Napoleon HD35NT, HD40NT, HD46NT, HD46PT, HD35PT Installation And Operating Instructions Manual

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Page 1

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

HD35NT, HD40NT

& HD46NT

NATURAL GAS

HD35PT, HD40PT

& HD46PT

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

CERTIFIED

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleon.on.ca

$10.00

103 Miller Drive, Crittenden, Kentucky, USA, 41030

1.1

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Page 2

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

1.1 USING NON-COMBUSTIBLE MATERIAL 3

1.2 USING COMBUSTIBLE MATERIAL 4

2.0 INTRODUCTION 5

2.1 DIMENSIONS 6

2.2 GENERAL INSTRUCTIONS 7

2.3 GENERAL INFORMATION 8

2.4 RATING PLATE INFORMATION 9

2.5 CARE OF GLASS 9

2.6 CARE OF PLATED PARTS 9

3.0 VENTING 10

3.1 VENTING LENGTHS AND COMPONENTS 10

3.2 TYPICAL VENT INSTALLATIONS 11

3.3 SPECIAL VENT INSTALLATIONS 12

3.3.1 PERISCOPE TERMINATION 12

3.3.2 CORNER TERMINATION 12

3.4 VENT TERMINAL CLEARANCES 13

3.5 VENT APPLICATION FLOW CHART 14

3.6 DEFINITIONS 14

3.7 ELBOW VENT LENGTHS 14

3.8 HORIZONTAL TERMINATION 15

3.9 VERTICAL TERMINATION 17

4.0 INSTALLATION 19

4.1 WALL AND CEILING PROTECTION 19

4.1.1 HORIZONTAL INSTALLATION 20

4.1.2 VERTICAL INSTALLATION 20

4.2 USING FLEXIBLE VENT COMPONENTS 21

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 21

4.2.2 VERTICAL AIR TERMINAL INSTALLATION 22

4.3 USING RIGID VENT COMPONENTS 23

4.3.1 HORIZONTAL AIR TERMINAL INSTALLATION 23

4.3.2 EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION 23

4.3.3 VERTICAL VENTING INSTALLATION 24

4.4 MOBILE HOME 25

4.5 ACCESS PANEL FOR GAS LINE CONNECTION 25

4.6 GAS INSTALLATION 26

5.0 FRAMING 27

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 29

5.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 30

5.3 MINIMUM MANTEL CLEARANCES 32

6.0 FINISHING 33

6.1 DOOR REMOVAL / INSTALLATION 33

6.2 DOOR GLASS REPLACEMENT 34

6.3 LOG PLACEMENT 35

6.4 GLOWING EMBER PLACEMENT 37

6.5 CHARCOAL EMBERS 37

6.6 OPTIONAL VERMICULITE 37

6.7 OPTIONAL CHARCOAL LUMPS (STANDARD ON HD46) 37

6.8 LOGO PLACEMENT 37

7.0 OPTIONAL BLOWER INSTALLATION 38

7.1 ACCESSING THE BLOWER 38

7.2 INSTALLING THE BLOWER 39

7.3 INSTALLING THE BLOWER 39

8.0 WIRING DIAGRAM / ELECTRICAL INFORMATION 40

8.1 WIRING REQUIREMENTS 40

8.2 OPTIONAL ACCESSORIES REQUIREMENTS 40

8.3 JUNCTION BOX INSTALLATION 41

8.4 WIRING DIAGRAM 42

9.0 OPERATION 43

10.0 ADJUSTMENT 44

10.1 PRESSURE ADJUSTMENT 44

10.2 VENTURI ADJUSTMENT 44

10.3 FLAME ADJUSTMENT 44

10.4 FLAME CHARACTERISTICS 45

11.0 MAINTENANCE 45

12.0 REPLACEMENT PARTS 46

13.0 TROUBLESHOOTING 49

14.0 WARRANTY 51

15.0 SERVICE HISTORY 52

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

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1.0 INSTALLATION OVERVIEW

1.1 USING NON-COMBUSTIBLE MATERIAL

FIGURE 1.1

Mantel, see “MINIMUM MANTEL CLEARANCES” section.

Enclosures, see the section “MINIMUM CLEARANCES TO COMBUSTIBLE ENCLOSURES” section for drywall (or other combustible material).

Venting, see “VENTING” section.

Framing, see “FRAMING” section.

Enclosures, see the section “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” section for non-combustible materials such as tile, marble, granite, etc.

Side Wall

Rating plate, see “RATING PLATE INFORMATION” section.

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1.2 USING COMBUSTIBLE MATERIAL

FIGURE 1.2

Mantel, see “MINIMUM MANTEL CLEARANCES” section.

Enclosures, see “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” for drywall (or other combustible material)” section.

Venting, see “VENTING” section.

Framing, see “FRAMING” section.

Framing, see “FRAMING” section

Side Wall

Rating plate, see “RATING PLATE INFORMATION” section.

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2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appli- ance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service techni- cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

WARNING

3.1

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2.1 DIMENSIONS

REF HD35 HD40 HD46

A 41” 41” 41” B 3” 3” 3” C 39 1/4” 39 1/4” 39 1/4” D 38” 38” 38” E 10 3/16” 10 3/16” 10 3/16” F 35 1/4” 40 1/4” 46 1/4” G 23” 28” 34” H 20” 20” 20”

I 20 1/2” 20 1/2” 20 1/2”

J 33 3/4” 33 3/4” 33 3/4”

FIGURE 2.1a-c

4" 7"

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2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING

GAS LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE

PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

WARNING

PROVIDE ADEQUATE VENTILATION.

FRONT FACE OF THE UNIT.

FIRE RISK. EXPLOSION HAZARD.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

W415-0820 / B / 10.23.09

Page 8

If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/ NFPA 70 National Electrical code in the United States.

This appliance is equipped with a power back up control system. Two 1.5 volt “D” batteries (not supplied) are required for the battery pack included in the system. Use Alkaline batteries only.

2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

This appliance is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installations.

These appliances are equipped with tempered glass. Replacement glass must be obtained from your authorized dealer / distributor and is identiﬁ ed in the replacement parts list. Do not substitute materials.

This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Changes in ﬂ ame appearance from “HI” to “LO” is more evident in natural gas than in propane.

4.1

Use only accessories designed for and listed with your speciﬁ c appliance.

High Elevations

Input ratings are shown in Btu per hour and are certiﬁ ed without de-rating up to 4,500 feet above sea level. For Installations at the elevations above 4,500 feet and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the high altitude input rating shall be reduced at the rate of 4% for each additional 1,000 feet.

GAS SPECIFICATIONS

Model Fuel Gas

Control

HD35NT Nat IPI Hi/Lo 25,000 17,500 1/8” Open HD35PT Prop* IPI Hi/Lo 25,000 17,500 5/16” Open HD40NT Nat IPI Hi/Lo 27,000 18,900 1/8” Open HD40PT Prop* IPI Hi/Lo 27,000 18,900 3/8” Open HD46NT Nat IPI Hi/Lo 30,000 21,000 1/8” Open HD46PT Prop* IPI Hi/Lo 30,000 21,000 3/8” Open

IPI - Intermittent Pilot Ignition System * Using conversion kit ** Maximum Values Conversions must be made by a qualiﬁ ed service technician using Wolf Steel speciﬁ ed and approved parts.

Max.

Input

BTU/h

Min.

Input

BTU/h

Air shutter

setting

Minimum Inlet 4.5” w.c. 11.0” w.c. Maximum Inlet 7.0” w.c. 13.0” w.c. Manifold Pressure 3.5” w.c. 10.0” w.c.

GAS INLET AND MANIFOLD

PRESSURES

Natural Propane

EFFICIENCY RATINGS

Model Steady State(%) AFUE%**

HD35NT 82.1% 77.2% HD35PT 82.1% 77.2% HD40NT 80.5% 76.3% HD40PT 80.5% 76.3% HD46NT 82.9% 79.2% HD46PT 82.9% 79.2%

63.3%

HD35

W415-0820 / B / 10.23.09

64.3%

HD40

65.1%

HD46

Page 9

2.4 RATING PLATE INFORMATION

CERTIFIED UNDER / HOMOLOGUÉ SELON LES NORMES: CSA 2.33-2009, ANSI Z21.88-2009 VENTED GAS FIREPLACE HEATER / APPAREIL DE CHAUFFAGE À GAZ VENTILÉS.

DIRECT VENT GAS FIREPLACE HEATER. SUITABLE FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A. WHEN INSTALLED WITH SCREEN KIT GD-565KT, THE FIREPLACE COMPLIES WITH CGA CERTIFICATION REQUIREMENT CR95-006.

HD46NT

Natural Gas/Gaz Naturel

PRESSION AU COLLECTEUR: 3.5" D'UNE COLONNE D'EAU

PRESSION D'ALIMENTATION MINIMALE: 4.5" D'UNE COLONNE D'EAU

PRESSION D'ALIMENTATION MAXIMALE: 7.0" D'UNE COLONNE D'EAU

MINIMUM SUPPLY PRESSURE: 4.5" WATER COLUMN

MAXIMUM SUPPLY PRESSURE: 7.0" WATER COLUMN

CHD46NT

0-4500 FT (0-1370m)

30,000 BTU/h 21,000 BTU/h

MANIFOLD PRESSURE: 3.5" WATER COLUMN

#38

CERTIFIED

CERTIFIED FOR CERTIFIEE POUR

REDUCED INPUT / ALIMENTATION REDUITE

CANADA USA

REFERENCE # 161746

MODEL

ALTITUDE / ELEVATION INPUT / ALIMENTATION

ORIFICE / INJECTEUR

AFUE: 67.7% AFUE: 67.7%

THIS VENTED GAS FIREPLACE HEATER IS NOT FOR USE WITH AIR FILTERS AND NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY

WARNING: DO NOTADD ANY MATERIAL TO THEAPPLIANCE, WHICH WILL COME IN

CONTACT WITHTHE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE.

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS / DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:

TOP/ DESSUS 0 RECESSED DEPTH / PROFONDEUR D'ENCASTRE 20½" FLOOR / PLANCHER 0 VENT SIDES / COTES DE L'EVENT 1" SIDES / COTES 0 VENT TOP / DESSUS DE L’ÉVENT 2" BACK / ARRIERE 0 VENT BOTTOM / DESSOUS DE L’ÉVENT 1" MANTLE / MANTEAU 13"*

* MAXIMUM HORIZONTAL EXTENSION / EXTENSION HORIZONTALE MAXIMALE: 2".

SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS. SE RÉFÉRER AU MANUEL D'INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES.

SEE OWNER'S INSTRUCTION MANUAL FOR MINIMUM AND MAXIMUM VENT LENGTHS.

SE RÉFÉRER AU MANUEL D'INSTALLATION DU PROPRIÉTAIRE POUR LES LONGUEURS D'EVACUATION MINIMALE ET MAXIMALE.

WOLF STEEL LTD, BARRIE, ON, CANADA

APPAREIL DE CHAUFFAGE À ÉVACUATION DIRECTE. HOMOLOGUÉ POUR INSTALLATION

DANS UNE CHAMBRE À COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIÉ

POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION EST

CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SÉRIE DE MAISONS

MOBILES ÉQUIPÉES AU GAZ, EN VIGUEUR AU CANADA, OU AUX ÉTATS-UNIS, SELON

LA NORME DE SÉCURITÉ ET DE CONSTRUCTION DE MAISONS MANUFACTURÉES,

TITRE 24 CFR, SECTION 3280. DANS LE CAS OÙ CETTE NORME DES ÉTATS-UNIS NE

PEUT ÊTRE APPLIQUÉE, SE RÉFÉRER À LA NORME RELATIVE AU CRITÈRE DE

MESURES DE SÉCURITÉ CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES

MAISONS MANUFACTURÉES, LES SITES ET LES COMMUNAUTÉS, ANSI/NFPA 501A.

LORSQU'IL EST INSTALLÉ AVEC LE PARE-ÉTINCELLES GD-565KT, LE FOYER EST

MANIFOLD PRESSURE: 10" WATER COLUMN PRESSION AU COLLECTEUR: 10" D'UNE COLONNE D'EAU MINIMUM SUPPLY PRESSURE: 11" WATER COLUMN PRESSION D'ALIMENTATION MINIMALE: 11" D'UNE COLONNE D'EAU MAXIMUM SUPPLY PRESSURE: 13" WATER COLUMN PRESSION D'ALIMENTATION MAXIMALE: 13" D'UNE COLONNE D'EAU

CONFORME À LA NORME DE CERTIFICATION DE L'ACG CR95-006.

HD46PT

0-4500FT (0-1370m)

30,000 BTU/h 21,000 BTU/h

#52

Propane

CHD46PT

CE FOYER À GAZ VENTILÉS NE DOIT PAS ÊTRE UTILISÉ AVEC DES FILTRES À AIR ET NE DOIT PAS ÊTRE UTILISÉ AVEC UN COMBUSTIBLE SOLIDE. UTILISER AVEC LES PORTES VITRÉES HOMOLOGUÉES AVEC CETTE UNITÉ SEULEMENT.

AVERTISSEMENT: N'A JOUTEZ PAS A CETAPPAREIL AUCUN MATERIAU DEVANT

ENTRER EN CONTACT AVEC LESFLAMMES AUTRE QUECELUI QUI EST FOURNIAVEC CET APPAREIL PAR LE FABRICANT.

THE APPLIANCE MUSTBE VENTED USINGTHE APPROPRIATE WOLF STEEL VENT KITS. SEE OWNERS INSTALLATIONMANUAL FORVENTING SPECIFICS.PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. GAZ EN UTILISANT L'ENSEMBLE D'ÉVACUATION PROPRE À

D'INSTALLATION DU PROPRIÉTAIRE POUR LES SPÉCIFICATIONS DE L'ÉVACUATION. IL EST IMPORTANT DE BIEN RÉINSTALLERET RESCELLER L'ÉVENT APRÈS AVOIR EFFECTUÉ LE SERVICE DU SYSTÊME DE PRISE D'AIR. ELECTRICAL RATING / CLASSIFICATION: 115V, 60HZ, LESS THAN 12 AMPS. SPÉCIFICATIONS ÉLECTRIQUES : 115 V, 60 HZ, MOINS DE 12 A. OPTIONAL FAN KIT / SOUFFLERIE OPTIONNELLE : GZ550-KT, GD65

MADE IN CANADA / FABRIQUE AU CANADA

SERIAL NUMBER/NO. DE SERIE: HD46

L'APPAREIL DOIT ÉVACUER SE S

WOLF

STEEL. SE RÉFÉRER

AU MANUEL

W385-0454 / A

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.

For rating plate location, see “INSTALLATION OVERVIEW” section.

2.5 CARE OF GLASS

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the ﬁ rst 10 hours of operation with a recommended ﬁ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

2.6 CARE OF PLATED PARTS

If the appliance is equipped with plated parts, you must clean ﬁ ngerprints or other marks from the plated surfaces before operating the appliance for the ﬁ rst time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before operating for the ﬁ rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the ﬁ ngerprints and oils will not affect the ﬁ nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.1

6.1

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3.0 VENTING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET

FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF

EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INTAKE VENT PIPE SYSTEM.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

WARNING

Refer to the section applicable to your installation.

7.1

3.1 VENTING LENGTHS AND COMPONENTS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4”/7” SUPPLIER WEBSITE

Duravent W175-0053 Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

* For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following termination kits: wall terminal kit GD222, GD222R, or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal kit GD 111, ﬂ at roof terminal kit GD112 or periscope kit GD201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.

W415-0820 / B / 10.23.09

Page 11

For optimum flame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

Horizontal runs may have a 0” rise per foot however for optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot using ﬂ exible or rigid venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

When terminating vertically, the vertical rise is a minimum 3 feet and a maximum 40 feet from the top of the appliance.

3.2 TYPICAL VENT INSTALLATIONS

8.1

16” MIN

FIGURE 3.2

19 1/2” MIN

38”

24” MAX

57 1/2”

MIN PLUS RISE*

FIGURE 3.2

40FT MAX

3FT MIN

38”

* See “VENTING” section.

W415-0820 / B / 10.23.09

Page 12

3.3 SPECIAL VENT INSTALLATIONS

3.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’.

12” MIN TO

GRADE

30” MIN

FIGURE 3.3.1

38”

9.1

3.3.2 CORNER TERMINATION

The maximum vent length for a corner installation is 20” of horizontal run with a minimum 19 1/2” rise.

20”

MAX

FIGURE 3.3.2

W415-0820 / B / 10.23.09

Page 13

3.4 VENT TERMINAL CLEARANCES

FIGURE 3.4

INSTALLATIONS

CANADA U.S.A.

A 12” 12” Clearance above grade, veranda porch, deck or balcony.

B 12” 9” Clearance to windows or doors that open.

C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” **

E 12” ** 12” ** Clearance to unventilated sofﬁ t. F 0” 0” Clearance to an outside corner wall.

0” *** 0” *** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.). 2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

H 3’ 3’ ****

I 3’ 3’ **** Clearance to a service regulator vent outlet. J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K 6’ 3’ † Clearance to a mechanical air supply inlet.

L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property. M 12” †† 12” **** Clearance under a veranda, porch, deck or balcony. N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

* Recommended to prevent condensation on windows and thermal breakage

** it is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the centerline of the terminal.

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15’.

12.1

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Page 14

3.5 VENT APPLICATION FLOW CHART

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3.6 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

4.2 times the

vertical rise equal to

or greater than the

horizontal run

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.1

14.1

3.7 ELBOW VENT LENGTHS

FEET INCHES 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

15.1

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Page 15

3.8 HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting conﬁ guration (only one 90° elbow)

FIGURE 3.8.1

REQUIRED

VERTICAL

See graph to determine the required vertical

for the required horizontal run HT.

rise V

RISE IN FEET VT

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET H

The shaded area within the lines represents

acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

FIGURE 3.8.2 Example 1: V1 = 3 FT

V2 = 8 FT VT = V1 + V2= 3 FT + 8 FT = 11 FT H1 = 2.5 FT H2 = 2 FT HR = H1 + H2 = 2.5 + 2 = 4.5 FT HO = .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT

90°

HT = HR + HO = 4.5 + 5.4 = 9.9 FT HT + VT = 9.9 + 11 = 20.9 FT

90°

17.5 20

Formula 1: HT < V

9.9 < 11 Formula 2: H

+ VT < 40 FT

20.9 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

16.1

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Page 16

V V V

(HT) > (VT)

Simple venting configuration (only one 90° elbow)

REQUIRED

See graph to determine the required vertical rise VT for the

required horizontal run H

150

147”

100

VERTICAL

FIGURE 3.8.3

RISE IN

INCHES V

57”

19 1/2”

515

2’

12.5’

19.5’

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: H Formula 2: HT + V

Example 2:

= VT = 6 FT

= 3 FT

= 5 FT

= H

= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT

= H

+ V

< 4.2 V

+ H

= 3 + 5 = 8 FT

+ H

= 8 + 2.7 = 10.7 FT

= 10.7 + 6 = 16.7 FT

< 24.75 feet

90°

FIGURE 3.8.4

90°

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 6 = 25.2 FT Formula 2: HT + V

16.7 < 24.75

Since both formulas are met, this vent configuration is acceptable.

Example 3:

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

= 4 + 1.5 = 5.5 FT

+ H2 + H

+ H

= 13.6 + 5.5 = 19.1 FT

+ H4 = 2 + 1 + 1 + 1.5 = 5.5 FT

= 5.5 + 8.1 = 13.6 FT

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 5.5 = 23.1 FT

< 24.75 FT

90°

FIGURE 3.8.5

90°

13.6 < 23.1 Formula 2: HT + V

19.1 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

16.1_2

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Page 17

3.9 VERTICAL TERMINATION

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

FIGURE 3.9.1

REQUIRED

VERTICAL

RISE IN

FEET V

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring one or more 90° elbows the following formulas apply:

Formula 1: H Formula 2: HT + V

< V

< 40 feet

for the

5101520

FIGURE 3.9.2

Example 6: V

= 5 FT

= 6 FT

= 10 FT

= V

+ V2 + V3 = 5 + 6 + 10 = 21 FT

= 8 FT

= 2.5 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: HT < 3.5 V

18.6 < 21 Formula 2: HT + V

39.6 < 40

= 8 + 2.5 = 10.5 FT

+ H

= 10.5 + 8.1 = 18.6 FT

= 18.6 + 21 = 39.6 FT

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

90°

18.1

W415-0820 / B / 10.23.09

Page 18

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

FIGURE 3.9.3

REQUIRED

VERTICAL

RISE IN

FEET V

For vent configurations requiring more than two 90° elbows the following formulas apply:

Formula 1: H Formula 2: HT + V

< 3V

< 40 feet

Example 2: V

= 2 FT

= 1 FT

= 1.5 FT

= V

+ V2 + V3 = 2 + 1 + 1.5 = 4.5 FT

= 6 FT

= 2 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

= 6 + 2 = 8 FT

+ H

= 8 + 8.1 = 16.1 FT

= 16.1 + 4.5 = 20.6 FT

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable

values for H

FIGURE 3.9.4

90°

for the

25 30

and VT

90°

Formula 1: HT < 3V 3VT = 3 x 4.5 = 13.5 FT

16.1 < 13.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT < VT = 40 feet

20.6 < 40

Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

18.1_2

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Page 19

4.0 INSTALLATION

FOLLOW THE VENTING INSTRUCTIONS EXACTLY.

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED

RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

WHICH MUST BE SEALED USING MILL PAC.

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

WARNING

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

4.1 WALL AND CEILING PROTECTION

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For optimum performance it is recommended that all horizontal runs have a minimum of 1/4” rise per foot using ﬂ exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

68.2

WARNING

70.1

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Page 20

4.1.1 HORIZONTAL INSTALLATION

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the ﬁ restop assembly, ﬁ t the ﬁ restop assembly to the hole and secure using the 4 screws W570-0026 (supplied in your manual baggie).

B. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the ﬁ restop.

WARNING

CAULKING

FIRESTOP

SPACER

VENT

SHIELD

11 3/8”

9 7/8”

DETERMINE THE CORRECT HEIGHT

FINISHING MATERIAL

FIGURE 4.1.1

20.2

4.1.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten.

This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

FIGURE 4.1.2b

VENT PIPE

FIGURE 4.1.2c

21.1

FIGURE 4.1.2a

9 3/4”

FIRESTOP

UNDERSIDE OF

JOIST

CAULKING

SHIELD

VENT

PIPE

SHIELD

9 3/4”

VENT

PIPE

COLLAR

W415-0820 / B / 10.23.09

Page 21

4.2 USING FLEXIBLE VENT COMPONENTS

WARNING

DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.

KEEP IT PULLED TIGHT.

SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED

AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS

MUST NOT BE REMOVED.

For safe and proper operation of the appliance, follow the venting instructions exactly.

ELBOW

SPACERS

All inner ﬂ ex pipe and outer ﬂ ex pipe joints may be sealed using high temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner ﬂ ex pipe and the exhaust ﬂ ue collar.

Use only approved ﬂ exible vent pipe kits marked:

FIGURE 4.2

“Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the outer ﬂ ex pipe.

4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION

A. Stretch the inner ﬂ ex pipe to the required length taking into

account the additional length needed for the ﬁ nished wall surface. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied).

B. Using the outer ﬂ ex pipe, slide over the outer combustion

air sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

C. Insert the vent pipes through the ﬁ restop maintaining the

required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

D. If more vent pipe needs to be used to reach the ﬁ replace, couple

them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum clearance to combustibles.

CAULKING

#10x2"

SCREWS

HI-TEMP

SEALANT

OUTER

FLEX PIPE

FIGURE 4.2.1d

22.1

FIGURE 4.2.1a

INNER FLEX

PIPE

OUTER FLEX

2" OVERLAP

HIGH TEMPERATURE

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER COUPLER

INNER FLEX PIPE

PIPE

SEALANT

OUTER COUPLER

OUTER

FLEX PIPE

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

23.1

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Page 22

4.2.2 VERTICAL AIR TERMINAL INSTALLATION

WARNING

MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

A. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the

inner ﬂ ex pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

FIGURE 4.2.2a

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of

high temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down through

the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

ROOF SUPPORT

INNER PIPE

AIR

TERMINAL

CONNECTOR

2”

FIGURE 4.2.2d

HIGH TEMPERATURE SEALANT

INNER FLEX PIPE

OUTER FLEX PIPE

CAULKING

FIGURE 4.2.2e

AIR INLET BASE

STORM COLLAR

G. Apply a heavy bead of weatherproof caulking 2” above the

ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the appliance see “HORIZONTAL

AIR TERMINAL INSTALLATION” section.

W415-0820 / B / 10.23.09

WEATHER SEALANT

FLASHING

24.1

Page 23

4.3 USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel Ltd. support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

ll inner exhaust and outer intake vent pipe joints may be sealed using either red high temperature silicone sealant W573-0002 (not supplied) or black high temperature sealant W573-0007 Mill Pac (not supplied) with the exception of the appliance exhaust ﬂ ue collar which must be sealed using Mill Pac.

4.3.1 HORIZONTAL AIR TERMINAL INSTALLATION

25.1

A. Move the appliance into position. Measure the vent

length required between terminal and appliance taking into account the additional length needed for the ﬁ nished wall surface and any 1¼” overlaps between venting components.

#10x2"

SCREWS

CAULKING

B. Apply high temperature sealant W573-0007

(not supplied) to the outer edge of the inner collar of the appliance. Attach the ﬁ rst inner rigid pipe

OUTER RIGID PIPE

component and secure using 3 self tapping screws. Repeat using the outer rigid pipe.

C. Insert the vent pipes through the ﬁ restop maintaining the

required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of the return ﬂ ange.

4.3.2 EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION

A. Follow the instructions for "HORIZONTAL AIR TERMINAL INSTALLATIONS" section.

Continue adding components alternating inner rigid pipe and outer rigid pipe. Ensure that all inner rigid pipe and elbows have sufficient vent spacers attached and each component is sealed and securely fastened to the one prior. Attach the inner telescopic sleeve to the vent run. Repeat using the outer telescopic sleeve. Seal and secure as before. To facilitate completion, attach inner and outer couplers to the air terminal.

AIR TERMINAL

INNER RIGID

PIPE

SELF DRILLING

26.1

20"

COUPLER

FIGURE 4.3.1

1"OVERLAP

HI-TEMP

SEALANT

#8x1/2"

SCREWS

TELESCOPIC SLEEVE

VENTING

C. Install the air terminal. See “HORIZONTAL AIR TERMINAL INSTALLATION” section.

48.1

FIGURE 4.3.2

W415-0820 / B / 10.23.09

Page 24

4.3.3 VERTICAL VENTING INSTALLATION

A. Move the appliance into position. B. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

C. Apply high temperature sealant W573-0007 (not supplied) to the

outer edge of the inner sleeve of the air terminal. Slip the inner coupler a minimum of 2” over the sleeve and secure using 3 screws.

D. Apply high temperature sealant W573-0002 (not supplied) to the

outer edge of the of the outside sleeve of the air terminal connector. Slip the outer coupler over the sleeve and secure as before. Trim the outer coupler even with the inner coupler end.

E. Thread the air terminal connector / vent pipe assembly down through

the roof support and attach, ensuring that a minimum 16” of air terminal connector will penetrate the roof when fastened. If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connector / vent pipe assembly as it is passed through the attic. The air terminal connector must be located vertically and plumb.

F. Remove nails from the shingles, above and to the sides of the air terminal connector. Place the

ﬂ ashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

G. Apply a heavy bead of waterproof caulking 2” above the ﬂ ashing. Install the

storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal connector and the collar is achieved.

H. Continue adding rigid venting sections, sealing and securing as above. Attach the inner collapsed

telescopic sleeve to the last section of rigid piping. Secure with screws and seal. Repeat using the outer telescopic sleeve.

I. Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner

collar on the appliance. Pull the telescopic sleeve a minimum of 2” onto the collar. Secure with 3 screws. Repeat with the outer telescopic sleeve.

J. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will

prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

AIR

TERMINAL

CONNECTOR

27.2

INNER PIPE

FIGURE 4.3.3e

HIGH TEMPERATURE SEALANT

INNER RIGID

PIPE

OUTER

RIGID PIPE

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

FIGURE 4.3.3g

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4.4 MOBILE HOME

This appliance is certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built in appliances are equipped with 1/4” diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Conversion Kits This appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.

29.1

4.5 ACCESS PANEL FOR GAS LINE CONNECTION

4.5.1 Unscrew the 4 screws that hold the Access Panel to the ﬁ rebox.

4.5.2 Remove the Gasket (careful not to tear).

FIGURE 4.5

Access Panel

Gasket

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4.6 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer. Do not use open ﬂ ame.

WARNING

AS SPARKS OR OPEN FLAMES.

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

4.6.1.

• Move the appliance into position and secure.

4.6.2.

• If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

4.6.3.

• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

4.6.4

• When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

4.6.5

• Check for gas leaks by brushing on a soap and water solution.

NOTE: Connect the gas line to the ﬂ ex connector ensuring there is sufﬁ cient movement of the connec- tor to permit shifting the burner base assembly on it’s side, see “ACCESSING THE BLOWER” section.

30.1

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Page 27

5.0 FRAMING

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI-

ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY

OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN AIR

SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK OPENING

INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE INSULATION AND

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAIN-

TAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED

MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING

ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COM-

BINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136,

STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT

750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

WARNING

RISK OF FIRE!

MAINTAINED WITHIN THE CAVITY.

OTHER MATERIALS ARE SECURED.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

BASE.

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE INSTALLED.

71.1

It is best to frame your appliance after it is positioned and the vent system is installed. Frame to local building codes.

It is not necessary to install a hearth extension with this appliance.

When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

Combustible materials may be installed ﬂ ush with the front of the appliance but must not cover any of the black face- areas of the appliance. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

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70”*

41 1/4”*

20 1/4”**

DO NOT BUILD INTO THIS AREA - IT MUST BE LEFT CLEAR TO PROVIDE ADEQUATE CLEARANCE FOR

THE VENT IN THIS 14” WIDE AREA CENTERED ALONG

THE FRONT OF THE APPLIANCE. NO COMBUSTIBLES

ARE ALLOWED.

3 1/2” MAX

14” MIN

WARNING

NOTE: Three braces are required (as nailers) if using optional 4-sided frame kit.

NOTE: If using optional faceplate or bevelled trims, nailers are required to back up the noncombustible strip.

1 1/2” MAX

12”

FIGURE 5.0

FRAMING DIMENSIONS

Ref HD35 HD40 HD46

A 35 3/4” 40 3/4” 46 3/4”

* Allow for ﬁ nished ﬂ oor and hearth thickness when setting these dimensions. ** When constructing the enclosure allow for ﬁ nishing material thickness to maintain clearances.

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Page 29

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES

COMBUSTIBLE FRAMING:

Sides, back, bottom and top of the appliance

COMBUSTIBLE FINISHING:

Sides, Bottom and Top 0” to front edge of the appliance Enclosure Top 70” from the bottom of the appliance Recessed Depth 20” Sides and bottom of the vent

pipe Top of vent pipe 2”* Ceiling 48” from the bottom of the appliance

* HORIZONTAL VENT SECTIONS: A minimum clearance of 1” at the bottom and sides and 2” at the top of the vent pipe in all horizontal runs to combustibles is required except for clearances in appliance enclosures. Horizontal vent sections within enclosures require a minimum clearance of 9” at the top of the vent pipe. See “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” section. Use ﬁ restop spacer W010-1777 (sup- plied) where vent pipe penetrates combustible walls.

* VERTICAL VENT SECTIONS: A minimum clearance of 1” all around the vent pipe on all vertical runs to combustibles is required except for clearances in appliance enclosures. Vertical vent sections within enclosures require a minimum clearance of 4” to the sides of the vent pipe. See “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” section. Use ﬁ restop spacer W500-0367 (not supplied) where vent pipe penetrates combustible ceilings or ﬂ oors.

0” to stand-offs

1”*

MINIMUM ENCLOSURE CLEARANCES

Ref HD35 HD40 HD46

A 35 3/4” 40 3/4” 46 3/4”

B 61 1/2” 66 1/2” 72 1/2” C 43 1/2” 47” 51 1/4” D 14 13/16” 16 9/16” 18 11/16”

E 30 3/4” 33 1/4” 36 1/4” F 20 1/4” 20 1/4” 20 1/4”

OUTSIDE

CHASE

FIGURE 5.1b

FIGURE 5.1a

BACK WALL OF CHASE/ ENCLOSURE (INCLUDING ANY FINISHING MATERIALS)

FIGURE 5.1c

INSIDE CHASE

2”

4”

6”

2” 4”

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Page 30

5.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES

FIGURE 5.2a

32”

6 1/2”**

70”

38”

COMBUSTIBLE

WOOD HEADER

4”

NONCOMBUSTIBLE MATERIAL

FRONT HOOD

9”

NON-COMBUSTIBLE

BRICK

2”

1”

1/2”

MINIMUM

PLUS RISE*

0” IF NONCOMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE

33 3/4”

1”

For temperature requirements, the enclosure space around and above the appliance must be left unobstructed. It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air.

* See “VENTING” section.

** If this appliance is installed ﬂ ush to the ﬁ nishing material and optional HDF 4-sided frame kit is to be installed, then a minimum of 6 1/2” of cement board or non-combustible equivalent must be used on the top only of the front face.

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Page 31

NON-COMBUSTIBLE FINISHING MATERIAL COMBUSTIBLE FINISHING MATERIAL

FIGURE 5.2b

COMBUSTIBLE MATERIAL

NONCOMBUSTIBLE MATERIAL SUCH AS TILE, MARBLE, GRANITE, ETC.

7 3/8”

MIN.

FIGURE 5.2c

COMBUSTIBLE MATERIAL

12”

2”

NON-COMBUSTIBLE REQUIRED IF USING OPTIONAL 4-SIDED FRAME KIT

6 1/2” MIN

1 1/4”

MIN.

NOTE: For detailed installation instructions on the 4-sided frame, optional faceplate or bevelled trims refer to the installation instructions provided with the kit.

A joint compound that is resilient to heat and cracking should be used when taping and mudding seams.

NON- COMBUSTIBLE MATERIAL

FINISHING DIMENSIONS

Ref HD35 HD40 HD46

A 33” 38” 44” B 33 3/4” 33 3/4” 33 3/4”

Non-combustible Material Deﬁ nitions

Material which will not ignite and burn. Materials consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof are suitable.

NON-COMBUSTIBLE REQUIRED IF USING OPTIONAL FACEPLATE OR BEVELLED TRIMS.

COMBUSTIBLE MATERIAL

FINISHING DIMENSIONS

Ref HD35 HD40 HD46

C 35 1/2” 40 1/4” 46 1/4” D 41” 41” 41”

Materials that are reported as passing ASTM E 136, Standard Test Method for Behaviour of Materials in a Vertical Tube Furnace at 750°C and UL763 shall be considered non-combustible materials.

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Page 32

5.3 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.

MANTEL DIMENSIONS

Ref Height Depth

A 38” B 13” 2” C 15” 4” D 17” 6” E 19” 8”

WARNING

73.1

FIGURE 5.3

A N T E

H E

H T

21 19 17

15 13

246810

MANTEL DEPTH

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Page 33

6.0 FINISHING

RISK OF FIRE!

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. AS AN ALTERNATIVE, YOU CAN FINISH THE

APPLIANCE WITH DRYWALL, SEE ILLUSTRATIONS TO FOLLOW.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

6.1 DOOR REMOVAL / INSTALLATION

WARNING

72.1

WARNING

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

75.1

Before the glass door can be removed, the optional faceplate must be removed, see optional faceplate instructions for more information.

The glass door is secured to the top front edge of the ﬁ rebox with two latches. Pull the handles of the latches forward, then lift the latches out from the door frame to release the top of the door. Next, pivot the door forward until the top edge clears the front of the appliance. Carefully grip the sides of the door lifting it out from the retainer along the bottom of the door.

FIGURE 6.1

HANDLES

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Page 34

GLASS

GASKET

GLASS RETAINER

6.2 DOOR GLASS REPLACEMENT

DO NOT USE SUBSTITUTE MATERIALS.

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR

DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE

APPLIANCE BEFORE OPERATION.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

Only available as an assembly complete with gasket. Glass not available separately.

WARNING

56.1

6.2.1 Place the door frame down careful not to scratch the paint.

6.2.2 Bend up the glass retainers being careful not to snap them.

6.2.3 Remove the glass from the frame.

NOTE: Care must be taken when removing and disposing of any broken glass or damaged components. Be sure to vacuum up any broken glass from inside the appliance before operation.

6.2.4 Center the gasketed glass inside the door

frame with the thick side of the gasket facing up.

6.2.5 Bend the glass retainers located along the edge of the door frame over the gasket holding the glass in place making sure that the thick portion is protruding past the retainer. Careful not to break the glass.

FIGURE 6.2.5

FIGURE 6.2.3

GASKET

GLASS RETAINERS

GLASS

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Page 35

6.3 LOG PLACEMENT

LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT CHANGE OR MODIFY FROM THE PROPER LOG POSITION, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED

THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.

WARNING

IGNITION MAY OCCUR.

The individual logs can be easily identiﬁ ed by the numbers cast on the underside of each log. Phazer that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. During the initial use of the appliance, log colours may vary. During the initial use of the appliance the colours will become more uniform as colour pigments burn in during the heat activated curing process.

6.3.1 Place the rear log (W135-0339) on rear bracket, ensure the log is

logs and glowing embers exclusive to Wolf Steel Ltd., provide a unique and realistic glowing effect

LOG IDENTIFICATION CHART

LOGS HD35 HD40 HD46

Rear Log W135-0339 W135-0339 W135-0339

Middle Log W135-0409 W135-0409 W135-0409

Left Log W135-0406 W135-0406 W135-0406

Right Log W135-0407 W135-0407 W135-0407

Charcoal Strip Log W135-0408 W135-0408 W135-0408

Base Left Log N/A N/A W135-0392

Base Right Log N/A N/A W135-0393

seated properly on the rear bracket and located on the center pin.

FIGURE 6.3.1

6.3.2 Place the middle log (W135-0409) on top of the burner pan. Use

the two bottom holes of the log to locate it onto the two pins on the burner pan.

6.3.3 HD35/40: Place the log charcoal strip (W135-0408) on top of

the front grate by engaging the two cut out notches onto the two middle posts of the front grate.

HD46: Place the log charcoal strip (W135-0408) on top of the sup-

port ember strip.

FIGURE 6.3.2

FIGURE 6.3.3

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Page 36

6.3.4 Place the right log (W135-0407) on top of the middle log by locat-

ing the bottom rectangular holes of the right log onto the knob of the middle log. The end of the log with a cut out notch will seat against the back of the right end front grate post.

6.3.5 Place the left log (W135-0406) using the bottom rectangular hole to

position onto the knob of the middle log located on the left. The notch on the bottom end of the log is to seat onto the left end front grate post.

6.3.6 HD46 ONLY: Place the base right log (W135-0393) using the bottom rectangular hole to engage with the two pins on the right as illustrated.

FIGURE 6.3.4

FIGURE 6.3.5

FIGURE 6.3.6

6.3.7 HD46 ONLY: Place the base left log (W135-

0392) using the bottom hole of the log to locate it onto the base support bracket pin on the left side.

FIGURE 6.3.7

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Page 37

6.4 GLOWING EMBER PLACEMENT

#4 GLOWING EMBERS

Tear the embers into pieces and place on top of the front burner area between the middle log and charcoal strip. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the

ﬁ bre hairs will glow. The ember material will only glow when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZER Use only certiﬁ ed "glowing embers" and PHAZERTM logs available from your Authorized dealer.

logs glow when exposed to direct ﬂ ame.

6.5 CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner.

Fine dust found in the bottom of the bag should not be used. NOTE: Charcoal embers are not to be placed on the burner.

6.6 OPTIONAL VERMICULITE

prinkle vermiculite around the charcoal embers.

NOTE: Vermiculite is not to be placed on the burner.

6.7 OPTIONAL CHARCOAL LUMPS (STANDARD ON HD46)

FIGURE 6.4

#4 GLOWING EMBERS

32.1

33.1

CHARCOAL EMBERS, VERMICULITE AND CHARCOAL LUMPS ARE NOT TO BE PLACED ON THE

Place the lumps in front of the logs in a realistic manner taking care not to block any of the burner ports.

6.8 LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door or bottom access panel as illustrated.

WARNING

BURNER.

1/2”

1”

1/2”

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Page 38

7.0 OPTIONAL BLOWER INSTALLATION

WARNING

RISK OF FIRE AND ELECTRICAL SHOCK.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS

COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL

VOID THE WARRANTY AND CERTIFICATION.

ENSURE THAT THE FAN’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE

APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER

CORD BENEATH THE APPLIANCE.

THE WIRE HARNESS PROVIDED IN THE BLOWER KIT IS A UNIVERSAL HARNESS. WHEN

INSTALLED, ENSURE THAT ANY EXCESS WIRE IS CONTAINED, PREVENTING IT FROM MAKING

CONTACT WITH MOVING OR HOT OBJECTS.

51.5

7.1 ACCESSING THE BLOWER

BE CAREFUL NOT TO TEAR THE BURNER TRAIN GASKET. A REPLACEMENT GASKET CAN BE OR-

DERED FROM YOUR LOCAL AUTHORIZED DEALER / DISTRIBUTOR.

NOTE: If optional brick panels have been installed, they will need to be removed prior to proceeding.

7.1.1 Remove the control access

panel.

7.1.2 Remove the door, see the section “DOOR REMOVAL / INSTALLATION”.

7.1.3 Carefully remove the log set and optional brick panels if installed, see section “LOG PLACEMENT”.

7.1.4 Remove the 2 screws holding the front grate in place.

7.1.5 Remove the 2 screws holding the rear log support.

WARNING

FIGURE 7.1.1 - 7.1.5

FRONT GRATE

CONTROL ACCESS PANEL

REAR LOG SUPPORT

FIGURE 7.1.6

PERIMETER SCREWS

7.1.6 Remove the 9 perimeter screws as illustrated and lift out the burner base assembly and gasket. (The gas line ﬂ ex-connector should provide sufﬁ cient movement to permit shifting the burner assembly on it’s side).

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Page 39

7.2 INSTALLING THE BLOWER

Installation to be done by a qualiﬁ ed installer and must be electrically con- nected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI / NFPA 70 National Electrical Code in the United States.

Drywall dust will penetrate into the blower bearings, cause irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy. To safely install the fan, turn off the electricity ﬁ rst.

FIGURE 7.2.1a

SPEED CONTROL BRACKET

Prior to installing the blower it is necessary to remove the burner base assembly, see “ACCESSING THE BLOWER” section.

7.2.1 Remove the thermal disc from the bracket.

7.2.2 Remove the speed control bracket from the burner base as-

sembly. Install the thermal disc, speed control switch and

THERMAL DISC

FIGURE 7.1.1b

variable speed knob onto the speed control bracket and reattach to the burner base assembly.

7.2.3 Slide the vibration

reducing pad (A)

SPEED CONTROL SWITCH

VARIABLE SPEED KNOB

THERMAL SWITCH

FIGURE 7.1.1c

into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.

7.2.4 Attach the connectors from the

black and white wires to the thermal disc.

7.2.5 Attach the connectors from

the black and red wires to the blower.

FIGURE 7.1.1d FIGURE 7.1.1e

7.2.6 Plug the harness cord into the receptacle.

GASKET

black

BLOWER

red

white

VARIABLE SPEED SWITCH

NOTE: Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the appliance and will run for approximately 30-45 minutes after the appliance has been turned off. Use of the fan increases the output of heat.

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Page 40

8.0 WIRING DIAGRAM / ELECTRICAL INFORMATION

WARNING

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED

SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE

ELECTRICAL CIRCUIT.

RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE

APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

THE UNITED STATES.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

69.2

8.1 WIRING REQUIREMENTS

8.1.1 This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States.

8.1.2 Low voltage and 110 VAC voltage cannot be shared within the same wall box.

8.1.3 Wire the appliance junction box to 110 VAC for proper operation of the appliance.

8.1.4 Refer to “WIRING DIAGRAM” section.

8.1.5 This appliance is equipped with an electronic control valve which operates on a 3 volt system.

8.1.6 Plug the 3 volt AC transformer into the appliance junction box to supply power to the appliance and in-

stall two “D” cell batteries (not included) into the battery tray before use (only required if the appliance is to operate during a power failure).

8.2 OPTIONAL ACCESSORIES REQUIREMENTS

8.2.1 This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

8.2.2 Wiring for optional Wolf Steel approved accessories should be done prior to ﬁ nishing to avoid recon-

struction. For remote control systems, ensure that the receiver leads are connected to the two brown switch wires of the ignition control module.

8.2.3 The Battery Tray, IPI Control Module, and Remote Control Receiver can be accessed through the air space between the ﬁ rebox front and the lower-front ﬁ nishing cover panel.

8.2.4 The Battery Tray, IPI Control Module, Remote Control Receiver must be secured using Velcro to the inside of the lower cover panel.

OPTIONAL REMOTE CONTROL RECEIVER LOCATION

8.2.5 Optional remote control receiver

locations as shown in illustration below.

JUNCTION

BOX

BATTERY

TRAY

BATTERY

RELAY

IPI MODULE

GAS VALVE

REMOTE CONTROL

RECEIVER LOCATIONS

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Page 41

8.3 JUNCTION BOX INSTALLATION

8.3.1 Remove the two screws that secure the junction box assembly to the outer

shell on the left side of the ﬁ re place and remove the junction box assembly.

8.3.2 Remove the one screw that secures the junction box to the junction box plate

and slide off the clip.

8.3.3 Route the supply wire through the 7/8” hole of the junction box plate with a

box connector (not supplied).

8.3.4 Connect the 120 volt supply wire to the receptacle as per

the CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70-1996 National Electrical Code in the United States.

8.3.5 Once the wiring is complete, re-install the junction box to

the junction box plate and re-secure the screw that was

removed in step B.

8.3.6 Re-install the junction box assembly by reversing step A and then plug the 3 VAC transformer into the

receptacle.

NOTE: If the appliance is already installed inside the enclosure, you can access the junction box from inside the appliance by removing the burner base assembly, see “ACCESSING THE BLOWER” section.

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8.4 WIRING DIAGRAM

A wall switch must be installed in a convenient location for the burner operation. The recommended maximum lead length depends on the wire size:

WIRE SIZE MAX. LENGTH

14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet A 20’ length of wire is connected to the main burner switch leads. Connect this wire to the wall switch or thermostat. However if a greater length is required route 2-strand (solid core) wire through the electrical hole located at the bottom left side of the appliance.

WARNING

DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH.

IGNITION

NOTE: WIRE TAG S

ARE BRACKETED

MODULE

YELLO [THROUGH

GAS LINE

(S)

CONDUIT]

PILOT ASSEMBLY

AC ADAPTOR

JUNCTION

BOX

NOTE: P LUG THE

3 VOLT AC ADAPTOR INTO THE APPLIANCE JUNCTION BOX TO SUPPLY POWER TO THE UNIT.

FIGURE 8.4

BATTERY HOLDER

RED

BLACK

MAIN BURNER SWITCH

(SWI)

BROWN

RED (+)

BLACK

(-)

YELLOW

BLACK

RED

MODULE P

LUG

MAIN BURNER SWITCH

(20’ REMOTE SWITCH WIRE SUPPLIED)

BATTE RY RELAY

BLACK

(TP)

ORANGE X2 (THTP)

REEN X2

(TH)

WIRE HARNESS

ORANGE [THROUGH

INDEPENDENT

(I)

CONDUIT]

PILOT G

AS LINE

GAS VALVE

ORANGE

LACK

GREEN

W415-0820 / B / 10.23.09

BLACK

LUE

RELAY PLUG

Page 43

9.0 OPERATION

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH

Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will emit an odor for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This appliance is equipped with an ignition device which automatically lights he pilot. Do not try to light by hand. B.

Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than air and will settle on

the floor. C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.

Ɣ Turn off all gas to the appliance. Ɣ Open windows. Ɣ Do not try to light any appliance. Ɣ Do not touch any electric switch; do not use any phone

in your building.

1. Stop! Read the above safety information on this label.

2. Turn remote wall switch to off position.

3. Turn off all electrical power to the appliance and remove batteries.

4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5. Turn manual shutoff valve clockwise to off.

6. Open the glass door.

7. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow “B” in the

above safety information on this label. If you don’t smell gas go to the next step.

8. Close the glass door.

9. Turn manual shutoff valve counter-clockwise to on.

10. Turn on all electrical power to the appliance and re-install batteries.

11. Turn on remote wall switch to on position.

12. If appliance will not operate, follow instructions “TO TURN OFF GAS” and call your

service technician or gas supplier.

1. Turn off remote wall switch to the appliance.

2. Turn off all electrical power to the appliance if service is to be performed.

3. Turn manual shutoff valve clockwise to off. Do not force.

WARNING

THE GLASS DOOR OPENED OR REMOVED.

WHAT TO DO IF YOU SMELL GAS:

Ɣ Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. Ɣ If you cannot reach your gas supplier, call the fire department.

LIGHTING INSTRUCTIONS:

TO TURN OFF GAS

FIGURE 9.0

Manual Shut-off

Valve Shown in “OFF” position.

47.6

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Page 44

10.0 ADJUSTMENT

10.1 PRESSURE ADJUSTMENT

Inlet pressure can be checked by turning screw (A) counter-clockwise until loosened and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”. Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY TO SEAL. DO NOT OVER TORQUE. LEAK TEST.

10.2 VENTURI ADJUSTMENT

This model has an air shutter that has been factory set open according to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame color to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

FIGURE 10.2

38.1

VENTURI BURNER

AIR SHUTTER OPENING

ORIFICE

49.1

To access the air shutter, remove the control access panel, remove the glass door assembly and carefully remove the log set. Remove the four screws attached to the burner pan. Slide the burner pan to the left roughly 1” then lift up.

Air shutters have been factory set open according to the Venturi Adjustment Chart. These settings are for (maximum) horizontal termination. Adjustment may be required depending on fuel type, vent conﬁ guration and altitude.

10.3 FLAME ADJUSTMENT

Temperature adjustment is accomplished by rotating the Hi/Lo knob located near the centre of the gas control.

FIGURE 10.3

Turn Counterclockwise

to decrease ﬂ ame

height

VENTURI ADJUSTMENT CHART

FUEL HD35 HD40 HD46

NG 1/8” 1/8” 1/8”

LP 5/16” 3/8” 3/8”

Turn Clockwise

to increase ﬂ ame

height

W415-0820 / B / 10.23.09

Page 45

10.4 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustrations provided. If any ﬂ ames appear abnor- mal call a service person.

FIGURE 10.4b FIGURE 10.4c

FIGURE 10.4a

54.3

HD35 / HD40

11.0 MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to

expose both assemblies.

2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs

clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or

are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple /

thermopile as well as reaches the burner.

5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning

which can be distributed in the surrounding living area.

6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10

second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if

necessary.

8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions

provided for the initial installation.

MAINTENANCE

DO NOT USE ABRASIVE CLEANERS.

WARNING

HD46

40.1

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Page 46

12.0 REPLACEMENT PARTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER.

COMPONENTS

REF HD35 PART NO. HD40 PART NO. HD46 PART NO. DESCRIPTION

1a W725-0032 W725-0032 W725-0032 DEXEN VALVE 3V NATURAL GAS 1b W725-0049 W725-0049 W725-0049 DEXEN VALVE 3V PROPANE 2a W100-0069 W100-0069 W100-0069 PILOT ASSEMBLY PSE - NG 2b W100-0093 W100-0093 W100-0093 PILOT ASSEMBLY PSE - LP 3* W720-0092 W720-0092 W720-0092 PILOT TUBE PSE 4a W455-0049 W455-0049 W455-0049 PILOT INJECTOR PSE - LP 4b W455-0071 W455-0071 W455-0071 PILOT INJECTOR PSE - NG 5* W010-2124 W010-1859 W010-1860 BLACK DOOR FRAME 6 W010-1917 W010-1918 W010-1919 GLASS C/W GASKET 7 W010-2123 W010-1856 W010-1857 BLACK DOOR C/W GLASS 8

W455-0040 (#42) W455-0011 (#40) W455-0026 (#38) ORIFICE NATURAL GAS

9 W455-0003 (#54) W455-0059 (#53) W455-0003 (#52) ORIFICE PROPANE GAS 10 W010-2071 W010-2071 W010-2071 PAN BURNER 11 W010-1777 W010-1777 W010-1777 FIRESTOP SPACER 12 GL- 672 GL- 672 GL-672 LOG SET 13 N/A N/A GL-673 LOG SET 14 W135-0339 W135-0339 W135-0339 REAR LOG 15 W135-0409 W135-0409 W135-0409 MIDDLE LOG 16 W135-0406 W135-0406 W135-0406 LEFT LOG 17 W135-0407 W135-0407 W135-0407 RIGHT LOG 18 W135-0408 W135-0408 W135-0408 CHARCOAL STRIP LOG 19 N/A N/A W135-0392 BASE LEFT LOG 20 N/A N/A W135-0393 BASE RIGHT LOG 21* W385-0334 W385-0334 W385-0334 NAPOLEON® LOGO 22* W750-0193 W750-0193 W750-0193 20 FT WIRE 23* W361-0016 W361-0016 W361-0016 GLOWING EMBERS 24* W550-0001 W550-0001 W550-0001 CHARCOAL EMBERS 25* W290-0140 W290-0140 W290-0140 GAS LINE ACCESS GASKET 26* W290-0139 W290-0139 W290-0139 BURNER TRAIN GASKET 27 OPTIONAL OPTIONAL W550-0002 CHARCOAL LUMP

WARNING

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

41.1

W415-0820 / B / 10.23.09

Page 47

ACCESSORIES

REF HD35 PART NO. HD40 PART NO. HD46 PART NO. DESCRIPTION

28* W573-0007 W573-0007 W573-0007 10.3 OZ TUBE HIGH TEMP SEALANT MILPAC 29* GZ550-1KT GZ550-1KT GZ550-1KT BLOWER KIT 30* B440-KT B440-KT B440-KT BLOWER KIT 31* W500-0033 W500-0033 W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 32* W690-0005 W690-0005 W690-0005 THERMOSTAT, 110 VOLT FOR USE WITH GA-566 33* W660-0026 W660-0026 W660-0026 PROGRAMMABLE TIMER 34 GA-566 GA-566 GA-566 HOT AIR KIT 35 GA-72 GA-72 GA-72 HOT AIR EXHAUST KIT 36 GA-70 GA-70 GA-70 EXTENSION KIT 5 FT 37* 270 270 270 PAINT, BLACK-13 OZ 38* W175-0001 W175-0001 W175-0001 4” COUPLER 39* W175-0013 W175-0013 W175-0013 7” COUPLER 40* W615-0084 W615-0084 W615-0084 FIRESTOP SPACER - RIGID VENTING 41 GD-301 GD-301 GD-301 HEAT GUARD 42* W175-0053 W175-0053 W175-0053 DURA-VENT ZERO CLEARANCE ADAPTOR 43* VS47KT VS47KT VS47KT VENT SLEEVE 44 AVS47KT AVS47KT AVS47KT ATTIC VENT PIPE SHIELD COLLAR 4/7” 45* W175-0304 W175-0286 W175-0288 CONVERSION KIT - NG TO LP 46* W175-0284 W175-0285 W175-0287 CONVERSION KIT - LP TO NG 47* GD841KT GD842KT GD843KT DECORATIVE BRICK PANELS - SANDSTONE 48* PRPH35 PRPH40 PRPH46 PORCELAIN REFLECTIVE RADIANT PANELS 49* HD535KT HD540KT HD546KT FACE PLATE WITH OPERABLE SCREEN DOORS 50* ANIH ANIH ANIH ANDIRONS 51* W660-0081 W660-0081 W660-0081 THERMOSTAT WALL MOUNT - DIGITAL 52* F40 F40 F40 ON/OFF HAND HELD REMOTE CONTROL 53* F40-6 F40-6 F40-6 ON/OFF HAND HELD REMOTE CONTROL - BULK OF 6 54* F50 F50 F50 ON/OFF HAND HELD REMOTE CONTROL 55* F50-6 F50-6 F50-6 ON/OFF HAND HELD REMOTE CONTROL - BULK OF 6 56* HDF35K HDF40K HDF46K 4 - SIDED FRAME - BLACK 56* HDF35N HDF40N HDF46N 4 - SIDED FRAME - BROWN 56* HDF35P HDF40P HDF46P 4 - SIDED FRAME - PEWTER 57* GPV GPV GPV SEE LOCAL AUTHORIZED DEALER / DISTRIBUTOR 58 RAK35/40 RAK35/40 RAK46 RIVER ROCK MEDIA TRAY - SATIN CHROME DECORA-

59 TBHD35K TBHD40K TBHD46K BEVELLED TRIM KIT - BLACK 59 TBHD35SS TBHD40SS TBHD46SS BEVELLED TRIM KIT - STAINLESS STEEL

TIVE FENDER

REF HD35 PART NO. HD40 PART NO. HD46 PART NO. DESCRIPTION

60* GD-220 (5FT) GD-220 (5FT) GD-220 (5FT) 4” / 7” VENT KIT - (5FT) 61* GD-330 (10FT) GD-330 (10FT) GD-330 (10FT) 4” / 7” VENT KIT - (10FT) 62* W010-0370 W010-0370 W010-0370 WALL SUPPORT ASSEMBLY

REF HD35 PART NO. HD40 PART NO. HD46 PART NO. DESCRIPTION

63 GD-201 GD-201 GD-201 PERISCOPE 64 GD-222 GD-222 GD-222 WALL TERMINAL KIT 65* GD-222R GD-222R GD-222R ROUND WALL TERMINAL KIT

FLEXIBLE VENT KITS

TERMINAL KITS

W415-0820 / B / 10.23.09

Page 48

a,b

GL673GL672

ROOF TERMINAL KITS

REF HD35 PART NO. HD40 PART NO. HD46 PART NO. DESCRIPTION

66* GD-110 GD-110 GD-110 1/12 TO 7/12 PITCH 67* GD-111 GD-111 GD-111 8/12 TO 12/12 PITCH 68* GD-112 GD-112 GD-112 FLAT ROOF 69* W490-0073 W490-0073 W490-0073 4/7 INNER/OUTER SLEEVE 70 W670-0006 W670-0006 W670-0006 4/7 TERMINAL 71 W170-0063 W170-0063 W170-0063 STORM COLLAR 72 W010-0453 W010-0453 W010-0453 ROOF SUPPORT 73 W263-0054 W263-0054 W263-0054 ROOF FLASHING 1/12 TO 7/12 PITCH 74 W263-0055 W263-0055 W263-0055 ROOF FLASHING 8/12 TO 12/12 PITCH 75 W263-0056 W263-0056 W263-0056 ROOF FLASHING FLAT ROOF

W415-0820 / B / 10.23.09

Page 49

13.0 TROUBLESHOOTING

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Pilot will not light.

Makes noise with no spark at pilot burner.

Pilot sparks but will not light.

Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces.

Wiring. - Verify the “S” wire for the sensor and the “I” wire for the ignitor

are connected to the terminals on the module and pilot assembly.

Loose connection. - Verify no loose connections, electrical shorts in the wiring or

ground out to any metal object.

Module. - Turn the ON/OFF switch to the “OFF” position. Remove the

igniter wire “I” from the module. Place the ON/OFF switch to the “ON” position. Hold a grounded wire about 3/16” away from the “I” terminal on the module. If no spark, the module must be replaced. If there is a spark, the module is ﬁ ne. Inspect pilot assembly for a shorted wire or cracked insulator around the electrode.

Igniter Spark gap is incorrect.

Transformer. - Verify the transformer is installed and plugged into the relay

A shorted or loose Connection.

Battery backup - Check batteries. Improper switch

wiring. Gas supply. - Verify that the incoming gas line ball valve is “Open”. Verify that the

Out of propane gas. - Fill the tank. Air shutter has

become blocked. Flame is impinging

on the glass, logs, rocks, media or combustion chamber.

- Spark gap of the ignitor to the pilot should be .12” or 1/8”

box. Check voltage of the transformer under load at the spade connections on the relay box with the ON/OFF switch in the “ON” position. Acceptable readings of a good transformer are between 2.8 and 3.4 volts A.C.

- Remove and reinstall the wiring harness that plugs into the module. Remove and verify continuity of each wire in wiring harness.

- Troubleshoot the system with the simplest ON/OFF switch.

inlet pressure reading is within acceptable limits, inlet pressures must not exceed 13” W.C. (7” W.C. for NG and 13” W.C. for LP).

- Ensure air shutter opening is free of lint or other obstructions.

- Ensure air shutter is properly set.

- Check that the glass, logs, rocks or media are correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot has been adhered to for any horizontal venting.

42.13A

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Page 50

SYMPTOM PROBLEM TEST SOLUTION

Continues to spark and pilot lights, but main burner will not light.

Short or loose connection in sensor rod.

THTP - Verify the THTP wires are connected to the valve.

- Verify all connections. Verify the connections from the pilot assembly are tight; also verify these connections are not grounding out to any metal.

- Verify the TH wires are connected to the valve.

Pilot light stops sparking / pilot remains lit but burner will not turn on.

Exhaust fumes smelled in room, headaches.

Flames are very aggressive.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

White / grey ﬁ lm forms.

Poor ﬂ ame rectiﬁ cation or contaminated sensor rod.

Wiring / connection. - Inspect all wires, ensure good tight connections. Verify that

Wiring harness. - Inspect the wiring harness and verify the harness is tightly

Module or valve. - Conduct the following test to verify if the problem is the

Appliance is spilling. - Check all seals.

Door is ajar. - Ensure door is secured properly. Venting action is too

great.

Blockage in vent. - Remove blockage. In really cold conditions, ice buildup

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

- Verify the ﬂ ame is engulﬁ ng the sensor rod. This will increase the ﬂ ame rectiﬁ cation. Verify correct pilot oriﬁ ce is installed and inlet gas speciﬁ cations to manual. (Remember, the ﬂ ame carries the rectiﬁ cation current, not the gas. If the ﬂ ame lifts from the pilot hood, the circuit is broken. A wrong oriﬁ ce or too high of an inlet pressure can cause the pilot ﬂ ame to lift). The sensor rod may need cleaning.

all wiring is installed exactly as speciﬁ ed.

connected to the module. Verify that you have all wires connected and in the right order.

module or valve. To measure voltages, turn the multimeter to “DC”, place the red lead from the multimeter to the screw on the terminal block for the wire you are checking, touch black lead to ground (valve body). Importantly, a “zero” volts reading does not automatically indicate a bad module, there may be too little resistance in the valve solenoid. Check if the green wires is disconnected from the valve. The voltage output from the module should be between 1.5 and 3 volts.

- Check to ensure venting is properly sealed or restrict vent exit with restrictor plate. Restrictor plate not available in some models.

may occur on the terminal and should be removed as required.

- Clean the glass with a recommended appliance glass cleaner. DO NOT CLEAN GLASS WHEN HOT! If deposits are not cleaned off regularly, the glass may become permanently market.

42.13_2A

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Page 51

14.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008

NAPOLEON® products are designed with superior components and materials assembled by trained

craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a

quality test station. The complete heater is again thoroughly inspected by a qualiﬁ ed technician before

packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas heater are warranted against defects for as long as you own the heater. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c heater.

Quality Assurance Certiﬁ cate.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your heater is subject to the following conditions and limitations: This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas heater must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price. In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas heater and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to heater, combustion chamber, heat exchanger, brass trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN.

2.1

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Page 52

15.0 SERVICE HISTORY

Service Performed Special ConcernsDealer Name

Name

Appliance Service History

This heater must be serviced annually depending on usage.

Date Service Technician

W415-0820 / B / 10.23.09

43.1

Napoleon HD35NT, HD40NT, HD46NT, HD46PT, HD35PT Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual