Napoleon GI3014-N, GI3014B-N, GI3014-P, GI3014B-P Installation And Operation Instructions Manual

INSTINST
ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
INST
ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
INSTINST
ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL ST ANDARDS, CSA 2.33 AND ANSI Z21.88 RESPECTIVEL Y FOR VENTED GAS FIREPLACE HEATERS
GAS INSERTGAS INSERT
GAS INSERT
GAS INSERTGAS INSERT
INSTINST
ALLAALLA
INST
INSTINST
TION AND OPERATION AND OPERA
ALLA
ALLAALLA
TION AND OPERATION AND OPERA
GAS-FIRED GAS-FIRED
GAS-FIRED
GAS-FIRED GAS-FIRED
VENTED ROOM HEA VENTED ROOM HEA
VENTED ROOM HEA
VENTED ROOM HEA VENTED ROOM HEA
TION INSTRUCTIONS FORTION INSTRUCTIONS FOR
TION INSTRUCTIONS FOR
TION INSTRUCTIONS FORTION INSTRUCTIONS FOR
TERTER
TER
TERTER
GI3014-N / GI3014B-NGI3014-N / GI3014B-N
NATURAL GAS MODEL
PROPANE GAS MODEL
GAS-ZERO CLEARANCE WHEN INSTALLED WITH GI-700 KIT
WITHOUT GI-700 KIT INST ALL RECESSED INTO A WOODBURNING NON-COMBUSTIBLE FIREPLACE
WW
ARNING:ARNING:
W
ARNING:
WW
ARNING:ARNING:
If the information in these instructions is not followed exactly, a fire or
CERTIFICATION LABEL AFFIXED T O UNDERSIDE OF FRESH AIR DAMPER
GI3014-N / GI3014B-N
GI3014-N / GI3014B-NGI3014-N / GI3014B-N
GI3014-P / GI3014B-PGI3014-P / GI3014B-P
GI3014-P / GI3014B-P
GI3014-P / GI3014B-PGI3014-P / GI3014B-P
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETYFOR YOUR SAFETY
FOR YOUR SAFETY
FOR YOUR SAFETYFOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of
this or any other appliance.
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• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas suppli­er's instructions.
GAS: GAS:
GAS:
GAS: GAS:
• If you cannot reach your gas supplier , call the fire department.
Installation and service must be performed by a qualified installer , service agency
or the gas supplier .
Barrie, On., Canada L4M 4Y8 (705)721-1212
Fax: (705)722-6031 EMAIL: ask@napoleon.on.ca
WEB: www.napoleon.on.ca
Wolf Steel Ltd., RR#1, 9 Napoleon Rd.,
R-2000
WS-415-44 /11.06.98
2
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO9002 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new The following materials and workmanship in your new
The following materials and workmanship in your new
The following materials and workmanship in your new The following materials and workmanship in your new
warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion
warranted against defects for as long as you own the fireplace. This covers: combustion
warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com­ponents and aluminum extrusion trims.ponents and aluminum extrusion trims.
ponents and aluminum extrusion trims.
ponents and aluminum extrusion trims.ponents and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and covered and
covered and
covered and covered and of the limited warranty.of the limited warranty.
of the limited warranty.
of the limited warranty.of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
work, however, requires the prior approval of an authorized company official. Labour costswork, however, requires the prior approval of an authorized company official. Labour costs
work, however, requires the prior approval of an authorized company official. Labour costs
work, however, requires the prior approval of an authorized company official. Labour costswork, however, requires the prior approval of an authorized company official. Labour costs to the account of to the account of
to the account of
to the account of to the account of work must be done through an authorized work must be done through an authorized
work must be done through an authorized
work must be done through an authorized work must be done through an authorized
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year
will provide replacement parts free of charge during the first year
will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year
are based on a predetermined rate schedule and any repair are based on a predetermined rate schedule and any repair
are based on a predetermined rate schedule and any repair
are based on a predetermined rate schedule and any repair are based on a predetermined rate schedule and any repair
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
dealer. dealer.
dealer.
dealer. dealer.
gas fireplace are gas fireplace are
gas fireplace are
gas fireplace are gas fireplace are
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the
warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives. The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the
product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify
this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel
parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated
in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty , NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding
to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not
covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event
extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,
its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PA TENTS U.S. 5.303.693.801 - CAN. 2.073.41 1, 2.082.915. © WOLF STEEL L TD.
WS-415-44 / 11.17.99
TABLE of CONTENTS
PG 2-4 INTRODUCTION
Warranty General Instructions Mantle Clearance General Information Care of Glass, Enamelled & Plated Parts
5-6 INSTALLATION
Spill Switch Venting Action Check Installation Flashing Installation Framing
6 BRICK PANEL INSTALLATION 7-8 FINISHING
Log Placement/Charcoal Embers Door, & Louvre Installation
3
PG 8-9 OPERATION / MAINTENANCE
Fresh Air Damper System Operating Instructions Maintenance
10 BLOWER INSTALLATION
Blower Replacement Instructions
10 ADJUSTMENTS
Pilot Burner Adjustment Venturi Adjustments
10-12REPLACEMENTS
Ordering Replacement Parts Replacement Parts Accessories
13-14TROUBLE SHOOTING GUIDE
PLEASE RETPLEASE RET
PLEASE RET
PLEASE RETPLEASE RET
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Su­pervise young children when they are in the same room as the fireplace.
• Clothing or other flammable material should not be placed on or near the fireplace.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appli­ance.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified serv­ice person.
• Do not strike or slam shut the fireplace glass door.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
AIN THIS MANUAL FOR FUTURE REFERENCEAIN THIS MANUAL FOR FUTURE REFERENCE
AIN THIS MANUAL FOR FUTURE REFERENCE
AIN THIS MANUAL FOR FUTURE REFERENCEAIN THIS MANUAL FOR FUTURE REFERENCE
WARNINGWARNING
WARNING
WARNINGWARNING
• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be in­spected before use and at least annually by a quali­fied service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service techni­cian to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
• Under no circumstances should this fireplace be modified.
• Do not burn wood or other materials in this fire­place.
WS-415-44 /11.17.99
4
GENERAL INSTRUCTIONS
THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INST ALLER to conform with
local codes. In absence of local codes, install to the cur­rent CAN1-B149 Installation Code in Canada or to the Na­tional Fuel Gas Code, ANSI Z223.1-1988, and NFPA 54­1988 in the United States.
Purge all gas lines with the glass door of the fireplace removed. Assure that a continuous gas flow is at the burner before installing the door.
Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition. Altitudes greater than 4,000ft require a minimum vent run of 12 ft.
The heater and its individual shutoff valve must be discon­nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig (3.5 kPa). The fireplace must be isolated from the gas supply pip­ing system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kPa).
A 1/8 inch NPT plug, accessible for test gauge connection, must be installed immediately upstream of the gas supply connection to the fireplace.
This fireplace must be connected to any accepted lined chim­ney system listed to ULC-S635M (in Canada) or UL-1777 (in USA). The venting connection must be in compliance with the chimney manufacturers installation instructions.
The draft hood must be installed so that it is in the same atmospheric pressure zone as the combustion air inlet to the fireplace.
This heater can be installed two different ways. If installed as is, it must be recessed into a vented non-combustible woodburning fireplace (prefabricated or masonry) only. This is referred to as an INSERT type of installation.
The minimum fireplace size in which the heater is to be installed is:
HEIGHT 21 inches WIDTH 26-1/2 inches DEPTH 17-1/2 inches
If installed in conjunction with kit #GI-700, it may be framed into an enclosure made of combustible materials. This is referred to as a ZERO CLEARANCE type of installation. The minimum clearance to combustible construction in this form of installation is:
MANTLE HEIGHT 7 inches SIDES, BACK, BOTTOM & TOP 0 inches B-VENT 1 inch RECESSED DEPTH 18-1/2 inches
*MAXIMUM HORIZONTAL EXTENSION IS 6 INCHES.
Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face.
The fireplace, when installed, must be electrically con­nected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/ NFPA 70-1996 N ATIONAL ELECTRICAL CODE in the United States. The blower power cord must be connected into a properly grounded receptacle. The grounding prong must
not be removed from the cord plug.
WS-415-44 / 11.17.99
*
Provide adequate ventilation and combustion air. Pro­vide adequate accessibility clearance for servicing and operating the fire place . Ne ver obstruct the front open-
ing of the fireplace.
MANTLE CLEARANCE
Mantle clearance, while conforming to the stated clearance to combustible materials, can vary according to the mantle depth. These clearances do not apply to a GI-700 kit type installation.
GENERAL INFORMATION
FOR YOUR SATISF ACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUAL­ITY! Maximum input is 30,000 BTU/hr for natural gas and
24,000 BTU/hr for propane. When the fireplace is installed at elevations above 4,500ft, and in the absense of specific recommendations from the local authority having jurisdic­tion, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum out­put for natural gas is 22,800 BTU/hr at an efficiency of 76% with the fan on, 72% with the fan off; and 18,240 BTU/hr for propane at an efficiency of 76% with the fan on, 71% with the fan off. Minimum A.F.U.E.(Annual Fuel Utilization Effi­ciency) rating is 64% for both natural and propane gas. Where the fireplace has been factory equipped for hi-alti­tude, the input has been downrated by 10%. This fireplace is certified for bedroom and bed-sitting room installation.
Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.
No external electricity (110 volts or 24 volts) is required for the gas system operation.
Change in flame appearance from "HI" to "LO" is more evident in natural gas than in propane. The self generating pilot provides current for a remote burner On-Off switch.
CARE OF GLASS, ENAMELLED AND PLATED PARTS
Do not use abrasive cleaners to clean these parts. Buff lightly with a clean dry cloth. Porcelain enamelled compo­nents must be handled with care. The baked-on finish is glass-like. If struck, it will chip! Touch-up paint is available through your Napoleon dealer.
The glass is 3/16" ceramic glass available from your Na­poleon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MA­TERIALS. Clean the glass after the first 10 hours of opera­tion with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.
5
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FIGURE 2
INSTALLATION
Clean out the ashes from the inside of the woodburning fireplace. Make sure that the chimney and woodburning fireplace are in clean and sound condition. Do not remove bricks or mortar from the masonry fireplace. If necessary have any repair work done by a qualified person before installing the insert. Remove the existing fireplace damper or lock into an open position. Line the chimney with a 4 inch diameter approved liner. Pack insulation around the liner in the damper area to prevent air flow from entering the chimney. Chimney installation must conform to both na­tional and local code requirements. The liner must be con­tinuous from the fireplace to the chimney cap.
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
Leveling the insert will eliminate rocking or excessive noise when the fan is in operation. Replace the securing screw to the front of the dilution plate.
FIGURE 4
Install rigid black pipe, a flex connector, if local codes per­mit, or 1/2" type L, copper tubing with a 3/8" to 1/2" adapter
and a shut off valve to the fireplace. Seal and tighten se­curely. The adapter will be required between the gas valve and the copper tubing or flex connector.
Do not damage or kink flex connector!
Check for gas leaks by brushing on a soap and water solution.
Do not use open flame!
An on/off switch has been included and can be located at the lower right, behind the louvre access door or at the right side trim.
For ease of accessibility, this switch may be replaced with a wall switch or substituted with a millivolt thermostat that may be installed in a convenient location on any wall. Route a 2-strand solid core millivolt wire through the electrical hole located at the bottom right side of the unit. The recom­mended maximum lead length depends on wire size:
WIRE SIZE MAX. LENGTH
14gauge 100 feet 16gauge 60 feet 18gauge 40 feet
FIGURE 5
Remove the securing screw from the front of the dilution plate.Push the dilution hood out of its securing clip and attach the liner using 3 screws equally spaced. Move the insert into the centre of the woodburning fireplace making sure that the dilution draft hood inserts back into its secur­ing clip. Level using the four leveling screws located front and back on either side of the fireplace base.
Attach the two leads to terminals 1 and 3 located on the gas valve.
Do not connect either the wall switch or the gas valve to electricity (110 volts or 24 volts).
FIGURE 3
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