Napoleon GD27 - N, GD27-P Installation And Operation Instructions Manual

INSTALLER: THESE INSTR UCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, AND ANSI Z21.88 RESPECTIVELY FOR VENTED GAS FIREPLACE HEATERS
1
LISTED DIRECT VENT MILLIVOLLISTED DIRECT VENT MILLIVOL
LISTED DIRECT VENT MILLIVOL
LISTED DIRECT VENT MILLIVOLLISTED DIRECT VENT MILLIVOL
GAS-FIRED WALL FURNACEGAS-FIRED WALL FURNACE
GAS-FIRED WALL FURNACE
GAS-FIRED WALL FURNACEGAS-FIRED WALL FURNACE
INSTINST
ALLAALLA
INST
INSTINST
CERTIFIED FOR CANADA AND UNITED ST A TES USING ANSI / AGA / CGA METHODS
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ARNING:ARNING:
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ARNING:
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ARNING:ARNING:
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
Installation and service must be performed by a qualified installer , service
If the information in these instructions is not followed exactly, a fire or
TION AND OPERATION AND OPERA
ALLA
TION AND OPERA
ALLAALLA
TION AND OPERATION AND OPERA
NATURAL GAS MODEL
PROPANE GAS MODEL
FOR YOUR SAFETYFOR YOUR SAFETY
FOR YOUR SAFETY
FOR YOUR SAFETYFOR YOUR SAFETY
this or any other appliance.
WHAWHA
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WHA
WHAWHA
O DO IF YOU SMELLO DO IF YOU SMELL
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O DO IF YOU SMELL
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O DO IF YOU SMELLO DO IF YOU SMELL
agency or the gas supplier .
TION INSTRUCTIONS FOR:TION INSTRUCTIONS FOR:
TION INSTRUCTIONS FOR:
TION INSTRUCTIONS FOR:TION INSTRUCTIONS FOR:
GD27 - NGD27 - N
GD27 - N
GD27 - NGD27 - N
GD27 - PGD27 - P
GD27 - P
GD27 - PGD27 - P
GAS: GAS:
GAS:
GAS: GAS:
• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
TT
T
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Barrie, On., Canada L4M 4Y8 (705)721-1212
Fax: (705)722-6031 Email: ask@napoleon.on.ca
Web: www.napoleon.on.ca
Wolf Steel Ltd., RR#1, 9 Napoleon Rd.,
R-2000
WS-415-090 / 04.03.00
2
TABLE of CONTENTS
PG 2-4 INTRODUCTION
Warranty General Instructions General Information Care of Glass & Plated Parts
5-7 VENTING
Venting Lengths Air Terminal Locations Special Installation Example
8-12 INSTALLATION
Wall & Ceiling Protection Using Flexible Vent Components Fireplace Vent Connection Using Rigid Vent Components Gas Installation Mobile Home Installation Framing
13-14 FINISHING
Log Placement Optional Glowing Embers Door, Louvre & Trim Removal & Installation
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
PG 1 5 OPTIONAL BLOWER INSTALLATION
1 6 OPTIONAL FAN &THERMOSTATIC
SENSOR
17 OPERATION / MAINTENANCE
Operating Instructions Maintenance
18 ADJUSTMENTS
Pilot Burner Adjustment Venturi Adjustment Restricting Vertical Vents
19-20 REPLACEMENTS
Ordering Replacement Parts Replacement Parts Vent Kits Terminal Kits Accessories
21-22 TROUBLE SHOOTING GUIDE
WARNING
••
• Do not burn wood or other materials in this fireplace.
••
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies .
• Clothing or other flammable material should not be placed on or near the fireplace.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fire­place.
• It is imperative that the control compartments, burners and circulating blower and its passage­way in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More fre­quent cleaning may be requir ed due to e xcessiv e lint fr om car peting, bedding ma terial, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flam­mable vapours and liquids.
• Under no circumstances should this fireplace be modified.
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Use only with a glass door certified with the fireplace.
• Do not strike or slam shut the fire place glass door.
WS-415-090 / 04.03.00
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO9002 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
3
The following materials and workmanship in your new The following materials and workmanship in your new
The following materials and workmanship in your new
The following materials and workmanship in your new The following materials and workmanship in your new
warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion
warranted against defects for as long as you own the fireplace. This covers: combustion
warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com­ponents and aluminum extrusion trims.ponents and aluminum extrusion trims.
ponents and aluminum extrusion trims.
ponents and aluminum extrusion trims.ponents and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and covered and
covered and
covered and covered and of the limited warranty.of the limited warranty.
of the limited warranty.
of the limited warranty.of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
work, however, requires the prior approval of an authorized company official. Labour costswork, however, requires the prior approval of an authorized company official. Labour costs
work, however, requires the prior approval of an authorized company official. Labour costs
work, however, requires the prior approval of an authorized company official. Labour costswork, however, requires the prior approval of an authorized company official. Labour costs to the account of to the account of
to the account of
to the account of to the account of work must be done through an authorized work must be done through an authorized
work must be done through an authorized
work must be done through an authorized work must be done through an authorized
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year
will provide replacement parts free of charge during the first year
will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year
are based on a predetermined rate schedule and any repair are based on a predetermined rate schedule and any repair
are based on a predetermined rate schedule and any repair
are based on a predetermined rate schedule and any repair are based on a predetermined rate schedule and any repair
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON
NAPOLEONNAPOLEON
dealer. dealer.
dealer.
dealer. dealer.
gas fireplace are gas fireplace are
gas fireplace are
gas fireplace are gas fireplace are
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the
warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives. The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the
product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify
this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel
parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated
in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty , NAPOLEON ma y , at its discretion, fully discharge all obligations with respect to this warranty by refunding
to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not
covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event
extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,
its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE T O ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PA TENTS U.S. 5.303.693.801 - CAN. 2.073.41 1, 2.082.915. © WOLF STEEL L TD.
WS-415-090 / 04.03.00
4
GENERAL INSTRUCTIONS
THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INST ALLER to conform with
local codes. In absence of local codes, install to the cur­rent CAN/CGA -B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1-1988, and NFPA 54-1988 in the United States. Mobile home installation must conform with local codes or in the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA ZA240 MH Series in Canada or ANSI Z223.1-1988 and NFP A 54-1988 in the United States.
The fireplace and its individual shutoff valve must be dis­connected from the gas supply piping system during any pressure testing of that system at test pressures in ex­cess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRI­CAL CODE in the United States.
GENERAL INFORMATION
FOR YOUR SA TISF ACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUAL­ITY! Maximum input is 27,000 BTU/hr for natural gas and
propane. When the fireplace is installed at elevations above 4,500ft, and in the absense of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum output for natural gas is 23,220 BTU/hr at an efficiency of 86% with the fan on, and 23,814 BTU/hr for propane at an efficiency of 88% with the fan on. Minimum A.F.U.E. (annual fuel utilization efficiency) rating is 64% for natural gas and 65% for propane.
Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.
This fireplace is approved for bathroom, bedroom and bed­sitting room installations and is suitable for mobile home installation. The natural gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas.
CARE OF GLASS, AND PLATED PARTS
Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The glass is 3/16" ceramic glass available from your Napoleon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.
No external electricity (110 volts or 24 volts) is required for the gas system operation.
Purge all gas lines with the glass door of the fire­place removed. Assure that a continuous gas flow is at the burner before installing the door.
Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after igni­tion.
Six inches is the minimum bend radius allowed for the 7" diameter flexible liner.
Provide adequa te ventilation air. Provide adequa te accessibility clearance for servicing and operat­ing the fireplace . Nev er obstruct the fr ont opening of the fireplace .
Objects placed in front of the fireplace must be kept a minimum of 48" from the front face of the unit.
Expansion / contraction nosies during heating up and cooling down cycles are normal and are to be expected.
FIGURE 1
WS-415-090 / 04.03.00
VENTING
VENTING LENGTHS AND AIR TERMI­NAL LOCATIONS
Use only Napoleon or Simpson Dura-Vent Model DV-GS venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air termi­nal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, follow the installation procedure provided with the venting com­ponents.
When using Napoleon venting components, use only the following vent kits: WALL TERMINAL KIT GD222, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD1 10, 8/12 TO 12/ 12 ROOF TERMINAL KIT GD111, FLAT ROOF TERMINAL KIT GD112 or PERISCOPE KIT GD201 (for wall penetration below grade) in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.
These vent kits allow for either horizontal or vertical venting of the fireplace. FIGURES 2, 3, 5 &
6. The maximum number of 4" flexible connections is two hori­zontally or three vertically (ex­cluding the fireplace and the air terminal connections).
For optimum flame appearance and fireplace performance, keep the vent length and num­ber of elbows to a minimum. The air terminal must remain unobstructed at all times. Exam­ine the air terminal at least once a year to verify that it is unob­structed and undamaged.
When terminating vertically, the vertical rise is a minimum 3 feet and a maximum 40 feet above the fireplace.
For safe and proper operation of the fireplace follow the venting instruction exactly .
Deviation from the minimum vertical vent length can cre­ate difficulty in burner start-up and/or carboning.
If vertical rises grea ter than 57 inches are necessary , the increased rise must be deducted from the horizontal run.
Provide a means for visually checking the vent connec­tion to the fireplace after the fireplace is installed.
Use a firestop when penetrating interior walls, floor or ceiling.
Vent lengths that pass through unheated spaces (at­tics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to mini­mize condensation.
The fireplace must be installed against finished walls. Do not install against a vapour barrier or exposed insu­lation.
Horizontal runs may have a 0 inch rise per foot in all cases using Simpson Dura-Vent or Napoleon flexible or rigid vent- ing components when venting as illustrated in Figures 3a-c.
FIGURE 2
When venting, the horizontal run must be kept to a mum of 11 inches or a maximum of 20 feet. If a 20 foot horizontal run is required, the fireplace must have a mini­mum vertical rise immediately off the fireplace of 57 inches. FIGURES 3a-c.
FIGURES 3a - d
mini-
Minimum clearance to combustible construction from fireplace to vent surfaces:
sides, back, bottom and top 0 inches vent pipe 1 inch recessed depth 13-3/4 inches
5
WS-415-090 / 04.03.00
6
Use the chart on this page to calculate horizontal runs for vertical rises between 10 and 57 inches. FIGURE 4.
When calculating maximum run lengths, include 5 feet for each 90° or 45° elbow.
(DO NOT INCLUDE THE FIRST ELBOW DIRECTLY OFF THE UNIT.)
REQUIRED VERTI­CAL RISE FROM FIREPLACE TO FIRST ELBOW IN INCHES
FIGURE 4
CALCULATED HORIZONTAL VENT RUN IN FEET
A terminal shall not terminate directly above a sidewalk or paved driveway which is located betweeen two single family dwellings and serves both dwellings. Local codes or regulations may r equire different clearances .
Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows . K ee p it pulled tight. A 1¼" air gap all around between the inner liner and outer liner is required for safe operation. Use a firestop when pen­etrating interior walls, floor or ceiling.
SPECIAL INSTALLATION EXAMPLE
When a horizontal offset is required in a through-the­roof installation, the follow­ing procedure for vent length calculations must be followed:
In an installation as shown in FIGURE 5, lengths A and C are known based on room height and roof re­quirements. Any 90° and
45° elbows must be calcu­lated as 5 feet of venting
except for the one im-except for the one im-
each
except for the one im-
except for the one im-except for the one im-
mediately at the fireplacemediately at the fireplace
mediately at the fireplace
mediately at the fireplacemediately at the fireplace which is excludedwhich is excluded
which is excluded
which is excludedwhich is excluded
The allowable horizontal run can be calculated using these parameters. In this example, the total vertical height is 20 feet (length "A" is required to be 11 feet while length "C" needs to be 9 feet). The maximum vertical length is 40 feet and all runs and elbows must be subtracted from this maxi­mum vertical length.
The maximum allowable horizontal run that "B" can be is:
40 ft. (maximum vertical run length)
-11 ft. (through the roof vertical rise "A")
-10 ft. (2 - 90° elbow)
- 9 ft. (vertical run "C") 10 ft. (maximum allowable horizontal length for "B")
The length of "B" must never be greater than the length of "A" and "C" combined.
.
A
FIGURE 5
B
C
WS-415-090 / 04.03.00
AIR AIR
AIR
AIR AIR
FIGURE 6
A
TERMINTERMIN
TERMIN
TERMINTERMIN
INSTALLATIONS
AL INSTAL INST
AL INST
AL INSTAL INST
CANADIAN U.S.A.
12 INCHES
12 INCHES
ALLAALLA
ALLA
ALLAALLA
TIONS:TIONS:
TIONS:
TIONS:TIONS:
Clearance above grade, veranda porch, deck or balcony .
7
B C
12 INCHES*
D
18 INCHES** 12 INCHES**
E
F
0 INCHES***
12 INCHES
0 INCHES
9 INCHES
12 INCHES*
18 INCHES** 12 INCHES**
0 INCHES
0 INCHES***
G
2 INCHES***
H
I
J
K
L
M N O
**
* Recommended to prevent condensation on windows and thermal breakage
** ****
** It is recommended to use a heat shield and to maximize the distance to vinyl clad soff its.
**** ******
*** The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.
****** ********
**** This is a recommended distance. For additional requirements check local codes.
******** ††
Three feet above if within 10 feet horizontally.
†† ‡‡
A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family
‡‡
††††
† † Permitted only if the veranda, porch, deck or balcony is fully open on a minimum of two sides beneath the floor.
†††† †*†*
†* Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.
†*†*
3 FEET 6 FEET
12 INCHES
6 FEET
7 FEET‡
12 INCHES††
16 INCHES
2 FEET†*
dwellings and serves both dwellings.
2 INCHES***
3 FEET**** 3 FEET****
9 INCHES
3 FEET†
7 FEET****
12 INCHES****
16 INCHES
2 FEET†*
Clearance to windows or doors that open. Clearance to permanently closed windows. Vertical clearance to ventilated sof fit located above the terminal within
a horizontal distance of 2 feet from the centerline of the terminal. Clearance to unventilated soffit. Clearance to an outside corner wall. Clearance to an inside non-combustible corner wall or protruding
non-combustible obstructions (chimney , etc.). Clearance to an inside combustible corner wall or protruding com-
bustible obstructions ( vent chase, etc.). Clearance to each side of the centerline extended above the meter
/ regulator assembly . Clearance to a service regulator vent outlet. Clearance to a non-mechanical air supply inlet to the building or a
combustion air inlet to any other appliance. Clearance to a mechanical air supply inlet. Clearance above a paved sidewalk or paved driveway located on
public property unless fitted with a heat shield kit GD-301. Clearance under a veranda, porch, deck or balcony . Clearance above the roof. Clearance from an adjacent wall including neighbouring buildings.
WS-415-090 / 04.03.00
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