Napoleon GD33NR, BGD33NR, GD33PR, BGD33PR Installation And Operating Instructions Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE
INSTALLATION AND
OPERATING INSTRUCTIONS
GD33 IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33 ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
BGD33 IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22 ANSI Z21.50 FOR VENTED GAS FIREPLACES
GD33NR
1
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
!
WARNING
BGD33NR
NATURAL GAS MODEL
GD33PR
BGD33PR
PROPANE GAS MODEL
!
WARNING
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
1.28C
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2
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.1.1 BGD33 DIMENSIONS 5
2.1.2 GD33 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 6
2.3 GENERAL INFORMATION 7
2.4 RATING PLATE INFORMATION 8
3.0 VENTING 9
3.1 VENTING LENGTHS AND COMPONENTS 10
3.2 TYPICAL VENT INSTALLATION 11
3.3 SPECIAL VENT INSTALLATIONS 12
3.3.1 PERISCOPE TERMINATION 12
3.3.2 CORNER TERMINATION 12
3.4 VENT TERMINAL CLEARANCES 13
3.5 VENTING APPLICATION FLOW CHART 14
3.6 DEFINITIONS 14
3.7 ELBOW VENT LENGTH VALUES 14
3.8 HORIZONTAL TERMINATION 15
3.9 VERTICAL TERMINATION 17
4.0 INSTALLATION 19
4.1 WALL AND CEILING PROTECTION 19
4.1.1 HORIZONTAL INSTALLATION 20
4.1.2 VERTICAL INSTALLATION 21
4.2 USING FLEXIBLE VENT COMPONENTS 21
4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 22
4.2.2 VERTICAL AIR TERMINAL INSTALLATION 23
4.2.3 APPLIANCE VENT CONNECTION 24
4.3 USING RIGID VENT COMPONENTS 25
4.3.1 HORIZONTAL AIR TERMINAL INSTALLATION 25
4.3.2 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION 25
4.3.3 VERTICAL AIR TERMINAL INSTALLATION 26
4.4 GAS INSTALLATION 27
4.5 OPTIONAL WALL SWITCH 27
4.6 HARD WIRE INSTALLATION 28
4.7 VERTICAL THROUGH EXISTING CHIMNEY 29
4.8 MOBILE HOME INSTALLATION 30
5.0 FRAMING 31
5.1 GD33 FRAMING 31
5.1.1 MINIMUM FRAMING DIMENSIONS 32
5.2 BGD33 FRAMING 33
5.2.1 MINIMUM FRAMING DIMENSIONS 34
5.3 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 35
5.4 ALCOVE INSTALLATION 36
5.5 MINIMUM MANTEL CLEARANCES 37
6.0 FINISHING 38
6.1 DOOR REMOVAL AND INSTALLATION 38
6.2 LOG PLACEMENT 39
6.3 BGD33 39
6.3.1 GLOWING EMBERS 39
6.4 GD33 40
6.4.1 GLOWING EMBERS 40
6.5 CHARCOAL EMBERS (BGD33 ONLY) 41
6.6 LOUVRE INSTALLATION 41
6.7 LOGO PLACEMENT 41
7.0 OPTIONAL BLOWER INSTALLATION 42
8.0 OPERATION 44
9.0 ADJUSTMENT 45
9.1 PILOT BURNER ADJUSTMENT 45
9.2 VENTURI ADJUSTMENT 45
9.3 FLAME CHARACTERISTICS 46
9.4 RESTRICTING VERTICAL VENTS 46
10.0 MAINTENANCE 47
10.1 CARE OF GLASS 47
10.2 CARE OF PLATED PARTS 47
10.3 DOOR GLASS REPLACEMENT 48
11.0 REPLACEMENTS 49
12.0 TROUBLESHOOTING 53
13.0 WARRANTY 55
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
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1.0 INSTALLATION OVERVIEW
See the section “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” for drywall (or other combustible material).
See the section “MINIMUM MANTEL CLEARANCES”.
3
See the section “VENTING” and “INSTALLATION”.
See the section “FRAMING”.
See the section “FRAMING”.
Side Wall
See the section “LOUVRE INSTALLATION”.
See the section “RATING PLATE INFORMATION”.
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4
2.0 INTRODUCTION
THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.
Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury.
• Risk of fi re or asphyxiation do not operate appliance with fi xed glass removed.
Do not connect 110 volts to the control valve.
Risk of burns. The appliance should be turned off and cooled before servicing.
Do not install damaged, incomplete or substitute components.
Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.
Do not burn wood or other materials in this appliance.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other fl ammable material should not be placed on or near the appliance.
Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the fl oor.
Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
The appliance is a vented gas-fi red appliance. Do not burn wood or other materials in the appliance.
It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualifi ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ammable vapors and liquids.
Under no circumstances should this appliance be modifi ed.
This appliance must not be connected to a chimney fl ue pipe serving a separate solid fuel burning appliance.
Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualifi ed service person.
Do not strike or slam shut the appliance glass door.
When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fi re.Only doors / optional fronts certifi ed with the unit are to be installed on the appliance.
Only doors / optional fronts certifi ed with the unit are to be installed on the appliance.
Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.
As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.
Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated
temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.
This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
!
WARNING
Toddlers,
3.1C
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2.1 DIMENSIONS
2.1.1 BGD33 DIMENSIONS
5
ELECTRICAL INLET
LEFT SIDE
33"
5
/8"
29
2.1.2 GD33 DIMENSIONS
35"
5
29
/8"
20
5 3/4"
5
2
/8"
13"
ELECTRICAL INLET
LEFT SIDE
20
5 3/4"
5
13"
/8"
2
29"
1
/4"
GAS
INLET
1
/4"
GAS
INLET
29"
4" DIA.
7" DIA.
4" DIA.
7" DIA.
1
/2"
8
34
1
/2"
8
34 1/4"
17"
1
17"
/4"
11"
11"
13
13
1
1
/2"
/2"
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6
A
A
2.2 GENERAL INSTRUCTIONS
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to
conform with local codes. Installation practices vary from region to region and it is important to know the specifi cs that apply to your area, for example in Massachusetts State:
This product must be installed by a licensed plumber or gas fi tter when installed within the commonwealth of Massachusetts.
The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.
The appliance off valve must be a “T” handle gas cock.
• The fl exible connector must not be longer than 36 inches.
A Carbon Monoxide detector is required in all rooms containing gas fi red appliances.
The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.
!
WARNING
PROVIDE ADEQUA TE VENTILA TION.
FRONT FACE OF THE APPLIANCE.
FIRE RISK. EXPLOSION HAZARD.
The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or
NSI Z223.1 and NFPA 54 in the United States.
s long as the required clearance to combustibles is maintained, the most desirable and benefi cial location for an appliance is in the center of a building, thereby allowing the most effi cient use of the heat created. The location of windows, doors and the traffi c fl ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a fl oor or roof joist.
If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.
Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.
www.ncertied.org
We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace
®
Institute
(NFI) as NFI Gas
Specialists
4.1A
W415-0662 / C / 04.11.12
2.3 GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND
GD33 RATES AND EFFICIENCIES BGD33 RATES AND EFFICIENCIES
NG LP NG LP
Altitude (FT) 0-2,000* 0-2,000* 0-4,500 0-4,500
Max. Input (BTU/HR) 22,000 22,000 16,400 16,400
Max. Output (BTU/HR) 17,380 17,380 11,644 10,644
Effi ciency (w/the fan on)
Min. Inlet Gas Supply Pressure
Max. Inlet Gas Supply Pressure
Manifold Pressure (Under Flow Conditions)
* For elevations between 2,000 and 4,500 ft. above sea level, this appliance must be de-rated by 10% using the certifi ed High Altitude Kit.
4.5" Water Column 11" Water Column 4.5" Water Column 11" Water Column
3.5" Water Column 10" Water Column 3.5" Water Column 10" Water Column
79% 79% 71% 71%
7" Water Column 13" Water Column 7" Water Column 13" Water Column
7
QUALITY!
This appliance is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation.
No external electricity (110 volts or 24 volts) is required for the gas system operation.
Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.
64.6%
GD33
W415-0662 / C / 04.11.12
8
UU
AGEAG
ENTILÉ A L'EVACENTILÉ A L'
ON INSTALLATION CONFORON INSTALLATION CONF
T DE AU CANADA OU AUX ETATS-UNIDE AU CANADA OU AUX ETATS-UNI
SONS MANUFACTUREES, TITRE 24 CFR, S
MANUFACTUREES, TITRE 24 CFR, S
0-2000FT(0-0-2000FT(0
22,000 22,000
TION REDUITE TION REDUITE
16,016,0
* LES CONDITIONS DE BAISSE D'EVALU* LES CONDITIONS DE BAISSE D'EVAL
M
MANIFOLD PRESSUR
10" WATER
P
RESSION AU COL
10"
MINIMUM SUPPLY PRESSURE:MUM SUPPLY
PRESSION D'ALIMENTATIONPRESSION D'ALIMEN
MAXIMUM SUPPLY PRESSMAXIMUM SUPPLY PRE
PRESSION D'ALIMENTAPRESSION D'ALIMENT
71% FAN ON71% FAN ON
STEADY STATE EFFISTEADY STATE EFF
EFFICACITE CONSEFFICACITE
:AFUE:
63%
:AFUE:
% 63%
P4:P4:
64.6%
P4:P4
%.6%
R
CE ONLY
"
2" *
MANUEL D'INSTRUCTION POUR DES EX
ANUEL D'INSTRUCTION POUR DES EX
VENT LENGTHS ARE 12 INCHES AND 8
CETCET
2.4 RATING PLATE INFORMATION
DIRECT VENT VENTED GAS FIREPLACE HEATER . APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A.
9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)
GD33NR / CDV33NR MODEL GD33PR / CDV33PR
0-2000FT (0-610m) 2000-4500FT(610-1370m) ALTITUDE / ELEVATION 0-2000FT(0-610m) 2000-4500FT(610-1370m) 22,000 BTU/h 20,000 BTU/h INPUT / ALIMENTATION 22,000 BTU/h 20,000 BTU/h 16,000 BTU/h 16,000 BTU/h REDUCED INPUT / ALIMENTATION REDUITE 16,000 BTU/h 16,000 BTU/h 15,400 BTU/h 15,400 BTU/h OUTPUT / RENDEMENT 15,400 BTU/h 15,400 BTU/h
NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.
WARNING: THIS FIREPLACE USES AND REQUIRES A FAST ACTING THERMOCOUPLE. REPLACE ONLY
WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD. DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS / DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES: TOP/ DESSUS 0 RECESSED DEPTH / PROFONDEUR D'ENCASTRE 12" FLOOR / PLANCHER 0 VENT / EVENT 1" SIDES / COTES 0 MANTEL / MANTEAU 2" * BACK / ARRIERE 0 * MAXIMUM HORIZONTAL EXTENSION / L'EXTENSION HORIZONTALE MAXIMALE: 2". SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS. REFERER AU MANUEL D'INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES.
RESPECTIVELY. LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 12 POUCE ET 8 PIEDS RESPECTIVEMENT.
WOLF STEEL LTD.
24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA
CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: CSA 2.33-2009, ANSI Z21.88-2009 VENTED GAS FIREPLACE HEA TER / FOYER DE CHAUFFAGE AU GAZ AVEC EV ACUA TION.
* ALTITUDE DOWNRATING CONDITIONS APPLY TO CANADA ONLY * LES CONDITIONS DE BAISSE D'EVALUATION SELON L'ALTITUDE S'APPLIQUENT AU CANADA SEULEMENT.
MANIFOLD PRESSURE: 3.5" WATER COLUMN MANIFOLD PRESSURE: 10" WATER COLUMN PRESSION AU COLLECTEUR: 3.5" D'UNE COLONNE D'EAU PRESSION AU COLLECTEUR: 10" D'UNE COLONNE D'EAU MINIMUM SUPPLY PRESSURE: 4.5" WATER COLUMN MINIMUM SUPPLY PRESSURE: 11" WATER COLUMN PRESSION D'ALIMENTATION MINIMALE: 4.5" D'UNE COLONNE D'EAU PRESSION D'ALIMENTATION MINIMALE: 11" D'UNE COLONNE D'EAU MAXIMUM SUPPLY PRESSURE: 7.0" WATER COLUMN MAXIMUM SUPPLY PRESSURE: 13" WATER COLUMN PRESSION D'ALIMENTATION MAXIMALE: 7.0" D'UNE COLONNE D'EAU PRESSION D'ALIMENTATION MAXIMALE: 13" D'UNE COLONNE D'EAU STEADY STATE EFFICIENCY: 70% FAN OFF / 71% FAN ON STEADY STATE EFFICIENCY: 70% FAN OFF / 72% FAN ON
EFFICACITE CONSTANTE: 70% VENTILATEUR ARRETE / 71% VENTILATEUR FONCTIONNE EFFICACITE CONSTANTE: 70% VENTILATEUR ARRETE / 72% VENTILATEUR FONCTIONNE AFUE: 63% AFUE: 63% P4: 64.6% P4: 64.6%
MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 12 INCHES AND 8 FEET
AFUE
63%
64.6%
EPLACE ONLY
1
APPAREIL DE CHAUFFAGE AU GAZ VENTILÉ A L'EVACUATION DIRECTE. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE AU CANADA OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFPA 501A.
ANIFOLD PRESSURE:
RESSION AU COLLECTEUR:
AFUE
63
64.6
UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL. UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE.
AVERTISSEMENT: CE FOYER UTILISE ET REQUIERT UN THERMOCOUPLE À ACTION RAPIDE.
REMPLACEZ UNIQUEMENT AVEC UN THERMOCOUPLE À ACTION RAPIDE DE WOLF STEEL LTÉE. N’AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT.
THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'EVACUATION PROPRE A NAPOLEON. REFERER AU MANUEL D'INSTALLATION DE PROPRIETAIRE POUR L'EVACUATION PRECISE. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L'EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D'AIR. ELECTRICAL RATING / CLASSIFICATION: 115V 0.82AMP, 60HZ OPTIONAL FAN KIT / ENSEMBLE DE VENTILATEUR FACULTATIF: GZ550-KT
SERIAL NUMBER/NO. DE SERIE:
GD/CDV33
W385-0244 / H
For rating plate location, see “INSTALLATION OVERVIEW” section.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
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3.0 VENTING
RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.
IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET
FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM
COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES
FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT
PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.
THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INTAKE VENT PIPE SYSTEM.
For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create diffi culty in burner start-up and/or carboning. Under extreme vent confi gurations, allow several minutes (5-15) for the fl ame to stabilize after ignition. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a fi restop, vent pipe shield or attic insulation shield when penetrating interior walls, fl oor or ceiling.
NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.
!
WARNING
Refer to the section applicable to your installation.
9
7.1A
When venting straight out the back, only the rigid vent can be used. DO NOT USE FLEXIBLE VENT. For all other venting confi gurations, fl exible vent is acceptable.
W415-0662 / C / 04.11.12
10
3.1 VENTING LENGTHS AND COMPONENTS
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.
A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:
PART 4”/7” SUPPLIER WEBSITE
Duravent W175-0053 Wolf Steel www.duravent.com
Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com
Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com
SuperSeal 4DNA Metal-Fab www.mtlfab.com
For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.
For vent systems that provide seals on the inner exhaust fl ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance fl ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.
When using Wolf Steel venting components, use only approved Wolf Steel rigid / fl exible components with the following
termination kits: wall terminal kit GD222, GD222R, or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal kit GD111, fl at roof terminal kit GD112 or periscope kit GD201 (for wall penetration below grade). With fl exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.
For optimum flame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and fl exible venting systems must not be combined. Different venting manufacturer components must not be combined.
These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using fl exible venting.
8.1
For optimum performance, it is recommended that all horizontal runs have a 1/4" rise per foot when using Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Wolf Steel rigid vent components and a minimum 1" rise per foot when using Wolf Steel fl exible vent components.
W415-0662 / C / 04.11.12
3.2 TYPICAL VENT INSTALLATION
16" MINIMUM
40 FT
MAXIMUM
3 FT
MINIMUM
11
* See "VENTING" section
20 1/4" MIN
24" MAXIMUM
20 1/4"
MINIMUM
PLUS RISE*
W415-0662 / C / 04.11.12
12
3.3 SPECIAL VENT INSTALLATIONS
3.3.1 PERISCOPE TERMINATION
Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’ for a fi replace and 8’ for a stove..
12"
MINIMUM
TO GRADE
24" MINIMUM
20 1/4"
3.3.2 CORNER TERMINATION
The maximum vent length for a corner installation is 20" of horizontal run, in addition to the 45° offset. In this case zero rise is acceptable when using rigid. Flexible venting must maintain a 6" rise. See illustration below.
9.6A
20” MAXIMUM
6” RISE MINIMUM
W415-0662 / C / 04.11.12
3.4 VENT TERMINAL CLEARANCES
COVERED BALCONY APPLICATIONS ††*
Q
S
R
G
P
13
INSTALLATIONS
CANADA U.S.A.
Q
R
R
MIN
MAX
MAX
= 3 feet
= 2 x
Q
 feet
ACTUAL
A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12”
Δ
9”
Δ
Clearance to windows or doors that open.
C 12” * 12” * Clearance to permanently closed windows.
D 18” ** 18” **
Vertical clearance to ventilated soffi ts located above the terminal within a horizontal distance of 2’ from the center line of the terminal.
E 12” ** 12” ** Clearance to unventilated sof t. F 0” 0” Clearance to an outside corner wall.
0” *** 0” * ** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).
G
2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).
H 3’ 3’ ****
Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’.
I 3’ 3’ **** Clearance to a service regulator vent outlet.
J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.
K 6’ 3’ † Clearance to a mechanical air supply inlet.
L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property. M 12” †† 12” **** Clearance under a veranda, porch or deck. N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.
P 8’ 8’ Roof must be non-combustible without openings. Q 3’ 3’ See chart for wider wall dimensions.
R 6’ 6’
See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an open­ing between the terminal and the open side of the structure.
S 12” 12” Clearance under a covered balcony
The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.
Δ
* Recommended to prevent condensation on windows and thermal breakage
** It is recommended to use a heat shield and to maximize the distance to vinyl clad soffi ts.
*** The periscope requires a minimum 18 inches clearance from an inside corner.
**** This is a recommended distance. For additional requirements check local codes.
3 feet above if within 10 feet horizontally.
A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.
†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the fl oor.
†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.
††* Permitted only if the balcony is fully open on a minimum of one side.
NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.
12.1C
W415-0662 / C / 04.11.12
14
3.5 VENTING APPLICATION FLOW CHART
REAR EXIT
Horizontal Termination
Vertical rise is equal
to or greater than
the horizontal run
Horizontal run +
vertical rise to
maximum of 40 feet
3.6 DEFINITIONS
For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet
Vertical rise is less
than horizontal run
Horizontal run +
vertical rise to
maximum of 24.75
feet
3.5 times the
vertical rise equal to
or greater than the
horizontal run
Vertical Termination
Vertical rise is equal
to or greater than
the horizontal run
Horizontal run +
vertical rise to
maximum of 40 feet
Vertical rise is less
than horizontal run
Horizontal run +
vertical rise to
maximum of 40 feet
3 times the vertical
rise equal to or
greater than the
horizontal run
13.2
14.1
3.7 ELBOW VENT LENGTH VALUES
FEET INCHES
1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0
* The fi rst 90° offset has a zero value and is shown in the formula as - 90°
W415-0662 / C / 04.11.12
15.1
3.8 HORIZONTAL TERMINATION
15
Simple venting configuration
(only two 90° elbows)
(HT) < (VT)
See graph to determine the required vertical rise V
38.3
horizontal run HT.
40
30
REQUIRED
VERTICAL
RISE IN
FEET V
20
T
10
1.6
0
2.5 5 7.5 10 12.5 15
1.6
HORIZONTAL VENT RUN PLUS OFFSET IN FEET H
The shaded area within the lines represents acceptable values for H
and HT
For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H
Formula 2: HT + V
< V
T
T
< 40 feet
T
Example: V
= 9 FT
1
V
= 6 FT
2
V
= V
+ V
T
H
= 3 FT
1
H
= 2 FT
2
H
= 1.5 FT
3
H
= H
R
H
= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT
O
H
= H
T
H
+ V
T
Formula 1: HT < V
14.6 < 15 Formula 2: HT + V
29.6 < 40
= 9 + 6 = 15 FT
1
2
+ H2 + H
1
+ H
R
= 14.6 + 15 = 29.6 FT
T
= 3 + 2 + 1.5 = 6.5 FT
3
= 6.5 + 8.1 = 14.6 FT
O
T
< 40 FT
T
H
1
90°
V
1
Since both formulas are met, this vent configuration is acceptable.
for the required
T
90°
H
V
2
H
2
90°
3
90°
17.5 20
T
T
16.3
W415-0662 / C / 04.11.12
16
(HT) > (VT)
Simple venting configuration
(only two 90° elbows)
See graph to determine the required vertical rise V
required horizontal run H
150
147
REQUIRED
VERTICAL
100
RISE IN
INCHES V
T
66
50
12
0
2.5 5 7.5 10 12.5 15 17.5 20
3.4
1
HORIZONTAL VENT RUN PLUS OFFSET IN FEET H
The shaded area within the lines represents acceptable
values for H
T
For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H
Formula 2: HT + V
< 3.5V
T
T
< 24.75 feet
T
Example:
= 4 FT
V
1
V
= 1.5 FT
2
V
= V
+ V
T
H
= 2 FT
1
H
= 1 FT
2
= 1 FT
H
3
H
= 1.5 FT
4
= H
H
R
H
= .03 (four 90° elbows + one 45° elbow - 90°)
O
= .03 (90 + 90 + 90 + 90 + 45 - 90) = 9.45 FT
H
= H
T
H
+ V
T
= 4 + 1.5 = 5.5 FT
1
2
+ H2 + H3 + H
1
+ H
= 5.5 + 9.45 = 14.95 FT
R
O
= 14.95 + 5.5 = 20.45 FT
T
= 2 + 1 + 1 + 1.5 = 5.5 FT
4
H
1
90°
45°
H
2
V
1
90°
and VT
90°
H
3
H
3
for the
.
T
V
2
T
19.25
T
90°
Formula 1: H
3.5VT = 3.5 x 5.5 = 19.25 FT
< 3.5V
T
T
14.95 < 19.25
Formula 2: HT + V
20.45 < 24.75
< 24.75 FT
T
Since both formulas are met, this vent configuration is acceptable.
W415-0662 / C / 04.11.12
16.14
3.9 VERTICAL TERMINATION
17
(HT) < (VT)
Simple venting configurations.
See graph to determine the required vertical rise V
required horizontal run HT.
40
30
REQUIRED
VERTICAL
20
RISE IN
FEET V
T
10
3
0
5101520
HORIZONTAL VENT RUN PLUS OFFSET IN FEET H
The shaded area within the lines represents acceptable
values for H
For vent configurations requiring more than one 90° elbow, the following formulas apply: Formula 1: H
Formula 2: HT + V
< V
T
T
< 40 feet
T
and VT
T
for the
T
T
V
2
Example:
= 5 FT
V
1
V
= 10 FT
2
V
= V
+ V
T
H
= 3 FT
1
H
= 2.5 FT
2
= H
H
R
H
= .03 (three 90° elbows - 90°)
O
= .03 (270° - 90°) = 5.4 FT
= H
H
T
H
+ V
T
Formula 1: H
10.9 < 15 Formula 2: HT + V
25.9 < 40
= 5 + 10 = 15 FT
1
2
+ H
= 3 + 2.5 = 5.5 FT
1
2
+ H
= 5.5 + 5.4 = 10.9 FT
R
O
= 10.9 + 15 = 25.9 FT
T
< V
T
T
< 40 FT
T
Since both formulas are met, this vent configuration is acceptable.
H
90°
H
2
V
1
1
90°
18.6
90°
W415-0662 / C / 04.11.12
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