Napoleon GT8NSB Installation Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE
OPERATING INSTRUCTIONS
CONFORMS TO AMERICAN NATIONAL STANDARDS: ANSI Z21.50, CERTIFIED TO CANADIAN CSA 2.22 FOR VENTED GAS FIREPLACES.
EN
FR PG 45
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
!
WARNING
If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
GT8N
NATURAL GAS MODEL
GT8P
PROPANE GAS MODEL
SAFETY
BARRIER
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
Decorative Product: Not for use as a heating appliance.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and
BARRIER
!
WARNING
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
shall be installed.
1.28E
W415-1367 / 12.05.14
EN
2
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 6
2.4 RATING PLATE INFORMATION 7
3.0 VENTING 8
3.1 COLD CLIMATE 8
3.2 VENTING LENGTHS AND COMPONENTS 9
3.4 VENT TERMINAL CLEARANCES 10
3.5 HORIZONTAL TERMINATION 11
3.6 VERTICAL TERMINATION 12
4.0 INSTALLATION 13
4.1 WALL AND CEILING PROTECTION 13
4.2 HORIZONTAL INSTALLATION 14
4.3 VERTICAL INSTALLATION 14
4.4 USING FLEXIBLE VENT COMPONENTS 15
4.4.1 HORIZONTAL AIR TERMINAL INSTALLATION 15
4.4.2 VERTICAL AIR TERMINAL INSTALLATION 16
4.4.3 APPLIANCE VENT CONNECTION 17
4.5 GAS INSTALLATION 17
4.6 MOBILE HOME 18
5.0 FRAMING 19
5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 20
5.2 MINIMUM ENCLOSURE CLEARANCES 21
5.3 NAILING TAB INSTALLATION 22
5.4 STAND-OFF ASSEMBLY 22
6.0 FINISHING 23
6.1 MOUNTING CABINET INSTALLATION 23
6.2 SAFETY SCREEN INSTALLATION AND REMOVAL 25
6.3 DOOR REMOVAL 26
6.4 FRAME/FRONT INSTALLATION 27
6.5 GLASS MEDIA INSTALLATION 28
6.6 LK8 LIGHT INSTALLATION (OPTIONAL) 29
7.0 ELECTRICAL INFORMATION 30
7.1 HARD WIRING CONNECTION 30
8.0 OPERATION 31
9.0 ADJUSTMENTS 32
9.1 GAS PRESSURE ADJUSTMENT 32
9.2 VENTURI ADJUSTMENT 32
9.3 FLAME CHARACTERISTICS 32
10.0 MAINTENANCE 33
10.2 ANNUAL MAINTENANCE 34
10.1 CARE OF GLASS 34
10.3 DOOR GLASS REPLACEMENT 35
11.0 REPLACEMENTS 36
12.0 OVERVIEW 37
13.0 VALVE TRAIN ASSEMBLY 38
14.0 ACCESSORIES 39
15.0 TROUBLESHOOTING 40
16.0 WARRANTY 42
17.0 SERVICE HISTORY 43
NOTE: Changes, other than editorial, are denoted by a line in the margin.
W415-1367 / 12.05.14
1.0 INSTALLATION OVERVIEW
Door, see “DOOR REMOVAL / INSTALLATION” section.
SAFETY
BARRIER
3
EN
Cabinet, see “MOUNTING CABINET INSTALLATION” section.
Glass, see “GLASS REMOVAL / INSTALLATION” section.
Frame, see “FRAME / FRONT INSTALLATION” section.
Rating plate, see “RATING PLATE INFORMATION” section.
W415-1367 / 12.05.14
4
2.0 INTRODUCTION
EN
W415-1367 / 12.05.14
THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.
Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury.
• Risk of fi re or asphyxiation do not operate appliance with fi xed glass removed.
Do not connect 110 volts to the control valve.
Risk of burns. The appliance should be turned off and cooled before servicing.
Do not install damaged, incomplete or substitute components.
Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.
Do not burn wood or other materials in this appliance.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to
avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other fl ammable material should not be placed on or near the appliance.
Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the fl oor.
Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.
The appliance is a vented gas-fi red appliance. Do not burn wood or other materials in the appliance
It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualifi ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other fl ammable vapors and liquids.
Under no circumstances should this appliance be modifi ed.
This appliance must not be connected to a chimney fl ue pipe serving a separate solid fuel burning appliance.
Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualifi ed service person.
Do not strike or slam shut the appliance glass door.
When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fi re.
Only doors / optional fronts certifi ed with the appliance are to be installed on the appliance.
Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.
As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.
Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
Installation and repair should be done by a qualifi ed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
!
WARNING
3.2C
2.1 DIMENSIONS
SAFETY
BARRIER
37 3/4"
959mm
1 1/4" 32mm
30 11/16"
779mm
43 3/4"
1111mm
14"
356mm
7"
178mm
76mm
3"
127mm
5"
5
EN
DIA.
DIA.
1 1/4" 32mm
GAS
ELECTRICAL
INLET
INLET
2.2 GENERAL INSTRUCTIONS
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” (1219mm) FROM
THE FRONT FACE OF THE APPLIANCE.
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (35 mb).
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
5 1/2"
140mm
!
WARNING
PROVIDE ADEQUA TE VENTILA TION.
FIRE RISK. EXPLOSION HAZARD.
6 3/4"
171mm
12"
305mm
THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the specifi cs that apply to your area, for example in Massachusetts State:
This product must be installed by a licensed plumber or gas fi tter when installed within the commonwealth of Massachusetts.
The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log.
The appliance off valve must be a “T” handle gas cock.
• The fl exible connector must not be longer than 36 inches (914mm).
A Carbon Monoxide detector is required in all rooms containing gas fi red appliances.
The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.
W415-1367 / 12.05.14
EN
A
A
6
The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or
NSI Z223.1 and NFPA 54 in the United States.
s long as the required clearance to combustibles is maintained, the most desirable and benefi cial location for an appliance is in the center of a building, thereby allowing the most effi cient use of the heat created. The location of windows, doors and the traffi c fl ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a fl oor or roof joist.
If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.
Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.
www.ncertied.org
We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace
®
Institute
(NFI) as NFI Gas
Specialists
4.1B
2.3 GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!
RATES AND EFFICIENCIES
NATURAL GAS PROPANE GAS
Maximum Input 6,000 6,000 Maximum Output 4,680 4,680 Effi ciency 78% 78% Minimum Inlet Gas Supply Pressure 4.5” (11mb) Water Column 11” (27mb) Water Column Maximum Inlet Gas Supply Pressure 7” (17mb) Water Column 13” (32mb) Water Column Manifold Pressure Under Flow Conditions 3.5” (9mb) Water Column 10” (25mb) Water Column
This appliance is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation. The natural gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas. This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance or purchased as a mandatory front shall be installed.
W415-1367 / 12.05.14
2.4 RATING PLATE INFORMATION
ITTING ROOM INSTALTTING ROOM INST
ARD CAN/CSA Z240MH SEARD CAN/CSA Z240MH SE
TRUCTION AND SAFETY ST
LY WITH BARRIER W565-0187. FRIER W565-0187. F
GT8PGT8P
(PROPAN(PROPAN
DE 0-4500DE 0-4500
NN
MANIFOLD PRESSURMANIFOLD PRESSUR
MINIMUM SUPPLYMINIMU
MAXIMUM SUPMAXIMUM
"7
"2"
BOTTOM 1"OM 1"
82AMP, 60HZ
D 10 FEET RESPECTIVELY
10 FEET RESPECTIVELY
VENTED GAS FIREPVENTED GAS FIREP
GLASS DOOR. CEGLASS DOOR. C
THE APPLIANCTHE APPLIANC
KITS, SEE OKITS, SEE
REINSTALREINSTA
VENT-AVENT
THISTHI
RATING LABEL LOCATION: THE RATING LABEL IS LOCATED UNDER THE CONTROL PANEL AND IS
CHAINED TO THE APPLIANCE. DO NOT REMOVE.
CONFORMS TO ANSI Z21.50-2014, CERTIFIED T O CSA 2.22-2014 VENTED GAS FIREPLACE DIRECT VENT GAS FIREPLACE. APPROVED FOR BEDROOM, BA THROOM AND BED SITTING ROOM INST ALLA TION. SUIT ABLE FOR MOBILE
HOME INSTALLA TION IF INST ALLED IN ACCORDANCE WITH THE CURRENT ST ANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES. IN CANADA OR IN THE UNITED ST A TES THE MANUF ACTURED HOME CONSTRUCTION AND SAFETY ST ANDARD. TITLE 24 DFR, PART 3280. WHEN THIS US ST ANDARD IS NOT APPLICABLE USE THE ST ANDARD FOR FIRE SAFETY CRITERIA FOR MANUF ACTURED HOME INSTALLA TIONS, SITES AND COMMUNITIES, ANSI/NFP A 501A. FOR USE ONL Y WITH BARRIER W565-0187. FOLLOW THE INST ALLA TION
9700539 (WSL)
GT8N MODEL GT8P
4001657 (NGZ)
(NATURAL GAS) (PROPANE)
4001658 (NAC)
0-4500FT (0-1370m) ALTITUDE 0-4500FT (0-1370m)
4001659 (WUSA)
6,000 BTU/h INPUT 6,000BTU/h MANIFOLD PRESSURE: 3.5" WATER COLUMN MANIFOLD PRESSURE: 10" WA TER COLUMN
MINIMUM SUPPLY PRESSURE: 4.5" WATER COLUMN MINIMUM SUPPLY PRESSURE: 11" WA TER COLUMN MAXIMUM SUPPLY PRESSURE: 7.0" WATER COLUMN MAXIMUM SUPPLY PRESSURE: 13" WATER COLUMN
INSTRUCTIONS LOCATED IN THE INST ALLA TION MANUAL.
7
EN
WARNING: DO NOT ADD ANY MATERIAL TO THE
APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS TOP 6" RECESSED DEPTH 7" FLOOR 0" VENT TOP 2" SIDES 0" VENT SIDES & BOTTOM 1" BACK 1 1/2" TOP, SIDES & BACK AS PER ABOVE. FOR FINISHING MATERIAL, SEE OWNERS MANUAL. ELECTRICAL RATING: 115v 0.82AMP, 60HZ MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS
ARE 4 INCHES AND 10 FEET RESPECTIVELY. MINIMUM AND MAXIMUM VERTICAL VENT LENGTHS ARE 36 INCHES AND 10 FEET RESPECTIVELY.
VENTED GAS FIREPLACE NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOOR. CERTIFIED WITH THIS UNIT ONLY.
THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS, SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER
7 2
REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM.
THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE AND MY BE INSTALLED IN AN AFTERMARKET, PERMANENTLY LOCATED, MANUFACTURED HOME (USA ONLY) OR MOBILE HOME WHERE NOT PROHIBITED BY LOCAL CODES. SEE OWNER’S MANUAL FOR DETAILS. THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES, UNLESS A CERTIFIED KIT IS USED.SYSTEM.
WOLF STEEL LTD.
24 NAPOLEON ROAD. BARRIE, ONTARIO L4M 0G8 CANADA
SERIAL NUMBER:
GT8
W385-1981
For rating plate location, see “INSTALLATION OVERVIEW” section.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
NOTE: The rating plate must remain with the appliance at all times. It must not be removed.
W415-1367 / 12.05.14
8
3.0 VENTING
EN
!
WARNING
RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.
IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3FT
(0.9m) FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM
COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES
FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT
PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.
THIS APPLIANCE USES A 3” (76.2mm) EXHAUST / 5” (127mm) AIR INTAKE VENT PIPE SYSTEM.
Refer to the section applicable to your installation.
For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create diffi culty in burner start-up and/or carboning. Under extreme vent confi gurations, allow several minutes (5-15) for the fl ame to stabilize after ignition. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a fi restop, vent pipe shield or attic insulation shield when penetrating interior walls, fl oor or ceiling.
NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.
7.4B
3.1 COLD CLIMATE
For horizontal and vertical vent runs that pass through unheated spaces (attics, garages, crawl spaces) it is recommended they be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Vent lengths terminating vertically should be kept to short lengths (maximum 5ft / 1.5m) in areas with colder climates, especially in installations where the majority of the vent length is to be installed outside the building envelope (such as in the attic).
W415-1367 / 12.05.14
3.2 VENTING LENGTHS AND COMPONENTS
The vent connection to the appliance can be viewed by removing the baffl e from the top, inside of the fi rebox.
Use only Wolf Steel venting components. Minimum and maximum vent lengths, for both horizontal and
vertical installations, and air terminal locations for either system are set out in this manual and must be
adhered to. Use only Wolf Steel Ltd. exible vent components with the Wolf Steel Ltd. GD179
termination kit. This appliance uses a 3” (76.2mm) diameter exhaust and a 5” (127mm) diameter intake
coaxial vent system.
All outer pipe joints of these venting systems must be sealed using Red RTV and/or Mill Pac high temperature
sealant (not supplied) hereafter referred to as high temperature sealant W573-0002 (Red RTV) and the high
temperature sealant W573-0007 (Mill Pac).
For vent systems that provide seals on the inner exhaust fl ue, only the outer air intake joints must be sealed
using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and
outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to
the appliance fl ue collar which must be sealed using the black high temperature sealant Mill Pac.
With fl exible venting, in conjunction with the GD178 wall terminal kit, use either the 5 foot (1.5m) vent kit
GDT5 or the 10 foot (3.1m) vent kit GDT10. These kits allow for extended horizontal venting of the appliance.
When using approved Wolf Steel venting components, use only the following termination kits: WALL
TERMINAL KIT GD178, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GDT110, 8/12 TO 12/12 ROOF
TERMINAL KIT GDT111, FLAT ROOF TERMINAL KIT GDT112.
9
EN
For optimum fl ame appearance and appliance performance, keep the vent length and number of
elbows to a minimum.
The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year
to verify that it is unobstructed and undamaged.
Rigid and fl exible venting systems must not be combined. Different venting manufacturer
components must not be combined.
Vent terminals shall not be recessed into a wall or siding.
These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable
horizontal run is 7 feet (2.1m). The maximum allowable vertical vent length is 19 ½ feet (5.9m). The maximum
number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal
connections) when using fl exible venting.
8.6A
W415-1367 / 12.05.14
10
3.4 VENT TERMINAL CLEARANCES
D
EN
H
C
F
H
A
E
N
O
B
B
INSTALLATIONS
CANADA U.S.A.
A 12” (304.8mm) 12” (304.8mm) Clearance above grade, veranda porch, deck or balcony.
B
C
D
E
F 0” (0mm) 0” (0mm) Clearance to an outside corner wall.
G
H 3’ (0.9m) 3’ (0.9m)****
I 3’ (0.9m) 3’ (0.9m)**** Clearance to a service regulator vent outlet. J 12” (304.8mm) 9” (228.6mm) K 6’ (1.8m) 3’ (0.9m) † Clearance to a mechanical air supply inlet.
L 7’ (2.1m) ‡ 7’ (2.1m)**** Clearance above a paved sidewalk or paved driveway located on public property.
M
N 16” (406.4mm) 16” (406.4mm) Clearance above the roof.
O 2’ (0.6m) †* 2’ (0.6m)†* Clearance from an adjacent wall including neighbouring buildings.
P 8’ (2.4m) 8’ (2.4m) Roof must be non-combustible without openings.
Q 3’ (0.9m) 3’ (0.9m) See chart for wider wall dimensions.
R 6’ (1.8m) 6’ (1.8m)
Δ
* Recommended to prevent condensation on windows and thermal breakage
** it is recommended to use a heat shield and to maximize the distance to vinyl clad soffi ts.
*** The periscope requires a minimum 18 inches (457.2mm) clearance from an inside corner.
**** This is a recommended distance. For additional requirements check local codes.
3 feet (0,9m) above if within 10 feet (3.1m) horizontally.
A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.
†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the fl oor.
†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.
NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.
12”
(304.8mm)
12”
(304.8mm)*
18”
(457.2mm)**
12”
(304.8mm)**
0” (0mm)*** 0” (0mm)***
2” (50.8mm)*** 2” (50.8mm)***
12”
(304.8mm)††
The terminal shall not be located less than 6 feet (1.8m) under a window that opens on a horizontal plane in a structure with three walls and a roof.
9” (228.6mm)ΔClearance to windows or doors that open.
Δ
12”
(304.8mm)*
18”
(457.2mm)**
12”
(304.8mm)**
12”
(304.8mm)****
Clearance to permanently closed windows.
Vertical clearance to ventilated soffi ts located above the terminal within a horizontal distance of 2’ (0.6m) from the centerline of the terminal.
Clearance to unventilated soffi t.
Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).
Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).
Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15’ (4.6m).
Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.
Clearance under a veranda, porch, deck or balcony.
See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.
COVERED BALCONY APPLICATIONS
Q
M
M
R
G
P
J
O
K
L
G
Q
= 3 feet
MIN
(0.9m)
R
= 2 x
12.5C
Q
ACTUAL
MAX
R
MAX
IHHW
(4.6m)
W415-1367 / 12.05.14
3.5 HORIZONTAL TERMINATION
8"
(457mm)
18"
(457mm)
MAXIMUM
HORIZONTAL
7' (2m) MAX.
4"
(102mm)
MIN.
MIN MAX
Allowable 3/5 vent connections (excluding appliance and air terminal connections) N/A 1
Rise per foot (recommended) Rise per foot (allowable) 0” N/A Horizontal run (If vent run does not include vertical rise) 4" (102mm) Horizontal run (if vent run includes vertical rise) 4" (102mm) 7' (2m)
Vertical run (* Immediately off the appliance, if 7' (2m) maximum horizontal run is required)
Any offsets other than 2-90° elbows used in the vent run - must be deducted from the maximum horizontal vent run based upon the offset value.
See graph to determine the required vertical rise VT for the required horizontal rise HT.
10
9
8
1/4"
(6.4mm)
18"
(457mm)*
11
EN
N/A
24"
(610mm)
7' (2m)
REQUIRED VERTICAL RISE IN FEET (V
T)
4" (102mm)
24" (610mm)
MAX.
MIN.
7
6
5
4
3
2
1.5 1
0
1 2 3 4 5 6 7 8 9 10
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT)
8"
(457mm)
9'
(2.7m)
MAX.
4"
(102mm)
MIN.
MAXIMUM
VERITICAL
W415-1367 / 12.05.14
12
24" (610mm)
MIN.
MINIMUM
VERITICAL
MAXIMUM
HORIZONTAL
5' (1.5m) MAX.
15'
(4.5m)
MAX.
4"
(102mm)
MIN.
MAXIMUM VERTICAL
19 1/2'
(6m)
MAX.
4"
(102mm)
MIN.
3.6 VERTICAL TERMINATION
EN
Allowable 3/5 vent connections (excluding appliance and air terminal connections)
Rise per foot (recommended) 1/4" (6.3mm) N/A Rise per foot (allowable) 0" N/A Vertical run (when not venting horizontally) 24" (610mm) 19 1/2' (6m) Horizontal run 4" (102mm) 5' (1.5m)
Any offsets other than 1-90° elbows used in the vent run - must be deducted from the maximum vertical vent run based upon the offset value.
See graph to determine the required vertical rise VT for the required horizontal rise HT.
20
19.5 18
16
15
14
MIN MAX
N/A 2
REQUIRED VERTICAL RISE IN FEET (V
12
10
T)
8
6
4
2
0
1 2 3 4 5 6 7 8 9 10
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT)
W415-1367 / 12.05.14
4"
(102mm)
MIN.
24" (610mm)
MIN.
MINIMUM
VERITICAL
4.0 INSTALLATION
13
!
WARNING
ENSURE TO UNPACK ALL LOOSE MATERIALS FROM INSIDE THE FIREBOX PRIOR TO HOOKING UP
THE GAS AND ELECTRICAL SUPPLY.
IF YOUR APPLIANCE IS SUPPLIED WITH A REMOTE ENSURE THE REMOTE RECEIVER IS IN THE
“OFF” POSITION PRIOR TO HOOKING UP THE GAS AND ELECTRICAL SUPPLY TO THE APPLIANCE.
FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS
EXACTLY.
ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED
RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC
W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR
WHICH MUST BE SEALED USING MILL PAC.
IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO
ENSURE THE CONNECTION CANNOT SLIP OFF.
DO NOT CLAMP THE FLEXIBLE VENT PIPE.
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING
SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT
VENT SECTIONS PER INSTALLATION INSTRUCTIONS.
RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.
REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO
MAINTAIN CLEARANCES TO COMBUSTIBLES.
68.2B
EN
4.1 WALL AND CEILING PROTECTION
!
DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF
MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.
ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.
INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR
OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.
For clearances to combustible materials from the vent pipe, see “FRAMING” section.
WARNING
70.1
W415-1367 / 12.05.14
14
4.2 HORIZONTAL INSTALLATION
EN
THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.
TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE
RETURN FLANGE OF THE MOUNTING PLATE.
This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the fi restop assembly. Dry fi t the fi restop assembly before proceeding to ensure the brackets on the rear surface fi t to the inside surface of the horizontal framing.
The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” (215.9mm) thick but the vent shield must extend the full depth of the combustible wall.
A. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the fi restop assembly, fi t the fi restop assembly to the hole and secure using the 4 screws (supplied in your manual baggie).
!
WARNING
CAULKING
FIRESTOP
SPACER
VENT
SHIELD
DETERMINE THE CORRECT HEIGHT
FINISHING MATERIAL
B. Once the vent pipe is installed in its fi nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the fi restop.
4.3 VERTICAL INSTALLATION
This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specifi c kits required.
A. Determine the air terminal location, cut and frame a square opening as
illustrated in the ceiling and the roof to provide the minimum 1“ (25mm) clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from fi lling up the 1” (25mm) air space around the pipe. Nail headers between the joist for extra support.
B. Apply a bead of caulking (not supplied) to the framework or to the Wolf
Steel vent pipe shield plate or equivalent (in the case of a fi nished ceiling), and secure over the opening in the ceiling. A fi restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a fi restop spacer over the vent shield to restrict cold air from being drawn into the room or around the replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its fi nal position, apply sealant between the pipe and the fi restop assembly.
C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and
tighten. This will prevent any materials, such as insulation, from fi lling up the 1” (25mm) air space around the pipe.
20.2A
FIRESTOP
UNDERSIDE OF
VENT PIPE
SHIELD
SHIELD
21.1
JOIST
CAULKING
VENT
PIPE
COLLAR
VENT
PIPE
W415-1367 / 12.05.14
4.4 USING FLEXIBLE VENT COMPONENTS
15
!
WARNING
DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.
KEEP IT PULLED TIGHT.
SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED
AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS
MUST NOT BE REMOVED.
For safe and proper operation of the appliance, follow the venting instructions exactly. All inner fl ex pipe and outer fl ex pipe joints may be sealed using high
ELBOW
SPACERS
temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner fl ex pipe and the exhaust fl ue collar.
Use only approved fl exible vent pipe kits marked:
“Wolf Steel Approved Venting” as identifi ed by the stamp only on the outer fl ex pipe.
22.1
EN
4.4.1 HORIZONTAL AIR TERMINAL INSTALLATION
A. Stretch the inner fl ex pipe to the required length taking into
account the additional length needed for the fi nsihed wall surface. Slip the vent pipe a minimum of 2" (51mm) over the inner sleeve of the air terminal and secure with 3#8 screws. Apply a heavy bead of the high temperature sealant
W573-0007 Mill Pac (not supplied).
B. Using the outer fl ex pipe, slide over the outer combustion air sleeve
of the air terminal and secure the 3#8 screws. Seal using high temperature sealant W573-0002 (not supplied).
C. Insert the vent pipes through thee fi restop maintaining the required
clearances to combustibles. Holding the sir terminal (lettering in an upright, readable position), secure to the exterior wall and make
weather tight by sealing with caulking (not supplied).
D. If more vent pipe needs to be used to reach the fi replace,
cople them together as illustrated. The vent system must be supported approximately every 3 feet (0.9m) for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum clearance to combustibles.
SEALANT
FLEX PIPE
CAULKING
HI-TEMP
OUTER
#10 X 2” SCREWS
EXTERIOR
WALL
OUTER FLEX PIPE
P
X
E
L
F
NNER
I
1 1/2” (38.1mm) OVERLAP
HIGH TEMPERATURE SEALANT
IPE
#8 X 1/2” SELF DRILLING
SCREWS
INNER COUPLER
OUTER COUPLER
OUTER
FLEX PIPE INNER FLEX PIPE
23.8B
W415-1367 / 12.05.14
16
4.4.2 VERTICAL AIR TERMINAL INSTALLATION
EN
!
WARNING
MAINTAIN A MINIMUM 2” (51mm) SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.
A. Fasten the roof support to the roof using the screws provided. The
roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.
B. Stretch the inner ex pipe to the required length. Slip the inner
ex pipe a minimum of 2” (50.8mm) over the inner pipe of
the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).
C. Repeat using the outer fl ex pipe, using a heavy bead of high
temperature sealant W573-0002 (not supplied).
D. Thread the air terminal connector / vent pipe assembly down through
the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” (406.4mm) above the highest point that it penetrates the roof.
E. Remove nails from the shingles, above and to the sides of the air
terminal connector. Place the fl ashing over the air terminal connector leaving a min. 3/4” (19.1mm) of the air terminal connector showing above the top of the fl ashing. Slide the fl ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the fl ashing, giving a 3/4” (19.1mm) margin all around. Fasten to the roof. Do not nail through the lower portion of the ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the fl ashing with roofi ng material.
F. Aligning the seams of the terminal and air terminal connector, place the
terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.
G. Apply a heavy bead of weatherproof caulking 2” (50.8mm) above the
ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.
ROOF SUPPORT
INNER PIPE
AIR
TERMINAL
CONNECTOR
HIGH TEMPERATURE SEALANT
INNER FLEX PIPE
OUTER FLEX PIPE
2” (50.8mm)
AIR I NL ET BASE
CAULKING
STORM
COLLAR
WEA THER SEALANT
FLASHING
H. If more vent pipe needs to be used to reach the appliance see “HORIZONTAL AIR
W415-1367 / 12.05.14
TERMINAL INSTALLATION” section.
24.3A
4.4.3 APPLIANCE VENT CONNECTION
A. Install the inner fl ex pipe to the fi replace. Secure with
3 screws and fl at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).
B. Install the outer fl ex pipe to the fi replace. Attach and
seal the joints using the high temperature sealant W573-0002 (not supplied).
4.5 GAS INSTALLATION
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS
SPARKS OR OPEN FLAMES.
SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE
PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT
THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND
ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.
ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG.
VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.
Installation and servicing to be done by a qualifi ed installer. Do not use open ame.
!
WARNING
1
/2” OVERLAP
1
(38.1mm)
SCREWS
17
EN
HIGH TEMPERATURE SEALANT
28.4A
Move the appliance into position and secure.
If equipped with a fl ex connector the appliance is designed to accept a 1/2” (13mm) gas supply. Without the connector it is designed to accept a 3/8” (9.5mm) gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.
Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.
• When fl exing any gas line, support the gas valve so that the lines are not bent or kinked.
Check for gas leaks by brushing on a soap and water solution.
30.1A
W415-1367 / 12.05.14
18
4.6 MOBILE HOME
EN
This appliance is certifi ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1 in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.
This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the media placed on the burner (ie. logs, glass etc.) is positioned correctly.
This appliance is certifi ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
Conversion Kits This appliance is fi eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.
29.3A
W415-1367 / 12.05.14
5.0 FRAMING
19
!
WARNING
RISK OF FIRE!
IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING
IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE
APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH
ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO
COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.
DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN
AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH
SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK
OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE
INSULATION AND OTHER MATERIALS ARE SECURED.
WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS
LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS
CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS,
OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING
ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE
FURNACE AT 1382° F (750°C) AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE
MATERIALS.
MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD
COULD RESULT.
THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE
BASE.
IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, OR SPECIFIED IN THE
INSTALLATION INSTRUCTIONS. THEY MUST BE INSTALLED.
FINISHING MUST BE DONE USING A NON-COMBUSTIBLE MATERIAL EXTENDING FROM THE TOP
OF THE APPLIANCE SUCH AS NON-COMBUSTIBLE BOARD, CERAMIC TILE, MARBLE, ETC. DO
NOT USE WOOD OR DRYWALL.
ANY FIRE RATED DRYWALL IS NOT ACCEPTABLE.
71.1B
EN
The has been designed to be installed mid-way up a wall. If installing this appliance close to the nished fl oor, the appliance must be raised a minimum of 2" (51mm) (unobstructed) to allow for full rotation of the control door. It is not necessary to install fl oor protection. Although the appliance fi ts between studs, most jurisdictions will not allow a “hole” in the warm air envelope of a residential structure. It is recommended to build either an interior or exterior chase with a minimum depth of 7" (178mm).
It is best to frame your appliance after it is positioned and the vent system is installed. Frame to local building codes.
To install the appliance face fl ush with the fi nished surface, position the framework to accommodate the thickness of the fi nished surface. Use 4 fl at-head screws to secure the nailing tabs to the framing. Cover the nailing tabs with your fi nishing material.
W415-1367 / 12.05.14
20
5.1 MINIMUM CLEARANCE TO COMBUSTIBLES
Minimum clearance to combustible construction from appliance and vent surfaces:
EN
Appliance framing: - 6" (152mm) to top
- 0" to stand-offs (Rear and sides) Vent pipe*: - 2" (51mm) top
- 1" (25mm) sides and bottom
Recessed depth: - 7" (178mm)
* HORIZONTAL VENT SECTIONS: A minimum clearance of 1" (25mm) at the bottom and sides and 2"
(51mm) at the top of the vent pipe in all horizontal runs to combustibles is required. Use fi restop spacer W010-1961 (supplied).
* VERTICAL VENT SECTIONS: A minimum of 1" (25mm) all around the vent pipe on all vertical runs to combustibles is required. Use fi restop spacer W500-0358 (not supplied).
COMBUSTIBLE
12" (305mm)
MIN. TO
COMBUSTIBLES
(to ceiling or mantle)
* Any protruding finishing
material installed in this
space (ie. baseboards)
must leave 2" (51mm) of
unobstructed clearance to
allow for full rotation of the
control door.
2" (51mm)
MIN.*
NON-COMBUSTIBLE
BRICK
6" (152mm) MIN.
1" (25mm)
0” IF NON-COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE.
1" (25mm)
1
/2" (38mm)
1 MIN.
FRAME
CONTROL DOOR
(OPEN POSITION)
WITHOUT FRAME INSTALLED
W415-1367 / 12.05.14
WITH FRAME INSTALLED
5.2 MINIMUM ENCLOSURE CLEARANCES
21
INTERIOR BUILT-OUT
21 1/4"
540mm
368mm
762mm
14 1/2"
30"
OUTSIDE
CHASE
INSIDE CHASE
14 1/2"
368mm
EXTERIOR CHASE
14 1/2"
368mm
PROTRUSION
2"
51mm
4"
102mm
6"
152mm
7"
178mm
7"
178mm
2"
51mm
4"
SIDE
WALL
EN
102mm
7"
(178mm)
44 1/4"
(1124mm)
14 1/2"
(368mm)
M T
RCH
O
T
M T
H
C
R
O
T
11 5/8"
(295mm)
34 7/8"
(886mm)
1 2 3
FRAMING
OPENING DIMENSIONS
NOTE: Finished opening is smaller than the framed opening. We recommend installing The Torch™ in the centre of the wall so that it is at eye level.
INSTALLATION
FINISHING
OPENING DIMENSIONS
W415-1367 / 12.05.14
22
5.3 NAILING TAB INSTALLATION
Attach the 4 nailing tabs supplied to the sides of
EN
the outer shell as illustrated using the 8 self-tapping screws included in the manual baggie.
5.4 STAND-OFF ASSEMBLY
1
2
W415-1367 / 12.05.14
6.0 FINISHING
23
!
WARNING
RISK OF FIRE!
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS
SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO
BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.
DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS
REMOVED, CRACKED, BROKEN OR SCRATCHED.
FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.
6.1 MOUNTING CABINET INSTALLATION
!
WARNING
BEFORE STARTING THE INSTALLATION REMOVE THE PROTECTIVE LAYER FROM ALL THREE
COMPONENTS THAT MAKE UP THE GT8 (CABINET, FRAME, AND TORCH)
NOTE: It is recommended that all fasteners be stainless steel. A. Using the installation template (W122-0401)
supplied with the TMCK or TMCSS kit, determine the best mounting location for your new Torch. See “MINIMUM CLEARANCE TO COMBUSTIBLES” section. Mark all 14 hole centres on the wall (surface) using the template.
1
EN
72.1A
INSTALLATION
TEMPLATE
CABINET
TORCH
MOUNTING FRAME
W415-1367 / 12.05.14
EN
24
B. Remove the template. Depending on the surface and fasteners, drill the appropriate holes. Hold the
Torch up, aligning the mounting brackets to the mounting holes. Secure the Torch to the wall using the appropriate fasteners.
NOTE: The Torch has been designed to have a 1/2" (13mm) clearance between the rear outer
panel and the mounting surface.
C. Start the fasteners into each of the six remaining mounting holes. Align the keyholes of the frame to
the heads of the fasteners and slide the frame down onto the fasteners. Ensure the frame is plumb and level before tightening the fasteners.
NOTE: It is recommended that the gas and electrical be connected to the appliance at this
stage. Both must enter the appliance at the opening created between the bottom of the Torch and the bottom of the mounting frame.
D. Slide the front of the cabinet over the mounting frame, ensuring the “mesh” is to the top. Start each of
the four screws (supplied) through the slots. Once the cabinet has been adjusted for depth the four screws can be tightened.
4
3
2
MOUNTING
BRACKET
KEYHOLE
W415-1367 / 12.05.14
6.2 SAFETY SCREEN INSTALLATION AND REMOVAL
25
!
WARNING
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
THE DOOR LATCHES ARE PART OF A SAFETY RELIEF SYSTEM AND MUST BE PROPERLY
ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.
FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR
OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR
SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.
BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO
THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.
75.1
A barrier designed to reduce the risk of burns from the hot viewing glass is provided for the appliance and shall be installed.
Before the glass door can be removed, the front frame and safety screen must be removed. Lift the front frame up and away from the appliance. Remove the two side screws securing the safety screen. Lift and tilt the bottom forward and remove from the appliance.
EN
SAFETY
SCREEN
SAFETY
SCREEN
SAFETY
SCREEN
W415-1367 / 12.05.14
26
6.3 DOOR REMOVAL
EN
THE DOOR LATCHES ARE PART OF A SAFETY RELIEF SYSTEM AND MUST BE PROPERLY
ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.
FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR
OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR
SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.
BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO
!
WARNING
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.
75.1
Before the glass door can be removed, the optional frame/front must be removed. The glass door is secured to the top front edge of the rebox. Pull the handles of the latches forward, then lift the hooks out from the slots in the door frame to release the top of the door. Then, pivot forward until the top edge of the door clears the front of the appliance. Next gripping the sides of the door lift the door out from the retainer along the bottom of the door.
Reverse these steps to re-install the screen and door. Ensure safety screen is installed correctly.
CLOSED
OPEN
W415-1367 / 12.05.14
6.4 FRAME/FRONT INSTALLATION
A. Align the two holes in the upper portion
of the hinge on the control door to those in the bottom trim bracket, secure using two of the #8 x 1/2" hex head screws supplied.
B. Install the top trim bracket to the fi rebox
using the three #9 - 14 x 1/2" hex head screws supplied in the baggie.
C. Rest the top lip of the frame on
the top trim bracket, and the securing tabs at the bottom of the frame on the bottom trim bracket.
D. Align the two slots in the top of the frame with the two holes in the top trim bracket and secure
using the two #10 pan head screws supplied however do not fully tighten to leave room for adjustment.
E. Align the holes in the securing tabs at the bottom of the frame with the holes in the bottom trim
bracket and secure using the two remaining #8 x 1/2" hex
head screws, however do not fully tighten to leave room for adjustment.
F. If required, the bottom trim bracket can be adjusted by
loosening it’s securing screws.
G. Once the frame is perfectly square and the control
door will close without rubbing against the sides of the
frame, tighten all screws.
H. Open the control door. I. Insert the door stop chain into the receiving slot in the
control door.
J. Insert the door stop chain into the receiving slot in the
frame so that when fully open the control door has
a clearance of 1/8" to the fi nished wall. NOTE: In most
cases, a count of 9 balls between receiving slots will give the desired clearance.
K. Close the control door.
manual
CONTROL DOOR
BOTTOM TRIM BRACKET
TOP TRIM BRACKET
TOP TRIM BRACKET
27
EN
The frame has been designed to accommodate fi nished material thicknesses of 1/2" - 3/4" (13mm - 19mm). If it is necessary to pull the frame out to the max. 3/4" (19mm) the magnetic catch will need to be adjusted. Minor adjustment can be made by removing shims from behind the magnet. Major adjustments can be made by moving the magnet to the outside of the panel.
Adjustment may be required to accommodate the door stop chain slack when the control door is closed. The control door securing screws can be loosened to allow adjustment. Before re-tightening the screws ensure the control door is still recessed into the
frame at a similar offset to the top trim piece.
BOTTOM TRIM BRACKET
W415-1367 / 12.05.14
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