Napoleon HDX52NT, HDX52PT, HDX35NT, HDX35PT Installation And Operating Instructions Manual

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Page 1

FR PG 61

W415-1276 / A / 05.09.14

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE

INSTALLATION AND

OPERATING INSTRUCTIONS

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212  Fax (705)722-6031  www.napoleonÞ replaces.com  ask@napoleonproducts.com

1.28E

$10.00

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

WARNING

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SAFETY INFORMATION

WARNING

- Do not store or use gasoline or other ß ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

 Do not try to light any appliance.  Do not touch any electrical switch; do not use

any phone in your building.

 Immediately call your gas supplier from a

neighbours phone. Follow the gas suppliers

instructions.

 If you cannot reach your gas supplier, call the

Þ re department.

- Installation and service must be performed by a qualiÞ ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiÞ ed kit is used.

If the information in these instructions are not followed exactly, a Þ re or explosion may result causing property damage, personal injury or loss of life.

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

Decorative Product: Not for use as a heating appliance.

ЮЯООЧЫО

HDX52NT

NATURAL GAS

HDX52PT

PROPANE

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50, CSA 2.22 FOR VENTED GAS FIREPLACES.

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W415-1276 / A / 05.09.14

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 5

2.3 GENERAL INFORMATION 6

2.4 RATING PLATE INFORMATION 7

3.0 VENTING 8

3.1 VENTING LENGTHS AND COMPONENTS 8

3.2 TYPICAL VENT INSTALLATION 9

3.3 VENT TERMINAL CLEARANCES 10

3.4 VENT APPLICATION FLOW CHART 11

3.5 DEFINITIONS 11

3.6 ELBOW VENT LENGTH VALUES 11

3.7 HORIZONTAL TERMINATION 12

3.8 VERTICAL TERMINATION 14

4.0 INSTALLATION 16

4.1 WALL AND CEILING PROTECTION 16

4.1.1 HORIZONTAL INSTALLATION 17

4.1.2 VERTICAL INSTALLATION 17

4.2 USING FLEXIBLE VENT COMPONENTS 18

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 18

4.2.2 VERTICAL AIR TERMINAL INSTALLATION 19

4.2.3 APPLIANCE VENT CONNECTION 20

4.3 MOBILE HOME INSTALLATION 20

4.4 GAS INSTALLATION 21

5.0 FRAMING 22

5.1 INSTALLING NON-COMBUSTIBLE BOARD 25

5.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 27

5.3 MINIMUM COMBUSTIBLE MANTEL CLEARANCES 29

6.0 FINISHING 30

6.1 SCREEN DOOR REMOVAL / INSTALLATION 30

6.2 LATCH DOOR REMOVAL / INSTALLATION 31

6.3 GLASS DOOR REMOVAL / INSTALLATION 32

6.4 BURNER INSTALLATION 33

6.5 NON-COMBUSTIBLE FACING MATERIAL 33

6.6 LOGO PLACEMENT 33

7.0 ELECTRICAL INFORMATION 34

7.1 HARD WIRING CONNECTION 34

7.2 RECEPTACLE WIRING DIAGRAM 34

7.3 BATTERY HOLDER INSTALLATION 35

7.4 WIRING DIAGRAM 36

8.0 OPERATION 37

8.1 GENERAL TRANSMITTER LAYOUT 37

8.2 INITIALIZING THE TRANSMITTER/BATTERY HOLDER FOR THE FIRST TIME 37

8.3 TEMPERATURE DISPLAY 38

8.4 FLAME HEIGHT 38

8.5 NIGHT LIGHT DIMMER CONTROL 38

8.6 CONTINUOUS PILOT / INTERMITTENT PILOT (CPI / IPI) SELECTION 39

8.7 KEY LOCK 39

8.8 LOW BATTERY / MANUAL BYPASS 39

9.0 OPERATING INSTRUCTIONS 40

9.1 RESTRICTING VERTICAL VENTS 41

9.2 PILOT BURNER ADJUSTMENT 41

9.3 VENTURI ADJUSTMENT 42

9.4 FLAME CHARACTERISTICS 42

10.0 MAINTENANCE 43

10.1 ANNUAL MAINTENANCE 43

10.2 CONTROL ACCESS 44

10.3 BURNER REMOVAL 45

10.4 BRICK PANEL REMOVAL 45

10.5 PORCELAIN PANEL REMOVAL 45

10.6 MEDIA TRAY REMOVAL (GLASS ONLY) 45

10.7 NIGHT LIGHT REPLACEMENT 46

10.8 GLASS / DOOR REPLACEMENT 47

10.9 CARE OF GLASS 47

10.10 CARE OF PLATED PARTS 47

11.0 REPLACEMENTS 48

12.0 OVERVIEW 49

13.0 ACCESSORIES 50

14.0 LOG BURNER 52

The camera icon indicates video tutorials are available as additional reference, visit http://www.napoleonÞ replaces.com/category/product-support/support-centre/

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1.0 INSTALLATION OVERVIEW

See the section “FRAMING MINIMUM MANTEL CLEARANCES”

See the section “FRAMING - MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” for drywall (or other combustible material)”

See the section “FRAMING”

Side Wall

See the section “VENTING - VENTING LENGTHS AND AIR TERMINAL LOCATIONS”

See the section “FRAMING”

See the section “FRAMING - MINIMUM CLEARANCE TO COMBUSTIBLE ENSLOSURES” for non-combustible

materials such as tile, marble, granite, etc.

IMPORTANT: Extra support may be required.

See the section “CONTROL ACCESS” for the control box.

See the section “BATTERY HOLDER”

See the section “BURNER INSTALLATION”

Batteries must be disposed of according to the local laws and regulations. Some batteries may be recycled, and may be accepted for disposal at your local recycling center. Check with your municipality for recycling instructions.

15.0 ROCK BURNER 53

16.0 TROUBLESHOOTING 56

17.0 WARRANTY 59

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3.2C

WARNING

 THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.  ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND

IS PROHIBITED.

 Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance

according to operating instructions could cause Þ re or injury.

 Risk of Þ re or asphyxiation do not operate appliance with Þ xed glass removed.  Do not connect 110 volts to the control valve.  Risk of burns. The appliance should be turned off and cooled before servicing.  Do not install damaged, incomplete or substitute components.  Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may

be sharp.

 Do not burn wood or other materials in this appliance.  Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid

burns or clothing ignition.

 Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young

children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

 Clothing or other ß ammable material should not be placed on or near the appliance.  Due to high temperatures, the appliance should be located out of trafÞ c and away from furniture and draperies.  Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.  Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.  Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot

surfaces. These screens and guards must be fastened to the ß oor.

 Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to operating the

appliance.

 The appliance is a vented gas-Þ red appliance. Do not burn wood or other materials in the appliance  It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance

and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiÞ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ß ammable vapors and liquids.

 Under no circumstances should this appliance be modiÞ ed.  This appliance must not be connected to a chimney ß ue pipe serving a separate solid fuel burning appliance.  Do not use this appliance if any part has been under water. Immediately call a qualiÞ ed service technician to

inspect the appliance and to replace any part of the control system and any gas control which has been under

water.

 Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should

be done by a licensed or qualiÞ ed service person.

 Do not strike or slam shut the appliance glass door.  When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent

exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch Þ re.

 Only doors / optional fronts certiÞ ed with the appliance are to be installed on the appliance.  Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all

plastic bags, these are not toys and should be kept away from children and infants.

 As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as

well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

 Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance.

Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components.

 A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall

be installed.

 If the barrier becomes damaged, the barrier shall be replaced with the manufacturers barrier for this appliance.  Installation and repair should be done by a qualiÞ ed service person. The appliance should be inspected before

use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

2.0 INTRODUCTION

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W415-1276 / A / 05.09.14

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SAFETY SCREEN

2.1 DIMENSIONS

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciÞ cs that apply to your area, for example in Massachusetts State:  This product must be installed by a licensed plumber or gas Þ tter when installed within the commonwealth

of Massachusetts.

 The appliance damper must be removed or welded in the open position prior to installation of an appliance

insert or gas log.

 The appliance off valve must be a T handle gas cock.

 The ß exible connector must not be longer than 36 inches (914mm).  A Carbon Monoxide detector is required in all rooms containing gas Þ red appliances.

 The appliance is not approved for installation in a bedroom or bathroom unles s the unit is a direct vent

sealed combustion product.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

PROVIDE ADEQUATE VENTILATION.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” (1219mm) FROM

THE FRONT FACE OF THE APPLIANCE.

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

FIRE RISK. EXPLOSION HAZARD.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (35 mb).

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

WARNING

2.2 GENERAL INSTRUCTIONS

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W415-1276 / A / 05.09.14

This appliance is approved for bathroom, bedroom and bed-sitting room installations and is certiÞ ed for mobile home installation.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiÞ ed kit is used.

When the appliance is installed at elevations above 4,500ft (1371m), and in the absence of speciÞ c recommendations from the local authority having jurisdiction, the certiÞ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft (305m).

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Change in ß ame appearance from HI to LO is more evident in natural gas than in propane.

2.3 GENERAL INFORMATION

4.1B

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States.

As long as the required clearance to combustibles is maintained, the most desirable and beneÞ cial location for an appliance is in the center of a building, thereby allowing the most efÞ cient use of the heat created. The location of windows, doors and the trafÞ c ß ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ß oor or roof joist.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ß ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

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FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

HDX52

NG LP

Altitude (FT) 0-4,500 0-4500 Max. Input (BTU/HR) 55,000 55,000 Max. Output Steady State (BTU/HR) 37,391 36,500 EfÞ ciency (w/the fan on) 64% 68% Min. Inlet Gas Supply Pressure 4.5" w.c. (11mb) 11" w.c. (27mb) Max. Inlet Gas Supply Pressure 7" w.c. (17mb) 13" w.c. (32mb) Manifold Pressure (Under Flow Conditions) 3.5" w.c. (9mb) 10" w.c. (25mb)

Page 7

W415-1276 / A / 05.09.14

2.4 RATING PLATE INFORMATION

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

This appliance is equipped with a remote control system, which requires batteries (supplied) to be installed. The transmitter takes 1

9V battery and in the case of a power failure the receiver takes 4 AA

batteries.

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.

The illustration is for reference only. Refer to the rating plate on the appliance for accurate information. NOTE: The rating plate must remain with the appliance at all times. It must not be removed.

êëû

HDX52

Both the rating plate and lighting instructions are attached to a cable and inserted along the left side of the appliance.

WARNING

ALLOW APPLIANCE TO COOL BEFORE PERFORMING ANY MAINTANCE OR CLEANING.

W385-1928

CHDX52N CHDX52P

NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS CERTIFIED

WARNING:

TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FL AMES, OTHER THAN

WITH THE APPLIAN CE

HEATING APPLIANCE.

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS: TOP 0" FLOOR 0" RECESSED DEPTH 29" SIDES 0" BACK 0"

MANTEL 6"*

MATERIALS. FOR FINISHING MATERIALS SEE OWNER’S MANUAL *MAXIMUM HORIZONTAL EXTENSION 2". SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS. SEE OWNER’S INSTRUCTION MANUAL FOR MINIMUM AND MAXIMUM LENGTHS.

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA

60HZ. MOINS DE 12 AMPÈRES.

HDX52N HDX52P

MODEL PROPANE / PROPANE MODÈLE

UN COMBUSTIBLE SOLIDE NE

N’AJOUTEZ PAS

CET APPAREIL PAR LE FABRICANT.

COMME APPAREIL DE CHAU FFAGE

COMBUSTIBLES : DESSUS 0" PLANCHER 0"

ARRIÈRE 0"

" "

TABLETTE 6"*

FINITION. *L’EXTENSION HORIZONTALE MAXIMALE : 2".

MODEL NATURAL GAS /

GAZ NATURAL

0-4500FT (0-1370M) 0-4500FT (0-1370M) 55,000 BTU/H INPUT / ALIMENTATION 55,000 B TU/H

,500 BTU/H

3.5" WATER COLUMN/D’UNE COLONN E D’EAU MANIFOLD PRESSURE / 10" WATER COLUMN/D’UNE COLONNE D’EAU PRESSION AU COLLECTE UR

4.5" WATER COLUMN/D’UNE COLONNE D’EAU 11" WATER COLUMN/D’UNE COLONNE D’EAU

PRESSION D’ALIMENTATION MINIMALE

7.0" WATER COLUMN/D’UNE COLONNE D’EAU 13" WATER COLUMN/D’UNE COLONN E D’EAU

PRESSION D’ALIMENTATION MAXIMALE

65.2% P.4 FE 65.2%

SERIAL NUMBER/ NO. DE SÉRIE: HDX52

THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES, IF ANY; IF NONE, FOLLOW THE CURRENT ANSI Z223.1 OR CSA B149, INSTALLATION COD ES. VENTED GAS FIREPLACE. APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CU RRENT STANDARD CA N/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI/NFPA 501A

INSTALLER L’APPAREIL SELON LES CODE S D’INSTALLATION ANSI Z223.1 OU CSA -B149 EN VIGUER. FOYER À GAZ VENTILÉ. HOMOLOGUÉ POUR INSTALLATION DAN S UNE CHAMBRE À COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIÉ POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SÉRI E DE MAISONS MOBILES ÉQUIPÉES AU GAZ EN VIGEUR AU CANADA OU AUX ÉTATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREE, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D’ÉTATS-UNIS N E PEUT ETRE APPLIQUÉE, SE REFERER A LA NORME RELATIVE AU CRITÈRE DE MESURES DE SÉCUR ITÉ CONTRE L’INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MAN UFACTURÉS, LES SITE S ET LES COMMUNAUTÉS, ANSI/NFPA 501A.

9700539 (WSL) 4001658 (NAC)

4001657 (NGZ) 4001659 (WUSA)

OPTIONAL FAN KIT: NZ64

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3.0 VENTING

3.1 VENTING LENGTHS AND COMPONENTS

This Þ replaces uses 8 (203.2mm) exhaust / 10 (254mm) air intake vent pipe system.

Refer to the section applicable to your installation.

For safe and proper operation of the Þ replace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difÞ culty in burner start-up and/or carboning. Under extreme vent conÞ gurations, allow several minutes (5-15) for the ß ame to stabilize after ignition. Provide a means for visually checking the vent connection to the Þ replace after the Þ replace is installed. Use a Þ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ß oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

7.3B

WARNING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3FT

(0.9m) FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF

EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

For vent systems that provide seals on the inner exhaust ß ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the Þ replace ß ue collar which must be sealed using the black high temperature sealant Mill Pac.

When using Wolf Steel venting components, use only approved Wolf Steel ß exible components with the following termination kits: wall terminal kit GD622R, or 1/12 to 7/12 pitch roof terminal kit GD610, 8/12 to 12/12 roof terminal kit GD611 or ß at roof terminal kit GD612. With ß exible venting, in conjunction with the various terminations, use either the 5 foot (1.5m) vent kit GD620 or the 10 foot (3m) vent kit GD630.

For optimum ß ame appearance and Þ replace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

The minimum allowable vertical vent length is 3 feet (0.9m) maximum allowable vertical vent length is 40 feet

(12m). The maximum number of allowable 8 (203mm) vent connections is three horizontally or vertically

(excluding the Þ replace and the air terminal connections).

When venting, the horizontal run must be kept to a minimum of 36 (914mm) or a maximum of 20 feet (6m).

If a 20 foot (6m) horizontal run is required, the Þ replace must have a minimum vertical rise immediately off the Þ replace of 57 (1448mm). When terminating vertically, the vertical rise is a minimum 36 (914mm) and a maximum 40 feet (12m) above the Þ replace.

For optimum performance, it is recommended that all horizontal runs have a minimum 1/4 (6mm) rise

per foot/meter. Provide a means for visually checking the vent connection to the Þ replace after the Þ replace is installed. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows.

Keep it pulled tight. A 3/4 (19mm) air gap between the inner and outer liner all around is required for saf

operation. Use a Þ restop when penetrating interior walls, ß oor or ceiling.

8.4A

18" (457mm)

Page 9

W415-1276 / A / 05.09.14

45.8

18" (457mm)

MAXIMUM

24 (610mm)

MIN.

71 1/2"

(1816mm)

PLUS RISE *

16 (406mm)

MINIMUM

40 FEET

(12m)

MAXIMUM

3 FEET (0.9m)

MINIMUM

47 1/2"

(1207mm)

3.2 TYPICAL VENT INSTALLATION

Refer to VENTING section.

47 1/2"

(1207mm)

Page 10

W415-1276 / A / 05.09.14

3.3 VENT TERMINAL CLEARANCES

INSTALLATIONS

CANADA U.S.A.

12 (305mm) 12 (305mm) Clearance ab ove grade , veranda porch, deck or balcony.

12 (305mm)

9

(229mm)

Clearance to windows or doors that open.

12 (305mm)* 12 (305mm) * Clearance to permane ntly closed windows.

18

(457mm)**

18 (457mm)**

Vertical clearance to ventilated sofÞ ts located a bove the terminal wit hin a horizon tal distance of 2 (0.6m) from the center line of the terminal.

12 (305mm)** 12 (305mm)** Clearance to unventilated so fÞ t.

0 (0mm) 0 (0mm) Clearance to an outside corner wall.

0 (0mm)***

0

(0mm)***

Clearance to an inside

non

-combustible corner wall or protruding

non

-combustible obstructions (chimney,

etc.).

2 (51mm)* **

2

(51mm)***

Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

3(0.9m) 3 (0.9m)****

Clearance to each side of the center line extended above the meter / regulator assembly to a

maximum v ertical distance of 15 (4 .6m).

3 (0.9m) 3 (0.9m)* *** Clearance to a se rvice regulator vent outlet.

12 (305mm) 9 (229mm)

Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

6 (1.8m) 3 (0.9m)  Clearance to a mechan ical air supply inlet.

7 (2.1m)  7 (2.1 m) **** Clearance above a paved sidewalk or paved driveway located on public property.

12

(305mm)

12

(305mm)****

Clearance under a veranda, porch or deck.

16 (406mm) 16 (406mm) Clearance ab ove the roof.

2 (0.6m)* 2 (0.6m) * Clearance fro m an adja cent wall including ne ighbouring buildings.

8 (2.4m) 8(2.4m) Roof must be

non

-combustible without openings.

3 (0.9m) 3 (0.9m) See chart for wider wall dimension s.

6 (1.8m) 6 (1.8m)

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

12 (305mm) 12 (305mm) Clearance un der a covered balcon y

The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to use a heat shield and to maximize the distance to vinyl clad sofÞ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

 3 feet above if with in 10 feet horizontally.

 A vent shall not terminate where it may cause hazardous f rost or ice accumulations on adjacent property surfaces.

 Permitted only if the ver anda, porch, or deck is f ully open on a minimum of two sides beneath the ß oor.

* Recomme nded to prevent recir culation of exhaust pro ducts. For additional requ irements check local code s.

* Permitted on ly if the balcony is fully op en on a minimum of one side.

12.1D

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

COVERED BALCONY APPLICATIONS

*

MIN

MAX

= 3 feet

(0.9m)

= 2 x

(4.6m)

ACTUAL

Page 11

W415-1276 / A / 05.09.14

13.1A

TOP EXIT

Horizontal Termination

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Vertical rise is less than horizontal run

Vertical rise is equal

to or greater than

the horizontal run

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

(12m)

Horizontal run +

vertical rise to

maximum of

24.75 feet (7.5m)

Horizontal run +

vertical rise to

Horizontal run +

vertical rise to

4.2 times the

vertical rise equal to

or greater than the

horizontal run

3 times the vertical

rise equal to or

greater than the

horizontal run

maximum of 40 feet

(12m)

maximum of 40 feet

(12m)

14.1

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

15.1A

FEET INCHES MILLIMETERS 1° 0.03 0.5 12.7 15° 0.45 6.0 152.4 30° 0.9 11.0 279.4 45° 1.35 16.0 406.4 90°* 2.7 32.0 812.8

* The Þ rst 90° offset has a zero value and is shown in the formula as - 90°

3.4 VENT APPLICATION FLOW CHART

3.5 DEFINITIONS

3.6 ELBOW VENT LENGTH VALUES

Page 12

W415-1276 / A / 05.09.14

16.1B

Simple venting conÞ guration (only one 90° elbow)

(HT) < (VT)

For vent conÞ gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < V

Formula 2: HT + VT < 40 feet (12.2m)

Example: V1 = 3 FT (0.9m)

V2 = 8 FT (2.4m) VT = V1 + V2= 3 FT (0.9m ) + 8 FT (2.4m) = 11 FT (3.4m) H1 = 2.5 FT (0.8m) H2 = 2 FT (0.6m) HR = H1 + H2 = 2.5 FT (0.8m) + 2 FT (0.6m) = 4.5 FT (1.4m) HO = .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT (1.7m) HT = HR + HO = 4.5 FT (1.4m) + 5.4 FT (1.6m) = 9.9 FT (3m) HT + VT = 9.9 FT (3m) + 11 FT (3.4m) = 20.9 FT (6.4m)

Formula 1: HT < V

9.9 FT (3m) < 11 FT (3.4m) Formula 2: HT + VT < 40 FT (12.2m)

20.9 FT (6.4m) < 40 FT (12.2m) Since both formulas are met, this vent conÞ guration is acceptable.

See graph to determine the required vertical

rise VT for the required horizontal run HT.

The shaded area within the lines represents

acceptable values for HT and V

2.5

(0.8)5(1.5)

7.5

(2.3)10(3.1)

12.5 (3.8)15(4.6)

40 (12.2)

10 (3.1)

20 (6.1)

30 (9.1)

17.5 (5.3)20(6.1)

39 (11.9)

REQUIRED

VERTICAL

RISE IN FEET

(METERS)V

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET (METERS) H

90°

3.7 HORIZONTAL TERMINATION

2 (0.6)

18"

Page 13

W415-1276 / A / 05.09.14

(HT) > (VT)

Simple venting configuration (only one 90° elbow)

See graph to determine the required vertical rise VT for the

required horizontal run HT.

REQUIRED

VERTICAL RISE

IN INCHES

(MILLIMETERS)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERES) H

For vent configurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < 4.2 V

Formula 2: HT + VT< 24.75 feet (7.5m)

Example: V1= VT= 6 FT (1.8m) H1= 3 FT (0.9m) H2= 5 FT (1.5m) HR= H1+ H2= 3FT (0.9m) + 5FT (1.5m) = 8 FT (2.4m) HO= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7FT (0.8m) HT= HR+ HO= 8FT (2.4m) + 2.7FT (0.8m) = 10.7FT (3.3m) HT+ VT= 10.7FT (3.3m) + 6FT (1.8m) = 16.7FT (5.1m)

Formula 1: HT < 4.2 V

4.2 VT= 4.2FT (1.3m) x 6FT (1.8m) = 25.2FT (7.7m)

10.7FT (3.3m) < 25.2FT (7.7m)

Formula 2: HT + VT< 24.75 FT (7.5m)

16.7FT (5.1m) < 24.75 (7.5m)

Since both formulas are met, this vent configuration is acceptable.

(1.5)

(4.6)

20 (6.1)

100 (2540)

50 (1270)

150 (3810)

12.5 (3.8)

19 1/2

(495.3)

57 (1447.8)

147

(3733.8)

(0.6)

The shaded area within the lines represents acceptable

values for HTand V

90°

Example: V1= 4 FT (1.2m) V2= 1.5 FT (0.5m) VT= V1+ V2= 4FT (1.2m) + 1.5FT (0.5m) = 5.5 FT (1.7m) H1= 2 FT (0.6m) H2= 1 FT (0.3m) H3= 1 FT (0.3m) H4= 1.5 FT (0.5m) HR= H1+ H2+ H3+ H4= 2FT (0.6m) + 1FT (0.3m) + 1FT (0.3m) + 1.5FT (0.5m) = 5.5 FT (1.7m) HO= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT (2.5m) HT= HR+ HO= 5.5 FT (1.7m) + 8.1 FT (2.5m) = 13.6 FT (4.2m) HT+ VT= 13.6 FT (4.2m) + 5.5 FT (1.7m) = 19.1 FT (5.8m)

Formula 1: HT < 4.2 V

4.2 VT= 4.2 FT (1.3m) x 5.5 FT(1.7m) = 23.1 FT (7m)

13.6 FT (4.2m) < 23.1 FT (7m)

Formula 2: HT + VT< 24.75 FT (7.5m)

19.1FT (5.8m) < 24.75 FT (7.5m)

Since both formulas are met, this vent configuration is acceptable.

90°

(3.1)

19.5 (5.9)

16.1_2A

24 (7.3)

(5.5)

Page 14

W415-1276 / A / 05.09.14

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise VT for the

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN FEET

(METERS) V

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H

For vent configurations requiring one or more 90° elbows the following formulas apply: Formula 1: HT < V

Formula 2: HT + VT< 40 feet (12.2m)

Example: V1= 5 FT (1.5m) V2= 6 FT (1.8m) V3= 10 FT (3.1m) VT= V1+ V2+ V3= 5FT (1.5m) + 6FT (1.8m) + 10FT (3.1m) = 21FT (6.4m) H1= 8 FT (2.4m) H2= 2.5 FT (0.8m) HR= H1+ H2= 8FT (2.4m) + 2.5FT (0.8m) = 10.5 FT (3.2m) HO= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT (2.5m)

HT= HR+ HO= 10.5FT (3.2m) + 8.1FT (2.5m) = 18.6FT (5.7m) HT+ VT= 18.6FT (5.7m) + 21FT (6.4m) = 39.6FT (12.1m)

Formula 1: HT < V

18.6FT (5.7m) < 21FT (6.4m)

Formula 2: HT + VT< 40 FT (12.19m)

39.6FT (12.1m) < 40FT (12.2m)

Since both formulas are met, this vent configuration is acceptable.

90°

The shaded area within the lines represents acceptable

values for HTand V

90°

(1.5)10(3.1)15(4.6)20(6.1)

40 (12.2)

10 (3.1)

20 (6.1)

30 (9.1)

3 (0.9)

18.1A

3.8 VERTICAL TERMINATION

Page 15

W415-1276 / A / 05.09.14

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise VT for the

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN FEET

(METERS) V

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H

For vent configurations requiring more than two 90° elbows the following formulas apply: Formula 1: HT < 3V

Formula 2: HT + VT< 40 feet (12.2m)

Example: V1= 2 FT (0.6m) V2= 1 FT (0.3m) V3= 1.5 FT (0.5m) VT= V1+V2+V3= 2FT (0.6m) + 1FT (0.3m) + 1.5FT (0.5m) = 4.5FT (1.4m) H1= 6 FT (1.8m) H2= 2 FT (0.6m) HR= H1+ H2= 6FT (1.8m) + 2FT (0.6m) = 8 FT (2.4m) HO= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT (2.5m)

HT= HR+ HO= 8FT (2.4m) + 8.1FT (2.5m) = 16.1FT (4.9m) HT+ VT= 16.1FT (4.9m) + 4.5FT (1.4m) = 20.6 FT (6.3m)

Formula 1: HT < 3V

3VT= 3FT (0.9m) x 4.5FT (1.4m) = 13.5FT (4.1m)

16.1FT (4.9m) > 13.5FT (4.1m)

Since this formula is not met, this vent configuration is unacceptable.

Formula 2: HT + VT< 40 feet (12.2m)

20.6FT (6.3m) < 40 (12.2m) Since only formula 2 is met, this vent configuration is unacceptable and a new appliance location or vent configuration will need to be established to satisfy both formulas.

The shaded area within the lines represents acceptable

values for HTand V

(1.5)10(3.1)15(4.6)20(6.1)

10 (3.1)

20 (6.1)

3 (0.9)

(7.6)30(9.1)

19 (5.8)

90°

18.1_2B

(5.5)

2 (0.6)

Page 16

W415-1276 / A / 05.09.14

For optimum performance it is recommended that all horizontal runs have a minimum of 1/4" (6.4mm) rise per foot (0.3m) using ß exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

For clearance to combustible materials from the vent pipe, see FRAMING section.

4.0 INSTALLATION

4.1 WALL AND CEILING PROTECTION

WARNING

ENSURE TO UNPACK ALL LOOSE MATERIALS FROM INSIDE THE FIREBOX PRIOR TO HOOKING UP

THE GAS AND ELECTRICAL SUPPLY.

IF YOUR APPLIANCE IS SUPPLIED WITH A REMOTE ENSURE THE REMOTE RECEIVER IS IN THE

“OFF” POSITION PRIOR TO HOOKING UP THE GAS AND ELECTRICAL SUPPLY TO THE APPLIANCE.

FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS

EXACTLY.

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED

RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

WHICH MUST BE SEALED USING MILL PAC.

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

68.2B

WARNING

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

70.1

Page 17

W415-1276 / A / 05.09.14

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciÞ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1 (25mm)

clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from Þ lling up the 1 (25mm) air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a Þ nished ceiling), and secure over the opening in the ceiling. A Þ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a Þ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the Þ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its Þ nal position, apply sealant between the pipe and the Þ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and

tighten. This will prevent any materials, such as insulation, from Þ lling up the 1 (25mm) air space around the pipe.

21.1

CAULKING

VENT PIPE

SHIELD

FIRESTOP

UNDERSIDE OF

JOIST

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the Þ restop assembly. Dry Þ t the Þ restop assembly before proceeding to ensure the brackets on the rear surface Þ t to the inside surface of the horizontal framing.

The length of the vent shield may be cut shorter for

combustible walls that are less than 8 1/2 (215.9mm)

thick but the vent shield must extend the full depth of the combustible wall.

A. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the Þ restop assembly, Þ t the Þ restop assembly to the hole and secure using the 4 screws (supplied in your manual baggie).

B. Once the vent pipe is installed in its Þ nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the Þ restop.

DETERMINE THE CORRECT HEIGHT

CAULKING

FIRESTOP

SPACER

VENT

SHIELD

FINISHING MATERIAL

20.7A

WARNING

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

4.1.1 HORIZONTAL INSTALLATION

4.1.2 VERTICAL INSTALLATION

Page 18

W415-1276 / A / 05.09.14

A. Stretch the inner ß ex pipe to the required

length needed for the Þ nished wall surface. Apply a heavy bead of high temperature sealant W573-0007 Mill Pac (not supplied) to the inner sleeve of the air terminal. Slip the

vent pipe a minimum of 2 (50.8mm) over the

inner sleeve of the air terminal and secure with 3 #8 screws.

B. Using the outer ß ex pipe, slide over the outer

combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

C. Insert the vent pipes through the Þ restop

maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

D. If more vent pipe needs to be used to

reach the Þ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet (0.9mm) for both vertical and horizontal runs. Use noncombustible strapping to maintain the

minimum 1 (25.4m m) clearance to combustibles.

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ß ange.

23.3B

HI-TEMP

SEALANT

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER COUPLER

OUTER COUPLER

OUTER

FLEX PIPE

INNER FLEX PIPE

OUTER

FLEX PIPE

CAULKING

SCREWS

#10x2"

PIPE

OUTER FLEX

SEALANT

2" (50.8mm) OVERLAP

HI-TEMP

INNER FLEX

PIPE

4.2 USING FLEXIBLE VENT COMPONENTS

For safe and proper operation of the appliance, follow the venting instructions exactly. All inner ß ex pipe and outer ß ex pipe joints may be sealed using high temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner ß ex pipe and the exhaust ß ue collar.

Use only approved ß exible vent pipe kits marked:

Wolf Steel Approved Venting as identiÞ ed by the stamp only on the outer ß ex pipe.

22.1

ELBOW

SPACERS

DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.

KEEP IT PULLED TIGHT.

SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED

AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS

MUST NOT BE REMOVED.

WARNING

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION

Page 19

W415-1276 / A / 05.09.14

A. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ß ex pipe to the required length. Slip the

inner ß ex pipe a minimum of 2 (51mm) over the inner pipe of the air terminal connector and secure with 6 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

C. Repeat using the outer ß ex pipe, using a heavy bead of

high temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down

through the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support,

ensuring that the top of the air terminal is 16 (406mm) above the

highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the

air terminal connector. Place the ß ashing over the air terminal

connector leaving a min. 3/4 (19mm) of the air terminal connector

showing above the top of the ß ashing. Slide the ß ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ß ashing,

giving a 3/4 (19mm) margin all around. Fasten to the roof.

Do not nail through the lower portion of the ß ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ß ashing with rooÞ ng material.

F. Aligning the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

G. Apply a heavy bead of weatherproof caulking 2 (51mm)

above the ß ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the Þ replace see HORIZONTAL AIR TERMINAL

INSTALLATION section.

24.2A

STORM COLLAR

FLASHING

CAULKING

WEATHER SEALANT

2” (51mm)

AIR INLET BASE

ROOF SUPPORT

INNER FLEX PIPE

INNER PIPE

HIGH TEMPERATURE SEALANT

AIR

TERMINAL

CONNECTOR

OUTER FLEX PIPE

MAINTAIN A MINIMUM 2” (51mm) SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

WARNING

4.2.2 VERTICAL AIR TERMINAL INSTALLATION

Page 20

W415-1276 / A / 05.09.14

This appliance is also certiÞ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home (U.S. only) or mobile home and must be installed in accordance with the

manufacturers instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR,

Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate.

29.1A

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built

in appliances are equipped with 1/4 (6.4mm) diameter holes located in the front left and right corners of the

base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.

This appliance is certiÞ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiÞ ed kit is used.

A conversion kit is supplied with the mobile home appliance. Conversion Kits

This appliance is Þ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.

A. Install the inner ß ex pipe to the appliance. Secure with 3 screws

and ß at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

B. Install the outer ß ex pipe to the appliance. Attach and seal the

joints using the high temperature sealant Mill-Pac.

28.1B

2” (50.8mm) OVERLAP

HIGH TEMP SEALANT

#8 X 1/2”

SELF

DRILLING

SCREWS

4.2.3 APPLIANCE VENT CONNECTION

4.3 MOBILE HOME INSTALLATION

Page 21

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4.4 GAS INSTALLATION

30.1

Installation and servicing to be done by a qualiÞ ed installer. Do not use open ß ame.

 Move the appliance into position and secure.

 If equipped with a ß ex connector the appliance is designed to accept a 1/2 (13mm) gas supply.

Without the connector it is designed to accept a 3/8 (9.5mm) gas supply. The appliance is equipped

with a manual shut off valve to turn off the gas supply to the appliance.

 Connect the gas supply in accordance to local codes. In the absence of local codes, install to the

current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

 When ß exing any gas line, support the gas valve so that the lines are not bent or kinked.

 Check for gas leaks by brushing on a soap and water solution.

WARNING

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SPARKS OR OPEN FLAMES.

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

NOTE: Connect the gas supply to the 1/2" shut off and ß ex connector (supplied). Ensure gas supply is secured.

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It is best to frame your appliance after it is positioned and the vent system is installed. Use the steel stud frame provided.

5.0 FRAMING

WARNING

RISK OF FIRE!

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE

APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH

ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO

COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN

AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH

SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK

OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE

INSULATION AND OTHER MATERIALS ARE SECURED.

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO

MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS

LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING

ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE

FURNACE AT 1382° F (750°C) AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE

MATERIALS.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

BASE.

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, OR SPECIFIED IN THE

INSTALLATION INSTRUCTIONS. THEY MUST BE INSTALLED.

FINISHING MUST BE DONE USING A NON-COMBUSTIBLE MATERIAL PLACED FLUSH WITH THE

FRONT FACE OF THE UNIT AND EXTENDING FROM THE TOP OF THE UNIT SUCH AS CEMENT BOARD, CERAMIC TILE, MARBLE, ETC. DO NOT USE WOOD OR DRYWALL.

ANY FIRE RATED DRYWALL IS NOT ACCEPTABLE.

71.1B

Maintain these minimum clearances to combustibles from appliance and vent surfaces: Appliance framing:

Use steel stud framing provided.

Non- Combustible Appliance Þ nishing:

Front - 6" (152mm) to sides of appliance opening

- 13" (330mm) above appliance opening

Combustible Appliance Þ nishing:

- 88" (2235mm) from bottom of appliance to enclosure top

- 5" (127mm) to top of vent pipe*

- 2" (51mm) to sides and bottom of vent pipe*

*HORIZONTAL VENT SECTIONS: A minimum clearance of 5" (127mm) to the top and 2" (51mm to the sides and bottom of the vent pipe on all horizontal runs to combustibles is required. Horizontal vent sections within enclosures

require a minimum clearance of 11 1/2" (292mm) at the top of the vent pipe, see MINIMUM CLEARANCE TO

COMBUSTIBLE ENCLOSURES section. Use Þ restop spacer W010-3247 (supplied).

*VERTICAL VENT SECTIONS: A minimum of 1" (25mm) all around the vent pipe on all vertical runs to combustibles is required except for clearances in appliance enclosures. Vertical vent sections within enclosures require a minimum clearance of 2" (51mm) around the vent pipe. Use Þ restop spacer W500-0681 (not supplied).

Ceiling height

is minimum 24"

(610mm) from the

top of the appliance

opening.

Page 23

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* When constructing the enclosure allow for Þ nishing material thickness to maintain clearances.

IMPORTANT: Before Þ nishing in the appliance test the operation using the remote control, cycling it

through all of its different modes, see OPERATION section. Should trouble shooting be required,

access to the controls can be made through the pre-Þ nishing access panel.

88"

(2235mm)

MINIMUM

57 3/8"

(1457mm)

29 3/8" (746mm)*

55 1/4"

(1403mm)

Page 24

W415-1276 / A / 05.09.14

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Page 25

W415-1276 / A / 05.09.14

WARNING

Joint Compound where required

Joint compounds such as Durabond 90 and tapes that are resilient to heat and cracking should be used when taping and mudding seams.

Setting tiles and grouting

We recommend you use tiles with a dry butt joint to be installed using a two-part mortar with an acrylic latex additive, such as Mapei Kerabond/Kerlastic, to allow for slight movement in the normal operation of the appliance. If grout is used between the tiles, a polymer-based grout, such as Mapei Ultracolour plus, is recommended.

Primer/Paint

For a painted surface, use a 100% acrylic latex primer and Þ nish coat. Light coloured paints may discolour.

A NON-COMBUSTIBLE FINISHING MATERIAL BORDER, SUCH AS BRICK, MARBLE, GRANITE, ETC.

IS REQUIRED. FINISHING WITH JUST NON-COMBUSTIBLE BOARD TO THE SIDES AND TOP OF THE

APPLIANCE IS NOT ALLOWED.

THE SURFACE ABOVE THE APPLIANCE GETS VERY HOT. IF PROPER FINISHING MATERIALS ARE

NOT USED, CRACKING CAN OCCUR.

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NON-

COMBUSTBLE

BOARD

REQUIRED

With the frame assembly in place, use drywall screws to install the non-combustible board sides (1) and center (2).

5.1 INSTALLING NON-COMBUSTIBLE BOARD

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Depending on Þ nishing material, the frame assembly can be adjusted out from the unit by 1 3/4" (44mm), as shown below:

1 3/4"

(44mm)

1 3/4"

(44mm)

NOTE: Framing dimensions will vary depending on Þ nishing material thickness.

Thick Finishing Material Thin Finishing Material

Page 27

W415-1276 / A / 05.09.14

IMPORTANT: The HDX52 requires a minimum inside enclosure height of 88" (2235mm), measured from the bottom of the appliance. For temperature requirements, this area must be left unobstructed. It is recommended that the enclosure be ventilated at the top and bottom to circulate the air.

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NOTE: JOINT COMPOUNDS AND TAPES THAT ARE RESILIENT TO HEAT AND CRACKING SHOULD BE USED WHEN TAPING AND MUDDING SEAMS.

SAFETY SCREEN

** Within the appliance enclosure a 11 1/2" (292mm) clearance between the top of the vent pipe and combustible material is required. All other clearance, including where the vent exits the enclosure are subject to 2" (51mm) to the sides and bottom and 5" (127mm) to the top for horizontal and 1" (25mm) for vertical.

WARNING

RISK OF FIRE!

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT COVER

THE APPLIANCE OPENING.

THE STEEL STUD FRAMING KITS WITH CEMENT BOARD PROVIDED MUST BE INSTALLED.

5.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES

Page 28

W415-1276 / A / 05.09.14

* Within the appliance enclosure a 11 1/2" (292mm) clearance between the top of the vent pipe and combustible materials is required. All other clearances within the enclosure, including where the vent pipe exits the enclosure are subject to 2" (51mm) to the sides and bottom and 5" (127mm) to the top for horizontal and 1" (25mm) for vertical.

** See venting section. IMPORTANT: THE FIRESTOP ASSEMBLY PROVIDED MUST BE USED WHEN THE VENT PIPES PASS

THROUGH ANY WALL OR ARE TERMINATED HORIZONTALLY.

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Page 29

W415-1276 / A / 05.09.14

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.

3 4 7

1 2 5 6

MANTEL DEPTH

8 9

ø þ ÷

MANTEL DIMENSIONS

Ref Height Depth

A 42 (1067mm) B 6 (152mm) 2 (51mm) C 8 (203mm) 4 (102mm) D 10 (254mm) 6 (152mm) E 12 (305mm) 8 (203mm)

TOP OF

OPENING

5.3 MINIMUM COMBUSTIBLE MANTEL CLEARANCES

WARNING

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

73.1

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WARNING

RISK OF FIRE!

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

THE GLASS DOOR ASSEMBLY IS DESIGNED TO PIVOT FORWARD WHEN RELIEVING EXCESS

PRESSURE THAT MIGHT OCCUR. FINISHING OR OTHER MATERIALS MUST NOT BE LOCATED IN

THE OPENING SURROUNDING THE DOOR AS THIS WILL INTERFERE WITH THE DOORS ABILITY TO

RELIEVE THE PRESSURE.

72.6

6.0 FINISHING

WARNING

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

75.1

6.1 SCREEN DOOR REMOVAL / INSTALLATION

A. There are 4 hanging tabs

securing the screen onto the door. The tabs are on the right and left sides of the door.

B. Lift up and pull the screen away

from the unit to remove it from the slots in the main door, refer to Figure 1.

C. Reverse this process to install

the screen back onto the unit.

FIG. 1

SCREEN

GLASS DOOR

Page 31

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A. There are 4 spring latches securing the main

glass door, 2 of those latches are across the top and 2 along the bottom. To access these latches ensure the screen is removed.

B. Using the tool provided, pull the latch forward

and upwards / downwards, out of the slot in the door, as shown. Repeat 3 times.

C. When all 4 latches have been released slide

the door forward and lift off of the 2 door slides.

D. Reverse this process to install the door.

IMPORTANT: Once latches are engaged, test that the door is secure and will not fall forward before letting go.

6.2 LATCH DOOR REMOVAL / INSTALLATION

LATCHES

THE 4 LATCHES ARE SHOWN IN THE ILLUSTRATION BELOW.

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FIG. 1

A. Release the 4 door latches from the top and bottom of the door. Refer to LATCH DOOR REMOVAL /

INSTALLATION section.

B. Slide the glass door forward from the unit. It will sit on the door slides attached to the unit, refer to

Figure 1.

C. Lift the glass door off the door slides and away from the unit. D. Reverse this process to install the screen back onto the unit.

6.3 GLASS DOOR REMOVAL / INSTALLATION

Page 33

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FRONT OF

APPLIANCE

WARNING: Non-combustible facing material must not protrude more than 3/4” (19mm) from the top, and/or sides of the appliance. If it does, it is considered a non-combustible mantel and must meet the non-combustible mantel clearance requirements.

71.3A

3/4” (19mm)

FRONT OF

APPLIANCE

TOP VIEWSIDE VIEW

NON-COMBUSTIBLE

FACING MATERIAL

NON-COMBUSTIBLE

FACING MATERIAL

FINISH

MATERIAL

FINISH

MATERIAL

3/4” (19mm)

See instructions accompanying burner assembly (sold separately).

6.4 BURNER INSTALLATION

6.5 NON-COMBUSTIBLE FACING MATERIAL

LOGO

6.6 LOGO PLACEMENT

NON-COMBUSTIBLE

BOARD

Non-combustible facing material must not protrude from the top and/or sides of the appliance. If it does, it is considered a non-combustible mantel and must meet the noncombustible mantel clearance requirements.

Page 34

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7.0 ELECTRICAL INFORMATION

WARNING

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED

SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE

ELECTRICAL CIRCUIT.

RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE

APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

THE UNITED STATES.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

69.2

It is necessary to hard wire this appliance.

Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired.

This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996 national electrical code in the United States.

7.1 HARD WIRING CONNECTION

CABLE CONNECTOR

ELECTRICAL COVER

7.2 RECEPTACLE WIRING DIAGRAM

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7.3 BATTERY HOLDER INSTALLATION

NOTE: Screen must be removed to access the battery holder. A. The battery holder must be

located within 8 feet of this side of the appliance and must be accessible for programming the remote.

B. Install 4 AA batteries, ensure

that the positive and negative ends correspond with those identiÞ ed in the battery holder.

C. Install the battery holder into

a standard electrical switch box. Determine an appropriate location and install the electrical box.

NOTE: Ensure the 3 position slider

switch is in the REMOTE position

(middle).

(4 ) A A B a tt e ri e s

RESET/PROGRAM BUTTON (PRG)

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7.4 WIRING DIAGRAM

WARNING

DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH.

RESET

BUTTON

BATTERY HOLDER COMPLETE

NIGHT LIGHT

BLOWER

WITH RESET BUTTON

W190-0048 (RECEIVER)

Page 37

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(

)

A A B

8.0 OPERATION

Low battery alarm

Key Lock

Room

Temperature

Night Light

Flame ON

Blower

Transmission

CPI mode

8.1 GENERAL TRANSMITTER LAYOUT

8.2 INITIALIZING THE TRANSMITTER/BATTERY HOLDER FOR THE FIRST TIME

A. Install the 4 AA batteries into the Proß ame 2 battery holder, note the polarity of the batteries and insert

as indicated on the cover (+/-).

B. Ensure the 3 position slider switch is switched to the REMOTE position (middle position). C. Press the reset/programming button, use a small object such as a paper clip in order to reach the

button marked PRG, as shown in the illustration below.

D. The battery holder will beep 3 times to indicate that its ready to synchronize with the transmitter. E. Install the 3 AAA batteries into the transmitter, as shown in the photograph below, then press the ON

button, The battery holder will beep 4 times to indicate that the transmitters command is accepted.

NOTE: THE INITIALIZING PROCESS MUST BE COMPLETED WITHIN 10 SECONDS OF PRESSING THE RESET/PROGRAM BUTTON (PRG).

Low Battery Alarm

TRANSMITTER

RESET/PROGRAM

BUTTON (PRG)

BATTERY HOLDER

SLIDER SWITCH

(NOT AVAILABLE WITH THIS MODEL)

Page 38

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8.3 TEMPERATURE DISPLAY

. With the system in the

O

FF position, press the

Temperature Key and the Mode Key at the same time to change from degrees F to C.

B. Look at the LCD screen on the Transmitter to

verify that a C or F is visible to the right of the Room Temperature display.

35.5A

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The remote control has six (6) ß ame levels. With the system on and the ß ame level at the maximum, press the Down Arrow Key once and it will reduce the ß ame height by one step until the ß ame is turned off. The Up Arrow Key will increase the ß ame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the ß ame is off, the ß ame will come on the high position. A single beep will conÞ rm reception of the command.

35.8A

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FLAME OFF

FLAME AT LEVEL 1

FLAME AT LEVEL 5 FLAME AT “HI” LEVEL 6

8.4 FLAME HEIGHT

8.5 NIGHT LIGHT DIMMER CONTROL

The auxiliary function controls the Night Light

with dimmable control. A. Use the Mode Key to guide you to the Night

Light icon.

B. The intensity of the output can be adjusted

through 6 levels. Use the UP/DOWN arrow keys to adjust the output level. A single beep will conÞ rm reception of the command.

35.21

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Page 39

W415-1276 / A / 05.09.14

8.6 CONTINUOUS PILOT / INTERMITTENT PILOT (CPI / IPI) SELECTION

A. Use the Mode Key to guide you to the CPI mode

icon. Transmitter in the OFF position.

B. Press the UP/DOWN to switch between IPI and

CPI modes. A single BEEP will conÞ rm reception of the command.

Note: If the system is equipped with a CPI/IPI toggle switch, set the CPI/IPI to CPI position to enable remote CPI operation. If the switch is set to IPI then it will only work in IPI regardless of what is set on the remote control handset.

35.22

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8.7 KEY LOCK

This function will lock the keys to avoid unsupervised operation. A. Press the MODE and UP keys at the same time.

B. To de-activate this function, press the MODE and UP keys at the same time.

35.10A

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8.8 LOW BATTERY / MANUAL BYPASS

The life span of the remote batteries depends on various factors: quality of the batteries, the number of ignitions, the number of changes to the room thermostat set point, etc.

When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. When the batteries are replaced this icon will disappear.

Not applicable when plugged into 110V.

When the batteries are low, no beep will be emitted from the receiver when it receives an ON/OFF command. This in an alert for the receiver that theres low battery. When the batteries ar

replaced the beep will be emitted from the receiver when the ON/OFF key is pressed.

If the batteries in the battery holder or transmitter are low, the appliance can be turned on manually by sliding

the three position slider switch on the battery holder to the ON position. This will bypass the remote control

feature and the appliance main burner will come on. Likewise, if you want to manually turn the appliance off,

slide the switch to the OFF position.

35.23

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Page 40

W415-1276 / A / 05.09.14

9.0 OPERATING INSTRUCTIONS

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

THE GLASS DOOR OPENED OR REMOVED.

WARNING

FOR YOUR SAFETY READ BEFORE LIGHTING:

This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand.

Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than

air and will settle on the floor.

Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect

the appliance and replace any part of the control system and any gas control which has been under water.

WHAT TO DO IF YOU SMELL GAS:

Turn off all gas to the appliance. Open windows. Do not try to light any appliance. Do not touch any electric switch; do not use any phone

in your building.

LIGHTING INSTRUCTIONS

Stop! Read the above safety information on this label.

Remove batteries from transmitter.

Turn off all electric power to the appliance.

This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by

hand.

Open the glass door.

Turn manual shutoff valve clockwise to off. Located behind the access panel.

Wait five (5) minutes to clear out any gas. If you smell gas including near the floor,

STOP!

Follow “B” in the above

safety information on this label. If you don’t smell gas go to the next step.

Turn manual shutoff valve counter-clockwise to on.

Close the glass door.

Turn on all electric power to the appliance and re-install batteries into the transmitter.

Push the “ON” button on the transmitter. You should here an audible beep from the receiver

which indicates communication. (Refer to Appliance Operations for remote activation).

TO TURN OFF GAS

A. Turn off all electric power to the appliance if service is to be performed. B. Access door inside the firebox must be removed to access the manual shutoff valve. C. If alternate shut-off valve was installed it can be shutoff instead of going through the appliance to access

the appliance shut off valve.

Immediately call your gas supplier from a neighbor's

phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire

department.

47.4

Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will emit an odor for a few hours. This is a normal temporary condition caused by the “burn-in” of paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

Page 41

W415-1276 / A / 05.09.14

9.1 RESTRICTING VERTICAL VENTS

Adjust the pilot screw to provide properly sized ß ame. Turn in a clockwise direction to reduce the gas ß ow.

Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter-

clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read as described on the chart

below. Check that main burner is operating on HI.

Outlet pressure can be checked the same as above using screw (B). Gauge should read as described on the chart

below. Check that main burner is operating on HI.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution. Prior to pilot adjustment, ensure that the pilot assembly

has not been painted. If overspray or painting of the pilot assembly has occurred remove the paint from the pilot assembly, or replace. Fine emery cloth or sandpaper can be used to remove the paint from the pilot hood, electrode and ß ame sensor.

39.1C

PILOT SCREW

FLAME MUST ENVELOP UPPER 3/8” (9.5mm) TO 1/2” (12.7mm) OF FLAME SENSOR

PILOT

BURNER

ELECTRODE

FLAME

SENSOR

3/8” - 1/2”

(9.5mm - 12.7mm)

Pressure

Inlet

Outlet

Natural Gas

(inches)

Natural Gas

(millibars)

Propane (inches)

Propane

(millibars)

(MIN. 4.5")

3.5"

13"

(MIN. 11")

10"

17.4mb

(MIN. 11.2mb)

8.7mb

32.4mb

(MIN. 27.4mb)

24.9mb

9.2 PILOT BURNER ADJUSTMENT

77.3

Vertical installations may display a very active ß ame. If this appearance is not desirable, the vent exit must

be restricted using a restrictor vent kit. Refer to ACCESORIES in the REPLACEMENTS section for the

appropriate kit. This will reduce the velocity of the exhaust gases, slowing down the ß ame pattern and creating a more traditional gentle ß ame appearance. SpeciÞ c instructions are included with the kit.

Page 42

W415-1276 / A / 05.09.14

HDX52

NG 3/8 (9.5mm)

LP 7/16" (11mm)

This appliance has an air shutter that has been factory set open according to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

AIR SHUTTER OPENING

VENTURI BURNER

ORIFICE

49.1

9.3 VENTURI ADJUSTMENT

Its important to periodically perform a visual check of the pilot and burner ß ames. Compare them to the illustration provided. If any ß ames appear abnormal call a service person.

FLAME MUST ENVELOP UPPER 3/8” (9.5mm) TO 1/2” (12.7mm) OF FLAME SENSO

PILOT

BURNER

ELECTRODE

FLAME

SENSOR

3/8” - 1/2”

(9.5mm - 12.7mm)

54.1B

9.4 FLAME CHARACTERISTICS

MAXIMUM INPUT RATE

NG 55,000 BTU/HR

LP 55,000 BTU/HR

Page 43

W415-1276 / A / 05.09.14

10.0 MAINTENANCE

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiÞ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ß ammable vapors and liquids. The ß ow of combustion and ventilation air must not be obstructed. A. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to

expose both assemblies.

B. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs

clean by vacuuming or brushing, at least once a year.

C. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or

are not burning properly.

D. Check to see that the pilot ß ame is large enough to engulf the ß ame sensor and/or thermocouple /

thermopile as well as reaches the burner.

E. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning

which can be distributed in the surrounding living area.

F. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10

second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

G. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if

necessary.

H. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions

provided for the initial installation.

40.1B

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

DO NOT PAINT THE PILOT ASSEMBLY.

WARNING

37.1B

WARNING

THE FIREBOX BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE COOL

COMPLETELY OR WEAR HEAT RESISTANT GLOVES BEFORE CONDUCTING SERVICE.

NEVER VACUUM HOT EMBERS.

DO NOT PAINT THE PILOT ASSEMBLY.

 This appliance will require maintenance which should be planned on an annual basis.  Service should include cleaning, battery replacement, venting inspection and inspection of the burner,

media and Þ rebox. Refer to the door removal section and remove the door as instructed.

 Carefully remove media if necessary (logs, glass, brick panels etc).  Using a vacuum with a soft brush attachment, gently remove any dirt, debris or carbon build up from the

logs, Þ rebox and burner. For glass media, follow the installation instructions for pre-cleaning.

 Also gently remove any build-up on the pilot assembly including, if equipped; thermopile, thermocouple,

ß ame sensor and igniter.

NOTE: The ß ame sensor may require to be cleaned using a Þ ne steel wool or

Scotch- Brite scrubbing pad to remov e any oxides.

Clean the pilot assembly using a vacuum with a

soft brush attachment.

It is important that the pilot assembly is not painted.

 Inspect all accessible gaskets and replace as required.  Access the blower, if equipped and clean using a soft brush and vacuum.  Re-assemble the various components in reverse order.

 Inspect the relief system. The appliance relieves through the main glass door or through the ß aps on the

Þ rebox top. Ensure they open freely, and close sealed.

10.1 ANNUAL MAINTENANCE

Page 44

W415-1276 / A / 05.09.14

Once the appliance has been framed and Þ nished, control access can only be achieved by removing the access panel from the inside right side of the Þ rebox. The following sub sections take you through the steps of accessing the control as if the appliance is installed.

*Prior to removing the control panel follow the DOOR REMOVAL process and then follow the media removal instructions located under the MAINTENANCE section.

NOTE: IT WILL BE NECESSARY TO REPLACE THE GASKET (W290-0238) FOR THE ACCESS PLATE IF THE UNIT HAS BEEN PREVIOUSLY OPERATED BEFORE REMOVING THE PLATE (W290-0238). A. Remove the media from the appliance, follow removal instructions under the  MEDIA REMOVAL

section.

B. Remove the right side brick / porcelain panel, follow removal instructions under the  BRICK /

PORCELAIN PANEL REMOVAL section.

C. To remove the glass media trays to remove the glass burner, follow removal instructions under the

MEDIA TRAY section (glass burner only).

D. Remove the grate before removing the brick / porcelain panels, follow removal instructions under the

GRATE REMOVAL section (log burner only).

E. To access the controls remove the 8 screws securing the access plate from inside the Þ rebox. F. Care should be taken to ensure avoiding damage to the gasket. G. Reverse this process to install the control access. Ensure the access plate is well sealed to the

Þ replace.

RIGHT

SIDE

PRE INSTALLATION

ACCESS

10.2 CONTROL ACCESS

Page 45

W415-1276 / A / 05.09.14

Refer to your burner manual which was shipped separate from the appliance.

A. Remove the 2 screws securing the brick panel brackets from the top left of the appliance. B. Remove the left panel. NOTE: Care must be taken with the rear bafß e as it rests on the left and

right panels.

C. Remove the rear bafß e. D. Repeat step (A) for the right side. E. Remove the rear panel by lifting it up and out of the rear panel support.

A. Remove the 4 securing screws from the top / bottom left of the panel inside the Þ rebox, remove the

panel.

B. Repeat on the right side. C. Remove the 4 securing screws from the top and bottom of the rear panel and remove.

A. Vacuum the media from the appliance. B. Remove the 4 securing screws from the burner media tray and lift up and out, refer to Figure 1. C. Carefully lift the bottom media tray from the appliance, refer to Figure 2.

Fig. 2

Fig. 1

10.3 BURNER REMOVAL

10.4 BRICK PANEL REMOVAL

10.5 PORCELAIN PANEL REMOVAL

10.6 MEDIA TRAY REMOVAL (GLASS ONLY)

Page 46

W415-1276 / A / 05.09.14

Your appliance came equipped with our NIGHT LIGHT. The light has been

pre-wired and can be controlled by remote control.

It is recommended that the NIGHT LIGHT be in the off position when the appliance is on.

If in the event the lamp or lens needs to be replaced, follow the instructions below.

A. Shut off the electrical supply to the Þ replace. B. Remove the 2 screws securing the relief door supports. C. Carefully remove the relief door gasket. NOTE: A new gasket may be required if damaged

(W290-0239). D. Remove the 4 screws that secure the lens frame.

This frame retains the glass lens. The lamp can now be accessed.NOTE: Do not handle the

lamp (bulb) with bare Þ ngers, protect with a clean dry cloth.

E. The lamp will pull straight out of the socket.

Replace with Wolf Steel parts only, as lamp and

lens are special high temperature products.

F. When re-installing, ensure integrity of gasket seal.

THE FIREBOX MUST BE SEALED.

NOTE: Over tightening the screws could break the lens.

SCREWS

FIREBOX

GASKET

LENS

FRAME

RELIEF DOOR

RELIEF DOOR GASKET

RELIEF DOOR SUPPORT

10.7 NIGHT LIGHT REPLACEMENT

Page 47

W415-1276 / A / 05.09.14

5.1

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the Þ rst 10 hours of operation with a recommended Þ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

WARNING

6.1

If the appliance is equipped with plated parts, you must clean Þ ngerprints or other marks from the plated surfaces before operating the appliance for the Þ rst time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before operating for the Þ rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the Þ ngerprints and oils will not affect the Þ nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

A. Place the door frame face down careful not to

scratch the paint.

B. Ensure the glass retainers are bent up prior to

replacing the glass and gasket.

C. Center the gasketed glass inside the door

frame with the thick side of the gasket facing up.

D. Bend the glass retainers located along the edge

of the door frame over the gasket holding the glass in place. Be careful not to break the glass.

WARNING

DO NOT USE SUBSTITUTE MATERIALS.

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR

DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE

APPLIANCE BEFORE OPERATION.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

56.2

GASKET

GLASS

DOOR FRAME

GLASS

RETAINERS

10.8 GLASS / DOOR REPLACEMENT

10.9 CARE OF GLASS

10.10 CARE OF PLATED PARTS

Page 48

W415-1276 / A / 05.09.14

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

 Model & Serial Number of appliance  Installation date of appliance  Part number  Description of part

 Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER.

41.1

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

WARNING

11.0 REPLACEMENTS

Page 49

W415-1276 / A / 05.09.14

ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED

FOR REPLACEMENT

PARTS REFER TO:

"VALVE TRAIN ASSEMBLY"

FOR REPLACEMENT

PARTS REFER TO:

"RELIEF DOOR ASSEMBLY"

HDX52 OVERVIEW

REF. NO. PART NUMBER DESCRIPTION

W010-3283 SCREEN FRAME

3 W010-3292 DOOR ASSEMBLY

W080-1362 DOOR SECURING BRACKET (X2)

5 W610-0011 2" SLIDE (X2)

6 W010-3139 RELIEF DOOR ASSEMBLY (X2)

7 W010-3293 DOOR LATCH ASSEMBLY (X4)

REF. NO. PART NUMBER DESCRIPTION

8 W010-3151

VALVE TRAIN ASSEMBL

9 W707-0010 TRANSFORMER

W350-0464 ELECTRICAL BOX11W460-0006 RECEPTACLE12W500-0443 JUNCTION BOX

12.0 OVERVIEW

Page 50

W415-1276 / A / 05.09.14

10199

BOTTOM RIGHT REAR LOG (GL-692)W135-0567

ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED

05.07.14 / B

HDX52 ACCESSORIES (Page 1)

REF. NO.

PART NUMBER DESCRIPTION

345

REF. NO.

PART NUMBER DESCRIPTION

BURNER ASSEMBLY GLASS

LOG BURNER ASSEMBLY

B52NG

B52N

VALVE TRAIN ASSEMBLY

W010-3320

INNER BASE (GLASS BURNER)W035-0345

W135-0565 TOP REAR LOG (GL-692)

LEFT CROSSOVER LOG (GL-692)

LOG BLOCK (GL-692)

RIGHT CROSSOVER LOG (GL-692)

BOTTOM LEFT REAR LOG (GL-692)

LEFT LOG (GL-692)

RIGHT LOG (GL-692)

W135-0570

W135-0573

W135-0568

W135-0569

W135-0571

W135-0566

W585-0092

VENT PIPE SHIELD

GL-692

FOR REPLACEMENT

PARTS REFER TO:

“B52NG ROCK BURNER”

FOR REPLACEMENT

PARTS REFER TO:

“B52NL LOG BURNER”

FOR REPLACEMENT

PARTS REFER TO:

“VALVE TRAIN ASSEMBLY”

11 12 13 14

15 16 17 18

EMBERS (VARIOUS COLOURS)GLASS MEDIA KIT

ROCK ASSEMBLYB52NS

POWER VENT ADAPTER

PVA62

GAS POWER VENT KIT

GPV

BASE DEFLECTOR (GLASS BURNER)W215-0182

HDX52 LOG SETGL-692

13.0 ACCESSORIES

Page 51

W415-1276 / A / 05.09.14

ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED

GD855KT PRP52

REF. NO.

PART NUMBER DESCRIPTION

345

REF. NO.

PART NUMBER DESCRIPTION

789

101112

1920212223

W090-0224 (LS) HERRINGBONE BRICK PANEL (GD854KT)

W090-0225 REAR HERRINGBONE BRICK PANEL (GD854KT)

W090-0223 (RS) HERRINGBONE BRICK PANEL (GD854KT)

(LS) NEW PORT BRICK PANEL (GD855KT)

REAR NEW PORT BRICK PANEL (GD855KT)

(RS) NEW PORT BRICK PANEL (GD855KT)

W090-0217 (BK) LEFT SIDE PORCELAIN PANEL (PRP52)

W090-0219 (BN) REAR PORCELAIN PANEL (PRP52)

W090-0218 (GY)

RIGHT SIDE PORCELAIN PANEL (PRP52)

W090-0228

W090-0227

W090-0229

W090-0226 HERRINGBONE BRICK BAFFLE (GD854KT)

W090-0221 (LS) SANDSTONE PANEL (GD854KT)

W090-0234 (LS) LEDGESTONE PANEL (GD859KT)

W090-0235 CENTER LEDGESTONE PANEL (GD859KT)

W090-0236 (RS) LEDGESTONE PANEL (GD859KT)

W090-0232 (LS) NEW PORT PANEL (GD855KT)

W090-0231 CENTER NEW PORT PANEL (GD855KT)

W090-0233 (RS) NEW PORT PANEL (GD855KT)

GD854KT

W090-0230 NEW PORT BRICK BAFFLE (GD855KT)

GD859KT

LEDGESTONE BRICK BAFFLE (GD859KT)

REAR LEDGESTONE BRICK PANEL (GD859KT)

(RS) LEDGESTONE BRICK PANEL (GD859KT)

W090-0242

W090-0243

W090-0244

W090-0241 (LS) LEDGESTONE BRICK PANEL (GD859KT)

5 12

713

814

720

821

W090-0222 CENTRE SANDSTONE PANEL (GD854KT)

W090-0220 (RS) SANDSTONE PANEL (GD854KT)

Page 52

W415-1276 / A / 05.09.14

11211

ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED

HDX52 LOG BURNER (B52NL)

REF. NO. PART NUMBER DESCRIPTION

1 W010-3216 GRATE ASSEMBLY

2 W010-3228 BURNER ASSEMBLY

W080-1380 LEFT BURNER BRACKET

W290-0018 VENTURI GASKET5W720-0005 VENTURI6W080-1401 LOG SUPPORT BRACKET

W655-0515 BURNER SUPPORT

W080-1375 PANEL SUPPORT BRACKET9W080-0830 GRATE MOUNTING BRACKET (X4)

REF. NO. PART NUMBER DESCRIPTION

W350-0264 PILOT HOUSING11W010-2863 PILOT ASSEMBL

W080-1398 PILOT BRACKET13W080-1392 RIGHT BURNER BRACKET

W255-0002 TUBE FITTING

W500-0767 VENTURI SUPPORT PLATE16W456-0017 BURNER ORIFICE #17 (NG)

W456-0043 BURNER ORIFICE #43 (LP)

010-3216

RATE A

EMBLY

350-026

4 PIL

T H

OUSING

080-1398

PIL

T BRA

CKET

080-1392IG

HT B

RNER BRA

CKET

55-0002TU

BE FITTIN

500-0767

ENT

URISUPPO

RT PLAT

56-0017

BURNER

RIFICE #17

(NG)

56-0043

BURNER

RIFI

CE#43(LP)

080-1380

LEFT B

RNER BRA

CKET

90-0018

ENT

URIGASKET

W72

0-0005

ENT

080

-14

01LOG

SUPPO

RT BRA

CKETW655-0515BU

RNER

SUPPORT

080-1375

PANEL

SUPPO

RT BRA

CKET

080-0830

RATE M

UNTIN

BRA

KET

(X4)

14.0 LOG BURNER

Page 53

W415-1276 / A / 05.09.14

868

ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED

02.11.14

HDX52 ROCK BURNER (B52NG)

REF. NO. PART NUMBER DESCRIPTION

1 W655-0514 BOWL SUPPORT

2 W010-3218 MEDIA BOWL TRIM

3 W290-0018 VENTURI GASKET

4 W720-0005 VENTURI

5 W080-1396 LEFT BURNER BRACKET

6 W200-0461 PILOT COVER

7 W710-0068 MEDIA BOWL ASSEMBLY8 W010-2863 PILOT ASSEMBLY9 W080-1379 PILOT BRACKET

REF. NO. PART NUMBER DESCRIPTION

10 W010-3214 PAN BURNER ASSEMBLY

11 W255-0002 TUBE FITTING

12 W500-0767 VENTURI SUPPORT PLATE

13 W456-0017 BURNER ORIFICE #17 (NG)

14 W456-0043 BURNER ORIFICE #43 (LP)

15 W080-1378 BURNER BRACKET

16 W080-1397 RIGHT BURNER BRACKET

655-05

14 B

SUPPORT

010-3

214 PAN B

RNER A

EMBLY

55-0002TU

BE FITTIN

500-0767

VENT

URISUPPO

RT PLAT

56-0017

BURNER

RIFI

CE#17(NG)

14 W4

56-0043

BURNER

RIFICE #43

(LP)

080-1378BU

RNER BRA

CKET

080-1397IG

HT B

RNER BRA

CKET

010-3218

EDIA B

WL TRIM

90-0018

ENT

URIGASKET

4 W72

0-0005

ENT

URI

080-1396

LEFT B

RNER BRA

CKET

00-0461

PIL

OTCOVER

W71

0-0068

EDIA B

WL A

EMBL

080-1379

PIL

T BRA

CKET

15.0 ROCK BURNER

Page 54

W415-1276 / A / 05.09.14

ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED

03.28.14 / A

RELIEF DOOR ASSEMBLY (W010-3139)

REF. NO. PART NUMBER DESCRIPTION

1 W585-0830 NIGHT LIGHT SHIELD

W010-3138 RELIEF DOOR ASSEMBLY

3 N402-0001 LIGHT ASSEMBLY

4 W290-0080 COVER PLATE GASKET

5 W280-0071 LENS COVER PLATE

REF. NO. PART NUMBER DESCRIPTION

6 W300-0067 GLASS

7 W290-0239 RELIEF DOOR GASKET

8 W500-0756 RELIEF DOOR RETAINER

585-0830NIG

HT LI

HIELD

010-3138

ELIEF D

R A

EMBLY

02-0001

HT A

EMBLY

4 W2

90-0080

VER PLATE

GASKET

80-0071

LEN

VER PLAT

300-0067

90-0239

ELIEF D

OORGASKET

500-0756

ELIEF D

R RETAINE

Page 55

W415-1276 / A / 05.09.14

13 1512 14

10 11

13 1512 14

ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED

05 0714 / A

VALVE TRAIN ASSEMBLY (W010-3320)

REF. NO. PART NUMBER DESCRIPTION

W707-0006 TRANSFORMER

2 W750-0317 WIRE HARNESS EXTENSION

W750-0294 POWER CORD4W750-0273 FEMALE PIG TAILS WITH CONNECTOR

W750-0276 IPI/CPI JUMPED WIRE6W190-0048 CONTROL BOARD

W010-3319 VALVE ASSEMBLY WITH CONNECTORS

W350-0737 CONTROL PANEL HOUSING

REF. NO. PART NUMBER DESCRIPTION

W500-0766 CONTROL BOARD COVER PLATE10W255-0021 PILOT TUBE BULKHEAD FITTING

W240-0010 DOUBLE BULKHEAD ELECTRODE12W350-0464 ELECTRICAL HOUSING13W460-0006 DUPLEX RECEPTACLE14W750-0268 WIRE HARNESS15W350-0655 RECEIVER

010-3319

VALVE A

EMBLY WITH

NNE

CTORS

Page 56

W415-1276 / A / 05.09.14

16.0 TROUBLESHOOTING

SYMPTOM PROBLEM TEST SOLUTION

Remote controls Crystalite / Night light but no spark or ß ame.

Remote is locked out. - Reset by turning power source off then on.

NOTE: If back up batteries are installed, they must also be removed to re-program.

Main burner ß ame is a blue, lazy, transparent ß ame.

Blockage in vent. - Remove blockage. In really cold conditions, ice

buildup may occur on the terminal and should be removed as required. To minimize this from happening again, it is recommended that the vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be wrapped with an insulated mylar sleeve. Prevent sleeve from sagging. Contact your local authorized dealer for more information.

Incorrect installation. - Refer to VENTING section to ensure correct

installation.

Flames are consistently too large or too small. Carboning occurs.

Appliance is over-Þ red or underÞ red.

-Check pressure readings:

Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read as described on the chart below. Check that main burner is operating on HI. Outlet pressure can be checked the same as above using screw (B). Gauge should read as described on the chart

below. Check that main burner is operating on HI.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE.

Leak test with a soap and water solution.

Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces.

Air shutter has become blocked.

- Ensure air shutter opening is free of lint or other obstructions.

Flame is impinging on the glass, logs, rocks, media or combustion chamber.

- Check that the glass, logs, rocks, media are correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriÞ ce size as speciÞ ed by the rating plate.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot (meters) has been adhered to for any horizontal venting.

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

Pressure

Inlet

Outlet

Natural Gas

(inches)

Natural Gas

(millibars)

Propane

(inches)

Propane

(millibars)

(MIN. 4.5")

3.5"

13"

(MIN. 11")

10"

17.4mb

(MIN. 11.2mb)

8.7mb

32.4mb

(MIN. 27.4mb)

24.9mb

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W415-1276 / A / 05.09.14

Exhaust fumes smelled in room, headaches.

Appliance is spilling. - Check door seal.

- Check for exhaust damage.

- Check that venting is installed correctly.

- Room is in negative pressure; increase fresh air supply.

Pilot will not light. Makes noise with no spark at pilot burner.

Wiring. - Verify the wire for the sensor and the wire for the ignitor

are connected to the correct terminals (not reverse) on the module and pilot assembly.

Loose connection. - Verify no loose connections, electrical shorts in the

wiring or ground out to any metal object.

Igniter Spark gap is incorrect.

- Spark gap of the ignitor to the pilot should be .125 (3.2mm).

Pilot will not light. Makes no noise with no spark at pilot burner.

Crystalites and

(optional) blower operates.

A shorted or loose connection.

- Remove and reinstall the wiring harness that plugs into the module.

- Remove and verify continuity of each wire in the wiring harness.

Module is not grounded. - Verify the valve and pilot assemblies are properly

grounded to the metal chassis of the Þ replace.

Ignition box has been locked out.

Choose one of the 4 methods below to reset the system.

1. To reset ignition box when locked out. Turn off power supply and remove batteries (if used) from the back up battery pack.

2. To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times using the transmitter ON/OFF button:

Step 1: Turn the system off by pressing the ON/ OFF button to turn the system off. Step 2: After approximately 2 seconds press the ON/OFF button on the transmitter again. THE DFC Board will reset and the ignition sequence will start again.

3. To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times by cycling ß ame:

Step 1: In the manual ß ame control mode, use the down arrow button to reduce the ß ame to off, indicated by the word OFF displayed on the trasmitter LCD screen. Step 2: Wait approximately 2 seconds and press the up arrow button, the ignition sequence will start.

NOTE: Starting from OFF, press the ON button on the transmitter. Approximately 4 seconds after the ON/OFF button is pressed the ignition board will start the spark. The Þ rst try for ignition will last approximately 60 seconds. If there is no ß ame ignition (rectiÞ cation) the board will stop sparking for approximately 35 seconds. After the wait time the board will start the second try for ignition by sparking for approximately 60 seconds. If there is still no positive ignition, the board will go into lock out.

42.1_2A

White / grey Þ lm forms.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

- Clean the glass with a recommended gas Þ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

- If deposits are not cleaned off regularly, the glass may become permanently marked.

SYMPTOM PROBLEM TEST SOLUTION

Page 58

W415-1276 / A / 05.09.14

42.1_3B

SYMPTOM PROBLEM TEST SOLUTION

Pilot sparks but will not light.

Gas supply. - Verify that the incoming gas line ball valve is Open.

- Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14 W.C. (34.9mb).

Module is not grounded. - Verify the value and pilot assemblies are properly

grounded to the metal chassis of the Þ replace.

Out of propane gas. - Fill the tank.

Continues to spark and pilot lights, but main burner will not light.

Short or loose connection in sensor rod.

Verify all connections. Verify the connections from the pilot assembly are tight; also verify these connections are not grounding out to any metal.

Poor ß ame rectiÞ cation or contaminated sensor rod.

- Verify the ß ame is engulÞ ng the sensor rod. This will increase the ß ame rectiÞ cation. Verify correct pilot oriÞ ce is installed and inlet gas speciÞ cations to manual. (Remember, the ß ame carries the rectiÞ cation current, not the gas. If the ß ame lifts from pilot hood, the circuit is broken. A wrong oriÞ ce or too high of an inlet pressure can cause the pilot ß ame to lift.) The sensor rod may need cleaning.

Poor grounding between pilot assembly and gas valve.

- Verify that the wire harness is Þ rmly connected to module.

Damaged pilot or dirty sensor rod.

- Verify that the ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify the connection from the sensor rod to the sensor wire. Clean sensor rod with a green Scotch-Brite to remove any contamination that may have accumulated on the sensor rod. Verify continuity with multimeter with ohms set at the lowest range.

Pilot has been painted - Using a scrub pad, remove the paint from the pilot

hood, ignitor and ß ame sensor.

Appliance wont

perform any functions.

Receiver switch is in the wrong position.

- Verify that the 3 position switch on the receiver is in

the REMOTE position (middle).

No power to the system. - Check breaker to verify its in the ON position.

Transmitter isnt

operational.

- Check battery power and battery orientation.

Night light or (optional) blower

wont function

Control module switch is in the wrong position.

- Verify ON/OFF switch is in the I position which denotes on.

COM switch is unplugged. - Verify COM switch is plugged into the front of the

control module.

Page 59

W415-1276 / A / 05.09.14

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your appliance is subject to the following conditions and limitations: Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas appliance must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and Þ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor

chipp in g on porcela in en amel p arts , mecha nica l bre aka ge of PH AZE R log s a nd embers.

This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the Þ rs t year, with res pect to this Preside nts Lifet ime Lim ited Warr anty, N AP OLEON ® m ay, at its d iscr etion, fu lly d ischa rg e all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstan ding any provisio ns cont ained in the Preside nts Lifetime Lim ited Warr anty, N APO LEONS re spon sib ility unde r th is w arranty is deÞ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deÞ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-Þ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conÞ gurations, insufÞ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

All parts rep lace d u nde r the Pre sid ents Lim ited Life time Warran ty Policy are sub ject to a sing le claim.

During the Þ rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON® will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender. Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered by this warranty.

2.1C

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance

CertiÞ cate.

NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great

pride in their work. The burner and valve assembly are leak and test-Þ red at a quality test station. The complete appliance is

again thoroughly inspected by a qualiÞ ed technician before packaging to ensure that you, the customer, receives the quality

product that you expect from NAPOLEON®.

The following materials and workmanship in your new NAPOLEON® gas appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the Þ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the Þ rst year. Repair work, however, requires the prior approval of an authorized company ofÞ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speciÞ c appliance.

NAPOLEON® GAS APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY

CONDITIONS AND LIMITATIONS

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.

AS REQUIRED BY THE DEPARTMENT OF ENERGY IN THE UNITED STATES, 10 CFR PART 430, THE WARRANTY IS VOID IF THIS PRODUCT IS USED WITH A THERMOSTAT. THIS APPLIES TO PRODUCT INSTALLED IN THE UNITED STATES, ONLY.

17.0 WARRANTY

Page 60

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Napoleon HDX52NT, HDX52PT, HDX35NT, HDX35PT Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual