Napoleon HD35PT-2, HD46PT-2, HD40PT-2, HD40NT-2, HD46NT-2 Installation And Operation Manual

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Page 1

NATURAL GAS MODELS:

HD35NT-2 / HD40NT-2 / HD46NT -2

ADD PRODUCT CODE HERE (TRADE GOTHIC LT STD FONT)

ENGLISH

PROPANE GAS MODELS:

SAFETY INFORMATION

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

HD35PT-2 / HD40PT-2 / HD46PT -2

FRENCH

PG. 67

INSTALLATION AND

OPERATION MANUAL

ADD MANUAL TITLE

High Deﬁnition Series

(MUST use title from Price Book)

ADD PRODUCT IMAGE

SAFETY BARRIER

Product Name / Code

(HD35NT-2 Illustrated)

ADD ____ ILLUSTRATED

- Installation and service must be

performed by a qualiﬁ ed installer, service agency, or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

INSTALLER:

Leave this manual with the appliance

CONSUMER:

Retain this manual for future reference

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone 1 (866) 820-8686 • www.napoleonﬁ replaces.com • hearth@napoleonproducts.com

CSA 2.22 AND ANSI Z21.50 FOR VENTED DECORATIVE GAS APPLIANCES

CSA /

INTERTEK

LOGO

HD35NT-2 ILLUSTRATED

FOR INDOOR USE ONLY

CERTIFIED TO THE CANADIAN AND AMERICAN NATIONAL STANDARDS:

IF INSTALLATION + OPERATION, ADD SERIAL

NUMBER LABEL HERE

IF SEPARATE MANUALS, ADD “PLACE

BARCODE LABEL ON THE OWNER’S MANUAL”

$10.00

W415-2197 / B / 08.28.18

Page 2

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

DANGER

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

WARNING

safety information

• This appliance is hot when operated and can cause severe burns if contacted.

• Any changes or alterations to this appliance or its controls can be dangerous and is prohibited.

• Do not operate appliance before reading and

understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Ensure the glass door is opened or removed

when lighting the pilot for the ﬁ rst time and when the gas supply has run out.

• Risk of ﬁ re or asphyxiation, do not operate

appliance with ﬁ xed glass removed and never obstruct the front opening of the appliance.

• Do not connect 110 volts to the control valve,

with the exception of models; GSST8 and GT8.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves, protective footwear, and safety glasses during

installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing

and operating the appliance.

• High pressure will damage valve. Disconnect gas supply piping before pressure testing gas line at

test pressures above 1/2 psig. Close the manual shut-off valve before pressure testing gas line at test pressures equal to or less than 1/2 psig (35mb).

• The appliance must not be operated at temperatures below freezing (32°F / 0°C). Allow the appliance

to warm to above freezing prior to operation, with the exception of models; GSS36, GSS42; these appliances are suitable for 0°F / -18°C.

• Children and adults should be alerted to hazards of high surface temperature and should stay

away to avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the

appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from

furniture and draperies.

• Furniture or other objects must be kept a minimum of 4 feet (1.22m) away from the front of the appliance.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot

surfaces.

• Even after the appliance is off, it will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children

from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior

to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the

appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• If the appliance shuts off, do not re-light until you provide fresh air. If appliance keeps shutting off, have it

serviced. Keep burner and control compartment clean.

• Under no circumstances should this appliance be modiﬁ ed.

• Do not allow wind or fans to blow directly into the appliance. Avoid any drafts that alter burner ﬂ ame patterns.

W415-2197 / B / 08.28.18

Page 3

before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• If the appliance shuts off, do not re-light until you provide fresh air. If appliance keeps shutting off, have it serviced. Keep burner and control compartment clean.

• Under no circumstances should this appliance be modiﬁ ed.

• Do not allow wind or fans to blow directly into the appliance. Avoid any drafts that alter burner ﬂ ame

patterns.

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

DANGER

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

WARNING

WARNING:

Electric

This product can expose you to chemicals including lead and lead compounds,

Gas, Wood

which are known to the State of California to cause cancer, and chemicals including BBP and DEHP, which are known to the State of California to cause birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.

AVERTISSEMENT:

Ce produit peut vous exposer à des substances chimiques incluant le

plomb et les composés de plomb qui, selon l’État de Californie, causeraient le cancer, et des substances chimiques incluant le BBP et DEHP qui, selon d’État de Californie, causeraient des malformations congénitales ou autres dangers pour la reproduction. Pour de plus amples renseignements, visitez le www.P65Warnings.ca.gov.

WARNING:

ADVERTENICA:

Este producto puede exponerlo a productos químicos, entre ellos, plomo y compuestos con plomo, que el Estado de California reconoce como causantes de cáncer, y productos químicos, entre ellos, bencilbutilftalato (BBP, por sus siglas en inglés) y di(2-etilhex- il) ftalato (DEHP, por sus siglas en inglés), que el Estado de California reconoce como caus- antes de malformaciones congénitas u otros daños para la reproducción. Para obtener más información, visite www.P65Warnings.ca.gov.

• Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this appliance.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning

appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician

to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass

should be done by a licensed or qualiﬁ ed service person, if equipped.

• Do not strike or slam shut the appliance glass door, if equipped.

• Only doors / optional fronts certiﬁ ed with the appliance are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As

with all plastic bags, these are not toys and should be kept away from children and infants.

• Carbon or soot should not occur in a vent free appliance as it can distribute into the living area of your home. If you notice any signs of carbon or soot, immediately turn off your appliance and arrange to have it serviced by a qualiﬁ ed technician before operating it again.

• If equipped, the screen must be in place (closed) when the appliance is in operation.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Carbon monoxide poisoning may lead to death; early signs of carbon monoxide poisoning resemble the

ﬂ u, with headache, dizziness and/or nausea. If you have these signs, the appliance may not be working properly. Get fresh air at once! Have appliance serviced. Some people; pregnant women, persons with heart or lung disease, anemia, those under the inﬂ uence of alcohol, those at high altitudes are more affected by carbon monoxide than others. Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.

• As with any combustion appliance, we recommend having your appliance regularly inspected and

serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide (not applicable for outdoor appliances).

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.

• For appliances equipped with a safety barrier; if the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

• Installation and repair should be done by a qualiﬁ ed service person. It is imperative that control

• For outdoor products only: this appliance must not be installed indoors or within any structure that

• If applicable, the millivolt version of this appliance uses and requires a fast acting thermocouple. Replace

compartments, burners and circulating air passageways of the appliance be kept clean.

prevents or inhibits the exhaust gases from dissipating in the outside atmosphere.

only with a fast acting thermocouple supplied by Wolf Steel Ltd.

safety information

which are known to the State of California to cause cancer, and chemicals including carbon

Add California Prop 65 warning

monoxide, which are known to the State of California to cause birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.

This product can expose you to chemicals including lead and lead compounds,

FIRE RISK HAZARD / DELAYED IGNITION

High supply pressure will damage the valve / controls.

Disconnect the appliance main gas valve/control

from the supply piping when pressure testing that

system at pressures in excess of 1/2 psi (3.5 kPa).

Isolate the appliance with it’s shut off valve during

any pressure testing of the supply piping at

pressures equal to or less than 1/2 psi (3.5 kPa).

W415-2197 / B / 08.28.18

Page 4

table of contents

1.0 general information 5

1.1 rates and efﬁciencies 6

1.2 rating plate information 8

1.3 mobile home installation 8

1.4 dimensions 9

2.0 venting requirements 10

2.1 typical vent installations 12

2.2 special vent installations 13

2.2.1 periscope termination 13

2.2.2 corner termination 13

2.3 minimum air terminal location

clearances 14

2.4 vent application ﬂow chart 15

2.5 deﬁnitions 15

2.6 elbow vent lengths 15

2.7 horizontal termination 16

2.8 vertical termination 18

2.9 co-axial to co-linear venting 20

3.0 rough framing 21

3.1 minimum framing dimensions 22

3.2 minimum enclosure clearances 23

4.0 venting installation 25

4.1 horizontal installation 26

4.2 vertical installation 26

4.3 using either ﬂexible or rigid vent components 27

4.3.1 horizontal air terminal installation 27

4.3.2 vertical air terminal Installation 28

4.3.3 horizontal air terminal installation 29

4.3.4 extended horizontal air terminal

installation 29

4.3.5 vertical venting installation 30

4.4 access panel for gas line connection 31

5.0 gas installation 31

6.0 electrical information 32

6.1 wiring diagram 33

6.2 wiring requirements 34

6.3 optional accessories requirements 34

6.4 junction box installation 34

7.0 optional blower installation 35

7.1 accessing the blower 35

7.2 installing the blower 35

8.0 operation (electronic) 37

9.0 finish framing 38

9.1 safety screen removal / installation 39

10.0 finishing 39

10.1 glass door removal / installation 40

10.2 installing non-combustible board 41

10.3 non-combustible facing material 42

10.4 alcove installation 43

10.5 minimum mantel clearances 44

10.6 log placement 45

10.7 glowing ember placement 47

10.8 logo placement 47

11.0 adjustment 48

11.1 pilot burner adjustment 48

11.3 venturi adjustment 49

11.2 ﬂame characteristics 49

12.0 maintenance 50

12.1 annual maintenance 51

12.2 door glass replacement 52

12.3 care of glass 52

12.4 care of plated parts 52

13.0 replacement parts 53

13.1 HD35-2 overview 54

13.2 HD35-2 valve train assembly 55

13.3 HD40-2 overview 56

13.4 HD40-2 valve train assembly 57

13.5 HD46-2 overview 58

13.6 HD46-2 valve train assembly 59

14.0 HD35-2 accessories 60

15.0 HD40-2 accessories 61

16.0 HD46-2 accessories 62

17.0 troubleshooting 63

18.0 warranty 65

note:

The information throughout this manual is believed to be correct at the time of printing. Wolf Steel Ltd. reserves the right to change or modify any information within this manual at any time without notice. Changes, other than editorial are denoted by a vertical line in the margin.

W415-2197 / B / 08.28.18

Page 5

standard checklist

Installer, please ﬁll out the following information:

Customer: ___________________________________________________ Address: ___________________________________________________ Date of Installation: ___________________________________________________ Location of Appliance: ___________________________________________________ Installer: ___________________________________________________ Dealer / Distributor Number: ___________________________________________________ Serial #: ___________________________________________________

Model:

Natural Gas: HD35NT-2 Propane: HD35PT-2 HD40NT-2 HD40PT-2 HD46NT-2 HD46PT-2

1.0 general information

When the appliance is installed at elevations above 4,500 feet (1372m) and in the absence of speciﬁc recommendations from the local authority having jurisdiction, the high altitude input rating shall be reduced at the rate of 4% for each additional 1,000 feet (305m). Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Changes in ﬂame appearance from “HI” to “LO” is more evident in natural gas than in propane.

This appliance is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installations.

These appliances are equipped with tempered glass. Replacement glass must be obtained from your authorized dealer / distributor and is identiﬁed in the replacement parts list. Do not substitute materials.

This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

note:

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and must be installed.

The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

Use only accessories designed for and listed with your speciﬁc appliance.

This appliance is a decorative product. It is not a source of heat and not intended to burn solid fuel.

Batteries must be disposed of according to the local laws and regulations. Some batteries may be recycled, and may be accepted for disposal at your local recycling center. Check with your municipality for recycling instructions.

W415-2197 / B / 08.28.18

Page 6

63.3%

HD35-1

63.3%

HD35-1

64.3%

HD40-1

general information

1.1 rates and efﬁciencies

GAS SPECIFICATIONS

Product

Code

HD35NT-2 Nat IPI Hi/Lo 25,000 17,500 1/8” (3mm) Open

HD35PT-2 Prop* IPI Hi/Lo 25,000 17,500 3/8” (10mm) Open

HD40NT-2 Nat IPI Hi/Lo 27,000 18,900 1/8” (3mm) Open

HD40PT-2 Prop* IPI Hi/Lo 27,000 18,900 7/16” (11mm) Open

HD46NT-2 Nat IPI Hi/Lo 30,000 21,000 1/8” (3mm) Open

HD46PT-2 Prop* IPI Hi/Lo 30,000 21,000 3/8” (10mm) Open

IPI - Intermittent Pilot Ignition System * Using conversion kit ** Maximum Values Conversions between fuel types must be performed by a qualiﬁed service technician using only the Wolf Steel certiﬁed conversion kit.

Fuel

Gas

Control

Minimum Inlet

Maximum Inlet

Manifold Pressure

* Maximum inlet pressure not to exceed 13” (32mb).

Max. Input

BTU/h

Min.

Input

BTU/h

GAS INLET AND MANIFOLD

Air shutter setting

PRESSURES

Natural Gas Propane

4.5” (11mb) w.c. 11” (27mb) w.c.

7” * (18mb) w.c. 13” (32mb) w.c.

3.5” (9mb) w.c. 10” (25mb) w.c.

EFFICIENCY RATINGS

Product

Code

HD35NT-2 82.1% 64.4%

HD35PT-2 82.1% 64.4%

HD40NT-2 76.3% 65.6%

HD40PT-2 76.3% 65.6%

HD46NT-2 79.2% 67.7%

HD46PT-2 79.2% 67.7%

Steady

State (%)

AFUE%**

The optional heat circulating blower is supplied with a cord. The junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical Code in the United States. This appliance is equipped with a power back up control system. Four “AA” batteries (not supplied) are required for the battery pack included in the system. Use Alkaline batteries only.

63.3%

HD35-1

HD35-2

64.3%

HD40-1

65.1%

HD46-1

HD46-2HD40-2

W415-2197 / B / 08.28.18

Page 7

general information

roof joist. If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the

WARNING

• Always light the pilot whether for the ﬁrst time or if the gas supply has run out, with the glass door opened or removed.

• Provide adequate clearance for servicing and operating the appliance.

• Provide adequate ventilation.

• Never obstruct the front opening of the appliance.

• Objects placed in front of the appliance must be kept a minimum of 48” (121.9cm) from the front face of the appliance.

• Surfaces around and especially above the appliance can become hot. Avoid contact when appliance is operating.

• Fire risk. Explosion hazard.

• High pressure will damage valve. Disconnect gas supply piping before pressure testing gas line at test pressures above 1/2 PISG (35mb). Close the manual shut-off valve before pressure testing gas line at test pressures equal to or less than 1/2 PISG (35mb).

• Use only Wolf Steel approved optional accessories and replacement parts with this appliance using nonlisted accessories (blowers, doors, louvres, trims, gas components, venting components, etc.) could result in a safety hazard and will void the warranty and certiﬁcation.

• The appliance must not be operated at temperatures below freezing (32ºF/0ºC). Allow the appliance to warm to above freezing prior to operation.

THIS GAS APPLIANCE MUST BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in the state of Massachusetts:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches (0.9m).

• A carbon monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (35 mb). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (35 mb). When installed with a blower or fan, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI / NFPA 70 National Electric Code in the United States. In the case where the blower is equipped with a power cord, it must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.

The following does not apply to inserts; as long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and, the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

appliance shall be installed on a metal or wood panel extending the full width and depth, unless otherwise tested.

W415-2197 / B / 08.28.18

Page 8

To convert from one gas to another, consult your Authorized dealer/distributor.

SAMPLE

general information

1.2 rating plate information

Certiﬁed to Canadian and American National Standards: CSA 2.22-2016 / ANSI Z21.50-2016 for Vented Decorative Gas Appliances

Direct vent, vented gas ﬁreplace. Approved for bedroom, bathroom and bed-sitting room installation. Suitable for mobile home installation, if installed in accordance with the current standard CAN / CSA Z240MH Series gas equipped mobile homes in Canada, or, in the United States, the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280. When this US Standard is not applicable, use the Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities, ANSI / NFPA 501A. This appliance must be installed in accordance with local codes, if any; if none, follow the current ANSI Z223.1 or CSA B149. When installed with screen kit GD-565KT, the appliance complies with CGA certiﬁcation requirement CR95-006. For use with barrier

W565-0211. Follow installation instructions.

Foyer à gaz ventilé. Homologué pour installation dans une chambre à coucher, une salle de bain et un studio. Approprié pour installation dans une maison mobile si son installation conforme aux exigences de la norme CAN / CSA Z240MH Séries de maisons mobile équipées au gaz en vigueur au Canada, ou, aux États-Unis selon la norme 24 CFR, Part 3280, Manufactured Home Construction and Safety Standard. Dans le cas ou cette norme d’États-Unis n’est pas pertinentes, utiliser la norme NFPA 501A, Fire Safety Criteria for Manufactured Home Installations, Sites and Communities. Installer l’appareil selon les codes ou règlements locaux ou, en l’absence de tels règlements, selon les codes d’installation ANSI Z223.1 ou CSA B149 en vigueur. Lorsqu’il est installé avec le pare-étincelles GD-565KT, l’appareil se conforme à la norme l’ACG CR95-006. Utiliser uniquement avec l’écran W565-0211. Suivre les instructions d’installation.

9700539 (WSL) 4001658 (NAC) 4001657 (NGZ) 4001659 (WUSA)

HD35NT CHD35NT HD35PT CHD35PT

Altitude Input Reduced Input P4 Manifold Pressure: 3.5” w.c. (NG) Minimum Supply Pressure: 4.5” w.c. (NG) Maximum Supply Pressure: 7”* w.c. (NG) Pression au Collecteur: 3,5” d’une colonne d’eau (GN) Pression d’Alimentation Min.: 4,5” d’une colonne d’eau (GN) Pression d’Alimentation Max.: 7”* d’une colonne d’eau (GN)

*Maximum inlet pressure not to exceed 13”.

Minimum clearance to combustible materials:

Top 0” Floor 0” Sides 0” Back 0” Vent top 2” Vent sides & bottom 1” Mantel 13”**

**Maximum horizontal extension: 2”. See installation manual for greater extensions, minimum vent lengths and maximum vent lengths.

Certiﬁé selon les normes Nationales Canadiennes et Américaines: CSA 2.22-2016 / ANSI Z21.50-2016 pour les Appareils à gaz décoratif à évacuation

MODEL / MODÈLE

0-4500ft (0-1370m)

25,000 BTU/h 17,500 BTU/h

61.3%

Minimum Supply Pressure: 11” w.c. (P)

Maximum Supply Pressure: 13” w.c. (P)

Pression au Collecteur: 10” d’une colonne d’eau (P)

Pression d’Alimentation Min.: 11” d’une colonne d’eau (P)

Pression d’Alimentation Max.: 13” d’une colonne d’eau (P)

*Pression d’alimentation maximale ne devait pas dépasser 13”.

Dégagements minimaux des matériaux combustibles:

Recessed depth 21 7/8” Profondeur d’encastré 21 7/8”

**L’extension horizontale maximale: 2”. Référez au manuel

d’installation pour des extensions plus grandes, les longueurs

WOLF STEEL LTD. 24 Napoleon Rd. Barrie, Ontario L4M 0G8 Canada

WOLF STEEL USA 103 Miller Drive, Crittenden, Kentucky, USA, 41030

Élévation

Alimentation

Alimentation Réduite

Manifold Pressure: 10” w.c. (P)

Dessus 0”

Plancher 0”

Dessus du conduit d’évent 2”

Côtés et dessous du conduit d’évent 1”

d’évacuation minimaux et maximum.

Côtés 0”

Arrière 0”

Tablette 13”**

REFERENCE# 161746

VENTED DECORATIVE GAS APPLIANCE: NOT A SOURCE OF HEAT, NOT INTENDED FOR USE AS A HEATING APPLIANCE, NOT FOR USE WITH SOLID FUEL. APPAREIL À GAZ DÉCORATIF À ÉVACUATION: N’EST PAS UNE SOURCE DE CHALEUR; N’EST PAS DESTINÉ À ÈTRE UTILISÉ COMME UN APPAREIL DE CHAUFFAGE; NE

CONVIENT PAS AUX COMBUSTIBLES SOLIDES.

FOR USE WITH GLASS DOORS CERTIFIED WITH THIS APPLIANCE ONLY. POUR UTILISATION UNIQUEMENT AVEC LES PORTES EN VERRE CERTIFIÉES AVEC L’APPAREIL.

WARNING: Do not add any material to the appliance which will come in contact with the

ﬂames, other than that supplied by the manufacturer with the appliance.

AVERTISSEMENT: N’ajoutez pas à cet appareil aucun matériau devant entretien

contact avec les ﬂammes autre que celui qui est fourni avec cet appareil par le fabricant. The appliance must be vented using the appropriate Napoleon vent kits. See installation manual for venting speciﬁcations. Proper reinstallation and resealing is necessary after servicing the vent-air intake system. L’appareil doit être ventilé à l’aide de l’ensemble d’évacuation propre à Napoleon. Référez au manuel d’installation pour les spéciﬁcations d’évacuation. Il est nécessaire de bien réinstaller et resceller l’évacuation après avoir executer l’entretien du système de prise d’air. Optional fan kit: GZ550-1KT Ensemble de ventilateur facultatif: GZ550-1KT Electrical rating: 115V, 60HZ. Less than 12 amperes. Spéciﬁcations électriques: 115V, 60HZ. Moins de 12 ampère.

Serial Number / N° de Série:

HD35

W385-2104 / B

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information..

note:

The rating plate must remain with the appliance at all times. It must not be removed.

1.3 mobile home installation

This appliance must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate.

This mobile/manufactured home listed appliance comes factory equipped with a means to secure the appliance. Built

Built in appliances are equipped with 1/4” (6.4mm) diameter holes located in the front left and right corners of the

in appliances are equipped with 1/4” (6.4mm) diameter holes located in the front left and right corners of the base.

base, Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products

Use appropriate fasteners, inserted through the holes in the base to secure. For free standing products contact your

contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations,

local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must

the appliance must be fastened in place. It is recommended that the appliance be secured in all installations.

be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and

Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the

the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the

mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.

appliance, ensure that the logs are positioned correctly.

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Conversion Kits

This appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (P).

W415-2197 / B / 08.28.18

Page 9

1.4 dimensions

general information

SAFETY BARRIER

HD35-2 ILLUSTRATED

HD35-1 ILLUSTRATED

SAFETY BARRIER

33 3/4"

857mm

965mm

33 3/4"

857mm

38"

965mm

38"

41"

1041mm

41"

1041mm

”

20 7/8

530mm

”

21 7/8

556mm

23”

584mm

35 1/4” 895mm

28”

711mm

7 "

178mm

4 "

102mm

7 "

178mm

4 "

102mm

HD40-1 ILLUSTRATED

HD40-2 ILLUSTRATED

SAFETY BARRIER

HD46-2 ILLUSTRATED

HD46-1 ILLUSTRATED

965mm

33 3/4"

857mm

38"

41"

1041mm

”

20 7/8

530mm

”

21 7/8

556mm

”

20 7/8

530mm

”

21 7/8

556mm

40 1/4”

1022mm

34”

864mm

46 1/4”

1175mm

7 "

178mm

4 "

102mm

W415-2197 / B / 08.28.18

Page 10

WARNING

2.0 venting requirements

• Risk of ﬁ re. Maintain speciﬁ ed air space clearances to vent pipe and appliance.

• The vent system must be supported every 3’(0.9m) for both vertical and horizontal runs. Use support ring assembly W0100067 or equivalent non-combustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs. Spacers are attached to the inner pipe at predetermined intervals to maintain an even air gap to the outer pipe. This gap is required for safe operation. A spacer is required at the start, middle, and end of each elbow to ensure this gap is maintained. These spaces must not be removed.

This appliance uses a 4” (102mm) exhaust / 7” (178mm) air intake vent pipe system. Refer to the section applicable to your installation.

For safe and proper operation of the appliance, follow the venting instructions exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Although not a requirement, it is recommended for vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a

ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

The vent terminal may be painted with a high temperature paint to match exterior colours. Use an outdoor paint suitable for 400°F (200°C). Application and performance of paint is the consumer’s responsibility. Spot testing is recommended.

note:

If for any reason the vent air intake system is disassembled, re-install per the instructions provided for the initial installation.

This appliance must be installed with a continuous connection of exhaust and air intake vent pipes. Utilizing alternate constructions such as a chimney as part of the vent system is not permitted.

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, clearances from vent pipes to combustibles and air terminal locations as set out in this manual apply to all vent systems and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab, follow the installation procedure provided with the venting components or on the website for your venting supplier. A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

Vent Manufacturer

Duravent W175-0053 Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: wall terminal kit GD-222, GD-222R, or 1/12 to 7/12 pitch roof terminal kit GD-110, 8/12 to 12/12 roof terminal

This template must be used in conjunction with templates 7.1.1 or 7.1.2, depending on

kit GD-111, ﬂ at roof terminal kit GD-112 or periscope kit GD-201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot (1.5m) vent kit GD-220 or the 10 foot (3.1m) vent kit GD-330.

termination shape (i.e. round, or round and square). See appropriate templates folder.

For stoves only: wall terminal kit GD-175 (venting included).

For optimum ﬂ ame appearance and appliance performance, keep the vent length and number of elbows to a minimum.

The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet (6.1m). The maximum allowable vertical vent length is 40 feet (12.2m). The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

Starter Adapter Part Number Supplier Website

W415-2197 / B / 08.28.18

Page 11

WARNING

• Risk of ﬁ re. Maintain speciﬁ ed air space clearances to vent pipe and appliance.

• The vent system must be supported every 3’(0.9m) for both vertical and horizontal runs. Use support ring assembly W010- 0067 or equivalent non-combustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs. Spacers are attached to the inner pipe at predetermined intervals to maintain an even air gap to the outer pipe. This gap is required for safe operation. A spacer is required at the start, middle, and end of each elbow to ensure this gap is maintained. These spaces must not be removed.

This appliance uses a 4” (102mm) exhaust / 7” (178mm) air intake vent pipe system. Refer to the section applicable to your installation.

ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

For optimum ﬂ ame appearance and appliance performance, keep the vent length and number of elbows to a minimum.

The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined.

Horizontal runs may have a 0” rise per foot or 0mm rise per meter however for optimum performance it is recommended

all around between the inner liner and outer liner is required for safe operation.

Vent Manufacturer

Starter Adapter Part Number Supplier Website

Duravent W175-0053 Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

note:

If for any reason the vent air intake system is disassembled, re-install per the instructions provided for the initial installation.

This appliance must be installed with a continuous connection of exhaust and air intake vent pipes. Utilizing alternate constructions such as a chimney as part of the vent system is not permitted.

This template must be used in conjunction with templates 7.1.1 or 7.1.2, depending on termination shape (i.e. round, or round and square). See appropriate templates folder.

venting requirements

that all horizontal runs have a minimum 1/4” rise per foot or 21mm rise per meter using ﬂ exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼” (31.8mm) air gap

Horizontal runs may have a 0” rise per foot however for optimum performance it is recommended that all horizontal runs have a minimum 1/4" (6mm) rise per foot using ﬂexible or rigid venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

When terminating vertically, the vertical rise is a minimum 3 feet (1m) and a maximum 40 feet (12m) from the top of the appliance.

W415-2197 / B / 08.28.18

Page 12

venting requirements

2.1 typical vent installations

16" (40.6cm)

minimum

19 1/2" (49.5cm)

minimum

24" (61cm)

maximum

40ft (12m) maximum

3ft (1m)

minimum

* See “venting” section.

W415-2197 / B / 08.28.18

Page 13

venting requirements

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when

2.2 special vent installations

2.2.1 periscope termination

ﬁ nal grading is completed, the bottom air slot is located a minimum 12” (305mm) above grade. The maximum allowable vent length (including both rise and run) is 10’ (3m) for a ﬁ replace and 8’ (2m) for a stove. An insulation sleeve is illustrated in the top vent image below, use only when supplied with the appliance. (The insulation sleeve is not required with a stove appliance)

12" (30.5cm)

minimum to

30"

(76.2cm)

minimum

grade

2.2.2 corner termination

The maximum vent length for a corner installation is 20" (50.8cm) of horizontal run with a minimum 19 1/2" (49.5cm) rise.

20” (508mm)

MAX

MAX.

20”

(50.8cm)

W415-2197 / B / 08.28.18

Page 14

Covered balcony applications ††*

venting requirements

2.3 minimum air terminal location clearances

= 3 feet

MIN

(0.9m)

INSTALLATIONS

CANADA U.S.A.

12” (30.5cm) 12” (30.5cm) Clearance above grade, veranda porch, deck or balcony.

18”

9” (229mm) ΔClearance to windows or doors that open.

18”

(45.7cm)**

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ (0.6m) from the center line of the terminal.

Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’ (4.6m).

12” (30.5cm)

12” (30.5cm)* 12” (30.5cm)* Clearance to permanently closed windows.

(45.7cm)**

12” (30.5cm)** 12” (30.5cm)** Clearance to unventilated sofﬁ t.

0” (0mm) 0” (0mm) Clearance to an outside corner wall.

0” (0mm)*** 0” (0mm)***

2” (51mm)*** 2” (51mm)*** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

3’(0.9m) 3’(0.9m)****

3’ (0.9m) 3’ (0.9m)**** Clearance to a service regulator vent outlet.

12” (30.5cm) 9” (229mm) Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

6’ (1.8m) 3’ (0.9m) † Clearance to a mechanical air supply inlet.

7’ (2.1m) ‡ 7’ (2.1m) **** Clearance above a paved sidewalk or paved driveway located on public property.

12” (30.5cm)†† 12” (30.5cm)**** Clearance under a veranda, porch or deck.

note:

Wall terminals are for illustration purposes only. Size and shapes may vary.

= 2 x

MAX

ACTUAL

MAX

≤ 15 feet

(4.6m)

16” (40.6cm) 16” (40.6cm) Clearance above the roof.

2’ (0.6m)†* 2’ (0.6m) †* Clearance from an adjacent wall including neighbouring buildings.

8’ (2.4m) 8’ (2.4m)

3’ (0.9m) 3’ (0.9m) See chart for wider wall dimensions.

6’ (1.8m) 6’ (1.8m)

12” (30.5cm) 12” (30.5cm) Clearance under a covered balcony

Δ The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements, check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements, check local codes.

††* Permitted only if the balcony is fully open on a minimum of one side.

W415-2197 / B / 08.28.18

Roof must be non-combustible without openings.

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

note:

Clearances are to be in accordance with local installation codes and the requirements of the gas supplier. In their absence, clearances are to be as listed above and are based on national codes.

Page 15

2.4 vent application ﬂow chart

VT - combined vertical vent lengths in feet

TOP EXIT

venting requirements

Horizontal Termination

Vertical rise is equal

to or greater than the horizontal run

Horizontal run +

vertical rise to

maximum of

35 feet (10.7m)

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet (7.5m)

4.2 times the

vertical rise equal to

or greater than the

horizontal run

2.5 deﬁnitions

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet HO - offset factor: .03 (total degrees of offset - 135°*) in feet

Vertical Termination

Vertical rise is equal

to or greater than the horizontal run

Horizontal run +

vertical rise to

maximum of

35 feet (10.7m)

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of

35 feet (10.7m)

3 times the vertical

rise equal to or

greater than the

horizontal run

2.6 elbow vent lengths

Feet Inches Millimeters 1° 0.03 0.5 12.7 15° 0.45 6.0 152.4 30° 0.9 11.0 279.4 45° 1.35 16.0 406.4 90°* 2.7 32.0 812.8

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90° * The ﬁ rst 45° and° offset have a zero value and is shown in the formula as -45° and -90° respectively

or -135° when combined (for 45° exit only).

W415-2197 / B / 08.28.18

Page 16

2.5

(0.8)5(1.5)

7.5

(2.3)

(3.1)

12.5 (3.8)15(4.6)

40 (12.2)

10 (3.1)

20 (6.1)

30 (9.1)

17.5 (5.3)20(6.1)

39 (11.9)

REQUIRED

VERTICAL

RISE IN FEET

(METERS)V

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

(METERS) H

7.5

(2.3)

(3.1)

12.5 (3.8)15(4.6)

17.5 (5.3)20(6.1)

(METERS) H

venting requirements

2.7 horizontal termination

(HT) < (VT)

Simple venting conﬁguration (only one 90° elbow)

See graph to determine the required vertical rise

VT for the required horizontal run HT.

40 (12.2)

39 (11.9)

REQUIRED

30 (9.1)

VERTICAL

RISE IN FEET

(METERS)V

20 (6.1)

10 (3.1)

2.5

(0.8)5(1.5)

7.5

(2.3)

(3.1)

12.5 (3.8)15(4.6)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

(METERS) H

The shaded area within the lines represents ac-

ceptable values for HT and V

For vent conﬁgurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < V

Formula 2: HT + VT < 40 feet (12.2m)

Example:

90°

V1 = 3 FT (0.9m) V2 = 8 FT (2.4m) VT = V1 + V2= 3 FT (0.9m ) + 8 FT (2.4m) = 11 FT (3.4m) H1 = 2.5 FT (0.8m) H2 = 2 FT (0.6m) HR = H1 + H2 = 2.5 FT (0.8m) + 2 FT (0.6m) = 4.5 FT (1.4m) HO = .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT (1.7m) HT = HR + HO = 4.5 FT (1.4m) + 5.4 FT (1.6m) = 9.9 FT (3m) HT + VT = 9.9 FT (3m) + 11 FT (3.4m) = 20.9 FT (6.4m)

Formula 1: HT < V

90°

9.9 FT (3m) < 11 FT (3.4m) Formula 2: HT + VT < 40 FT (12.2m)

20.9 FT (6.4m) < 40 FT (12.2m) Since both formulas are met, this vent conﬁguration is acceptable.

17.5 (5.3)20(6.1)

W415-2197 / B / 08.28.18

Page 17

(HT) > (VT)

Simple venting configuration (only one 90° elbow)

for the

For vent configurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: Formula 2:

Example: V H H H H H H

Formula 1:

4.2 V

10.7

Formula 2:

Since both formulas are met, this vent configuration is acceptable.

Example: V V V H H H H H H H H

Formula 1:

4.2 V

Formula 2:

Since both formulas are met, this vent configuration is acceptable.

venting requirements

See graph to determine the required vertical rise V

required horizontal run HT.

150 (381)

150 (3810)

147

(373.4)

(3733.8)

REQUIRED

VERTICAL RISE

100 (254)

100 (2540)

IN INCHES

(CENTIMETERS)

57 (144.8)

57 (1447.8)

19 1/2

(495.3)

(49.5)

50 (127)

50 (1270)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H

The shaded area within the lines represents acceptable

HT < 4.2 V HT + V

= VT = 6 FT (1.8m)

= 3 FT (0.9m)

= 5 FT (1.5m)

= H

+ H

= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7FT (0.8m)

= H

+ V

= 3FT (0.9m) + 5FT (1.5m) = 8 FT (2.4m)

+ H

= 8FT (2.4m) + 2.7FT (0.8m) = 10.7FT (3.3m)

= 10.7FT (3.3m) + 6FT (1.8m) = 16.7FT (5.1m)

< 24.75 feet (7.5m)

90°

HT < 4.2 V

HT + V

16.7FT (5.1m) < 24.75 (7.5m)

= 4.2FT (1.3m) x 6FT (1.8m) = 25.2FT (7.7m)

FT (3.3m) < 25.2FT (7.7m)

< 24.75 FT (7.5m)

90°

= 4 FT (1.2m)

= 1.5 FT (0.5m)

= V

+ V

= 2 FT (0.6m)

= 1 FT (0.3m)

= 1.5 FT (0.5m)

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT (2.5m)

= H

+ V

= 4FT (1.2m) + 1.5FT (0.5m) = 5.5 FT (1.7m)

+ H2 + H

+ H

= 13.6 FT (4.2m) + 5.5 FT (1.7m) = 19.1 FT (5.8m)

+ H4 = 2FT (0.6m) + 1FT (0.3m) + 1FT (0.3m) + 1.5FT (0.5m) = 5.5 FT (1.7m)

= 5.5 FT (1.7m) + 8.1 FT (2.5m) = 13.6 FT (4.2m)

HT < 4.2 V

13.6 FT (4.2m) < 23.1 FT (7m)

HT + V

19.1FT (5.8m) < 24.75 FT (7.5m)

= 4.2 FT (1.3m) x 5.5 FT(1.7m) = 23.1 FT (7m)

< 24.75 FT (7.5m)

(1.5)

(0.6)

values for H

90°

(3.1)

12.5

(3.1)

12.5

(3.8)

and VT

90°

(4.6)

19.5

(5.9)

90°

20 (6.1)

W415-2197 / B / 08.28.18

Page 18

(HT) < (VT)

Since both formulas are met, this vent conﬁguration is acceptable.

venting requirements

2.8 vertical termination

Simple venting conﬁgurations.

For vent conﬁgurations requiring one or more 90° elbows the following formulas apply:

Formula 1: H Formula 2: HT + V

< V

< 40 feet (12.2m)

See graph to determine the required vertical rise V

required horizontal run H

40 (12.2)

30 (9.1)

REQUIRED

VERTICAL

RISE IN FEET

(METERS) V

3 (0.9)

20 (6.1)

10 (3.1)

(1.5)

(3.1)

(4.6)

(6.1)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H

The shaded area within the lines represents acceptable

values for H

and VT

for the

Example:

= 5 FT (1.5m)

= 6 FT (1.8m)

= 10 FT (3.1m)

= V

V H H H H = .03 (360° - 90°) = 8.1 FT (2.5m) H H

Formula 1: H

18.6FT (5.7m) < 21FT (6.4m) Formula 2: HT + V

39.6FT (12.1m) < 40FT (12.2m)

+ V2 + V3 = 5FT (1.5m) + 6FT (1.8m) + 10FT (3.1m) = 21FT (6.4m)

= 8 FT (2.4m)

= 2.5 FT (0.8m)

= H

+ H

= .03 (four 90° elbows - 90°)

= H

+ V

= 8FT (2.4m) + 2.5FT (0.8m) = 10.5 FT (3.2m)

+ H

= 10.5FT (3.2m) + 8.1FT (2.5m) = 18.6FT (5.7m)

= 18.6FT (5.7m) + 21FT (6.4m) = 39.6FT (12.1m)

< V

< 40 FT (12.19m)

90°

W415-2197 / B / 08.28.18

Page 19

venting requirements

(HT) > (VT)

for the

16.1FT (4.9m) > 13.5 Since this formula is not met, this vent conﬁguration is

will need to be established to satisfy both formulas.

Simple venting conﬁgurations.

REQUIRED

VERTICAL

RISE IN FEET

(METERS) V

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H

For vent conﬁgurations requiring more than two 90° elbows the following formulas apply:

Formula 1: H Formula 2: HT + V

< 3V

< 40 feet (12.2m)

Example:

= 2 FT (0.6m)

= 1 FT (0.3m)

= 1.5 FT (0.5m)

= V1+V2+V3= 2FT (0.6m) + 1FT (0.3m) + 1.5FT (0.5m) = 4.5FT (1.4m)

= 6 FT (1.8m)

= 2 FT (0.6m)

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT (2.5m) H

= H

+ V

Formula 1: H 3VT = 3FT (0.9m) x 4.5FT (1.4m) = 13.5FT (4.1m)

= 6FT (1.8m) + 2FT (0.6m) = 8 FT (2.4m)

+ H

= 8FT (2.4m) + 8.1FT (2.5m) = 16.1FT (4.9m)

= 16.1FT (4.9m) + 4.5FT (1.4m) = 20.6 FT (6.3m)

< 3V

FT (4.1m)

unacceptable.

Formula 2: HT + VT < 40 feet (12.2m)

20.6FT (6.3m) < 40 (12.2m) Since only formula 2 is met, this vent conﬁguration is unacceptable and a new appliance location or vent conﬁguration

See graph to determine the required vertical rise V

required horizontal run HT.

20 (6.1)

19 (5.8)

10 (3.1)

3 (0.9)

(1.5)

(3.1)

(4.6)

(6.1)

The shaded area within the lines represents acceptable

values for H

and VT

90°

(7.6)

(9.1)

90°

W415-2197 / B / 08.28.18

Page 20

WARNING

venting requirements

2.9 co-axial to co-linear venting

• Risk of ﬁ re.

• Co-axial to co-linear venting conﬁ gurations must only be used in a non-combustible chimney or enclosure. Installation in a combustible enclosure could result in a ﬁ re.

This appliance is designed to be attached to a 3” (76.2mm) co-linear aluminum ﬂ ex vent system running the full length of a masonry chimney.

The ﬂ ex liners accommodate any contours of a masonry chimney, however, it is necessary to keep the ﬂ exible liners as straight as possible. The inlet air collar of the termination cap must be connected to the air intake ﬂ ex liner and the exhaust collar must be connected to the exhaust ﬂ exible liner.

Both Simpson Duravent and Selkirk co-linear to co-axial adaptors have been approved on this appliance

AIR

INTAKE

TERMINATION

EXHAUST

FLUE

FLEX

LINER

note:

A vent adaptor will be required directly off the appliance.

Follow vent manufacturer’s installation instructions.

Different manufacturer’s venting components must not be combined. Once the preferred manufacturer’s appliance adaptor has been attached, the remainder of the system must be that of the same manufacturer.

The only exception to this rule is to use Wolf Steel’s approved 3” (76.2mm) ﬂ ex liner and co-linear termination.

* Measured from appliance ﬂ ue collar to termination ﬂ ue collar

* 40 FT (12.2m)

MAX.

10 FT (3.1m)

MIN

COAXIAL TO

CO-LINEAR

ADAPATOR

APPLIANCE

VENT ADAPTOR

W415-2197 / B / 08.28.18

Page 21

3.0 rough framing

WARNING

note:

When using optional ﬁ nishing accessories, the framing dimensions and ﬁ nishing materials may differ from what is outlined in the section below; refer to the leaﬂ et instructions supplied in the accessory kit for speciﬁ c framing and ﬁ nishing speciﬁ cations.

• Risk of ﬁ re!

• In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the appliance body, it is recommended that the walls of the appliance enclosure be “ﬁ nished” (i.e. drywall / sheetrock), as you would ﬁ nish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

• Do not notch the framing around the appliance stand offs. Failure to maintain air space clearance may cause over heating and ﬁ re. Prevent contact with sagging or loose insulation or framing and other combustible materials. Block opening into the chase to prevent entry of blown-in insulation. Make sure insulation and other materials are secured.

• When constructing the enclosure, allow for ﬁ nishing material thickness to maintain clearances. Framing or ﬁ nishing material closer than the minimums listed must be constructed entirely of non-combustible materials. Materials consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof are suitable. Materials that are reported as passing ASTM E136, standard test method for behaviour of materials in a vertical tube furnace at 1382ºF (750ºC) and UL763 shall be considered non-combustible materials.

• Minimum clearance to combusibles must be maintained or a serious ﬁ re hazard could result.

• The appliance requires a minimum enclosure height. Measure from the appliance base.

• If steel stud framing kits with cement board are provided, or speciﬁ ed in the installation instructions, they must be installed.

• If speciﬁ ed in the installation instruction, ﬁ nishing must be done using a non-combustible board, ceramic tile, marble, etc. Do NOT use wood or drywall. Any ﬁ re rated drywall is not acceptable.

It is best to frame your appliance after it is positioned and the vent system is installed. Frame to local building codes.

It is not necessary to install a hearth extension with this appliance.

When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁnished ﬂoor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂashing accessories.

Combustible materials may be installed ﬂush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

W415-2197 / B / 08.28.18

Page 22

Do not put objects in front of the appliance

(minimum distance of 4 feet)

rough framing

3.1 minimum framing dimensions

HORIZONTAL VENT SECTIONS: A minimum clearance of 1" (25mm) at the bottom and sides and 2" (51mm)

at the top of the vent pipe in all horizontal runs to combustibles is required except for clearances in appliance enclosures. Horizontal vent sections within enclosures require a minimum clearance of 9” (229mm) at the top of the vent pipe (see “minimum enclosure clearances” section). Use ﬁrestop spacer W010-1777 (supplied) where vent pipe penetrates combustible walls.

VERTICAL VENT SECTIONS: A minimum clearance of 1" (25mm) all around the vent pipe on all vertical runs to combustibles is required except for clearances in appliance enclosures. Vertical vent sections within enclosures require a minimum clearance of 4" (102mm) to the sides of the vent pipe (see “minimum enclosure clearances” section). Use ﬁrestop spacer W500-0292 (not supplied) where vent pipe penetrates combustible ceilings or ﬂoors.

(51mm)

Ref HD35-2 HD40-2 HD46-2

W415-2197 / B / 08.28.18

35 3/4" (90.8cm) 40 3/4" (103.5cm) 46 3/4" (118.7cm)

61 1/2" (156.2cm) 66 1/2" (168.9cm) 72 1/2" (184.2cm)

43 1/2" (110.5cm) 47" (119.4cm) 51 1/4" (130.2cm)

14 13/16" (37.6cm) 16 9/16" (42.1cm) 18 11/16" (47.5cm)

32 3/4" (83.2cm) 35 1/4" (89.5cm) 38 1/4" (97.2cm)

22 1/4" (56.5cm) 22 1/4" (56.5cm) 22 1/4" (56.5cm)

MINIMUM ENCLOSURE CLEARANCES

Page 23

3.2 minimum enclosure clearances

COMBUSTIBLE

FIRESTOP SPACER

6”

152mm

6 1/2”

165mm

9”

229mm

NON-COMBUSTIBLE

BRICK

2”

51mm

1”

25mm

rough framing

0” IF NON-COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE.

70”

177.8cm

MINIMUM

38”

96.5cm

33 3/4”

85.7cm

For temperature requirements, the enclosure space around and above the appliance must be left unobstructed. It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air.

NON-COMBUSTIBLE

MATERIAL

FRONT HOOD

1”

25mm

57 1/2” 146cm MINIMUM PLUS RISE*

* See “venting” section.

W415-2197 / B / 08.28.18

Page 24

rough framing

note:

For heavier ﬁnishing materials such as marble, we recommend adding extra support to the frame. Ensure there is adequate ﬂoor support for the appliance and ﬁnishing material.

Before framing your appliance, determine vent requirements before deciding the ﬁnal location of the appliance. After rough framing, place the appliance in its ﬁnal position.

Minimum Rough Framing Dimensions

Ref. HD35-2 HD40-2 HD46-2

22 1/4” (56.5cm) 22 1/4” (56.5cm) 22 1/4” (56.5cm)

35 3/4”* (90.8cm) 40 3/4”* (103.5cm) 46 3/4”* (118.7cm)

* Based on 1/2” (12.7mm) ﬁnishing material thickness.

W415-2197 / B / 08.28.18

Page 25

4.0 venting installation

WARNING

• Ensure to unpack all loose materials from inside the ﬁ rebox prior to connecting the gas and electrical supply

• If your appliance is supplied with a remote, ensure the remote receiver is in the “OFF” position prior to connecting the gas and electrical supply to the appliance.

• For safe and proper operation of the appliance, follow the venting instructions exactly.

• The appliance exhaust ﬂ ue collar must be sealed using Mill Pac. All exhaust and intake vent pipe joints must be sealed using red RTV high temp silicone sealant (W573-0002) (not supplied) or black high temp Mill Pac (W573-0007) (not supplied).

• If using pipe clamps to connect rigid vent components, a minimum of 3 screws must also be used to ensure the connection cannot slip off.

• Do not clamp the ﬂ exible vent pipe.

• Risk of ﬁ re, explosion, or asphyxiation. Improper support of the entire venting system may allow vent to sag and separate. Use vent run supports and connect vent sections per installation instructions.

• Risk of ﬁ re, do not allow loose materials or insulation to touch the vent pipe. Remove insulation to allow for the installation of the attic shield and to maintain clearances to combustibles.

• Do not ﬁ ll the space between the vent pipe and enclosure with any type of material. Do not pack insulation or combustibles between ceiling ﬁ restops. Always maintain speciﬁ ed clearances around venting and ﬁ restop systems. Install wall shields and ﬁ restops as speciﬁ ed. Failure to keep insulation or other materials away from vent pipe may cause ﬁ re.

For optimum performance it is recommended that all horizontal runs have a minimum 1/4" (6mm) rise per foot using ﬂexible or rigid venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

W415-2197 / B / 08.28.18

Page 26

This application occurs when venting through a roof. Installation kits for

insulation, from ﬁ lling up the 1" (25mm) air space around the pipe.

WARNING

venting installation

4.1 horizontal installation

• The ﬁ restop assembly must be installed with the vent shield to the top.

• Terminals must not be recessed into a wall or siding more than the depth of the return ﬂ ange of the mounting plate.

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall, as illustrated, to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” (215.9mm) thick but the vent shield must extend the full depth of the combustible wall.

note:

Do not ﬁ ll the air space between the ﬁ restop spacer and the exterior wall with any type of insulating material (i.e. spray foam).

A. Apply a bead of caulking (not supplied) around the outer edge of

the hole of the ﬁ restop assembly, ﬁ t the ﬁ restop assembly to the hole and secure using 4 screws.

B. Once the vent pipe is installed in its ﬁ nal position, apply red RTV silicone (W573-0002) (not supplied)

between the pipe and the ﬁ restop.

4.2 vertical installation

various roof pitches are available from your authorized dealer / distributor. See the “accessories” section to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening,

as illustrated, in the ceiling and the roof to provide the minimum 1" (25mm) clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1" (25mm) air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the

Wolf Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply red RTV silicone (W573-0002) (not supplied) between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end

of the shield and tighten. This will prevent any materials, such as

CAULKING

FIRESTOP

SPACER

CAULKING

ADD

7”

VENT

SHIELD

note:

The above is for illustration purposes only. Vents do not always pass through center of frame.

HEIGHT

(178mm)

FINISHING MATERIAL

6”

ADD

(152mm)

WIDTH

DETERMINE THE CORRECT HEIGHT

9 3/4”

(248mm)

Firestop

underside

of joist

Vent Pipe

Caulking

Shield

Vent Pipe

Collar

Vent Pipe

Shield

9 3/4”

(248mm)

W415-2197 / B / 08.28.18

Page 27

venting installation

“Wolf Steel Approved Venting” or “E2” as identiﬁ ed by the stamp only on the ﬂ ex pipes.

WARNING

A. Stretch the inner ﬂ ex pipe to the required length taking

depth of its return ﬂ ange.

ADD FASTENER TYPE

4.3 using either ﬂexible or rigid vent components

• Do not allow the inner ﬂ ex pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight.

• Spacers are attached to the inner ﬂ ex pipe at predetermined intervals to maintain an even air gap to the outer ﬂ ex pipe. This gap is required for safe operation. A spacer is required at the start, middle, and end of each elbow to ensure this gap is maintained. These spacers must not be removed.

For safe and proper operation of the appliance, follow the venting instructions exactly.

Elbow

Spacers

The vent system must be supported approximately every 3 feet (0.9m) for both vertical and horizontal runs. Use Wolf Steel Ltd. support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs. All inner ﬂ ex pipe and outer ﬂ ex pipe joints may be sealed using high temperature red RTV silicone W573-0002 (not supplied) or the high temperature sealant W5730007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner ﬂ ex pipe and the exhaust ﬂ ue collar.

Use only approved ﬂ exible vent pipe kits marked:

4.3.1 horizontal air terminal installation

into account the additional length needed for the ﬁ nished wall surface. Apply a heavy bead of the red RTV silicone (W573-0002) (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” (50.8mm)

B. Using the outer ﬂ ex pipe, slide over the outer combustion

C. Insert the vent pipes through the ﬁ restop maintaining

D. If more vent pipe needs to be used to reach the ﬁ replace,

E. Stove Appliances Only: From inside the house, using

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the

over the inner sleeve of the air terminal and secure with a minimum of 3 screws.

air sleeve of the air terminal and secure with a minimum of 3 screws. Seal using red RTV silicone (W573-0002) (not supplied).

the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

couple them together, as illustrated. The vent system must be supported approximately every 3 feet (0.9m) for both vertical and horizontal runs. Use non-combustible strapping to maintain the minimum clearance to combustibles.

Red RTV Silicone (W573-0002) (not supplied), seal between the vent pipe and the ﬁ restop. Then slide the black trim collar over the vent pipe up to the ﬁ restop.

Caulking

Screws

(Supplied)

ADD GRAPHIC

Red RTV Silicone

Outer Flex

Pipe

Inner Flex

Pipe

2" (50.8mm) Overlap

Red RTV Silicone

Inner Flex Pipe

Outer Flex Pipe

Screws

Inner Coupler

Outer Coupler

Outer Flex

Pipe

W415-2197 / B / 08.28.18

Page 28

air terminal installation” section.

WARNING

venting installation

4.3.2 vertical air terminal Installation

• Maintain a minimum 2” (51mm) space between the air inlet base and the storm collar.

note:

Fastening hardware provided with appropriate roof terminal and liner kits.

A. Fasten the roof support to the roof using 6 screws. The roof support is

optional. In this case, the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the inner ﬂ ex

pipe a minimum of 2” (51mm) over the inner pipe of the air terminal connector and secure with a minimum of three screws, when 4/7, 5/8 and 3/5 venting is used and a minimum of six screws when using 8/10 or 8/11 venting. Seal using a heavy bead of red RTV silicone sealant (W573-0002) (not supplied).

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of red RTV

silicone sealant (W573-0002) (not supplied) and a minimum of three screws, when 4/7, 5/8 and 3/5 venting is used and a minimum of six screws when using 8/10 or 8/11 venting.

D. Thread the air terminal connector / vent pipe assembly down through

the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” (40.6cm) above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” (19mm) of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the ﬂ ashing, giving a 3/4” (19mm) margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector, place the

terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with a minimum of three screws, when 4/7, 5/8 and 3/5 venting is used and a minimum of six screws when using 8/10 or 8/11 venting.

G. Apply a heavy bead of weatherproof caulking 2” (51mm) above the

ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the appliance, see “horizontal

Connector

2” (51mm)

Roof Support

Inner Pipe

Air

Terminal

Red RTV

Silicone

(W572-0002)

Inner Flex Pipe

Outer Flex Pipe

Air Inlet Base

Caulking

Sto r m Collar

Weather Sealant

Flashing

W415-2197 / B / 08.28.18

Page 29

A. Move the appliance into position. Measure

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of the return ﬂ ange.

4.3.3 horizontal air terminal installation

Add Image

TOP VENT

Air terminal

venting installation

the vent length required between terminal and

#10x2"

SCREWS

appliance taking into account the additional length needed for the ﬁ nished wall surface and any 2” (50.8mm) overlaps between venting components.

Apply a heavy bead of Mill Pac sealant

(W573-0007) (not supplied) to the outer edge of the inner collar of the appliance. Attach the ﬁ rst inner rigid pipe component and secure using a minimum of three screws. Repeat using the outer rigid pipe. Seal using Red RTV Silicone (W573-0002) (not supplied).

Insert the vent pipes through the ﬁ restop maintaining the required clearance to

combustibles. Apply a heavy bead of Red RTV Silicone (W573-0002) (not supplied) to both the inner sleeve and outer sleeve of the air terminal. Slide the terminal sleeves into the rigid pipes a minimum of 1 1/4”. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

4.3.4 extended horizontal air terminal installation

FOR REAR VENT ONLY: A 45° corner installation can have 0” (0mm) rise between the appliance combustion air collar and the air terminal. In this case, vent lengths must be kept to a maximum of 24” (61cm). For longer vent lengths, a minimum vertical rise of 24” (61cm) is required.

A. Follow the instructions for "horizontal air terminal installation" section.

CAULKING

OUTER RIGID PIPE

2” (50.8mm) OVERLAP

INNER RIGID PIPE

HI-TEMP SEALANT

Telescopic sleeve

B. Continue adding components alternating inner rigid pipe and outer

rigid pipe. Ensure that all inner rigid pipe and elbows have sufﬁcient vent spacers attached and each component is sealed and securely fastened to the one prior. Attach the inner telescopic sleeve to the vent run. Repeat using the outer telescopic sleeve. Seal and secure as before. To facilitate completion, attach inner and outer couplers to the air terminal.

C. Install the air terminal. See “horizontal air terminal installation” section.

Extend the outer telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal.

20" (51cm)

Coupler

Venting

W415-2197 / B / 08.28.18

Page 30

WARNING

venting installation

4.3.5 vertical venting installation

• Maintain a minimum 2” (51mm) space between the air inlet base and the storm collar.

note:

Fastening hardware provided with appropriate roof terminal and liner kits.

Before attaching elbows to the collars on the back of the appliance, 1 1/2” (38.1mm) will need to be trimmed off the 4” (101.6mm) collar.

REAR VENT APPLICATIONS ONLY: Attach 4” (101.6mm) and 7” (177.8mm) elbows to the appliance. Secure with 3 screws and seal the joints and screw heads using high temperature sealant. Proceed to step A below.

TOP AND REAR VENT APPLICATIONS: A. Move the appliance into position. B. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

C. Apply high temperature sealant W573-0007 (not supplied) to the outer

edge of the inner sleeve of the air terminal. Slip the inner coupler a minimum of 2” (51mm) over the sleeve and secure using 3 screws.

D. Apply high temperature sealant W573-0002 (not supplied) to the outer

edge of the of the outside sleeve of the air terminal connector. Slip the outer coupler over the sleeve and secure as before. Trim the outer coupler even with the inner coupler end.

E. Thread the air terminal connector / vent pipe assembly down through

the roof support and attach, ensuring that a minimum 16” (40.6cm)of air terminal connector will penetrate the roof when fastened. If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connector / vent pipe assembly as it is passed through the attic. The air terminal connector must be positioned vertically and plumb.

Remove nails from the shingles, above and to the sides of the air terminal connector. Place the ﬂ ashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the ﬂ ashing, giving a 3/4” (19.1mm) margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

G. Apply a heavy bead of waterproof caulking 2” (51mm) above the ﬂ ashing. Install the storm collar around

the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal connector and the collar is achieved.

H. Continue adding rigid venting sections, sealing and securing as above. Attach the inner collapsed

telescopic sleeve to the last section of rigid piping. Secure with screws and seal. Repeat using the outer telescopic sleeve.

I. Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner elbow

for rear vent applications or the inner collar for top vent applications. Pull the telescopic sleeve a

minimum of 2” (51mm) onto the elbow. Secure with three screws. Repeat with the outer telescopic sleeve.

TOP VENT APPLICATIONS ONLY: K. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will

prevent any materials, such as insulation, from ﬁ lling up the 1” (25mm) air space around the pipe.

AIR

TERMINAL

CONNECTOR

INNER PIPE

HIGH TEMPERATURE SEALANT

INNER RIGID

OUTER RIGID

VENT

PIPE

SHIELD

PIPE

VENT

PIPE

COLLAR

W415-2197 / B / 08.28.18

Page 31

5.0 gas installation

WARNING

Do not use open ﬂ ame.

• Risk of ﬁ re, explosion, or asphyxiation. Ensure there are no ignition sources such as sparks or open ﬂ ames.

• Support gas control when attaching gas supply pipe to prevent damaging gas line.

• Always light the pilot whether for the ﬁ rst time or if the gas supply has run out with the glass door opened or removed. Purging of the gas supply line should be performed by a qualiﬁ ed service technician. Ensure that a continuous gas ﬂ ow is at the burner before closing the door. Ensure adequate ventilation. For gas and electrical locations, see “dimensions” section.

• All gas connections must be contained within the appliance when complete (gas ﬁ replaces only).

• High pressure will damage valve. Disconnect gas supply piping before testing gas line at test pressures above 1/2 PSIG.

• Valve settings have been factory set, do not change.

Installation and servicing to be done by a qualiﬁ ed installer.

• Move the appliance into position and secure.

• If equipped with a ﬂ ex connector, the appliance is designed to accept a 1/2” (13mm) gas supply. Without the

connector, it is designed to accept a 3/8” (9.5mm) gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current

CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

• When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

• The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner assembly

on its side to aid with servicing components.

• Check for gas leaks by brushing on a soap and water solution. After installing the electrical wiring and gas lines, ensure to test the appliance before ﬁnishing the framing and

ﬁnishing the appliance.

4.4 access panel for gas line connection

A. Remove the 2 screws holding the grate in place. B. Unscrew the 4 screws that hold the Access Panel

to the ﬁrebox.

C. Remove the gasket (careful not to tear).

Access Panel

Gasket

W415-2197 / B / 08.28.18

Page 32

6.0 electrical information

WARNING

• Do not use this appliance is any part has been under water. Call a qualiﬁed service technician immediately to have the appliance inspected for damage to the electrical circuit.

• Risk of electrical shock or explosion. Do not wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

• All wiring should be done by a qualiﬁed electrician and shall be in compliance with local cides. In the absence of local codes, use the current CSA22.1 Canadian Electrical Code in Canada or the current National Electrical Code ANSI/NFPA No. 70 in the United States.

• Always light the pilot whether for the ﬁrst time or if the gas supply has run out, with the glass door opened or removed.

This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States.

It is necessary to hard wire this appliance. Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired. This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996 national electrical code in the United States.

W415-2197 / B / 08.28.18

Page 33

6.1 wiring diagram

WARNING

• Do not wire 110 volts to the valve or wall switch.

LINE

MAIN

W750-0274

(POWER CORD)

APPLIANCE

GROUND STAR

electrical information

W010-3969 (LP)

W010-3968 (NG)

(PILOT ASSEMBLY)

PILOT

SENSOR

SWITCH

MAIN ON/OFF

W350-0702

(BATTERY HOUSING)

W175-0633

(CONNECTOR)

W750-0267

WIRE HARNESS

GAS VALVE

W725-0063 (LP)

W725-0062 (NG)

W190-0113

CONTROL MODULE

W415-2197 / B / 08.28.18

Page 34

electrical information

6.2 wiring requirements

A. This appliance must be electrically connected and grounded in accordance with local codes. In the

absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States.

B. Low voltage and 110 VAC voltage cannot be shared within the same wall box. C. Wire the appliance junction box to 110 VAC for proper operation of the appliance. D. Refer to “wiring diagram” section. E. This appliance is equipped with an electronic control valve which operates on a 3 volt system. F. Plug the 3 volt AC transformer into the appliance junction box to supply power to the appliance

and install four “AA” cell batteries (not included) into the battery tray before use (only required if the appliance is to operate during a power failure).

6.3 optional accessories requirements

A. This appliance may be used with a wall switch and/or a remote control B. Wiring for optional Wolf Steel approved accessories should be done now to avoid reconstruction.

Follow instructions that come with those accessories.

C. The battery tray and remote control receiver can be accessed through the air space between the

ﬁrebox front and the lower-front ﬁnishing cover panel.

D. The battery tray and remote control receiver must be secured using velcro to the inside of the lower

cover panel.

OPTIONAL REMOTE CONTROL RECEIVER LOCATION

E. Optional remote control receiver

locations as shown in illustration below.

6.4 junction box installation

A. Remove the two screws that secure the junction box assembly

to the outer shell on the left side of the appliance and remove the junction box assembly.

B. Remove the one screw that secures the junction box to the

junction box plate and slide off the clip.

C. Route the supply wire through the 7/8” (22mm) hole of the

junction box plate with a box connector (not supplied).

D. Connect the 120 volt supply wire to the receptacle as per the

CSA C22.1 Canadian Electrical Code in Canada or the ANSI/ NFPA 70-1996 National Electrical Code in the United States.

E. Once the wiring is complete, reinstall the junction box to the

junction box plate and resecure the screw that was removed in step B.

F. Reinstall the junction box assembly by reversing step A

making sure all plugs are secure in the junction box.

note:

If the appliance is already installed inside the enclosure, you can access the junction box from inside the appliance by removing the burner base assembly (see “accessing the blower” section).

W415-2197 / B / 08.28.18

JUNCTION

BOX

BATTERY

TRAY

GAS VALVE

REMOTE CONTROL

RECEIVER LOCATIONS

Page 35

7.0 optional blower installation

FRONT GRATE

REAR LOG SUPPORT

CONTROL ACCESS PANEL

PERIMETER SCREWS

FRONT GRATE

REAR LOG SUPPORT

CONTROL ACCESS PANEL

WARNING

• Risk of ﬁre and electrical shock.

• Turn off the gas and electrical power before servicing this appliance.

• Use only Wolf Steel approved optional accessories and replacement parts with this appliance. using nonlisted accessories (blowers, doors, louvres, trims, gas components, venting components, etc.) could result in a safety hazard and will void the warranty and certiﬁcation.

• Ensure that the fan’s power cord is not in contact with any surface of the appliance to prevent electrical chock or ﬁre damage. Do not run the power cord beneath the appliance.

• The wire harness provided in the blower kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

7.1 accessing the blower

WARNING

• Be careful not to tear the burner train gasket. A replacement gasket can be ordered from your local authorized dealer / distributor.

note:

If optional brick panels have been installed, they will need to be removed prior to proceeding.

A. Remove the control access panel. B. Remove the door (see “glass door

C. Carefully remove the log set and

D. Remove the 2 screws holding the

E. Remove the 2 screws holding the

F. Remove the 9 perimeter screws

7.2 installing the blower

A. Open the blower kit and

B. Reverse procedure to re-

removal / installation” section).

optional brick panels if installed (see “log placement” section).

FRONT GRATE

REAR LOG SUPPORT

front grate in place.

rear log support.

as illustrated and lift out the burner base assembly and gasket. The

CONTROL ACCESS PANEL

gas line ﬂex-connector should provide sufﬁcient movement to permit shifting the burner assembly on its side.

remove the thermal disc from the bracket. Remove the speed

SPEED CONTROL BRACKET

control bracket from the burner base assembly, install the

BLOWER

thermal disc and speed control switch onto the speed control

GASKET

bracket and reattach to the burner base.

assemble.

PERIMETER SCREWS

THERMAL DISC

SPEED CONTROL SWITCH

VARIABLE SPEED KNOB

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Page 36

optional blower installation

INSTALLATION MUST BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and

grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian Electrical

BLOWER

Code in Canada or the ANSI / NFPA 70 National Electrical Code in the United States.

black

red

Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

1. To safely install the fan, turn off the electricity ﬁrst.

2. Slide the vibration reducing pad (A) into the clip (C) and

THERMAL SWITCH

white

VARIABLE SPEED SWITCH

up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.

3. Attach the connectors from the black and white wires to the thermal disc.

4. Attach the connectors from the black and red wires to the blower.

5. Plug the harness cord into the receptable.

Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the appliance and will run for approximately 30-45 minutes after the appliance has been turned off. Use of the fan increases the output of heat.

W415-2197 / B / 08.28.18

Page 37

8.0 operation (electronic)

WARNING

• If you do not follow these instructions exactly, a ﬁ re or explosion may result causing property damage, personal injury, or loss of life.

• If applicable, always light the pilot whether for the ﬁ rst time or if the gas supply has run out with the glass door opened or removed.

Ensure that a continuous gas ﬂ ow is at the burner before installing the door. When lit for the ﬁ rst time, the appliance will emit an odor for a few hours. This is a normal temporary condition caused by the “burn-in” of paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation, such as, following a vacation or warm weather season, the appliance may emit a slight odor for a few hours. This is caused by dust particules in the heat exchanger burning off. In both cases, open a window to sufﬁ ciently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING

• Do not turn on if children or other at risk individuals are near the appliance.

• This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

• Before operating, smell all around the appliance area for gas and next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and replace any part of the control system and any gas control which has been underwater.

WHAT TO DO IF YOU SMELL GAS

• Turn off all gas to the appliance.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

LIGHTING INSTRUCTIONS

note:

This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

A. Stop! Read the above safety information on this label. B. Remove batteries from the transmitter and set thermostat to lowest setting, if

equipped.

C. Turn off all electrical power to the appliance. D. Open the glass door, if equipped. E. Turn the manual shut-off valve clockwise to the “OFF” position. (Shut-off valve is

located on the ﬂ ex connector).

F. Wait ﬁ ve (5) minutes to clear out any gas. If you smell gas including near the

ﬂ oor, STOP! Follow the instructions above in the “WHAT TO DO IF YOU SMELL GAS” section. If you don’t smell gas; close the glass door and go to the next step.

G. Turn the manual shut-off valve counter clockwise to the “ON” position. H. Turn on all electrical power to the appliance and re-install the batteries into the

transmitter. Set thermostat to desired setting, if equipped.

I. Turn on the remote wall switch to the appliance. J. If the appliance will not operate, follow instructions “TO TURN OFF GAS” and

call your service technician or gas supplier.

TO TURN OFF GAS A. Set thermostat to lowest setting, if equipped. B. Turn off the remote wall switch to the appliance. C. Turn off all electric power to the appliance if service is to be performed.

Turn manual shutoff valve clockwise to the “OFF” positon. Do not force.

add gas knob

add gas valve

W415-2197 / B / 08.28.18

Page 38

9.0 ﬁnish framing

WARNING

DO NOT BUILD INTO THIS AREA - IT MUST BE LEFT

CLEAR TO PROVIDE ADEQUATE CLEARANCE FOR

THE VENT IN THIS 14” (35.6CM) WIDE AREA CENTERED

• Do not build into this area. It must be left clear to provide adequate clearance for the vent in this 14” (35.6cm) wide area centered along the

ALONG THE FRONT OF THE APPLIANCE. NO

front of the appliance. No combustibles are

COMBUSTIBLES ARE ALLOWED.

allowed.

70”

177.8cm *

4 3/4”

121mm

1 1/2”

35.6cm MIN

38mm MAX

3 1/2”

14”

89mm MAX

6 1/2”

165mm

note:

NOTE: THREE BRACES ARE REQUIRED (AS

Three braces are required (as nailers).

NAILERS).

FRAMING DIMENSIONS

Ref HD35-2 HD40-2 HD46-2

35 3/4” (90.8cm) 40 3/4” (103.5cm) 46 3/4” (118.7cm)

* Allow for ﬁnished ﬂoor and hearth thickness when setting these dimensions. ** When constructing the enclosure allow for ﬁnishing material thickness to maintain clearances.

W415-2197 / B / 08.28.18

22 1/4”

56.5cm **

104.8cm *

41 1/4”

Page 39

10.0 ﬁnishing

WARNING

• Risk of ﬁre!

• Never obstruct the front opening of the appliance.

• The front of the appliance must be ﬁnished with any non-combustible materials such as brick, marble, granite, etc., provided that these materials do not go below the speciﬁed dimension, as illustrated.

• Do not strike, slam, or scratch. Do not operate appliance with glass removed, cracked, or scratched.

• Facing and/or ﬁnishing materials must never overhang into the appliance opening.

• The glass door assembly is designed to pivot forward when relieving excess pressure that might occur. Finishing or other materials must not be located in the opening surround the door as this will interfere with the doors' ability to relieve pressure.

9.1 safety screen removal / installation

WARNING

• Glass may be hot. Do not touch glass until cooled.

• If equipped with door latches that are part of a safety relief system, they must be properly engaged. Do not operate the appliance with latches disengaged.

• Facing and/or ﬁnishing materials must not interfere with air ﬂow through air openings, louvre openings, operation of louvres or doors, or access for service. Observce all clearances when applying combustible materials.

• Before door is removed, turn the appliance off and wait until appliance is cool to the touch. Doors are heavy and fragile so handle with care.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and must be installed.

Before the glass door can be removed, the surround with safety screen must be removed. Lift the surround with safety screen off the 4 shoulder screws, tilt the top forward and remove from the appliance.

SAFETY BARRIER

Reverse these steps to reinstall the safety screen and door. Ensure safety screen is installed correctly.

SAFETY BARRIER

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Page 40

ﬁnishing

10.1 glass door removal / installation

Before the glass door can be removed, the surround with safety screen must be removed (see “safety screen removal / installation” section).

The glass door is secured to the top front edge of the appliance with two latches. Pull the handles of the latches forward, then lift the latches out from the door frame to release the top of the door. Next, pivot the door forward until the top edge clears the front of the appliance. Carefully grip the sides of the door lifting it out from the retainer along the bottom of the door.

note:

These latches make up the spring relief system for the appliance. Ensure they open freely and close sealed.

Reverse these instructions to reinstall the door and surround with safety screen. Ensure the surround with safety screen is installed correctly.

HANDLES

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Page 41

10.2 installing non-combustible board

COMBUSTIBLE MATERIAL

NOTE: THREE NAILERS

ARE REQUIRED.

NON-COMBUSTIBLE

(SUPPLIED)

6 1/2”

[165mm MIN

1 1/4”

32mm MIN

7 3/8”

187mm MIN

NON-COMBUSTIBLE MATERIAL SUCH AS TILE, MARBLE GRANITE, ETC.

COMBUSTIBLE MATERIAL

NOTE: THREE BRACES

ARE REQUIRED.

NON-COMBUSTIBLE

(SUPPLIED)

6 1/2”

[165mm MIN

NON-COMBUSTIBLE FINISHING MATERIAL

ﬁnishing

COMBUSTIBLE FINISHING MATERIAL

note:

For detailed installation instructions on the 4-sided frame, optional faceplate or bevelled trims refer to the installation instructions provided with the kit.

A joint compound that is resistant to heat and cracking should be used when taping and mudding seams.

NON- COMBUSTIBLE MATERIAL

FINISHING DIMENSIONS

Ref HD35-2 HD40-2 HD46-2

33"

(83.8cm)

33 3/4"

(85.7cm)

38"

(96.5cm)

33 3/4"

(85.7cm)

(111.8cm)

33 3/4"

(85.7cm)

Non-combustible Material Deﬁnitions

44"

COMBUSTIBLE MATERIAL

FINISHING DIMENSIONS

Ref HD35-2 HD40-2 HD46-2

35 3/4"

(90.8cm)

35 1/4"

(89.5cm)

40 3/4"

(103.5cm)

40 1/4"

(102.2cm)

41"

(104.1cm)

41”

(104.1cm)

46 3/4"

(118.7cm)

46 1/4"

(117.5m)

41"

(104.1cm)

Material which will not ignite and burn. Materials consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof are suitable.

Materials that are reported as passing ASTM E 136, Standard Test Method for Behaviour of Materials in a Vertical Tube Furnace at 750°C (1382°F) and UL763 shall be considered non-combustible materials.

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Page 42

ﬁnishing

10.3 non-combustible facing material

WARNING

• 2” (51mm) clearance from the surround is required for any additional projecting out a maximum 2” (51mm). If greater projections are desired, increase the clearance from the surround by 2” (51mm) for every 1” (25mm) of additional projection.

4” (102mm)

6” (152mm)

4” (102mm)

2” (51mm)

0” (0mm)

3” (76mm) 2” (51mm)

TOP OF

APPLIANCE

SAFETY

SCREEN

SECTION A - A

DOOR

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Page 43

ﬁnishing

note:

10.4 alcove installation

RECESS OR ALCOVE AREA

ENCLOSURE AREA

APPLIANCE

Recesses or alcoves above the appliance must be made with non-combustible material and regular minimum clearances, as deﬁned for combustible materials, must still be applied.

The recesses or alcoves can be made as deep as desired provided the minimum clearances to combustibles are maintained.

The minimum enclosure volume must be increased by no less than the volume of the recess. This adjustment can be made by increasing any or all of the height, width and depth of the enclosure.

W415-2197 / B / 08.28.18

Page 44

MANTEL

HEIGHT

2 4 6 8 10

MANTEL DEPTH

ﬁnishing

10.5 minimum mantel clearances

WARNING

• Risk of ﬁre!

• Maintain all speciﬁed air space clearances to combustibles. Failure to comply with these instructions may cause a ﬁre or cause the appliance to overheat. Ensure all clearances (i.e. back, top, vent, mantel, front, etc.) are clearly maintained.

• When using paint or lacquer to ﬁnish the mantel, the paint or lacquer must be heat resistant to prevent discolouration.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.

MANTEL DIMENSIONS

Ref Height Depth

A B C D

MANTEL

38" (96.5cm)

13" (33cm) 2" (51mm) 15" (38.1cm) 4" (102mm) 17" (43.2cm) 6" (152mm) 19" (48.3cm) 8" (203mm)

HEIGHT

19 17

15 13

2 4 6 8 10

MANTEL DEPTH

W415-2197 / B / 08.28.18

Page 45

ﬁnishing

WARNING

10.6 log placement

• Failure to position the logs in accordance with these diagrams or failure to use only logs speciﬁ cally approved with this appliance may result in property damage or personal injury.

• Logs must be placed in their exact location in the appliance. Do not modify the proper log positions, since appliance may not function properly and delayed ignition may occur.

• The logs are fragile and should be handled with care.

The individual logs can be easily identiﬁed by the numbers cast on the underside of each log. Phazer glowing embers exclusive to Wolf Steel Ltd., provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. During the initial use of the appliance, log colours may vary. During the initial use of the appliance the colours will become more uniform as colour pigments burn in during the heat activated curing process.

LOG IDENTIFICATION CHART

LOGS HD35-2 HD40-2 HD46-2

Rear Log W135-0339 W135-0339 W135-0339

Middle Log W135-0409 W135-0409 W135-0409

Left Log W135-0406 W135-0406 W135-0406

Right Log W135-0407 W135-0407 W135-0407

Charcoal Strip Log W135-0408 W135-0408 W135-0408

Base Left Log N/A N/A W135-0392

Base Right Log N/A N/A W135-0393

A. Place the rear log (W135-0339) on rear bracket, ensure the log is

seated properly on the rear bracket and located on the center pin.

logs and

B. Place the middle log (W135-0409) on top of the burner pan. Use

the two bottom holes of the log to locate it onto the two pins on the burner pan.

C. HD35-2 / HD40-2: Place the log charcoal strip (W135-0408) on top

of the front grate by engaging the two cut out notches onto the two middle posts of the front grate.

HD46-2: Place the log charcoal strip (W135-0408) on top of the

support ember strip.

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Page 46

ﬁnishing

D. Place the right log (W135-0407) on top of the middle log by

locating the bottom rectangular holes of the right log onto the knob of the middle log. The end of the log with a cut out notch will seat against the back of the right end front grate post.

E. Place the left log (W135-0406) using the bottom rectangular hole to

position onto the knob of the middle log located on the left. The notch on the bottom end of the log is to seat onto the left end front grate post.

F. HD46-2 ONLY: Place the base right log (W135-

0393) using the bottom rectangular hole to engage with the two pins on the right as illustrated.

G. HD46-2 ONLY: Place the base left log (W135-

0392) using the bottom hole of the log to locate it onto the base support bracket pin on the left side.

W415-2197 / B / 08.28.18

Page 47

10.7 glowing ember placement

Tear the embers into pieces and loosely layer above the burner ports covering the burner area. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow.

The ember material will only glow when exposed to direct ﬂ ame; however, care should be taken to not block off the burner ports.

Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed “glowing embers” and your local authorized dealer / distributor.

WARNING

• Do not block or close off the burner ports. Blocked ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition.

PHAZER™ logs available from

10.8 logo placement

Remove the backing of the logo supplied and place on the glass viewing door or bottom access panel as illustrated.

13mm

1/2”

LOGO

1/2”

13mm

ﬁnishing

PHAZER™

W415-2197 / B / 08.28.18

Page 48

*Maximum inlet pressure not to exceed 13”

PILOT SCREW

11.0 adjustment

11.1 pilot burner adjustment

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Check Pressure Readings:

Inlet pressure can be checked by turning screw (A) counterclockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read as described on the chart below. Check pressure with main burner operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read as described on the chart below. Check pressure with main burner operating on “HI”.

After taking pressure readings, be sure to turn screws clockwise ﬁ rmly to reseal. Do not overtorque.

Leak test with a soap and water solution.

Prior to pilot adjustment, ensure that the pilot assembly has not been painted. If overspray or painting of the pilot assembly has occurred remove the paint from the pilot assembly, or replace. Fine emery cloth or a synthetic scrub pad (such as Scotch-Brite and ﬂ ame sensor.

FLAME SENSOR

ELECTRODE

PILOT BURNER

INSERT PILOT ASSEMBLY

FLAME MUST ENVELOP UPPER 3/8” (9.5mm) TO 1/2” (12.7mm) OF FLAME SENSOR

™)

can be used to remove the paint from the pilot hood, electrode

Pressure Natural Gas

(inches)

Inlet

*7”

(minimum 4.5”)

Outlet

3.5” 8.7mb 10” 24.9mb

Natural Gas

(millibars)

17.4mb

(minimum 11.2mb)

Propane

(inches)

13”

(minimum 11”)

Propane

(millibars)

32.4mb

(minimum 27.4mb)

W415-2197 / B / 08.28.18

Page 49

11.3 venturi adjustment

This appliance has an air shutter that has been factory set open according to

note:

ADD IMAGE

HERE

La ﬂamme doit envelopper

la sonde de ﬂamme de

3/8" à 1/2"

(9.5mm - 12.7mm)

upper

3/8” - 1/2”

(9.5mm - 12.7mm)

adjustment

the chart below: Regardless of venturi orientation, closing the air shutter will cause a more

yellow ﬂame, but can lead to carbonization. Opening the air shutter will cause a more blue ﬂame, but can cause ﬂame lifting from the burner ports. The ﬂame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁnal ﬂame colour to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

It is important that the oriﬁce is securely inserted into the venturi.

To access the air shutter, remove the control access panel, remove the glass door assembly and carefully remove the log set. Remove the four screws attached to the burner pan. Slide the burner pan to the left roughly 1” (25mm) then lift up. Air shutters have been factory set open according to the Venturi Adjustment Chart. These settings are for (maximum) horizontal termination. Adjustment may be required depending on fuel type, vent conﬁguration and altitude.

VENTURI ADJUSTMENT CHART

FUEL HD35-2 HD40-2 HD46-2

NG 1/8"

(3mm)

P 3/8"

(10mm)

1/8"

(3mm)

7/16"

(11mm)

1/8"

(3mm)

3/8"

(10mm)

VENTURI BURNER

AIR SHUTTER OPENING

ORIFICE

11.2 ﬂame characteristics

It’s important to periodically perform a visual check of the pilot and burner ﬂames. Compare them to the illustration provided. If any ﬂames appear abnormal, call a service person.

HD35-2 / HD40-2

HD46-2

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Page 50

WARNING

12.0 maintenance

• Turn off the gas and electrical power before servicing the appliance.

• Appliance may be hot. Do not service until appliance has cooled.

• Do not use abrasive cleaners on glass.

• Do not paint the pilot assembly. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed

service person. The following suggested checks should be performed by a qualiﬁ ed technician. The appliance area must be kept clear and free of combustible materials, gasoline, or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

note:

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to ex-

pose both assemblies.

2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the appli-

ance clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning

or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple /

thermopile as well as it reaches the burner.

5. If your appliance is equipped with a safety barrier, cleaning may be necessary due to excessive lint /

6. If your appliance is equipped with relief doors, ensure the system performs effectively. Check that the

7. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning

8. Check to see that the main burner ignites completely on all ports when turned on. A 5 to 10 second

9. Visually inspect the appliance for carbon build up. Using a small whisk or brush, brush off the carbon

10. This step is not applicable for Vent Free appliances: Check to see that the appliance is vent-

dust from carpeting, pets, etc. simply vacuum using the brush attachment.

gasket is not worn or damaged. Replace if necessary.

which can be distributed in the surrounding living area, inside the ﬁ rebox and on exterior surfaces surrounding vent termination.

total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

and vacuum up or sweep into garbage.

ing correctly. Ensure chimney system is safe and unobstructed. (If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions provided for the initial installation).

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Page 51

maintenance

WARNING

12.1 annual maintenance

• Annual maintenance should be performed by a qualiﬁ ed service technician

• The ﬁ rebox becomes very hot during operation. Let the appliance cool completely or wear heat resistant gloves before conducting service.

• Never vacuum hot embers.

• Do not paint the pilot assembly

• This appliance will require maintenance which should be planned on an annual basis.

• Service should include cleaning, battery replacement, venting inspection and inspection of the burner, media, and ﬁ rebox. Refer to the door removal section and remove the door as instructed.

• Carefully remove media if necessary (logs, glass, brick panels, etc.).

• Using a vacuum with soft brush attachment, gently remove any dirt, debris, or carbon build up from the logs, ﬁ rebox, and burner. For glass media, follow the installation instructions for pre-cleaning.

• Gently remove any build-up on the pilot assembly including thermopile, thermocouple, ﬂ ame sensor, and igniter (if equipped).

note:

Clean ﬂ ame sensor using a ﬁ ne emery cloth or a synthetic scrub pad (such as Scotch-Brite™) to remove any oxides. Clean the pilot assembly using a vacuum with a soft brush attachment. It is important that the pilot assembly is not painted.

• Inspect all accessible gaskets and replace as required.

• If equipped with a blower, access the blower and clean using a soft brush and vacuum.

• Re-assemble the various components in reverse order.

• Inspect the relief system. The appliance relieves through the main glass door or through the ﬂ aps on the ﬁ rebox top. Ensure they open freely, and close sealed.

• Check the gas control valve pilot and Hi / Lo knobs move freely, if equipped. Replace if any stiffness in movement is experienced.

• Check for gas leaks on all gas connections up and downstream from the gas valve including pilot tube connections.

W415-2197 / B / 08.28.18

Page 52

WARNING

Replacement glass/frame assembly shall be replaced as a complete unit as supplied by the appliance manufacturer.

WARNING

appliance manufacturer. DO NOT SUBSTITUTE MATERIALS.

If the appliance is equipped with plated parts, you must clean ﬁ ngerprints or other marks from the plated surfaces

maintenance

12.2 door glass replacement

• Do not use substitute materials.

• Glass may be hot. Do not touch glass until cooled.

• Care must be taken when removing and disposing of any broken door glass or damaged components. Be sure to vacuum up any broken glass from inside appliance before operation.

• Do not strike, slam, or scratch. Do not operate appliance with glass removed, cracked, broken, or scratched.

12.3 care of glass

• Do not clean glass when hot! Do not use abrasive cleaners to clean glass.

Buff lightly with a clean dry soft cloth to remove accumulated dust or ﬁ ngerprints. Clean both sides of the glass after the ﬁ rst 10 hours of operation with an ammonia-free glass cleaner.

note:

Vinegar-based glass cleaners have demonstrated an ability to provide a clean, streak free glass surface.

Thereafter, clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result. Contact you local authorized dealer / distributor for complete cleaning instructions.

Razor blades, steel wool, or other metallic objects must not be used on both surfaces of the glass. Doing so can remove a thin layer of metal from the razor blades, steel wool, or other metallic objects that may then be deposited onto the coating. This can result in a discoloured stain or scratch-like mark. More importantly, this can scratch the glass surface, thereby reducing its strength.

Do not operate the appliance with broken glass, as leakage of ﬂ ue gases may result. Contact your local authorized dealer / distributor for complete cleaning instructions. If the glass should ever crack or break while the ﬁ re is burning, do not open the door until the ﬁ re is out. Do not

operate the appliance until the glass has been replaced. Contact you local authorized dealer / distributor for replacement parts. DO NOT SUBSTITUTE MATERIALS.

This appliance is factory equipped with 5mm tempered glass. Use only replacement parts as supplied by the

12.4 care of plated parts

before operating the appliance for the ﬁ rst time. Use an ammonia-free or vinegar-based cleaner and a towel to clean. If not cleaned properly before operating for the ﬁ rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the ﬁ ngerprints and oils will not affect the ﬁ nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts.

note:

The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed (i.e. using a hair dryer or similar heat source).

W415-2197 / B / 08.28.18

Page 53

13.0 replacement parts

WARNING

• Failure to position the parts in accordance with this manual or failure to use only parts speciﬁ cally approved with this appliance may result in property damage or personal injury.

Contact your dealer for questions concerning prices and policies on replacement parts. Normally, all parts can be ordered through your Authorized dealer / distributor.

For warranty replacement parts, a photocopy of the original invoice will be required to honour the claim.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

Parts, part numbers, and availability are subject to change without notice. Parts identiﬁ ed as stocked will be delivered within 2 to 5 business days for most delivery

destinations. Parts not identiﬁ ed as stocked will be delivered within a 2 to 4 week period, for most cases. Parts identiﬁ ed as ‘SO’ are special order and can take up to 90 days for delivery.

W415-2197 / B / 08.28.18

Page 54

Items may not appear exactly as illustrated.

SAFETY

SCREEN

1131131

111

11111

Part Number

Description

Stocked

Yes

For replacement parts, refer to:

“valve train assembly” section.

Yes

W335-0051

W010-3293

W562-0060

Yes

replacement parts

13.1 HD35-2 overview

Log stiffner (GL-672)

Cast grate

Rear log (GL-672)

Charcoal log strip (GL-672)

Left side log (GL-672)

Middle log (GL-672)

Right side log (GL-672)

W415-2197 / B / 08.28.18

Safety barrier assembly

Safety screen

Napoleon Logo

Door assembly

Hood

Gasket kit (12’)

Door latches (x2)

Page 55

replacement parts

222420232120221821

Items may not appear exactly as illustrated.

Valve (P)

Part Number

Stocked

W456-0042

Yes

W456-0054

Yes

W010-2312

Yes

Valve train gasket

Yes

W432-0103

Yes

W750-0267

Yes

W290-0140

Access gasket

Yes

Pilot oriﬁce (NG)

Yes

YES

Gasket manifold

Yes

Description

Yes

Pilot assembly (NG)

Yes

Pilot assembly (P)

Battery housing

Yes

Power cord

Valve (NG)

Yes

13.2 HD35-2 valve train assembly

W415-2197 / B / 08.28.18

Page 56

Items may not appear exactly as illustrated.

09.27.16 / B

SAFETY

SCREEN

211

111

11111

Description

1112131410

Yes

W010-1856

W385-2010

Yes

“valve train assembly” section.

Yes

Safety screen

Gasket kit (12’)

Log stiffner (GL-672)

Cast grate

Middle log (GL-672)

Yes

replacement parts

13.3 HD40-2 overview

W415-2197 / B / 08.28.18

Page 57

replacement parts

222420232120221821

Items may not appear exactly as illustrated.

HD40 VALVE TRAIN ASSEMBLY

Part Number

Description

Stocked

Burner oriﬁce #38 (NG)

Yes

Burner oriﬁce #53 (P)

Yes

Burner assembly

Yes

W290-0139-SER

Valve train gasket

Yes

Flex manifold

W190-0113-SER

Control module

Yes

Access gasket

Yes

W455-0071

Yes

Pilot assembly (NG)

Yes

Pilot assembly (P)

On / Off wiring harness

Battery housing

Yes

Power cord

Yes

Valve (NG)

Valve (P)

YES

W290-0157

Gasket manifold

Yes

13.4 HD40-2 valve train assembly

Ref. No.

W415-2197 / B / 08.28.18

Page 58

Items may not appear exactly as illustrated.

SAFETY

111

Part Number

Description

Stocked

Yes

W010-1857

W385-2010

W010-3795-SER

Yes

11210

Yes

W655-0454

Yes

W335-0053

W010-3293

W562-0060

Yes

replacement parts

13.5 HD46-2 overview

Charcoal log strip (GL-672)

Cast grate

Left side log (GL-672)

Rear log (GL-672)

Middle log (GL-672)

Outer left side log (GL-673)

Outer right side log (GL-673)

Right side log (GL-672)

W415-2197 / B / 08.28.18

Safety barrier assembly

Safety screen

Napoleon logo

Gasket kit (12’)

Door assembly

Log stiffner (GL-672)

Hood

Door latches (x2)

Page 59

replacement parts

Items may not appear exactly as illustrated.

Ref. No.

Description

Stocked

Burner oriﬁce #37(NG)

Yes

Burner oriﬁce #52 (P)

Yes

Burner assembly

Yes

Valve train gasket

Yes

Flex manifold

Control module

Yes

Wire harness

Yes

Access gasket

Yes

W455-0071

Yes

Description

W455-0049

Pilot oriﬁce (P)

Yes

W010-3968

Pilot assembly (NG)

Yes

W010-3969

Pilot assembly (P)

W750-0193

On / Off wiring harness

W350-0702

Battery housing

Yes

W750-0294

W725-0062

Valve (NG)

W725-0063

Valve (P)

2419232127

292528262430

2431

2432

W455-0071

YES

Gasket manifold

Yes

13.6 HD46-2 valve train assembly

W415-2197 / B / 08.28.18

Page 60

GD841KT

Description

Part Number

Description

SBHD35K

BFKXS

Brushed Copper Safety Barrier with Straight Accents

Brushed Nickel Safety Barrier with Straight Accents

Black Safety Barrier with Straight Accents

Brushed Copper Safety Barrier with Curved Accents

Brushed Nickel Safety Barrier with Curved Accents

Black Safety Barrier with Curved Accents

Brushed Copper Inlay with Safety Barrier

Brushed Nickel Inlay with Safety Barrier

14.0 HD35-2 accessories

Yes

Beach Fire Kit

Ambient Glow Embers

Blower

Blower Gasket (GZ550-1KT)

Yes

Thermodisc (GZ550-1KT

Variable Speed Switch Yes

D35BC

D35BN

DC35K

DC35BC

DC35BN

DS35K

DS35BC

DS35BN

MRKS Mineral Rock Kit

BFKXS

ANIH Black Andirons (x2)

RAK35/40 Media Tray

W361-0239-BULK

W361-0037

W690-0002

GZ550-1KT

KB-35

W415-2197 / B / 08.28.18

SBHD35K Premium Black Safety Barrier

DS35BC

DC35BC

DS35K

DS35BN

DC35K

DC35BN

344

GD841KT Decorative Brick Panels Sandstone

D35BN

PRPH35 Porcelain Reﬂective Radiant Panels

D35BC

Page 61

15.0 HD40-2 accessories

GD842-1KT

Items may not appear exactly as illustrated.

Description

Part Number

Description

Stocked

SBHD40K

BFKXS

Brushed Copper Safety Barrier with Straight Accents

Brushed Nickel Safety Barrier with Straight Accents

Black Safety Barrier with Straight Accents

Brushed Copper Safety Barrier with Curved Accents

Brushed Nickel Safety Barrier with Curved Accents

Black Safety Barrier with Curved Accents

Brushed Copper Inlay with Safety Barrier

Brushed Nickel Inlay with Safety Barrier

Yes

Beach Fire Kit

Ambient Glow Embers

Blower

Blower Gasket (GZ550-1KT)

Yes

Thermodisc (GZ550-1KT

Variable Speed Switch Yes

D40BC

D40BN

DC40K

DC40BC

DC40BN

DS40K

DS40BC

DS40BN

MRKS Mineral Rock Kit

BFKXS

ANIH Black Andirons (x2)

RAK35/40 Media Tray

W361-0239-BULK

W361-0037

W690-0002

GZ550-1KT

KB-35

SBHD40K Premium Black Safety Barrier

DS40BC

DC40BC

DS40K

DS40BN

W415-2197 / B / 08.28.18

DC40K

DC40BN

344

GD842-1KT Decorative Brick Panels Sandstone

D40BN

D40BC

PRPH40 Porcelain Reﬂective Radiant Panels

Page 62

GD843KT

Items may not appear exactly as illustrated.

Description

Part Number

Description

789

SBHD46K

7912

Brushed Copper Safety Barrier with Straight Accents

Brushed Nickel Safety Barrier with Straight Accents

Brushed Copper Safety Barrier with Curved Accents

Brushed Nickel Safety Barrier with Curved Accents

16.0 HD46-2 accessories

Yes

Beach Fire Kit

Ambient Glow Embers

Blower

Blower Gaske (GZ550-1KT)

Yes

Thermodisc (GZ550-1KT

Variable Speed Switch Ye s

D46BC

D46BN

DC46K

DC46BC

DC46BN

DS46K

DS46BC

DS46BN

RAK46 Media Tray

W361-0239-BULK

MRKM Mineral Rock Kit

BFKS

Premium Black Safety Barrier

W361-0037

ANIH Andirons (x2)

GZ550-1KT

Black Safety Barrier with Straight Accents

Black Safety Barrier with Curved Accents

KB-35

W690-0002

Decorative Brick Panels Sandstone

Brushed Copper Inlay with Safety Barrier

Brushed Nickel Inlay with Safety Barrier

Porcelain Reﬂective Radiant Panels

W415-2197 / B / 08.28.18

SBHD46K

DS46BC

DC46BC

DS46K

DC46K

DS46BN

D46BC

DC46BN

344

GD843KT

D46BN

PRPH46

Page 63

17.0 troubleshooting

WARNING

FLAME SENSOR

PILOT BURNER

ELECTRODE

• Always light the pilot whether for the ﬁ rst time or if the gas supply has run out, with the glass door open or removed.

• Turn off gas and electrical power before servicing the appliance.

• Appliance may be hot. Do not service until appliance has cooled.

• Do not use abrasive cleaners

symptom problem test solution

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

(This is not applicable in outdoor appliances)

Flames are consistently too large or too small. Carboning occurs.

INSERT

Blockage in vent. - Remove blockage. In really cold conditions, ice buildup may occur

Incorrect installation. - Refer to “venting” section to ensure correct installation.

Appliance is over-ﬁ red or underﬁ red.

on the terminal and should be removed as required. (To minimize this from reoccuring, the vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be wrapped with an insulated mylar sleeve).

- Check pressure readings:

Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read as described on the chart below. Check that main burner is operating on ‘HI’. Outlet pressure can be checked the same as above using screw (B). Gauge should read as described on the chart below. Check that main burner is operating on ‘HI’. After taking pressure readings, be sure to turn screws

clockwise ﬁ rmly to reseal. DO NOT OVER TORQUE.

Leak test with a soap and water solution.

PHOTO

OF VALVE

HERE

Pressure Natural Gas

Inlet

Outlet

(inches)

*7”

(minimum 4.5”)

3.5” 8.7mb 10” 24.9mb

Natural Gas

(millibars)

17.4mb

(minimum 11.2mb)

*Maximum inlet pressure not to exceed 13” w.c.

Propane (inches)

13”

(minimum 11”)

(minimum 27.4mb)

Propane

(millibars)

32.4mb

Air shutter improperly adjusted.

Carbon is being deposited on glass, logs, rocks, media, or combustion chamber surfaces.

White / grey ﬁ lm forms. Sulphur from fuel is being depos-

Exhaust fumes smelled in room, headaches.

Air shutter is blocked. - Ensure air shutter opening is free of lint or other obstructions.

Flame is impinging on the glass, logs, rocks, media or combustion chamber.

ited on glass, logs, or combustion chamber surfaces.

Appliance is spilling. (This is not applicable in outdoor appliances).

- Return air shutter to speciﬁ ed opening, see “venturi adjustments”

section in the installation manual.

- Ensure the media is positioned correctly in the appliance.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate.

- Ensure door gaskets are not broken or missing and the seal is tight.

- Ensure vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot (meters) has been adhered to for any horizontal venting.

- Clean the glass with a recommended gas ﬁ replace glass cleaner. DO

NOT CLEAN GLASS WHEN HOT.

- If deposits are not cleaned off regularly, the glass may become permanently marked.

- Check door seal.

- Check for exhaust damage.

- Check that venting is installed correctly.

- Room is in negative pressure; increase fresh air supply.

W415-2197 / B / 08.28.18

Page 64

in room, headaches.

(This is not applicable in outdoor appliances).

- Check for exhaust damage.

- Check that venting is installed correctly.

- Room is in negative pressure; increase fresh air supply.

troubleshooting

symptom problem test solution

Pilot will not light. Makes noise with no spark at pilot burner.

Pilot sparks but will not light.

Burner continues to spark and pilot lights but main burner does not light.

Remote wall switch is in “off” position; burner comes on.

Remote and / or receiver is not functioning properly.

Wiring: short, loose, or damaged connections (poor ﬂ ame rectiﬁ cation).

No signal from remote with no pilot ignition.

Poor grounding. - Verify the valve and pilot assembly is properly grounded

Improper switch wiring.

Dirty, painted, or damaged pilot and/or dirty sensor rod.

- Verify the thermocouple/sensor is clean and the wiring is undamaged.

- Verify the interrupter block is not damaged or too tight. Verify connections from pilot assembly are tight; also verify the connections are not grounding out to any metal. (Remember, the ﬂ ame carries the rectiﬁ cation current, not the gas. If ﬂ ame lifts from pilot hood, the circuit is broken. A wrong oriﬁ ce or too high of an inlet pressure can cause the pilot ﬂ ame to lift)*. The sensor rod may need cleaning.

- Reprogram receiver code.

- Replace receiver.

- Troubleshoot the system with the simplest on/off switch.

- Clean sensor rod with a green Scotch-Brite™ pad to remove any contamination that may have accumulated. Verify continuity with multimeter with ohms set at the lowest range.

Gas supply. - Verify that the incoming gas line ball valve is “open”.

- Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 13” W.C. (32,4mb).

Out of propane gas. - Fill the tank.

Pilot supply line may contain air.

- Repeat ignition process several times or purge the pilot supply line.

Incorrect wiring / grounding. - Ensure correct polarity of wiring of thermocouple (if

equipped).

- Verify pilot assembly/valve are properly grounded.

Receiver (if equipped). - Reset program: hold reset button on receiver and wait for 2

beeps. Release after second beep. Press small ﬂ ame button on remote within 20 seconds, you will hear an additional beep (this signals a successful reset).

- Replace receiver.

Valve. - Check valve and replace if necessary (Do not to overtighten

thermocouple).

Short or loose connection in sensor rod.

- Verify all connections. Verify the connections from the pilot assembly are tight. Also, verify these connections are not grounding out to any metal.

Dirty, painted, or damaged pilot assembly components.

- Clean using a green Scotch-Brite™ pad to remove any contamination that may have accumulated on the sensor rod, pilot hood, ignitor, or ﬂ ame sensor. Verify continuity with multimeter with ohms set at the lowest range.

Wall switch mounted upside

- Reverse.

down.

Remote wall switch and/or wire is grounding.

- Replace.

- Check for ground (short); repair ground or replace wire.

Faulty wire - Replace.

Remote controls lights but no spark or ﬂ ame. (Remote is locked out).

- Reset by turning power source off then on.

note:

If back up batteries are installed, they must also be removed to re-program

Receiver or remote has low battery.

Appliance functions but does not respond to receiver / remote

Error with synchronizing. - Reset receiver and remote.

Remote too far away from receiver.

Wire connector pins are bent. - Straighten pins.

Valve wiring is damaged. - Replace valve.

W415-2197 / B / 08.28.18

- Replace batteries.

- Ensure appliance is being operated by the same device that turned it on. Remote controls functions if appliance was turned on by remote. Receive controls functions if appliance was turned on by receiver.

- Refer to “wiring diagram” section.

Page 65

18.0 warranty

trademark of Wolf Steel Ltd.

Napoleon products are manufactured under the strict Standard of the world recognized ISO 9001 : 2015 Quality Management

System.

Napoleon products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete appliance is again thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality

product that you expect from Napoleon.

Napoleon Gas Appliance President’s Lifetime Limited Warranty

The following materials and workmanship in your new Napoleon gas appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, stainless / steel burner, Phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts are covered and Napoleon will provide replacement parts free of charge during the ﬁ rst year of the limited warranty. This covers: blowers, gas valves, thermal switches, switches, wiring, remote controls, ignitors, gaskets and pilot assemblies.* Labour related to warranty repair is covered free of charge during the ﬁ rst year (labour warranty is not applicable for the

Gas Log Sets). Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the

account of Napoleon are based on a predetermined rate schedule and any repair work must be done through an authorized Napoleon dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c appliance.

Conditions and Limitations

Napoleon warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. Napoleon reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized Napoleon dealer your appliance is subject to the following conditions and limitations: Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas appliance must be installed by a licensed, authorized service technician or contractor qualiﬁ ed and authorized installer, service agency or supplier. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect, and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of Phazer™ logs and embers. This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, Napoleon may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

Napoleon will not be responsible for installation, labour, or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, Napoleon’s responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of Napoleon with respect to the Napoleon gas appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. Napoleon neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. Napoleon will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of Napoleon. All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim.

During the ﬁ rst 10 years Napoleon will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, Napoleon will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender. Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered by this warranty.

All speciﬁ cations and designed are subject to change without prior notice due to on-going product improvements. Napoleon is a registered

W415-2197 / B / 08.28.18

Page 66

NAPOLEON CELEBRATING OVER 40 YEARS OF HOME COMFORT PRODUCTS

7200, Route Transcanadienne, Montréal, Québec H4T 1A3 24 Napoleon Road, Barrie, Ontario, Canada L4M 0G8 214 Bayview Drive, Barrie, Ontario, Canada L4N 4Y8 103 Miller Drive, Crittenden, Kentucky, USA 41030

Phone: 1-866-820-8686 napoleonproducts.com

Napoleon HD35PT-2, HD46PT-2, HD40PT-2, HD40NT-2, HD46NT-2 Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual