Napoleon GDI30NSB User Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE

INSTALLATION AND

OPERATING INSTRUCTIONS

CONFORMS TO AMERICAN NATIONAL STANDARDS: ANSI Z21.50, CERTIFIED TO CANADIAN CSA 2.22 FOR VENTED GAS FIREPLACES.

FR PG 33

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Decorative Product: Not for use as a heating appliance.

GDI-30N

NATURAL GAS

GDI-30P

PROPANE

SAFETY BARRIER

SHOWN WITH GIFK6 FLASHING & FPGI30-K FACEPLATE

DANGER

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)720-9081 • www.napoleonﬁ replaces.com • hearth@napoleonproducts.com

$10.00

1.28F

W415-1365 / A / 07.28.16

TABLE OF CONTENTS

NOTE: The camera icon indicates video tutorials are available as additional reference, visit http://http://mynapoleon.napoleonproducts.com/download/index/44/1

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 MINIMUM CLEARANCE TO COMBUSTIBLES 5

2.3 GENERAL INSTRUCTIONS 6

2.4 GENERAL INFORMATION 7

2.5 RATING PLATE INFORMATION 8

3.0 INSTALLATION 9

3.1 LEVELLING THE APPLIANCE 9

3.2 CHIMNEY CONNECTION 10

3.3 GAS INSTALLATION 11

3.4 OPTIONAL WALL SWITCH 11

4.0 FINISHING 12

4.1 MINIMUM MANTEL CLEARANCES 12

4.2 SAFETY SCREEN REMOVAL AND INSTALLATION 13

4.3 DOOR REMOVAL AND INSTALLATION 14

4.4 GRATE INSTALLATION 14

4.5 LOG PLACEMENT 15

4.6 OPTIONAL CHARCOAL EMBERS 16

4.7 GLOWING EMBERS 16

4.8 LOGO PLACEMENT 16

5.0 BLOWER REPLACEMENT 17

6.0 OPERATION 18

7.0 ADJUSTMENTS 19

7.1 PILOT BURNER ADJUSTMENT 19

7.2 VENTURI ADJUSTMENT 19

7.3 FLAME CHARACTERISTICS 19

8.0 MAINTENANCE 20

8.1 CARE OF GLASS 21

8.2 ANNUAL MAINTENANCE 21

8.3 DOOR GLASS REPLACEMENT 22

9.0 REPLACEMENTS 22

9.1 OVERVIEW 23

9.2 VALVE TRAIN ASSEMBLY 24

10.0 ACCESSORIES 25

11.0 TROUBLESHOOTING (ELECTRONIC) 26

12.0 TROUBLESHOOTING (MILLIVOLT) 28

13.0 WARRANTY 30

14.0 SERVICE HISTORY 31

NOTE: changes, other than editorial, are denoted by a vertical line in the margin.

W415-1365 / A / 07.28.16

1.0 INSTALLATION OVERVIEW

Door, see “SAFETY SCREEN REMOVAL / INSTALLATION” & “DOOR REMOVAL / INSTALLATION” section.

Venting, see “INSTALLATION

- CHIMNEY CONNECTION” section.

SAFETY BARRIER

Grate, see “FINISHING GRATE INSTALLATION” section.

Rating Plate, see “RATING PLATE INFORMATION” section.

Logs, see “FINISHING

- LOG PLACEMENT” section.

Batteries must be disposed of according to the local laws and regulations. Some batteries may be recycled, and may be accepted for disposal at your local recycling center. Check with your municipality for recycling instructions.

W415-1365 / A / 07.28.16

2.0 INTRODUCTION

WARNING

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND ARE PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance.

• The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures

on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.

• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be

installed.

• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

• Installation and repair should be done by a qualiﬁ ed service person. The appliance should be inspected before use and

at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

• The millivolt version of this appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

3.1E

W415-1365 / A / 07.28.16

2.1 DIMENSIONS

23 1/8"

587mm

27 1/2" 19 5/8"

692mm 499mm

76mm

21 3/4"

552mm

1 3/8"

35mm

5 1/4"

133mm

349mm

13 3/4"

18 3/4"

2.2 MINIMUM CLEARANCE TO COMBUSTIBLES

This appliance must be recessed into a vented noncombustible wood-burning appliance (prefabricated or masonry) only. The minimum appliance opening size in which the appliance is to be installed is:

HEIGHT 22" (559mm) WIDTH 28" (711mm) DEPTH 18" (457mm) The minimum allowable chimney ﬂ ue size is 6" (152mm) round.

The minimum distance, from the bottom of a combustible mantle projecting 3" (76mm) maximum from the wall to the top of the louvre opening, is 12" (305mm).

476mm

13 3/4"

349mm

GAS INLET

11 1/8" 283mm

30 1/16"

764mm

W415-1365 / A / 07.28.16

2.3 GENERAL INSTRUCTIONS

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

PROVIDE ADEQUATE VENTILATION.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” (1219mm)

FROM THE FRONT FACE OF THE APPLIANCE.

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

FIRE RISK. EXPLOSION HAZARD.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (35mb).

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches (914mm).

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

4.12A

W415-1365 / A / 07.28.16

2.4 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

GDI-30

NG LP

Altitude (FT) 0-4,500 0-4,500 Max. Input (BTU/HR) 24,500 24,500 Max. Output (BTU/HR) 20,825 20,825 Efﬁ ciency (w/the fan on) 85% 85% A.F.U.E. (maximum value) 82% 82% Min. Inlet Gas Supply Pressure 4.5" (11mb) Water Column 11" (27mb) Water Column Max. Inlet Gas Supply Pressure 7" (17mb) Water Column 13" (32mb) Water Column Manifold Pressure (Under Flow Conditions) 3.5" (9mb) Water Column 10" (25mb) Water Column

When the appliance is installed at elevations above 4,500ft (1372m), and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft (305m). Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

This appliance is not approved for closet or recessed installations. It is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile homes. The natural gas model is suitable for installation in a mobile home that is permanently positioned on its site and fuelled with natural gas.

64.5%

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and must be installed.

GDI-30

W415-1365 / A / 07.28.16

RME DE SECURME DE SEC

3280. DANS LE CAS 3280. DANS

THE APPROPRIATE WOLF STEEL VENT KITS. SETHE APPROPRIATE WOLF STEEL VENT KITS. SE

SPECIFICS. PROPER REINSTALLATION AND RES

NTED NON-COMBUSTIBLE FIREPLAC

4001659 (WUSA)400

30P

/ ELEVATION/ ELEVATION

ALIMENTATION REDUITEALIMENTATION REDUITE

2.5 RATING PLATE INFORMATION

THIS FIREPLACE USES AND REQUIRES A FAST ACTING THERMOCOUPLE. REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD. APPROVED FOR BEDROOM, BATHROOM & BEDSITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A.

9700539 (WSL) 4001657 (NGZ)

MANIFOLD PRESSURE: 3.5” W.C. (NG)

4001658 (NAC) 4001659 (WUSA)

PRESSION AU COLLECTEUR: 3,5” D’UNE

MIN. SUPPLY PRESSURE:4.5” W.C. (NG)

PRESSION D’ALIMENTATION MIN:4,5” D’UNE

0-4500FT 0-4500FT 24,500 BTU/h 24,500 BTU/h

MAX. SUPPLY PRESSURE:7” W.C. (NG)

15,000 BTU/h 19,000 BTU/h

PRESSION D’ALIMENTATION MAX:7” D’UNE

COLONNE D’EAU (GN)

CONFORMS TO / CONFORME AUX: ANSI Z21.50-2014, CERTIFIED TO / CERTIFIE CSA 2.22-2014 VENTED GAS FIREPLACE / FOYER À GAZ VENTILÉ.

NATURAL GAS/ GAZ MODEL

64.5%

CDI-30N

ALTITUDE / ELEVATION INPUT / ALIMENTATION

REDUCED INPUT /

ALIMENTATION REDUITE

GDI-30N

NOT FOR USE WITH SOLID FUEL

FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.

FOR USE ONLY WITH BARRIER W565-0179. FOLLOW THE INSTALLATION INSTRUCTIONS LOCATED IN THE INSTALLATION MANUAL.

WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE

FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE.

DECORATIVE PRODUCT: NOT FOR USE AS A HEATING APPLIANCE ELECTRICAL RATING: 115V 1.5AMP 60HZ

THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. WARNING: FOR INSTALLATION INTO A VENTED NON-COMBUSTIBLE FIREPLACE ONLY. THE MINIMUM FIREPLACE SIZE IS: HEIGHT 21.75”, DEPTH 18”, WIDTH 28”. THE MINIMUM INSIDE FLUE SIZE IS 7”. THE MINIMUM DISTANCE, FROM THE BOTTOM OF A COMBUSTIBLE MANTEL PROJECTING A MAXIMUM 3” FROM THE WALL TO THE TOP OF THE UNIT IS 12”. SEE OWNERS MANUAL FOR GREATER EXTENSIONS.

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA

MINIMUM AND MAXIMUM VERTICAL VENT LENGTHS ARE 10 FEET AND 35 FEET RESPECTIVELY. LES LONGUEURS VERTICALES MINIMALES ET MAXIMALES SONT 10 PIEDS ET 35 PIEDS RESPECTIVEMENT.

CE FOYER UTILISE ET REQUIERT UN THERMOCOUPLE À ACTION RAPIDE. REMPLACEZ UNIQUEMENT AVEC UN

THERMOCOUPLE À ACTION RAPIDE DE WOLF STEEL LTÉE. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INST ALLA TION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA A OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D’ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA NORME RELATIVE AUCRITERE DE MESURES DE SECURITE CONTRE L’INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURERS, LES SITES ET LES COMMUNAUTES,

PROPANE MODEL

GDI-30P

DI-30P

64.5%

UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL

UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE.

SEULMENT AVEC BARRIÈRE W565-0179. SUIVEZ LES INSTRUCTIONS D'INSTALLATION SE TROUVENT DANS LE MANUEL D'INSTALLATION

AVERTISSEMENT: N’AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES

FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT.

PRODUIT DÉCORATIF: NE PAS UTILISER COMME APPAREIL DE CHAUFFAGE. CLASS: 115V 1,5AMP 60HZ

L’APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L’ENSEMBLE D’EVACUATION PROPRE A WOLF STEEL. REFERER AU MANUEL D’INSTALLATION DE PROPRIETAIRE POUR L’EVACUATION PRECISE. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L’EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D’AIR. ATTENTION: POUR INSTALLATION DANS UN FOYER VENTILE EN MACONNERIE. LES DIMENSIONS MINIMUMS SONT: HAUTEUR 21,75”, PROFONDEUR 18”, LARGEUR 28”. LE DIAMETRE INTERIEUR MINIMUM DE CONDUIT D’EVACUATION EST 7”. LA DISTANCE MINIMALE, DU BAS DU MANTEAU COMBUSTIBLE FORMANT UNE PROJECTION MAXIMALE DE 3” DU MUR AU DESSUS DE LA GARNITURE NORMALE EST 12” REFERER AU MANUEL D’INSTALLATION POUR DES EXTENSIONS PLUS GRANDES.

SERIAL NUMBER / NO. DESERIE

POUR UNE UTILISER

GDI-30

MANIFOLD PRESSURE: 10” W.C. (LP) PRESSION AU COLLECTEUR: 10” D’UNE

CDI-30P

COLONNE D’EAU (P)

MIN. SUPPLY PRESSURE:11” W.C. (LP) PRESSION D’ALIMENTATION MIN:11” D’UNE

COLONNE D’EAU (P)

MAX. SUPPLY PRESSURE:13” W.C. (LP) PRESSION D’ALIMENTATION MAX:13” D’UNE

COLONNE D’EAU (P)

MINIMUM AND MAXIMUM VERTICAL VENT LENGTHS ARE 10 FEET AND 35 FEET RESPECTIVELY. LES LONGUEURS VERTICALES MINIMALES ET MAXIMALES SONT 10 PIEDS ET 35 PIEDS RESPECTIVEMENT.

ANSI/NFPA 501A.

W385-1983

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.

For rating plate location, see “INSTALLATION OVERVIEW” section.

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

NOTE: The rating plate must remain with the appliance at all times. It must not be removed.

W415-1365 / A / 07.28.16

3.0 INSTALLATION

WARNING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

Clean out ashes from the inside of the wood-burning appliance. Make sure that the chimney and wood-burning appliance are in a clean and sound condition and constructed of non-combustible materials. If necessary have any repair work done by a qualiﬁ ed person before installing the insert. Remove the existing appliance damper or lock into an open position.

WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE

INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL

Using screws, attach the appliance warning tag to the inside of the ﬁ rebox of the appliance into which the insert is being installed.

The sheet-metal parts of the appliance, in which the gas appliance insert is to be installed, must not be cut.

PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE-APPROVED BY THE AUTHORITY HAVING JURISDICTION.

ATTENTION: CE FOYER A ETE CONVERTI AFIN D’ETRE UTILISE SEULEMENT

COMME FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU TOUT AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR LES AUTORITES AYANT JURIDICTION.

ADVERTENCIA: ESTA CHIMENEA SE REMODELÓ PARA USARSE SOLO CON UNA

INSERCIÓN DE CHIMENEA A GAS Y NO PUEDE USARSE PARA QUEMAR MADERA NI COMBUSTIBLES SÓLIDOS, A MENOS QUE SE HAYAN REEMPLAZADO TODAS LAS PIEZAS ORIGINALES, Y LA AUTORIDAD JURISDICCIONAL LA HAYA VUELTO A APROBAR.

W385-0199_B

If the wood-burning factory-built appliance has no gas access hole(s) provided, an access hole of 1½ inch (38.1mm) or less may be drilled through the lower sides or bottom of the appliance in a proper workman like manner. This access hole must be plugged with non combustible insulation after the gas supply line has been installed.

Ensure that existing chimney cleanouts ﬁ t properly . The refractory, glass doors, screen rails, screen mesh and log grates may be removed from the existing

appliance before installing the gas appliance insert.

Smoke shelves, shields and bafﬂ es may be removed if attached by mechanical fasteners. The ventilation openings in the existing appliance may be obstructed by the backer plates, aluminium trim etc.

but these parts are not to be applied so as to have an airtight seal.

3.1 LEVELLING THE APPLIANCE

Move the appliance close to its ﬁ nal position inside the wood-burning appliance. This appliance is equipped with 4 levelling screws located in the four inside corners beneath the log support. Level using the levelling screws to eliminate rocking or excessive noise when the fan is in operation. Once the appliance is level, move it partially into place within the appliance to allow for all connections to be made. It is not practical to level the appliance once it has been installed. Determine the required depth prior to installing the appliance and adjust the four levelling screws accordingly.

68.4B

W415-1365 / A / 07.28.16

3.2 CHIMNEY CONNECTION

W415-1365 / A / 07.28.16

Chimney installation must conform to both national and local code requirements. The chimney must be lined with one 2" (50.8mm) or 3" (76.2mm) diameter liner for intake and one 3" (76.2mm) diameter liner for exhaust. The minimum and maximum vent lengths are 10ft (3m) and 35ft (10.7m) respectively. Recommended kits come in 3 lengths:

1-2"Ø (25.4mm-50.8mm) & 1-3"Ø (25.4mm-76.2mm) DOUBLE PLY ALUMINUM LINER-INLET AND

EXHAUST & 2-3"Ø (50.8mm-76.2mm) TO 2"Ø (50.8mm) REDUCERS:

GDI-2320KT VENT KIT 20FT (6.1m) GDI-2325KT VENT KIT 25FT (7.6m) GDI-2335KT VENT KIT 35FT (10.7m)

2-3"Ø (50.8mm-76.2mm) DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:

GDI-320KT VENT KIT 20FT (6.1m) GDI-325KT VENT KIT 25 FT (7.6m

GDI-335KT VENT KIT 35 FT (10.7m)

While the liners must be continuous from the appliance to the chimney cap, to achieve the needed length, they may be coupled, using an approved coupler. We recommend that exhaust vents that pass through unheated spaces, such as tall exterior chimneys, be wrapped in a protective sleeve to minimize condensation and reverse ﬂ ow symptoms. See the "TROUBLESHOOTING" section for details. This appliance is approved for use with a 2" (51mm) liner for air intake and a 3" (76mm) liner for exhaust. For best performance, however, it is recommended to use two 3" (76mm) liners.

If a 2" (51mm) liner is used for the intake, it may be necessary to adjust the primary air shutter.

EXHAUST

INTAKE

FLASHING PLATE

2” (50.8mm) OVERLAP

MILL-PAC

3" (76.2mm)

A. OUTSIDE: Slip the one end of a liner a

minimum of 2"

(51mm)

over the sleeve

2" (50.8mm)

LINER

of the air terminal. Secure using 3 screws. Then seal the joint and screw heads with W573-0007 Mill-Pac (not

MILL-PAC

SLIDER

supplied). Repeat with the other liner.

NOTE: We recommend that the

other end of the exhaust liner be marked to eliminate the exhaust liner being connected to the intake collar at the appliance.

2" (50.8mm)

OVERLAP

REDUCER

MOUNTING

PLATE

CONNECTION

ILLUSTRATED WITH A 2"

(50.8mm) INTAKE LINER.

B. Gently stretch the liners to the required

lengths and insert into the chimney. Trim and ﬁ t the ﬂ ashing plate to suit the chimney termination. Place the air

EXHAUST

terminal onto the top of the chimney. Make weather tight by sealing with caulking (not supplied). Fasten to the chimney with screws and plugs (not

INTAKE

supplied).

C. INSIDE: Remove the securing screw

from the front of the vent mounting plate. Pull the vent mounting plate only, back into the track, to the front stop. Start the slider back into position. Re-secure the screw. The appliance may now be pushed into its ﬁ nal position inside the wood burning

SECURING

SCREW

appliance, and the screw tightened until the slider has been pulled tight to the front stop.

D. Route the ﬂ ex liners through the slider. Attach and secure the liners to the vent mounting plate using

the same procedure as before, ensuring that the marked exhaust liner is attached to the exhaust collar.

3.3 GAS INSTALLATION

WARNING

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SPARKS OR OPEN FLAMES.

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSIONS” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer.

• Move the appliance into position and secure.

• If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” (13mm) gas supply. Without the connector it is designed to accept a 3/8” (9.5mm) gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

• When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

• The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner assembly on its side to aid with servicing components.

• Check for gas leaks by brushing on a soap and water solution. Do not use open ﬂ ame.

30.1A

3.4 OPTIONAL WALL SWITCH

DO NOT CONNECT THE WALL SWITCH OR GAS VALVE DIRECTLY TO 110 VOLT ELECTRICITY.

For ease of accessibility, an optional remote wall switch may be installed in a convenient location. Route a 2 strand, solid core millivolt wire from the valve to the wall switch. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet (30.5m) 16 gauge 60 feet (18.3m) 18 gauge 40 feet (12m)

Disconnect the existing wires from terminals 1 and 3 (from the ON/OFF switch) and replace with the leads from the wall switch.

WARNING

50.5

W415-1365 / A / 07.28.16

4.0 FINISHING

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

IF FINISHING THE FRONT OF THE APPLIANCE, IT MUST BE FINISHED WITH ANY NON-COMBUSTIBLE

MATERIAL SUCH AS BRICK, MARBLE, GRANITE, ETC.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

4.1 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. These same requirements apply to any combustibles protruding on either side of the appliance.

15" (381mm)

14" (356mm)

(

13" (330mm)

(

12" (305mm)



345 6

(76mm) (102mm)(127mm) (152mm)

MANTEL DEPTH

WARNING

RISK OF FIRE!

WARNING

CLEARLY MAINTAINED.

6” (152mm) MANTEL

15”

(381mm)

72.1B

73.1

5”

4”

3”

14”

(356mm)

13”

(330mm)

12”

(305mm)

TOP OF APPLIANCE

W415-1365 / A / 07.28.16

4.2 SAFETY SCREEN REMOVAL AND INSTALLATION

WARNING

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

IF EQUIPPED WITH DOOR LATCHES THAT ARE PART OF A SAFETY RELIEF SYSTEM, THEY MUST BE

PROPERLY ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRE OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

75.1A

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and must be installed.

Before the glass door can be removed, the faceplate and safety screen must be removed. Lift the faceplate up and off the appliance door and remove from the appliance.

FLASHING

REMOVAL:

A. Remove the top clips and set aside. B. Remove the safety screen from the safety

screen frame by sliding it up and out.

C. Remove the two screws from the top

brackets of the safety screen frame.

D. Lift the safety screen frame up and away

from door frame.

INSTALLATION:

E. Install the safety screen frame into the

bottom brackets of the door frame and secure the top brackets with the 2 screws into the top brackets of the door frame.

F. Slide the safety screen into the safety

screen frame.

G. Install the top clips. H. Ensure the safety screen is installed

correctly before using the appliance.

SAFETY SCREEN

TOP BRACKETS

DOOR FRAME

SCREWS

TOP CLIPS

TOP BRACKETS

SAFETY SCREEN FRAME

BOTTOM BRACKETS

W415-1365 / A / 07.28.16

4.3 DOOR REMOVAL AND INSTALLATION

To open the door, the safety screen must be removed to allow the door to be opened or closed. Release the top and bottom door latches, located at the right side of the door. Reverse these steps to close the door. Ensure the safety screen is installed correctly before using appliance.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

4.4 GRATE INSTALLATION

A. Remove the 3 screws from the location shown

in the base of the ﬁ rebox.

B. Secure the grate to the ﬁ rebox base using the

3 screws removed.

DOOR LATCH

W415-1365 / A / 07.28.16

4.5 LOG PLACEMENT

WARNING

FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE

ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY

DAMAGE OR PERSONAL INJURY.

LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE

PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED

IGNITION MAY OCCUR.

THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.

76.1A

PHAZERTM logs and glowing embers exclusive to Napoleon, provide a unique and realistic glowing effect that is

different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour

pigments burn in during the heat activated curing process.

A. Place the rear log so that it rests against

the two log brackets on the back wall of the ﬁ rebox. The air space between the log and ﬁ rebox back is used to facilitate combustion air ﬂ ow.

C. Position the front right log just behind the

grate. Line up the log with the studs located on the log support.

B. Move the charcoal strip into position lining

up the holes in the bottom with the studs located on the burner. Ensure strip sits ﬂ at on the burner.

D. Move the left log into position lining up the

hole in the bottom with the stud on the left side of the log support.

E. Line up the square hole in the right crossover

with the square post located on the right side of log and install as shown.

F. Line up the rectangular hole in the left

crossover with the rectangular post located on the left side of log and install as shown.

W415-1365 / A / 07.28.16

4.6 OPTIONAL CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner.

Fine dust found in the bottom of the bag should not be used. NOTE: Charcoal embers are not to be placed on the burner.

4.7 GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow. The ember material will only glow when exposed to direct ﬂ ame;

however, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZERTM logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed "glowing embers" and PHAZERTM logs available from your authorized dealer / distributor.

4.8 LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

32.1

½"(12.7mm)

LOGO

½"(12.7mm)

97.1A

W415-1365 / A / 07.28.16

5.0 BLOWER REPLACEMENT

WARNING

RISK OF FIRE AND ELECTRICAL SHOCK.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS

COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL

VOID THE WARRANTY AND CERTIFICATION.

ENSURE THAT THE FAN’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE

APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER

CORD BENEATH THE APPLIANCE.

THE WIRE HARNESS PROVIDED IN THE BLOWER KIT IS A UNIVERSAL HARNESS. WHEN

INSTALLED, ENSURE THAT ANY EXCESS WIRE IS CONTAINED, PREVENTING IT FROM MAKING

CONTACT WITH MOVING OR HOT OBJECTS.

51.5

A. Turn off the electrical power and the gas

supply to the appliance.

B. Open the glass door and remove the logs and

ﬁ bre bricks, if installed.

C. Remove the front blower access cover held on

with 4 screws.

D. Remove the rear blower access cover. NOTE:

Check the blower gasket for damage. Replace if damaged.

black

white

THERMAL SWITCH

BLOWER

red

SPEED CONTROL SWITCH

E. Disconnect the two blower wires. Remove the

blower from the mounting plate and replace. For thermal switch replacement: Remove the mounting bracket secured to the underside of the burner base. Remove the thermal switch from the bracket and replace.

F. Reconnect the two wires. Re-install the blower

gasket. Reattach the blower mounting plate and blower access covers. Replace the logs. Close the ﬁ re viewing door.

G. Turn the gas supply and electricity back on.

Because the blower is thermally activated, when turned on, it will automatically start approximately 5-15 minutes after lighting the appliance and will run for approximately 30-45 minutes after the appliance has been turned off. Use of the fan increases the output of heat.

Drywall dust will penetrate into the blower

bearings causing irreparable damage and must be prevented from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

FRONT BLOWER ACCESS COVER

REAR BLOWER ACCESS COVER

THERMAL SWITCH / BRACKET

ASSEMBLY

W415-1365 / A / 07.28.16

6.0 OPERATION

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Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will emit an odor for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the manufacturing process and will not occur again.

fter extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

WARNING

FOR YOUR SAFETY READ BEFORE LIGHTING:



This appliance is equipped with a pilot which must be lit by hand while following these instructions exactly.



Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than

air and will settle on the floor.



Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to

repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.



Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect

the appliance and replace any part of the control system and any gas control which has been under water.

WHAT TO DO IF YOU SMELL GAS:

Turn off all gas to the appliance. Open windows. Do not try to light any appliance. Do not touch any electric switch; do not use any

phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.

*$6.12%

LIGHTING INSTRUCTIONS:

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When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.

$ Stop! Read the above safety information on this label. % Turn off all electric power to the appliance. & Turn the gas knob clockwise to off. ' Wait five (5) minutes to clear out any gas. If you smell gas including near the floor. Stop! Follow "B" in the

above safety information on this label. If you don't smell gas go the next step.

( Turn gas knob counter-clockwise to pilot. ) Depress slightly and hold gas knob while lighting the pilot with the push button igniter. Keep knob depressed for one

minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.

* With pilot lit, depress and turn gas knob counter-clockwise to on. + If equipped with remote on-off switch / thermostat, main burner may not come on when you turn valve to on. Remote

switch must be in the on position to ignite burner. , Turn on all electric power to the appliance.

TO TURN OFF GAS

$ Turn off all electric power to the appliance if service is to be performed. % Push in gas control knob slightly and turn clockwise to off. Do not force.

TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE.

W415-1365 / A / 07.28.16



7.0 ADJUSTMENTS

7.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Inlet pressure can be checked by turning screw (A) counter-clockwise until loosened and then placing

THERMOCOUPLE

pressure gauge tubing over the test point. Gauge should read 7” (178mm) (minimum 4.5”(114mm)) water column for natural gas or 13” (330mm) (11” minimum (279mm)) water column for propane. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” (89mm) water column for natural gas or 10” (254mm) water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY TO SEAL. DO NOT OVER TORQUE. LEAK TEST.

Pressure

Inlet

Outlet

Natural Gas

(inches)

(MIN. 4.5")

3.5"

Natural Gas

(millibars)

17.4mb

(MIN. 11.2mb)

8.7mb

Propane

(inches)

13"

(MIN. 11")

10"

Propane

(millibars)

32.4mb

(MIN. 27.4mb)

24.9mb

7.2 VENTURI ADJUSTMENT

This appliance has an air shutter that has been factory set open according to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow ﬂame, but can lead to carbonization. Opening the air shutter will cause a more blue ﬂame, but can cause ﬂame lifting from the burner ports. The ﬂame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁnal ﬂame colour to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

GDI-30

NG 1/4” (6.4mm)

LP 3/8” (9.5mm)

PILOT

BURNER

39.3B

VENTURI BURNER

ORIFICE

49.1

THERMOPILE

AIR SHUTTER OPENING

7.3 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustrations provided. If any ﬂ ame appears abnormal call a service person.

3/8” - 1/2”

(9.5mm - 12.7mm)

FLAME MUST

ENVELOP UPPER

3/8" TO 1/2"

(12.7mm - 9.5mm) OF

THERMOCOUPLE &

THERMOPILE

54.2A

W415-1365 / A / 07.28.16

8.0 MAINTENANCE

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

DO NOT PAINT THE PILOT ASSEMBLY.

This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The following suggested checks should be performed by a qualiﬁ ed technician. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. A. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to

expose both assemblies.

B. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs

clean by vacuuming or brushing, at least once a year.

C. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning

or are not burning properly.

D. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple /

thermopile as well as reaches the burner.

E. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carbon

which can be distributed inside of ﬁ rebox and on exterior surfaces surrounding vent termination.

F. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10

second total light-up period is satisfactory. Service as required.

G. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace

if necessary.

H. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions

provided for the initial installation.

I. Cleaning the safety barrier may be necessary due to excessive lint / dust from carpeting, pets, etc.

simply vacuum using the brush attachment.

J. Ensure the relief system performs effectively. Check that the gasket is not worn or damaged. Replace

if necessary.

WARNING

40.1E

W415-1365 / A / 07.28.16

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