Napoleon GDS20NSB, GDS20NNSB Installation Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE
EN
OPERATING INSTRUCTIONS
CONFORMS TO AMERICAN NATIONAL STANDARDS: ANSI Z21.50, CERTIFIED TO CANADIAN CSA 2.22 FOR VENTED GAS FIREPLACES.
GDS20N
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
NATURAL GAS
GDS20P
!
WARNING
If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
!
PROPANE
SAFETY
SCREEN
WARNING
HOT GLASS WILL CAUSE
BURNS.
FR PG 45
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
Decorative Product: Not for use as a heating appliance.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and
BARRIER
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
shall be installed.
1.28E
W415-1326 / 05.23.14
2
TABLE OF CONTENTS
EN
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 6
2.4 RATING PLATE INFORMATION 7
3.0 VENTING 8
3.1 VENTING LENGTHS AND COMPONENTS 9
3.2 TYPICAL VENT INSTALLATION 10
3.3 SPECIAL VENT INSTALLATIONS 11
3.3.1 PERISCOPE TERMINATION 11
3.3.2 CORNER TERMINATION 11
3.4 VENT TERMINAL CLEARANCES 12
3.5 DEFINITIONS 13
3.6 ELBOW VENT LENGTH VALUES 13
3.7 TOP EXIT HORIZONTAL TERMINATION 14
3.8 VERTICAL TERMINATION 16
4.0 INSTALLATION 18
4.1 WALL AND CEILING PROTECTION 18
4.1.1 HORIZONTAL INSTALLATION 19
4.1.2 VERTICAL INSTALLATION 19
4.2 APPLIANCE VENT CONNECTION 20
4.3 HORIZONTAL AIR TERMINAL INSTALLATION 20
4.4 VERTICAL THROUGH EXISTING CHIMNEY 21
4.5 VERTICAL AIR TERMINAL INSTALLATION 22
4.6 GAS INSTALLATION 23
4.7 OPTIONAL WALL SWITCH 23
4.8 MOBILE HOME INSTALLATION 24
4.9 MINIMUM CLEARANCE TO COMBUSTIBLES 24
5.0 FINISHING 25
5.1 CAST FRONT INSTALLATION AND REMOVAL 25
5.2 GLASS DOOR INSTALLATION AND REMOVAL 25
5.3 SAFETY SCREEN INSTALLATION AND REMOVAL 26
5.4 LOG PLACEMENT 27
5.5 LOGO PLACEMENT 27
6.0 OPTIONAL BLOWER INSTALLATION 28
7.0 OPERATION 29
8.0 ADJUSTMENTS 30
8.1 PILOT BURNER ADJUSTMENT 30
8.2 VENTURI ADJUSTMENT 30
8.3 FLAME CHARACTERISTICS 31
8.4 RESTRICTING VERTICAL VENTS 31
9.0 MAINTENANCE 31
9.1 ANNUAL MAINTENANCE 32
9.2 PILOT INDICATOR LIGHT BATTERY REPLACEMENT 33
9.3 ORIFICE REPLACEMENT 33
9.4 CARE OF GLASS 33
10.0 REPLACEMENTS 34
11.0 OVERVIEW 35
12.0 ACCESSORIES 36
13.0 VALVE TRAIN ASSEMBLY 37
14.0 TROUBLESHOOTING 38
15.0 WARRANTY 41
16.0 SERVICE HISTORY 42
17.0 NOTES 43
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
W415-1326 / 05.23.14
1.0 INSTALLATION OVERVIEW
3
Cast top, see “FINISHING - CAST FRONT INSTALLATION AND REMOVAL” section.
EN
Venting, see “VENTING” section.
Blower, see “OPTIONAL BLOWER INSTALLATION” section.
SAFETY
SCREEN
Door, see “FINISHING ­GLASS DOOR INST ALLA TION AND REMOVAL” section.
Rating Plate, see “RATING PLATE INFORMATION” section.
W415-1326 / 05.23.14
4
2.0 INTRODUCTION
EN
!
WARNING
THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.
Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury.
• Risk of fi re or asphyxiation do not operate appliance with fi xed glass removed.
Do not connect 110 volts to the control valve.
Risk of burns. The appliance should be turned off and cooled before servicing.
Do not install damaged, incomplete or substitute components.
Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.
Do not burn wood or other materials in this appliance.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance. young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other fl ammable material should not be placed on or near the appliance.
Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the fl oor.
Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.
The appliance is a vented gas-fi red appliance. Do not burn wood or other materials in the appliance.
The appliance area must be kept clear and free from combustible materials, gasoline and other fl ammable vapors and liquids.
Under no circumstances should this appliance be modifi ed.
This appliance must not be connected to a chimney fl ue pipe serving a separate solid fuel burning appliance.
Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualifi ed service person.
Do not strike or slam shut the appliance glass door.
When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fi re.Only doors / optional fronts certifi ed with the unit are to be installed on the appliance.
Only doors / optional fronts certifi ed with the unit are to be installed on the appliance.
Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.
As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.
Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated
temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
Installation and repair should be done by a qualifi ed service person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
3.1D
Toddlers,
W415-1326 / 05.23.14
2.1 DIMENSIONS
Ø7"
[178mm]
[102mm]
5
EN
Ø4"
SAFETY
SCREEN
25 3/8"
645mm
2.2 GENERAL INSTRUCTIONS
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” (1219mm) FROM
THE FRONT FACE OF THE APPLIANCE.
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (35 mb).
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
24"
610mm
18 1/2" 470mm
!
WARNING
PROVIDE ADEQUA TE VENTILA TION.
FIRE RISK. EXPLOSION HAZARD.
9 5/8"
245mm
19 1/4”
489mm
THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the specifi cs that apply to your area, for example in Massachusetts State:
This product must be installed by a licensed plumber or gas fi tter when installed within the commonwealth of Massachusetts.
The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log.
The appliance off valve must be a “T” handle gas cock.
• The fl exible connector must not be longer than 36 inches (914mm).
A Carbon Monoxide detector is required in all rooms containing gas fi red appliances.
The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.
W415-1326 / 05.23.14
EN
A
A
6
The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or
NSI Z223.1 and NFPA 54 in the United States.
s long as the required clearance to combustibles is maintained, the most desirable and benefi cial location for an appliance is in the center of a building, thereby allowing the most effi cient use of the heat created. The location of windows, doors and the traffi c fl ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a fl oor or roof joist.
If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.
Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.
www.ncertied.org
We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace
®
Institute
(NFI) as NFI Gas
Specialists
4.1B
The blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.
2.3 GENERAL INFORMATION
FOR YOUR SA TISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!
GDS20
NG LP
Altitude (FT) 0-4,500 0-4500 Max. Input (BTU/HR) 20,000 20,000 Max. Output (BTU/HR) 15,600 15,600 Effi ciency (w/ the fan on) 78% 78% Min. Inlet Gas Supply Pressure 4.5" Water Column (11.2mb) 11" Water Column (27.4mb) Max. Inlet Gas Supply Pressure 7" Water Column (17.4mb) 13" Water Column (32mb) Manifold Pressure (Under Flow Conditions) 3.5" Water Column (8.7mb) 10" Water Column (25mb)
When the appliance is installed at elevations above 4,500ft (1372m), and in the absence of specifi c recommendations from the local authority having jurisdiction, the certifi ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft (305mm). Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.
Provided that the clearance to combustibles are achieved, the most desirable and benefi cial location for an appliance is in the centre of a building, thereby allowing the most effi cient use of the heat created. The location of windows, doors and the traffi c fl ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a fl oor or roof joist.
This appliance is approved for closet or recessed installations, as well as for bathroom, bedroom and bed­sitting room installations and is suitable for mobile home installations. The natural gas model can be installed in a mobile home that is permanently positioned on its site and fueled with natural gas.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
W415-1326 / 05.23.14
2.4 RATING PLATE INFORMATION
E, ON, L4M 0G8 CA, L4M 0G8 CA
REPLACE / FOYER À GAS VENTILREPLACE / FOYER À GAS VENTIL
PIDE DE WOLF STEEL LTÉE.HOMOL
TERE DE MESURES DE SECURITE CONTRE L'INDE MESURES DE SECURITE CONTR
W565-0155. SUIVEZ LES INSTRUCTIO65-0155. SUIVEZ LES INSTRUCTIO
01658 (NAC) 4001659 (WUSA)01658 (NAC) 4001659 (WUSA)
P4 60%P4
4”2” 2”
VENT TOP 2” TO CEILINVENT TOP 2” TO
VENT BOTTOM 1 STOVE VENT BOTTOM 1” ST
V
VENT SIDES 1”
AVERTISSAVERTIS
AUCUNAUC
AVECAVE
THIS FIREPLACE USES AND REQUIRES A FAST ACTING THERMOCOUPLE. REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD. APPROVED FOR BEDROOM, BATHROOM & BEDSITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INST ALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOTAPPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A.
INSTALLATION INSTRUCTIONS LOCATED IN THE INSTALLATION MANUAL.
MANIFOLD PRESSURE: 3.5 INCHES W.C. (NG)
GDS20N / CDVS20N MODEL GDS20P / CDVS20P
PRESSION AU COLLECTEUR: 3.5" D'UNE
20,000 BTU/h INPUT / ALIMENTATION 20,000 BTU/h
MIN SUPPLY PRESSURE: 4.5" W.C.(NG)
13,000 BTU/h REDUCED INPUT / ALIMENTATION REDUITE 12,000 BTU/h
PRESSION D'ALIMENTATION MIN: 4.5" D'UNE
60% P4 60%
MAX. SUPPLY PRESSURE: 7" W.C. (NG)
PRESSION D'ALIMENTATION MAX: 7" D'UNE
FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY. WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. DECORATIVE PRODUCT: NOT FOR USE AS A HEATING APPLIANCE ELECTRICAL RATING: 115V 1.5AMP 60HZ THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. MINIMUM AND MAXIMUM VERTICAL VENT LENGTHS ARE 3 FEETAND 40 FEET RESPECTIVELY.
WOLF STEEL LTD.
24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA
CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: ANSI 21.50-2012, CSA 2.22-2012 VENTED GAS FIREPLACE / FOYER À GAS VENTILÉ .
FOR USE WITH BARRIER W565-0155. FOLLOW THE
9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)
COLONNE D'EAU(GN)
COLONNE D'EAU (GN)
COLONNE D'EAU (GN)
NOT FOR USE WITH SOLID FUEL
0-4500FT (0-1370m) ALTITUDE / ELEVATION 0-4500FT (0-1370m)
MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 12 INCHES AND 20 FEET RESPECTIVELY. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM.
MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL:
A 4” B 2” C 2”
VENT TOP 2” TO CEILING FROM VENT BOTTOM 1 STOVE TOP 48”
ENT SIDES 1
VENT SIDES 1”
CE FOYER UTILISE ET REQUIERT UN THERMOCOUPLE À ACTION RAPIDE. REMPLACEZ UNIQUEMENT AVEC UN
THERMOCOUPLE À ACTION RAPIDE DE WOLF STEEL LTÉE.HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFPA 501A.
W565-0155. SUIVEZ LES INSTRUCTIONS D'INSTALLATION SE TROUVENT DANS LE MANUEL D'INSTALLATION.
MANIFOLD PRESSURE: 10 INCHES W.C. (LP) PRESSION AU COLLECTEUR: 10" D'UNE
COLONNE D'EAU(P)
MIN SUPPLY PRESSURE: 11" W.C.(LP) PRESSION D'ALIMENTATION MIN: 11" D'UNE
COLONNE D'EAU (P)
MAX. SUPPLY PRESSURE: 13" W.C. (LP) PRESSION D'ALIMENTATION MAX: 13" D'UNE
UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL.
UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE. AVERTISSEMENT: N'AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CETAPPAREIL PAR LE FABRICANT. PRODUIT DÉCORATIF: NE PAS UTILISER COMME APPARIEL DE CHAUFFAGE. CLASS.: 115V 1.5AMP 60HZ L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'EVACUATION PROPRE A WOLF STEEL. REFERER AU MANUEL D'INSTALLATION DE PROPRIETAIRE POUR L'EVACUATION PRECISE. LES LONGUEURS VERTICALES MINIMALES ET MAXIMALES SONT3 PIEDS ET 40 PIEDS RESPECTIVEMENT.
SERI A L NU M BE R / N O . DESERIE
GDS/CDVS20
COLONNE D'EAU (P)
LES LONGUEURS HORIZONTALES MINIMALES ET MAXIMALES SONT 12 POUCES ET 20 PIEDS RESPECTIVEMENT. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L'EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D'AIR.
DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:
A 4” B 2” C 2”
EVENT SUPERIEUR 2” EVENT INFERIEUR 1” ET LE PLAFOND 48” COTES DE L'EVENT 1”
POUR UNE UTILISER AVEC BARRIÈRE
ENTRE LE DESSUS DU FOYER
W385-1959
7
EN
INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.
For rating plate location, see “INSTALLATION OVERVIEW” section.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
NOTE: The rating plate must remain with the appliance at all times. It must not be removed.
W415-1326 / 05.23.14
8
3.0 VENTING
EN
!
WARNING
RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.
IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3FT
(0.9m) FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM
COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES
FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT
PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF
EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.
THIS APPLIANCE USES A 4” (102mm) EXHAUST / 7” (178mm) AIR INTAKE VENT PIPE SYSTEM.
Refer to the section applicable to your installation.
For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create diffi culty in burner start-up and/or carboning. Under extreme vent confi gurations, allow several minutes (5-15) for the fl ame to stabilize after ignition. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a fi restop, vent pipe shield or attic insulation shield when penetrating interior walls, fl oor or ceiling.
NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.
7.1B
For horizontal runs, both Wolf Steel and Simpon Dura-Vent venting components may have a 0" (0mm) rise per foot. For optimum performance, it is recommended that all horizontal runs have a minimum 1/4" (6.4mm) rise per foot.
All inner exhaust and outer intake vent pipe joints may be sealed using either red high temp silicone sealant or black high temp Mill Pac with the exception of the appliance exhaust fl ue collar which must be sealed using Mill Pac (not supplied).
W415-1326 / 05.23.14
3.1 VENTING LENGTHS AND COMPONENTS
9
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.
A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:
PART 4”/7” (102mm/ 178mm) SUPPLIER WEBSITE
Duravent GDS924N Wolf Steel www.duravent.com
Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com
Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com
SuperSeal 4DNA Metal-Fab www.mtlfab.com
* For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.
For vent systems that provide seals on the inner exhaust fl ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance fl ue collar which must be sealed using the black high temperature sealant Mill Pac.
EN
When using Wolf Steel venting components, use only approved Wolf Steel termination kits: wall terminal kit GD175 (7/12’ of venting included), or 1/12 to 7/12 pitch roof terminal kit GD1 10, 8/12 to 12/12 roof terminal kit GD111, fl at roof terminal kit GD112 or periscope kit GD180 (for wall penetration below grade) in conjunction with the appropriate venting components.
For optimum fl ame appearance and appliance operation, keep the vent length and number of elbows to a minimum. It is recommended that all horizontal runs have a minimum 1/4” (6.4mm) rise per foot /meter. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and fl exible venting systems must not be combined. Different venting manufacturers components must not be combined.
These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet (6m). The maximum allowable vertical vent length is 40 feet (12m). The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using fl exible venting.
Deviation from the minimum vertical vent length can create diffi culty in burner start-up and/or carboning. Use an adjustable pipe as the fi nal length of rigid piping to the stove for ease of installation.
8.5A
W415-1326 / 05.23.14
10
3.2 TYPICAL VENT INSTALLATION
EN
16" (406mm)
MINIMUM
24" (610mm)
MAXIMUM
* See "VENTING" section
25 3/8" (645mm)
MINIMUM
PLUS RISE*
40 FT (12M)
MAXIMUM
3 FT (1M)
MINIMUM
25 3/8" (645mm)
W415-1326 / 05.23.14
3.3 SPECIAL VENT INSTALLATIONS
11
3.3.1 PERISCOPE TERMINATION
Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum of 12” (304.8mm) above grade. The maximum allowable vent length is 10’ (3.1m) for a fi replace and 8’ (2.4m) for a stove.
EN
12"
(305mm)
MIN TO GRADE
24" (610mm)
MINIMUM
REGARDLESS
OF HORIZONTAL
VENT LENGTH
25 3/8"
(645mm)
9.5B
3.3.2 CORNER TERMINATION
The maximum vent length for a corner installation is 24" (610mm) of horizontal run, in addition to the 45° offset. In this case zero rise is acceptable. See illustrations below. It is recommended to maintain a 6" (152mm) rise.
24" (610mm)
20” (508mm)
MAXIMUM
MAXIMUM
W415-1326 / 05.23.14
12
3.4 VENT TERMINAL CLEARANCES
EN
COVERED BALCONY APPLICATIONS ††*
Q
S
R
G
P
Q
= 3 feet
MIN
(0.9m)
R
= 2 x
MAX
Q
ACTUAL
INSTALLATIONS
CANADA U.S.A.
A 12” (305mm) 12” (305mm) Clearance above grade, veranda porch, deck or balcony.
B 12” (305mm)
Δ
9”
(229mm)
Clearance to windows or doors that open.
Δ
C 12” (305mm)* 12” (305mm) * Clearance to permanently closed windows.
D
18”
(457mm)**
18” (457mm)**
Vertical clearance to ventilated soffi ts located above the terminal within a horizontal distance of 2’ (0.6m) from the center line of the terminal.
E 12” (305mm)** 12” (305mm)** Clearance to unventilated sof t. F 0” (0mm) 0” (0mm) Clearance to an outside corner wall.
0” (0mm)***
G
2” (51mm)***
0”
(0mm)***
2”
(51mm)***
H 3’(0.9m) 3’ (0.9m)****
Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).
Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).
Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’ (4.6m).
I 3’ (0.9m) 3’ (0.9m)**** Clearance to a service regulator vent outlet.
J 12” (305mm) 9” (229mm)
Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.
K 6’ (1.8m) 3’ (0.9m) † Clearance to a mechanical air supply inlet. L 7’ (2.1m) ‡ 7’ (2.1m) **** Clearance above a paved sidewalk or paved driveway located on public property.
M
12”
(305mm)††
12”
(305mm)****
Clearance under a veranda, porch or deck.
N 16” (406mm) 16” (406mm) Clearance above the roof. O 2’ (0.6m)†* 2’ (0.6m) †* Clearance from an adjacent wall including neighbouring buildings. P 8’ (2.4m) 8’(2.4m) Roof must be non-combustible without openings. Q 3’ (0.9m) 3’ (0.9m) See chart for wider wall dimensions.
R 6’ (1.8m) 6’ (1.8m)
See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.
S 12” (305mm) 12” (305mm) Clearance under a covered balcony
The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.
Δ
* Recommended to prevent condensation on windows and thermal breakage
** It is recommended to use a heat shield and to maximize the distance to vinyl clad soffi ts.
*** The periscope requires a minimum 18 inches clearance from an inside corner.
**** This is a recommended distance. For additional requirements check local codes.
3 feet above if within 10 feet horizontally.
A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.
†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the fl oor.
†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.
††* Permitted only if the balcony is fully open on a minimum of one side.
NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.
12.1D
R
MAX
IHHW
(4.6m)
W415-1326 / 05.23.14
3.5 DEFINITIONS
For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than
- total of both horizontal vent lengths (Hr) and offsets (Ho) in feet
H
T
HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 135°*) in feet VT - combined vertical vent lengths in feet
3.6 ELBOW VENT LENGTH VALUES
FEET INCHES MILLIMETERS 1° 0.03 0.5 12.7 15° 0.45 6.0 152.4 30° 0.9 11.0 279.4 45°* 1.35 16.0 406.4 90°* 2.7 32.0 812.8
* The fi rst 45° and 90°offset has a zero value and is shown in the formula as -45° and - 90° respectively or
-135° when combined.
13
EN
14.2
15.2A
W415-1326 / 05.23.14
14
3.7 TOP EXIT HORIZONTAL TERMINATION
EN
(HT) < (VT)
Simple venting confi guration (only one 45° and 90° elbow)
REQUIRED
VERTICAL
RISE IN FEET
40 (12.2)
39 (11.9)
30 (9.1)
20 (6.1)
See graph to determine the required vertical
rise VT for the required horizontal run HT.
(METERS) VT
10 (3.1)
0
2.5
(0.8)5 (1.5)
7.5
(2.3)
10
(3.1)
12.5 (3.8)
(4.6)
15
17.5 (5.3)
HORIZONTAL VENT RUN PLUS OFFSET IN
FEET (METERS) H
T
The shaded area within the lines represents
acceptable values for HT and V
T
For vent confi gurations requiring more than one 45° elbow and 90° elbow, the following formulas apply:
Formula 1: HT < V
T
Formula 2: HT + VT < 40 feet (12.2m)
20
(6.1)
Example: V1 = 8 FT (2.4m) VT = V1 = 8 FT (2.4m) H1 = 2.5 FT (0.8m) H2 = 2 FT (0.6m) HR = H1 + H2 = 2.5 FT (0.8m) + 2 FT (0.6m) = 4.5 FT (1.4m) HO = .03 (one 45° elbow + two 90° elbows - 135°) = .03 (225 - 135°) = 2.7 FT (0.8m) HT = HR + HO = 4.5 FT (1.4m) + 2.7 FT (0.8m) = 7.2 FT (2.2m) HT + VT = 7.2 FT (2.2m) + 8 FT (2.4m) = 15.2 FT (4.6m)
Formula 1: HT < V
T
45°
H
1
7.2 FT (2.2m) < 8 FT (2.4m)
Formula 2: HT + VT < 40 FT (12.2m)
15.2 FT (4.6m) < 40 FT (12.2m) Since both formulas are met, this vent confi guration is acceptable.
90°
16.5A
H
2
V
1
90°
W415-1326 / 05.23.14
(HT) > (VT)
15
Simple venting confi guration (only one 45° and 90° elbow)
See graph to determine the required vertical
rise VT for the required horizontal run HT.
150 (3810)
147 (3733.8)
REQUIRED
VERTICAL RISE
100 (2540)
IN INCHES
(MILLIMETERS) VT
57 (1447.8)
50 (1270)
5
0
(1.5)
10
(3.1)
12.5 (3.8)
(4.6)
15
20
(6.1)
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H
The shaded area within the lines represents acceptable values for H
and V
T
For vent confi gurations requiring more than one 45° elbow and 90° elbow, the following formulas apply:
Formula 1: HT < 4.2 V Formula 2: HT + VT < 24.75 feet (7.5m)
Example: V1 = 4 FT (1.2m)
V2 = 1.5 FT (0.5m) VT = V1 + V2= 4 FT (1.2m) + 1.5 FT (0.5m) = 5.5 FT (1.7m) H1 = 2 FT (0.6m) H2 = 1 FT (0.3m)
T
90°
H
1
90°
90°
H
3
V
2
H
2
90°
V
1
45°
H3 = 1 FT (0.3m) H4 = 1.5 FT (0.5m)
= H1 + H2 + H3 + H4 = 2FT (0.6m) + 1FT (0.3m) + 1FT (0.3m) + 1.5FT (0.5m) = 5.5 FT (1.7m)
H
R
HO = .03 (one 45° elbow + four 90° elbows - 135°) = .03 (405 - 135°) = 8.1 FT (2.5m)
HT = HR + HO = 5.5 FT (1.7m) + 8.1 FT (2.5m) = 13.6 FT (4.2m) HT + VT = 13.6 FT (4.2m) + 5.5 FT (1.7m) = 19.1 FT (5.8m)
EN
T
H
4
Formula 1: HT < 4.2FT (1.3m) V
T
4.2FT (1.3m) VT = 4.2 FT (1.3m) x 5.5 FT (1.7m)= 23.1 FT (7m)
13.6 FT (4.2m) < 23.1 FT (7M)
Formula 2: H
+ VT < 24.75 FT (7.5m)
T
19.1 FT (5.8m) < 24.75 FT (7.5m) Since both formulas are met, this vent confi guration is acceptable.
16.5_2A
W415-1326 / 05.23.14
16
3.8 VERTICAL TERMINATION
EN
Simple venting configurations.
(HT) < (VT)
See graph to determine the required vertical rise V
required horizontal run H
40 (12.2)
30 (9.1)
.
T
REQUIRED
VERTICAL
20 (6.1)
RISE IN FEET
(METERS) V
T
3 (0.9)
10 (3.1)
0
5
(1.5)
10
(3.1)
15
(4.6)
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H
The shaded area within the lines represents acceptable
values for H
and VT
T
T
20
(6.1)
for the
T
For vent configurations requiring more than one 45° and one 90° elbow, the following formulas apply: Formula 1: H Formula 2: HT + V
< V
T
T
< 40 feet (12.2m)
T
Example: V
= 5 FT (1.5m)
1
= 10 FT (3.1m)
V
2
V
= V
+ V
T
= 3 FT (0.9m)
H
1
H
= 2.5 FT (0.8m)
2
H
= H
R
= .03 (one 45° + three 90° elbows - 135°)
H
O
= .03 (45 + 270 - 135°) = 5.4 FT (1.6m)
= H
H
T
H
+ V
T
Formula 1: H
10.9FT (3.3m) < 15 (4.6m) Formula 2: HT + V
25.9FT (7.9m) < 40 (12.2m)
= 5 FT (1.5m) + 10 FT (3.1m) = 15 FT (4.6m)
1
2
+ H
= 3FT (0.9m) + 2.5FT (0.8m) = 5.5 FT (1.7m)
1
2
+ H
= 5.5 FT (1.7m)+ 5.4 FT (1.m) = 10.9 FT (3.3m)
R
O
= 10.9 FT (3.3m)+ 15 FT (4.6m) = 25.9 FT (7.9m)
T
< V
T
T
< 40 FT (12.2m)
T
45°
90°
H
V
1
H
1
90°
Since both formulas are met, this vent configuration is acceptable.
18.3A
V
2
2
90°
W415-1326 / 05.23.14
17
V V V
V V V
Simple venting configurations.
(HT) > (VT)
20 (6.1)
19 (5.8)
See graph to determine the required vertical rise V
required horizontal run H
.
T
for the
T
EN
REQUIRED
VERTICAL RISE
IN FEET
(METERS) V
10 (3.1)
T
3 (0.9)
0
5
(1.5)
10
(3.1)
15
(4.6)
20
(6.1)
25
(7.6)
(9.1)
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS)H
30
T
The shaded area within the lines represents acceptable
values for H
and VT
T
For vent configurations requiring more than one 45° and one 90° elbow, the following formulas apply:
< 3V
Formula 1:
Formula 2: HT + V
Example:
= 1 FT (0.3m)
1
= 1.5 FT (0.5m)
2
= V
T
H
= 6 FT (1.8m)
1
H
= 2 FT (0.6m)
2
H
= H
R
H
= .03 (one 45° + three 90° elbows - 135°)
O
= .03 (45 + 270 - 135°) = 5.4 FT (1.6m)
H
= H
T
H
+ V
T
H
T
T
< 40 feet (12.2m)
T
+ V
= 1 FT (0.3m)+ 1.5 FT (0.5m)= 2.5 FT (0.8m)
1
2
+ H
= 6FT (1.8m) + 2FT (0.6m) = 8 FT (2.4m)
1
2
+ H
= 8FT (2.4m) + 5.4FT (1.6m) = 13.4FT (4.1m)
R
O
= 13.4FT (4.1m)+ 2.5FT (0.8m) = 15.9FT (4.8m)
T
45°
V
2
90°
H
2
V
H
1
1
90°
90°
Formula 1: H
3VT = 3FT (0.9m) x 2.5FT(0.8m) = 7.5FT (2.3m)
< 3V
T
T
13.4 FT (4.1m) > 7.5 FT (2.3m)
Since this formula is not met, this vent configuration is
Formula 2: HT + V
15.9FT (4.8m) < 40FT (12.2m)
< 40 FT (12.2m)
T
unacceptable.
Since only formula 2 is met, this vent configuration in unacceptable and a new fireplace location or vent
configuration will need to be established to satisfy both formulas.
Example:
= 1.5 FT (0.5m)
1
= 8 FT (2.4m)
2
= V
+ V
T
H
= 1 FT (0.3m)
1
H
= 1 FT (0.3m)
2
H
= 10.75 FT (3.3m)
3
H
= H
R
H
= .03 (three 90° elbows + two 45° elbows - 135°)
O
= .03 (270 + 90 - 135°) = 6.75 FT (2.1m)
H
= H
T
H
+ V
T
Formula 1: H
3VT = 3 x 9.5 = 28.5 FT (8.7m)
= 1.5 FT (0.5m) + 8 FT (2.4m) = 9.5 FT (2.9m)
1
2
+ H2 + H3 = 1FT(0.3m) + 1FT(0.3m) + 10.75FT(3.3m) = 12.75FT(3.9m)
1
+ H
= 12.75 FT (3.9m) + 6.75 FT (2.1m) = 19.5 FT (5.9m)
R
O
= 19.5FT (5.9m) + 9.5FT (2.9m) = 29 FT (8.8m)
T
< 3V
T
T
45°
90°
H
2
V
45°
H
1
1
H
3
V
2
90°
90°
19.5 FT (5.9m) < 28.5 (8.7m)
Formula 2: HT + V
29 FT (8.8m) < 40 FT (12.2m)
< 40 FT (12.2m)
T
Since both formulas are met, this vent configuration is acceptable.
18.3_2B
W415-1326 / 05.23.14
18
4.0 INSTALLATION
EN
!
WARNING
ENSURE TO UNPACK ALL LOOSE MATERIALS FROM INSIDE THE FIREBOX PRIOR TO HOOKING UP
THE GAS AND ELECTRICAL SUPPLY.
IF YOUR APPLIANCE IS SUPPLIED WITH A REMOTE ENSURE THE REMOTE RECEIVER IS IN THE
“OFF” POSITION PRIOR TO HOOKING UP THE GAS AND ELECTRICAL SUPPLY TO THE APPLIANCE.
FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS
EXACTLY.
ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED
RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC
W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR
WHICH MUST BE SEALED USING MILL PAC.
IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO
ENSURE THE CONNECTION CANNOT SLIP OFF.
DO NOT CLAMP THE FLEXIBLE VENT PIPE.
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING
SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT
VENT SECTIONS PER INSTALLATION INSTRUCTIONS.
RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.
REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO
MAINTAIN CLEARANCES TO COMBUSTIBLES.
68.2B
4.1 WALL AND CEILING PROTECTION
!
WARNING
DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF
MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.
ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.
INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR
OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.
For clearances to combustible materials from the vent pipe, see “MINIMUM CLEARANCE TO COMBUSTIBLES” section.
70.1
W415-1326 / 05.23.14
4.1.1 HORIZONTAL INSTALLATION
19
THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.
TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE
RETURN FLANGE OF THE MOUNTING PLATE.
This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the fi restop assembly. Dry fi t the fi restop assembly before proceeding to ensure the brackets on the rear surface fi t to the inside surface of the horizontal framing.
The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” (215.9mm) thick but the vent shield must extend the full depth of the combustible wall.
A. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the fi restop assembly, fi t the fi restop assembly to the hole and secure using the 4 screws (supplied in your manual baggie).
B. Once the vent pipe is installed in its fi nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the fi restop.
4.1.2 VERTICAL INSTALLATION
!
WARNING
CAULKING
FIRESTOP
SPACER
EN
VENT
SHIELD
DETERMINE THE CORRECT HEIGHT
FINISHING MATERIAL
20.2A
This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specifi c kits required.
A. Determine the air terminal location, cut and frame a square opening as
illustrated in the ceiling and the roof to provide the minimum 1“ (25mm) clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from fi lling up the 1” (25mm) air space around the pipe. Nail headers between the joist for extra support.
B. Apply a bead of caulking (not supplied) to the framework or to the Wolf
Steel vent pipe shield plate or equivalent (in the case of a fi nished ceiling), and secure over the opening in the ceiling. A fi restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a fi restop spacer over the vent shield to restrict cold air from being drawn into the room or around the replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its fi nal position, apply sealant between the pipe and the fi restop assembly.
C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and
tighten. This will prevent any materials, such as insulation, from fi lling up the 1” (25mm) air space around the pipe.
FIRESTOP
UNDERSIDE OF
JOIST
VENT PIPE
SHIELD
SHIELD
9" (229mm)
CAULKING
VENT
PIPE
COLLAR
VENT
PIPE
21.1
W415-1326 / 05.23.14
20
4.2 APPLIANCE VENT CONNECTION
A. Attach the adjustable pipe to the last section of rigid pipe. Secure
EN
B. Install the inner ex pipe to the appliance. Secure with 3 screws
C. Run a bead of high temperature sealant (not supplied) around the
with screws and seal.
and fl at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).
inside of the air intake collar. Pull the adjustable pipe a minimum 2” (50.8mm) into the air intake collar.
#8 X 1/2”
SELF
DRILLING
SCREWS
2” (50.8mm) OVERLAP
NOTE: Ensure that the sealant is not visible on the exterior pipes once installation is completed. An optional decorative black band is available for this use. In the event that the venting must be disassembled, care must be taken to reseal the venting.
4.3 HORIZONTAL AIR TERMINAL INSTALLATION
!
WARNING
TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE
RETURN FLANGE OF THE MOUNTING PLATE.
DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND
ELBOWS. KEEP IT PULLED TIGHT.
A. Stretch the inner ex pipe to the required length
taking into account the additional length needed for the fi nished wall surface. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” (50.8mm) over the inner
sleeve of the air terminal and secure with 3 #8 screws.
` B. Using the outer rigid pipe, slide over the outer combustion air
sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).
#10x2"
SCREWS
HIGH TEMPERATURE SEALANT
28.5A
CAULKING
4" (101.6mm) FLEX PIPE
2" (50.8mm) OVERLAP
HIGH TEMP SEALANT
7" (177.8mm) RIGID PIPE
C. Insert the vent pipes through the fi restop maintaining the required clearance to combustibles. Holding the air
terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).
D. From inside the house, using silicone, seal between the vent
pipe and the fi restop. Then slide the black trim collar over the vent pipe up to the fi restop.
E. If more vent pipe needs to be used to reach the appliance,
couple them together as illustrated. The vent system must be supported approximately every 3 feet (0.9m) for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum clearance to combustibles.
The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return fl ange.
W415-1326 / 05.23.14
HI-TEMP
SEALANT
OUTER
RIGID PIPE
#8 X 1/2”SELF DRILLING
SCREWS & WASHERS
INNER COUPLER
INNER FLEX PIPE
23.7C
OUTER
RIGID PIPE
4.4 VERTICAL THROUGH EXISTING CHIMNEY
AIR
INTAKE
EXHAUST
FLUE
FLEX
LINER
* 40 FT (12.2m)
MAX.
10 FT (3.1m)
MIN
COAXIAL TO
CO-LINEAR
ADAPATER
APPLIANCE
VENT ADAPTOR
TERMINATION
21
!
WARNING
RISK OF FIRE!
CO-AXIAL TO CO-LINEAR VENTING CONFIGURATIONS MUST ONLY BE USED IN A NON-
COMBUSTIBLE CHIMNEY OR ENCLOSURE. INSTALLATION IN A COMBUSTIBLE ENCLOSURE COULD
RESULT IN A FIRE.
This appliance is designed to be attached to a 3” (76.2mm) co-linear aluminum fl ex vent system running the full length of a masonry chimney.
The fl ex liners accommodate any contours of a masonry chimney, however, it is necessary to keep the fl exible liners as straight as possible. The inlet air collar of the termination cap must be connected to the air intake fl ex liner and the exhaust collar must be connected to the exhaust fl exible liner.
Both Simpson Duravent and Selkirk co-linear to co-axial adaptors have been approved on this appliance (NOTE: A vent adaptor will be required directly off the appliance). Follow vent manufacturer’s installation instructions.
Different manufacturer’s venting components must not be combined. Once the preferred manufacturer’s appliance adaptor has been attached, the remainder of the system must be that of the same manufacturer.
EN
The only exception to this rule is to use Wolf Steel’s approved 3” (76.2mm) fl ex liner and co-linear termination.
* Measured from appliance fl ue collar to termination fl ue collar
7.6A
W415-1326 / 05.23.14
22
4.5 VERTICAL AIR TERMINAL INSTALLATION
EN
!
WARNING
MAINTAIN A MINIMUM 2” (51mm) SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.
A. Fasten the roof support to the roof using the screws provided. The
roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.
B. Stretch the inner fl ex pipe to the required length. Slip the
inner fl ex pipe a minimum of 2” (51mm) over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).
C. Repeat using the outer fl ex pipe, using a heavy bead of
high temperature sealant W573-0002 (not supplied).
D. Thread the air terminal connector / vent pipe assembly down through
the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” (406mm) above the highest point that it penetrates the roof.
E. Remove nails from the shingles, above and to the sides of the air
terminal connector. Place the fl ashing over the air terminal connector leaving a min. 3/4” (19mm) of the air terminal connector showing above the top of the fl ashing. Slide the fl ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the fl ashing, giving a 3/4” (19mm) margin all around. Fasten to the roof. Do not nail through the lower portion of the fl ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ashing with roofi ng material.
F. Aligning the seams of the terminal and air terminal connector,
place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.
G. Apply a heavy bead of weatherproof caulking 2” (51mm) above
the fl ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather­tight seal between the air terminal and the collar is achieved.
ROOF SUPPORT
AIR
TERMINAL
CONNECTOR
2” (51mm)
INNER PIPE
HIGH TEMPERATURE SEALANT
INNER FLEX PIPE
OUTER FLEX PIPE
AIR I NL ET BASE
CAULKING
STORM COLLAR
WEA THER SEALANT
FLASHING
H. If more vent pipe needs to be used to reach the appliance see “HORIZONTAL
AIR TERMINAL INSTALLATION” section.
W415-1326 / 05.23.14
24.1A
4.6 GAS INSTALLATION
23
!
WARNING
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH
AS SPARKS OR OPEN FLAMES.
SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT
WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE
PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT
THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND
ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG.
VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.
Installation and servicing to be done by a qualifi ed installer. Do not use open fl ame. A. Move the appliance into position and secure. B. If equipped with a fl ex connector the appliance is designed to accept a 1/2” gas supply. Without the
connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.
C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the
current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.
EN
D. When exing any gas line, support the gas valve so that the lines are not bent or kinked. E. Check for gas leaks by brushing on a soap and water solution.
30.2
4.7 OPTIONAL WALL SWITCH
!
WARNING
DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE DIRECTLY TO 110
VOLT ELECTRICITY.
For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient
location. Route a 2 strand, solid core millivolt wire from the valve to the wall switch or millivolt thermostat. The
recommended maximum lead length depends on wire size:
WIRE SIZE MAX. LENGTH
14 gauge (1.8mm) 100 feet (30.5m) 16 gauge (1.5mm) 60 feet (18.3m) 18 gauge (1.2mm) 40 feet (12.2m)
3
2
1
Disconnect the existing wires from terminals 1 and 3 (from the
ON/OFF switch) and replace with the leads from the wall switch / millivolt thermostat.
50.1A
W415-1326 / 05.23.14
24
4.8 MOBILE HOME INSTALLATION
This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built
EN
in appliances are equipped with 1/4” diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.
This appliance is certifi ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
Conversion Kits This appliance is fi eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.
4.9 MINIMUM CLEARANCE TO COMBUSTIBLES
As long as clearance to combustibles is kept within required distances, the most desirable and benefi cial location for an appliance is in the centre of a building, thereby allowing the most effi cient use of the heat created. The location of windows, doors and the traffi c fl ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a fl oor or roof joist.
MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES: A. 4" (1219mm) B. 2" (51mm)* C. 2" (51mm)
29.6
Appliance top to ceiling 48" (1219mm)
Horizontal vent
Sides and bottom** 1" (25mm) Top 2" (51mm) Vertical Vent All sides 1" (25mm)
* At a distance of 2" (51mm) from the wall, access to the blower switch, on-off switch or the blower power cord may not be practical. A minimum of 5" (127mm) will be required in order to install the blower.
** HORIZONTAL VENT SECTIONS: A minimum clearance of 1" (25mm) at the bottom and sides and 2" (51mm) at the top of the vent pipe in all horizontal runs to combustibles is required. Use fi restop spacer W585- 0267 (supplied). ** VERTICAL VENT SECTIONS: A minimum of 1" (25mm) all around the vent pipe on all vertical runs to combustibles is required. Use fi restop spacer W500-0097 (not supplied).
W415-1326 / 05.23.14
5.0 FINISHING
25
5.1 CAST FRONT INSTALLATION AND REMOVAL
A. Lift the top cast piece off of the appliance.
B. Detach the front cast piece from the side pieces by removing
the screws from the brackets located in the upper inside corner.
C. Slide the front straight up to remove.
Follow the above steps in reverse order to reinstall the door. Ensure that the bottom of the door meets the door retainer before closing the latches.
Follow the above steps in reverse order to reinstall the cast front. Ensure that the tabs on the underside of the front fi t behind the front legs.
FRONT
C
EN
B
SCREWS
BRACKET
5.2 GLASS DOOR INSTALLATION AND REMOVAL
NOTE: It is not necessary to remove the cast front, in order to remove the door.
A. Lift the top cast piece off of the appliance.
B. Unlatch the door latches from the door.
C. Slide the door straight up to remove.
FRONT
TAB
DOOR
RETAINER
FRONT
LEGS
DOOR
C
B
LATCHES
W415-1326 / 05.23.14
EN
26
5.3 SAFETY SCREEN INSTALLATION AND REMOVAL
This appliance was shipped complete with a safety screen. It has been designed to reduce the risk of burns from the hot viewing glass and must be installed.
A. Lift the top cast off of the appliance. B. Locate the screen between the glass door and the cast front. C. Slide the screen straight up to remove.
Follow the above steps in reverse order to reinstall the screen.
SCREEN
C
GLASS
DOOR
W415-1326 / 05.23.14
5.4 LOG PLACEMENT
LOGO
1.27cm
1.27cm
27
!
WARNING
FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE
ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY
DAMAGE OR PERSONAL INJURY.
LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE
PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED
IGNITION MAY OCCUR.
THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.
76.1A
It is not necessary to remove the cast front, however, this will make for a more simple log installation.
In order to assemble the log set, the door must be removed, see "GLASS DOOR / CAST FRONT INSTALLATION REMOVAL" section in the Finishing section of this manual.
LOG LOCATING SCREWS
EN
BRACKET
A. Place the rear log, as
shown, onto the rear log support brackets. Ensure the cutout on the left underside of the log, fi ts over the pilot assembly. Bend the bracket on the right side to help retain the rear log.
B. Place the hole in the
5.5 LOGO PLACEMENT
Remove the backing from the logo and position onto the control door as shown.
underside of log #2 onto the locating screw, on the left side of the burner. The fi bre burner is formed to cradle the centre of the log.
C. Place the hole in the
underside of log #3 onto the locating screw, on the right side of the burner. The bottom branch of log #3 sits in front of, and against, the right end of log #2.
D. Reinstall the glass door &
front.
W415-1326 / 05.23.14
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