Napoleon GD3200-N, GD3200-P, GD3200B-P, GD3200B-N Installation And Operation Instructions Manual

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

CSA 2.33 AND ANSI Z21.88 RESPECTIVELY FOR GAS-FIRED VENTED GAS FIRED SPACE HEATING APPLIANCE

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL ST ANDARDS,

GAS-FIRED WALL FURNACE

DIRECT VENT MILLIVOLT SYSTEM

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INSTALLATION AND OPERATION INSTRUCTIONS FOR:

NATURAL GAS MODEL

PROP ANE GAS MODEL

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / AGA / CGA METHODS

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapours and liquids in the vicinity of

this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

Installation and service must be performed by a qualified installer, service agency

or the gas supplier.

GD3200-N / GD3200B-N

GD3200-P / GD3200B-P

• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.

• If you cannot reach your gas supplier,
call the fire department.

Barrie, ON., Canada L4M 4Y8 [phone]

Fax: [phone] Email: [e-mail]

Web: www.napoleon.on.ca

Wolf Steel Ltd., RR#1, 9 Napoleon Rd.,

R-2000

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TABLE of CONTENTS

PG 2-5 INTRODUCTION

Warranty
General Instructions
General Information
Care of Glass & Plated Parts

5-7 VENTING

Vent lengths
Special Installation Example
Air Terminal Locations

8-13 INSTALLATION / FRAMING

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Wall & Ceiling Protection
Using Flexible Vent Components
Fireplace Vent Connection
Using Rigid Vent Components
Gas Installation
Mobile Home Installation
Framing

PG 16 OPTIONAL BLOWER INSTALLATION

17 OPTIONAL FAN & THERMOSTATIC SENSOR
18-19 OPERATION / MAINTENANCE

Operating Instructions
Maintenance

19 ADJUSTMENTS

Pilot Burner Adjustment
Venturi Adjustment

20-21 REPLACEMENTS

Ordering Replacement Parts
Replacement Parts
Accessories
Vent Kits
Terminal Kits

22-23 TROUBLE SHOOTING GUIDE

14-15 FINISHING

Log Placement/Charcoal Embers
Door, Louvre & Trim Installation

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

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NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized

ISO9002 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who
take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The
complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the cus­tomer, receives the quality product that you expect from NAPOLEON.

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against
defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel
burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing,
porcelainized enamelled components and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch,
switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will
provide replacement parts free of charge during the first year of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work, however,
requires the prior approval of an authorized company official. Labour costs to the account of NAPOLEON
are based on a predetermined rate schedule and any repair work must be done through an authorized NAPO-

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LEON dealer.

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CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name
appears on the warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the
following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions
included with the product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers
will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on
porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPO­LEON will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail
price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been
operated in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty
by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such
expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not
in any event extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect
to this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be
responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventila­tion, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans,
furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation,
damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty
registration card must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INST ALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local
codes. In absence of local codes, install to the current CAN/CGA -B149 Installation Code in Canada or to the National
Fuel Gas Code, ANSI Z223.1-1988, and NFPA 54-1988 in the United States. Suitable for mobile home installation if
installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada
or ANSI Z223.1-1988 and NFPA 54-1988 in the United States.

PURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE REMOVED. ASSURE THAT A
CONTINUOUS GAS FLOW IS AT THE BURNER BEFORE INSTALLING THE DOOR.

UNDER EXTREME VENT CONFIGURATIONS, ALLOW SEVERAL MINUTES (5-15) FOR THE FLAME
TO STABILIZE AFTER IGNITION.

ALL HORIZONTAL RUNS MUST HAVE A MINIMUM 1/4 INCH RISE PER FOOT. EIGHT (8") INCHES IS
THE MINIMUM BEND RADIUS ALLOWED FOR THE 7" DIAMETER FLEXIBLE AIR LINER.

The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the
gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
A 1/8 inch NPT plug, accessible for test gauge connection, must be installed immediately upstream of the gas supply
connection to the fireplace.
When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the
fireplace shall be installed on a metal or wood panel extending the full width and depth.
The optional heat circulating blower is not supplied with a cord. If installed, the blower must be electrically connected and
grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELEC­TRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States.

WARNING

• Do not burn wood or other materials in this fireplace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away
to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.

• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.

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• Clothing or other flammable material should not be placed on or near the fireplace.

• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the fire­place and venting system are kept clean. The fireplace and its venting system should be inspected before use
and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint
from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materi­als, gasoline and other flammable vapours and liquids.

• Under no circumstances should this fireplace be modified.

• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to
inspect the fireplace and to replace any part of the control system and any gas control which has been under
water.

• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should
be done by a licensed or qualified service person.

• Do not strike or slam shut the fireplace glass door.

Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the fire­place. Never obstruct the front opening of the fireplace.

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FIGURE 1

Minimum clearance to combustible construction from fireplace and vent surfaces: sides, back, bottom, and top 0 inches

vent pipe 1 inch
recessed depth 17 inches

GENERAL INFORMATION

FOR YOUR SA TISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUAL­ITY! Maximum input is 30,000 BTU/hr for natural gas and 24,000BTU/h for propane. When the fireplace is installed at

elevations above 4,500ft, and in the absense of specific recommendations from the local authority having jurisdiction,
the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum output for
natural gas is 23,700 BTU/hr at an efficiency of 79% with the fan on, 78% with the fan off; and 19,200 BTU/hr for propane
at an efficiency of 80% with the fan on, 79% with the fan off. Maximum A.F.U.E. (Annual Fuel Utilization Efficiency) rating
is 71%. Minimum A.F.U.E. rating is 64%.
Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane.
Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold
pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.
This fireplace is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home
installation. The natural gas model can only be installed in a mobile home that is permanently positioned on its site and
fueled with natural gas.

This fireplace may be installed in an aftermarket permanently located, manufactured (mobile)
home, where not prohibited by local codes.

This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not
convertible for use with other gases, unless a certified kit is used.

NO EXTERNAL ELECTRICITY (110 VOLTS OR 24 VOLTS) IS REQUIRED FOR THE GAS SYSTEM OPERATION.
Expansion / contraction nosies during heating up and cooling down cycles are normal and are to be expected. Change in
flame appearance from "HI" to "LO" is more evident in natural gas than in propane.

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The glass is 3/16" ceramic glass
available from your Napoleon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS. If the door glass should

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crack or break, do not operate the fireplace. Replace only with a door assembly certified with the fireplace. See PAGE 11
for removal and replacement details. Clean the glass after the first 10 hours of operation with a recommended gas
fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean
permanent discolouration and / or blemishes may result.

5

VENTING

VENTING LENGTHS AND AIR TERMINAL LOCATIONS

All horizontal runs must have a minimum 1/4 inch rise per foot in all cases.
Provide a means for visually checking the vent connection to the fireplace after the
fireplace is installed.
Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows.
Keep it pulled tight. A 1¼" air gap between the inner and outer liner all around is
required for safe operation.
Vent lengths that pass through unheated spaces (attics, garages, crawl space)
should be wrapped with a protective insulation sleeve to minimize condensation.
Use a firestop when penetrating interior walls, floor or ceiling.

Roof terminal kits are available for various vertical roof vent installations. Order the specific
kit required from your Napoleon / Wolf Steel dealer. For horizontal installation, use the
terminal (GD222) or the periscope (GD201) for below grade wall penetration. In conjunc­tion with the various terminations, use the 5 foot vent kit (GD220) or the 10 foot vent kit
(GD330). NOTE: Both Wolf Steel and Simpson Dura-Vent require the 4 inch and the 7 inch diameter vent joints

to be sealed. Use the high temperature sealant provided.

For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a minimum.
The maximum number of vent connections is two horizontally or three vertically (excluding the fireplace and the air
terminal connections). The air terminal must remain unobstructed at all times. Examine the air terminal at least once a
year to verify that it is unobstructed and undamaged.

When venting, the horizontal run must be kept to a minimum of 11 inches or a maximum of 20 feet. If a 20 foot
horizontal run is required, the fireplace must have a minimum vertical rise immediately off the fireplace of 57
inches. FIGURES 3a-c. When terminating vertically, the vertical rise is a minimum 34 inches and a maximum 40 feet
above the fireplace. FIGURE 2. This fireplace must be installed against a finished wall. Do not

install against a vapour barrier or exposed insulation.

FIGURE 2

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6

walls, floor or ceiling.

DEVIATION FROM THE MINIMUM VERTICAL VENT LENGTH CAN CREATE DIFFICULTY IN BURNER START-UP AND/OR CARBONING.
IF VERTICAL RISES GREATER THAN 57 INCHES ARE NECESSARY, THE INCREASED RISE MUST BE DEDUCTED FROM THE

HORIZONTAL RUN.

Use the chart on this page to calculate horizontal runs for vertical rises between 12 and 57 inches. FIGURE 4.
When calculating maximum run lengths, include 10 feet for each 90° elbow or 5 feet for each 45° elbow. (DO NOT
INCLUDE THE FIRST ELBOW DIRECTLY OFF THE UNIT.)

FOR SAFE AND PROPER OPERATION OF THE FIREPLACE FOLLOW THE VENTING INSTRUCTION EXACTLY.

FIGURES 3a - d

FIGURE 4

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SPECIAL INSTALLATION EXAMPLE

A through the roof installation requires a total 5 foot rise. FIGURE 5. The location of the fireplace dictates a horizontal run
of 5 feet. What is the required vertical rise to the centre of the initial 90° elbow?

The total run is:

5 ft. (through the roof vertical rise)
10 ft. (90° elbow)
5 ft. (horizontal run)
20 ft. (total run)

Using the chart, will determine that a 57 inch minimum vertical rise immediately
off the unit is required for satisfactory venting conditions.

ALTHOUGH THE IMMEDIATE VERTICAL RUN MAY BE GREATER THAN 57 INCHES, THE
MAXIMUM COMBINATION OF HORIZONTAL AND VERTICAL RUNS, BEYOND THE 57
INCHES, MUST NOT EXCEED 20 FEET.

Only the following Napoleon Vent Kits, used in combination with each other can be
used:

GD201, GD222, GD110, GD111 or GD112 (Periscope, Wall or Roof Terminals)

GD220 (5ft vent kit) or/and GD330 (10ft vent kits)

REQUIRED VERTICAL RISE
FROM FIREPLACE TO FIRST
ELBOW IN INCHES

CALCULATED HORIZONTAL VENT RUN IN FEET

FIGURE 5

and

On all horizontal runs, when determining air terminal locations, check for appropriate
rise per foot requirements.

A terminal shall not terminate directly above a sidewalk or paved driveway which is located betweeen two single family
dwellings and serves both dwellings. Local codes or regulations may require different clearances.

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Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼" air gap all
around between the inner liner and outer liner is required for safe operation. Use a firestop when penetrating interior

AIR TERMINAL INSTALLATIONS:

FIGURE 6

INSTALLATIONS

CANADIAN U.S.A.

7

A

B

C

D

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G

H

K

M

N

O

* Recommended to prevent condensation on windows and thermal breakage
** It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.
*** The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.
**** This is a recommended distance. For additional requirements check local codes.
† Three feet above if within 10 feet horizontally.
‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings

†† Permitted only if the veranda, porch, deck or balcony is fully open on a minimum of two sides beneath the floor.
†* Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.

12 INCHES

12 INCHES

12 INCHES*

18 INCHES**

E

12 INCHES**

F

I

J

L

0 INCHES

0 INCHES***

0 POUCES***

3 FEET

6 FEET

12 INCHES

6 FEET

7 FEET‡

12 INCHES††

16 INCHES

2 FEET†*

and serves both dwellings.

12 INCHES

9 INCHES

12 INCHES*

18 INCHES**

12 INCHES**

0 INCHES

2 INCHES***

0 POUCES***

3 FEET****

3 FEET****

9 INCHES

3 FEET†

7 FEET****

12

INCHES****

16 INCHES

2 FEET†*

Clearance above grade, veranda porch, deck or balcony.
Clearance to windows or doors that open.
Clearance to permanently closed windows.
Vertical clearance to ventilated soffit located above the terminal

within a horizontal distance of 2 feet from the centerline of the
terminal.

Clearance to unventilated soffit.
Clearance to an outside corner wall.
Clearance to an inside non-combustible corner wall or protruding

non-combustible obstructions (chimney, etc.).
Clearance to an inside combustible corner wall or protruding com-

bustible obstructions ( vent chase, etc.).
Clearance to each side of the centerline extended above the meter

/ regulator assembly.
Clearance to a service regulator vent outlet.
Clearance to a non-mechanical air supply inlet to the building or a

combustion air inlet to any other appliance.
Clearance to a mechanical air supply inlet.
Clearance above a paved sidewalk or paved driveway located on

public property unless fitted with a heat shield kit GD-301.
Clearance under a veranda, porch, deck or balcony.
Clearance above the roof.
Clearance from an adjacent wall including neighbouring buildings.

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