Napoleon HD81NT, HD81PT Installation And Operating Instructions Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS HEATERS.

HD81NT

NATURAL GAS

HD81PT

PROPANE

1

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

!

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

$10.00

1.22

W415-0687 / B / 11.03.10

2

1.0 INSTALLATION OVERVIEW 3

TABLE OF CONTENTS

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 5

2.3 GENERAL INFORMATION 6

2.4 RATING PLATE INFORMATION 7

3.0 VENTING 8

3.1 VENTING LENGTHS AND COMPONENTS 8

3.2 TYPICAL VENT INSTALLATION 9

3.3 VENT TERMINAL CLEARANCES 10

3.4 VENT APPLICATION FLOW CHART 11

3.5 DEFINITIONS 11

3.6 ELBOW VENT LENGTH VALUES 11

3.7 HORIZONTAL TERMINATION 12

3.8 VERTICAL TERMINATION 14

4.0 INSTALLATION 16

4.1 WALL AND CEILING PROTECTION 16

4.1.1 HORIZONTAL INSTALLATION 17

4.1.2 VERTICAL INSTALLATION 17

4.2 USING FLEXIBLE VENT COMPONENTS 18

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 18

4.2.2 VERTICAL AIR TERMINAL INSTALLATION 19

4.2.3 APPLIANCE VENT CONNECTION 20

4.3 MOBILE HOME INSTALLATION 20

4.4 GAS INSTALLATION 21

5.0 FRAMING 22

5.2 MINIMUM CLEARANCES TO COMBUSTIBLES 24

5.1 HEARTH EXTENSION 24

5.3 STEEL STUD FRAMING KIT 25

5.3.1 INSIDE FRAME ASSEMBLY 25

5.3.2 ATTACH SIDE STUDS (LEGS) 26

5.3.3 ATTACH THE ASSEMBLED FRAME TO THE APPLIANCE 26

5.3.4 INSTALL CONCRETE BOARD SIDE AND CENTER PANELS 27

5.3.5 STEEL FRAMING KIT SIDE TWO 27

5.4 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 28

5.5 MINIMUM MANTEL CLEARANCES 29

6.0 FINISHING 30

6.1 DOOR REMOVAL / INSTALLATION 30

6.2 BURNER INSTALLATION 30

7.0 ELECTRICAL INFORMATION 31

7.1 HARD WIRING CONNECTION 31

7.2 SCHEMATIC 31

7.3 RECEPTACLE WIRING DIAGRAM 32

7.4 REMOTE RECEIVER INSTALLATION 32

8.0 OPERATION 33

8.1 GENERAL TRANSMITTER LAYOUT 33

8.2 APPLIANCE OPERATION 33

8.3 HAND HELD REMOTE OPERATIONS 33

8.4 TEMPERATURE DISPLAY 34

8.5 ROOM THERMOSTAT 34

8.6 SMART THERMOSTAT 34

8.7 FLAME HEIGHT 34

8.8 FAN SPEED 35

8.9 CHILD PROOF FUNCTION 35

8.10 NIGHT LIGHT™ 35

8.11 SPLIT FLOW VALVE 35

8.12 LOW BATTERY / MANUAL BYPASS 36

8.13 IN THE EVENT OF A POWER FAILURE 36

8.14 CONTROL MODULE 36

8.15 TIMED BLOWER 36

8.16 ANTI CONDENSATION CONTROL SWITCH 37

8.17 AIR CONTROL 37

9.0 OPERATING INSTRUCTIONS 38

10.0 ADJUSTMENT 39

10.1 PILOT BURNER ADJUSTMENT 39

10.2 FLAME CHARACTERISTICS 39

10.3 RESTRICTING VERTICAL VENTS 39

11.0 MAINTENANCE 40

11.1 CONTROL ACCESS 41

11.1.1 INNER ACCESS PANEL 41

11.2 VALVE REMOVAL 41

11.3 CONTROL MODULE REMOVAL 42

11.4 NIGHT LIGHT™ 42

11.5 GLASS / DOOR REPLACEMENT 43

11.6 CARE OF GLASS 43

11.7 CARE OF PLATED PARTS 43

12.0 REPLACEMENTS 44

13.0 TROUBLE SHOOTING 46

14.0 WARRANTY 49

15.0 SERVICE HISTORY 50

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

W415-0687 / B / 11.03.10

1.0 INSTALLATION OVERVIEW

See the section “FRAMING MINIMUM MANTEL CLEARANCES”

See the section “FRAMING - MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” for drywall (or other combustible material)”

See the section “FRAMING”

Side Wall

3

See the section “VENTING - VENTING LENGTHS AND AIR TERMINAL LOCATIONS”

See the section “FRAMING”

See the section “FRAMING - MINIMUM CLEARANCE TO COMBUSTIBLE ENSLOSURES” for non-combustible materials such as tile, marble, granite, etc.

See the section “ANTI CONDENSATION CONTROL SWITCH”

See the section “CONTROL ACCESS” for the control box.

W415-0687 / B / 11.03.10

4

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Young children should be carefully supervised when they are in the same room as the appliance.

Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components.

!

WARNING

3.2A

W415-0687 / B / 11.03.10

2.1 DIMENSIONS

40 3/8”

24 5/8”

12 5/16”

33 1/2”

52”

39”

14

3/4”

5

10 5/8”

39”

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

1 1/2”

1 3/8”

ELECTRICAL CONNECTION

!

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE UNIT.

FIRE RISK. EXPLOSION HAZARD.

25 1/2” 26 3/8”

GAS INLET

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

W415-0687 / B / 11.03.10

6

A

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

www.ncertied.org

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

The optional heat circulating blower is supplied with a cord. This appliance is equipped with a power back up control system. Therefore four 1.5 volt “AA” batteries are required for the receiver. Use alkaline batteries only. See “IN THE EVENT OF A POWER FAILURE” section.

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

®

Institute

(NFI) as NFI Gas

Specialists

4.1A

2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

HD81

NG LP

Altitude (FT) 0-4,500 0-4500

Max. Input (BTU/HR) 60,000 50,000

Max. Output Steady State (BTU/HR) 38,753 33,677

Efﬁ ciency (w/the fan on) 64% 68%

Min. Inlet Gas Supply Pressure 4.5" Water Column 11" Water Column

Max. Inlet Gas Supply Pressure 7" Water Column 13" Water Column

Manifold Pressure (Under Flow Conditions) 3.5" Water Column 10" Water Column

This appliance is approved for bathroom, bedroom and bed-sitting room installations and is certiﬁ ed for mobile home installation.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

When the appliance is intalled at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

There are two switches, one on the receiver that must be placed in the middle position. The other is on the control module that must be in the “I” position, which denotes on. If these switches aren’t in these locations the appliance will not work, see “REMOTE RECEIVER INSTALLATION” and “CONTROL MODULE REMOVAL” section.

W415-0687 / B / 11.03.10

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

CE HEA

BLE FOR MOB

HOME CONSTRUC

S AND COMMUNITIES, AN

ER, UNE SALLE DE BAIN

S AU GAZ, EN VIGUEUR

ME D'ÉTATS-UNIS NE PEUT ÊTRE

S ET LES COMMUNAUTÉS, ANS

TUDE / ÉLÉVATION

UT / ALIMENTATION

MANIFOLD PRESSURE /

PRESSION AU COLLEC

MINIMUM SUPPLY P

PRESSION D'ALIMENT

MAXIMUM SUP

PRESSION D'ALI

VENTED USING THE APPR

OWNERS INSTALLATIO

SPECIFICS. PROPER REINSTA

SERIAL N

AFU

ALLAL

SS

LOORLOOR

AA

RRÊTEZ!

SELIS

Z Z

LELE

2.RREE

MMOOVV

EETHET BB

AA

TTER

TTER3COUU

PEEZZL’L’AALLMMEE

NN

C

E

TAPAPPPAREIAREI

LL

QUE

MM

ENN

TT NN

5.5.OU

VV

REREZZ L

6.6.TTOO

URNURNEECC

AA

TEDTED7.7AATTETT

Change in ﬂ ame appearance from “HI” to “LO” is more evident in natural gas than in propane.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

This appliance is equipped with a remote control system, which requires batteries (supplied) to be installed. The transmitter takes 3 “AAA” batteries and in the case of a power failure the receiver takes 4 “AA” batteries.

2.4 RATING PLATE INFORMATION

Both the rating plate and operating instructions are riveted to the bottom of the side spacers. There is a hole in the bottom of each mounting plate to help with rotating the plate up.

7

SIDE SPACERS

R

C

E

NOT

FE

R

W/

TI

FOR

R E N

F

V

C

N

IE

1

EN

FOR ERTIFIED

C

6

D

E

061

A T

U

N

WAR

U

N/ ED

#

OT

S

NDER

FOY

C

T

U

G

E

HE

S A

S

C

WITH GL

A

SE

ON P

O

ER

N

S

APPL

C

Z24

THAT

PLICA

N

O

F

IN

/ HOMOLOG

TACT

WITH

SÉ

INST

WIT

DE

I

NS

REPL

0

WIT G

M

MINIM

C

I

C

A

TR SUP H

H

B

UR

:

ALLA

N

M

HA

L

W

T

D

SE

U

C

A

E U

A

H

I H

TO

O

I

C

TÉ C

P

E,

CE H

SOLI

U

T

E

RIE

A T

T

LIE

U

H

N

FFAG

W

FLOOR 0

E

T

APP

S

P

I

S

ON

O

M CL

ION CON

RIALS:

T

0

E TH

H

S

SI

H

D

O

T

H

S DO

E

U

GAS

IS U

I

NT

D

E F

ATER.

CH

BY

A

D

B

L

E S

E

ES

D

DD A

I

E

A

E

A

R

E

A

TO

T

WI L

CK 0

FUEL.

MAI

N

ST

E

U

A

AMES,

E

H

E

N

CE

L'INCE

F

FO

P

O

RANCE TO

LO

L

G

E

Q

A

R

NY M

,

I

L

SO

S

A

ND

U

SID

P

RS

A

.

T ON

M

R

EE

C

Z

N

P

IPPED

MING

A

M

* MA

N

O

ROV

A

0

A

E

N OTHER THAN

L

ATER

E

S M

M

ME

R

V

OWN

N

H

S

UFAC

E

AU EC

D

&

OR

S

XI M

MA

E

L

I

AN

F

I

E

MOB

NO

N

D FO

X

Y.

M

B

OR F

I

ÉV

A

I

E

S

AL

Z

E

PO

A

NU

U

TU

T

UFA

CO

R

E

REC

O

MODEL NA

C

A

ER

X

M

AN

E

S

R

N

IL

U

T

K:

R

C

A

IG

V

R

I

ME

T

HORI

O

M

MA

R

I

E

C

UA

L F

D

A

E

EN

B

W

E

PER

L

R

E

HOME

N

BUSTI

TU

MA

SS

L

E

L

SAF

N

AN

T

S

N O

ES

S.

E MAX

C

D

E

ION.

R

UA

:

E

Z

ED DEP

R

E

R

F

C X

É

T

I

O

R

CSA

S

O

TR

GR

N

I

OR

L

ES, TITR

L

'

TAN

ET

NTA

M

W

S

S,

OM, BATH

E

H D

ST

B

U

IC

IM E

INSTRUCT

E

MA

Y

OLF

LE

OM

IN

F

M

A

AT

CRITERIA

2

D O

A

L

INISH

ALE

T

L

CA

.

L

D

A

VE

EXTE

33

H 25

LA

OL

E

RATING:

E

NO

F

R

T

S

E

N

b

:

NAD

T

GAZ NATURAL

F SPACE

I

OGU

T

2"

N CA

E

T

I

-

2

I

URAL GAS /

NG MATE

O

R

EE

R

X

4

N

2008

2 "

L

M

N

O T .

"

S

I

C

E

A

SEE I

O

L

S

ENSI

É P

O

E

15"

I

N

F

N

O

FOR

N

O

M

LTD

R, S

D

3

G

C

ADA

N

1

M

R

.5

OU

A

,

A

15V

T

AN

RS

*

A

/

"

ON

N

HS.

ANU

N

I

N

W

N TH

L

M

E

R

.

S

R

N

BARRIE

/

S

/

D

'

CSA CTION

F

4

E

A

IA

0

S

A

F

S

TR

L

I

.

O

X

B

.

NST

NU

5

A

TE

.

A

8

E

L

I

" WATER

R

T

Z21.88

E

B

2

L

S

U

S

E

R

#3

D

A

R

Z

F

H

CT

UNI F

NSION

M

7. A 2

A

C

-

MP

I

OR M

Q

S

5

328

40

0

D

LL

0"

A

CTU

:

I

O

I

-

UÉ AU

,

ON

TT T

4500FT

I

,

LO

O

W

81

M

S

60

L

AT

E

0.

UMN/

ONS MAN

H

b

IN

NTA

D STA

R

A

G

C

I

HZ

I

-

NT

N

D

TER

O E

SÉR

G R

S

O

2

IM

AN

T

D

N DAN

,

LU

C

0

6

GL

H

D

(0-1

RIO

N

UM

0,

AN

H

08 V

OOM

'UN

S

E

TE

IE

C

M

AP

OM

0

22

A

O

A

L

0

N

A

3

S

SS

D

0

,

E

L

E

U

P O

/

70M)

D

0

S

D

E

E M

E

U

CO

T

B

C

00

PLIANC

FA

RE

L

A

C

I

,

'UNE COL

NS

NT

U

M

H

FO

T

INST

EON

A

B

A

B

NE

U/H

E

CTURÉS

N/

U

S

A S

L

N

TA M

R

TU/

E

RN

O

I

D

S

AD

O

C

VE

D

AL

N

'UNE

A LL

O

V

U

H

ER

H

NE

E

NUF

E

G

N

ING

L

N

A

C

A

MU

NT

S

A

AS

O

S

T

D'E

T

M

E

RE

C

,

T

IN

M

I

NN

TT

A

B

O

L

IO

K

O

I

ST

OB

CTURED

S NE

D

ES

G

RE

N

F

AU

IT

LO

E

N

AL

UC

.

IRE

S

S. B

S,

N

D

I

S

À

S

L

N

P

T

E

'

ORME D

U

I

E

SEE OWNERS

CE

E

ES É

ITES N I

NE

E

S

T

C

D IN

P

I

VENT

A

P

TA

CI

I

U

OUCH

TE

L

U

SSAR

UT

D

F

A

B

H

QU

E

P

ICS

'E

S A

ET

OR

L

CE

O / U

/ ÉLÉVA

ED U

A

E

AL

ME

T

I

'

U

É P

L

ND

.

E

Y

IF

FOR

/

P

HE

E

IME

TA ÉE

R

M

AL

A

I

C

PRESSION

CE

R

P

S

,

SI

A

F

C

T

M

RE

COMM

OPE

S

U

O

ATE

I

TER S

N

S-UNI

O

MEN

NG

M

I

N

T

N

/

AU

N

TA

I

MM

S

F

ION

SERI

I

N

E SAL

OBI

S

N

IM

P

O

SION R S

T

J

TH

M

GAZ

R

TA

LD

U

ION

TAL

R

ECTEU

U

ES

R

A

S

/

ERV

LE

M SUPPLY PR

U

N

E

TION

E

X

A

NE PE NA

P

A

C

A

I

S

LE

I

D

H

TI

LA

A

,

MUM

N

R U

P

TION AND

I

'A

O

ICIN

P

E

ST

E

ES,

O

U

L

PA

C

T

D

P

N V

N

R

L

SS

T

R

ME

I

O

R

E BAI

ALL

IM

NUM

O

É

D

MODEL PROPANE

É

S

U

A

RE

G

LL

O

U

S

N

I

D

'

E

T

A

G

UP

NS

IN

PR

R

,

MAN

T

UITE

N

I

EC

AN

L

A

U

NTA

ÊTR

H

I

E

0

H

TA

ST

L D

I

TI

P

N

E

M

-450

/

I

E

D

A

E TE

LY

B

S

/

ET U

U

O

S

E

TION

50,

A

T

SS

VE

N

K

E

AF

R

81PT

I

U

N

E

N

ER/N

L

E

UR

/

P

F

0F

E SYS

N

T

0

1

AL

AP

L

U

A A N

P

RE

CHAU

E

AT

00

6

FP

ATI

R

T

U CANA

A

N

ND

,

T-AIR

TY

M

00

#53

PL

E

I

S

(

A

BT

50

O

I

STU

0-

O

N

SU

0

/

#

ST

I

L'

N

5

T

O.

1

B

:

I

QUÉE

N

1

U

52

M

01A

E

3

LOG

A

A.

TU/H MA R

F

/H

ANDAR

D

70M)

I

1

A

D

M.

F

P

E /

F

I

0

'ÉVAC

DE

LE

IO

NS

D

P

"

AGE A

D

.

I

X

N

A

S

WA

.

'I

,

I M

I

STA

O

R

PRÉ

AP

N

D

S

/

11

SÉ

AL E

E

STALL

E TE

U A

R

D,

UA

"

IL

P

#54

RÉ

LL

E E C

WA

R

TIT

L

SYST

D

S

T

U

R

I

O

E

13

S

IM

F

COLU

C

OI

I

X

OU

O

TE

P

D IN A

É

E

IE

A

E

LE

É

"

RI

T

N

E

RE

. TION DE

LLER

WAT

R

IL

TSI

É

T

:

N

ÉV

É

P

A

24

M

CO

R

M

H

TÉ AU

ROPR

E

T P

A

D

E DE

C

N/D

A

S

ER

OU

CFR

E

C

L

D

C

T I

-UN

L

LA NO

UM

UER

GL

O

'É

COL

'UNE

81

R I

M

R

E

PROP

,

V

PRIS

I

P

N/

A

PORTA

S

A

DA

GA

N

EN

U

S

AR

DE L

D

S

UMN

S

N

R

C

'

ES GA

N

TA

T

UN

Z E

,

E

A

M

O

T

PAS

R

C

B

A

COMB

POLE

L

E

D

IÉT

32

E W

E

URNER

P

/

A

N

ONNE

L

'

T

APPARE

D

R

A

N

C

A

8

T D

V

'UNE

A

E

ÈS AVOIR

IR

Z

0.

O

T

I O L

TH

IR

PO

I

Ê

LO

EN

ON EN

WH

.

ON DANS UNE M

E

R

AT

E

TRÉ

M

D

B

N

TH

S

P

U

C

.

T

IVE A

'EA

E DE

R

US

I

E

NE D

RÉ

O

EN

I

O

EULEMENT

T

L

N

E

TE

L

I

U

É

L

F

O

CU

THIS

A

R L

T

R

ISANT L

A

ÉR

I

U

N

'

S

L.

E

ÉI

S

I

V

SS

NE

A

R

TILISÉ AVEC

E

BLE SOL

A

C

ER AU MAN ' N ÉVACUATI

ERT

UTILISE

PP

CU

RENT

U

R

VI

U

E

U

S

D

I

RÉ

N

T

S

T

A

RI

'EAU

CE

T

A

È

CONT

R

'ENSEM

S

RE D

LLER

T

A

RÉES H

E

LE MAINT

T

I

PAR L

S

É E

SSEM

I

A

IL

S

UI

TA

D

N

ON

A

T

D

AV

E

ÉGAGE

A

O

QUI ES

ND

L

UCUN

C

UE

E

MES

A

IDE NE DOIT

D

C

N

E

B

R

M

T

OM

RD I

E

T

D

A

L

E

FA

L

OB

AVEC LES

ES

RD

AVEC LES

E

I

P

C

E

B

O

U

B

NT:

S

LA

I

T

MA

C

N

S

LE

R

C

U

R

CÔ

FOU

M

US

E

D

I

ET

ST

N

CA

T

E

AR

S

ETTE

S

U

OLOGU

T CH

ÉRI

0

N

I

N

ES

I

D

DE

N

B

R

TS MINI

'

E

A

T.

N

I

L

A

DE

F

ÉR

R

S

J

I

ES:

U L

O

S

A

SE

A

US

E

D

U

0

D

VE

U

M

E

ÉGA

T M L

,

0

M

NITÉ.

PRO

E

VA

C

O

É

AT

CO

M

Z

*

ES AUTRE

N

0

C

ÉVE

E

L'

NT

G

A

É

P

TÉ

ET

L A EXTEN

RIAU

S

AS

F

E

U

MAN

E U

ON

M

S

EN

P

X

N

M

A

&

EN LU

A

DE

T

P

A

D

A

T

X

T

P

A

C

N

T

E

S

R

N

E

S

E

D

A

RRIÈR

U

ET

P

GRAN

U

E

P

S

C

I

A

E

REIL

ON HO

QUE

E

EL

R

O

R R LASSIF

U L FINIT

MATÉRI

D'

UR

OPRIÉT

D

E

'

L D I N

:

N

P

I RI

E E

ON.

S

ST

CASTR RO S

S

Z

I

ELON

C

MA

A

.

ONT RU

R

A

P

I R

É

TI

R

UX

C

E

T

F

I

A

O

ÉTA

ÉR

.

T

É

L

É L IO

N

ES

R

E

I

: 1

E

A

25" N

I

M

R

U E

15

POU

E P

A

2"

X

SPA

A

X

D'

V

U MA

I

O

M

1

0

R

OSSA

CE

5

U

.82

AL

"

D

R

NU

U

E

*

L

E:

A

R

S

ES

M

T

2". E E

S

UR

P

L XT

, 6

D'

E

R

ENSI

0

I NS

É

H

FÉ

Z

TAL

O RER NS

LA

TI ON

W 38

5

0 4 1 9

RATING

PLATE

1 . 2 .

S T

3.

O

R

P!

4

E

.

M TU

READ O RN V

T

E

HIS

5. THE

THE

O

D

6

O

F

.

F

O

I

N

R

B

ELE

P

A

O

EPLACE

A

E

B

T

N

O

UR

7. T

CTR

TR TH

V

P

ERI

E ANEL N

Y

E

T

SA

I

W

E

C M GL

IS

O

S

A

F

P

F

S

IT .

L

ET

NU

OW

EQUI A

T

8. IG

R

SS DOO

O

F

T

O

Y

H

I

A

P

ER

O

V

9

M

I

T

L

!

.

N

E

PP T THE

TH

F

THE

F

S

U

T

1

(5) OL

OR

ED

0. O

H

RN

CLOSE

E R U

L

THE

PILO

NEX M

M TRAN

O

. T

WI

MANUAL

T

INUTES

A

O

W UR

1

TI

TH

1

F

T TR

“ .

O

T

F

B

I

T

S N

S RE

N

”

A

BY

H

T AN

M

V

P

IN

N E GLASS DOOR O

EP

ON

A

RE

I

P

US

TTER

S

T

S

HAND.

N

L

IG

THE

LA

.

O

V

M

THIS

H

N

A

E

C

U

I

CLEAR

TT

ITION

C

THE

L

A

E

T

A

.

CL

L

EI C

.

O

ER

B

TIV

LI

V

E

L

F

O

A “ ER

F L .

V

ON

C

GH

B

DE

A

EC

V

E

OUT

KWIS

TION)

EL

AL

WH ”

SA

V

T B

.

TIN

V

ICE

R U

F

E COUNTER-CLOCK

ICH INDI

AN

I T

E

C T

T

W

G

Y

ON O

Y

P

HI

O

I

GA

I

N

C

NST

WE

F

C

H

S

N

OR

A

.

AUT

R THE TES

I F M

R

T

A

Y

O

UC

TION

OU

TRANS C

M

O

T

A

H

F

M

TIONS

TIC

S

WI

F

E

ON

M

1.

.

UNIC

E

ALL

S

M

F

L TH LL

E

I

2.

ITT

O

R

ACC

Y

T

EP

C

GAS

I

3.

URN O

A E

S

/ INSTR

A

LIGH

T

R.

TE

L

LA

IO

A

D B

IN

Y

N.

T

C

T

ES UR

EL

OU S

FF

E

T

C

S

B

( RE

O

L

E

S

.

N

A

T

AL

U I

H

HE

F

ND

DOO

ON

DIN

F

M

H

L

I

UC

N

Y

ER

E

A

O

.

D

PI

NU

LE

U

R

G

R I

U

TIONS

L

T

LD

TH

E

CT

A

O

NEA

O

DON

N

-

L

I

T

S

E

N

H

F

RI

.

IDE

S

IR

EAR

S

A

C PO

R

1

HU

’

T

.

CC

E

A

THE

PL

S

T

2.

L

D

AN

M

O

E

WE

L

A

F

S

EL

’

3

R

C

F

A

B

S

F

AUDI

.

R

I

RÊTE

E

R

L

A

V

LL

OP

4

T

O

E

A

TTE

GAS

.

O

B

M

L

O

C

V O

B

UMA

T

O

R,

O

ERA

E

Z!

X

L

HE

R

V

U

C

G

E

CL

M

I

E P

5. LISE

E

O

F

B

US

TIO

E T

THE

QUE

S

O

IREPLACE I

EE

Z

G

6.

AP

C

T

I

L’

Z

NS

K

N

O

P

E

B

A

B

P

WI

M

LES

T

U

E RE

F

L ARE

A

O

ENT

F

V

R

T

I

S

M T

OR

O RE

7.

O

E

TE E

T

RE

U

M

C

I

N

.

H

L

Z

R

RN

F

O

A

R

N

TAT

E

THE

L

SE

C

E

TED

V

IE

E

’ESSA

A

S

O

A

E

M

TT

S

T

Z

D

R

MM

I

P

O

F

ODEUR

V

E

M

L

O

T

B

TE

N É

8

ICE IS

A

RO

N

O

UNI

R

EHI

AND

.

Y

T

S

SO DE

T

TE

ACCESS

E

O T

’I

9

L

M

O O

Z

L

.

E

N

D

U

Z

T

A

V

C

TH

P

N’

D

O

TO

P

1

’

TIONS CINQ D

AS

ITR

FF

UN

T

0

AP

U

U Y

THE

FER

E

R

E

.

RN

B

A

RN OFF

I

DISPOS

E

D’AL

GA

ÉE

Q

TRA

E

D THE

T

P

U

D

E

O

M

(5)

PER

ACC

OU

AS

1

.

Z

E À

E

DE

N

1

E

NS

,

R

LU

.

M

L

SE

Z

D

M

O

R

ARRÊT

E

A

F

L

AN

ESS

S

T

L’

IN

NE

M

PLAC

OR

’ODEUR D

S

A

C

ÉCU

A

I

F

APPA

T

I

ER

PP

U

TIONN O P

TT

ORC

Z

I

M

T

A

F

U

«

G

O

P

ED

U

L’IN

E

L

E

P

R

D

ANEL

E

B

EZ

SHU

R

S

AS / INSTR

Y

R

A

APE

R

E

I

A

Z

I

’ALLU

.

T

E

P

.

POU

.

EI

LES PILES.

TER

!

C

V

E E

É

Z

»

E

M

TI

L

E

T

V

D

S

.

T

I

.

DE SECTIONNE

E

O

LLEU

V

I

UR LE

G

E

RU

R

T

M

U

N

FF

O

E

A R

Q

CETTE

R

T

A

R

B Z, ÉE

P

GE

V

MA SER U

ÉC

LE R

TEUR

SE

A

P

E

.

L

B

ASSE

N

V

EPTEUR

Q

L V

M

OU

E.

U

E

ÉTIQUETTE

UI

ÉC

UC

E

AN

DE

GA Z

LL

T

AL

EPTEU

Z

ON

UELLE

L

TIONS

E Z ’

LU

À

I

L’A

M

T

V PUISSE

V

L

«

E

ENT

E

M

’ÉT

P

O

M

ON

R

E

P R, U

M

S

L

“B”

A

APE

S I

EN

.

L

M

REI R »

A

D

P

ANUELLE É N

1

DE

S’

V

T

D

.

F DI

OU

E

S

L

.

EILLEUSE

R

É

UI

2.

S

E QU

L

CHAPPER.

O

R

A

T

V

C

M

I

E

R

T

3.

AN

O

TÉLÉCO

AN

L Z

ES

E

’I

-

UP

P

V

C

NTER

TE

O

T

UR

V

OUS À

UR

E

QU

O

T

ER .

Z

OURNE

AU

ES

UP

A

L

S

R

E

CC

’ALI

SI

MM

T

L

UP

DE

O

ER LE

L

É

A

V

A

M

A

D

A

GAUCHE

OUS

TEUR

À

Z

C

E

SECT

S

A

NDE.

L

R

N

O

TI

ÉCURITÉ

“

A

O

TA

À

MM

-

S

DÉTEC

F

L

T

A O

À

F

VO

IO

S

U

G

”

U

DI

.

O

N

PAPE

N

US

AZ

U

IC

É

S

FONCTIONN

LO-L

P

T

TE

O

LEC

CI

A

DE

ANCE

P

TI

-

-DESSUS

D’

Z

E

O

T

V

D’ A

U

À “

N ES

RIQU

R

RRÊ

A

NE

I

R

M

E

O

R

Z

U

Ê

N

T

E

ENTEN

R

T

”

M

.

E

AU

B

M

.

A

MENT

ONNE.

A

L

N

F

À

U

O

E

“O

Y

D

L LL

ER SI

L

RE

D

N

E,

(

E

U P

”

E V

E

OUR

UN

F

NL

E

T

U

O

RS

E

N

Y

V

ER.

E

TRA

L

Z

A

L D

)

A

VA

RO PO

I

L

R

D’ENT

I T T E

E À

D’ «

A

R

CC O

ETIEN

F È F S SI » . T N

DOI

U E

É F

E

T

ORC

À

S

L

E

’ I N

F

E T

A

Z É

IR

R P IE AS.

E.

UR

DU

F

O

Y W

E

R

385-

.

04

39

/

B

OPERATING

INSTRUCTIONS

1. STOP! READ THE ABOVE SAFETY INFORMATION ON THIS LABEL.

2. REMOVE THE BATTERIES FROM THE TRANSMITTER.

3. TURN OFF ELECTRIC POWER TO THE FIREPLACE.

4. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND.

5. OPEN THE GLASS DOOR.

6. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF. LOCATED BEHIND THE ACCESS PANEL.

7. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS INCLUDING NEAR THE FLOOR, STOP! FOLLOW “B” IN THE ABOVE SAFETY INFORMATION ON THIS LABEL. IF YOU DON’T SM TO THE NEXT STEP.

8. TURN MANUAL SHUTOFF VALVE COUNTER-CLOCKWISE

9. CLOSE THE GLASS DOOR.

10. TURN ON ALL ELECTRIC POWER TO THE FIREPLACE AND RE-INSTALL BA TRANSMITTER.

11. PUSH THE “ON” BUTTON ON THE TRANSMITTER. YOU SHOULD HEAR AN AUDI

RECEIVER WHICH INDICATES COMMUNICATION. (REFER TO F ACTIVATION)

1. TURN OFF ALL ELECTRIC POWER TO THE FIREPLACE IF SERV FORMED.

2. ACCESS DOOR INSIDE THE FIREBOX MUST BE REMOVED TO ANUAL SHUTOFF VALVE.

3. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF T FORCE.

LIGHTING INSTRUCTIONS / INSTRUCTIONS D’ALLUMAGE

TO ON.

GAS / INSTRUCTIONS POUR COUPER LE GAZ

1. ARRÊTEZ! LISEZ LES RECOMMANDATIONS DE SÉCURITÉ DE CETTE ÉTIQUETTE.

RRÊTEZ!

LI

2. REMOVE THE BATTERIES FROM THE TRANSMITTER.

3. COUPEZ L’ALIMENTATION ÉLECTRIQUE À L’APPAREIL.

P

4. CET APPAREIL EST MUNI D’UN DISPOSITIF D’ALLUMAGE QUI ALLUME LA VEILLEUSE AUTOMATI-

4. QUEMENT. N’ESSAYEZ PAS D’ALLUMER LA VEILLEUSE MANUELLEMENT.

5. OUVREZ LA PORTE VITRÉE.

6. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA DROITE À “OFF ”. LO-LOCATED BEHIND THE ACCESS PANEL.

7. ATTENDEZ CINQ (5) MINUTES POUR QUE LE GAZ PUISSE S’ÉCHAPPER. SI VOUS DÉTECTEZ UNE

,

ODEUR DE GAZ, ARRÊTEZ! ET OBSERVEZ L’ITEM “B” DES MESURES DE SÉCURITÉ CI-DESSUS. S’IL N’Y A PAS D’ODEUR DE GAZ, PASSEZ À L’ÉTAPE SUIVANTE.

TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA GAUCHE FERMEZ LA PORTE VITRÉE.

10. TOURNEZ L’INTERRUPTEUR DE L’APPAREIL ET L’INTERRUPTEUR À DISTANCE MURAL À “ON” ET REPLACEZ LES PILES.

11. APPUYEZ SUR LE BOUTON « ON » DE LA TÉLÉCOMMANDE. VOUS DEVRIEZ ENTENDRE UN

« BIP » DU RÉCEPTEUR VOUS INDIQUANT QUE LA COMMUNICATION EST BONNE. (POUR

ACTIVER LE RÉCEPTEUR, RÉFÉREZ-VOUS À LA SECTION FONCTIONNEMENT DU FOYER.)

1. COUPEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER SI UN TRAVAIL D’ENTRETIEN DOIT SE FAIRE.

2. POUR ACCÉDER À LA SOUPAPE D’ARRÊT MANUELLE, ENLEVEZ LA PORTE D’ACCÈS SITUÉE À L’INTÉRIEUR DU FOYER.

3. TOURNEZ LA SOUPAPE D’ARRÊT MANUELLE VERS LA DROITE À « OFF ». NE FORCEZ PAS.

À “ON”.

W385-0439 /B

CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: CSA 2.33 - 2009, ANSI Z21.88 - 2009 VENTED GAS FIREPLACE HEATER / APPAREIL DE CHAUFFAGE ALIMENTÉ AU GAZ ET VENTILÉ

VENTED GAS FIREPLACE HEATER. APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT ST ANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A. FOYER DE CHAUFFAGE AU GAZ AVEC ÉVACUATION. HOMOLOGUÉ POUR INSTALLATION DANS UNE CHAMBRE À COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIÉ POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SÉRIE DE MAISONS MOBILES ÉQUIPÉES AU GAZ, EN VIGUEUR AU CANADA OU AUX ÉTATS-UNIS DE LA NORME DE SECURITÉ ET DE CONSTRUCTION DE MAISONS MANUFACTURÉES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ÉTATS-UNIS NE PEUT ÊTRE APPLIQUÉE, SE RÉFÉRER A LA NORME RELATIVE AU CRITÈRE DE MESURES DE SÉCURITÉ CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURÉS, LES SITES ET LES COMMUNAUTÉS, ANSI/NFPA 501A.

NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.

WARNING

: DO NOT ADD ANY MATERIAL TO

THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE.

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS:

TOP 0 RECESSED DEPTH 25" FLOOR 0 VENT 2" SIDES 0 MANTLE 16" * BACK 0 TOP, SIDES & BACK: PER STAND OFF SPACERS FOR FRAMING MATERIALS. FOR FINISHING MATERIALS SEE OWNERS MANUAL * MAXIMUM HORIZONTAL EXTENSION: 2” SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS. SEE OWNER'S INSTRUCTION MANUAL FOR MINIMUM AND MAXIMUM VENT LENGTHS.

ELECTRICAL RATING: 115V 0.82AMP, 60HZ

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 4Y8 CANADA

MODEL NATURAL GAS /

GAZ NATURAL

HD81NT

0-4500FT (0-1370M)

60,000 BTU/H 22,000 BTU/H

3.5" WATER COLUMN/D'UNE COLONNE D'EAU

4.5" WATER COLUMN/D'UNE COLONNE D'EAU

7.0" WATER COLUMN/D'UNE COLONNE D'EAU

THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS. SEE OWNERS INSTALLATION MANUAL

FOR VENTING SPECIFICS. PROPER REINSTALLATION AND

RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR

SERIAL NUMBER/NO. DE SÉRIE: HD81

ALTITUDE / ÉLÉVATION

INPUT / ALIMENTATION

REDUCED INPUT / ALIMENTATION RÉDUITE

MANIFOLD PRESSURE /

PRESSION AU COLLECTEUR

MINIMUM SUPPLY PRESSURE /

PRESSION D'ALIMENTATION MINIMALE

MAXIMUM SUPPLY PRESSURE /

PRESSION D'ALIMENTATION MAXIMALE

AFUE: 65%

INTAKE SYSTEM.

MODÈLE PROPANE

HD81PT

0-4500FT (0-1370M) 50,000 BTU/H 16,000BTU/H

10" WATER COLUMN/D'UNE COLONNE D'EAU

11" WATER COLUMN/D'UNE COLONNE D'EAU

13" WATER COLUMN/ D'UNE COLONNE D'EAU

AFUE: 68%

L'APPAREIL DOIT ÉVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'ÉVACUATION PROPRE A NAPOLEON. RÉFÉRER AU MANUEL D'INSTALLATION DE PROPRIÉTAIRE POUR L'ÉVACUATION PRÉCISE. IL EST IMPORTANT DE BIEN RÉINSTALLER ET RESCELLER L'ÉVENT APRÈS AVOIR ASSURÉ LE MAINTIEN DU SYSTÉME DE PRISE D'AIR.

UN COMBUSTIBLE SOLIDE NE DOIT PAS ÊTRÉ UTILISÉ AVEC CET APPAREIL. UTILISER AVEC LES PORTES VITRÉES HOMOLOGUÉES SEULEMENT AVEC CETTE UNITÉ.

N'AJOUTEZ PAS A CET

AVERTISSEMENT:

APPAREIL AUCUN MATÉRIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT.

DÉGAGEMENTS MINIMAUX DES MATÉRIAUX COMBUSTIBLES:

DESSUS 0 PROFONDEUR D'ENCASTRÉ 25" PLANCHER 0 ÉVENT 2" CÔTES 0 MANTEAU 16" * ARRIÉRE 0 DESSUS, COTÉS & ARRIÈRE: SELON LES ESPACEURS DE DÉGAGEMENT POUR LES MATÉRIAUX D'OSSATURE SELON LE MANUEL DE PROPRIÉTAIRE POUR LES MATÉRIAUX DE FINITION. * L'EXTENSION HORIZONTALE MAXIMALE: 2". RÉFÉRER AU MANUEL D'INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES. RÉFÉRER AU MANUEL D'INSTALLATION DE PROPRIÉTAIRE. CLASSIFICATION: 115V 0.82AMP, 60HZ

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.

W385-0419 / D

The illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

W415-0687 / B / 11.03.10

8

3.0 VENTING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET

FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF

EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

For safe and proper operation of the ﬁ replace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, al- low several minutes (5-15) for the ﬂ ame to stabilize after ignition. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ replace is in- stalled. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

!

WARNING

This ﬁ replaces uses 8” exhaust / 10” air intake vent pipe system.

Refer to the section applicable to your installation.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

3.1 VENTING LENGTHS AND COMPONENTS

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the ﬁ replace ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

When using Wolf Steel venting components, use only approved Wolf Steel ﬂ exible components with the following termination kits: wall terminal kit GD622R, or 1/12 to 7/12 pitch roof terminal kit GD610, 8/12 to 12/12 roof terminal kit GD611 or ﬂ at roof terminal kit GD612. With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD620 or the 10 foot vent kit GD630.

For optimum ﬂ ame appearance and ﬁ replace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

The minimum allowable vertical vent length is 3 feet maximum allowable vertical vent length is 40 feet. The maximum number of allowable 8” vent connections is three horizontally or vertically (excluding the ﬁ replace and the air terminal connections).

When venting, the horizontal run must be kept to a minimum of 36“ or a maximum of 20 feet. If a 20 foot horizontal run is required, the ﬁ replace must have a minimum vertical rise immediately off the ﬁ replace of 57”. When terminating vertically, the vertical rise is a minimum 36“ and a maximum 40 feet above the ﬁ replace.

7.3

For optimum performance, it is recommended that all horizontal runs have a minimum 1/4” rise per foot. Provide a means for visually checking the vent connection to the ﬁ replace after the ﬁ replace is installed. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 3/4” air gap between the inner and outer liner all around is required for safe operation. Use a ﬁ restop when penetrating interior walls, ﬂ oor or ceiling.

W415-0687 / B / 11.03.10

8.4

3.2 TYPICAL VENT INSTALLATION

9

16”

MINIMUM

24” MINIMUM

40 1/4”

Refer to “VENTING” section.

36” MAXIMUM

40 FEET

MAXIMUM

3 FEET

MINIMUM

64 1/4”

PLUS

RISE *

40 1/4”

45.7

W415-0687 / B / 11.03.10

10

3.3 VENT TERMINAL CLEARANCES

COVERED BALCONY APPLICATIONS

Q

M

R

Q

R

INSTALLATIONS

CANADA U.S.A. A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12” C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” **

E 12” ** 12” ** Clearance to unventilated sofﬁ t. F 0” 0” Clearance to an outside corner wall.

G

H 3’ 3’ ****

I 3’ 3’ **** Clearance to a service regulator vent outlet.

J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K 6’ 3’ Clearance to a mechanical air supply inlet.

L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property. M 12” †† 12” **** Clearance under a veranda, porch, deck or balcony. N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

P 8’ 8’ Roof must be non-combustible without openings. Q 3’ 3’ See chart for wider wall dimensions.

R 6’ 6’

Δ

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18” clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

Δ

0” *** 0” *** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.). 2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

9” ΔClearance to windows or doors that open.

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the centerline of the terminal.

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15’.

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

MIN

MAX

= 3 feet

= 2 x

  feet

12.3B

Q

ACTUAL

G

P

W415-0687 / B / 11.03.10

3.4 VENT APPLICATION FLOW CHART

11

TOP EXIT

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3.5 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

4.2 times the

vertical rise equal to

or greater than the

horizontal run

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.1

14.1

3.6 ELBOW VENT LENGTH VALUES

FEET INCHES 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

15.1

W415-0687 / B / 11.03.10

12

3.7 HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting conﬁ guration (only one 90° elbow)

See graph to determine the required vertical

rise VT for the required horizontal run HT.

40

39

30

REQUIRED

VERTICAL

20

RISE IN

FEET VT

10

0

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET H

T

The shaded area within the lines represents

acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < V

T

Formula 2: HT + VT < 40 feet

Example 1: V1 = 3 FT

90°

V2 = 8 FT VT = V1 + V2= 3 FT + 8 FT = 11 FT

V

H1 = 2.5 FT

2

H2 = 2 FT HR = H1 + H2 = 2.5 + 2 = 4.5 FT HO = .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT HT = HR + HO = 4.5 + 5.4 = 9.9 FT HT + VT = 9.9 + 11 = 20.9 FT

90°

H

1

17.5 20

T

H

2

Formula 1: HT < V

T

9.9 < 11 Formula 2: HT + VT < 40 FT

20.9 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0687 / B / 11.03.10

V

1

16.1A

13

V

V V V

(HT) > (VT)

Simple venting configuration (only one 90° elbow)

REQUIRED

See graph to determine the required vertical rise VT for the

required horizontal run H

150

147”

100

.

T

VERTICAL

RISE IN

INCHES V

T

57”

50

24”

0

515

3’

10

12.5’

19.5’

20

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

T

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply:

< 4.2 V

Formula 1: Formula 2: HT + V

H

T

< 24.75 feet

T

90°

H

1

H

2

Example 2:

= VT = 6 FT

1

H

= 3 FT

1

H

= 5 FT

2

H

= H

+ H

R

H

= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT

O

H

= H

T

H

+ V

T

= 3 + 5 = 8 FT

1

2

+ H

= 8 + 2.7 = 10.7 FT

R

O

= 10.7 + 6 = 16.7 FT

T

V

1

90°

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 6 = 25.2 FT

10.7 < 25.2

Formula 2: HT + V

16.7 < 24.75

Since both formulas are met, this vent configuration is acceptable.

Example 3:

= 4 FT

1

= 1.5 FT

2

= V

+ V

T

H

= 2 FT

1

H

= 1 FT

2

H

= 1 FT

3

H

= 1.5 FT

4

H

= H

R

H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

O

H

= H

T

H

+ V

T

= 4 + 1.5 = 5.5 FT

1

2

+ H2 + H

1

+ H

R

= 13.6 + 5.5 = 19.1 FT

T

+ H4 = 2 + 1 + 1 + 1.5 = 5.5 FT

3

= 5.5 + 8.1 = 13.6 FT

O

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 5.5 = 23.1 FT

T

< 24.75 FT

T

90°

H

1

90°

V

1

V

H

2

3

H

4

2

13.6 < 23.1 Formula 2: HT + V

19.1 < 24.75

< 24.75 FT

T

Since both formulas are met, this vent configuration is acceptable.

16.15

W415-0687 / B / 11.03.10

14

3.8 VERTICAL TERMINATION

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

40

30

REQUIRED

VERTICAL

20

RISE IN FEET V

T

10

3

0

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring one or more 90° elbows the following formulas apply: Formula 1: H

Formula 2: HT + V

< V

T

< 40 feet

T

for the

T

Example: V

= 5 FT

1

V

= 6 FT

2

V

= 10 FT

3

V

= V

+ V2 + V3 = 5 + 6 + 10 = 21 FT

T

1

H

= 8 FT

1

H

= 2.5 FT

2

H

= H

+ H

R

H

= .03 (four 90° elbows - 90°)

O

= .03 (360° - 90°) = 8.1 FT

H

= H

T

H

+ V

T

Formula 1: HT < V

18.6 < 21 Formula 2: HT + V

39.6 < 40

= 8 + 2.5 = 10.5 FT

1

2

+ H

= 10.5 + 8.1 = 18.6 FT

R

O

= 18.6 + 21 = 39.6 FT

T

< 40 FT

T

Since both formulas are met, this vent configuration is acceptable.

90°

V

3

90°

H

2

V

H

1

V

1

2

90°

18.1

W415-0687 / B / 11.03.10

15

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

20

19

REQUIRED

VERTICAL

RISE IN

FEET V

10

T

3

0

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than two 90° elbows the following formulas apply: Formula 1: H

Formula 2: HT + V

< 3V

T

< 40 feet

T

Example: V

= 2 FT

1

V

= 1 FT

2

V

= 1.5 FT

3

V

= V

+ V2 + V3 = 2 + 1 + 1.5 = 4.5 FT

T

1

H

= 6 FT

1

H

= 2 FT

2

H

= H

+ H

R

H

= .03 (four 90° elbows - 90°)

O

= .03 (360° - 90°) = 8.1 FT

H

= H

T

H

+ V

T

= 6 + 2 = 8 FT

1

2

+ H

= 8 + 8.1 = 16.1 FT

R

O

= 16.1 + 4.5 = 20.6 FT

T

90°

H

V

1

90°

for the

.

T

H

V

2

T

25 30

V

2

T

3

90°

Formula 1: HT < 3V 3VT = 3 x 4.5 = 13.5 FT

T

16.1 > 13.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT + VT < 40 feet

20.6 < 40

Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

18.1_2A

W415-0687 / B / 11.03.10

16

4.0 INSTALLATION

FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED

RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

WHICH MUST BE SEALED USING MILL PAC.

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

!

WARNING

EXACTLY.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

4.1 WALL AND CEILING PROTECTION

!

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For optimum performance it is recommended that all horizontal runs have a minimum of 1/4” rise per foot using ﬂ exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

For clearance to combustible materials from the vent pipe, see “FRAMING” section.

68.2A

WARNING

70.1

W415-0687 / B / 11.03.10

A

4.1.1 HORIZONTAL INSTALLATION

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the ﬁ restop assembly, ﬁ t the ﬁ restop assembly to the hole and secure using the 4 screws (supplied in your manual baggie).

!

WARNING

CAULKING

FIRESTOP

SPACER

17

VENT

SHIELD

DETERMINE THE CORRECT HEIGHT

FINISHING MATERIAL

B. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the ﬁ restop.

20.2

4.1.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and

tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

VENT PIPE

21.1

FIRESTOP

UNDERSIDE OF

JOIST

CAULKING

SHIELD

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

W415-0687 / B / 11.03.10

18

4.2 USING FLEXIBLE VENT COMPONENTS

!

WARNING

DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.

KEEP IT PULLED TIGHT.

SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED

AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS

MUST NOT BE REMOVED.

For safe and proper operation of the appliance, follow the venting instructions exactly.

ELBOW

SPACERS

All inner ﬂ ex pipe and outer ﬂ ex pipe joints may be sealed using high temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner ﬂ ex pipe and the exhaust ﬂ ue collar.

Use only approved ﬂ exible vent pipe kits marked:

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the outer ﬂ ex pipe.

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION

A. Stretch the inner ﬂ ex pipe to the required length

taking into account the additional length needed for the ﬁ nished wall surface. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 6 #8 screws. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied).

B. Using the outer ﬂ ex pipe, slide over the outer

combustion air sleeve of the air terminal and secure with 6 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

C. Insert the vent pipes through the ﬁ restop

maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

D. If more vent pipe needs to be used to reach

the ﬁ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1” clearance to combustibles.

#10x2"

SCREWS

HI-TEMP

SEALANT

OUTER

FLEX PIPE

22.1

OUTER FLEX

PIPE

CAULKING

INNER FLEX

PIPE

2" OVERLAP

HI-TEMP

SEALANT

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER COUPLER

OUTER COUPLER

OUTER

FLEX PIPE INNER FLEX PIPE

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

W415-0687 / B / 11.03.10

23.4

4.2.2 VERTICAL AIR TERMINAL INSTALLATION

!

WARNING

MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

A. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the

inner ﬂ ex pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 6 #8 screws. Seal using a heavy bead of high temperature sealant W5730007 (not supplied).

19

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of

high temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down

through the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the

air terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

ROOF SUPPORT

AIR

TERMINAL

CONNECTOR

2”

INNER PIPE

HIGH TEMPERATURE SEALANT

INNER FLEX PIPE

OUTER FLEX PIPE

AIR INLE T BASE

CAULKING

STORM COLLAR

G. Apply a heavy bead of weatherproof caulking 2” above the

ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weathertight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the ﬁ replace see “HORIZONTAL

AIR TERMINAL INSTALLATION” section.

WEA THER SEALANT

FLASHING

24.2

W415-0687 / B / 11.03.10

20

4.2.3 APPLIANCE VENT CONNECTION

A. Install the inner ﬂ ex pipe to the appliance. Secure with 3 screws

and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

B. Install the outer ﬂ ex pipe to the appliance. Attach and seal

the joints using the high temperature sealant W573-0002 (not supplied).

4.3 MOBILE HOME INSTALLATION

This appliance is certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built in appliances are equipped with 1/4” diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.

#8 X 1/2”

SELF

DRILLING

SCREWS

2” OVERLAP

HIGH TEMP SEALANT

28.1

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Conversion Kits This appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.

W415-0687 / B / 11.03.10

4.4 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer. Do not use open ﬂ ame. A. Move the appliance into position and secure.

!

WARNING

SPARKS OR OPEN FLAMES.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

21

B. If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the

connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the cur-

rent CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

D. When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

E. The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner

assembly on it’s side to aid with servicing components.

F. Check for gas leaks by brushing on a soap and water solution.

30.1A

W415-0687 / B / 11.03.10

22

5.0 FRAMING

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI-

ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY

OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN AIR

SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK OPENING

INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE INSULATION AND

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAIN-

TAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COM-

BINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136,

STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT

750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

!

WARNING

RISK OF FIRE!

MAINTAINED WITHIN THE CAVITY.

OTHER MATERIALS ARE SECURED.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

BASE.

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE INSTALLED.

71.1

The HD81 is installed into a rectangular opening. It is best to frame your appliance after it is positioned and the vent system is installed. Use the two steel stud

framing kits and cement board provided. When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor

materials, i.e. tile, carpeting and hard wood.

W415-0687 / B / 11.03.10

84”*

MINIMUM

ENCLOSURE

HEIGHT

DO NOT BUILD INTO THIS AREA - IT MUST BE LEFT CLEAR TO PROVIDE ADEQUATE CLEARANCE FOR THE VENT IN THIS 14” WIDE AREA CENTERED ALONG THE FRONT OF THE FIREPLACE. NO COMBUSTIBLES ARE ALLOWED. FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING.

14” MIN

!

WARNING

23

23 5/8”**

54 3/4”**

3 1/2” MAX

3 1/2”

MAX

49 1/4”*

* Allow for ﬁ nished ﬂ oor and hearth thickness when setting these dimensions

** When constructing the enclosure allow for ﬁ nishing material thickness to maintain clearances.

W415-0687 / B / 11.03.10

24

5.2 MINIMUM CLEARANCES TO COMBUSTIBLES

Maintain these minimum clearances to combustibles from appliance and vent surfaces: Appliance framing:

Use steel stud framing provided.

Non- Combustible Appliance ﬁ nishing:

Front - 7 5/8” to sides of appliance opening

- 15 3/4” to top of appliance opening

Combustible Appliance ﬁ nishing:

- 84” from bottom of appliance to enclosure top

- 2” to top, sides, and bottom of vent pipe*

*HORIZONTAL VENT SECTIONS: A minimum clearance of 2” all around the vent pipe on all horizontal runs to combustibles is required except for clearances in appliance enclosures. Horizontal vent sections within the enclosure require a minimum clearance of 14” from the top of the vent pipe, see “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” section. Use ﬁ restop spacer W010-1797 (supplied).

*VERTICAL VENT SECTIONS: A minimum of 1” all around the vent pipe on all vertical runs to combustibles is required except for clearances in appliance enclosures. Vertical vent sections within enclosures require a minimum clearance of 3” around the vent pipe, see “MINIMUM CLEARANCES TO COMBUSTIBLE ENCLOSURES” section. Use ﬁ restop spacer W615-0075 (not supplied)

5.1 HEARTH EXTENSION

While a hearth extension is not required for this appliance, one is recommended for aesthetic reasons. The installation of a 1” hearth extension will conceal the 1” gap under the appliance. The hearth extension must not be any more than 1” above the bottom of the appliance. If thicker, the appliance must be raised up accordingly.

NOTE: Hearth extensions thicker than 1” will interfere with the door frame.

DOOR RETAINER

HEARTH EXTENSION

MAIN DOOR

1” MAX

1/4”

SUB FLOOR

W415-0687 / B / 11.03.10

5.3 STEEL STUD FRAMING KIT

25

1

7

2

8

3

9

4

5

6

REF NO. PART NO. DESCRIPTION DIMENSIONS QTY

1 W585-0269 STUD SHIELD 1” x 2” x 53” 2

2 W650-0017 STUD, OUTSIDE STEEL

3 W650-0018 STUD, INSIDE STEEL

4 W650-0019 STUD, BOTTOM STEEL

5 W650-0020 STUD, CENTER STEEL

6 W650-0021 STUD, TOP STEEL 1 1/2” x 3 1/2” x 54” 2

7 W650-0022 STUD, HEADER PLATE 1 1/2” x 3 1/2” x 41 7/8” 2

8

9 W475-0606 CEMENT BOARD SIDE PANEL 1/2” x 7 1/2” x 48 3/4” 4

10 W475-0605 CEMENT BOARD CENTER PANEL 1/2” x 15 1/2” x 38 7/8” 2

11 W570-0017 SCREW #6 x 1” 30

W570-0024 SCREW #8 x 1/2” 64

10

11

1 1/2” x 3 1/2” x 48 5/8” 4

1 1/2” x 3 1/2” x 7 1/2” 4

1 1/2” x 3 1/2” x 13 3/8” 4

5.3.1 INSIDE FRAME ASSEMBLY

EDGES ARE SHARP, ALWAYS WEAR GLOVES WHEN WORKING WITH SHEET METAL.

A. Lay out inside steel studs (3) and center steel studs (5)

on a large ﬂ at surface.

B. Using the screws provided (8), attach the top steel

header (6) to the inside steel studs (3) and to the center

steel studs (5) on both edges.

C. Attach header plate stud (7) to the inside steel studs (3).

!

WARNING

6

5

3

7

3

NOTE: Ensure that narrow edge of the stud is facing the fireplace.

W415-0687 / B / 11.03.10

26

5.3.2 ATTACH SIDE STUDS (LEGS)

A. Attach the outside steel studs (2) to the top of the top steel stud (6).

B. Fasten the outside steel studs (2) and inside steel studs (3) to the bottom steel studs (4).

C. Attach the stud shield (1) to the top steel stud (6). NOTE: Tabs on stud shield must be bent

forward to maintain clearances to combustibles

STUD SHIELD

TABS

.

2

6

1

3

4

5.3.3 ATTACH THE ASSEMBLED FRAME TO THE APPLIANCE

A. Align the frame assembly to the framing brackets and secure with screws provided. The frame assembly should be ﬂ ush with the front of the stud shield.

B. Secure the frame assembly to the stud shield.

C. Secure the frame assembly to the framed combustible enclosure by bending out the nailing tabs and securing.

Top Steel Stud

3

2

4

Stud Shield

W415-0687 / B / 11.03.10

Frame Assembly

Nailing Tabs

Framing Brackets

5.3.4 INSTALL CONCRETE BOARD SIDE AND CENTER PANELS

With the frame assembly in place use drywall screws (11) to install the

concrete board center (10) and sides (9).

10

9

27

5.3.5 STEEL FRAMING KIT SIDE TWO

Repeat sections “INSIDE FRAME ASSEMBLY” through “INSTALL CONCRETE BOARD SIDE AND CENTER

PANELS “ for opposite side.

9

W415-0687 / B / 11.03.10

28

5.4 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES

!

WARNING

RISK OF FIRE!

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT COVER

THE APPLIANCE OPENING.

THE STEEL STUF FRAMING KITS WITH CEMENT BOARD PROVIDED MUST BE INSTALLED.

IMPORTANT: The HD81 requires a minimum inside enclosure height of 84”, measured from the bottom of

the appliance. For temperature requirements, this area must be left unobstructed. It is recommended that the enclosure be ventilated at the top and bottom to circulate the air.

84”

MINIMUM

ENCLOSURE

HEIGHT

50 1/2”

MINIMUM

TOP OF FIREPLACE OPENING

33 1/2”

MINIMUM

COMBUSTIBLE

MATERIAL

STEEL STUD FRAMING

TOP OF ENCLOSURE

14”

MINIMUM **

BRICK

0” IF NON-

2”

COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE.

2”

MINIMUM

64 1/4”

PLUS

RISE *

* Refer to “VENTING” section. ** NOTE: Within the appliance enclosure a 3” clearance between the vertical vent run and the combustible materials on the front facing of the enclosure is required. Similarly , a 14” clearance to combustible materials from the top of the horizontal vent run is required. All other clearances within the enclosure, including where the vent pipe exits the enclosure are subject to 2” for horizontal and 1” for vertical.

W415-0687 / B / 11.03.10

7 5/8”

MINIMUM

COMBUSTIBLE MATERIAL

STEEL STUD FRAMING

29

NON-COMBUSTIBLE MATERIAL

7 5/8”

5.5 MINIMUM MANTEL CLEARANCES

!

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.

39”

54 1/4”

7 5/8”

WARNING

15 3/4”

49 1/4”

33 1/2”

73.1

22 20

18

H

M

16

E

A

14

I

N

12

G

T

10

H

E

T

L

8 6 4

0

34 7

12 56

MANTEL DEPTH

MANTEL DIMENSIONS

Ref Height Depth

A 33 1/2” B 16” 2” C 18” 4” D 20” 6” E 22” 8”

8109

E

D

C

B

A

W415-0687 / B / 11.03.10

30

6.0 FINISHING

RISK OF FIRE!

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

THE GLASS DOOR ASSEMBLY IS DESIGNED TO PIVOT FORWARD WHEN RELIEVING EXCESS

PRESSURE THAT MIGHT OCCUR. FINISHING OR OTHER MATERIALS MUST NOT BE LOCATED IN

THE OPENING SURROUNDING THE DOOR AS THIS WILL INTERFERE WITH THE DOORS ABILITY TO

RELIEVE THE PRESSURE.

6.1 DOOR REMOVAL / INSTALLATION

!

WARNING

72.6

!

WARNING

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

75.1

A. Insert the latch key into the space between the main door and framing edge.

B. Locate the door latches 6” from the top corners on either side of the door. Slide the key on and pull up.

C. Tilt the top of the door forward until you can hold the sides of the door. Lift the door up and out of the bottom door retainer.

6.2 BURNER INSTALLATION

See separate instructions accompanying burner assembly (sold separately).

W415-0687 / B / 11.03.10

7.0 ELECTRICAL INFORMATION

!

WARNING

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED

SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE

ELECTRICAL CIRCUIT.

RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE

APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

THE UNITED STATES.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

If access to the control area is necessary AFTER INSTALLATION, remove the access panel or electrical box cover located inside the ﬁ rebox. The access panel must be re-installed before operating the appliance.

31

69.2

7.1 HARD WIRING CONNECTION

It is necessary to hard wire this appliance.

Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired.

7.2 SCHEMATIC

ACS/IPI Switch

Wire

Harness

Plug

Fan

120V OUT

Receiver

Wire Harness

FAN

AUX OUT

Control Module

Night Lights

POWER

COM

Valve

Electronic Modulation

Wire Harness Assembly

Spark Electrode

Flame

Sensor

EI

Pilot

Ground

Wire

IPI Board

W415-0687 / B / 11.03.10

32

(4) AA Batteries

ON REMOTE OFF

7.3 RECEPTACLE WIRING DIAGRAM

NOTE: RECEIVER WIRE IS BUNDLED UP IN THE CONTROL BOX AND NEEDS TO BE INSTALLED REMOTELY. FOR INSTALLATION SEE “REMOTE RECEIVER INSTALLATION” SECTION.

WIRE NUTS

3 PRONGE RECEPTACLE

(WHITE)

ELECTRICAL BOX

(BLACK)

GROUND (GREEN)

6 SCREWS

CONTROL

BOX

TO REMOTE RECEIVER

L1 (BLACK)

GROUND (GREEN)

L2 (WHITE)

CABLE

CONNECTOR

SCREW

ELECTRICAL

BOX COVER

7.4 REMOTE RECEIVER INSTALLATION

Receiver must be located within 8 feet of this side of the appliance and must be accessible for programming the remote.

Install the receiver into a standard electrical switch box. Determine an appropriate location and install the electrical box.

NOTE: Ensure the 3 position slider switch is in the “REMOTE” position (middle).

W415-0687 / B / 11.03.10

(4) AA Batteries

ON REMOTE OFF

A

8.0 OPERATION

A

8.1 GENERAL TRANSMITTER LAYOUT

TRANSMISSION

THERMOSTAT

OFF/ON/SMART

CHILD SAFETY

LOCK OUT

LOW BATTERY

ALARM

TEMPERATURE SET POINT/ LEVEL/ STATUS

ROOM

TEMPERATURE

33

AUX. OUTPUT

FANFLAME

SPLIT VALVE

35.18

8.2 APPLIANCE OPERATION

. Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required

as back up to household electricity). While there is a provision to connect a 6V battery pack (do not use a 9 volt battery), it must not be used when using the remote control receiver.

B. Place the 3 position slider switch in the “Remote” position.

C. Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole

marked “PRG” on the receiver front cover. The receiver will “beep” three (3) times to indicate that it is ready to synchronize with the transmitter.

D. Install the 3 AAA batteries in the transmitter battery bay, located on the base of the transmitter.

With the batteries already installed in the transmitter, push the “ON” button. The receiver will “beep” four times to indicate the transmitter’s command is accepted and set to the particular code of that transmitter. The system is now initialized.

35.2

8.3 HAND HELD REMOTE OPERATIONS

. Press the ON/OFF key on the transmitter. The transmitter

display will show all active icons on the screen. A single “beep” from the receiver will conﬁ rm reception of the command.

BLUE LCD DISPLAY

ON/OFF KEY THERMOSTAT KEY

UP/DOWN ARROW KEY

MODE KEY

35.4

W415-0687 / B / 11.03.10

34

A

8.4 TEMPERATURE DISPLAY

. With the system in the “OFF” position, press the

Thermostat Key and the Mode Key at the same time to change from degrees F to C.

B. Look at the LCD screen on the Transmitter to

verify that a C or F is visible to the right of the Room Temperature display.

8.5 ROOM THERMOSTAT

The remote transmitter can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room.

. Press the Thermostat Key. The LCD display on the

Transmitter will show that the room is “ON” and the set temperature is now displayed.

73

°F

35.5

ROOM TEMPERATURE

ON

76

68

°C

23

°F

B. To adjust the set temperature, press the Up/Down Arrow

Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

8.6 SMART THERMOSTAT

The Smart Thermostat function adjusts the ﬂ ame height according to the difference between the set temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will automatically adjust the ﬂ ame down.

. Press the thermostat key unit the word “SMART” appears to the right of the

temperature bulb graphic.

B. To adjust the set temperature, press the Up/Down arrow keys until the

desired set temperature is displayed on the LCD screen at the Transmitter.

8.7 FLAME HEIGHT

The remote control has six (6) ﬂ ame levels. With the system on and the ﬂ ame level at the maximum, press the Down Arrow Key once and it will reduce the ﬂ ame height by one step until the ﬂ ame is turned off. The Up Arrow Key will increase the ﬂ ame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the ﬂ ame is off, the ﬂ ame will come on the high position. A single “beep” will conﬁ rm reception of the command.

SET TEMPERATURE

ON

76

OFF

FLAME OFF

°F

35.6

ON

SMART

76

68

MAX

35.7

ON

76

FLAME AT LEVEL 1

°F

W415-0687 / B / 11.03.10

ON

°F

76

FLAME AT LEVEL 5

ON

°F

76

Hi

FLAME AT “HI” LEVEL 6

8.8 FAN SPEED

If the appliance is equipped with a hot air circulating fan, the speed of the fan can be controlled by the remote system. The fan speed can be adjusted through six (6) speeds.

35

ON

76

°F

ON

76

°F

A. Use the Mode key to guide you to the fan control

icon.

B. Use the Up/Down Arrow keys to turn ON/OFF or

adjust the fan speed. A single “beep” will conﬁ rm reception of the command.

8.9 CHILD PROOF FUNCTION

This function will lock the keys to avoid unsupervised operation.

A. Press the MODE and UP keys at the same time.

B. To de-activate this function, press the MODE and UP keys at the same time.

8.10 NIGHT LIGHT™

The auxiliary function controls the AUX power outlet on the Control Module which controls the NIGHT LIGHT™.

A. Use the Mode Key to guide you to the AUX icon.

68

ON

SMART

76

Hi

35.9

ON

76

35.10

°F

ON

SMART

76

°F

B. Pressing the Up Arrow Key will activate the

NIGHT LIGHT™.

C. Pressing the Down Arrow Key will turn the

NIGHT LIGHT™ off. A single “beep” will conﬁ rm the reception of the command.

8.11 SPLIT FLOW VALVE

The split ﬂ ow function controls the ability to turn ON/ OFF a second burner.

A. Use the mode key to guide you to the split ﬂ ow

function.

B. Pressing the up arrow key will activate the

second burner.

C. Pressing the down arrow key will deactivate the

second burner. A single “beep” will conﬁ rm the reception of the command.

NOTE: There is no way to modulate the ﬂ ame heights separately.

OFF

ON

SMART

76

°F

OFF

ON

35.12

ON

SMART

ON

35.17

°F

76

W415-0687 / B / 11.03.10

36

8.12 LOW BATTERY / MANUAL BYPASS

The life span of the remote batteries depends on various factors: quality of the batteries, the number of ignitions, the number of charges to the room thermostat set point, etc.

When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. When the batteries are replaced this icon will disappear.

Not applicable when plugged into 110V. When the receiver batteries are low, no “beep” will be emitted from the receiver when it receives an ON/OFF command. This in an alert for the receiver that there’s low battery. When the batteries are replaced the “beep” will be emitted from the receiver when the ON/OFF key is pressed.

If the batteries of the receiver or transmitter are low, the appliance can be turned on manually by sliding the three position slider switch on the receiver to the “ON” position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the “ON” position.

8.13 IN THE EVENT OF A POWER FAILURE

If the receiver is equipped with batteries they will enable ﬂ ame height control, ON/OFF or thermostat function to control the ﬁ replace during a power failure. Refer to “FIREPLACE OPERATION” section when communications between receiver and transmitter have been lost. The will receiver emit a “beep” sound to conﬁ rm programming has been successful once power is restored. During a power failure, if the ﬁ replace was on, the ﬂ ame height will stay at the setting prior to the failure. If off when the failure occurs and then turned on, the ﬂ ame height will come on at “HI”. The ﬂ ame height can then be controlled by the remote.

8.14 CONTROL MODULE

Control module offers the added ability to control the fan speed through six (6) speeds, a remotely actuated 120V AUX outlet for the NIGHT LIGHT™ and a constantly powered 120V outlet.

NOTE: Control module ON/OFF switch should always be in the “ON” position. If for any reason the module is turned “OFF”, the components plugged into the module won’t have power.

CONSTANTLY POWERED 120V OUTLET

FAN OUTLET

ON

35.13

35.14

120V AUX OUTLET

35.15

°F

76

MAINS VOLTAGE

SUPPLY CORD

MODULE ON/OFF

SWITCH (SHOWN IN

THE ON POSITION)

COMMUNICATION

BUS (3 PIN)

8.15 TIMED BLOWER

Your remote system may have a built in timer (in thermostat mode) that enables the blower to cycle on and off automatically when the burner turns on and off. With the remote control fan speed preset at the preferred speed, the blower will come on approximately 5 minutes after the main burner comes on and will shut off approximately 12 minutes after the burner shuts off. This time delay is designed to maximize the blower distribution of heated air. If at any time the burner re-ignites before the twelve minutes are over, the fan will continue to run.

NOTE: At any time in the sequence, the blower can be manually turned on/off using the remote control.

W415-0687 / B / 11.03.10

35.19A

8.16 ANTI CONDENSATION CONTROL SWITCH

This appliance has the option to switch

from an electronic ignition pilot to a

standing pilot for cold climates. The

anti condensation control switch is

located between the side spacer and

the main viewing door frame. Use

the latch key to switch the pilot from

one mode to the other.

37

8.17 AIR CONTROL

• This appliance has a dual zone control system, which allows you to control which room the hot air is directed.

• Insert your door latch key between the door and the top spacer on either side of the appliance.

• Slide the air control rod into the desired position.

Note: Having the air control rod centered will

distribute air evenly between both rooms. Sliding the air control left or right directs more or less air into the desired room.

S

e

-

T

h

r

o

W

u

h

g

w

o

d

n

i

W415-0687 / B / 11.03.10

38

9.0 OPERATING INSTRUCTIONS

!

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

THE GLASS DOOR OPENED OR REMOVED.

Ensure that a continuous gas ﬂ ow is at the burner before installing the door. When lit for the ﬁ rst time, the ﬁ replace will emit an odor for a few hours. This is a normal temporary condition caused by the “burn-in” of

paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufﬁ ciently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This ﬁ replace is equipped with a pilot which must be lit by hand while following these instructions exactly. B. Before operating smell all around the ﬁ replace area for gas and next to the ﬂ oor because some gas is

heavier than air and will settle on the ﬂ oor. C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or explosion. D. Do not use this ﬁ replace if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

WHAT TO DO IF YOU SMELL GAS:

• Turn off all gas to the ﬁ replace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

LIGHTING INSTRUCTIONS:

1. Stop! Read the above safety information on this label.

2. Remove batteries from the transmitter.

3. Turn off all electrical power to the ﬁ replace.

4. This ﬁ replace is equipped with an ignition device which automatically lights the pilot. Do not try to light the

pilot by hand.

5. Open the glass door.

6. Turn manual shutoff valve clockwise to off. Located behind the access panel.

7. Wait ﬁ ve (5) minutes to clear out any gas. If you smell gas including near the ﬂ oor,

STOP! Follow “B” in the above safety information on this label. If you don’t smell gas go to the next step.

8. Turn manual shutoff valve counter-clockwise to on.

9. Close the glass door.

10. Turn on all electric power to the ﬁ replace and re-install batteries into the transmitter.

11. Push the “ON” button on the transmitter. You should here an audible beep from the

receiver which indicates communication (refer to Fireplace Operation for remote activation).

TO TURN OFF GAS:

1. Turn off all electric power to the ﬁ replace if service is to be performed.

2. Push in gas control knob slightly and turn clockwise to off. Do not force.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

GAS KNOB

47.3

W415-0687 / B / 11.03.10

10.0 ADJUSTMENT

10.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counterclockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution.

10.2 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustra- tions provided. If any ﬂ ames appear abnormal call a service person.

BURNER

ELECTRODE

PILOT

A

3/8” - 1/2”

39

B

PILOT SCREW

39.1

10.3 RESTRICTING VERTICAL VENTS

Vertical terminations may display a very active flame. If this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-0445 (supplied). This reduces the velocity of the exhaust gases, slowing down the flame pattern and creating a more traditional appearance. The plate has a series of holes to allow for adjustment. Remove the two screws on either side of the exhaust collar inside the firebox. Install the plate in the desired set of holes, then replace the screws. It is recommended to secure in the third set of holes which causes the greatest amount of restriction for vent lengths between 15 and 40 feet.

FLAME

SENSOR

FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR

54.1

RESTRICTOR PLATE

W415-0687 / B / 11.03.10

40

11.0 MAINTENANCE

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to

expose both assemblies.

2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs

clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or

are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple /

thermopile as well as reaches the burner.

5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning

which can be distributed in the surrounding living area.

6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10

second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if

necessary.

8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions

provided for the initial installation.

!

WARNING

40.1

NOTE: To install batteries in the case of a power outage you must access the receiver. Remove the receiver cover plate and install the 4 “AA” batteries. Ensure the 3 position slider switch is in the “REMOTE” position (middle).

(4) AA Batteries

OFF REMOTE ON

W415-0687 / B / 11.03.10

11.1 CONTROL ACCESS

11.1.1 INNER ACCESS PANEL

41

NOTE: A new gasket will be required, when re-installing the access panel (see replacement parts).

Remove one of the main doors, see “DOOR REMOVAL / INSTALLATION” section. Remove either the optional brick or porcelain panel from the side where the control box is located. Remove the eight screws from the access panel.

11.2 VALVE REMOVAL

The valve on the HD81 is piped with three ﬂ ex connectors (one inlet, two outlets). It can be removed and pulled forward for service.

RETAINING BRACKETS

ACCESS

PANEL

VALVE ACCESS

HOLE

A. Remove inner access panel, see “INNER ACCESS PANEL” section.

B. Remove the wing nut and pivot the valve out from the slot at the bottom of the valve.

C. Slowly pull the valve through the control door being careful not to kink the gas lines or wires. Disconnect ﬂ ex connectors.

D. Replace all components before

CONTROL BOX

returning the appliance to service.

E. Check for gas leaks by brushing on a soap and water solution.

WING NUT

VALVE

W415-0687 / B / 11.03.10

42

11.3 CONTROL MODULE REMOVAL

A. Remove inner access panel, see “INNER ACCESS PANEL” section.

B. Remove the 2 screws holding the control module in place, unplug and remove.

C. Replace and reinstall components.

NOTE: Control module ON/OFF switch should always be in the “ON” position. If for any rea- son the module is turned “OFF”, the components plugged into the module won’t have power.

11.4 NIGHT LIGHT™

Your HD81 comes equipped with 2 “Night Lights™”. The lights have been pre-wired and are controlled from the remote control.

If in the event the lamps or lens need replacing, follow the instructions below:

A. Shut off breaker at main power supply

B. Remove the four screws that secure the lens frame to the ﬁ rebox sides.

This frame retains the glass lens.

C. The lamp can now be accessed.

CONTROL

BOX

CONTROL

MODULE

COLOURED SIDE UP

GASKET

LENS

FRAME

NOTE: Do not handle the lamp (bulb) with bare ﬁ ngers, protect with a clean dry cloth.

The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as lamp and lens are special “high temperature” products. When re-installing, ensure integrity of gasket seal.

THE FIREBOX MUST BE SEALED.

Over tightening the screws could break the lens. “Light Leakage” from the holes in the housing lamp

NIGHT LIGHT

may be observed. The holes in the lamp housing are necessary for ventilation and must not be covered.

W415-0687 / B / 11.03.10

11.5 GLASS / DOOR REPLACEMENT

DO NOT USE SUBSTITUTE MATERIALS.

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR

DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE

APPLIANCE BEFORE OPERATION.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

A. Place the door frame face down careful not to scratch the

paint.

B. Center the gasketed glass inside the door frame with the thick

side of the gasket facing up.

!

WARNING

43

GASKET

GLASS

C. Bend the glass retainers located along the edge of the door

frame over the gasket holding the glass in place. Careful not to break the glass.

11.6 CARE OF GLASS

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the ﬁ rst 10 hours of operation with a recommended ﬁ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

11.7 CARE OF PLATED PARTS

If the appliance is equipped with plated parts, you must clean ﬁ ngerprints or other marks from the plated surfaces before operating the appliance for the ﬁ rst time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before operating for the ﬁ rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the ﬁ ngerprints and oils will not affect the ﬁ nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

GLASS RETAINER

!

WARNING

5.1

6.1

DOOR FRAME

56.1

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

W415-0687 / B / 11.03.10

44

12.0 REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMA TION, CONTACT YOUR AUTHORIZED DEALER.

REF NO. HD81 DESCRIPTION

1 W010-1836 DOOR LATCH ASSEMBLY

2 W725-0056 NATURAL GAS MODULATING ELEC. VALVE

2 W725-0057 PROPANE GAS MODULATING ELEC. VALVE

3* W725-0058 SPLIT FLOW VALVE

4 W010-1797 FIRESTOP SPACER ASSEMBLY

5 W010-1871 MAIN DOOR ASSEMBLY

6* W010-1958 GLASS C/W GASKET

7* W385-0334 NAPOLEON® LOGO

8* W720-0062 PILOT TUBE

9* W190-0029 IPI IGNITION BOARD

10 W660-0069 CONTROL MODULE

11* W660-0075 S-RECEIVER

12* W707-0006 TRANSFORMER

13 W660-0071 REMOTE TRANSMITTER

14*

15* W290-0136 GASKET, ACCESS DOOR

16* W365-0002 KEY, LATCH

17* W240-0010 ELECTRODE, DOUBLE BULKHEAD

18* W290-0134 GASKET, NIGHT LIGHT™

19* W290-0135 GASKET, DOOR LATCH

20* W290-0137 GASKET, DOUBLE BULKHEAD

21* W750-0214 WIRE, 12” GROUND

22* W750-0192 WIRE, HARNESS IPI BOARD

REF NO. HD81 DESCRIPTION

23* W010-0772 8” FLEXIBLE ALUMINUM LINER - (5 FT) C/W SPACERS

24* W730-0026 10” FLEXIBLE ALUMINUM LINER - (5 FT)

25* W730-0027 10” FLEXIBLE ALUMINUM LINER - (10 FT)

26* W010-0773 8” FLEXIBLE ALUMINUM LINER - (10 FT) C/W SPACERS

W750-0219 WIRE HARNESS GTMFS 10’

FLEXIBLE VENT KITS

GD620 (5 FT)

GD630 (10 FT)

COMPONENTS

!

WARNING

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

41.1

NOTE: Care must be taken when removing and disposing of any broken glass or damaged components. Be sure to vacuum up any broken glass from inside the appliance before operation.

W415-0687 / B / 11.03.10

TERMINAL KIT

REF NO. HD81 DESCRIPTION

27* W010-0067 WALL SUPPORT ASSEMBLY

ROOF TERMINAL KITS

REF NO. HD81 DESCRIPTION

28 GD622R WALL TERMINAL KIT

29* GD610 1/12 TO 7/12 PITCH

30* GD611 8/12 TO 12/12 PITCH

31* GD612 FLAT ROOF

32* W490-0075 8/10 AIR TERMINAL CONNECTOR

33 W670-0008 8/10 TERMINAL

34 W170-0016 STORM COLLAR

35 W010-0453 ROOF SUPPORT

36 W263-0083 ROOF FLASHING 1/12 - 7/12 PITCH

W263-0084 ROOF FLASHING 8/12 - 12/12 PITCH

W263-0085 ROOF FLASHING FLAT

ACCESSORIES

REF NO. HD81 DESCRIPTION

37* W573-0007 HI-TEMP SEALANT

38* GD501 HEAT GUARD

39* W010-0370 WALL SUPPORT ASSEMBLY

40* W175-0249 10” COUPLER

41* W175-0002 8” COUPLER

42* W585-0222 VENT PIPE SHIELD

43* NZ64 BLOWER KIT

44* GA65 10” FLEX WITH 6” COLLAR (FOR USE WITH NZ64)

45* PRP81 PORCELAIN REFLECTIVE RADIANT PANELS

46* GD844 BRICK PANELS

47* ANIH ANDIRONS

48* GL81L2 UPGRADE KIT LOGS

49* GBAT GLASS/BURNER ACCENT TRIM

50* SBAT STONE BURNER ACCENT TRIM

45

5

10

33

4

28

34

36

2

1

13

35

W415-0687 / B / 11.03.10

46

13.0 TROUBLE SHOOTING

!

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Remote controls Crystalite / Night light but no spark or ﬂ ame.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Flames are consistently too large or too small. Carboning occurs.

B

Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces.

White / grey ﬁ lm forms.

Remote is locked out. - Reset by turning power source off then on.

Blockage in vent. - Remove blockage. In really cold conditions, ice

Incorrect installation. - Refer to “VENTING” section to ensure correct

Unit is over-ﬁ red or underﬁ red.

- Check pressure readings:

A

Air shutter has become blocked.

Flame is impinging on the glass, logs, rocks, media or combustion chamber.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

- Ensure air shutter opening is free of lint or other

- Check that the glass, logs, rocks, media are correctly

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure

- Check that the door gasketing is not broken or

- Check that both vent liners are free of holes and well

- Check that minimum rise per foot has been adhered

- Clean the glass with a recommended gas ﬁ replace

- If deposits are not cleaned off regularly, the glass

NOTE: If back up batteries are installed, they must also be removed to re-program.

buildup may occur on the terminal and should be removed as required.

location of storm collars.

Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (minimum 11”) water column for propane. Check that main burner is operating on ‘HI’. Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on ‘HI’. AFTER TAKING PRESSURE READINGS, BE

SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE.

Leak test with a soap and water solution.

obstructions.

positioned.

and oriﬁ ce size as speciﬁ ed by the rating plate.

missing and that the seal is tight.

sealed at all joints.

to for any horizontal venting.

glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

may become permanently marked.

42.1A

W415-0687 / B / 11.03.10

SYMPTOM PROBLEM TEST SOLUTION

Exhaust fumes smelled in room, headaches.

Pilot will not light. Makes noise with no spark at pilot burner.

Pilot will not light. Makes no noise with no spark at pilot burner. Crystalites™ and (optional) blower operates.

Fireplace is spilling. - Ensure exhaust bracket gasket seal.

- Check door seal.

- Check for exhaust blockage.

- Check that venting is installed correctly.

- Room is in negative pressure; increase fresh air supply.

Wiring. - Verify the wire for the sensor and the wire for the ignitor

are connected to the correct terminals (not reverse) on the module and pilot assembly.

Loose connection. - Verify no loose connections, electrical shorts in the

wiring or ground out to any metal object.

Igniter Spark gap is incorrect.

A shorted or loose connection.

Module is not grounded. - Verify the valve and pilot assemblies are properly

Ignition box has been locked out.

NOTE: Starting from OFF, press the ON button on the transmitter. Approximately 4 seconds after the ON/OFF button is pressed the ignition board will start the spark. The ﬁ rst try for ignition will last approximately 60 seconds. If there is no ﬂ ame ignition (rectiﬁ cation) the board will stop sparking for approximately 35 seconds. After the wait time the board will start the second try for ignition by sparking for approximately 60 seconds. If there is still no positive ignition, the board will go into lock out.

- Spark gap of the ignitor to the pilot should be .125” (1/8”).

- Remove and reinstall the wiring harness that plugs into the module.

- Remove and verify continuity of each wire in the wiring harness.

grounded to the metal chassis of the ﬁ replace.

Choose one of the 4 methods below to reset the system.

1. To reset ignition box when locked out. Turn off power

supply and remove batteries (if used) from the receiver.

2. To reset the DFC Board when the board goes into a

lock out condition and the LED is blinking 3 times using the transmitter ON/OFF button:

Step 1: Turn the system off by pressing the ON/ OFF button to turn the system off. Step 2: After approximately 2 seconds press the ON/OFF button on the transmitter again. THE DFC Board will reset and the ignition sequence will start again.

3. To reset the DFC Board when the board goes into a

lock out condition and the LED is blinking 3 times by cycling ﬂ ame:

Step 1: In the manual ﬂ ame control mode, use the down arrow button to reduce the ﬂ ame to off, indicated by the word OFF displayed on the trasmitter LCD screen. Step 2: Wait approximately 2 seconds and press the up arrow button, the ignition sequence will start.

4. To reset the DFC Board when the board goes into a

lock out condition and the LED is blinking 3 times using the receiver switch.

Step 1: With the transmitter off, move the slider switch on the receiver to the OFF position. Step 2: Wait approximately 2 seconds and move the receiver slider switch to the ON position. The ignition sequence will start again.

47

42.1_2

W415-0687 / B / 11.03.10

48

SYMPTOM PROBLEM TEST SOLUTION

Pilot sparks but will not light.

Continues to spark and pilot lights, but main burner will not light.

Fireplace won’t perform any functions.

Night light or (optional) blower won’t function

Gas supply. - Verify that the incoming gas line ball valve is “Open”.

- Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14” W.C.

Module is not grounded. - Verify the value and pilot assemblies are properly

grounded to the metal chassis of the ﬁ replace.

Out of propane gas. - Fill the tank. Short or loose connection

in sensor rod.

Poor ﬂ ame rectiﬁ cation or contaminated sensor rod.

Poor grounding between pilot assembly and gas valve.

Damaged pilot or dirty sensor rod.

Receiver switch is in the wrong position.

No power to the system. - Check breaker to verify it’s in the “ON” position. Transmitter isn’t

operational. Control module switch is

in the wrong position. COM switch is

unplugged.

Verify all connections. Verify the connections from the pilot assembly are tight; also verify these connections are not grounding out to any metal.

- Verify the ﬂ ame is engulﬁ ng the sensor rod. This will increase the ﬂ ame rectiﬁ cation. Verify correct pilot oriﬁ ce is installed and inlet gas speciﬁ cations to manual. (Remember, the ﬂ ame carries the rectiﬁ cation current, not the gas. If the ﬂ ame lifts from pilot hood, the circuit is broken. A wrong oriﬁ ce or too high of an inlet pressure can cause the pilot ﬂ ame to lift.) The sensor rod may need cleaning.

- Verify that the wire harness is ﬁ rmly connected to module.

- Verify that the ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify the connection from the sensor rod to the sensor wire. Clean sensor rod with an emery cloth to remove any contamination that may have accumulated on the sensor rod. Verify continuity with multimeter with ohms set at the lowest range.

- Verify that the 3 position switch on the receiver is in the “REMOTE” position (middle).

- Check battery power and battery orientation.

- Verify ON/OFF switch is in the “I” position which denotes on.

- Verify “COM” switch is plugged into the front of the control module.

W415-0687 / B / 11.03.10

42.1_3

14.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance

NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great

pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete appliance is

again thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality

NAPOLEON® GAS APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c appliance.

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your appliance is subject to the following conditions and limitations: Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas appliance must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®. All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON® will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender. Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered by this warranty.

49

Certiﬁ cate.

product that you expect from NAPOLEON®.

CONDITIONS AND LIMITATIONS

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN.

2.1A

W415-0687 / B / 11.03.10

50

15.0 SERVICE HISTORY

W415-0687 / B / 11.03.10

43.1

16.0 NOTES

51

44.1

W415-0687 / B / 11.03.10

52

W415-0687 / B / 11.03.10

44.1

Napoleon HD81NT, HD81PT Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual