Napoleon GDS601NNSB, GDS601NSB Installation Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE

INSTALLATION AND

OPERATING INSTRUCTIONS

CONFORMS TO AMERICAN NATIONAL STANDARDS: ANSI Z21.50, CERTIFIED TO CANADIAN CSA 2.22 FOR VENTED GAS FIREPLACES.

GDS60-1N & GS60-1N

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Decorative Product: Not for use as a heating appliance.

GDS60-1P & GS60-1P

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

NATURAL GAS

PROPANE GAS

SAFETY BARRIER

SHOWN WITH OPTIONAL

TRIVET

DANGER

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

FR PG 59

BARRIER

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • hearth@napoleonproducts.com

$10.00

1.28F

W415-1328 / A / 01.05.16

TABLE OF CONTENTS

NOTE: The camera icon indicates video tutorials are available as additional reference, visit http://www.napoleonﬁ replaces.com/category/product-support/support-centre/

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 5

2.3 GENERAL INFORMATION 6

2.4 RATING PLATE INFORMATION 7

2.5 SHIPPING BRACKET 8

3.0 DIRECT VENTING - MODEL GDS60-1 9

3.1 VENTING LENGTHS AND COMPONENTS 10

3.2 TYPICAL VENT INSTALLATIONS 11

3.3 SPECIAL VENT INSTALLATIONS 13

3.3.1 PERISCOPE TERMINATION 13

3.3.2 CORNER TERMINATION 13

3.4 VENT TERMINAL CLEARANCES 14

3.5 VENTING APPLICATION FLOW CHART 15

3.6 DEFINITIONS 16

3.7 ELBOW VENT LENGTH VALUES 16

3.8 TOP EXIT HORIZONTAL TERMINATION 17

3.9 TOP EXIT HORIZONTAL TERMINATION 18

3.10 REAR EXIT HORIZONTAL TERMINATION 19

3.11 TOP OR REAR EXIT VERTICAL TERMINATION 21

4.0 INSTALLATION PREPARATION - MODEL GDS60-1 23

4.1 ORIFICE REPLACEMENT 23

4.2 CHANGING A TOP VENT TO A REAR VENT 24

5.0 INSTALLATION 25

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 25

5.2 WALL AND CEILING PROTECTION 26

5.2.1 HORIZONTAL INSTALLATION 26

5.2.2 VERTICAL INSTALLATION 27

5.2.3 HORIZONTAL AIR TERMINAL INSTALLATION - MODEL GDS60-1 28

5.2.4 VERTICAL AIR TERMINAL INSTALLATION - MODEL GDS60-1 29

5.3 APPLIANCE VENT CONNECTION - MODEL GDS60-1 30

5.4 VERTICAL THROUGH EXISTING CHIMNEY 31

5.5 MOBILE HOME INSTALLATION - MODEL GDS60-1 32

5.6 GAS INSTALLATION 32

5.7 OPTIONAL WALL SWITCH 32

5.8 NATURAL VENT SPECIFICS - MODEL GS60-1 33

5.8.1 CHIMNEY INSTALLATION 33

5.8.2 INSTALLING NATURAL VENT 34

5.8.3 NATURAL VENT 34

5.8.4 COMBUSTION AIR 34

5.8.5 ADDING VENT SECTIONS 35

5.8.6 INSTALLING FLASHING AND STORM COLLAR 36

6.0 FINISHING 37

6.1 FRONT CAST REMOVAL 37

6.2 SAFETY BARRIER INSTALLATION AND REMOVAL 37

6.3 GLASS DOOR INSTALLATION AND REMOVAL 38

6.4 BATTERY HOUSING INSTALLATION 40

6.5 GLASS / DOOR REPLACEMENT 40

6.6 LOG PLACEMENT 41

6.7 LOGO PLACEMENT 42

6.8 SWITCH AND BRACKET INSTALLATION 42

7.0 OPTIONAL BLOWER INSTALLATION 43

8.0 WIRING DIAGRAM 44

9.0 OPERATION 45

9.1 OPERATING INSTRUCTIONS 45

9.2 OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING 46

9.3 LIGHTING INSTRUCTIONS 46

9.4 ANTI CONDENSATION SWITCH 46

10.0 ADJUSTMENT 47

10.1 PILOT BURNER ADJUSTMENT 47

10.2 VENTURI ADJUSTMENT 47

10.3 FLAME CHARACTERISTICS 48

10.4 RESTRICTING VERTICAL VENTS - MODEL GDS60-1 48

11.0 MAINTENANCE 49

11.2 CARE OF GLASS 50

11.1 ANNUAL MAINTENANCE 50

12.0 REPLACEMENTS 51

13.0 OVERVIEW 52

14.0 ACCESSORIES 53

15.0 VALVE TRAIN ASSEMBLY 54

16.0 VENTING 55

17.0 TROUBLESHOOTING 56

18.0 WARRANTY 59

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

W415-1328 / A / 01.05.16

1.0 INSTALLATION OVERVIEW

Trivet, see “CHANGING A TOP VENT TO A REAR VENT” section.

Door, see “GLASS DOOR INST ALLA TION AND REMOVAL” section.

SAFETY BARRIER

On/Off, see “SWITCH AND BRACKET INSTALLATION” section.

Castings, see “FRONT CAST REMOVAL” section.

Rating plate, see “RATING PLATE” section.

Glass, see “GLASS / DOOR REPLACEMENT” section.

W415-1328 / A / 01.05.16

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance.

Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the appliance are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components.

• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.

• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

• Installation and repair should be done by a qualiﬁ ed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

WARNING

3.2C

W415-1328 / A / 01.05.16

2.1 DIMENSIONS

37"

SAFETY BARRIER

940mm

30 1/2"

775mm

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” (1219mm) FROM

THE FRONT FACE OF THE APPLIANCE.

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (35 mb).

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

24"

610mm

454mm

17 7/8"

495mm

19 1/2"

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FIRE RISK. EXPLOSION HAZARD.

686mm

27"

102mm

178mm

DIA.

5 1/2"

140mm

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches (914mm).

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

W415-1328 / A / 01.05.16

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian

Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

4.1B

When the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

The appliance, when installed with a blower, must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70-1996 National Electrical Code in the United States. The blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.

2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION

AND QUALITY!

GDS60-1 GS60-1

NG LP NG LP

Altitude (FT) 0-4,500 0-4500 0-4500 0-4500 Max. Input (BTU/HR) 35,000 (Top vent)

21, 000 (Rear vent only)

Max. Output (BTU/ HR)

Max. Steady State Efﬁ ciency (w/the fan on)

Max. A.F.U.E. 72% 71% 72% 71%

27,300 24,570 27,300 24,570

78% 78% 78% 78%

31,500 (Top vent)

21,000 (Rear vent only)

35, 000 31,500

Min. Inlet Gas Supply Pressure

Max. Inlet Gas Supply Pressure

Manifold Pressure (Under Flow Conditions)

W415-1328 / A / 01.05.16

4.5" (11mb)

Water Column

7" (17mb)

Water Column

3.5" (9mb)

Water Column

11" (27mb)

Water Column

13" (33mb)

Water Column

10" (25mb)

Water Column

4.5" (11mb)

Water Column

7" (17mb)

Water Column

3.5" (9mb)

Water Column

11" (27mb)

Water Column

13" (33mb)

Water Column

10" (25mb)

Water Column

When the appliance is installed at elevations above 4,500ft (1371m), and in the absence of speciﬁ c recommendations

VS600-1P

0-4500 0-4500

31,500 *21,000

,000 22,000 *13,000

22,050 *14,700

63.1%

HORIZONTALLY

ONNE D’EAU

LY.

MENT AVEC

CH WILL

FOR USE AS A HEATI

EMBLE DE

S64-KT

MENT:

AU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE

CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICAN

T DÉCORATIF:

EARANCE TO COMBUSTIBLE MATERIAL

C 2”

0” TO CEILING FROM STOVE

6” TO2

APPROVED FO

H THE CURRENT STANDARD CAN/C

CANADA OR IN THE UNITED STAT

AFETY STANDARD, TITLE 24 CFR, PART

CABLE USE THE STANDARD FOR FIRE

ANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNIT

ANORME DE SECURITE ET DE CO

FR, SECTION 3280. DANS L

QUEE, SE REFERER A

TE CONTRE L’I

TURES,

from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft (305m).

Change in ﬂ ame appearance from "HI" to "LO" is more evident in natural gas than in propane.

Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

GDS60-1 - This appliance is not approved for closet or recessed installations. It is approved for bathroom, bedroom and bedsitting room installations. This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. (Rear vent) This application requires changing the main burner oriﬁ ce, for horizontal exits off the rear only.

GS60-1 - This appliance is approved for bedroom and bed-sitting room installations.

2.4 RATING PLATE INFORMATION

CONFORMS TO / CONFORME AUX: ANSI Z21.50-2014, CERTIFIED TO / CERTIFIE CSA 2.22-2014

VENTED GAS FIREPLACE / FOYER À GAZ VENTILÉ.

NOT FOR USE WITH SOLID FUEL

9700539 (WSL) 4001658 (NAC)

MODEL NATURAL GAS/GAZ NATURAL MODEL PROPANE/PROPANE MODÈLE

DIRECT VENT B-VENT B-VENT DIRECT VENT

GDS60-1N GS60-1N GS60-1P GDS60-1P CDVS600-1N CS600-1N CS600-1P CDVS600-1P

TOP VENT REAR VENT TOP VENT REAR VENT

0-4500 0-4500 0-4500 ALTITUDE(FT/PT)ELEVATION 0-4500 0-4500 0-4500 35,000 *21,000 35,000 INPUT(BTU/H)ALIMENTATION 31,500 31,500 *21,000 21,000 12,000 21,000 REDUCED INPUT(BTU/H)ALIMENTATION REDUITE 22,000 22,000 *13,000 24,500 *14,700 OUTPUT(BTU/H)RENDEMENT 22,050 *14,700

63.1% P4 63.1%

MANIFOLD PRESSURE: 3.5 INCHES W.C. (NG) / 10 INCHES W.C. (LP) PRESSION AU COLLECTEUR: 3.5” (GN) / 10” (PG) D’UNE COLONNE DEAU MIN SUPPLY PRESSURE: 4.5” W.C. (NG) / 11” (LP) PRESSION D’ALIMENTATION MIN: 4.5” (GN) / 11” (PG) D’UNE COLONNE

D’EAU MAX. SUPPLY PRESSURE: 7” W.C. (NG) / 13” W.C. (LP) PRESSION D’ALIMENTATION MAX: 7” (GN) / 13” (PG) D’UNE COLONNE D’EAU FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY. UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE. WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. DECORATIVE PRODUCT: NOT FOR USE AS A HEATING APPLIANCE OPTIONALBLOWER KIT / ENSEMBLE DE VENTILATEUR FACULTATIF: GS64-KT

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA

4001659 (WUSA) 4001657 (NGZ)

*WHEN VENTING OFF THE REAR OF THE UNIT AND TERMINATING HORIZONTALLY

UN COMBUSTIBLE SOLIDE NE DOIT

PAS ETRE UTILISE AVEC CET APPAREIL

AVERTISSEMENT: N’AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT. PRODUIT DÉCORATIF: NE PAS UTI;ISER COMME APPARIEL DE CHAUFFAGE

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL / DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:

A 6” B 6” C 2” 20” TO CEILING FROM STOVE TOP

1” TO DIRECT VENT AND B-VENT / L’EVACUATION DIRECTE & L’EVACUATION B 6” TO C-VENT/ A L’EVACUATION C 20” ENTRE LE DESSUS DU FOYER ET LE PLAFOND ELECTRICAL RATING/CLASS: 115V 1.5AMP 60HZ

MODEL CDVS600-1/GDS60-1 APPROVED FOR BEDROOM, BATHROOM & BEDSITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI/NFPA 501A. FOR

USE WITH BARRIER W010-3296. FOLLOW THE INSTALLATION INSTRUCTIONS LOCATED IN THE INSTALLATION MANUAL.

HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D’ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L’INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFPA 501A. POUR UNE

UTILISER AVEC BARRIÈRE W010-3296. SUIVEZ LES INSTRUCTIONS D'INSTALLATION SE TROUVENT DANS LE MANUEL D'INSTALLATION.

MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 25 INCHES AND 20 FEET RESPECTIVELY FOR TOP VENTED UNITS AND 13 INCHES AND 20 FEET RESPECTIVELY FOR REAR VENTED UNITS. LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 25 POUCES ET 20 PIEDS RESPECTIVEMENT POUR UN EVACUATION VERTICALE ET 13 POUCES ET 20 PIEDS RESPECTIVEMENT POUR UN EVACUATION HORIZONTALE. THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. L’APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L’ENSEMBLE D’EVACUATION PROPRE A NAPOLEON. REFERER AU MANUEL D’INSTALLATION DE PROPRIETAIRE POUR L’EVACUATION PRECISE. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L’EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D’AIR.

MODEL CS600-1/GS60-1

APPROVED FOR BEDROOM, & BEDSITTING ROOM INSTALLATION. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, & UN STUDIO. THIS APPLIANCE MUST BE INSTALLED USING AN ADAPTER KIT GS-150KT. CET APPAREIL DOIT ETRE INSTALLE EN UTILISANT UN ENSEMBLE ADAPTATEUR GS-150KT.

SERIAL NUMBER

NO. DE SERIE

GDS60-1

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the

model, venting and gas type of the unit.

W385-1961

For rating plate location, see “INSTALLATION OVERVIEW” section.

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

NOTE: The rating plate must remain with the appliance at all times. It must not be removed.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the

appliance and shall be installed.

W415-1328 / A / 01.05.16

2.5 SHIPPING BRACKET

WARNING

THE TOP CASTING IS NOT FASTENED TO THE STOVE ASSEMBLY. IT SIMPLY SITS ON THE STOVE

AS A LID. FOR SHIPPING PURPOSES IT IS HELD IN PLACE BY PLASTIC STRAPPING. ONCE THE

STRAPPING IS CUT, THE TOP SHOULD BE LIFTED OFF CAREFULLY AND STORED IN A SAFE PLACE

TO AVOID DAMAGE WHILE COMPLETING THE INSTALLATION OF THE STOVE. TO AVOID THE

APPLIANCE BEING DAMAGED DURING SHIPPING, A SHIPPING BRACKET HAS BEEN USED AND

MUST BE UNBOLTED BEFORE THE APPLIANCE CAN BE INSTALLED.

SHIPPING BRACKET REMOVAL A. Remove the four screws holding the shipping bracket to the bot-

tom of the appliance.

B. Lift the appliance off the skid and set on a ﬂ at surface. C. Discard the screws, brackets and skid.

GLASS DOOR REMOVAL A. Lift the top casting off. B. Open the valve control cover. Pull the latch handles forward to

release. The door may now be safely removed by swinging the bottom out and lifting it off.

SHIPPING BRACKET

LATCH

W415-1328 / A / 01.05.16

3.0 DIRECT VENTING - MODEL GDS60-1

WARNING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3FT

(0.9m) FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF

EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

THIS APPLIANCE USES A 4” (102mm) EXHAUST / 7” (178mm) AIR INTAKE VENT PIPE SYSTEM.

Refer to the section applicable to your installation.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Although not a requirement, it is recommended for vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

7.1C

A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1" (25mm) - 1/4" (6mm) air gap all around between the inner liner and outer appliance pipe is required for safe operation. Use a ﬁ restop when penetrating interior walls, ﬂ oor or ceiling.

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or American Metal Amerivent venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either systems are set out in this manual and must be adhered to.

W415-1328 / A / 01.05.16

3.1 VENTING LENGTHS AND COMPONENTS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4”/7” (102mm/ 178mm) SUPPLIER WEBSITE

Duravent GDS924N Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

* For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

When using Wolf Steel venting components, use only approved Wolf Steel termination kits: wall terminal kit GD175 (7/12’ of venting included), or 1/12 to 7/12 pitch roof terminal kit GD1 10, 8/12 to 12/12 roof terminal kit GD111, ﬂ at roof terminal kit GD112 or periscope kit GD180 (for wall penetration below grade) in conjunction with the appropriate venting components.

For optimum ﬂ ame appearance and appliance operation, keep the vent length and number of elbows to a minimum. It is recommended that all horizontal runs have a minimum 1/4” (6.4mm) rise per foot /meter. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturers components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet (6m). The maximum allowable vertical vent length is 40 feet (12m). The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Use an adjustable pipe as the ﬁ nal length of rigid piping to the stove for ease of installation.

8.5A

W415-1328 / A / 01.05.16

3.2 TYPICAL VENT INSTALLATIONS

16" (406mm)

MIN

40 FT (12m)

34" (864mm)

MAX

MIN

16" (406mm)

MIN

40 FT (12m)

MAX

34" (864mm)

MIN

TOP VENT

30 1/2" (775mm)

24"

(610mm)

REAR VENT

W415-1328 / A / 01.05.16

24" (610mm)

MAX

24" (610mm)

PLUS RISE*

MINIMUM

29" (737mm)

MINIMUM

(775mm)

20 FT (6m)

MAXIMUM

30 1/2"

34" (864mm) MAX

59 1/2" (1511mm) MINIMUM

PLUS RISE*

24” (610mm) MIN.

REGARDLESS OF

HORIZONTAL VENT

* See "VENTING" section.

12” (305mm)

MINIMUM TO

GRADE

LENGTH

MAX. HORIZONTAL

RUN

W415-1328 / A / 01.05.16

3.3 SPECIAL VENT INSTALLATIONS

3.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum 12” (304.8mm) above grade. The maximum allowable vent length is 10’ (3.1m) for a ﬁ replace and 8’ (2.4m) for a stove.

24" (610mm)

MINIMUM

3.3.2 CORNER TERMINATION

The maximum vent length for a corner installation is 24" (609.6mm).

12"

(305mm)

MIN. TO

GRADE

12"

(305mm)

MIN. TO

GRADE

29" (737mm)

MINIMUM

30 1/2" (775mm)

9.4A

24” (610mm)

MAXIMUM

0” (0mm) RISE

CORNER INSTALLATION

W415-1328 / A / 01.05.16

3.4 VENT TERMINAL CLEARANCES

COVERED BALCONY APPLICATIONS ††*

= 3 feet

MIN

(0.9m)

= 2 x

MAX

ACTUAL

INSTALLATIONS

CANADA U.S.A.

A 12” (305mm) 12” (305mm) Clearance above grade, veranda porch, deck or balcony.

B 12” (305mm)

9”

(229mm)

Clearance to windows or doors that open.

C 12” (305mm)* 12” (305mm) * Clearance to permanently closed windows.

18”

(457mm)**

18” (457mm)**

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ (0.6m) from the center line of the terminal.

E 12” (305mm)** 12” (305mm)** Clearance to unventilated sofﬁ t. F 0” (0mm) 0” (0mm) Clearance to an outside corner wall.

0” (0mm)***

2” (51mm)***

0”

(0mm)***

2”

(51mm)***

H 3’(0.9m) 3’ (0.9m)****

Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’ (4.6m).

I 3’ (0.9m) 3’ (0.9m)**** Clearance to a service regulator vent outlet.

J 12” (305mm) 9” (229mm)

Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K 6’ (1.8m) 3’ (0.9m) † Clearance to a mechanical air supply inlet.

L 7’ (2.1m) ‡ 7’ (2.1m) **** Clearance above a paved sidewalk or paved driveway located on public property.

12”

(305mm)††

12”

(305mm)****

Clearance under a veranda, porch or deck.

N 16” (406mm) 16” (406mm) Clearance above the roof. O 2’ (0.6m)†* 2’ (0.6m) †* Clearance from an adjacent wall including neighbouring buildings. P 8’ (2.4m) 8’(2.4m) Roof must be non-combustible without openings. Q 3’ (0.9m) 3’ (0.9m) See chart for wider wall dimensions.

R 6’ (1.8m) 6’ (1.8m)

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

S 12” (305mm) 12” (305mm) Clearance under a covered balcony

The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

††* Permitted only if the balcony is fully open on a minimum of one side.

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

12.1D

MAX

IHHW

(4.6m)

W415-1328 / A / 01.05.16

3.5 VENTING APPLICATION FLOW CHART

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

(12m)

TOP EXIT

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of

24.75 feet (7.5m)

4.2 times the

vertical rise equal to

or greater than the

horizontal run

REAR EXIT

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

(12m)

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

(12m)

3 times the vertical

rise equal to or

greater than the

horizontal run

13.1A

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

(12m)

Vertical rise is less

than horizontal run

Horizontal run +

vertical rise to

maximum of

24.75 feet (7.5m)

3.5 times the

vertical rise equal to

or greater than the

horizontal run

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

(12m)

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

(12m)

3 times the vertical

rise equal to or

greater than the

horizontal run

13.2A

W415-1328 / A / 01.05.16

3.6 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (Hr) and offsets (Ho) in feet

HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

3.7 ELBOW VENT LENGTH VALUES

FEET INCHES MILLIMETERS 1° 0.03 0.5 12.7 15° 0.45 6.0 152.4 30° 0.9 11.0 279.4 45° 1.35 16.0 406.4 90°* 2.7 32.0 812.8

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

14.1

15.1A

W415-1328 / A / 01.05.16

3.8 TOP EXIT HORIZONTAL TERMINATION

V V V

(HT) > (VT)

Simple venting configuration (only one 90° elbow)

REQUIRED

VERTICAL RISE

See graph to determine the required vertical rise VT for the

150 (3810) 147

(3733.8)

100 (2540)

required horizontal run H

150 (3810) 147

100 (2540)

IN INCHES

(MILLIMETERS)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERES) H

57 (1447.8)

19 1/2

29 (737)

(495.3)

50 (1270)

(1.5)

(0.6)

(3.1)

12.5 (3.8)

(4.6)

20 (6.1)

19.5

(5.9)

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply:

< 4.2 V

Formula 1: Formula 2: HT + V

Example:

= VT = 6 FT (1.8m)

= 3 FT (0.9m)

= 5 FT (1.5m)

= H

HO = .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7FT (0.8m) H

= H

+ V

+ H

= 3FT (0.9m) + 5FT (1.5m) = 8 FT (2.4m)

+ H

= 8FT (2.4m) + 2.7FT (0.8m) = 10.7FT (3.3m)

= 10.7FT (3.3m) + 6FT (1.8m) = 16.7FT (5.1m)

< 24.75 feet (7.5m)

90°

Formula 1: HT < 4.2 V

4.2 VT = 4.2FT (1.3m) x 6FT (1.8m) = 25.2FT (7.7m)

10.7FT (3.3m) < 25.2FT (7.7m)

Formula 2: HT + V

16.7FT (5.1m) < 24.75 (7.5m)

Since both formulas are met, this vent configuration is acceptable.

Example:

= 4 FT (1.2m)

= 1.5 FT (0.5m)

= V

+ V

= 2 FT (0.6m)

= 1 FT (0.3m)

= 1.5 FT (0.5m)

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT (2.5m)

= H

+ V

= 4FT (1.2m) + 1.5FT (0.5m) = 5.5 FT (1.7m)

+ H2 + H

+ H

= 5.5 FT (1.7m) + 8.1 FT (2.5m) = 13.6 FT (4.2m)

= 13.6 FT (4.2m) + 5.5 FT (1.7m) = 19.1 FT (5.8m)

Formula 1: HT < 4.2 V

4.2 VT = 4.2 FT (1.3m) x 5.5 FT(1.7m) = 23.1 FT (7m)

< 24.75 FT (7.5m)

90°

+ H4 = 2FT (0.6m) + 1FT (0.3m) + 1FT (0.3m) + 1.5FT (0.5m) = 5.5 FT (1.7m)

90°

13.6 FT (4.2m) < 23.1 FT (7m) Formula 2: HT + V

19.1FT (5.8m) < 24.75 FT (7.5m)

< 24.75 FT (7.5m)

Since both formulas are met, this vent configuration is acceptable.

16.1_2A

W415-1328 / A / 01.05.16

3.9 TOP EXIT HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting conﬁ guration (only one 90° elbow)

See graph to determine the required vertical

rise VT for the required horizontal run HT.

40 (12.2)

39 (11.9)

REQUIRED

30 (9.1)

VERTICAL

RISE IN FEET

20 (6.1)

(METERS)VT

10 (3.1)

2.5

(0.8)5(1.5)

7.5

(2.3)

(3.1)

12.5 (3.8)15(4.6)

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET (METERS) H

The shaded area within the lines represents

acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < V

Formula 2: HT + VT < 40 feet (12.2m)

17.5 (5.3)20(6.1)

Example: V1 = 3 FT (0.9m)

V2 = 8 FT (2.4m) VT = V1 + V2= 3 FT (0.9m ) + 8 FT (2.4m) = 11 FT (3.4m) H1 = 2.5 FT (0.8m) H2 = 2 FT (0.6m) HR = H1 + H2 = 2.5 FT (0.8m) + 2 FT (0.6m) = 4.5 FT (1.4m) HO = .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT (1.7m) HT = HR + HO = 4.5 FT (1.4m) + 5.4 FT (1.6m) = 9.9 FT (3m) HT + VT = 9.9 FT (3m) + 11 FT (3.4m) = 20.9 FT (6.4m)

Formula 1: HT < V

9.9 FT (3m) < 11 FT (3.4m) Formula 2: HT + VT < 40 FT (12.2m)

20.9 FT (6.4m) < 40 FT (12.2m) Since both formulas are met, this vent conﬁ guration is acceptable.

90°

16.1B

90°

W415-1328 / A / 01.05.16

3.10 REAR EXIT HORIZONTAL TERMINATION

Simple venting configuration

(only two 90° elbows)

(HT) < (VT)

See graph to determine the required vertical rise V

REQUIRED

40 (12.2)

38.3 (11.7)

30 (9.1)

horizontal run HT.

40 (12.2)

30 (9.1)

VERTICAL

20 (6.1)

RISE IN

20 (6.1)

FEET

(METERS) V

10 (3.1)

2 (0.6)

1.6 (0.5)

10 (3.1)

2.5

(0.8)5 (1.5)

1.6

(0.5)

2.5

(0.8)5 (1.5)

7.5

(2.3)

7.5

(2.3)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H

The shaded area within the lines represents acceptable values for H

and HT

For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H

Formula 2: HT + V

< V

< 40 feet (12.2m)

Example: V

= 9 FT (2.7m)

= 6 FT (1.8m)

= V

+ V

= 3 FT (0.9m)

= 2 FT (0.6m)

= 1.5 FT (0.5m)

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT (2.5m)

= H

+ V

Formula 1: HT < V

14.6 FT (4.5m) < 15 FT (4.6m) Formula 2: HT + V

29.6 FT (9m) < 40 FT (12.2m)

= 9FT (2.7m) + 6FT (1.8m) = 15FT (4.6m)

+ H2 + H

+ H

= 14.6FT (4.5m) + 15FT (4.6m) = 29.6 FT (9m)

= 3FT (0.9m) + 2FT (0.6m) + 1.5FT (0.5m) = 6.5FT (2m)

= 6.5FT (2m) + 8.1FT (2.5m) = 14.6FT (4.5m)

< 40 FT (12.2m)

90°

Since both formulas are met, this vent configuration is acceptable.

(3.1)

for the required

12.5

(3.8)

90°

(4.6)

17.5

(5.3)

(6.1)

(5.3)

(6.1)

16.3A

W415-1328 / A / 01.05.16

(HT) > (VT)

Simple venting configuration

(only two 90° elbows)

See graph to determine the required vertical rise V

150(3810)

147 (3733.8

required horizontal run H

REQUIRED

100 (2540)

VERTICAL RISE IN

100 (2540)

INCHES

(MILLIMETERS)V

(1676.4)

50 (1270)

(610)

(304.8)

(0.3)

2.5

(0.8)5 (1.5)

3.5

(1.1)

7.5

(2.3)

7.5

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H

The shaded area within the lines represents acceptable

values for H

and HT

For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H

Formula 2: HT + V

< 3.5V

< 24.75 feet (7.5m)

(3.1)

for the

(4.6)

17.5

(5.3)

19.25

(5.9)

(6.1)

12.5

(3.8)

90°

Example:

= 4 FT (1.2m)

= 1.5 FT (0.5m)

= V

+ V

= 2 FT (0.6m)

= 1 FT (0.3m)

= 1.5 FT (0.5m)

= H1+ H2+H3+H4= 2FT(0.6m) + 1FT(0.3m) + 1FT(0.3m) + 1.5FT(0.5m) = 5.5 FT(1.7m)

= .03 (four 90° elbows + one 45° elbow - 90°)

= .03 (90 + 90 + 90 + 90 + 45 - 90) = 9.45 FT (2.9m)

= H

+ V

Formula 1: H

3.5VT = 3.5FT (1.1m) x 5.5FT (1.7m) = 19.25FT (5.9m)

14.95 FT (4.6m) < 19.25 FT (5.9m)

Formula 2: HT + V

20.45 FT (6.2m) < 24.75 FT (7.5m)

= 4FT (1.2m) + 1.5FT (0.5m) = 5.5 FT (1.7m)

+ H

= 5.5FT (1.7m) + 9.45FT (2.9m) = 14.95FT (4.6m)

= 14.95FT (4.6m) + 5.5FT (1.7m) = 20.45FT (6.2m)

< 3.5V

< 24.75 FT (7.5m)

Since both formulas are met, this vent configuration is acceptable.

90°

16.3_2B

W415-1328 / A / 01.05.16

3.11 TOP OR REAR EXIT VERTICAL TERMINATION

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

40 (12.2)

30 (9.1)

REQUIRED

VERTICAL RISE

IN FEET

(METERS)V

3 (0.9)

20 (6.1)

10 (3.1)

(1.5)

(3.1)

(4.6)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET

(METERS) H

The shaded area within the lines represents acceptable

values for H

and HT

For vent configurations requiring one or more 90° elbows (top exit) or one or more 90° elbows (rear exit), the following formulas apply:

Formula 1: H Formula 2: HT + V

< V

< 40 feet (12.2m)

(6.1)

for the

Example: V

= 5 FT (1.5m)

= 6 FT (1.8m)

= 10 FT (3.1m)

= V

+ V2 + V

= 8 FT (2.4m)

= 2.5 FT (0.8m)

= H1+ H2 = 8FT (2.4m) + 2.5FT (0.8m) = 10.5FT (3.2m)

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT (2.5m)

= H

+ H

+ V

= 18.6FT (5.7m) + 21FT (6.4m) = 39.6FT (12.1m)

Formula 1: H

18.6 FT (5.7m) < 21 FT (6.4m) Formula 2: HT + V

39.6FT (12.1m) < 40 FT (12.2m)

= 5FT (1.5m) + 6FT (1.8m) + 10FT (3.1m) = 21 FT (6.4m)

= 10.5FT (3.2m) + 8.1FT (2.5m) = 18.6FT (5.7m)

< 3.5V

< 40 FT (12.2m)

Since both formulas are met, this vent configuration is acceptable.

18.2A

W415-1328 / A / 01.05.16

Simple venting configurations.

(HT) > (VT)

See graph to determine the required vertical rise V

19 (5.8)

20 (6.1)

required horizontal run H

for the

REQUIRED

VERTICAL

RISE IN

FEET

(METERS)V

3 (0.9)

10 (3.1)

(1.5)

(3.1)

(4.6)

(6.1)

(7.6)

(9.1)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS)H

The shaded area within the lines represents acceptable

values for H

and HT

For vent configurations requiring more than two 90° elbows (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: H Formula 2: HT + V

Example: V

= 2 FT (0.6m)

= 1 FT (0.3m)

= 1.5 FT (0.5m)

= V

= 6 FT (1.8m)

= 2 FT (0.6m)

= H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT (2.5m)

= H

+ V

< 3 V

< 40 feet (12.2m)

+ V2 + V3 = 2FT (0.6m) + 1FT (0.3m) + 1.5FT (0.5m) = 4.5 FT (1.4m)

+ H

= 6FT (1.8m) + 2FT (0.6m) = 8 FT (2.4m)

+ H

= 8FT (2.4m) + 8.1FT (2.5m) = 16.1FT (4.9m)

= 16.1FT (4.9m) + 4.5FT (1.4m) = 20.6FT (6.3m)

90°

Formula 1: H

3.5 V

16.1FT (4.9m) < 13.5 FT (4.1m)

< 3.5 V

= 3FT (0.9m) x 4.5FT (1.4m) = 13.5 FT (4.1m)

Since this formula is not met, this vent configuration is unacceptable.

Formula 2: HT + V

16.1FT (4.9m) < 13.5 (4.1m)

< 40 FT (12.2m)

Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

18.2_2B

W415-1328 / A / 01.05.16

Example:

= 1.5 FT (0.5m)

= 5 FT (1.5m)

= V

V H H H H H

= .03 (360° + 45° - 90°) = 6.75 FT (2.1m)

H H

+ V2 = 1.5FT (0.5m)+ 5FT (1.5m) = 6.5 FT (2m)

= 1 FT (0.3m)

= 10.75 FT (3.3m)

= H

+ H2 + H3 = 1FT (0.3m) + 1FT (0.3m) + 10.75FT (3.3m) = 12.75FT (3.9m)

= .03 (four 90° elbows + one 45° elbow - 90°)

= H

+ H

+ V

= 12.75FT (3.9m) + 6.75FT (2.1m) = 19.5 FT (5.9m)

= 19.5FT (5.9m) + 6.5FT (2m) = 26 FT (7.9m)

Formula 1: HT < 3 V 3 V

19.5FT (5.9m) = 19.5FT (5.9m)

= 3FT (0.9m) x 6.5FT (2m) = 19.5FT (5.9m)

Formula 2: HT + V

26 FT (7.9m) < 40 FT (12.2m)

< 40 FT (12.2m)

Since both formulas are met, this vent configuration is acceptable.

90°

45°

90°

18.2_3A

90°

4.0 INSTALLATION PREPARATION - MODEL GDS60-1

4.1 ORIFICE REPLACEMENT

REAR VENT TERMINATION:

In rear exit installations with no vertical vent run, the BTU input must be reduced to 21,000 BTU by changing the oriﬁ ce (supplied), for horizontal exits off the rear only.

In order to access the oriﬁ ce, the log support secured by two screws, must be removed.

Care should be taken not to damage the manifold gas pipe. When removing the oriﬁ ce, using a socket wrench, a back-up wrench must be used on the manifold, located below the housing, to ensure that the aluminum tubing does not twist or kink.

W415-1328 / A / 01.05.16

4.2 CHANGING A TOP VENT TO A REAR VENT

In order to convert the venting conﬁ guration from a top exit to a rear exit, remove components as illustrated.

When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal.

Outer Top

Top Heat

Shield

7” (178mm)

Collar

7” (178mm)

Gasket

4” (102mm)

Collar

4” (102mm)

Gasket

SAFETY BARRIER

7” (178mm) Cover Plate

7” (178mm) Gasket

4” (102mm) Cover Plate

4” (102mm) Gasket

Optional trivet required when converting to rear exit.

W415-1328 / A / 01.05.16

5.0 INSTALLATION

ENSURE TO UNPACK ALL LOOSE MATERIALS FROM INSIDE THE FIREBOX PRIOR TO HOOKING UP

IF YOUR APPLIANCE IS SUPPLIED WITH A REMOTE ENSURE THE REMOTE RECEIVER IS IN THE

“OFF” POSITION PRIOR TO HOOKING UP THE GAS AND ELECTRICAL SUPPLY TO THE APPLIANCE.

FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED

RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

WHICH MUST BE SEALED USING MILL PAC.

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

WARNING

THE GAS AND ELECTRICAL SUPPLY.

EXACTLY.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES

GDS60-1: HORIZONT AL VENT SECTIONS: A minimum clearance of 2" (51mm) at the top and 1" (25mm) at the bottom and sides of

the vent pipe on all horizontal runs is required. VERTICAL VENT SECTIONS: A minimum of 1" (25mm) all around the vent pipe on all vertical runs to combustibles is required.

GS60-1:

A minimum of 1" (25mm) all around the B vent pipe on both horizontal and vertical runs to combustibles is required.

MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES: A. 6" (152mm) B. 6" (152mm) C. 2" (51mm)*

Minimum 20" (508mm) from appliance top to ceiling. 6" (152.4mm) to single wall connector.

*At a distance of 2" (51mm) from the wall, access to the blower switch, on-off switch or the blower power cord may not be practical.

68.2B

W415-1328 / A / 01.05.16

5.2 WALL AND CEILING PROTECTION

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For optimum performance, it is recommended that all horizontal runs have a minimum 1/4" (6mm) rise per foot when venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

5.2.1 HORIZONTAL INSTALLATION

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” (215.9mm) thick but the vent shield must extend the full depth of the combustible wall.

A. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the ﬁ restop assembly, ﬁ t the ﬁ restop assembly to the hole and secure using the 4 screws (supplied in your manual baggie).

WARNING

RETURN FLANGE OF THE MOUNTING PLATE.

VENT

CAULKING

FIRESTOP

SPACER

SHIELD

FINISHING

MATERIAL

DETERMINE THE CORRECT HEIGHT

B. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the ﬁ restop.

20.2A

W415-1328 / A / 01.05.16

5.2.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1" (25mm) clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1" (25mm) air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel

vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and

tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1" (25mm) air space around the pipe.

VENT PIPE

FIRESTOP

UNDERSIDE OF

JOIST

CAULKING

SHIELD

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

21.1A

W415-1328 / A / 01.05.16

5.2.3 HORIZONTAL AIR TERMINAL INSTALLATION - MODEL GDS60-1

WARNING

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

A. Stretch the inner ﬂ ex pipe to the required length

taking into account the additional length needed for the ﬁ nished wall surface. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” (50.8mm) over the inner

sleeve of the air terminal and secure with 3 #8 screws.

B. Using the outer rigid pipe, slide over the outer combustion air

sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

C. Insert the vent pipes through the ﬁ restop maintaining the required clearance to combustibles. Holding the air

terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

D. From inside the house, using silicone, seal between the vent

pipe and the ﬁ restop. Then slide the black trim collar over the vent pipe up to the ﬁ restop.

E. If more vent pipe needs to be used to reach the appliance,

couple them together as illustrated. The vent system must be supported approximately every 3 feet (0.9m) for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum clearance to combustibles.

#10x2"

SCREWS

HI-TEMP

SEALANT

OUTER

RIGID PIPE

CAULKING

4" (101.6mm) FLEX PIPE

7" (177.8mm) RIGID

2" (50.8mm) OVERLAP

HIGH TEMP SEALANT

#8 X 1/2”SELF DRILLING

SCREWS & WASHERS

INNER FLEX PIPE

PIPE

INNER COUPLER

OUTER

RIGID PIPE

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

23.7C

W415-1328 / A / 01.05.16

5.2.4 VERTICAL AIR TERMINAL INSTALLATION - MODEL GDS60-1

WARNING

MAINTAIN A MINIMUM 2” (51mm) SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

A. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the

inner ﬂ ex pipe a minimum of 2” (51mm) over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of

high temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down through

the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” (406mm) above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” (19mm) of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” (19mm) margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

G. Apply a heavy bead of weatherproof caulking 2” (51mm) above

the ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weathertight seal between the air terminal and the collar is achieved.

ROOF SUPPORT

AIR

TERMINAL

CONNECTOR

2” (51mm)

INNER PIPE

HIGH TEMPERATURE SEALANT

INNER FLEX PIPE

OUTER FLEX PIPE

AIR I NL ET BASE

CAULKING

STORM COLLAR

WEA THER SEALANT

FLASHING

H. If more vent pipe needs to be used to reach the appliance see “HORIZONTAL

AIR TERMINAL INSTALLATION” section.

24.1A

W415-1328 / A / 01.05.16

5.3 APPLIANCE VENT CONNECTION - MODEL GDS60-1

A. Attach the adjustable pipe to the last section of rigid pipe.

B. Install the inner ﬂ ex pipe to the appliance. Secure with

C. Run a bead of high temperature sealant (not supplied) around

NOTE: Ensure that the sealant is not visible on the exterior pipes once installation is completed. An optional decorative black band is available for this use. In the event that the venting must be disassembled, care must be taken to reseal the venting.

Secure with screws and seal.

3 screws. Seal the joint and screw holes using the high temperature sealant W573-0007 Mill-Pac (not supplied).

the inside of the air intake collar. Pull the adjustable pipe a minimum 2” (50.8mm) into the air intake collar.

#8 X 1/2”

SELF

DRILLING

SCREWS

2” (50.8mm) OVERLAP

HIGH TEMPERATURE SEALANT

28.3A

W415-1328 / A / 01.05.16

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