Napoleon GVFS601N, GVFS601P, GVFS601PN Installation Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER AMERICAN NATIONAL STANDARDS, ANSI Z21.11.2b, VOLUME II FOR UNVENTED ROOM HEATERS.

GVFS60N

NATURAL GAS MODEL

GVFS60P

PROPANE GAS MODEL

UNVENTED MILLIVOLT SYSTEM

CERTIFIED FOR THE UNITED STATES USING ANSI METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

- This is an unvented gas-ﬁ red heater that

uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to section “ COMBUSTION AND VENTILATION AIR PROVISIONS”.

This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

$10.00

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

1.23B

W415-0796 / C / 03.19.12

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 5

2.3 GENERAL INFORMATION 6

2.4 RATING PLATE INFORMATION 7

2.5 SHIPPING BRACKET 7

3.0 INSTALLATION 8

3.1 COMBUSTION AND VENTILATION AIR PROVISIONS 8

3.2 DETERMINING CONFINED OR UNCONFINED SPACE 9

3.3 GAS INSTALLATION 10

3.4 OPTIONAL WALL SWITCH 11

3.5 MOBILE HOME 11

4.0 FINISHING 11

4.1 CAST FRONT REMOVAL 11

4.2 LOG PLACEMENT 12

4.3 LOGO PLACEMENT 13

5.0 BLOWER INSTALLATION 13

5.1 SWITCH AND BRACKET INSTALLATION 14

6.0 OPERATION 15

7.0 ADJUSTMENT 16

7.1 VENTURI ADJUSTMENT 16

7.2 FLAME CHARACTERISTICS 16

8.0 MAINTENANCE 17

8.1 OXYGEN DEPLETION SENSOR PILOT CLEANING 17

9.0 REPLACEMENTS 18

10.0 TROUBLESHOOTING 20

11.0 WARRANTY 23

12.0 SERVICE HISTORY 24

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin

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1.0 INSTALLATION OVERVIEW

Cast front, see “CAST FRONT REMOVAL” section.

Logo, see “LOGO PLACEMENT” section.

Logs, see “LOG PLACEMENT” section.

Rating plate, see “RATING PLATE INFORMATION” section.

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2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Under no circumstances should this appliance be modiﬁ ed.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the appliance. Never obstruct the front opening of the appliance.

• If the appliance shuts off, do not re-light until you provide fresh air. If appliance keeps shutting off, have it serviced. Keep burner and control compartment clean.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measures to protect infants/toddlers from touching hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance are kept clean. The appliance should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

• Furniture or other objects must be kept a minimum of 4 feet away from the front of the appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not allow fans to blow directly into the appliance. Avoid any drafts that alter burner ﬂ ame patterns.

• Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this appliance.

• Carbon or soot should not occur in a vent free appliance as it can distribute into the living area of your home. If you notice any signs of carbon or soot, immediately turn off your appliance and arrange to have it serviced by a qualiﬁ ed technician before operating it again.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• If equipped, the screen must be in place (closed) when the appliance is in operation.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.

WARNING

3.4B

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2.1 DIMENSIONS

30 1/2"

2.2 GENERAL INSTRUCTIONS

* CARBON MONOXIDE POISONING MAY LEAD TO DEATH

EARLY SIGNS OF CARBON MONOXIDE POISONING RESEMBLE THE FLU, WITH HEADACHE,

DIZZINESS AND/OR NAUSEA. IF YOU HAVE THESE SIGNS, THE HEATER MAY NOT BE WORKING

PROPERLY. GET FRESH AIR AT ONCE! HAVE HEATER SERVICED.

SOME PEOPLE---PREGNANT WOMEN, PERSONS WITH HEART OR LUNG DISEASE, ANEMIA,

THOSE UNDER THE INFLUENCE OF ALCOHOL, THOSE AT HIGH ALTITUDES--- ARE MORE

AFFECTED BY CARBON MONOXIDE THAN OTHERS.

THE APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE.

THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES.

OBJECTS PLACED IN FRONT OF THE HEATER SHOULD BE KEPT A MINIMUM OF 48” AWAY FROM

THE FRONT FACE OF THE APPLIANCE.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES AND REPLACEMENT PARTS (BLOWERS,

LOUVRES, TRIMS, GAS COMPONENTS, VENT COMPONENTS, ETC.) COULD RESULT IN A SAFETY

HAZARD AND WILL VOID THE LIMITED LIFETIME WARRANTY.

NOT DESIGNED FOR USE WITH A GLASS DOOR. SCREEN MUST BE CLOSED WHEN APPLIANCE IS

THIS APPLIANCE MUST NOT BE INSTALLED IN A BEDROOM OR BATHROOM.

/8"

WARNING

IN OPERATION.

17 3/4"

27"

This gas appliance should be installed and serviced by a qualiﬁ ed installer to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36“.

• The appliance is not approved for installation in a bedroom or bathroom unless the appliance is a direct vent sealed combustion product.

• A carbon monoxide detector is required in all rooms containing gas ﬁ red appliances.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• Un-vented room appliance shall be installed in accordance with 527 CMR 30.00 and 248 CMR 3.00 through 7.00.

• Sellers of un-vented propane or natural gas-ﬁ red space / room appliances shall provide to each purchaser a copy of 527 CMR 30.00 upon the sale of the appliance from http://www.napoleonﬁ replaces.com/ Webshare/installation_manuals/mass_requirements.pdf

W415-0796 / C / 03.19.12

In absence of local codes, install the appliance to the current National Fuel Gas Code, ANSI Z223.1 Installation Code which can be obtained from:

American National Standards Institute Inc. or National Fire Protection Association Inc.

1430 Broadway Batterymarch Park New York, NY 10018 Quincy, MA 02269

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When installed with a blower the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current ANSI / NFPA 70 National Electric Code. In the case where the blower is equipped with a power cord it must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.

As long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for the appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be

www.ncertied.org

considered. If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood

ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth. NOTE: This does not apply to stoves.

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace Institute Specialists

(NFI) as NFI Gas

* Air shortage caused by an inadequate air supply, improper log positions, the addition of foreign or unapproved materials or the failure to properly maintain the appliance, may result in incomplete combustion of the fuel. Incomplete combustion results in soot being deposited inside the ﬁ rebox as well as surfaces outside the appliance. If any soot deposits are observed, shut off the appliance immediately and arrange for it to be serviced by a qualiﬁ ed technician.

4.2C

2.3 GENERAL INFORMATION

FOR YOUR SA TISFACTION, THIS APPLIANCE HAS BEEN TEST -FIRED TO ASSURE ITS OPERATION AND

QUALITY!

GVFS60

NG LP

Altitude (FT) 0 - 2,000 0 - 2,000 Max. Input (BTU/HR) 30,000 30,000 Min. Inlet Gas Supply Pressure 4.5" Water Column 11" Water Column Max. Inlet Gas Supply Pressure 7" Water Column 13" Water Column Manifold Pressure (Under Flow Conditions) 3.5" Water Column 10" Water Column

No external electricity (1 10 volts or 24 volts) is required for the gas system operation. Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

The appliance is equipped with a pilot light safety system referred to as an oxygen depletion sensor and is designed to turn off the appliance if not enough fresh air is available.

When the appliance is installed at elevations above 2,000 ft and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000 ft.

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2.4 RATING PLATE INFORMATION

:WARNING

DO NOT ADNOT A

WHICH WILL COMEWHICH WILL COME

THAN THAT SUPPTHAN THAT SUP

APPLIANCE.

SCREEN MUSCREE

OPERATIOPERA

ELECTLECT

OPTPT

ITHITH

DSOLID

FUEL

SUPPLY PRESSURE: 11" WAPLY PRESSURE: 11" W

AUTHORITY HAVING JURISDTY HAVING JURIS

PCVFS600-P

h30,000 B

h20,000 B

THIS IS A GAS-FIRED UNVENTED ROOM HEATER THAT REQUIRES ADEQUATE COMBUSTION AND VENTILATION AIR. THIS APPLIANCE IS NOT FIELD CONVERTIBLE FOR USE WITH OTHER FUELS.

GVFS60-N CVFS600-N MODEL GVFS60-P CVFS600-P ** 0-2000FT (0-610M) ALTITUDE ** 0-2000FT (0-610M)

30,000 BTU/h INPUT 30,000 BTU/h 20,000 BTU/h REDUCED INPUT 20,000 BTU/h

MAXIMUM SUPPLY PRESSURE: 7.0" WATER COLUMN

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS

A 6” B 6" C 2"

46” TO CEILING FROM STOVE TOP

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 0G8 CANADA

CERTIFIED UNDER: ANSI Z21.11.2b-2008 VOLUME II, UNVENTED ROOM HEATER

9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)

MANIFOLD PRESSURE: 3.5" WATER COLUMN

MINIMUM SUPPLY PRESSURE: 4.5" WATER COLUMN

OPERATING PILOT OXYPROTECTOR: # 8214

SIT CONTROL: #820637

**ABOVE 2,000FT, CONSULT LOCAL AUTHORITY HAVING JURISDICTION

NOT FOR USE WITH SOLID FUEL.

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information. For rating plate location, see “INSTALLATION OVERVIEW” section.

2.5 SHIPPING BRACKET

THIS UNIT IS NOT APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION.

CVFS600-

30,000 BTU/

MANIFOLD PRESSURE: 10" WATER COLUMN MINIMUM SUPPLY PRESSURE: 11" WATER COLUMN MAXIMUM SUPPLY PRESSURE: 13" WATER COLUMN SIT CONTROL: #820636 OPERATING PILOT OXYPROTECTOR: #8404

SOLI

WARNING:DO NOT ADD ANY MATERIAL TO THE APPLIANCE,

WARNING

WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. SCREEN MUST BE IN PLACE WHILE THE FIREPLACE IS IN OPERATION. ELECTRICAL RATING: 115V 0.82AMP, 60HZ OPTIONAL FAN KIT: GS-64KT

FUEL

PPLIANCE.

20,000 BTU/

SERIAL NUMBER

GVFS60

DIAGRAM TO AID IN THE OPERATION OF THIS FIREPLACE:

FLAME ADJUSTMENT

ON/OFF CONTROL

IGNITOR

W385-0184 / F

WARNING

THE TOP CASTING IS NOT FASTENED TO THE APPLIANCE ASSEMBLY. IT SIMPLY SITS ON THE

APPLIANCE AS A LID. FOR SHIPPING PURPOSES IT IS HELD IN PLACE BY PLASTIC STRAPPING.

ONCE THE STRAPPING IS CUT, THE TOP SHOULD BE LIFTED OFF CAREFULLY AND STORED IN A

SAFE PLACE TO AVOID DAMAGE WHILE COMPLETING THE INSTALLATION OF THE APPLIANCE.

TO AVOID THE APPLIANCE BEING DAMAGED DURING SHIPPING, A SHIPPING BRACKET HAS BEEN

USED AND MUST BE UNBOLTED BEFORE THE APPLIANCE CAN BE INSTALLED.

SHIPPING BRACKET REMOVAL A. Remove the four screws holding the shipping bracket to the

bottom of the appliance.

B. Lift the appliance off the skid and set on a ﬂ at surface. C. Discard the screws, brackets and skid.

SHIPPING BRACKET

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3.0 INSTALLATION

Provide adequate ventilation and combustion air, see “COMBUSTION AND VENTILATION AIR PROVISIONS” section. Provide adequate accessibility clearance for servicing and operating the appliance. Never obstruct the front opening of the appliance.

As long as clearance to combustibles is kept within the required distances, the most desirable and beneﬁ - cial location for an appliance is in the centre of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered.

Maintain these minimum clearances to combustibles:

BACK WALL

ALCOVE

OBJECT

A. 6” B. 6” C. 2”* D. 4’ No additional ﬂ oor protection is required.

Minimum 46” from appliance top to ceiling. * At a distance of 2” from the wall, access to the blower switch, on-off switch or the blower power cord may not be practical.

3.1 COMBUSTION AND VENTILATION AIR PROVISIONS

This appliance shall not be installed in a conﬁ ned space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.

45°

The National Fuel Gas Code, ANSI Z223.1

/ NFPA 54 deﬁ nes a conﬁ ned space as a space whose volume is

less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconﬁ ned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors are considered a part of the unconﬁ ned space.

17.1A

The GVFS60 is rated at 30,000 BTUs per hour and therefore requires a minimum unconﬁ ned space of 1,500 cubic feet.

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