Napoleon GL32P, GL32N, GL28P, GL28N, GL22P Installation Manual

...

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

OPERATING INSTRUCTIONS

CERTIFIED UNDER: ANSI Z21.60 / CSA 2.26 DECORATIVE GAS APPLIANCES FOR INSTALLATION IN SOLID-FUEL BURNING APPLIANCES

GL22N, GL28N, GL32N

NATURAL GAS

GL22P, GL28P, GL32P

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

INSTALLATION AND

GL28

GL32

CERTIFIED

FR PG 29

GL22GL2

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

$10.00

1.33

W415-1101 / B / 07.29.13

TABLE OF CONTENTS

INSTALLATION OVERVIEW 2 INTRODUCTION 3

DIMENSIONS 4 GENERAL INSTRUCTIONS 5 GENERAL INFORMATION 6 MINIMUM FIREPLACE CAVITY SIZE 6 RATING PLATE 6

INSTALLATION 7

BATTERY INSTALLATION 7 GAS PIPING AND BURNER PLACEMENT 8 DAMPER STOP INSTALLATION 9

FINISHING 10

SAND OR GLASS MEDIA PLACEMENT 10 GRATE INSTALLATION 10 CHARCOAL LUMPS/EMBERS 10 LOG PLACEMENT 11

GL22 11 GL28 12

GL32 12 MOBILE HOME INSTALLATION 13 OPTIONAL REMOTE INSTALLATION (NOT SUPPLIED) 13

WIRING DIAGRAM 14 OPERATION 15

OPERATING AND LIGHTING INSTRUCTIONS 15

ADJUSTMENTS 16

PILOT BURNER ADJUSTMENT 16 FLAME CHARACTERISTICS 16

MAINTENANCE 17

BATTERY REPLACEMENT 17

REPLACEMENTS 18 TROUBLESHOOTING 21 WARRANTY 23 SERVICE HISTORY 24 NOTES 25

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

1.0 INSTALLATION OVERVIEW

Logs, see “LOG PLACEMENT” section.

Burner, see “GAS PIPING” section.

Grate, see “GRATE INSTALLATION” section.

Media, see “Sand or Glass MEDIA PLACEMENT” section.

Rating Plate, see “RATING PLATE INFORMATION” section.

Batteries, see “BATTERY INSTALLATION” and “BATTERY REPLACEMENT” section.

W415-1101 / B / 07.29.13

2.0 INTRODUCTION

WARNING

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate

appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal

edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away

to avoid burns or clothing ignition. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and

draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot

surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children

from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• This appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in this appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the

appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning

appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service

technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass

should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As

with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and

serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.

3.16B

W415-1101 / B / 07.29.13

2.1 DIMENSIONS

GL22 GL28 GL32

11”

270mm

10 1/2”

267mm

16 1/8”

410mm

21 1/2”

546mm

11 3/8” 289mm

686mm

27”

GL22 GL28 / GL32

6 11/16”

170mm

6 7/8”

175mm

11 3/8” 289mm

32”

11 3/8” 289mm

813mm

W415-1101 / B / 07.29.13

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE UNIT.

FIRE RISK. EXPLOSION HAZARD.

DO NOT USE A BLOWER INSERT, HEAT EXCHANGER INSERT OR ANY OTHER ACCESSORY NOT APPROVED FOR USE

WITH THIS APPLIANCE

Thoroughly clean the chimney, ﬂ ue and existing appliance before installing the new appliance into it. Do not burn solid fuels in any appliance that is equipped with this gas log set.

The installation of this appliance must conform with local codes or in the absence of local codes, it must conform to ANSI Z.223.1/NFPA 54 or the CAN/CGA B149. The installation and the provisions for combustion and ventilation air must conform with the National Fuel Gas

Code, ANSI Z223.1/NFPA 54, or the CSA B149.1, Natural Gas and Propane Installation Code. The installation of

appliances designed for manufactured home (U.S. only) or mobile home installation must conform with the Standard CAN/CSA Z240 MH, Mobile Housing, in Canada, or with the Manufactured Home Construction and

Safety Standard, Title 24 CFR, Part 3280, in the United States, or when such a standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard.

Do not operate appliance in the presence of gasoline or other ﬂ ammable liquids and vapours. Keep area clear of other combustible materials. The appliance and its shut off must be disconnected from the gas supply piping system before any pressure testing of the system is done.

Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, For example: in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36” (914.4mm).

• The appliance is not approved for installation in a bedroom or bathroom unless the appliance is a direct vent sealed combustion product.

• A carbon monoxide detector is required in all rooms containing gas ﬁ red appliances.

No external electricity (110 volts or 24 volts) is required for the gas system operation.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

W415-1101 / B / 07.29.13

NSTALLATION IN SOL

SION AU COLLECTEU

N D’ALIMENTATION

ESSION D’ALIMENTATI

WITH THE

BY THE

MABLE

20”

22”

”

20”

NT:

UNE INSTALLATION NON C

RVICE OU UN ENTRETIEN INADÉ

DES BLESSURES CORPOREL

RNI AVEC CET APPARE

INFORMATION, CONSULTEZ UN INSTA

N OU LE FOURNISSEUR DE GAZ.

AVERTISSEME

CONTACT AVEC LES

FABRICANT.

POUR INSTALLA

LA CHEMINÉE

EXTÉRIEUR

OU SELO

2.3 GENERAL INFORMATION

Altitude (FT) 0-4,500 0-4,500 0-4,500 0-4,500 0-4,500 0-4,500 Max input (BTU/HR) 70,000 50,000 80,000 65,000 90,000 65,000 Min Inlet Gas Supply Pressure 4.5“ InWc

Max Inlet Gas Supply Pressure 7“ InWc

Manifold Pressure (Under Flow Conditions)

THIS APPLIANCE MUST NOT BE INSTALLED IN A BEDROOM OR BATHROOM.

WARNING

GL22 GL28 GL32

NG LP NG LP NG LP

(11.2mb)

(17.4mb)

3.5“ InWc (8.7mb)

11“ InWc (27.4mb)

13“ InWc (32.4mb)

10“ InWc

(25mb)

4.5“ InWc (11.2mb)

7“ InWc

(17.4mb)

3.5“ InWc

(8.7mb)

11“ InWc (27.4mb)

13“ InWc (32.4mb)

10“ InWc

(25mb)

4.5“ InWc (11.2mb)

7“ InWc

(17.4mb)

3.5“ InWc

(8.7mb)

11“ InWc (27.4mb)

13“ InWc (32.4mb)

10“ InWc

(25mb)

2.4 MINIMUM FIREPLACE CAVITY SIZE

HEIGHT REAR WIDTH DEPTH

LOG SET A B C

GL22 20”

(508mm)

GL28 20”

(508mm)

GL32 22”

(558.8mm)

23”

(584.2mm)

29”

(736.6mm)

33”

(838.2mm)

(355.6mm)

2.5 RATING PLATE

CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: ANSI Z21.60-2003/CSA 2.26-2003 (R 2009), DECORATIVE APPLIANCE FOR INSTALLATION IN SOLID-FUEL BURNING

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE

OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THE OWNER’S INFORMATION MANUAL PROVIDED WITH THIS APPLIANCE. FOR ASSISTANCE OR ADDITIONAL INFORMATION, CONSULT A QUALIFIED INNSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

NATURAL GAS MODELS

GL22N

70,000BTU/h 80,000BTU/h 90,000BTU/h INPUT / ALIMENTATION 50,000BTU/h 65,000BTU/h 65,000BTU/h

0-4500FT (0-1370m) ALTITUDE / ÉLÉVATION 0-4500FT (0-1370m)

3.5” WATER COLUMN/D’UNE COLONNE D’EAU MANIFOLD PRESSURE / PRESSION AU COLLECTEUR 10” WATER COLUMN/D’UNE COLONNE D’EAU

4.5” WATER COLUMN/D’UNE COLONNE D’EAU MINIMUM SUPPLY PRESSURE / PRESSION D’ALIMENTATION MINIMALE 11” WATER COLUMN/D’UNE COLONNE D’EAU

7.0” WATER COLUMN/D’UNE COLONNE D’EAU MAXIMUM SUPPLY PRESSURE / PRESSION D’ALIMENTATION MAXIMALE 13” WATER COLUMN/D’UNE COLONNE D’EAU

WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN

CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. FOR ISNTALLATION IN A SOLD-FUEL BURNING FIREPLACE ONLY. THE FIREPLACE CHIMNEY MUST HAVE A PERMANENT VENT OPENING TO ATMOSPHERE OF NOT LESS THAN 56.6 MANUFACTURER’S INSTALLATION INSTRUCTIONS.

FOR YOUR SAFETY: DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE

VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

FOR MINIMUM CHIMNEY FLUE SEE INSTRUCTION MANUAL. POUR LES DIMENSIONS MINIMALES DE LA CHEMINÉE, CONSULTEZ LE MANUEL D’INSTRUCTIONS

GL28N GL32N

”

FOR GL22, 642” FOR GL28, 71.4

GL22

GL28

GL32

2”

FOR GL32, OR AS DETERMINED BY THE

20”

22”

23”

29”

33”

CERTIFIED

14” 14”

14”

Do not install the gas log set into a cavity smaller than that referenced in the table.

14”

AVERTISSEMENT: UNE INSTALLATION NON CONFORME, DES AJUSTEMENTS,

DES ALTÉRATIONS, UN SERVICE OU UN ENTRETIEN INADÉQUATS PEUVENT CAUSER DES DOMMAGES MATÉRIELS OU DES BLESSURES CORPORELLES. RÉFÉREZ-VOUS AU MANUEL D’INSTRUCTIONS FOURNI AVEC CET APPAREIL. POUR DE L’ASSISTANCE OU POUR PLUS D’INFORMATION, CONSULTEZ UN INSTALLATEUR QUALIFIÉ, UNE AGENCE D’ENTRETIEN OU LE FOURNISSEUR DE GAZ.

AVERTISSEMENT: N’AJOUTEZ AUCUN MATÉRIAU À CET APPAREIL QUI ENTRERA EN

CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT. POUR INSTALLATION DANS UN FOYER Â COMBUSTIBLE SOLIDE SEULEMENT. LA CHEMINÉE DU FOYER DOIT POSSÉDER UN OUVERTURE D’ÉVACUATION PERMANENTE À L’AIR EXTÉRIEUR DE NON MOINS DE 56,6 OU SELON LES INSTRUCTIONS D’INSTALATION DU FABRICANT.

POUR VOTRE SÉCURITÉ: N’ENTREPOSEZ PAS ET N’UTILISEZ PAS D’ESSENCE OU

AUTRES LIQUIDES ET VAPEURS INFLAMMABLES À PROXIMITÉ DE CET OUT TOUT AUTRE APPAREIL.

(WSL) (NGZ) (NAC) (WUSA)

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 0G8 CANADA

SERIAL NUMBER/NO. DE SERIE:

”

POUR LE GL22, DE 64

PROPANE MODELS

GL22P

GSL

GL28P

”

POUR LE GL28 ET 71.4

GL32P

”

POUR LE GL32

W385-0677 A

THE RATING PLATE IS CHAINED TO THE LEG OF THE VALVE CASE AND SHOULD BE TUCKED UNDER THE VALVE HOUSING.

This rating plate illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

NOTE: The rating plate must remain with the appliance at all times. It must not be removed.

W415-1101 / B / 07.29.13

3.0 INSTALLATION

WARNING

THIS APPLIANCE MUST BE INSTALLED IN A SOLID-FUEL BURNING FIREPLACE WITH A WORKING

FLUE AND CONSTRUCTED OF NON-COMBUSTIBLE MATERIAL.

The appliance and gas logs function as a system. If the appliance is not drafting properly and spilling into the room (check with a match or a smoke stick), reposition the damper clamp until a positive draft is obtained by opening the damper. If negative pressure in home prevents having a positive draft, consult an air quality specialist.

3.1 BATTERY INSTALLATION

A. 4 (1.5 V) AA size batteries are supplied and included in the manual bag. B. Remove the 2 screws securing the support plate to gain access to the battery case, as shown below. C. Install the four batteries into the battery case. D. Insert the assembled battery case into the battery support. Ensure that the heat insulation gasket

covers the top and left side of the battery case, as shown below

E. Reinstall the battery support plate.

BATTERY

SUPPORT

HEAT SHIELD

BATTERY

SIDE VIEW

VALVE

HOUSING

BATTERY

SUPPORT

PLATE

CASE

W415-1101 / B / 07.29.13

3.2 GAS PIPING AND BURNER PLACEMENT

WARNING

DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE TO ELECTRICITY

(110 VOLTS).

This appliance must be isolated from the gas supply piping system by closing the individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than ½ psi (3.5 kPa)

A. Centre the burner pan and valve assembly in the ﬁ replace opening, making sure the appliance is at least

1.5” (38.1mm) from the rear of the ﬁ replace.

B. Secure the burner to the ﬁ replace ﬂ oor using the 2 screws

provided.

Regulator

Union

Manual

Shut-Off

Valve

C. Install the gas line using piping ½” (12.7mm) in diameter or

greater to provide the full volume of gas to the appliance. The installation of the gas line must be done to local and / or

Appliance

National codes.

D. When rigid pipe is used an ANSI approved manual shut off and

a union must be installed upstream within the appliance cavity.

Appliance

Wall

Shut-Off

Key

E. To ensure the appliance operates reliably install a sediment

trap upstream of the appliance within the structures of the piping system.

F. When using propane, a regulator must be used between

the tank and the outside wall of the house to ensure the line

3" (76.3mm)

Sediment

Trap

pressure does not exceed 14”(355.6mm) w.c. inside the house.

G. Check gas connections with a gas detection device to test for

leaks in the system. Soapy water mixture can also be used to check for leaks.

H. Once all the gas connections are tested for leaks, start the appliance. Follow the “OPERATING AND

LIGHTING INSTRUCTIONS” section to ensure the appliance is working properly before ﬁ nishing.

MIN. 1.5” (38.1mm)

SECURING

HOLES/SCREWS

VALVE

HOUSING

BATTERY

SUPPORT PLATE

(BATTERY CASE

SECURED INSIDE)

W415-1101 / B / 07.29.13

3.3 DAMPER STOP INSTALLATION

The damper must be permanently locked in position to prevent full closure and to provide a minimum ﬂ ue opening. Various methods for locking the damper may be used but may be restricted from region to region and it is important to know

DAMPER

the speciﬁ cs that apply to your area. For your convenience a damper stop is provided with the appliance and may be used where not prohibited by state or local codes.

Use the 3” (72.6mm) adjustable bolt to adjust the damper to the correct opening, based on the enclosed chart.

Should the damper stop not ﬁ t, or provide the required permanent opening from the Minimum Damper Opening table, have the damper cut to provide a minimum permanent opening or install an alternate stop.

Creosote, ashes and loose paint must be cleaned from the chimney ﬂ ue and ﬁ rebox by a qualiﬁ ed chimney cleaner, before installing in a solid fuel burning appliance. Any outside air ducts and/or ash dumps in the ﬁ replace shall be permanently closed at time of appliance installation.

DAMPER STOP

DAMPER

STOP

DAMPER

If the damper stop (supplied) is not applicable the damper may be ﬁ xed open by the following method:

• Drill a hole in either end of the damper.

• Using a bolt of sufﬁ cient length and adjustment, with 2 nuts, secure to damper through the hole.

• Adjust to correct opening.

*CHIMNEY HEIGHT

GL22 GL28 GL32

MINIMUM DAMPER OPENING

6’ (1.8m) 56.6” (1439mm) 64” (6125.6mm) 71.4” (1813.5mm) 8’ (2.4m) 52.4” (1331mm) 59.7” (1516.8mm) 66.9” (1699.2mm)

10’ (3m) 48.2” (1224.2mm) 54.3” (1379.2mm) 60.2” (1529mm)

15’ (4.6m) 43.2” (1097.2mm) 48.8” (1239.5mm) 54.1” (1374.1mm)

20’ (6m) 39.8” (1011mm) 44.4”(1127.7mm) 49.1 (1247.1mm)

30’ (9.1m) 35.9” (911.8mm) 40.3” (1023.6mm) 44.5 (1130.3mm)

* Height is measured from the hearth to the top of the chimney.

W415-1101 / B / 07.29.13

4.0 FINISHING

4.2 SAND OR GLASS MEDIA PLACEMENT

A. Either sand for natural gas models (GL22N, GL28N, GL32N) or glass for propane models (GL22P,

GL28P, GL32P), must be spread evenly over the burner pan with a gradual downward slope toward the front of the burner pan.

B. Tear the ember material into small thin pieces and spread evenly on top of the media. Ember material

will only glow when exposed to direct ﬂ ame.

NOTE: DO NOT OVERFILL. DO NOT COVER THE PILOT WITH MEDIA OR EMBERS.

4.1 GRATE INSTALLATION

A. For the best ﬂ ame performance and least carbon, position the grate as far back as possible. B. Secure the heat shield to the back of the burner pan with the 2 supplied screws (for GL22 model only),

see Figure 1.

C. Secure the grate to the burner pan using one supplied screw, attached to the burner pan (for GL28/

GL32 models only), see Figure 2.

FIG. 1

GL22 FRONT VIEW

GRATE

BURNER PAN

HEAT SHIELD

4.3 CHARCOAL LUMPS/EMBERS

A. Sprinkle the charcoal embers around the front and sides of the burner pan, as indicated on the

diagram below.

B. Place the charcoal lumps on top of the charcoal embers at the front of the media.

NOTE: Do not block air shutter opening with charcoal embers or lumps.

FIG. 2

GRATE

GL 28 / GL32 TOP VIEW

BURNER PAN

AIR SHUTTER

(PROPANE

MODELS ONLY)

W415-1101 / B / 07.29.13

CHARCOAL

LUMPS

GLOWING

EMBERS

CHARCOAL

EMBERS

4.4 LOG PLACEMENT

WARNING

FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE

ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

DAMAGE OR PERSONAL INJURY.

LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE

PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED

IGNITION MAY OCCUR.

THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.

76.1A

PhazerTM logs, exclusive to Napoleon Appliances, they provide a unique and realistic glowing effect that is different in every installation. Failure to follow these log placement instructions may increase sooting.

Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour pigments burn in during the heat activated curing process.

Positioning the logs improperly will increase ﬂ ame impingement and carboning. Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. Use only

certiﬁ ed PhazerTM logs available from your authorized dealer/distributor.

THE SUPPLIED LOG SETS ARE REVERSIBLE! This feature allows you the option of displaying two different log styles in one log set.

4.4.1 GL22

Place the rear log (#1) onto the 2 pins ensure the log is pushed ﬂ ush against the burner support, to the rear of the unit, as shown.

Place log (#2) onto the grate on the left side as shown.

PINS

Place log (#3) onto the grate on the right side as shown. Place the pins into log (#1) as shown.

Place log (#4) onto the left side pin as shown.

Place log (#5) onto the right side pin as shown.

Place log (#6) onto log (#1) and allow it to rest on log (#2).

W415-1101 / B / 07.29.13

4.4.2 GL28

Place log (#1) onto the two pins and ensure the log is pushed ﬂ ush against the burner support, to the rear of the unit, as shown.

Place log (#4) onto the pin. Place log(#5) as shown and allow

4.4.3 GL32

Place log (#2) directly onto the grate and ensure it is pulled to the front left side of the grate.

it rest on the top of the previously placed logs. Place one pin onto the right side of the largest log as shown.

Place log (#3) onto the grate and ensure it is pulled to the front right side. Ensure the two logs are centered onto the grate. Insert one pin into the hole of the back log as shown.

Place log (#6) onto the pin.

Place the rear log (#1) onto the 2 pins on the grate as shown.

Place log (#2) onto the grate as shown.

Place log (#4) onto the pin. Place log (#5) onto rear log and

let it rest on log (#2). Place a second pin into log (#1) as shown.

Place log (#7) onto the pin as shown.

W415-1101 / B / 07.29.13

Place log (#3) onto the grate as shown. Place one pin into centre of log (#1).

Place log (#6) onto the pin as shown. Place the remaining pin into log (#1) as shown.

4.5 MOBILE HOME INSTALLATION

This appliance is also certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home (U.S. only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built in appliances are equipped with 1/4” (6.4mm) diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly .

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

conversion kit is supplied with the mobile home appliance.

Conversion Kits This appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.

29.1A

4.6 OPTIONAL REMOTE INSTALLATION (NOT SUPPLIED)

A. Place the remote receiver to the front right corner of the ﬁ replace ﬂ oor. B. Disconnect the wires connected to ON/OFF switch. C. Connect those wires to the remote receiver. D. Cover the remote receiver with the log provided.

(Please refer to the remote kit leaﬂ et for installation instructions.)

W415-1101 / B / 07.29.13

5.0 WIRING DIAGRAM

WARNING

DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH.

This appliance comes equipped with a battery pack. Install four AA batteries into the holder and connect to the wire harness. Connect the battery holder to the wire harness before using the appliance. It must be connected to the 6 volt battery pack (supplied).

GREEN

ELECTRONIC

VALVE

IPI BOARD

BATTERY

HOLDER

ON / OFF

SWITCH

ON / OFF

ORANGE

VALVE

GROUND

EYELET

DFC

69.9

W415-1101 / B / 07.29.13

6.0 OPERATION

If the ﬁ replace is equipped with decorative glass doors, they must be fully opened when operating this gas log set. Keep burner and control compartment clean.

6.1 OPERATING AND LIGHTING INSTRUCTIONS

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. Do not turn on if children or other at risk individuals are near the appliance. B. Before operating smell all around the appliance area for gas and next to the ﬂ oor because some gas is

heavier than air and will settle on the ﬂ oor.

C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do

not try to repair it. Call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service

technician to inspect the appliance and replace any part of the control system and any gas control which has been underwater.

WHAT TO DO IF YOU SMELL GAS:

• Turn off all gas to the appliance.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

LIGHTING INSTRUCTIONS:

1. Stop! Read the above safety information on this label.

2. Open the glass door if equipped.

3. Remove the batteries.

4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5. Turn manual shutoff valve clockwise to off. Located behind the appliance.

6. Wait ﬁ ve (5) minutes to clear out any gas. If you smell gas including near the ﬂ oor, STOP! Follow “B” in the above safety information on this label. If you don’t smell gas go to the next step.

7. Turn manual shutoff valve counter-clockwise to on.

8. Replace the batteries.

9. Turn switch on and listen for ignition sound.

MANUAL SHUT-OFF

(SHOWN IN OFF POSITION)

PILOT SCREW

TO TURN OFF GAS:

1. Remove the batteries.

2. Turn manual shutoff valve clockwise to off. Do not force.

47.20

W415-1101 / B / 07.29.13

7.0 ADJUSTMENTS

7.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter-

clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read as described on the chart below. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read as described on the chart below. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, BE SURE TO

(9.5mm - 12.7mm)

TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution. Prior to pilot adjustment, ensure that the pilot assembly

has not been painted. If overspray or painting of the pilot assembly has occurred remove the paint from the pilot assembly, or replace. Fine emery cloth or sandpaper can be used to remove the paint from the pilot hood, electrode and ﬂ ame sensor.

Pressure

Inlet

Outlet

Natural Gas

(inches)

(MIN. 4.5")

3.5"

ELECTRODE

3/8” - 1/2”

FLAME

SENSOR

Natural Gas

(millibars)

17.4mb

(MIN. 11.2mb)

8.7mb

Propane (inches)

13"

(MIN. 11")

10"

39.1C

PILOT SCREW

PILOT

BURNER

FLAME MUST ENVELOP UPPER 3/8” (9.5mm) TO 1/2” (12.7mm) OF FLAME SENSOR

Propane

(millibars)

32.4mb

(MIN. 27.4mb)

24.9mb

7.2 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustration provided. If any ﬂ ames appear abnormal call a service person.

(9.5mm - 12.7mm)

NOTE: FLAME WILL VARY DEPENDING ON THE POSITION OF THE LOGS AND THE GRATE.

ELECTRODE

BURNER

3/8” - 1/2”

FLAME

SENSOR

FLAME MUST ENVELOP UPPER 3/8” (9.5mm) TO 1/2” (12.7mm) OF FLAME SENSO

54.1B

PILOT

W415-1101 / B / 07.29.13

8.0 MAINTENANCE

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

DO NOT PAINT THE PILOT ASSEMBLY.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to expose both assemblies.

2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the appliance clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple / thermopile as well as reaches the burner.

5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning which can be distributed in the surrounding living area.

6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

7. Visually inspect the appliance for carbon build up. Using a small whisk or brush, brush off the carbon and vacuum up or sweep into garbage.

8. Check to see that the appliance is venting correctly. Ensure chimney system is safe and unobstructed.

WARNING

40.19A

8.1 BATTERY REPLACEMENT

A. Prior to replacing the battery, turn off the gas manual shut-off valve. B. Remove the four screws from the battery support plate, as shown. C. Remove the battery case from the battery support and remove

the 4 (1.5 V) AA size batteries from the battery case and replace them with the new set of 4 (1.5 V) AA size batteries.

E. Place the battery case back into the battery support. F. Ensure when installing the battery case that the heat insullation

remains secured to the case. G. Re-install the battery support plate and secure it using the 2 screws, as shown.

H. Turn the gas shut-off valve back to the on position.

WARNING: Turn the manual shut-off valve to the OFF position when changing the battery, as shown above.

MANUAL SHUT-OFF

(SHOWN IN OFF POSITION)

BATTERY

SUPPORT

PLATE

BATTERY

SUPPORT

BATTERY

SUPPORT

PLATE

W415-1101 / B / 07.29.13

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