Do not block or restrict air, grille or louvre openings! Do not add a hood. Burning your appliance with the door open or ajar creates a fi re hazard that may result in a house and/or chimney fi re. All venting connections must be in compliance with the chimney manufacturers installation instructions. Clearances referred to throughout this manual are the minimum requirements.
Your appliance must be installed in accordance with all national and local building code standards and the standard of Chimney and Appliances, Vents and Solid Fuel Burning Appliances NFPA #211. Consult the authority having jurisdiction (such as municipal building department, fi re department, fi re prevention bureau, etc.) to determine the need to obtain a permit. If you are in doubt about the proper installation for your situation, contact your dealer or local building or fi re offi cial. The manufacturer does not guarantee that this appliance and its options will completely heat your entire home.
Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.
It is recommended that in all cases, the appliance be secured to the fl oor. Use the pallet packing brackets to accomplish this.
W415-1761 / B / 12.21.18
3
EN
table of contents
1.0 dimensions 5
2.0 general information 6
2.1 specifi cations 6
2.2 general instructions 6
2.3 rating plate information 7
2.4 high effi ciency heating 8
2.4.1 hot air gravity vent system (NZ220) 8
2.4.2 central heating system (NZ62CH) 9
2.4.3 blower circulation (NZ64) 9
3.0 installation planning 10
3.1 appliance placement 10
3.2 outside combustion air 11
3.3 fl oor protection 12
3.3.1 ember strip and hearth extensions 12
3.4 hearth examples 13
4.0 installation 14
4.1 chimney 14
4.2 typical chimney installation 15
4.3 adding chimney sections 16
4.4 offset chimney installation 17
4.5 installing fl ashing and storm collar 18
4.6 typical existing masonry 18
5.0 framing 19
5.1 clearance to combustibles 19
5.2 minimum enclosure clearances 20
5.3 minimum mantel clearances 20
6.0 finishing 21
6.1 ventilation openings 22
6.2 baffl e installation 23
6.3 faceplate installation 24
6.3.1 template removal 24
6.3.2 faceplate, hinge, ash lip and air
control arm installation 24
6.3.3 door installation 25
6.3.4 door gap adjustment 26
6.3.5 catalyst temperature monitor
installation 27
6.4 optional NZ64 blower installation 30
7.0 selecting wood 33
8.0 operation 34
8.1 appliance operation 34
8.2 bypass door 35
8.3 catalyst 36
8.4 operating sounds, smells and
characteristics 36
8.5 air control 36
8.6 fi re extinguishers / smoke and
carbon monoxide detectors 36
8.7 fuel loading and burn cycle 37
8.8 lighting a fi re 38
8.9 smoking 40
8.10 overnight burn 40
8.11 re-loading the appliance 40
9.0 maintenance 41
9.1 ash removal procedures 41
9.2 catalyst inspection and replacement
41
9.3 creosote formation and removal 44
9.4 run-away or chimney fi re 44
9.5 chimney cleaning 44
9.6 cast iron door glass and gasket
replacement 45
9.7 internal gasket replacement 46
9.8 care of glass 49
9.9 care of catalyst 49
9.10 care of plated parts 49
9.11 NZ64 blower replacement 50
10.0 replacement parts 51
10.1 overview 51
11.0 troubleshooting 53
11.1 general troubleshooting 53
11.2 catalyst troubleshooting 54
12.0 warranty 55
13.0 service history 57
note:
Changes, other than editorial, are denoted by a vertical line in the margin.
4
W415-1761 / B / 12.21.18
29 1/4"
743mm
395mm
15 9/16"
667mm
26 1/4"
1067mm 42"
1.0 dimensions
dimensions
EN
ELECTRICAL INLET
945mm
945mm
37 3/16"
37 3/16"
5"
127mm
17 1/8"
435mm
AIR INLET ON LEFT SIDE
5 1/2"
140mm
1016mm 40"
43 1/8"
1095mm
W415-1761 / B / 12.21.18
5
EN
2.0 general information
general information
WARNING
!
• This appliance and its components are designed to be installed and operated as a system. Any alteration to or substitution for items in this system, unless allowed by these installation instructions, will void the Intertek listing and may void the product warranty. It may also create a hazardous installation. Read through these instructions thoroughly before starting your installation and follow them carefully throughout your project.
2.1 specifi cations
Width 42” (106.7cm)
Depth 29 1/4” (74.3cm)
Flue Center Line to Rear 15 9/16” (14.1cm)
Flue Center Line to Side 21” (53.3cm)
Height 43 1/8” (109.5cm)
Chamber (D.W.H.) 13.75” x 25.75” x x12.5” (349mm x 654mm x 318mm)
Capacity 2.377 Cubic Feet (0.08 Cubic Meter)
Approximate Area Heated* Up to 3,000 Square Feet (279 Square Meter)
Heat Output** 60,000 BTU (17.6 KW)
Duration Low Fire* 17 hrs
Weight 551 lbs (249.9kg)
Ideal Wood Length 25” (63.5cm)
Optional Blower 318 CFM
Combustion Air Inside or Outside
Electrical Draw < 12 Amps
Heat Output Range*** 9,200 to 23,400 BTU
* Figures will vary considerably with individual conditions. ** Wolf Steel Ltd. estimated realistic BTU/hr with hardwood logs and regular refueling. *** Under specifi c test conditions conducted during EPA emission testing, this heater delivered heat at these rates in the chart above. The heater operates at its best effi ciency when operated on high.
2.2 general instructions
WARNING
!
• Before installing this appliance, contact the local building or fi re authority and follow their guidelines.
• This appliance must be installed by a qualifi ed installer. Follow the installation directions. Do not operate without fully assembling all components.
• If this appliance is not properly installed, a house fi re may result.
• Do not expose the appliance to the elements (ex. rain, etc.) and keep the appliance dry at all times. Wet insulation will produce an odour when the appliance is used.
• This appliance is hot when operated and can cause severe burns if contacted. Children and pets must be kept from touching the appliance when it is hot. Contact your local authorized dealer/distributor for safety screens that may be available for this product.
• Combustible material such as fi rewood, wet clothing, etc. placed too close can catch fi re. Objects placed in front of the appliance must be kept a minimum of 48” (121.9cm) from the front of the appliance.
• All wiring should be done by a qualifi ed electrician and shall be in compliance with local codes and with the National Electric Code ANSI/NF No. 70-Current (in the United States), or with the current CSA C22.1 Canadian Electric Code (in Canada).
• This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper operation. It is against United States Federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic element is deactivated or removed.
6
W415-1761 / B / 12.21.18
general information
2.3 rating plate information
Rating plate is located behind the appliance faceplate, underneath the fi rebox.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
EN
U.S. Environmental Protection Agency
Certified to comply with 2015, particulate emissions standards:
Not approved for sale after May 15, 2020
EPA test method 28R, ASTM E2515 and ASTM E2780
Certified emission rate of 3.25g/h
MINIMUM CLEARANCES TO COMBUSTIBLES:
0"(0 mm)
REAR SIDE
FLOOR
HEADER CHIMNEY
MANTEL
TOP FACING
SIDE FACING
ADJACENT SIDEWALL
HEARTH PROTECTION
HEARTH PROTECTION
*TOP OF UNIT (ENCLOSURE CEILING)
*FOR FURTHER INFORMATION SEE THE
MANUFACTURER'S INSTALLATION AND OPERATING
6"(153 m)
0"(0 mm)
84"(2.13 m)
2"(51 mm)
12"(305 mm)
84"(2.13 m) 6"(153 mm)
21"(534 mm)
21"(534 mm)
6"(153 mm)
84"(2.13 m)
MANUAL.
TO STAND-OFFS
FROM SIDE OF UNIT
FROM BASEOF UNIT
FROM BASE OF UNIT
REFER TO MANUFACTURER'S INSTALLATION INSTRUCTIONS.
TO TOP EDGE OF FACEPLATE
FROM BASE OF UNIT FROM SIDE OF UNIT
TO EDGE OF FACEPLATE
FROM FRONT OF UNIT
FROM SIDES OF UNIT
FROM BASE OF UNIT
84”
84” MINIMUM
ENCLOSURE HEIGHT
84”
WITH VENTILATED ENCLOSURE. SEE VENTILATION SIZE REQUIREMENTS.
DÉGAGEMENTS MINIMAUX DE LA CHEMINÉE PRÉFABRIQUÉE
ARRIÈRE 0"(0 mm) AUX ESPACEURS
CÔTÉ 6”(153 mm) DU CÔTÉ DE L’APPAREIL
PLANCHER 0”(0 mm) DE LA BASE DE L‘APPAREIL
LINTEAU
CHEMINÉE 2"(51 mm) RÉFÉREZ-VOUS AU MANUEL
TABLETTE 12"(305 mm) DU HAUT DE LA FAÇADE
DESSUS 84"(2.13 m) DE LA BASE DE L'APPAREIL
CÔTÉ 6"(153 mm) DU CÔTÉ DE L'APPAREIL
MUR LATÉRAL ADJACENT 21"(534 mm) DU BORD DE LA FAÇADE
PROTECTION DE PLANCHER 21"(534 mm) DU DEVANT DU FOYER
PROTECTION DE PLANCHER 6"(203 mm) DES CÔTÉS DU FOYER
*
HAUT DE L'APPAREIL 84"(2.13 m) DE LA BASE DE L'APPAREIL
(PLAFOND DE L'ENCLAVE)
DO NOT REMOVE THIS LABEL
CERTIFIED TO / CERTIFIÉ SELON: ULC S610, UL-127
SERIAL
9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)
INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION AND OWNER'S MANUAL. THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER OPERATION. CONSULT THE OWNER’S MANUAL FOR FURTHER INFORMATION. IT IS AGAINST UNITED STATES FEDERAL REGULATION TO OPERATE THE WOOD HEATERS IN A MANNER INCONSISTENT WITH THE OPERATING INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA. DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE.
POUR INSTALLATION ET UTILISATION CONFORMÉMENT AUX MANUEL D'INSTRUCTIONS DU FABRICANT. CET APPAREIL DE CHAUFFAGE AU BOIS DOIT FAIRE L'OBJET D'UNE INSPECTION ET D'UN ENTRETIEN PÉRIODIQUES POUR UN FONCTIONNEMENT ADÉQUAT. CONSULTEZ LE MANUEL D'INSTRUCTIONS POUR PLUS D'INFORMATION. OPÉRER DES APPAREILS DE CHAUFFAGE AU BOIS D’UNE MANIÈRE NON CONFORME AUX INSTRUCTIONS DE FONCTIONNEMENT VA À L'ENCONTRE DE LA RÉGLEMENTATION FÉDÉRALE DES ÉTATS-UNIS. RENSEIGNEZ-VOUS AUPRÈS DES AUTORITÉS LOCALES DU BÂTIMENT OU DU SERVICE DES INCENDIES AU SUJET DES RESTRICTIONS ET DES INSPECTIONS D'INSTALLATION DANS VOTRE RÉGION. NE PAS RACCORDER À LA CHEMINÉE D'UN AUTRE APPAREIL.
OPTIONAL COMPONENTS / PIECES OPTIONNELS
BLOWER KIT / SOUFFLERIE : NZ64 / VENTILATION PAR GRAVITE / NZ220 ACCESSORIES PROVIDED BY MANUFACTURER ARE TO BE UTILIZED ONLY/ SEULS LES ACCESSOIRES FOURNIS PAR LE FABRICANT PEUVENT ÊTRE UTILISÉS.
YEAR: MONTH:
LISTED FACTORY BUILT FIREPLACE/FOYER PRÉFABRIQUÉ HOMOLOGUÉ
NZ64 / HOT AIR GRAVITY VENTS / NZ220
2016
MANUFACTURE DATE:
2017 2018
243658710912111
24 NAPOLEON ROAD. BARRIE, ONTRAIO L4M 0G8 CANADA
NZ3000H
NO.
MODEL NO. NZ3000H N° DE MODÈLE NZ3000H
2019 2020
U.S. Environmental Protection Agency
Certifié conforme à la norme d’ émanation de particles de 2015
Non approuvé pour la vente après le 15 mai 2020
Méthode de test EPA 28R, ASTM E2515 et ASTM E2780
Taux d'émission de 3.25g/h certifié
STANDARD AUX MATÉRIAUX COMBUSTIBLES
84"(2.13 m) DE LA BASE DE L'APPAREIL
D'INSTRUCTIONS DU FABRICANT
*POUR PLUS D'INFORMATIONS, CONSULTEZ LE MANUEL
D'INSTRUCTIONS DU FABRICANT.
LA FAÇADE DOIT ÊTRE COMPOSÉE D’UN PANNEAU DE
CIMENT D’UNE
MINIMALE DE 84",
COMBUSTIBLE ET
UNE OSSATURE DE
BOIS PEUVENT ÊTRE UTILISÉS À
PARTIR D’UNE HAUTEUR DE 84"
AU-DESSUS DE LA
PANNEAU DE CIMENT SUR
NE RETIREZ PAS CETTE PLAQUE
COMPONENTS REQUIRED FOR INSTALLATION:
SHIPPED WITH THE FIREPLACE: INSTALLATION MANUAL BAFFLE EMBER STRIP
SHIPPED WITH THE DOOR(S): INSTALLATION INSTUCTIONS AND HARDWARE
CHIMNEY REQUIREMENTS (see installation manual):
Chimney must be certified to one of the following standards ULC S604, ULC S610
or ULC S629 for Canada or UL 103HT or UL-127 for the United States
Masonry chimney installation: Stainless steel liner must be certified to ULC S640
M92 or ULC 639 for Canada or UL 1777 for the United States
MINIMUM CHIMNEY HEIGHT 15 ft (4.57 m) MAXIMUM NUMBER OF ELBOWS 4 MAXIMUM CHIMNEY HEIGHT 34 ft (10.36 m) CHIMNEY 7"ø MAXIMUM OFFSET ANGLE 30º US - 45º CANADA
COMPOSANTS REQUIS POUR L'INSTALLATION:
LIVRÉ AVEC LE FOYER MANUEL D'INSTRUCTIONS DÉFLECTEUR PARE-BRAISES
LIVRÉ AVEC LA/LES PORTE(S) : INSTRUCTIONS D'INSTALLATION ET QUINCAILLERIE
EXIGENCES POUR LA CHEMINÉE (voir le manuel d'instructions)
La cheminée doit être certifiée selon l'une des normes suivantes : ULC S610 ou ULC S629
pour le Canada ou selon les normes UL 103HT ou UL-127 pour les États-Unis
Installation dans une cheminée en maçonnerie : La gaine en acier inoxydable doit être
certifiée selon les normes ULC S640 M92 ou ULC 639 pour le Canada ou selon la norme
HAUTEUR MINIMALE DE LA CHEMINÉE 15 pi (4.57 m) NOMBRE MAXIMAL DE COUDES 4 HAUTEUR MAXIMALE DE LA CHEMINÉE 34 pi (10.36 m) LA CHEMINÉE 7"ø ANGLE DE DÉVIATION MAXIMAL 30º US - 45º CANADA
• For use with cord wood only.
• Not for use in a Mobile Home
• Operate with feed doors closed. Open to feed fire only.
• Transport ashes in an air-tight non-combustible container.
UL 1777 pour les États-Unis
WARNING:
SHIPPED WITH FACEPLATE: FACEPLATE INSTALLATION INSTUCTIONS AND HARDWARE
LIVRÉ AVEC LA FAÇADE: FAÇADE INSTRUCTIONS D'INSTALLATION ET QUINCAILLERIE
AVERTISSEMENT :
• Tenir les portes fermées lorsque le foyer fonctionne. N'ouvrez que pour ravitailler le feu.
• Transporter les cendres dans un contenant i
incombustible possédant un couvercle étanche.
• Pour emploi avec du bois de corde seulement.
• Ne peut être installé dans une maison mobile.
HAUTEUR
SELON LA
HAUTEUR DU
PLAFOND.
UNE FAÇADE
BASE DE
L’APPAREIL.
LE CÔTÉ DE L’APPAREIL JUSQU’AUX MATÉRIAUX
COMBUSTIBLES.
HAUTEUR MINIMALE DE 84” POUR L’ENCEINTE
VENTILÉ.
RÉREZ AUX
EXIGENCES DE LA
TAILLE DE
VENTILATION.
Les ouvertures de ventilation sont requises pour toutes les enceintes allant jusqu’à 96" de hauteur. Elles sont recommandées pour toutes les enceintes. Au-delà de 84", des matériaux de finition combustibles peuvent être utilisés en façade.
PREVENT CREOSOTE FIRE: INSPECT CHIMNEY AND CHIMNEY CONNECTOR, IF APPLICABLE, TWICE MONTHLY AND CLEAN IF NECESSARY. DO NOT OVERFIRE: IF EXTERIOR OF UNIT GLOWS RED, YOU ARE OVERFIRING. KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS A CONSIDERABLE DISTANCE AWAY FROM APPLIANCE. TYPE OF FUEL: CORD WOOD ONLY.
PRÉVENIR LES FEUX DE CRÉOSOTE: INSPECTEZ LA CHEMINÉE OU LE RACCORD DE CHEMINÉE, SI APPLICABLE, DEUX FOIS PAR MOIS ET NETTOYEZ SI NÉCESSAIRE. NE SURCHAUFFEZ PAS: SI L'EXTÉRIEUR DE L’APPAREIL DEVIENT ROUGE, VOUS SURCHAUFFEZ. GARDEZ LES MEUBLES ET AUTRES MATERIÉLS COMUSTIBLES À UNE DISTANCE CONSIDERABLE DE L'APPAREIL DE CHAUFFAGE. TYPE DE COMBUSTIBLE: BOIS DE CORDE SEULEMENT.
IMPORTANT
BEFORE COMMENCING INSTALLATION REFER TO THE LABEL LOCATED BEHIND THE FACEPLATE AND TO THE MANUFACTURER'S INSTALLATION INSTRUCTIONS PACKAGED TOGETHER WITH THIS UNIT. THE INSTALLATION MUST BE APPROVED BY THE AUTHORITY HAVING JURISDICTION. AVANT DE COMMENCER L'INSTALLATION, RÉFEREZ-VOUS À L'ÉTIQUETTE QUI SE TROUVE DERRIÈRE LA FAÇADE AINSI QU'AUX INSTRUCTIONS D'INSTALLATION DU MANUFACTURIER FOURNIES AVEC L’APPAREIL.). L'INSTALLATION DOIT ÊTRE APPROUVÉE PAR L'AUTORITÉ COMPÉTENTE.
Une ouverture de ventilation de 40 pouces carrés minimum est requise dans le haut et le bas de l’enceinte.
W385-2128 / C
note:
The rating plate must remain with the appliance at all times. It must not be removed.
W415-1761 / B / 12.21.18
7
EN
general information
2.4 high effi ciency heating
The NZ3000H is a high effi ciency appliance that may be operated as a standalone system, however, a blower is recommended to further enhance the effi ciency of the appliance.
The NZ3000H and its optional heat distribution systems cannot be connected to other duct systems. The NZ3000H must be ducted independently when these installation options are used.
2.4.1 hot air gravity vent system (NZ220)
WARNING
!
• All hot air gravity vents must be insulated.
May be used to distribute heat to an adjoining room (located either above, or beside the room containing the appliance) by way of vents, eliminating the need of an additional blower. While this system may be used in conjunction with the optional blowers, it could reduce the fl ow of hot air being distributed to additional rooms. It must be experimented with and the dampers adjusted manually to suit your requirements. This may take a few attempts; thereafter adjustments should no longer be required as is normally experienced with your central heating system registers. No more than two hot air gravity vents can be installed to an appliance. Individual vent runs are not to exceed 10 feet (3m).
5 FT (1.5M)
MINIMUM
FROM FLOOR
GROUND FLOOR
12” (304.8MM)
MINIMUM PIPE
TO CEILING
5 FT (1.5M)
MINIMUM
FROM FLOOR
NO
DUCTING
When installed with a masonry chimney, the hot air gravity and central heating system can only be installed off the sides.
*
8
W415-1761 / B / 12.21.18
GRAVITY VENT
OPTION (1 DUCT)
OPTION (2 DUCTS)
GRAVITY VENT
GRAVITY VENT OPTION
SIDES
*
ONLY
CENTRAL HEATING &
GRAVITY VENT OPTION
general information
2.4.2 central heating system (NZ62CH)
May be used to heat rooms up to 50 feet (15.2m) from the appliance. A wall mounted thermostat located in the room to be heated controls the blower supplying warm air from the room containing the appliance. Consult with a heating specialist to ensure a proper duct layout for your home. If the NZ62CH is installed at the bottom of the appliance, it could introduce a cool draft into the room that the appliance is installed in. When attached to the top sides of the appliance, it provides a higher heat output. This option may not be used in mobile homes.
EN
EXAMPLE OF DEDICATED DUCTING SYSTEM
NO
DUCTING
When installed with a masonry chimney, the hot air gravity and central heating system can only be installed off the sides.
*
CENTRAL HEATING
CENTRAL HEATING
SIDES
*
ONLY
CENTRAL HEATING &
GRAVITY VENT OPTION
2.4.3 blower circulation (NZ64)
The NZ64 provides an ideal means of circulating warm air within the room it resides.
BLOWER LOCATION OPTIONS
ATTI C
The blower will only operate when the doors are fully closed. We recommend installing the blower in a different room or even a different
level of the house. This will generate greater air movement and improve the distribution of the warm air cooling from the appliance as well as improving air movement in the summer months if using the summer bypass switch option.
These options may be incorporated with one another. If the optional blower is to be installed, make provision during framing to route a 110 volt power line to the appliance. Detailed installation instructions are included with each venting kit.
NZ3000 H
BLOWER
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9
EN
3.0 installation planning
installation planning
WARNING
!
Wear gloves, protective footwear and safety glasses for protection.
Carefully follow the instructions for assembly of the pipe and other parts needed to install the appliance. Failure to do so may result in a fi re, especially if combustibles are too close to the appliance or chimney and air spacers are blocked, preventing the free movement of cooling air.
Do not draw outside air from garage spaces. Exhaust products of gasoline engines are hazardous. Do not install outside air ducts such that the air may be drawn from attic spaces, basements or above the roofi ng where other heating appliances or fans and chimneys exhaust or utilize air. These precautions will reduce the possibility of appliance smoking or air fl ow reversal. The outside air inlet must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while appliance is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fi re. Smoke spillage can also set off smoke alarms.
Negative pressure within your home may inadvertently affect your appliance.
To prevent contact with sagging or loose insulation, the appliance must not be installed against vapour barriers or exposed insulation. Localized overheating could occur and a fi re could result.
Do not use makeshift compromises during installation. Do not block or restrict air, grille or louvre openings. Do not add a hood.
To prevent personal injury, keep hand tools in good condition, sharpen cutting edges and make sure tool handles are secure.
Always maintain the minimum air space required in the enclosure to prevent fi res.
Check with local building offi cials for any permits required for installation of this appliance and notify your insurance company prior to proceeding.
3.1 appliance placement
WARNING
!
• Do not install into any area having a height less than 7 feet (2.1m) (ceiling of enclosure to appliance bottom, excluding hearth height).
IMPORTANT
This appliance, fully dressed, weighs 551 lbs. (249.9kg). Ensure there is adequate fl oor support for the appliance, chimney and facing material. Some material could weigh thousands of pounds.
We recommend that the appliance be secured to the fl oor in all cases.
Remove and discard the lifting handles. Bend the tabs down and secure the appliance to the fl oor.
The location of windows, doors and the traffi c fl ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the chimney will pass through the house without cutting a fl oor or roof joist.
10
W415-1761 / B / 12.21.18
3.2 outside combustion air
Model NZ3000H has the option of taking outside air directly into the appliance through the opening on the left hand side or taking inside air through the lower front grille or a combination of both. For inside air, push in the control slider.
If the optional outside air kit (available through your authorized dealer) is installed, it must not draw air from the attic or garage. For outside air, pull out the air control slider. It may only come from outside the house. The maximum length of the 4” (101.6mm) air duct is 20 feet (6m); for greater lengths, enlarge the duct to a 6” (152.4mm) diameter.
Decide on the most convenient location for the outside air inlet duct and hood which may be installed above or below fl oor level but must be installed above grade level.
Make a 5” (127mm) hole in an outside wall of the house. From outside, place the outside air hood into the hole, open side down.
installation planning
ADJUSTABLE COMBUSTION AIR CONTROL LEVER
EN
At each end, carefully pull back the insulation sleeve exposing the fl exible duct. Apply sealant to both the outside air hood collar and the connector collar at the appliance. Place the insulated fl exible duct over the outside air hood and over the appliance outside air connector.
OUTSIDE AIR
Carefully push the insulation sleeve back over the duct. Using the clamps, fasten the insulated duct into place on both sides.
Cold air fl ow can be minimized by
INSIDE AIR
putting a dip or loop in the duct creating a cold air trap. This trap can also help prevent heat build-up and exhausting out the intake due to stack effect. The outside air kit inlet should be positioned in a manner that will not
ADJUSTABLE COMBUSTION AIR CONTROL LEVER When this control is in it’s lowest setting the micro switch shuts off the blower.
allow snow, leaves, etc. to block the inlet. In some installations, the air duct may need to be run vertically.
note:
OPEN POSITION
INSIDE AIR (PUSHED IN)
CLAMPS
MICRO SWITCH
CLOSED POSITION
INSIDE / OUTSIDE AIR CONTROL SLIDER
OUTSIDE AIR (PULLED OUT)
PARTIALLY OPEN COMBINATION OF BOTH
COLD AIR
TRAP
Appliance must be set for inside air if outside air is not connected.
INSULATION SLEEVE
FLEXIBLE DUCT
W415-1761 / B / 12.21.18
11
EN
installation planning
3.3 fl oor protection
3.3.1 ember strip and hearth extensions
WARNING
!
• Hearth extensions are to be installed only as described to prevent high temperatures from occurring on concealed combustible materials. Hearth ember strips prevent burning or hot particles from inadvertently falling directly on combustible surfaces in the event the building should settle and disturb the original construction.
An acceptable 54” (137.2cm) x 20” (50.8cm) non-combustible (ie: brick, stone or ceramic tile) hearth extension must be installed.
The hearth must extend a minimum 20" (50.8cm) in front of the appliance.
The hearth must extend a minimum of 6" (152.4mm) to both sides of the appliance.
The hearth must be constructed of a minimum of 1" (25mm) thick cement board (or equivalent) plus ¼" (6.4mm) ceramic tile.
Ensure that the gap between the appliance and a non-combustible hearth extension is sealed with sand/cement grout or covered with an ember strip (or both) to prevent sparks and embers from falling into this area.
Raised hearths must be constructed of non-combustible materials such as cement blocks or bricks.
EMBER STRIP (See “HEARTH EXAMPLES” Section)
While the appliance can be installed directly on the fl oor (using the ember strip), a non-combustible hearth extension is required in front of the appliance, that must not be built higher than the bottom of the appliance faceplate. It may therefore be advisable to build the appliance on a raised platform.
A raised hearth together with the appliance built on a raised platform is recommended for easier wood loading and fi re viewing.
12
W415-1761 / B / 12.21.18
3.4 hearth examples
installation planning
EN
FLUSH HEARTH
MIN. 1/4” (6.4mm) TILE OR MARBLE
COMBUSTIBLE FLOOR
RAISED HEARTH
COMBUSTIBLE FLOOR
RAISED APPLIANCE
MIN. 1/4” (6.4mm) TILE OR MARBLE
MIN. 1” (25mm)
CEMENT BOARD
20” MIN. (50.8cm)
MIN. 1” (25mm) CEMENT BOARD
20” MIN. (50.8cm)
4
15
/
16
(125mm)
NON-COMBUSTIBLE MATERIALS
SUCH AS CEMENT
BLOCKS OR BRICKS
20” MIN. (50.8cm)
FACEPLATE
EMBER STRIP
FACEPLATE
EMBER STRIP
FACEPLATE
WARNING: Ensure raised platform is designed to support load of fully loaded appliance.
PLYWOOD
RAISED HEARTH AND APPLIANCE
MIN. 1/4” (6.4mm)
MARBLE OR STONE
NON-COMBUSTIBLE
MATERIALS SUCH
AS CEMENT BLOCKS
OR BRICKS
PLYWOOD
RAISED APPLIANCE
COMBUSTIBLE FRAMING
20” MIN. (50.8cm)
RAISED APPLIANCE
COMBUSTIBLE FRAMING
EMBER STRIP
FACEPLATE
15
RAISED HEARTH
4
(125mm)
EMBER STRIP
INCREASE HEADER HEIGHT THIS DIMENSION See “Framing” section
WARNING: Ensure raised platform is designed to support load
/
16
of fully loaded appliance.
INCREASE HEADER HEIGHT THIS DIMENSION See “Framing” section
W415-1761 / B / 12.21.18
13
EN
4.0 installation
installation
WARNING
!
• Never install a single wall slip section or smoke pipe in a chase structure. The higher temperature of this single wall pipe may radiate suffi cient heat to combustible chase materials to cause a fi re.
• To avoid danger of fi re, all instructions must be strictly followed, including the provision of air space clearance between chimney system and enclosure. To protect against the effects of corrosion on those parts exposed to the weather, we recommend that the chase top be painted with a rust-resistant paint.
• Maintain a minimum 2” (51mm) air clearance to all parts of the chimney system at all times. Failure to maintain this 2” (51mm) air clearance will cause a structure fi re.
• Detailed instructions for installation of the chase top, storm collar and termination cap are packaged with these parts.
• Firestop spacers must be used whenever the chimney penetrates a ceiling/fl oor area.
• The chimney must be sound and free of cracks. Clean your chimney a minimum of twice a year and as required.
• Always seal penetrations with temperature rated sealing products.
4.1 chimney
note:
All venting connections must be in compliance with the chimney manufacturer’s installation instructions.
This appliance was tested to CAN/ULC S610 and UL 127 Factory Built Fireplace Standards. This appliance has met the test criteria for Zero Clearance Installation to Combustible Surfaces and certifi ed to burn fi rewood only.
Any 7” (177.8mm) diameter chimney listed to these standards may be installed. In accordance with these standards, the appliance may also be connected to any chimney listed to CAN/ULC-S604 and CAN/ULC-S629 for Canada or UL-103HT for the United States.
Installation of all types of factory-built chimney systems is to be in accordance with the chimney manufacturer’s installation instructions. An appropriate chimney manufacturer’s anchor base plate is required in order to initiate their system. An anchor base plate gasket is supplied that suits a 7” (177.8mm) chimney. Use the high temperature gasket (supplied) to seal between the anchor plate and the appliance top.
For complete installation instructions, refer to instructions provided with the manufactured chimney system.
A chimney venting the appliance shall not vent any other appliance. The minimum overall chimney height from the top of the appliance is 15ft (4.6m). The maximum overall chimney height from the top of the appliance is 34ft (10.4m).
Factory-built chimney systems for use in dwellings constructed for three or more families must be enclosed above the room in which the appliance is located. This enclosure must have a fi re resistance rating equal to or greater than that of the fl oor or roof assembly through which they pass.
The chimney should not be built with an offset angle in excess of 45° in Canada and 30° in USA. Ensure that minimum clearances are maintained.
Portions of the chimney that extend through accessible spaces must always be encased to avoid personal contact with the chimney and thereby avoid damage to the chimney.
The chimney must be supported at a maximum of 20ft (6.1m) intervals. Every 20 ft (6.1m) of chimney can weigh up to approximately 200lbs (90.7kg). Refer to chimney manufacturer’s specifi cations.
ANCHOR PLATE FOR A FACTORY
ANCHOR PLATE
ANCHOR PLATE GASKET
APPLIANCE TOP
14
W415-1761 / B / 12.21.18
4.2 typical chimney installation
installation
EN
STORM COLLAR ROOF FLASHING
ATTIC INSULATION
SHIELD
RAIN CAP
(4.6m)
MINIMUM
(10.4m)
MAXIMUM
15 FT
34 FT
STORM COLLAR ROOF FLASHING
ATTIC INSULATION
SHIELD
OFFSET
SUPPORT
RAIN CAP
MINIMUM
(10.4m)
MAXIMUM
FIRESTOP
12” (30.5cm)
15 FT
(4.6m)
34 FT
STORM COLLAR ROOF FLASHING
ATTIC INSULATION
SHIELD
CEILING RADIATION
MIN*
RAIN CAP
SHIELD
OFFSET
SUPPORT
FIRESTOP
STRAIGHT CHIMNEY SINGLE OFF-SET CHIMNEY DOUBLE OFF-SET CHIMNEY
* The first flue offset closest to the top of the appliance must be a minimum distance of 12” (30.5cm) from the top of the appliance.
A. Move the appliance into position. Try to center the exhaust flue of the appliance, midpoint between two joists to prevent having to cut them. Use a plumb bob to line up the centre.
B. Cut and frame an opening in the ceiling to provide a
HEADERS
minimum clearance of 2” (50.8mm) between the outside of the chimney and any combustible material. DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL! Nail headers between the joists for extra support. Firestop spacers must be placed on each framed opening in any floor or ceiling that the chimney passes through.
FIRESTOP SPACER ­UNDERSIDE OF JOIST
2" (50.8mm)
Min.
C. Hold a plumb bob from the underside of the roof to determine where the opening in the roof should be. Cut and frame the roof opening maintaining proper 2” (50.8mm) clearances.
note:
30° or 45° offsets may be installed back to back.
2" (50.8mm)
Min.
2" (50.8mm)
Min.
Typical Roof Joist FramingTypical Joist Framing
15 FT
(4.6m)
MINIMUM
34 FT
(10.4m)
MAXIMUM
12” (30.5cm)
MIN*
2" (50.8mm)
Min.
W415-1761 / B / 12.21.18
15
EN
installation
4.3 adding chimney sections
Add chimney sections, according to the manufacturer’s installation instructions. If the chimney system passes through an attic space, a rafter radiation shield or attic insulation shield is required. The chimney must extend at least 3ft (0.9m) above its point of contact with the roof and at least 2ft (0.6m) higher than any wall, roof or building within 10ft (3.1m). If the chimney extends more than 5ft (1.5m) above the roof, it must be secured using a roof brace or guide wires. A raincap must be installed to avoid internal damage and corrosion.
3 FT (1m)
MIN
2 FT (0.6m) MIN
10 FT (3m)
TO NEAREST
ROOFLINE
RIDGE
LESS THAN
10FT (3m)
2 FT (0.6m)
MIN
3 FT (1m)
MIN
LESS THAN
10FT (3m)
10 FT (3m)
OR MORE
FLAT ROOF
note:
This illustration is for wood appliances only.
Ceiling Joist
LIVING SPACE
Chimney must be totally enclosed when passing through living space with a minimum 2” (51mm) clearance to combustibles.
3 FT (1m)
MIN
3 FT (1m)
MIN
ATTIC SPACE
Chimney Lengths
Framed Enclosure
2” (51mm) clearance from
chimney to combustible wall
2 FT (0.6m)
MIN
WALL
16
W415-1761 / B / 12.21.18
Floor, Ceiling Joist
installation
4.4 offset chimney installation
WARNING
!
• Chimney sections installed between an offset and return require structural support to reduce off-center loading and to prevent chimney sections from separating at the chimney joists.
• The chimney should not be built with an offset angle in excess of 45° in Canada and 30° in USA. Do not combine offset chimney components to exceed these angles.
EN
The first flue offset closest to the top of the appliance must be a minimum distance of 12" (30.5cm) from the top of the appliance.
Attach an elbow to the chimney section, angled toward the offset. Secure according to chimney manufacturer’s instructions. Chimney sections must be adequately secured one to the other to ensure they do not separate. To achieve the minimum offset, attach and secure a second elbow. To achieve longer offsets, you may install any available length of chimney pipe between the elbows. Supports must be used on the first vertical chimney section after a return elbow.
Storm Collar
Roof Joist
Chimney Section
Elbow Support Straps
Elbow
Rain Cap
Roof Flashing
Attic Insulation Shield
Elbow Support Band
Elbow
Floor , Ceiling Joist
Firestop
If the offset length is more than 36” (91.4cm), an
intermediate support must be employed. To
achieve longer offsets, you may install any
available length of chimney pipe between the
elbows.The intermediate support must be used
in conjunction with an offset support.
W415-1761 / B / 12.21.18
17
EN
installation
4.5 installing fl ashing and storm collar
The following are generic installation instructions for installing the flashing around a chimney. Installation of all types of factory-built chimney systems is to be in accordance with the chimney manufacturer’s installation instructions. Remove the nails from the shingles above and to the sides of the chimney. Place the flashing over the chimney pipe and slide underneath the sides and upper edge of the shingles. Ensure that the chimney pipe is properly centered within the flashing, giving a 3/4” (19.1mm) margin all around. Fasten to the roof on the top and sides. DO NOT NAIL through the lower portion of the flashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material. Apply waterproof caulking, provided with the flashing, around the chimney, 1” (25.4mm) above the top of the flashing and push the storm collar down into the caulking. Insert a rain cap onto the top of the last chimney section.
4.6 typical existing masonry
RAIN CAP
CAULKING
STORM COLLAR
WEATHER SEALANT
FLASHING
The appliance may be connected to either a lined or unlined masonry chimney.
IF THE CHIMNEY IS LINED:
The fl ues must be made of vitrifi ed clay and be in sizes of 8” (203.2mm) square or 8” (203.2mm) round (inside
HI-TEMP GASKET ANGLE IRON TO SUPPORT CHIMNEY WEIGHT
APPLIANCE TOP
ANGLE IRON RESTS
ON BRICK SIDE-WALLS,
FREE OF UNIT.
FLUE TILE
FLUE TILE SUPPORT
USE AN 7” (177.8mm) OR 8" (203.2mm) LINER WITH A DRIPLESS TYPE A CONNECTOR (IF USING 7” (177.8mm) A 7” TO 8” INCREASER FROM LINER TO FLUE ALSO CAN BE USED.)
LINER
SUPPORT
diameters) or 8” x 12” (203.2mm x 304.8mm) with a minimum height of 15 feet (4.6m) above the appliance. 8” (203.2mm) round fl ues are recommended.
LINED CHIMNEY INSTALL
UNLINED CHIMNEY INSTALL
Installation must conform to both national and local code requirements.
IF THE CHIMNEY IS UNLINED:
A stainless steel liner listed to either standard ULC-S640M in Canada or UL-1777 in the USA, must be used: Liners for New Masonry Chimneys, may be used to connect the appliance to the chimney. The liner must be continuous from the appliance to the
HI-TEMP GASKET
chimney cap and be installed only per manufacturer’s instructions. In both cases, the chimney structure must be supported by angle
iron anchored into the masonry walls. The allowance masonry used in chimney construction is 3 1/2” (88.9mm) brick, solidly mortared and must fully encase the fl ue. Ensure there are no leaks.
FOR A MASONRY FIREPLACE USE A
PRE-FABRICATED CHIMNEY USE AN
FIREPLACE TOP
FLUE TILE SUPPORT. FOR A
ANCHOR PLATE.
In no case is the masonry enclosure to be supported by the appliance. Allow a 1” (25.4mm) air cavity for expansion. Use the fl ue tile support accessory, see your local authorized dealer / distributor.
note:
The fl ue tile support is to be suspended on appropriate levels.
18
W415-1761 / B / 12.21.18
framing
WARNING
!
5.0 framing
• In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the appliance body, it is recommended that the walls of the appliance enclosure be “fi nished” (i.e.: drywall/sheetrock), as you would fi nish any other visible wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.
• A minimum of 6” (152mm) to combustible materials is required to both sides of the appliance, see “minimum clearance to combustibles” section.
• When constructing the enclosure, allow for fi nishing material thickness to maintain clearances. Framing or fi nishing material closer than the minimums listed must be constructed entirely of non-combustible materials. Materials consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof are suitable. Materials that are reported as passing ASTM E 136, Standard Test Method for behaviour of materials in a vertical tube furnace at 750ºC (1382ºF) and UL763 shall be considered non-combustible materials.
• Do not build shelves or cupboards into the area above the appliance.
• Objects placed in front of the appliance must be kept a minimum of 48” (121.9cm) away from the front face of the appliance.
• Prior to framing, refer to “catalyst temperature monitor installation” section.
5.1 clearance to combustibles
note:
Use metal studs wherever non-combustible facing is required.
EN
84” (213.4cm)*
MINIMUM
ENCLOSURE
+(,*+7ڟ
1
2
29
/
(74.9cm)**
(137.2cm)**
54”
1
2
42
/
(108cm)
STEEL STUD
44”
43 3/8”
(1118MM)*
(110.2cm)*
STEEL HEADER
* Allow for fi nished fl oor and hearth thickness when setting these dimensions. ** When constructing the enclosure allow for fi nishing material thickness to maintain clearances. † See ventilation requirements for minimum height.
W415-1761 / B / 12.21.18
19
EN
framing
5.2 minimum enclosure clearances
1
2
29
/
(749MM)
6” (152MM)
MIN
6” (152MM)
MIN
42” (1067MM)
42” (1067MM) 54” (1372MM)
6” (152MM)
MIN
29
(749MM)
6”
(152MM)
MIN
5
75
/16”
(1913MM)
2
1
42” (1067MM)
1
2
/
/
106
54” (1372MM)
(2553MM)
A minimum of 6” (62mm) is required to combustibles from the side of the appliance.
note:
When constructing the enclosure, allow for fi nishing material thickness to maintain clearances.
5.3 minimum mantel clearances
WARNING
!
Risk of fi re. Maintain all specifi ed air space clearances to combustibles. Failure to comply with these instructions may cause a fi re or cause the appliance to overheat. Ensure all clearances (i.e. back, side, top, vent, mantel, front, etc.) are clearly maintained.
When using paint or lacquer to fi nish the mantel, the paint or lacquer must be heat resistant to prevent discolouration.
Facing, mantel and/or fi nishing materials must not interfere with air fl ow through air openings, louvres, operation of louvres or doors or access for service.
An optional combustible mantel must be a minimum of 12” (30.5cm) above the top of the faceplate and not to extend more than 2” (51mm) from the surface. See chart below for further information.
MANTEL
HEIGHT
MANTEL DIMENSIONS
Ref. Height Depth
37 3/16” (945mm)
A B C D E
20
12” (305mm) 14” (356mm) 16” (406mm) 18” (457mm)
W415-1761 / B / 12.21.18
2” (51mm) 4” (102mm) 6” (152mm) 8” (203mm)
20 18 16 14 12 10
0
0
2
MANTEL WIDTH
468 01
12
nishing
WARNING
!
6.0 fi nishing
Ventilation openings are required in enclosures up to 96” (244cm) high. They are recommended for all
enclosures above 84” (213.4cm), combustible fi nishing materials may be used on the front face.
Use only a non-combustible material to fi nish the face of the appliance. A non-combustible material such as cement board is required for this purpose.
Do not insulate the steel body of the appliance.
The appliance is shipped with a template that is 1/8” (3.2mm) larger on the top, bottom and each side than the faceplate. Leave the template in place when installing the fi nishing material to ensure the faceplate will fi t inside the fi nishing material edging.
TEMPLATE
note:
A ventilated enclosure is recommended. See “ventilation openings” section.
EN
DRYWALL
7 3/4"
(197MM)
MIN
EMBER STRIP
1
55
/2"
(1410MM)
TEMPLATE
40"
(1016MM)
3
/4"(197MM) MIN. CEMENT
7
BOARD FROM THE SIDE OF THE UNIT TO COMBUSTIBLES
NON-COMBUSTIBLE MATERIAL
84" MINIMUM ENCLOSURE
HEIGHT WITH
VENTILATED
ENCLOSURE. SEE
VENTILATION SIZE
REQUIREMENTS.
Objects placed in front of the appliance must be kept a minimum of 48" (1219mm) away from the front of the appliance.
W415-1761 / B / 12.21.18
21
EN
fi nishing
6.1 ventilation openings
84" MINIMUM ENCLOSURE
HEIGHT WITH
VENTILATED
ENCLOSURE.
SEE VENTILATION
REQUIREMENTS.
12" (305MM)
MAXIMUM
SIZE
12" (305MM)
MAXIMUM
MINIMUM 40 SQUARE INCHES (1016MM) OF VENTILATION OPENING REQUIRED, BOTH AT THE TOP AND BOTTOM OF THE ENCLOSURE.
note:
As an alternate to grates, a 1” x 40” (25mm x 1016mm) wide gap can be left in the bottom and top of any fi nishing material to circulate the air from the fl oor, around the apppliance and out the top.
1"(25MM)
OPEN
84" MINIMUM ENCLOSURE
HEIGHT WITH
VENTILATED
ENCLOSURE.
SEE VENTILATION
SIZE
REQUIREMENTS.
22
W415-1761 / B / 12.21.18
1" (25MM)
OPEN
fi nishing
6.2 baffl e installation
WARNING
!
Operation of the appliance without the baffl es can result in excessive temperatures that could damage the appliance, chimney and the surrounding enclosure.
During shipping, the catalyst may have shifted from its proper location. Prior to initial burn, ensure the catalyst is correctly installed. Refer to the “catalyst inspection and replacement” section.
CATALYST
The NZ3000H contains a ceramic
CATALYST SHIELD
CERAMIC FIBRE BAFFLE
SECONDARY AIR TUBES
ANDIRON
fi bre baffl e, catalyst and catalyst shield. It is important that each of these components are installed correctly prior to operating the appliance.
To install the ceramic baffl e, insert it through the front of the appliance and rest it on top of the secondary tubes as far back as possible ensuring proper orientation as shown.
EN
To install the catalyst, refer to the “catalyst inspection and replacement” section in this manual.
W415-1761 / B / 12.21.18
23
EN
fi nishing
6.3 faceplate installation
6.3.1 template removal
Template
Remove the screws and template, discard only the template once all the facing material has been installed. Retain the screws for installing the faceplate.
6.3.2 faceplate, hinge, ash lip and air control arm installation
WARNING
!
Prior to installation, ensure the catalyst temperature monitor is installed. See “catalyst temperature monitor installation” section for details.
note:
The FPWI3-H faceplate is shipped with the upper and lower grilles assembled. Remove both grilles before proceeding.
A. Assemble the air control arm by removing the 2nd
screw, rotating the arm in line and re-installing the screw.
B. Install the ash lip.
1
+ -
A
AIR
CONTROL
SLOT
FRONT ARCHED PAN EL X 9
-
+
M
R
A
L
O
R
T
N
O
I
C
R
2
ASH LIP X 3
3
24
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6.3.3 door installation
Left Door Right Door
fi nishing
EN
1. Install the left door handle through the left door assembly. Secure using the lock washer and nut provided.
**The fi nal angle of the left door handle should mirror the right door handle in the closed position. Tighten the nut to secure the handle at the desired angle.
1 2
Left Door Assembly
2. Install the right door handle through the right door assembly. Install the three fl at washers and the door latch as illustrated. Secure using the lock nut provided. Do not over
tighten. Handle must rotate freely.
Door latch adjustment may be required. Move one or more washers as shown.
Right Door Assembly
**
Left Door Handle
Washer
3
Nut
Lock
Latch
Lock
Nut
Flat
Washer
Right Door
Handle
Adjustment
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EN
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6.3.4 door gap adjustment
The door gap for the NZ3000H (see graphic below) can be set by adjusting the hinges of each door (x4). Each hinge contains a set screw located on the side of the hinge. Loosen the set screw and turn the slotted hinge pin to create an even gap. Each hinge can be adjusted independently.
Hinges X 4
Top Gap
Bottom Gap
Door gap and hinge location
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6.3.5 catalyst temperature monitor installation
WARNING
!
• It is important to install the catalyst temperature monitor prior to framing in the appliance completely.
Before installing the new catalyst temperature monitor, determine how the existing catalyst temperature monitor is mounted. The options for mounting are:
1. Wall mounted
2. Hearth mounted If wall mounted, remove the top and bottom trim off of the appliance. If hearth mounted, remove bottom trim only.
Top Trim Removal
EN
A
Loosen set screw, unthread and
remove the knob on the right side of
the decorative trim.
Bottom Trim Removal
A
B
Unscrew the four retaining screws.
B
C
Pull decorative trim away from
appliance.
Remove the screws on the left & right
side of the decorative trim.
Pull decorative trim away from appliance.
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EN
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Installing the Catalyst Temperature Monitor
Slide the catalyst temperature monitor into the bracket
and attach with screws (supplied).
Setting depth of probe
A
Wire routing
A
B
Slide collet onto probe. Set the depth to 3.5” and secure with set screw.
B
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Liberally spread stove cement (not supplied) along the
bottom of depth gauge.
fi nishing
EN
C
Insert the probe on an angle and gradually straighten
the probe so that it aims down.
E
D
Slide the straightened probe into the hole.
F
Attach the bracket to the ash lip with screw (provided).
Ensure the catalyst temperature monitor indication light
is visible through the lower trim.
G
Rear view*
PROBE / SONDE
Attach the thermocouple to the designated port on the catalyst temperature
monitor. Only connect one thermocouple to the device.
H
Reinstall top and bottom
trim.
*Some components are hidden
for illustrative purposes.
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EN
fi nishing
6.4 optional NZ64 blower installation
WARNING
!
All wiring should be done by a qualifi ed electrician and shall be in compliance with local codes and with the current National Electric Code ANSI / NFPA No. 70-Current (in the United States), or, with the current C22.1 Canadian Electric Code (in Canada).
This appliance is supplied with two micro (pressure) switches and a thermally activated switch.
note:
The blower on high will draw 3.0 amps using 120V or approximately 360 watts.
Ensure that the pressure switch actuating arm protrudes through the faceplate when installed and moves freely. The blower will only operate when the doors are fully closed and the air control is set between “HIGH” and “LOW”.
Bump
High Low Extra Low
MODULATE BLOWER TO SUIT HEAT OUTPUT
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