Napoleon GD82NTT Installation Manual

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Page 1

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

GD82NT-PA

NATURAL GAS

GD82PT-PA

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the supplier.

APPLY SERIAL NUMBER LABEL FROM CARTON

Serial No.

MODEL NO.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfireplaces.com • ask@napoleon.on.ca

$10.00 W415-0748 / 12.12.08

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Page 2

TABLE OF CONTENTS

1.0 INTRODUCTION 3

1.1 WARRANTY 4

1.2 DIMENSIONS 5

1.3 INSTALLATION OVERVIEW 5

1.4 GENERAL INSTRUCTIONS 6

1.5 GENERAL INFORMATION 7

1.6 CARE OF GLASS 7

2.0 VENTING 8

2.1 VENTING LENGTHS AND COMPONENTS 8

2.2 SPECIAL VENT INSTALLATIONS 10

2.2.1 PERISCOPE TERMINATION 10

2.3 MINIMUM AIR TERMINAL LOCATION CLEARANCES 11

2.4 DEFINITIONS 12

2.5 ELBOW VENT LENGTH VALUES 12

2.6 HORIZONTAL TERMINATION 13

2.7 VERTICAL TERMINATION 15

3.0 INSTALLATION 17

3.1 WALL AND CEILING PROTECTION 17

3.1.1 HORIZONTAL INSTALLATION 18

3.1.2 VERTICAL INSTALLATION 18

3.2 USING FLEXIBLE VENTING COMPONENTS 19

3.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 19

3.2.2 VERTICAL AIR TERMINAL INSTALLATION 20

3.2.3 FIREPLACE VENT CONNECTION 20

3.3 USING RIGID VENT COMPONENTS 21

3.3.1 HORIZONTAL AIR TERMINAL INSTALLATION 21

3.3.2 EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION 21

3.3.3 VERTICAL VENTING INSTALLATION 22

3.4 RESTRICTING VERTICAL VENTS 22

3.5 MOBILE HOME INSTALLATION 23

3.6 GAS INSTALLATION 23

3.7 MINIMUM CLEARANCE TO COMBUSTIBLES 24

4.0 ELECTRICAL CONNECTION 25

4.1 HARD WIRING CONNECTION 25

4.2 SCHEMATIC 25

5.0 FRAMING 26

5.1 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 28

5.2 MINIMUM MANTEL CLEARANCES 30

6.0 FINISHING 31

6.1 DOOR REMOVAL / INSTALLATION 31

6.2 GLASS / DOOR REPLACEMENT 32

6.3 LOG SHIPPING BRACKET 32

6.4 DECORATIVE BRICK PANEL INSTALLATION 33

6.5 LOG PLACEMENT 34

6.6 GLOWING EMBERS 34

6.7 AFK / WI FACE KIT INSTALLATION 35

7.0 SERVICING / REPLACEMENTS 36

7.1 BLOWER REPLACEMENT 36

7.2 BURNER AND VALVE REPLACEMENT 36

7.3 SPARK MODULE BATTERY REPLACEMENT 37

7.4 NIGHT LIGHT™ REPLACEMENT 37

8.0 OPERATION 38

8.1 GENERAL TRANSMITTER LAYOUT 38

8.2 FIREPLACE OPERATION 38

8.3 HAND HELD REMOTE OPERATIONS 38

8.4 TEMPERATURE DISPLAY 39

8.5 ROOM THERMOSTAT 39

8.6 SMART THERMOSTAT 39

8.7 FLAME HEIGHT 39

8.8 FAN SPEED 40

8.9 CHILD PROOF FUNCTION 40

8.10 REMOTE AUXILIARY OUTLET 40

8.11 LOW BATTERY / MANUAL BYPASS 40

8.12 IN THE EVENT OF A POWER FAILURE 41

8.13 FAN CONTROL MODULE 41

9.0 OPERATING INSTRUCTIONS 42

10.0 ADJUSTMENTS 43

10.1 PILOT BURNER ADJUSTMENT 43

10.2 FLAME CHARACTERISTICS 43

10.3 VENTURI ADJUSTMENT 43

11.0 MAINTENANCE 44

12.0 REPLACEMENT PARTS 45

13.0 TROUBLE SHOOTING GUIDE 48

14.0 SERVICE HISTORY 51

15.0 NOTES 52

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Page 3

1.0 INTRODUCTION

• Do not operate heater before reading and understanding operating instructions. Failure to operate heater according to operating instructions could cause fire or injury.

• Risk of fire or asphyxiation do not operate heater with fixed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The heater should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this heater.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the heater.

• Clothing or other flammable material should not be placed on or near the heater.

• Due to high temperatures, the heater should be located out of traffic and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the heater is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the floor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the heater and venting system are kept clean. The heater and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The heater area must be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.

• Under no circumstances should this heater be modified.

• This heater must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

• Do not operate the heater with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

• Do not strike or slam shut the heater glass door.

• This heater uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the heater is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire.

• Only doors / optional fronts certified with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

WARNING

3.1

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

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Page 4

1.1 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000

NAPOLEON® products are designed with superior components and materials assembled by trained crafts-

men who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test

station. The complete heater is again thoroughly inspected by a qualified technician before packaging to

ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

The following materials and workmanship in your new NAPOLEON® gas heater are warranted against defects for as long as you own the heater. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the first year of the limited warranty.* Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior approval of an authorized company official. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your specific heater.

Quality Assurance Certificate.

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your heater is subject to the following conditions and limitations: This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas heater must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price. In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the first year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President's Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty defines the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas heater and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to heater, combustion chamber, heat exchanger, brass trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

2.1

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Page 5

1.2 DIMENSIONS

FIGURE 1.2a-c

37 5/8"

46"

58"

17 3/4"

4" DIA.

7" DIA.

22 1/8"

21"

/8"

13 7/8"

24"

28"

1.3 INSTALLATION OVERVIEW

8 7/8"

GAS INLET

14"

28"

FIGURE 1.3

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Page 6

1.4 GENERAL INSTRUCTIONS

Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door

Provide adequate accessibility clearance for servicing and operating the fireplace.

Never obstruct the front opening of the fireplace.

Objects placed in front of the fireplace must be kept a minimum of 48” from the front face of the unit.

This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth

High Pressure will damage valve. Disconnect gas supply piping before pressure testing gas line at test pressures

above 1/2 psig. Close the manual shut-off valve before pressure testing gas line at test pressures equal to or

WARNING

opened or removed.

Provide adequate ventilation.

of Massachusetts.

Fire risk. Explosion Hazard.

less than 1/2 psig.

Use only Wolf Steel approved optional accessories and replacement parts with this appliance. Using non-listed

accessories (blowers, doors, louvres, trims, gas components, venting components, etc.) could result in a safety

hazard and will void the warranty and certification.

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local

codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example in Massachusetts State:

• The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas fired appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States.

When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the fireplace shall be installed on a metal or wood panel extending the full width and depth.

The optional heat circulating blower is supplied with a cord. The junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical Code in the United States.

www.ncertied.org

We suggest that our gas heart products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

4.1

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Page 7

1.5 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! Maximum input is 26,000 BTU/hr for natural gas and propane. When the ﬁ replace is installed at

elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having juris- diction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

Maximum output for natural gas is 16,150 BTU/hr at an efﬁ ciency of 62%; and 16,150 BTU/hr for propane at an efﬁ ciency of 62%. Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under ﬂ ow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.

This ﬁ replace is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

No external electricity (110 volts or 24 volts) is required for the gas system operation.

This ﬁ replace is only for use with the type of gas indicated on the rating plate. This ﬁ replace is not con- vertible for use with other gases, unless a certiﬁ ed kit is used.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Change in ﬂ ame appearance from “HI” to “LO” is more evident in natural gas than in propane.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

1.6 CARE OF GLASS

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean the glass after the first 10 hours of operation with a recommended fireplace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

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Page 8

2.0 VENTING

WARNING

Risk of fire, maintain specified air space clearances to vent pipe and appliance.

THIS FIREPLACE USES A 4" EXHAUST / 7" AIR INTAKE VENT PIPE SYSTEM.

Refer to the section applicable to your installation.

For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning. Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed. Use a firestop, vent pipe shield or attic insulation shield when penetrating interior walls, floor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

2.1 VENTING LENGTHS AND COMPONENTS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

7.1

PART 4"/7" SUPPLIER WEBSITE

Duravent W175-0053 Wolf Steel www.duravent.com

* For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust flue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high temperature sealant Mill Pac.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / flexible components with the following termination kits: wall terminal kit GD222, GD222R, or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal kit GD111, flat roof terminal kit GD112 or periscope kit GD201 (for wall penetration below grade). With flexible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.

For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and flexible venting systems must not be combined. Different venting manufacturer components must not be combined.

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com SuperSeal 4DNA Metal-Fab www.mtlfab.com

These vent kits allow for either horizontal or vertical venting of the fireplace. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is three vertically (excluding the fireplace and the air terminal connections) when using flexible venting.

8.1

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two horizontally or

Page 9

WARNING

The ﬁ rst 2 feet of outer 7 “ diameter vent pipe from the appliance must be wrapped in the 1” thick

insulation sleeve (supplied). Make sure the insulation is pulled down tight to the ﬁ replace when

installed. There after, a 2” clearance all around the vent pipe from combustible materials on all

horizontal vent sections is required.

16” MINIMUM

3 FEET

* FIRST TWO

FIGURE 2.1a

24” MAXIMUM

10” MINIMUM

56”

PLUS

RISE

46”

When venting, the horizontal run must be kept to a maximum of 20 feet. If a 20 foot horizontal run is required, the ﬁ replace must have a minimum vertical rise immediately off the ﬁ replace of 57”. When terminating verti- cally, the vertical rise is a minimum 3 feet and a maximum 40 feet above the ﬁ replace.

FEET

REQUIRES

INSULATION

SLEEVE

46”

FIGURE 2.1b

45.6

MINIMUM

40 FEET

MAXIMUM

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Page 10

2.2 SPECIAL VENT INSTALLATIONS

2.2.1 PERISCOPE TERMINATION

The ﬁ rst 2 feet of outer 7 “ diameter vent pipe from the appliance must be wrapped in the 1” thick

insulation sleeve (supplied). Make sure the insulation is pulled down tight to the ﬁ replace when

installed. There after, a 2” clearance all around the vent pipe from combustible materials on all

horizontal vent sections is required.

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent lengths depends on the appliance, as illustrated.

BELOW GRADE INSTALLATION MAXIMUM 10FT VENT LENGTH USE GD201 PERISCOPE KIT

WARNING

30” MINIMUM

12”

MINIMUM

ABOVE GRADE

* FIRST TWO

FEET

REQUIRES

INSULATION

SLEEVE

46”

FIGURE 2.2.1

9.3

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Page 11

2.3 MINIMUM AIR TERMINAL LOCATION CLEARANCES

FIGURE 2.3

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

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Page 12

2.4 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (Hr) and offsets (Ho) in feet

HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

2.5 ELBOW VENT LENGTH VALUES

FEET INCHES

1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The first 90° offset has a zero value and is shown in the formula as - 90°

14.1

15.1

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Page 13

2.6 HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting configuration (only one 90° elbow)

See graph to determine the required vertical rise VT for the

required horizontal run H

REQUIRED

FIGURE 2.6a

VERTICAL

RISE IN

FEET VT

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: H Formula 2: HT + V

< V

< 40 feet

Example 1:

= 3 FT

= 8 FT

= V

+ V

= 2.5 FT

= 2 FT

= H

= .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT

= H

+ V

= 3 + 8 = 11 FT

+ H

= 2.5 + 2 = 4.5 FT

+ H

= 4.5 + 5.4 = 9.9 FT

= 9.9 + 11 = 20.9 FT

FIGURE 2.6b

90°

17.5 20

Formula 1: HT < V

9.9 < 11 Formula 2: HT + V

20.9 < 40

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

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Page 14

V V V

Simple venting configuration (only one 90° elbow)

FIGURE 2.6c

(HT) > (VT)

REQUIRED

See graph to determine the required vertical rise VT for the

required horizontal run H

150

147”

100

VERTICAL

RISE IN

INCHES V

57”

19 1/2”

515

2’

12.5’

19.5’

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: H Formula 2: HT + V

Example 2:

= VT = 6 FT

= 3 FT

= 5 FT

= H

= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT

= H

+ V

< 4.2 V

+ H

= 3 + 5 = 8 FT

+ H

= 8 + 2.7 = 10.7 FT

= 10.7 + 6 = 16.7 FT

< 24.75 feet

90°

FIGURE 2.6d

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 6 = 25.2 FT Formula 2: HT + V

16.7 < 24.75

Since both formulas are met, this vent configuration is acceptable.

Example 3:

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

= 4 + 1.5 = 5.5 FT

+ H2 + H

+ H

= 13.6 + 5.5 = 19.1 FT

+ H4 = 2 + 1 + 1 + 1.5 = 5.5 FT

= 5.5 + 8.1 = 13.6 FT

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 5.5 = 23.1 FT

< 24.75 FT

90°

FIGURE 2.6e

90°

13.6 < 23.1

Formula 2: HT + V

19.1 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

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Page 15

2.7 VERTICAL TERMINATION

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

FIGURE 2.7a

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than zero 90° elbows the following formulas apply:

Formula 1: H Formula 2: HT + V

< V

< 40 feet

for the

Example 6: V

= 5 FT

= 6 FT

= 10 FT

= V

+ V2 + V3 = 5 + 6 + 10 = 21 FT

= 8 FT

= 2.5 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: HT < 3.5 V

18.6 < 21 Formula 2: HT + V

39.6 < 40

= 8 + 2.5 = 10.5 FT

+ H

= 10.5 + 8.1 = 18.6 FT

= 18.6 + 21 = 39.6 FT

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

90°

FIGURE 2.7b

18.1

90°

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Page 16

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

for the

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

25 30

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

FIGURE 2.7c

The shaded area within the lines represents acceptable

values for H

and VT

For vent configurations requiring more than two 90° elbows the following formulas apply:

Formula 1: H Formula 2: HT + V

Example 2: V

= 2 FT

= 1 FT

= 1.5 FT

= V

= 6 FT

= 2 FT

= H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: HT < 3V 3VT = 3 x 4.5 = 13.5 FT

< 3V

< 40 feet

+ V2 + V3 = 2 + 1 + 1.5 = 4.5 FT

+ H

= 6 + 2 = 8 FT

+ H

= 8 + 8.1 = 16.1 FT

= 16.1 + 4.5 = 20.6 FT

90°

FIGURE 2.7d

90°

16.1 < 13.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT < VT = 40 feet

20.6 < 40

Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

18.1_2

W415-0748 / 12.12.08

Page 17

3.0 INSTALLATION

Follow the venting instructions exactly.

All inner exhaust and outer intake vent pipe joints may be sealed using either red RTV high temp

silicone sealant W573-0002 (not supplied) or black high temp mill pac W573-0007 (not supplied) with

the exception of the fireplace exhaust flue collar which must be sealed using mill pac.

If using pipe clamps to connect vent components, 3 screws must also be used to ensure the

connection cannot slip off.

Do not clamp the flexible vent pipe.

Risk of fire, explosion or asphyxiation. Improper support of the entire venting system may allow vent

to sag and separate. Use vent runs support and connect vent sections per installation instructions.

Risk of fire, do not allow loose materials or insulation to touch the vent pipe. Remove insulation to

allow for the installation of the attic shield and to maintain clearances to combustibles.

3.1 WALL AND CEILING PROTECTION

Do not fill the space between the vent pipe and enclosure with any type of material. Do not pack insulation or

combustibles between ceiling firestops. Always maintain specified clearances around venting and firestop

systems. Install wall shields and firestops as specified. Failure to keep insulation or other materials away from

vent pipe may cause fire.

WARNING

Horizontal runs may have a 0” rise per foot in all cases using Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or American Metal Amerivent rigid vent components and Wolf Steel ﬂ exible vent components. For optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot using ﬂ exible or rigid venting. For safe and proper operation of the ﬁ replace, follow the venting instructions exactly.

W415-0748 / 12.12.08

Page 18

3.1.1 HORIZONTAL INSTALLATION

The firestop assembly must be installed with the vent shield to the top.

Do not fill the cavity between the pipe and the framing with any type of material.

Terminals must not be recessed into a wall or siding more than the depth of the return flange of the

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the firestop assembly. Dry fit the firestop assembly before proceeding to ensure the brackets on the rear surface fit to the inside surface of the horizontal framing.

WARNING

mounting plate.

CAULKING

VENT

SHIELD

11 3/4”

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

A. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the firestop assembly, fit the firestop assembly to the hole and secure using the 4 screws W570-0026 (supplied in your manual baggie).

B. Once the vent pipe is installed in its final position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the firestop.

3.1.2 VERTICAL INSTALLATION

This application occurs when venting through a roo roof pitches are available from your authorized dealer / distributor. See accessories to order specific kits required.

A. Determine the air terminal location, cut and frame a square opening as illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from filling up the 1” air space around the pipe. Nail headers between the joist for extra support.

FIRESTOP

SPACER

. Installation kits for various

11 3/4”

FINISHING MATERIAL

20.2

9 3/4”

DETERMINE THE CORRECT HEIGHT

FIGURE 3.1.1

FIGURE 3.1.2a

9 3/4”

FIRESTOP

UNDERSIDE OF

JOIST

FIGURE 3.1.2b

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel

vent pipe shield plate or equivalent (in the case of a finished ceiling), and secure over the opening in the ceiling. A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its final position, apply sealant between the pipe and the firestop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from filling up the 1” air space around the pipe.

W415-0748 / 12.12.08

FIGURE 3.1.2c

VENT PIPE

SHIELD

VENT

PIPE

SHIELD

21.1

CAULKING

VENT

PIPE

COLLAR

Page 19

3.2 USING FLEXIBLE VENTING COMPONENTS

WARNING

Do not allow the inner flex pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight.

Spacers are attached to the inner flex pipe at predetermined intervals to maintain an even air gap to the outer

flex pipe. This gap is required for safe operation. A spacer is required at the start, middle and end of each elbow

to ensure this gap is maintained. These spacers must not be removed.

For safe and proper operation of the fireplace, follow the venting instructions exactly. All inner flex pipe and outer flex pipe joints may be sealed using high temperature

ELBOW

SPACERS

FIGURE 3.2

sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner flex pipe and the exhaust flue collar.

Use only approved flexible vent pipe kits marked:

“Wolf Steel Approved Venting” as identified by the stamp only on the outer flex pipe.

22.1

3.2.1 HORIZONTAL AIR TERMINAL INSTALLATION

. Stretch the inner flex pipe to the required length taking into account the additional length needed for the finished wall surface. Slip the vent pipe a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied).

. Using the outer flex pipe, slide over the outer combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

. Insert the vent pipes through the firestop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

. If more vent pipe needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles.

he air terminal mounting plate may be recessed into the exterior wall

r siding no greater than the depth of its return flange.

#10x2"

SCREWS

SEALANT

OUTER

FLEX PIPE

HI-TEMP

CAULKING

2" OVERLAP

HI-TEMP

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

FIGURE 3.2.1a-c

INNER FLEX

PIPE

OUTER FLEX

PIPE

SEALANT

INNER COUPLER

OUTER COUPLER

OUTER FLEX

PIPE

INNER FLEX PIPE

FIGURE 3.2.1d

23.3

W415-0748 / 12.12.08

Page 20

3.2.2 VERTICAL AIR TERMINAL INSTALLATION

WARNING

Maintain a minimum 2” space between the air inlet base and the storm collar.

A. Fasten the roof support to the roof using the screws provided. The roof support

is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner flex pipe to the required length. Slip the inner flex pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

C. Repeat using the outer flex pipe, using a heavy bead of high temperature sealant W573-0002 (not supplied).

FIGURE 3.2.2a

ROOF SUPPORT

INNER PIPE

D. Thread the air terminal connector / vent pipe assembly down through the

roof. The air terminal must be located vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the flashing. Slide the flashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the flashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the flashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material.

F. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

G. Apply a heavy bead of weatherproof caulking 2" above the flashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the fireplace see “HORIZONTAL AIR TERMINAL INSTALLATION” section.

3.2.3 FIREPLACE VENT CONNECTION

A. Install the inner flex pipe to the fireplace. Secure with 3 screws and flat washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

B. Install the outer flex pipe to the fireplace. Attach and seal the joints using the high temperature sealant W573-0002 (not supplied).

AIR

TERMINAL

CONNECTOR

2”

FIGURE 3.2.2d-g

#8 X 1/2”

SELF

DRILLING

SCREWS

FIGURE 3.2.3

FIGURE 3.2.2b

HIGH TEMPERATURE SEALANT

INNER FLEX PIPE

OUTER FLEX PIPE

AIR INLET BASE

CAULKING

STORM COLLA

WEATHER SEALANT

FLASHING

24.1

2” OVERLAP

HIGH TEMPERATURE SEALANT

W415-0748 / 12.12.08

28.1

Page 21

3.3 USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel vent spacers W615-0033 every 3 feet and on either side of each elbow to maintain the minimum 1 1/4” clearance between the outer rigid vent pipes and inner rigid vent pipes. Use Wolf Steel Ltd. support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

All inner exhaust and outer intake vent pipe joints may be sealed using either red high temperature silicone sealant W573-0002 (not supplied) or black high temperature sealant W573-0007 Mill Pac (not supplied) with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac.

3.3.1 HORIZONTAL AIR TERMINAL INSTALLATION

A. Move the fireplace into position. Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 1¼" overlaps between venting components.

B. Apply high temperature sealant W573-0007 (not supplied) to the outer edge of the inner collar of the fireplace. Attach the first inner rigid pipe component and secure using 3 self tapping screws. Repeat using the outer rigid pipe.

#10 x 2½"

SCREWS

25.1

CAULKING

INNER PIPE

FIGURE 3.3.1

OUTER PIPE

2" OVERLAP

HI-TEMP

SEALANT

Insert the vent pipes through the firestop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return flange.

3.3.2 EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION

A. Follow the instructions for "HORIZONTAL AIR TERMINAL INSTALLATIONS" section.

Continue adding components alternating inner rigid pipe and outer rigid pipe. Ensure that all inner rigid pipe and elbows have sufficient vent spacers attached and each component is sealed and securely fastened to the one prior. Attach the inner telescopic sleeve to the vent run. Repeat using the outer telescopic sleeve. Seal and secure as before. To facilitate completion, attach inner and outer couplers to the air terminal.

C. Install the air terminal. See “HORIZONTAL AIR TERMINAL INSTALLATION” section.

AIR TERMINAL

FIGURE 3.3.2

26.2

TELESCOPIC SLEEVE

20"

COUPLER

VENTING

55.1

W415-0748 / 12.12.08

Page 22

3.3.3 VERTICAL AIR TERMINAL INSTALLATION

WARNING

Maintain a minimum 2” space between the air inlet base and the storm collar.

A. Move the fireplace into position. B. Fasten the roof support to the roof using the screws provided. The roof support is optional.

In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. C. Apply high temperature sealant W573-0007 (not supplied) to the outer edge of the inner sleeve of the air terminal. Slip the inner coupler a minimum of 2" over the sleeve and secure using 3 screws. D. Apply high temperature sealant W573-0002 (not supplied) to the outer edge of the of the outside sleeve of the air terminal connector. Slip the outer coupler over the sleeve and secure as before. Trim the outer coupler even with the inner coupler end. E. Thread the air terminal connector / vent pipe assembly down through the roof support and attach, ensuring that a minimum 16" of air terminal connector will penetrate the roof when fastened. If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connector / vent pipe assembly as it is passed through the attic. The air terminal connector must be located vertically and plumb. F. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the flashing, giving a 3/4" margin all around. Fasten to the roof. Do NOT nail through the lower portion of the flashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material. G. Apply a heavy bead of waterproof caulking 2" above the flashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal connector and the collar is achieved. H. Continue adding rigid venting sections, sealing and securing as above. Attach the inner collapsed telescopic sleeve to the last section of rigid piping. Secure with screws and seal. Repeat using the outer telescopic sleeve. I. Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner collar on the fireplace. Pull the telescopic sleeve a minimum of 2" onto the collar. Secure with 3 screws. Repeat with the outer telescopic sleeve. J. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from filling up the 1" air space around the pipe.

AIR

TERMINAL

CONNECTOR

INNER PIPE

FIGURE 3.3.3a

HIGH TEMPERATURE SEALANT

INNER RIGID

PIPE

OUTER

RIGID PIPE

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

FIGURE 3.3.3j

3.4 RESTRICTING VERTICAL VENTS

Vertical terminations may display a very active ﬂ ame. If this appearance is not desirable, the vent exit must be restricted using restrictor plate W500-0205. This reduces the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional appearance.

The plate has a series of holes to allow for adjustment. Remove the two screws on either side of the exhaust collar inside the ﬁ rebox. Install the plate in the desired set of holes, then replace the screws.

It is recommended to secure in the third set of holes which causes the greatest amount of restriction for vent lengths between 15 and 30 feet.

W415-0748 / 12.12.08

TOP OF FIREBOX

RESTRICTOR PLATE

FLUE COLLAR

FIGURE 3.4

Page 23

3.5 MOBILE HOME INSTALLATION

This appliance is certified to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. The fireplace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations, the fireplace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the fireplace, ensure that the logs are positioned correctly.

This appliance is certified to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not convertible for use with other gases, unless a certified kit is used.

Conversion Kits The mobile home appliance is field convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.

29.1

3.6 GAS INSTALLATION

Risk of fire, explosion or asphyxiation. Ensure there are no ignition sources such as sparks or open

Support gas control when attaching gas supply pipe to prevent damaging gas line.

Always light the pilot whether for the first time or if the gas supply has run out with the glass door

opened or removed. Purge should be performed by a qualified service technician. Assure that a

continuous gas flow is at the burner before closing the door. Ensure adequate ventilation. For gas

All gas connections must be contained within the fireplace when complete.

High pressure will damage valve. Low pressure may cause a leak and explosion.

Valve settings have been factory set, do not change.

Installation and servicing to be done by a qualified installer.

3.6.1

● The fireplace is designed to accept a 3/8” gas supply line. The fireplace is equipped with a 3/8“ manual shut-off valve.

WARNING

flames.

and electrical locations, see “DIMENSION” section.

3.6.2

● Connect the gas supply in accordance to local codes. In absense of local codes, install to the current CAN1-B149 installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the Unitied States.

3.6.3

● When flexing any gas line, support the gas valve so that the lines are not bent.

3.6.4

● Check for gas leaks by brushing on a soap and water solution.

30.3

W415-0748 / 12.12.08

Page 24

3.7 ELECTRICAL CONNECTION

Do not use this heater if any part has been under water. Call a qualified service technician IMMEDI-

ATELY to have the fireplace inspected for damage to the electrical circuit.

Risk of electrical shock or explosion. Do not wire 110V to the valve or to the appliance wall switch.

Incorrect wiring will damage controls.

All wiring should be done by a qualified electrician and shall be in compliance with local codes. In the

absence of local codes, use the current CSA22.1 Canadian Electric Code in Canada or the current

National Electric Code ANSI/NFPA No. 70 in the United States.

Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door

If access to the control area is necessary AFTER INSTALLATION, remove the access panel. The access panel must be re-installed before operating the unit.

3.7.1 HARD WIRING CONNECTION

It is necessary to hard wire this ﬁ replace.

Permanently framing the ﬁ replace with an enclosure, requires the ﬁ replace junction box to be hardwired. This ﬁ replace must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996 national electrical code in the United States.

WARNING

opened or removed.

3.7.2 SCHEMATIC

Receiver Wall Mount

Receiver 12 Pin Connector

RECEIVER

REMOTE

OFF

BLOWER

REMOTE

Receiver Hearth Mount

FIGURE 3.7.2

OFF

110V OUT

Fan Control Module (FCM)

Modulating 820

FAN AUX OUT

FCM-COM

OUT

MOTOR

TPTH

Red

Black

White

Night Lights

Green

W415-0748 / 12.12.08

Page 25

5.0 FRAMING

In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the

fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall /

sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to

Do not notch the framing around the appliance stand-offs. Failure to maintain air space clearance

may cause over heating and fire. Prevent contact with sagging or loose insulation or framing and

other combustible materials. Block opening into the chase to prevent entry of blown-in insulation.

WARNING

combustibles is maintained within the cavity.

Make sure insulation and other materials are secured.

It is best to frame your ﬁ replace after it is positioned and the vent system is installed. Use 2x4’s and frame to local building codes.

For convenience, the standoffs have been shipped ﬂ at. Before framing, ensure the standoffs are opened and screwed in place.

WARNING

THE STANDOFFS HAVE

BEEN SHIPPED FLAT.

BEFORE FRAMING ENSURE THE STANDOFFS ARE BENT AND SCREWED

INTO PLACE.

ATTENTION ATENCIÓN

LES ESPACEURS SONT

EMBALLÉS À PLAT. AVANT DE

CONSTRUIRE L'OSSATURE,

ASSUREZ-VOUS QUE LES ESPACEURS SONT PLIÉS

ET FIXÉS EN PLACE À

L'AIDE DE VIS.

LAS TRABAS PERMANECEN

PLANAS DURANTE EL ENVÍO.

ANTES DE LA INSTALACIÓN,

VERIFIQUE QUE LAS TRABAS

SE PLIEGUEN Y ATORNILLEN

CORRECTAMENTE.

It is not necessary to install a hearth extension, but the ﬁ replace should be raised to be ﬂ ush with either the hearth or the ﬁ nished ﬂ oor.

W385-0395

Maintain these minimum clearances to combustibles from ﬁ replace and vent surfaces Non-combustible ﬁ replace ﬁ nishing:

- 4” from the sides of the ﬁ replace opening

- 22 3/8” to the top of the ﬁ replace opening

Combustible ﬁ replace ﬁ nishing:

- 0” to rear and sides

- 2” all around the vent pipe*

- 22 1/2” recessed depth

- 72” from bottom of unit to enclosure top and from the bottom of unit to ceiling

*HORIZONTAL VENT SECTIONS: A minimum clearance of 2” all around the vent pipe on all horizontal runs to combustibles is required. Use ﬁ restop spacer W010-1799 (supplied).

*VERTICAL VENT SECTIONS: A minimum of 1” all around the vent pipe on all vertical runs to combustibles is required except for clearances in ﬁ replace enclosures. Use ﬁ restop spacer W500-0096 (not supplied).

W415-0748 / 12.12.08

Page 26

29"

44"

MIN

29"

22 1/2"

10"

MIN

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES

WARNING

Minimum clearance to combustibles must be maintained or a serious fire hazard could result.

When constructing the enclosure allow for finishing material thickness to maintain clearances.

Framing or finishing material closer than the minimums listed must be constructed entirely of non-combustible materials. Materials consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof are suitable. Materials that are reported as passing

ASTM E 136, Standard Test Method for Behaviour of Materials in a Vertical Tube Furnace at 750°C

and UL763 shall be considered non-combustible materials.

Never obstruct the front opening of the appliance.

FIGURE 5.1b

FIGURE 5.1a

W415-0748 / 12.12.08

Page 27

WARNING

Do not build into this area - it must be left clear to

provide adequate clearance for the vent in this 14”

wide area centered along the front of the fireplace. No

combustibles are allowed. Fireplace should be in its

final location before framing.

3 1/2” MAXIMUM

FIGURE 5.1c

72”*

MINIMUM

ENCLOSURE

HEIGHT

14” MINIMUM

1 1/2” MAXIMUM

22 1/2”

58 1/4”*

29”**

8 7/8”

* Allow for ﬁ nished ﬂ oor and hearth thickness when setting these dimensions ** When constructing the enclosure allow for ﬁ nishing material thickness to maintain clearances.

GAS INLET

2”

W415-0748 / 12.12.08

Page 28

5.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES

WARNING

Risk of fire!

The front of the fireplace must be finished with any non-combustible materials such as brick, marble,

granite, etc., as long as the finishing material does not go below the specified dimension as

illustrated. As an alternative, you can finish the fireplace with drywall, see diagram below for details.

Facing and / or finishing material must never overhang into the fireplace opening.

The fireplace requires a minimum enclosure height measured from the fireplace base.

IMPORTANT: The GD82 requires a minimum inside enclosure height of 72”, measured from the bottom of the ﬁ replace. For temperature requirements, this area must be left unobstructed.

FIGURE 5.2a

26”

12 1/4”

72”

NONCOMBUSTIBLE

COMBUSTIBLE

8”

COMBUSTIBLE

2”

INSULATION SLEEVE

NON-COMBUSTIBLE

BRICK

COMBUSTIBLE

2”

FINISHING IS

USED SUCH AS

PLUS RISE*

0” IF NON-

BRICK AND

STONE

56”

MINIMUM

W415-0748 / 12.12.08

1”

Page 29

COMBUSTIBLE

MATERIAL

WARNING

Finishing must be done using a noncombustible material placed flush with the front face of the unit and extending from the top of the unit such as cement board, ceramic tile, marble, etc. DO

NOT USE WOOD OR DRYWALL. Any firerated drywall is not acceptable.

MINIMUM

32"

24"

MINIMUM

22 3/8"

MINIMUM

60"

37 5/8"

MINIMUM

FIGURE 5.2b

W415-0748 / 12.12.08

Page 30

5.3 MINIMUM MANTEL CLEARANCES

Risk of fire, maintain all specified air space clearances to combustibles. Failure to comply with

these instructions may cause a fire or cause the appliance to overheat. Ensure all clearances (i.e.

back, side, top, vent, hearth, mantel, front, etc.) are clearly maintained.

When using paint or lacquer to finish the mantel, the paint or lacquer must be heat resistant to

prevent discolouration.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.

WARNING

A N

I G H

14 13

11 10

9 8 7

FIGURE 5.3a

12 56

34 7

MANTEL DEPTH

TOP OF FIREPLACE

8” MANTEL

6”

14”

12”

10”

TOP OF FIREPLACE OPENING

FIGURE 5.3b

NON-COMBUSTIBLE

4”

2”

8”

W415-0748 / 12.12.08

Page 31

6.0 FINISHING

6.1 DOOR REMOVAL / INSTALLATION

Glass may be hot, DO NOT touch glass until cooled.

The door latches are part of a safety system and must be properly engaged. Do not operate the

fireplace with latches disengaged.

Facing and/or finishing materials must not interfere with air flow through air openings, louvres

openings, operation of louvres or doors or access for service. Observe all clearances when

applying combustible materials.

Do not strike, slam or scratch glass. Do not operate fireplace with glass removed, cracked, broken or

Before door is removed turn the fireplace off and wait until fireplace is cool to the touch. Doors are

heavy and fragile so handle with care.

WARNING

scratched.

Before the glass door can be removed, the optional front must be removed.

The glass door is secured to the top front edge of the ﬁ rebox with two handles. Pull the handles of the latches forward, then lift the handles out from the door frame to release the top of the door. Next, pivot the door forward until the top edge clears the front of the ﬁ replace. Carefully grip the sides of the door lifting it out from the retainer along the bottom of the door.

FIGURE 6.1

HANDLES

W415-0748 / 12.12.08

Page 32

6.2 GLASS / DOOR REPLACEMENT

Do not use substitute materials.

Glass may be hot, DO NOT touch glass until cooled.

● Place the door frame face down careful not to scratch the paint.

6.2.1

● Center the gasketed glass inside the door frame with the thick

6.2.2

side of the gaket facing up.

● Bend the glass retainers located along the edge of the door frame

6.2.3

over the gasket holding the glass in place. Careful not to break the glass.

WARNING

FIGURE 6.2

GASKET

GLASS

GLASS RETAINER

DOOR FRAME

6.3 LOG SHIPPING BRACKET

Before installing the logs, you must ﬁ rst remove the log shipping brackets. Lift up to remove.

FIGURE 6.3

LOG SHIPPING

BRACKET

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Page 33

6.4 DECORATIVE BRICK PANEL INSTALLATION

STEP

PILOT SHIELD

Decorative panels may discolor after time.

6.4.1 Carefully remove the glass door and all logs see “FINISHING” section.

6.4.2 Remove the two screws holding the front portion of the rear air deﬂ ector. Remove the pilot shield by removing the two screws as illustrated.

6.4.3 Remove the 3 screws holding the burner down and carefully remove the burner.

6.4.4 Install the right brick panel by sliding the bottom edge of the panel down the right ﬁ rebox side then pivot the top edge of the panel into place against the ﬁ rebox wall. Hold in place with the brick retainers.

6.4.5 Rest the bottom edge of the rear panel on top of the rear portion of the air deﬂ ector at the back of the ﬁ rebox and push into place. The rear panel is held in place when both side panels are in position.

STEP

6.4.6 Install the left brick panel using the same method described in step 4.

6.4.7 Replace the burner, air deﬂ ector, logs and glass door.

FIGURE 6.4.2

FIGURE 6.4.3

NOTE: Due to the brittle material of the bricks, care must be taken not to bend or force them into place. Refractory panels require a 24 hour curing period on a low ﬂ ame.

FIGURE 6.4.4

FIGURE 6.4.5

HERRINGBONE PATTERN ILLUSTRATED

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Page 34

6.5 LOG PLACEMENT

Logs must be placed in the exact location in heater. Do not change from the proper log positions,

since heater may not function properly and delayed ignition may occur.

The individual logs can be easily identified by the numbers cast on the underside of each log. Phazer™ logs and glowing embers exclusive to Wolf Steel Ltd. Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. During the initial use of the heater, log colours may vary. During the initial use of the heater the colours will become more uniform as colour pigments burn in during the heat activated curing process.

NOTE: Decorative brick panels must be installed before the logs. See installation instructions supplied with the panel kit.

WARNING

The logs are fragile and should be handled with care.

6.5.1 Place the rear log #1 onto

the locating studs along the back edge of the PHAZERAMIC™ burner.

6.5.4 Place log #4 with the

charred branch facing inward. Position the pin in log #4 into the hole on the right of log #2.

6.6 GLOWING EMBERS

Glowing embers are NOT recommended. The burner has been designed to achieve maximum glow without embers.

6.5.2 Position log #2 in the 2 locating holes behind the andirons.

6.5.5 Place log #5 so the

locating hole on the bottom of the log sits on the screw and spacer.

6.5.3 Place log #3, with the charred branch facing inward. Position the pin in log #3 into the hole on the left of the log #2.

6.5.6 Finally, align the

rectangular peg on log #6 with the notch on the front right portion of the burner.

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6.7 AFK / WI FACE KIT INSTALLATION

6.7.1 Attach screw and spacer as illustrated to the bottom and top of both sides of the front housing.

6.7.2 Attach the two hooks as illustrated using the screws supplied. (The hooks must be installed on the inside of the bracket). These hooks will catch the front in the event the latch disengages.

6.7.3 Lift and hook the faceplate over the spacers, starting with the bottom then pivoting the top into place.

NOTE: A 1/4” gap must be maintained between the front and all ﬁ nishing material due to regular removal.

SCREW

SPACER

FIGURE 6.7

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Page 36

REMOVE 4 SCREWS

BLOWER MOUNTING PLATE

REMOVE 2 SCREWS

BURNER

BASE

7.0 SERVICING / REPLACEMENTS

WARNING

Risk of fire and electrical shock.

Turn off the gas and electrical power before servicing this fireplace.

7.1 BLOWER REPLACEMENT

WARNING

Be careful not to tear the burner train gasket. A replacement gasket can be ordered from your local

authorized dealer.

Your comes equipped with a heat circulating blower. The blower is pre-wired and is controlled by the remote control supplied with the unit.

Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

7.1.1 Turn off the power to the ﬁ replace.

7.1.2 Turn off the gas valve.

7.1.3 Remove the glass door, logs, rear log supports, brick panels, air

deﬂ ector, burner assembly, panel support, panel support bracket.

7.1.4 The blower mounting plate can now be removed. Remove the four screws that secure the plate to the ﬁ rebox base.

7.1.5 The blower is secured to the ﬁ rebox. Disconnect the wire connectors before attempting to remove the blower from the ﬁ rebox.

7.1.6 Remove the two screws securing the blower and lift through blower access opening.

FIGURE 7.1.4

FIGURE 7.1.6

NOTE: When re-installing the replacement blower, it will be necessary to replace the gasket (W290-0104) on the blower mounting plate.

7.2 BURNER AND VALVE REPLACEMENT

7.2.1 Optional Front Removal

Pull on the top of the optional front away from the ﬁ replace until the male portion of the latch disengages. Tilt forward slightly and lift from the 4 shoulder screws (if installed).

7.2.2 Control Panel Removal

Tilt control panel away from the door and lift from slots.

7.2.3 Turn Power and Gas off to the unit.

7.2.4 Door Removal. See “DOOR REMOVAL” section.

7.2.5 Burner Removal

Start by removing the logs being careful since the logs may still be warm. Remove the 2 screws holding the air deﬂ ector then remove the 3 screws holding the burner. Lift burner from ﬁ rebox.

7.2.6 Remove the 5 screws securing the burner base. Once the gas has been disconnected, the valve train assembly will lift out. Service components as required.

W415-0748 / 12.12.08

AIR

DEFLECTOR

FIGURE 7.2.5

BURNER

FIGURE 7.2.6

Page 37

7.3 SPARK MODULE BATTERY REPLACEMENT

7.3.1 Remove optional front, see “AFK / WI FACE KIT INSTALLATION” section.

7.3.2 Tilt the control panel forward and remove allowing access to the electrode box which is screwed to the base of the ﬁ rebox.

7.3.3 Pull back on the battery compartment door latch and remove.

7.3.4 Replace battery.

7.3.5 Reinstall battery compartment and control doors.

FIGURE 7.3

7.4 NIGHT LIGHT™ REPLACEMENT

Your comes equipped with our “Night Light™”. The light has been pre-wired and is controlled from the remote

LENSE FRAME

control.

FIGURE 7.4a

If in the event the lamp or lens needs to be replaced, follow the

SCREWS

instructions below.

Unplug the wire harness / transformer from the FCM (Fan Control Module) inside the ﬁ replace.

Remove the four screws that secure the lens frame.

FIREBOX TOP

FIGURE 7.4b

This frame retains the glass lens. The lamp can now be accessed.

NOTE: Do not handle the lamp (bulb) with bare ﬁ ngers, protect with a clean dry cloth.

The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as lamp and lens are special “high temperature” products. When re-installing, ensure integrity of gasket seal.

COLOURED SIDE UP

GASKET

LENSE

FRAME

THE FIREBOX MUST BE SEALED. Over tightening the screws could break the lens. “Light Leakage” from the upper area may be observed. The holes in the lamp housing are necessary for ventilation and must not be covered.

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Page 38

8.0 OPERATION

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal

injury or loss of life.

Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.

8.1 GENERAL TRANSMITTER LAYOUT

TRANSMISSION

THERMOSTAT

OFF/ON/SMART

CHILD SAFETY

LOCK OUT

LOW BATTERY

ALARM

ROOM

TEMPERATURE

TEMPERATURE SET POINT/ LEVEL/ STATUS

FIGURE 8.1

WARNING

AUX. OUTPUT

FANFLAME

35.1

8.2 FIREPLACE OPERATION

8.2.1

● Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required as back up to household electricity). Refer to “CONTROL ACCESS” section to locate the receiver battery bay which requires a qualified technician.

8.2.2

● Place the 3 position slider switch in the “Remote” position.

8.2.3

● Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole marked “PRG” on the receiver front cover. The receiver will “beep” three (3) times to indicate that it is ready to synchronize with the transmitter.

8.2.4

● Install the 3 AAA batteries in the transmitter battery bay, located on the base of the transmitter. With the batteries already installed in the transmitter, push the “ON” button. The receiver will “beep” four times to indicate the transmitter’s command is accepted and set to the particular code of that transmitter. The system is now initialized.

8.3 HAND HELD REMOTE OPERATIONS

8.3.1

● Press the ON/OFF key on the transmitter. The transmitter display will show all active icons on the screen. A single “beep” from the receiver will confirm reception of the command.

35.2

BLUE LCD DISPLA

ON/OFF KEY

THERMOSTAT KEY

UP/DOWN ARROW KEY

MODE KEY

FIGURE 8.3

35.4

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8.4 TEMPERATURE DISPLAY

● With the system in the “OFF” position, press the

8.4.1

Thermostat Key and the Mode Key at the same time to change from degrees F to C.

● Look at the LCD screen on the Transmitter to

8.4.2

verify that a C or F is visible to the right of the Room Temperature display.

°F

°C

8.5 ROOM THERMOSTAT

The remote transmitter can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room.

8.5.1

● Press the Thermostat Key. The LCD display on the Transmitter will show that the room is “ON” and the set temperature is now displayed.

8.5.2

● To adjust the set temperature, press the Up/Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

8.6 SMART THERMOSTAT

The Smart Thermostat function adjusts the flame height according to the difference between the set temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will automatically adjust the flame down.

8.6.1

● Press the thermostat key unit the word “SMART” appears to the right of the temperature bulb graphic.

FIGURE 8.4a

SET TEMPERATURE

35.5

FIGURE 8.5

35.6

SMART

FIGURE 8.4b

ROOM TEMPERATURE

°F

FIGURE 8.6.1

°F

FIGURE 8.7b

°F

8.6.2

● To adjust the set temperature, press the Up/Down arrow keys until the desired set temperature is displayed on the LCD screen at the Transmitter.

8.7 FLAME HEIGHT

The remote control has six (6) flame levels. With the system on and the flame level at the maximum, press the Down

rrow Key once and it will reduce the flame height by one step until the flame is turned off. The Up Arrow Key will increase the flame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the flame is off, the flame will come on the high position. A single “beep” will confirm reception of the command.

OFF

FIGURE 8.7a

FLAME OFF

°F

MAX

35.7

FLAME AT LEVEL 1

FIGURE 8.7c

FIGURE 8.7d

FLAME AT LEVEL 5

FLAME AT “HI” LEVEL 6

35.8

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Page 40

8.8 FAN SPEED

If the appliance is equipped with a hot air circulating fan, the speed of the fan can be controlled by the remote system. The fan speed can be adjusted through six (6) speeds.

8.8.1

● Use the Mode key to guide you to the fan control icon.

°F

8.8.2

● Use the Up/Down Arrow keys to turn ON/OFF or adjust the fan speed. A single “beep” will confirm reception of the command.

8.9 CHILD PROOF FUNCTION

This function will lock the keys to avoid unsupervised operation.

● Press the MODE and UP keys at the same time.

8.9.1

● To de-activate this function, press the MODE and UP keys at the same time.

8.9.2

8.10 REMOTE AUXILIARY OUTLET

The auxiliary function controls the AUX power outlet on the Control Module which controls the NIGHT LIGHT™.

● Use the Mode Key to guide you to the AUX icon.

8.10.1

● Pressing the Up Arrow Key will activate the NIGHT

8.10.2

LIGHT™.

FIGURE 8.8a

SMART

°F

OFF

35.9

35.10

SMART

FIGURE 8.8b

°F

FIGURE 8.9

°F

● Pressing the Down Arrow Key will turn the NIGHT

8.10.3

LIGHT™ off. A single “beep” will confirm the reception of the command.

8.11 LOW BATTERY / MANUAL BYPASS

The life span of the remote batteries depends on various factors: quality of the batteries, the number of ignitions, the number of charges to the room thermostat set point, etc.

When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. When the batteries are replaced this icon will disappear.

Not applicable when plugged into 110V. When the receiver batteries are low, no “beep” will be emitted from the receiver when it receives an ON/OFF command. This in an alert for the receiver that there’s low battery. When the batteries are replaced the “beep” will be emitted from the receiver when the ON/OFF key is pressed.

If the batteries of the receiver or transmitter are low, the appliance can be turned on manually by sliding the three position slider switch on the receiver to the “ON” position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the “ON” position.

W415-0748 / 12.12.08

FIGURE 8.10.3

35.12

35.13

FIGURE 8.10.2

FIGURE 8.11

°F

Page 41

8.12 IN THE EVENT OF A POWER FAILURE

If the receiver is equipped with batteries they will enable flame height control, ON/OFF or thermostat function to control the fireplace during a power failure. Refer to “FIREPLACE OPERATION” section when communications between receiver and transmitter have been lost. The will receiver emit a “beep” sound to confirm programming has been successful once power is restored. During a power failure, if the fireplace was on, the flame height will stay at the setting prior to the failure. If off when the failure occurs and then turned on, the flame height will come on at “HI”. The flame height can then be controlled by the remote.

8.13 FAN CONTROL MODULE

Control module offers the added ability to control the fan speed through six (6) speeds, a remotely actuated 120V

UX outlet for the NIGHT LIGHT™ and a constantly powered 120V outlet.

NOTE: Control module ON/OFF switch should always be in the “ON” position. If for any reason the module is turned “OFF”, the components plugged into the module won’t have power.

CONSTANTLY POWERED 120V OUTLET

FAN OUTLET

35.14

120V AUX OUTLET

FIGURE 8.13

35.15

MAINS VOLTAGE

SUPPLY CORD

MODULE ON/OFF

SWITCH (SHOWN IN

THE ON POSITION)

COMMUNICATION

BUS (3 PIN)

W415-0748 / 12.12.08

Page 42

9.0 OPERATING INSTRUCTIONS

When lit for the first time, the fireplace will emit an odor for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly. B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air

and will settle on the floor. C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water.

WHAT TO DO IF YOU SMELL GAS:

• Turn off all gas to the fireplace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

LIGHTING INSTRUCTIONS

Do not connect valve or wall switch to electricity. See installation instructions. When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob it depressed slightly.

1. STOP! Read the safety information on the operating label.

2. Turn off all electric power to the fireplace.

3. Turn the gas knob clockwise to off.

4. Wait 5 minutes to clear out any gas. If you smell gas, including near the floor, STOP! Follow “B” on the operating label. If

you don’t smell gas, go to the next step.

5. If the fireplace is equipped with a flame adjustment valve, turn clockwise to off.

6. Find pilot located in front of the back log on the right.

7. Turn gas knob clockwise to pilot.

This unit is equipped with an auto-spark. Depress and hold gas knob. Keep knob fully depressed for one minute, then release. If pilot does not continue to burn repeat steps 3 through 7.

9. With pilot lit, push and turn gas knob counter-clockwise to on.

10. If equipped with flame adjustment valve, turn knob to high.

11. If equipped with remote on-off switch, main burner may not come on when you turn the valve

to on or high. Remote switch must be in the on position to ignite burner.

12. Turn on all electric power to the fireplace.

SOLENOID

FIGURE 9.0

GAS KNOB

PILOT ON/OFF KNOB

TO TURN OFF GAS

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE.

1. Turn off all electric power to the fireplace if service is to be performed.

2. For a complete shut-down procedure: push in gas control knob slightly and turn clockwise to off. Do not force.

3. For a temporary shut-down procedure: set the switch to off. Press and turn the gas knob clockwise to pilot.

37.2

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Page 43

10.0 ADJUSTMENTS

10.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized flame. Turn in a clockwise

direction to reduce the gas flow.

PILOT

BURNER

THERMOPILE

Inlet pressure can be checked by turning screw (A)

counter-clockwise until loosened and then placing pressure gauge

tubing over the test point. Gauge should read 7” (minimum 4.5”)

water column for natural gas or 13” (11” minimum) water column

for propane. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw (B).

Gauge should read 3.5” water column for natural gas or 10” water column

for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY

TO SEAL. DO NOT OVER TORQUE. LEAK TEST.

10.2 FLAME CHARACTERISTICS

It is important to periodically perform a visual check of the pilot and burner flames. Compare them to the illustration below.

THERMOCOUPLE

FIGURE 10.1a

FIGURE 10.1b

39.2

3/8” - 1/2”

FLAME MUST

ENVELOPE UPPER

3/8" TO 1/2" OF

THERMOCOUPLE &

THERMOPILE

FIGURE 10.2a

10.3 VENTURI ADJUSTMENT

This fireplace model has an air shutter that has been factory set open according to the

chart below:

Closing the air shutter will cause a more yellow flame, but can lead to carboning.

Opening the air shutter will cause a more blue flame, but can cause flame lifting

from the burner ports. The flame may not appear yellow immediately; allow 15

to 30 minutes for the final flame color to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED

INSTALLER!

FIGURE 10.2b

54.2

AIR SHUTTER OPENING

FIGURE 10.3

49.1

AIR SHUTTER OPENINGS

LP 1/2”

NG 1/16”

W415-0748 / 12.12.08

Page 44

11.0 MAINTENANCE

MAINTENANCE

Turn off the gas and electrical power before servicing the appliance.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous

operation. Verify proper operation after servicing. This fireplace and its venting system should be inspected before use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible materials, gasoline or other flammable vapors and liquids. The flow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or

brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5 to

10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions provided for the

initial installation.

WARNING

40.2

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Page 45

12.0 REPLACEMENT PARTS

WARNING

Failure to position the parts in accordance with this manual or failure to use only parts

specifically approved with this appliance may result in property damage or personal injury.

** This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting

thermocouple supplied by Wolf Steel Ltd.

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

For warranty replacement parts, a photocopy of the original invoice will be required to honour the claim.

When ordering replacement parts always give the following information:

● Model & Serial Number of appliance

● Installation date of appliance

● Part number

● Description of part

● Finish

* Identifies items which are not illustrated. For further information, contact your authorized dealer.

COMPONENTS

REF NO. GD82 DESCRIPTION

1 W135-0267 #1 - REAR LOG

2 W135-0268 #2 - MIDDLE LOG

3 W135-0269 #3 - RIGHT LOG

4 W135-0270 #4 - LEFT LOG

5 W135-0273 #5 - LEFT STICK

6 W135-0274 #6 - RIGHT STICK

7 GL-654 LOG SET ASSEMBLY

8* W010-2075 DOOR LATCH ASSEMBLY

9 W725-0047 NATURAL GAS VALVE - MODULATING

9 W725-0048 PROPANE GAS VALVE - MODULATING

10 W455-0017 NATURAL GAS ORIFICE #42

10 W455-0003 PROPANE GAS ORIFICE #54

11 W680-0005 THERMOCOUPLE

12 W240-0005 ELECTRODE C/W LEAD

13 W680-0004 THERMOPILE

14 W010- 1194 NATURAL GAS PILOT ASSEMBLY

14 W010- 1201 PROPANE GAS PILOT ASSEMBLY

15 W455-0070 NG PILOT INJECTOR

15 W455-0068 LP PILOT INJECTOR

16* W385-0334 NAPOLEON

17* W562-0008 DOOR GASKET (100 INCHES)

18 W100-0087 BURNER

19 GD 552 BLOWER

20 W660-0041 SPARK SWITCH

21 W660-0071 REMOTE TRANSMITTER

22 W660-0070 REMOTE RECEIVER

23 W190-0017 DC SPARK UNIT CONTROL

24 W300-0067 ACCENT LIGHT GLASS

25 W387-0006 ACCENT LAMP

26 W750-0107 ACCENT LIGHT WIRE

27 W290-0080 ACCENT LENS GASKET

28* W361-0027 INSULATION SLEEVE

29* W475-0401 PANEL, REAR FIBRE

LOGO

41.2

W415-0748 / 12.12.08

Page 46

COMPONENTS

REF NO. GD82 DESCRIPTION

30* W475-0402 PANEL, RIGHT FIBRE

31* W475-0403 PANEL, LEFT FIBRE

32 W225-0240 DOOR

33* W300-0082 GLASS

34* W500-0205 RESTRICTOR

35 W010-1799 FIRESTOP SPACER

36 W660-0069 FAN CONTROL MODULE

FLEXIBLE VENT KITS

REF NO. GD82 DESCRIPTION

GD220 (5 FT)

37* W010-0397 4” FLEXIBLE VENT PIPE - (5 FT) C/W SPACERS

37* W410-0017 7” FLEXIBLE VENT PIPE - (5 FT)

GD330 (10 FT)

38* W010-0300 4” FLEXIBLE VENT PIPE - (10 FT) C/W SPACERS

38* W410-0018 7” FLEXIBLE VENT PIPE - (10 FT)

39* W010-0370 WALL SUPPORT ASSEMBLY

TERMINAL KITS

REF NO. GD82 DESCRIPTION

40 GD201 PERISCOPE

41 GD222R WALL TERMINAL KIT (ROUND)

41 GD222 WALL TERMINAL KIT

ROOF TERMINAL KITS

REF NO. GD82 DESCRIPTION

42* GD110 1/12 TO 7/12 PITCH

43* GD111 8/12 TO 12/12 PITCH

44* GD112 FLAT ROOF

45* W490-0073 4/7 INNER/OUTER SLEEVE

46 W670-0006 4/7 TERMINAL

47 W170-0086 STORM COLLAR

48 W010-0453 ROOF SUPPORT

49 W263-0065 ROOF FLASHING FLAT

W263-0066 1/12 TO 7/12 FLASHING

W263-0067 8/12 TO 12/12 FLASHING

ACCESSORIES

REF NO. GD82 DESCRIPTION

50* W573-0007 HI-TEMP SEALANT

51* GD501 HEAT GUARD

52 GA-566 HOT AIR DISTRIBUTION KIT

53 GA-72 HOT AIR EXHAUST KIT

54 GA-70 EXTENSION KIT, 5FT FLEX VENT

55* W010-0370 WALL SUPPORT ASSEMBLY

56* W175-0001 4” COUPLER

57* W175-0013 7” COUPLER

58* W175-0239 CONVERSION KIT - NG TO LP

59* W175-0240 CONVERSION KIT - LP TO NG

60 GD811-KT HERRINGBONE/SANDSTONE BRICK KIT

61 W135-0148 ANDIRON

62* GD812-KT REFRACTORY PANEL KIT

63 RFK82-1 RECTANGLE FACING KIT

64 AFK82-1 ARCHED FACING KIT

65* RFK82WI-1 WROUGHT IRON FACING KIT

66 W135-0271 ANDIRON (OBELISK)

W415-0748 / 12.12.08

Page 47

1 1**

W415-0748 / 12.12.08

Page 48

13.0 TROUBLE SHOOTING GUIDE

WARNING

Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door

open or removed.

SYMPTOM PROBLEM TEST SOLUTION

Main burner flame is a blue, lazy, transparent flame.

Blockage in vent.

Incorrect installation.

- Remove blockage. In really cold conditions, ice buildup may occur on the terminal and should be removed as required.

- Refer to “VENTING” section to ensure correct location of storm collars.

Flames are consistently too large or too small. Carboning occurs.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

Unit is over-fired or underfired.

Air shutter has become blocked.

Flame is impinging on the logs or combustion chamber.

- Check pressure readings:

Inlet pressure can be checked by turning screw (A)

counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (minimum 11”) water column for propane. Check that main burner is operating on ‘HI’.

Outlet pressure can be checked the same as above

using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on ‘HI’.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE.

Leak test with a soap and water solution.

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the logs are correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and orifice size as specified by the rating plate values.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot has been adhered to for any horizontal venting.

White / grey film forms.

Exhaust fumes smelled in room, headaches.

W415-0748 / 12.12.08

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Fireplace is spilling.

- Clean the glass with a recommended gas fireplace glass cleaner. DO NOT CLEAN GLASS WHEN HOT.

- If deposits are not cleaned off regularly, the glass may become permanently marked.

- Ensure exhaust bracket gasket seal.

- Check door seal.

- Check for exhaust blockage.

- Check that venting is installed correctly.

- Room is in negative pressure; increase fresh air supply.

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Page 49

SYMPTOM

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

PROBLEM

Pilot flame is not large enough or not engulfing the thermopile.

Thermopile shorting.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch.

Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON”

Vent is blocked

Vent is re-circulating

Flexible vent has become disconnected from fireplace.

System is not correctly purged.

Out of propane gas.

Pilot flame is not large enough.

Pilot flame is not engulfing the thermocouple

Thermocouple shorting / faulty.

TEST SOLUTION

- Turn up the pilot flame.

- Replace pilot assembly.

- Clean thermopile connection tot he valve. Reconnect.

- Replace thermopile / valve.

- Shorten wire to connect length or wire gauge.

- Replace.

- Check for vent blockage.

- Check joint seals and installation

- Re-attach to fireplace.

- Cap was not replaced.

- Purge the gas line.

- Fill the tank.

- Turn up the pilot flame.

- Gently twist the pilot head to improve the flame pattern around the thermocouple.

- Loosen and tighten thermocouple.

- Clean thermocouple and valve connection.

- Replace thermocouple.

- Replace valve.

Pilot burning; no gas to main burner; gas knob is on ‘HI’; wall switch / thermostat is on.

Pilot will not light.

PILOT

BURNER

THERMOPILE

THERMOCOUPLE

Faulty valve.

Thermostat or switch is defective

Wall switch wiring is defective.

Main burner orifice is plugged.

Faulty valve.

No spark at pilot burner.

Out of propane gas.

Spark gap is incorrect.

No gas at the pilot burner.

- Replace.

- Connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- Disconnect the switch wires & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

- Remove stoppage in orifice.

- Replace.

- Check if pilot can be lit by a match.

- Check that the wire is connected to the push button igniter.

- Check if the push button igniter needs tightening.

- Replace the wire if the wire insulation is broken or frayed.

- Replace the electrode if the ceramic insulator is cracked or broken.

- Replace the push button ignitor

- Fill the tank.

Spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (finger tight plus 1/4 turn).

- Check that the manual valve is turned on.

- Check the pilot orifice for blockage.

- Replace the valve.

- Call the gas distributor.

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W415-0748 / 12.12.08

Page 50

SYMPTOM

Pilot goes out while standing: Main burner is in “OFF” position.

Remote wall switch is in “OFF” position; main burner comes on when gas knob is turned to “ON” position.

PROBLEM

Gas piping is undersized.

Wall switch is mounted upside down.

Remote wall switch is grounding.

Remote wall switch wire is grounding.

Faulty valve.

TEST SOLUTION

- Turn on all gas appliances and see if pilot flame flutters, diminishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- Check if supply piping size is to code. Correct all undersized piping.

- Reverse.

- Replace.

- Check for ground (short); repair ground or replace wire.

- Replace.

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Page 51

14.0 SERVICE HISTORY

Service Performed Special ConcernsDealer Name

Name

Appliance Service History

This heater must be serviced annually depending on usage.

Date Service Technician

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W415-0748 / 12.12.08

Page 52

15.0 NOTES

W415-0748 / 12.12.08

44.1